ES1129455U - Robotic cell designed especially for the cutting and milling of natural stone and similar boards (Machine-translation by Google Translate, not legally binding) - Google Patents

Robotic cell designed especially for the cutting and milling of natural stone and similar boards (Machine-translation by Google Translate, not legally binding) Download PDF

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Publication number
ES1129455U
ES1129455U ES201400773U ES201400773U ES1129455U ES 1129455 U ES1129455 U ES 1129455U ES 201400773 U ES201400773 U ES 201400773U ES 201400773 U ES201400773 U ES 201400773U ES 1129455 U ES1129455 U ES 1129455U
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cutting
milling
pieces
natural stone
specially designed
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ES201400773U
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Spanish (es)
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ES1129455Y (en
Inventor
Alberto REMESAL PÉREZ
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PROMATIC MILENIUM S L
PROMATIC MILENIUM SL
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PROMATIC MILENIUM S L
PROMATIC MILENIUM SL
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Abstract

Robotic cell, specially designed for cutting, milling and polishing pieces of natural stone and similar, essentially characterized because it comprises: a table (1) that will support the pieces to work, equipped with a tilting system (2) to facilitate the loading of boards or pieces to work (3), performing this with the board in vertical position. a sufficiently robust structure (4), to support the bridge (5) also robust in terms of supporting efforts and vibrations, which in its lower part will have the proper flange to support the anthropomorphic robot (6) properly. in turn on the flange of the sixth axis of the robot (6), will be installed a cutting or milling head formed by an electric motor (7) with a system of plates to drive the cutting disk (8) or the milling cutter (9). ), and the splash guard systems (10) and auxiliary water passage and projecting it to the cutting area. (Machine-translation by Google Translate, not legally binding)

Description

DESCRIPCIÓN DESCRIPTION

Célula robotizada, especialmente diseñada para el corte, fresado y pulido de piezas de piedra natural y similares. Robot cell, specially designed for cutting, milling and polishing pieces of natural stone and the like.

OBJETO DE LA INVENCIÓN 5 OBJECT OF THE INVENTION 5

La presente invención, tal y como se expresa en el enunciado de esta memoria descriptiva, se refiere a una célula con robot industrial antropomorfo, especialmente diseñada para el corte, fresado y pulido de tableros de piedra natural y similares, destinada e fresar, cortar, pulir, grabar y tallar bloques o tableros de los materiales referidos. The present invention, as expressed in the statement of this specification, refers to a cell with an anthropomorphic industrial robot, specially designed for cutting, milling and polishing boards of natural stone and the like, intended and milling, cutting, polish, engrave and carve blocks or boards of the referred materials.

10  10

ANTECEDENTES DE LA INVENCIÓN. BACKGROUND OF THE INVENTION

En la actualidad, el corte o fresado de piezas de piedra y similares se realiza, mayoritariamente, mediante máquinas cortadoras de tipo puente o de cabezal fijo dotadas de cabezal de corte con disco diamantado. En los últimos años, debido a la demanda de productos acabados que implican la necesidad de realizar cortes inclinados o ingletado, según 15 se llama coloquialmente en el sector, se ha comenzado a demandar el hecho de que las cortadoras dispongan de los equipamientos necesarios para poder realizar este trabajo. Estas máquinas, desarrolladas y evolucionadas en cuanto a diseño y prestaciones desde los años 70, tienen hoy básicamente dos limitaciones en cuanto a dar solución a este llamado proceso de ingletado: 20 At present, the cutting or milling of pieces of stone and the like is done, mostly, by bridge or fixed head cutting machines equipped with a cutting head with diamond blade. In recent years, due to the demand for finished products that imply the need to make inclined or miter cuts, according to what is called colloquially in the sector, the fact that the cutters have the necessary equipment to be able to be able to start Perform this job. These machines, developed and evolved in terms of design and performance since the 70s, today have basically two limitations in terms of solving this so-called mitering process: 20

