ES2214155B1

ES2214155B1 - RESISTANT SUPPORT ROLLER FOR CONVEYOR BELT SUITABLE FOR INSTALLATION IN AGGRESSIVE ENVIRONMENTS.

Info

Publication number: ES2214155B1
Application number: ES200400607A
Authority: ES
Inventors: Octavi Puigdollers Segura; Juan Pedro Manso Hervas
Original assignee: Bezanmetal S L; BEZANMETAL SL
Current assignee: Bezanmetal S L; BEZANMETAL SL
Priority date: 2004-03-12
Filing date: 2004-03-12
Publication date: 2005-07-16
Anticipated expiration: 2024-03-12
Also published as: ES2214155A1

Abstract

Rodillo de soporte resistente para cinta transportadora apto para instalarse en ambientes agresivos, comprendiendo dicho rodillo un eje (1) encajado en sus extremos con sendos cojinetes (2) y, montada por sus bases cerradas (7) con rotación libre sobre dichos cojinetes (2), una carcasa cilíndrica (3) que comprende un alma tubular (4) y presenta un recubrimiento (5) de resina con cargas que constituye la pared exterior de dicha carcasa cilíndrica (3). Opcionalmente, dicho eje (1) lleva solidarizados en sus extremos una tapa protectora (12) que cubre la base (7) y un retén (18) que delimita un espacio (19) relleno de grasa lubricante. El eje (1) puede estar constituido por un tramo central tubular (26) dotado en sus extremos de dos tramos protegidos (27) cuya superficie exterior es de material plástico.Resistant support roller for conveyor belt suitable for installation in aggressive environments, said roller comprising a shaft (1) fitted at its ends with two bearings (2) and, mounted by its closed bases (7) with free rotation on said bearings (2 ), a cylindrical shell (3) comprising a tubular core (4) and has a resin coating (5) with loads that constitutes the outer wall of said cylindrical shell (3). Optionally, said shaft (1) has a protective cover (12) that covers the base (7) and a retainer (18) that defines a space (19) filled with lubricating grease. The shaft (1) can be constituted by a central tubular section (26) provided at its ends with two protected sections (27) whose outer surface is made of plastic material.

Description

Rodillo de soporte resistente para cinta transportadora apto para instalarse en ambientes agresivos.Heavy duty tape support roller conveyor suitable for installation in aggressive environments.

Field of the Invention

La invención se refiere a un rodillo de soporte resistente para cinta transportadora apto para instalarse en ambientes agresivos, comprendiendo dicho rodillo un eje encajado en sus extremos con sendos cojinetes y una carcasa cilíndrica montada por sus bases cerradas con rotación libre sobre dichos cojinetes, estando destinada dicha carcasa cilíndrica a soportar dicha cinta transportadora.The invention relates to a support roller resistant for conveyor belt suitable for installation in aggressive environments, said roller comprising an axis embedded in its ends with two bearings and a cylindrical housing mounted by its closed bases with free rotation on said bearings, said cylindrical housing being intended to support said tape conveyor

State of the art

Son numerosas las industrias en las que para el transporte de diversos materiales se utilizan cintas transportadoras montadas sobre rodillos del tipo mencionado más arriba. Cuando estas instalaciones están situadas en ambientes particularmente agresivos o corrosivos, el problema de la resistencia de los rodillos a la acción del ambiente tiene gran importancia. Es el caso, por ejemplo, de las instalaciones situadas en zonas portuarias donde el ambiente húmedo y salino es muy corrosivo, así como de las instalaciones que forman parte de explotaciones mineras donde los rodillos están expuestos a un ambiente cargado de partículas abrasivas y a menudo corrosivas. En las instalaciones de gran envergadura, las paradas por avería mecánica tienen un coste muy elevado y por ello debe procurarse reducir su frecuencia. Una avería provocada por el deterioro de un rodillo consiste típicamente en que el sistema de rotación de la carcasa sobre el eje del rodillo se bloquea, con lo cual la carcasa queda inmovilizada y la cinta transportadora desliza sobre ella, desgastándola hasta destruirla y provocar finalmente el encallamiento de la propia cinta con la consiguiente parada de la instalación. En las instalaciones clásicas, el bloqueo de la carcasa se desencadena típicamente como consecuencia de la corrosión en el eje del rodillo, que suele ser de aleación ferrosa, dejando los cojinetes expuestos a la acción nefasta de las partículas abrasivas y de la corrosión. La destrucción de la carcasa bloqueada, por efecto de la cinta transportadora que desliza sobre ella, es tanto más rápida cuanto que la carcasa se encuentra a su vez afectada por la corrosión.There are numerous industries in which for the transport of various materials tapes are used roller-mounted conveyors of the type mentioned more above. When these facilities are located in environments particularly aggressive or corrosive, the problem of Roller resistance to environmental action has great importance. This is the case, for example, of the facilities located in port areas where the humid and saline environment is very corrosive, as well as the facilities that are part of mining holdings where the rollers are exposed to a environment loaded with abrasive and often corrosive particles. In large facilities, breakdowns mechanics have a very high cost and therefore must be sought reduce its frequency A breakdown caused by the deterioration of a roller typically consists of the rotation system of the housing on the roller shaft locks, thereby housing is immobilized and the conveyor belt slides on she, wearing it down to destroy it and finally provoke the straightening the tape itself with the consequent stop of the installation. In classical installations, the blocking of the housing is typically triggered as a result of the corrosion on the roller shaft, which is usually made of ferrous alloy, leaving the bearings exposed to the disastrous action of the abrasive and corrosion particles. The destruction of the locked housing, due to the effect of the sliding conveyor belt on it, it is so much faster since the housing is in turn affected by corrosion.

