EP4648957A1 - An insulation material obtained from wastes - Google Patents
An insulation material obtained from wastesInfo
- Publication number
- EP4648957A1 EP4648957A1 EP24757396.7A EP24757396A EP4648957A1 EP 4648957 A1 EP4648957 A1 EP 4648957A1 EP 24757396 A EP24757396 A EP 24757396A EP 4648957 A1 EP4648957 A1 EP 4648957A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- additive
- laying
- layers
- insulation material
- synthetic polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
- B32B2260/023—Two or more layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0253—Polyolefin fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2272/00—Resin or rubber layer comprising scrap, waste or recycling material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7246—Water vapor barrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
- B32B2419/04—Tiles for floors or walls
Definitions
- the invention relates to an insulation material for use as an insulation material that contains no additional chemicals, causes low amounts of carbon emission, has a low weight by volume, is cost-effective, recyclable, and suitable for direct paint application.
- Insulation materials are materials used to protect building elements from malefices.
- Thermal insulation refers to the applications that are designed to ensure that the desired ambient temperature in a volume is minimally affected by the ambient temperature around it. Therefore, insulation is used to limit the energy exchange between two volumes at different temperatures and thus reduce losses.
- the materials used in water and moisture insulation are asphalt, tar and derivatives obtained by adding other materials into these.
- the materials used in thermal insulation are glass wool, rock wool and plastic foam-based materials. ISO24285 standards require these materials to have a thermal conductivity coefficient (X) of less than 0.065 W/mK.
- the material is water and moisture insulated if its water vapor resistance factor (p) and water vapor diffusionequivalent air layer thickness (Sa) are less than 1 and 0.2, respectively.
- p water vapor resistance factor
- Sa water vapor diffusionequivalent air layer thickness
- the primary object of the invention is to produce heat, sound, water, and moisture insulation material derived from recycled synthetic polymer-based waste that contains no chemicals when compared to existing products, has low carbon emissions, is light in volume, offers cost savings, can be recycled again, and is suitable for direct paint application.
- the said invention differs from the state of the art in four main methods.
- One of the objects of the invention is to eliminate materials that are harmful to human health.
- the insulation material developed with the invention contains no chemicals as a product binder, it is composed of thermoplastic materials that melt when heated and solidify when cooled.
- Another object of the invention is to make the product eco-friendlier by using synthetic fibers that can be recycled.
- Another object of the invention is the production price of the product.
- products are produced at high cost due to production methods and disposal methods.
- a low-temperature furnace is sufficient, whereas, in the known state of the art, extremely high temperatures are required. This also causes a negative effect in terms of carbon emissions.
- the raw material of the invention is synthetic polymers, which reduces the cost even further.
- Another object is to make the product easy to use. Thanks to its plastered surface, it can be painted without the need for plaster application because the paint can be applied directly on it, making application easier.
- the invention comprises a method to produce heat, sound, water, and moisture insulation material derived from recycled synthetic polymer-based waste that contains no chemicals when compared to existing products, has low carbon emissions, is light in volume, offers cost savings, can be recycled again, and is suitable for direct paint application.
- Synthetic polymers are preferably obtained as raw materials or from regenerated (recycled) synthetic fiber waste.
- the synthetic polymer is mixed with an additive. It is preferably mixed with an additive whose melting temperature is equal to or lower than its own.
- the low melting point of the additive is due to the requirement that the main synthetic polymer's combustion temperature be 300°C and that it not bum when the additive is added.
- the said additive can be added within the range of 30% to 70% and any other value in between.
- the said fiber material can be added within the range of 30% to 70% and any other value in between.
- the said additive may be a synthetic polymer, synthetic fiber, fiber comprising polyethylene polypropylene or thermoplastic fiber.
- the said synthetic polymer is made homogeneous and bulky. This process is preferably performed by carding. Following the carding process, the synthetic polymer is laid on top of one another to increase its strength and physical properties.
- the laying process is preferably done diagonally. Alternatively, linear laying, parallel laying, perpendicular laying, or aerial laying can be performed.