- Máquinas que disponen de cabezal inclinable de forma manual. La mayoría de las máquinas construidas desde 1990, suelen estar dotadas de este sistema. Tienen el inconveniente de que requiere la intervención del operador de la máquina para inclinar el cabezal, alinear las piezas a cortar y después volver a colocar el cabezal en su posición vertical de nuevo. Esto es lento y 25 por tanto costoso. Además, la alineación de las piezas a cortar es problemática en cuanto a que se requiere gran habilidad del operador. - Machines that have a tiltable head manually. Most of the machines built since 1990 are usually equipped with this system. They have the disadvantage that it requires the intervention of the machine operator to tilt the head, align the pieces to be cut and then return the head to its vertical position again. This is slow and 25 therefore expensive. In addition, the alignment of the pieces to be cut is problematic in that great skill of the operator is required.

-Máquinas más modernas que suelen estar dotadas de CNC. Desde 2000, comenzaron a verse máquinas dotadas del sistema de inclinación del cabezal de forma automática, si bien, el coste 30 de las máquinas de este tipo suele ser tan alto que las hace inaccesibles a la mayoría de las empresas del sector -More modern machines that are usually equipped with CNC. Since 2000, machines with the head tilt system began to be seen automatically, although the cost of machines of this type is usually so high that it makes them inaccessible to most companies in the sector

El robot industrial antropomorfo, como parte activa en procesos industriales, tiene ya unas cuatro décadas de historia. 35 The anthropomorphic industrial robot, as an active part in industrial processes, already has about four decades of history. 35

Procesos como la manipulación de piezas de fundición, la soldadura de piezas de automóviles y pintura de los mismos, o la carga y descarga de máquinas CNC o de inyección de plástico, serían actualmente inviables de forma competitiva sin la utilización de robots para ello. Processes such as the manipulation of castings, welding of car parts and their painting, or the loading and unloading of CNC or plastic injection machines, would now be competitively unfeasible without the use of robots for it.

40  40

Si bien fue inicialmente el sector de la automoción el promotor y causante del gran desarrollo de los robots, en los últimos 20 años el robot como sistema de fabricación se ha ido extendiendo a multitud de sectores industriales. Although the automotive sector was initially the promoter and cause of the great development of robots, in the last 20 years the robot as a manufacturing system has been spreading to many industrial sectors.

En el sector de la piedra natural y afines, el robot hizo su aparición en las fábricas en los 45 primeros años de este siglo. Se comenzaron a instalar robots para operación de manipulación y paletizado de piezas en grandes fábricas. In the sector of natural and related stone, the robot made its appearance in factories in the first 45 years of this century. Robots began to be installed for operation of manipulation and palletizing of parts in large factories.

Poco después integradores, sobre todo italianos, desarrollaron células robotizadas en principio para la fabricación de elementos arquitectónicos donde se necesitaban máquinas CNC con 4 o 50 5 ejes, como esculturas, capiteles, etc. Shortly after, integrators, especially Italians, developed robotic cells in principle for the manufacture of architectural elements where CNC machines with 4 or 50 axes were needed, such as sculptures, capitals, etc.

La morfología y limitaciones de alcances y rigidez estructural de los robots antropomorfos de tamaños normales han hecho que el corte de tableros no haya sido abordado hasta la fecha mediante robots. The morphology and limitations of scope and structural rigidity of anthropomorphic robots of normal sizes have meant that the cutting of boards has not been addressed to date by robots.

Por otra parte, el alto coste de los robots hasta hace pocos años y el alto coste de los 5 programas informáticos necesarios para la programación para que un robot opere como se desea, hacía inviable la utilización de estos para el corte y fresado de piedra natural. En los últimos años la madurez de estas tecnologías se ha traducido en un claro descenso del coste de adquisición es estos equipos y tecnologías. On the other hand, the high cost of the robots until a few years ago and the high cost of the 5 computer programs necessary for programming for a robot to operate as desired, made the use of these for the cutting and milling of natural stone unfeasible. . In recent years the maturity of these technologies has resulted in a clear decrease in the acquisition cost of these equipment and technologies.