En el documento WO-03020620 a nombre del solicitante se describen unos rodillos mejorados caracterizados porque están provistos de una carcasa cilíndrica de material plástico reforzado y unos cojinetes de material plástico con adición de lubricante sólido. Estos rodillos, pese a ser más robustos que los de las instalaciones clásicas, no se muestran lo suficientemente resistentes como para justificar su coste más elevado e incentivar el reemplazo de los rodillos clásicos en las instalaciones de gran envergadura.In WO-03020620 a name of the applicant described improved rollers characterized in that they are provided with a cylindrical housing of reinforced plastic material and plastic material bearings with the addition of solid lubricant. These rollers, despite being more robust than those of classic installations, they do not show what strong enough to justify its cost more elevated and encourage the replacement of classic rollers in large facilities.

Summary of the invention

La invención tiene por objeto superar estos inconvenientes. En particular, la finalidad principal de la invención es proporcionar un rodillo con una mayor resistencia de la carcasa a la abrasión por parte de la cinta transportadora en caso de bloquearse el sistema de rotación de la carcasa. Otro objetivo de la presente invención es mejorar la resistencia de los elementos que aseguran la rotación de la carcasa alrededor del eje, de manera que se retrase significativamente el bloqueo de dicha carcasa por la acción del ambiente agresivo.The invention aims to overcome these inconvenience In particular, the main purpose of the invention is to provide a roller with a greater strength of the case to abrasion by the conveyor belt in If the housing rotation system is blocked. Other objective of the present invention is to improve the resistance of the elements that ensure the rotation of the housing around the axis, so that the blocking of said housing by the action of the aggressive environment.

Esta finalidad se consigue mediante un rodillo del tipo indicado al principio caracterizado porque dicha carcasa cilíndrica comprende un alma tubular y presenta un recubrimiento de resina con cargas que constituye la pared exterior de dicha carcasa cilíndrica. El alma tubular puede ser de un metal ligero, como por ejemplo aluminio, o incluso de plástico de elevada resistencia mecánica, como por ejemplo PVC rígido. La finalidad de este alma tubular es actuar como elemento mecánicamente resiste, pero de poco peso, y proporcionar a la vez un soporte para la colocación del recubrimiento de resina con cargas que constituye la pared exterior de la carcasa. Se obtiene así una carcasa de adecuada resistencia mecánica a los esfuerzos ejercidos por la cinta transportadora, y cuya superficie es de elevada dureza y presenta un bajo coeficiente de fricción. Así, en caso de bloquearse la carcasa del rodillo, la cinta transportadora en movimiento resbala sobre la pared exterior de la carcasa sin provocar un desgaste significativo en ésta y sin verse a su vez significativamente frenada por el rozamiento sobre la carcasa. Otra ventaja del rodillo según la invención es que tiene un peso muy inferior al de los rodillos existentes, que suelen estar constituidos por un eje metálico lleno y una carcasa de aleación férrea. Esta disminución de peso es de por lo menos un 30% y alcanza el 50% lo para los rodillos más largos, y se traduce en una disminución en el peso, el coste y el consumo energético de la instalación que soporta los rodillos.This purpose is achieved by a roller of the type indicated at the beginning characterized in that said housing cylindrical comprises a tubular core and has a coating of resin with loads that constitutes the outer wall of said housing cylindrical The tubular core can be of a light metal, as per example aluminum, or even high strength plastic mechanical, such as rigid PVC. The purpose of this soul tubular is to act as a mechanically resistant element, but of little weight, and at the same time provide a support for the placement of the resin coating with loads constituting the outer wall of the housing. A housing of adequate resistance is thus obtained mechanics to the efforts exerted by the conveyor belt, and whose surface is of high hardness and has a low coefficient of friction. Thus, in case of locking the housing of the roller, the moving conveyor slides on the outer wall of the housing without causing wear significant in this one and without seeing itself significantly braked by friction on the housing. Another advantage of the roller according to the invention is that it has a weight much lower than that of existing rollers, which usually consist of an axis Full metal and a ferrous alloy housing. This decrease Weight is at least 30% and reaches 50% for longer rollers, and translates into a decrease in weight, the cost and energy consumption of the installation that supports the rollers

Otra ventaja más del rodillo según la invención se manifiesta en condiciones normales de funcionamiento. En efecto, en la mayoría de instalaciones existentes la cinta transportadora colocada sobre los rodillos se desplaza con una velocidad que no está perfectamente sincronizada con la velocidad de rotación de todos los rodillos, de manera que existe un movimiento relativo entre la cinta transportadora y la superficie de las carcasas de algunos rodillos, con el consiguiente desgaste de dichas carcasas. En el rodillo según la invención, gracias al bajo coeficiente de fricción en la superficie de la carcasa, este movimiento relativo puede producirse con escasa resistencia y prácticamente sin desgaste.Another advantage of the roller according to the invention It manifests itself in normal operating conditions. In effect, in most existing installations the tape conveyor placed on the rollers travels with a speed that is not perfectly synchronized with speed rotation of all rollers, so that there is a relative movement between the conveyor belt and the surface of the housings of some rollers, with the consequent wear of these housings. In the roller according to the invention, thanks to the bass coefficient of friction on the surface of the housing, this relative movement can occur with low resistance and Virtually no wear.