- the homogeneous and bulky polymer combined with the laying process, increases the strength and thickness of the product, reducing both thermal conduction and sound transmission.
- heat treatment is applied to the synthetic polymer parts contained in layers.
- the said production technique preferably uses the thermal bonding method used in nonwoven fabric technology.
- the reason for using these techniques is to reduce water permeability while improving tear and tensile strength.
- the said heat treatment is preferably performed in a furnace.
- the parts are combined via melting during heat treatment and become a strong structure.
- the product is then solidified and hardened.
- a calendering application is performed to solidify and harden the product.
- the product transforms into a plate with flat top and bottom surfaces.
- Calendering is a treatment that can keep thermal degradation at lower levels and consolidate homogeneous mixtures more effectively than other treatments.
- brushing, embossing, creping, drying, slab burning, shearing, flocking, polishing, and heat-setting shrinkage techniques can be used.
- the top surface, bottom surface or both surfaces can be patterned.
- the plate that emerges from calendering with a flat surface is preferably patterned via embossing. The patterned surface allows the product to be painted without the need for an additional top layer of plaster, etc., while also providing a decorative appearance.
- the final product is a ready-to-apply heat, sound, moisture, and water insulation material that can be produced in the desired thickness, has a dead air zone between the inner layers due to the geometry of the laying process, contains no chemical binders, is light in volume, has a structure that holds paint on the surface, has low production costs, and low carbon emissions.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2023/001627A TR2023001627A1 (en) | 2023-02-13 | 2023-02-13 | AN INSULATION MATERIAL OBTAINED FROM WASTE |
| PCT/TR2024/050103 WO2024172799A1 (en) | 2023-02-13 | 2024-02-08 | An insulation material obtained from wastes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4648957A1 true EP4648957A1 (en) | 2025-11-19 |
| EP4648957A4 EP4648957A4 (en) | 2026-04-15 |
Family
ID=92420551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP24757396.7A Pending EP4648957A4 (en) | 2023-02-13 | 2024-02-08 | INSULATION MATERIAL MADE FROM WASTE |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4648957A4 (en) |
| TR (1) | TR2023001627A1 (en) |
| WO (1) | WO2024172799A1 (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4769109A (en) * | 1986-12-22 | 1988-09-06 | Tarkett Inc. | Relatively inexpensive thermoformable mat and rigid laminate formed therefrom |
| JPH0494935A (en) * | 1990-08-11 | 1992-03-27 | Moon Star Co | Manufacture of rubber molded form having stereoscopic pattern colored with two colors |
| GB2418643B (en) * | 2003-10-22 | 2006-09-06 | Auto Insulations Ltd | Composite insulation |
| US20070131352A1 (en) * | 2005-12-12 | 2007-06-14 | Jeffery Wang | Erect honeycomb fiber foam and its manufacturing method |
| HU230017B1 (en) * | 2011-12-08 | 2015-05-28 | JÁGER INVEST Kereskedelmi | Method for recycling of multistrated smc, bmc, pet wastes |
| FI127694B (en) * | 2016-11-16 | 2018-12-14 | Paroc Group Oy | A method for producing a double or multiple layer mineral wool insulation |
-
2023
- 2023-02-13 TR TR2023/001627A patent/TR2023001627A1/en unknown
-
2024
- 2024-02-08 WO PCT/TR2024/050103 patent/WO2024172799A1/en not_active Ceased
- 2024-02-08 EP EP24757396.7A patent/EP4648957A4/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| WO2024172799A1 (en) | 2024-08-22 |
| TR2023001627A1 (en) | 2024-08-21 |
| EP4648957A4 (en) | 2026-04-15 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
| 17P | Request for examination filed |
Effective date: 20250808 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC ME MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| A4 | Supplementary search report drawn up and despatched |
Effective date: 20260318 |
|
| RIC1 | Information provided on ipc code assigned before grant |
Ipc: B29C 51/00 20060101AFI20260312BHEP Ipc: B32B 5/26 20060101ALI20260312BHEP Ipc: B32B 27/08 20060101ALI20260312BHEP Ipc: B32B 27/18 20060101ALI20260312BHEP |