10  10

DESCRIPCIÓN DE LA INVENCIÓN DESCRIPTION OF THE INVENTION

La idea clave de la invención es la morfología de la célula robotizada, en la cual el robot industrial se coloca de forma invertida, suspendido de una estructura adecuada para ello. The key idea of the invention is the morphology of the robotic cell, in which the industrial robot is placed in an inverted manner, suspended from a suitable structure for it.

Esta diferencia respecto a lo conocido hasta ahora, tiene dos ventajas claves para el éxito del 15 funcionamiento de la célula robotizada: This difference from what has been known so far has two key advantages for the success of the operation of the robotic cell:

- El robot es capaz de alcanzar con el cabezal de corte las piezas de tamaños que se suelen procesar en el sector (3200 mm x 2000 mm) en prácticamente cualquier inclinación de la herramienta requerida. 20 - The robot is able to reach with the cutting head the pieces of sizes that are usually processed in the sector (3200 mm x 2000 mm) in practically any inclination of the required tool. twenty

- El robot incluye entre sus componentes sistemas sensibles a ambientes sucios y húmedos como son servomotores y componentes mecánicos de precisión. Al estar situado el robot de forma invertida, el mismo está más resguardado de la suciedad inherente al corte de piedra. - The robot includes among its components systems sensitive to dirty and humid environments such as servomotors and precision mechanical components. When the robot is placed in an inverted way, it is more protected from the dirt inherent in the stone cut.

25  25

BREVE DESCRIPCIÓN DE LOS DIBUJOS. BRIEF DESCRIPTION OF THE DRAWINGS.

Figura 1.- Representa una vista en perspectiva de la célula robotizada, objeto de la invención Figure 1.- Represents a perspective view of the robotic cell, object of the invention.

Figura 2.- Representa otra vista en perspectiva de la célula robotizada, objeto de la invención. Figure 2.- Represents another perspective view of the robotic cell, object of the invention.

30  30

DESCRIPCIÓN DE LA FORMA DE RELlZACIÓN PREFERIDA. DESCRIPTION OF THE PREFERRED FORM OF RELLZATION.

La célula robotizada estará formada, en esencia, de los siguientes componentes: The robotic cell will be formed, in essence, of the following components:

Una mesa (1) que soportará las piezas a trabajar, dotada de un sistema basculante (2) para facilitar la carga de tableros o piezas a laborar (3), realizándose esta con el tablero en posición 35 vertical. A table (1) that will support the pieces to work, equipped with a tilting system (2) to facilitate the loading of boards or pieces to work (3), being carried out with the board in a vertical position.

Una estructura suficientemente robusta (4), para soportar el puente (5) también robusto en cuanto a soportar esfuerzos y vibraciones, el cual en su parte inferior tendrá la brida adecuada para soportar el robot (6) de forma adecuada. 40 A structure sufficiently robust (4), to support the bridge (5) also robust in terms of supporting stresses and vibrations, which in its lower part will have the appropriate flange to support the robot (6) in an adequate manner. 40

A su vez en la brida del sexto eje del robot (6), irá instalado un cabezal de corte o fresado formado por un motor eléctrico (7) con un sistema de platos para accionar el disco de corte (8) o la fresa (9), y los sistemas de protección anti salpicaduras (10) Y auxiliares de paso de agua y proyección de la misma a la zona de corte. 45 In turn, on the flange of the sixth axis of the robot (6), a cutting or milling head formed by an electric motor (7) will be installed with a plate system to drive the cutting disc (8) or the milling cutter (9 ), and splash protection systems (10) and auxiliary water passage and projection of it to the cutting area. Four. Five

Claims (5)