Preferentemente, dicho recubrimiento está compuesto por resina y cargas, siendo dichas cargas áridos y fibra de vidrio, y más preferentemente dicho recubrimiento tiene un contenido de áridos superior o igual al 25% en peso y un contenido en fibra de vidrio inferior o igual al 10% en peso, siendo resina el resto de contenido. Los áridos aportan dureza a la resina al tiempo que la fibra de vidrio permite la cohesión entre los áridos y la resina. Se obtiene así un adecuado equilibrio entre las propiedades necesarias para el moldeo de dicho recubrimiento en la carcasa formando una pared exterior y las propiedades deseables de dureza y bajo coeficiente de fricción.Preferably, said coating is composed of resin and fillers, said arid fillers and fiber being of glass, and more preferably said coating has a aggregate content greater than or equal to 25% by weight and a content in fiberglass less than or equal to 10% by weight, being resin The rest of the content. Aggregates provide hardness to the resin by time that fiberglass allows cohesion between aggregates and the resin. An adequate balance is obtained between necessary properties for molding said coating in the housing forming an outer wall and desirable properties of hardness and low coefficient of friction.

De forma ventajosa, dicha carcasa está constituida por una parte tubular que comprende dicha alma tubular y dicho recubrimiento de resina con cargas y, cerrando los dos extremos de dicha parte tubular, sendas bases provistas cada una de un orificio pasante axial rodeado por un tramo tubular interior en el cual está alojado dicho cojinete y de un tramo tubular periférico interior solidarizado a la pared interior de la parte tubular de dicha carcasa. Se obtiene así una configuración de la carcasa que tiene la virtud de ser simple, sólida y que permite realizar separadamente la parte tubular y las bases, facilitando el ensamblaje del rodillo.Advantageously, said housing is constituted by a tubular part comprising said tubular core and said resin coating with charges and, closing the two ends of said tubular part, each base provided each of an axial through hole surrounded by an inner tubular section in which is housed said bearing and a tubular section inner peripheral solidarity with the inner wall of the part tubular of said housing. You get a configuration of the housing that has the virtue of being simple, solid and that allows make the tubular part and the bases separately, facilitating the roller assembly.

Más ventajosamente, dicha parte tubular de la carcasa está constituida por dicha alma tubular sobre la cual está aplicado dicho recubrimiento de resina con cargas, formando dicho recubrimiento una pared tubular exterior de mayor longitud que la de dicha alma tubular, donde los tramos extremos de dicha pared tubular exterior exentos de dicha alma tubular se encuentran solidarizados a los tramos tubulares periféricos interiores de dichas bases. Esta configuración facilita la unión entre las bases y la carcasa sin mermar la resistencia mecánica aportada por el alma tubular, que es menos necesaria en los extremos axiales de la carcasa.More advantageously, said tubular part of the housing is constituted by said tubular core on which it is applied said resin coating with charges, said forming coating an outer tubular wall longer than the of said tubular core, where the end sections of said wall outer tubular exempt from said tubular core are in solidarity with the inner peripheral tubular sections of these bases. This configuration facilitates the union between the bases and the housing without reducing the mechanical resistance provided by the soul tubular, which is less necessary at the axial ends of the Case.

Preferentemente, dichas bases tienen la misma composición que dicho recubrimiento de resina con cargas y dichos tramos extremos de dicha pared tubular exterior exentos de alma tubular se encuentran soldados a los tramos tubulares periféricos interiores de dichas bases por medio de una película de resina, mejorándose así el acabado de la carcasa y obteniéndose unas bases particularmente resistentes al desgaste y a la corrosión.Preferably, said bases have the same composition that said resin coating with fillers and said end sections of said outer tubular wall free of soul tubular welded to the peripheral tubular sections interiors of said bases by means of a resin film, thus improving the finish of the housing and obtaining some bases particularly resistant to wear and corrosion.

De forma preferente, dicho eje lleva solidarizada, en cada uno de sus tramos extremos exteriores a dicha carcasa, una tapa protectora que se extiende radialmente a partir de dicho eje cubriendo al menos parcialmente la base correspondiente de dicha carcasa y quedando el borde periférico de dicha tapa protectora ajustado sin contacto sobre dicha base, llevando ajustado además dicho eje bajo dicha tapa protectora, en la zona de unión de dicho eje con dicha base, un retén que delimita con dicha base y dicho eje un espacio relleno de grasa lubricante. Estas tapas protectoras tienen una doble función; por una parte, constituyen una protección contra los impactos de cuerpos extraños contra los laterales de la carcasa en rotación, como puede ser el impacto de una piedra en el caso de una instalación de minería, protegiendo asimismo el retén contra dichos impactos; por otra parte, estas tapas protectoras reducen significativamente la llegada de polvo o de pequeñas partículas al retén y más generalmente a la zona de unión rotativa entre el eje y la carcasa. La acción combinada de la tapa y del retén evita de forma muy eficaz la oxidación y el desgaste en la zona de unión entre el eje y la carcasa.Preferably, said axis carries in solidarity, in each of its outermost sections to said housing, a protective cover that extends radially from of said axis covering at least partially the base corresponding of said housing and the peripheral edge of said protective cap fitted without contact on said base, further adjusting said shaft under said protective cap, in the zone of union of said axis with said base, a retaining boundary with said base and said shaft a space filled with lubricating grease. These protective caps have a double function; On one side, they constitute a protection against the impacts of foreign bodies against the sides of the rotating housing, such as the impact of a stone in the case of a mining facility, also protecting the seal against such impacts; for other part, these protective caps significantly reduce the arrival of dust or small particles to the seal and more generally to the zone of rotary union between the axis and the Case. The combined action of the cover and the seal prevents very effective oxidation and wear in the junction zone between the shaft and housing.

Ventajosamente, dicha tapa protectora comprende por lo menos una abertura situada junto a dicho borde periférico de dicha tapa protectora, estando destinada dicha abertura a quedar situada en posición inferior cuando el rodillo está instalado en posición de funcionamiento, de manera que las partículas que hayan podido entrar entre dicha tapa protectora y dicha base de carcasa puedan evacuarse por gravedad a través de dicha abertura. Además, preferentemente, cada una de las bases de dicha carcasa presenta por lo menos una aleta que sobresale de la cara exterior de dicha base, quedando el borde de dicha aleta ajustado sin contacto sobre la pared interior de dicha tapa protectora. Cuando la carcasa está en rotación, dichas aletas barren un espacio comprendido entre la base de la carcasa y la tapa protectora, ocupando este espacio y estableciendo asimismo un flujo de aire centrífugo, de manera que tienen como efecto limitar significativamente la llegada de partículas a las proximidades del eje. Por otra parte, cuando el rodillo ha estado parado, por ejemplo durante una operación de mantenimiento de la instalación, las partículas exteriores pueden entrar a través del juego existente entre la tapa protectora y la base de la carcasa y acumularse en el espacio definido entre éstas. Dichas aletas tienen asimismo la función de barrer estos cúmulos de partículas cuando se inicia la rotación del rodillo, siendo finalmente expulsados estos cúmulos de partículas a través de la citada abertura.Advantageously, said protective cover comprises at least one opening located next to said peripheral edge of said protective cover, said opening being intended to be located in the lower position when the roller is installed in operating position, so that the particles that have could enter between said protective cover and said housing base can be evacuated by gravity through said opening. Further, preferably, each of the bases of said housing has at least one fin protruding from the outer face of said base, the edge of said fin being adjusted without contact on the inner wall of said protective cap. When the housing is in rotation, said fins sweep a space between the housing base and protective cap, occupying this space and also establishing a centrifugal air flow, so that they have the effect of significantly limiting the arrival of particles near the axis. On the other hand, when the roller has been stopped, for example during an operation of installation maintenance, the outer particles can enter through the existing game between the protective cap and the base of the housing and accumulate in the defined space between them. These fins also have the function of sweeping these clusters of particles when roller rotation starts, being finally expelled these clusters of particles through the said opening.

Preferentemente, dicho retén es de material elastómero y presenta una forma de disco que se extiende por un reborde anular, estando provisto dicho disco de un orificio axial para el paso de dicho eje y siendo el diámetro de dicho orificio axial menor que el de dicho eje, y porque dicha tapa protectora comprende un tramo tubular axial por donde se ajusta solidariamente a dicho eje y que forma un codo cerrado con la parte de dicha tapa protectora que se extiende sobre la base de dicha carcasa, presionando dicho codo cerrado sobre dicho retén de manera que, por una parte, dicho disco queda inclinado hacia dicha carcasa y ajustado a presión contra dicho eje y, por otra parte, dicho reborde anular queda apoyado sobre dicha base. El retén es pues solidario al eje y a la tapa protectora, que son estáticos, y se apoya sobre la base de la carcasa en rotación, de manera que la base desliza sobre el retén en contacto con éste, con escasa resistencia gracias a la grasa lubricante. Se obtiene así una protección particularmente eficaz y duradera contra la llegada de partículas exteriores a la zona de contacto del eje con la base de la carcasa. Además, de forma ventajosa, cada una de las bases de dicha carcasa presenta un saliente anular situado en el espacio delimitado entre dicho retén y dicha base, de manera que se reduce la cantidad de grasa lubricante necesaria al tiempo que se mejora la retención de dicha grasa.Preferably, said retainer is made of material elastomer and has a disk shape that extends through a annular flange, said disk being provided with an axial bore for the passage of said axis and the diameter of said hole being axial smaller than that of said shaft, and because said protective cap it comprises an axial tubular section where it fits in solidarity to said axis and forming a closed elbow with the part of said lid protective covering on the base of said housing, pressing said closed elbow on said retainer so that, by a part, said disk is inclined towards said housing and pressurized against said axis and, on the other hand, said annular flange is supported on said base. The catch is therefore attached to the shaft and the protective cap, which are static, and rests on the base of the rotating housing, so that the base slides on the seal in contact with it, with little resistance thanks to the lubricating grease. Protection is thus obtained particularly effective and durable against the arrival of particles outside the contact area of the shaft with the base of the housing. In addition, advantageously, each of the bases of said housing it has an annular projection located in the space delimited between said retainer and said base, so that the amount of necessary lubricating grease while improving the retention of said fat.