REIVINDICACIONES 1. Célula robotizada, especialmente diseñada para el corte, fresado y pulido de piezas de piedra natural y similares, esencialmente caracterizada porque comprende: 1. Robotized cell, specially designed for cutting, milling and polishing pieces of natural stone and the like, essentially characterized in that it comprises: Una mesa (1) que soportará las piezas a trabajar, dotada de un sistema basculante (2) para 5 facilitar la carga de tableros o piezas a laborar (3), realizándose esta con el tablero en posición vertical. A table (1) that will support the pieces to work, equipped with a tilting system (2) to facilitate the loading of boards or pieces to work (3), being carried out with the board in an upright position. Una estructura suficientemente robusta (4), para soportar el puente (5) también robusto en cuanto a soportar esfuerzos y vibraciones, el cual en su parte inferior tendrá la brida adecuada 10 para soportar el robot antropomorfo (6) de forma adecuada. A structure sufficiently robust (4), to support the bridge (5) also robust in terms of supporting stresses and vibrations, which in its lower part will have the appropriate flange 10 to support the anthropomorphic robot (6) in an adequate manner. A su vez en la brida del sexto eje del robot (6), irá instalado un cabezal de corte o fresado formado por un motor eléctrico (7) con un sistema de platos para accionar el disco de corte (8) o la fresa (9), y los sistemas de protección anti salpicaduras (10) Y auxiliares de paso de agua 15 y proyección de la misma a la zona de corte. In turn, on the flange of the sixth axis of the robot (6), a cutting or milling head formed by an electric motor (7) will be installed with a plate system to drive the cutting disc (8) or the milling cutter (9 ), and splash protection systems (10) and auxiliary water passage 15 and projecting it to the cutting area. 2. Célula robotizada, especialmente diseñada para el corte, fresado y pulido de piezas de piedra natural y similares, según reivindicación anterior, caracterizada porque incorpora en el cabezal de corte un motor hidráulico o neumático. 20 2. Robotized cell, specially designed for cutting, milling and polishing pieces of natural stone and the like, according to previous claim, characterized in that it incorporates in the cutting head a hydraulic or pneumatic motor. twenty 3. Célula robotizada, especialmente diseñada para el corte, fresado y pulido de piezas de piedra natural y similares, según reivindicación 1, caracterizada porque incorpora en el cabezal un motor dotado de mecanismo de cambio automático de herramienta, capaz de accionar discos, fresas o platos de pulido. 25 3. Robotized cell, specially designed for cutting, milling and polishing pieces of natural stone and the like, according to claim 1, characterized in that it incorporates in the head a motor provided with automatic tool change mechanism, capable of driving discs, milling cutters or polishing plates 25 4. Célula robotizada, especialmente diseñada para el corte, fresado y pulido de piezas de piedra natural y similares, según reivindicación 1, caracterizada porque incorpora un sistema de ventosa de vacío para la manipulación de piezas cortadas. 4. Robotized cell, specially designed for cutting, milling and polishing pieces of natural stone and the like, according to claim 1, characterized in that it incorporates a vacuum suction system for handling cut pieces. 30  30 5. Célula robotizada, especialmente diseñada para el corte, fresado y pulido de piezas de piedra natural y similares, según reivindicación 1, caracterizada porque incorpora un sistema de corte mediante hidroabrasivo proyectado a alta velocidad mediante intensificador de presión, como herramienta de corte. 5. Robotized cell, specially designed for cutting, milling and polishing pieces of natural stone and the like, according to claim 1, characterized in that it incorporates a hydroabrasive cutting system projected at high speed by means of a pressure intensifier, as a cutting tool. 35   35
ES201400773U 2014-09-25 2014-09-25 Robot cell specially designed for cutting and milling natural stone boards and the like Expired - Fee Related ES1129455Y (en)

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ES1129455Y ES1129455Y (en) 2015-01-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2586105A1 (en) * 2016-07-12 2016-10-11 Alfonso FERNANDEZ ALVAREZ Cell and robotized manufacturing process of slate plates (Machine-translation by Google Translate, not legally binding)
EP4257316A1 (en) 2022-04-06 2023-10-11 Sensonic Design Zrt. Method for shaping a carrier plate of high hardness

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2586105A1 (en) * 2016-07-12 2016-10-11 Alfonso FERNANDEZ ALVAREZ Cell and robotized manufacturing process of slate plates (Machine-translation by Google Translate, not legally binding)
EP4257316A1 (en) 2022-04-06 2023-10-11 Sensonic Design Zrt. Method for shaping a carrier plate of high hardness
WO2023194595A1 (en) 2022-04-06 2023-10-12 Sensonic Design Zrt. Method of shaping a carrier sheet of high hardness

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