Preferentemente, dicho eje comprende un tramo central tubular y presenta en cada extremo un tramo protegido cuya superficie exterior es de material plástico, conteniendo dicho tramo protegido por lo menos la zona de contacto de dicho eje con dicho cojinete y extendiéndose hasta el extremo de dicho eje. Dichos tramos protegidos son las partes del eje susceptibles de verse atacadas por partículas agresivas provenientes del ambiente exterior, en una zona donde el deterioro del eje puede afectar a los cojinetes y provocar el bloqueo del rodillo. Esta configuración ventajosa evita la corrosión de los tramos exteriores del eje y el avance de dicha corrosión hasta los cojinetes. También evita que el rodillo esté en contacto eléctrico con la estructura que lo soporta, que normalmente es metálica, protegiendo así los otros elementos del rodillo contra la corrosión inducida por par galvánico. Por otra parte, al ser tubular el tramo central de dicho eje se reduce el peso del rodillo con respecto a los rodillos existentes provistos de ejes llenos. El tramo tubular del eje puede ser metálico, como por ejemplo de acero, aunque en los rodillos cortos también puede ser de plástico, como por ejemplo PVC rígido.Preferably, said axis comprises a section tubular central and presents at each end a protected section whose outer surface is made of plastic material, containing said section protected at least the contact area of said axis with said bearing and extending to the end of said shaft. Sayings protected sections are the parts of the axis that can be seen attacked by aggressive particles from the environment outside, in an area where shaft deterioration can affect the bearings and cause the roller to block. This configuration advantageously prevents corrosion of the outer sections of the shaft and the advancing said corrosion to the bearings. It also prevents the roller is in electrical contact with the structure that supports, which is usually metallic, thus protecting the others roller elements against torque-induced corrosion galvanic. On the other hand, the central section of said axis reduces the weight of the roller with respect to the existing rollers provided with full shafts. The tubular section of the shaft can be metallic, such as steel, although in Short rollers can also be plastic, such as PVC rigid.

En una solución ventajosa, dicho tramo central tubular se extiende a lo largo de toda la longitud de dicho eje y dichos tramos protegidos están formados por sendos capuchones de material plástico enmangados en dicho eje. Estos capuchones pueden estar fijados, por ejemplo, mediante embutición sobre el eje, obteniéndose un montaje particularmente simple. Preferentemente, cada uno de dichos capuchones de material plástico presenta un reborde anular por el que dicho capuchón se apoya axialmente sobre dicho cojinete correspondiente, de manera que se obtiene una adecuada resistencia del eje a los empujes axiales sin necesidad de instalar cojinetes axiales con aros de soporte.In an advantageous solution, said central section tubular extends along the entire length of said axis and said protected sections are formed by two caps of plastic material wrapped in said shaft. These caps can be fixed, for example, by drawing on the shaft, obtaining a particularly simple assembly. Preferably each of said plastic material caps has a annular flange by which said cap rests axially on said corresponding bearing, so that a adequate shaft resistance to axial thrust without the need for install axial bearings with support rings.

En una solución alternativa ventajosa, dicho tramo central tubular se extiende en una distancia inferior a la que separa mutuamente dichos cojinetes y está acoplado en sus extremos con sendos terminales cilíndricos de material plástico por los que dicho eje encaja con dichos cojinetes, de manera que dichos tramos protegidos están constituidos por dichos terminales cilíndricos. Se obtiene así una protección aún mayor contra la corrosión, al estar compuestos dichos tramos protegidos enteramente de material plástico. Preferentemente, cada uno de dichos terminales cilíndricos de material plástico presenta un reborde anular por el que dicho terminal cilíndrico se apoya axialmente por un lado sobre dicho tramo central tubular de dicho eje y por el otro lado sobre dicho cojinete correspondiente. Como en la solución expuesta anteriormente, se obtiene así una adecuada resistencia del eje a los empujes axiales sin necesidad de instalar cojinetes axiales con aros de soporte.In an advantageous alternative solution, said Tubular central section extends at a distance less than the which mutually separates said bearings and is coupled in their ends with two cylindrical terminals of plastic material by which said shaft fits with said bearings, so that said protected sections are constituted by said terminals cylindrical This gives even greater protection against corrosion, when said sections are entirely protected of plastic material. Preferably, each of said Cylindrical terminals made of plastic material have a flange annular by which said cylindrical terminal is axially supported by one side on said tubular central section of said axis and on the another side on said corresponding bearing. As in the solution set out above, an adequate resistance of the shaft to axial thrust without installing bearings axial with support rings.

Brief description of the drawings

Otras ventajas y características de la invención se aprecian a partir de la siguiente descripción, en la que, sin ningún carácter limitativo, se relatan unos modos preferentes de realización de la invención, haciendo mención de los dibujos que se acompañan. Las figuras muestran:Other advantages and features of the invention they are appreciated from the following description, in which, without no limitation, preferential modes of embodiment of the invention, mentioning the drawings that are accompany. The figures show:

- Fig. 1, una vista parcialmente seccionada de un rodillo según una primera forma de realización de la invención;- Fig. 1, a partially sectioned view of a roller according to a first embodiment of the invention;

- Fig. 2, una vista parcialmente seccionada del retén que va montado en el rodillo de la Fig. 1.- Fig. 2, a partially sectioned view of the retainer that is mounted on the roller of Fig. 1.

- Fig. 3, una vista parcial en perspectiva explosionada del rodillo de la Fig. 1.- Fig. 3, a partial perspective view exploded from the roller of Fig. 1.

- Fig. 4, una vista parcial, parcialmente seccionada, de una variación del rodillo de la Fig. 1 que constituye una segunda forma de realización de la invención.- Fig. 4, a partial view, partially sectioned, of a variation of the roller of Fig. 1 which It constitutes a second embodiment of the invention.

Detailed description of some embodiments of the invention

Los dos rodillos mostrados en las figuras están destinados a instalarse en una cinta transportadora de una explotación minera de extracción de sal, reemplazando a los rodillos de la técnica anterior constituidos por una carcasa metálica y un eje metálico lleno. En este ejemplo, los rodillos según la invención tienen una longitud de 35 cm y un diámetro de 13 cm, y presentan las ventajas de un peso inferior en un 50% y de una vida media multiplicada al menos por dos con respecto a los rodillos de la técnica anterior.The two rollers shown in the figures are intended to be installed on a conveyor belt of a mining salt extraction, replacing the prior art rollers consisting of a housing metal and a full metal shaft. In this example, the rollers according to the invention they have a length of 35 cm and a diameter of 13 cm, and have the advantages of a 50% lower weight and a half-life multiplied at least by two with respect to prior art rollers.

El rodillo mostrado en las Figs. 1 a 3 comprende una carcasa cilíndrica 3 constituida por una parte tubular 6 cerrada por dos bases 7. La parte tubular 6 está formada por un alma tubular 4 con un recubrimiento 5 de resina con cargas que constituye la pared exterior de la carcasa 3 que es de mayor longitud que dicha alma tubular 4. Cada base 7 está provista de un orificio pasante axial rodeado por un tramo tubular interior 8 en el cual está alojado un cojinete 2 de acoplamiento con el eje 1, junto con una junta 10. Cada base 7 está provista asimismo de un tramo tubular periférico interior 9 por el que dicha base 7 está solidarizada a los extremos 11 de la pared tubular exterior exentos de dicha alma tubular 4. Las dos bases 7 y el recubrimiento 5 que forma la pared exterior de la carcasa tienen la misma composición: una resina de poliéster cargada con un 50% en peso de áridos, en este caso sílice, y un 3% en peso de fibra de vidrio. Esto permite soldar las bases 7 con la parte tubular 6, y más exactamente los extremos 11 con el tramo tubular periférico interior 9, por medio de una película intermedia de resina de poliéster.The roller shown in Figs. 1 to 3 includes a cylindrical housing 3 constituted by a tubular part 6 closed by two bases 7. The tubular part 6 is formed by a tubular core 4 with a resin coating 5 with loads that constitutes the outer wall of the housing 3 which is of greater length that said tubular core 4. Each base 7 is provided with a axial through hole surrounded by an inner tubular section 8 in which is housed a coupling bearing 2 with shaft 1, together with a board 10. Each base 7 is also provided with a inner peripheral tubular section 9 through which said base 7 is in solidarity with the ends 11 of the outer tubular wall exempt from said tubular core 4. The two bases 7 and the coating 5 forming the outer wall of the housing have the same Composition: a polyester resin loaded with 50% by weight of aggregates, in this case silica, and 3% by weight of fiberglass. This allows the bases 7 to be welded with the tubular part 6, and more exactly the ends 11 with the peripheral tubular section interior 9, by means of an intermediate resin film of polyester.

El rodillo está protegido lateralmente por sendas tapas protectoras 12 de material plástico, en este caso un poliuretano, solidarizadas a los extremos del eje 1. Cada tapa protectora 12 consta de un tramo tubular axial 23 por el cual está embutida en el eje 1 y a partir del cual forma primero un codo cerrado 24 y a continuación se extiende radialmente cubriendo toda la base 7, quedando su borde periférico 13 ajustado sobre la superficie de dicha base 7 a una distancia de 1 mm aproximadamente. La tapa protectora 12 presenta, junto a su borde periférico 13 situado al final de un corto tramo axial, una abertura 14 en forma de orificio semicircular. El rodillo se coloca siempre de manera que dicha abertura 14 quede dispuesta en posición inferior, de manera que las partículas acumuladas entre la tapa protectora 12 y la base 7 puedan evacuarse por gravedad a través de dicha abertura 14. Por otra parte, cada base 7 comprende dos aletas 15 que sobresalen por su cara exterior y cuyo borde 16 queda ajustado sin contacto sobre la pared interior 17 de la tapa protectora 12. Además, el eje 1 lleva ajustado, bajo dicha capa protectora 12, un retén 18 de elastómero, en este caso un termoplástico de copoliéster, que delimita con la base 7 y con el propio eje 1 un espacio 19 relleno de una grasa lubricante, en este caso un lubricante sintético con teflón. El retén 18 tiene una forma de disco 20 prolongado por un reborde anular 21 y provisto de un orificio axial 22 de diámetro menor que el del eje 1. Gracias a su elasticidad, el retén 18 puede colocarse por su orificio 22 axial en el eje 1 de manera que su parte en forma de disco 20 quede deformada y ejerza una presión sobre el eje 1. Esto se consigue gracias al empuje de la tapa protectora 12 por su codo cerrado 24, que además mantiene aplicado el reborde anular 21 del retén 18 contra la superficie de la base 7, tal como se observa en la Fig. 1. Gracias a la grasa lubricante, la base 7 en rotación desliza con escasa resistencia sobre el retén 18, que es estático ya que se encuentra solidarizado al eje 1 y a la tapa protectora 12. Un saliente anular 25 previsto en cada base 7 permite disminuir la cantidad de grasa lubricante en el espacio 19 y mejorar la retención de ésta.The roller is protected laterally by paths protective caps 12 of plastic material, in this case a polyurethane, joined to the ends of axis 1. Each cover protective 12 consists of an axial tubular section 23 by which it is embedded in axis 1 and from which it first forms an elbow closed 24 and then extends radially covering all the base 7, its peripheral edge 13 being adjusted on the surface of said base 7 at a distance of 1 mm approximately. The protective cover 12 has, next to its edge peripheral 13 located at the end of a short axial section, a opening 14 in the form of a semicircular hole. The roller is always positioned so that said opening 14 is arranged in lower position, so that the particles accumulated between the protective cap 12 and base 7 can be evacuated by gravity to through said opening 14. On the other hand, each base 7 comprises two fins 15 protruding from its outer face and whose edge 16 fits without contact on the inner wall 17 of the lid protective 12. In addition, axis 1 has been fitted under said layer protective 12, an elastomer retainer 18, in this case a copolyester thermoplastic, which delimits with base 7 and with the own axis 1 a space 19 filled with a lubricating grease, in this case a synthetic lubricant with Teflon. The retainer 18 has a disk shape 20 prolonged by an annular flange 21 and provided with an axial hole 22 of smaller diameter than that of axis 1. Thanks to its elasticity, the retainer 18 can be placed through its hole 22 axial on axis 1 so that its disc-shaped part 20 is deformed and exert pressure on axis 1. This is achieved thanks to the push of the protective cover 12 by its closed elbow 24, which also keeps the annular flange 21 of the retainer 18 applied against the surface of the base 7, as seen in Fig. 1. Thanks to the lubricating grease, the rotating base 7 slides with little resistance on retainer 18, which is static since it it finds solidarity with axis 1 and protective cover 12. A annular projection 25 provided in each base 7 allows to reduce the amount of lubricating grease in space 19 and improve the retention of this one.

El eje 1 comprende un tramo central tubular 26 de acero acoplado por sus extremos a sendos terminales cilíndricos 30 de material plástico, en este caso un poliuretano, por los que dicho eje 1 encaja con los cojinetes 2. Cada terminal cilíndrico 30 está provisto de un reborde anular 31 por el que se apoya axialmente por un parte sobre dichos cojinetes 2 y por otra parte sobre dicho tramo central tubular 26. Estos terminales cilíndricos 30 constituyen unos tramos protegidos 27 que se extienden desde el extremo del eje 1 hasta más allá de la zona de contacto con los cojinetes 2.The axis 1 comprises a tubular central section 26 of steel coupled at its ends to two cylindrical terminals 30 of plastic material, in this case a polyurethane, for which said shaft 1 fits with the bearings 2. Each cylindrical terminal 30 it is provided with an annular flange 31 by which it is axially supported on the one hand on said bearings 2 and on the other hand on said tubular central section 26. These cylindrical terminals 30 they constitute protected sections 27 that extend from the end of axis 1 to beyond the contact area with the bearings 2.

La variante de realización mostrada en la Fig. 4 consiste en que el eje 1 está formado por un tramo central tubular 26 de acero que se extiende en toda la longitud de dicho eje y está cubierto en sus extremos por sendos capuchones 28 de poliuretano enmangados por embutición en el eje 1 y que presentan un reborde anular 29 por el que se apoyan axialmente sobre los cojinetes 2. Estos capuchones 28 constituyen unos tramos protegidos 27 que se extienden desde el extremo del eje 1 hasta más allá de la zona de contacto con los cojinetes 2. Todas las demás características del rodillo de la Fig. 4 coinciden con las del rodillo de las Figs. 1 a 3.The variant embodiment shown in Fig. 4 it consists in that axis 1 is formed by a central tubular section 26 of steel that extends over the entire length of said shaft and is covered at its ends by two polyurethane caps 28 embossed by drawing on axis 1 and having a flange annular 29 by which they rest axially on the bearings 2. These caps 28 constitute protected sections 27 which are extend from the end of axis 1 to beyond the zone of bearing contact 2. All other features of the Roller of Fig. 4 match those of the roller of Figs. 1 a 3.

Claims

1. Heavy-duty support roller for conveyor belt suitable for installation in aggressive environments, said roller comprising a shaft (1) fitted at its ends with two bearings (2) and a cylindrical housing (3) mounted by its closed bases (7) with free rotation on said bearings (2), said cylindrical housing (3) being intended to support said conveyor belt, characterized in that said cylindrical housing (3) comprises a tubular core (4) and has a resin coating (5) with loads that it constitutes the outer wall of said cylindrical housing (3).

2. Roller according to claim 1, characterized in that said coating (5) is composed of resin and fillers, said fillers being arid and fiberglass.

3. Roller according to claim 2, characterized in that said resin coating (5) with fillers has an aggregate content greater than or equal to 25% by weight and a fiberglass content of less than or equal to 10% by weight, being resin The rest of the content.

Roller according to any one of claims 1 to 3, characterized in that said housing (3) is constituted by a tubular part (6) comprising said tubular core (4) and said resin coating (5) with loads and, closing the two ends of said tubular part (6), each base (7) each provided with an axial through hole surrounded by an inner tubular section (8) in which said bearing (2) and an inner peripheral tubular section ( 9) in solidarity with the inner wall of the tubular part (6) of said housing (3).

5. Roller according to claim 4, characterized in that said tubular part (6) of the housing is constituted by said tubular core (4) on which said resin coating (5) is applied with loads, said coating (5) forming a outer tubular wall of greater length than said tubular core (4), where the end sections (11) of said outer tubular wall exempt from said tubular core (4) are in solidarity with the inner peripheral tubular sections (9) of said bases (7).

Roller according to claim 5, characterized in that said bases (7) have the same composition as said resin coating (5) with loads and that said end sections (11) of said outer tubular wall free of tubular core (4) are welded to the inner peripheral tubular sections (9) of said bases (7) by means of a resin film.

7. Roller according to any of claims 1 to 6, characterized in that said shaft (1) has a protective cover (12) that extends radially from each of its outer ends to said housing (3). said shaft (1) covering at least partially the corresponding base (7) of said housing (3) and the peripheral edge (13) of said protective cover (12) being adjusted without contact on said base (7), and because said axis (1) it is fitted under said protective cover (12), in the junction zone of said axis (1) with said base (7), a retainer (18) that delimits with said base (7) and said axis (1) a space (19) filled with lubricating grease.

8. Roller according to claim 7, characterized in that said protective cover (12) comprises at least one opening (14) located next to said peripheral edge (13) of said protective cover (12).

9. Roller according to claims 7 or 8, characterized in that each of the bases (7) of said housing has at least one fin (15) protruding from the outer face of said base (7), leaving the edge (16 ) of said flap (15) adjusted without contact on the inner wall (17) of said protective cap (12).

10. Roller according to any of claims 7 to 9, characterized in that said retainer (18) is made of elastomeric material and has a disk shape (20) that extends over an annular flange (21), said disc (20) being provided of an axial hole (22) for the passage of said axis (1) and the diameter of said axial hole (22) being smaller than that of said axis (1), and because said protective cover (12) comprises an axial tubular section (23) where it fits in solidarity with said shaft (1) and forms a closed elbow (24) with the part of said protective cover (12) extending over the base (7) of said housing (3), pressing said closed elbow (24) on said retainer (18) so that, on the one hand, said disk (20) is inclined towards said housing (3) and adjusted under pressure against said axis (1) and, on the other hand, said annular flange (21) is supported on said base (7).

11. Roller according to claim 10, characterized in that each of the bases (7) of said housing (3) has an annular projection (25) located in the space (19) delimited between said retainer (18) and said base (7 ).

12. Roller according to any of claims 1 to 11, characterized in that said shaft (1) comprises a central tubular section (26) and has at each end a protected section (27) whose outer surface is made of plastic material, said protected section containing (27) at least the contact area of said shaft (1) with said bearing (2) and extending to the end of said shaft (1).

13. Roller according to claim 12, characterized in that said tubular central section (26) extends along the entire length of said axis (1) and said protected sections (27) are formed by two caps (28) of plastic material enmanados in said axis (1).

14. Roller according to claim 13, characterized in that each of said caps (28) of plastic material has an annular flange (29) by which said cap (28) is axially supported on said corresponding bearing (2).

15. Roller according to claim 12, characterized in that said tubular central section (26) extends at a distance smaller than that which said bearings (2) mutually separates and is coupled at its ends with two cylindrical terminals (30) of plastic material by which said shaft (1) fits with said bearings (2), so that said protected sections (27) are constituted by said cylindrical terminals (30).

16. Roller according to claim 15, characterized in that each of said cylindrical terminals (30) of plastic material has an annular flange (31) by which said cylindrical terminal (30) is axially supported on one side on said tubular central section ( 26) of said shaft (1) and on the other hand on said corresponding bearing (2).