EP4638857A1 - Method for lowering emissions of a recovery boiler - Google Patents
Method for lowering emissions of a recovery boilerInfo
- Publication number
- EP4638857A1 EP4638857A1 EP23828416.0A EP23828416A EP4638857A1 EP 4638857 A1 EP4638857 A1 EP 4638857A1 EP 23828416 A EP23828416 A EP 23828416A EP 4638857 A1 EP4638857 A1 EP 4638857A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flue gases
- scr catalyst
- ammonia
- black liquor
- baghouse
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
- B01D53/501—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
- B01D53/504—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/75—Multi-step processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/79—Injecting reactants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8621—Removing nitrogen compounds
- B01D53/8625—Nitrogen oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8621—Removing nitrogen compounds
- B01D53/8625—Nitrogen oxides
- B01D53/8631—Processes characterised by a specific device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8637—Simultaneously removing sulfur oxides and nitrogen oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/90—Injecting reactants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/017—Combinations of electrostatic separation with other processes, not otherwise provided for
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/06—Treatment of pulp gases; Recovery of the heat content of the gases; Treatment of gases arising from various sources in pulp and paper mills; Regeneration of gaseous SO2, e.g. arising from liquors containing sulfur compounds
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/06—Treatment of pulp gases; Recovery of the heat content of the gases; Treatment of gases arising from various sources in pulp and paper mills; Regeneration of gaseous SO2, e.g. arising from liquors containing sulfur compounds
- D21C11/063—Treatment of gas streams comprising solid matter, e.g. the ashes resulting from the combustion of black liquor
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/06—Treatment of pulp gases; Recovery of the heat content of the gases; Treatment of gases arising from various sources in pulp and paper mills; Regeneration of gaseous SO2, e.g. arising from liquors containing sulfur compounds
- D21C11/063—Treatment of gas streams comprising solid matter, e.g. the ashes resulting from the combustion of black liquor
- D21C11/066—Separation of solid compounds from these gases; further treatment of recovered products
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/12—Combustion of pulp liquors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
- F27D17/102—Arrangements for using waste heat including pyrolising the waste gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/20—Reductants
- B01D2251/206—Ammonium compounds
- B01D2251/2062—Ammonia
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/20—Reductants
- B01D2251/206—Ammonium compounds
- B01D2251/2067—Urea
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/30—Alkali metal compounds
- B01D2251/304—Alkali metal compounds of sodium
Definitions
- the invention relates to a method for lowering emissions of a recovery boiler.
- the invention relates to a method of lowering emissions from flue gases of a recovery boiler, especially a kraft recovery boiler of a pulp production plant.
- US8211391 , US8480984 and US8808652 describe SCR (selective catalytic reduction) and SNCR (selective non-catalytic reduction) NOx reduction methods for lowering NOx emissions of power boilers.
- Publications US5585081 , US20190118126 and US10071340 disclose integrated baghouse filtering and SCR phases.
- a method for lowering emissions of a recovery boiler comprising the steps of spraying black liquor into a boiler furnace, combusting the sprayed black liquor within the boiler furnace, generating steam by cooling flue gases of the combusted black liquor by passing the flue gases through heat exchangers, removing particles from the cooled flue gases with at least one electrostatic precipitator.
- the method further comprises passing the flue gases through at least one baghouse filter, removing particles from the flue gases in the at least one baghouse filter, and lowering emissions of the flue gases having a temperature of 180 °C or greater flown through bags of the at least one baghouse filter within a selective catalytic reduction (SCR) catalytic phase.
- SCR selective catalytic reduction
- Fig. 1 illustrates a schematic diagram of processes of an exemplary recovery boiler in accordance with at least some embodiments of the present invention.
- Fig. 1 illustrates a schematic diagram of processes of an exemplary recovery boiler 1 with peripheral components.
- An evaporator 2 processes black liquor discharged from pulp production process of a pulp mill and dries the liquor to desired dry solids content. Dried black liquor is sprayed into furnace of the recovery boiler 1 for combustion and recovery of circulated chemicals.
- Economizers 3 are heat exchanges which will heat feedwater and cool flue gases to exit temperature of the recovery boiler. The flue gases contain ash particles and the most of them are filtered within at least one electrostatic precipitator (ESP) 4. The flue gases are then led from the ESP 4 to a baghouse 5 for filtering remaining particles.
- the ESP 4 is most efficient in filtering out smallest particles which can create too compact particle layers on filtering bags of the baghouse 5.
- NOx components of the cleaned flue gases that are passed through filtering bags of the baghouse 5 are then reduced within a catalytic SCR phase, which will take place either within the baghouse or within a separate SCR unit 6. Residual heat energy of the flue gases will be recovered by at least one heat exchanger 7 before exiting to chimney 8.
- Additive A is injected to flue gases before the ESP 4 or at least before the baghouse 5 for reacting with SOx components of the flue gases.
- the additive A may comprise for example calcium hydroxide or more preferably sodium bicarbonate. Those additives and resulting reaction products of them will be the same chemicals which are circulated within the pulp mill.
- the sodium bicarbonate of additive A may be made at the pulp mill from available Sodium carbonate, carbon dioxide and water.
- the amount of injected additive can be more than needed without extra cost as the all injected additive can be recycled within the pulp mill. That improves the economy of the SOx emission reduction.
- the surplus additive will ensure that unstable combustion occasions can also be tolerated.
- the injected additive contributes to cleaning the baghouse filter since it has a bigger or a different particle size distribution than the recovery boiler ash.
- the reaction products are returned to the evaporator 2 and thus will be mixed with the sprayed black liquor.
- SOx content of flue gases are reduced to an adequate low level, the ash dust accumulating on filtering bags of the baghouse 5 will not comprise a remarkable amount of sticky components. That will enable continuous NOx emission reduction by the SCR phase.
- the baghouse will also ensure that particle bursts due to occasional malfunction of the ESP 4 will always be filtered out and cannot contaminate the catalytic surfaces of the SCR phase. Additional or supplemental ammonia and/or urea may be injected to the flue gas stream before the baghouse 5 or at least before the separate SCR unit 6.
- the method involves combusting sprayed black liquor within the boiler furnace and generating steam by cooling flue gases from the combusted black liquor flowing through heat exchangers and removing particles from the cooled flue gases with at least one electrostatic precipitator. It is a further aim of embodiments to achieve reliable emission reductions of flue gases of a kraft recovery boiler without compromising efficiency of power generation.
- Embodiments of the present invention describe a method of lowering emissions of a recovery boiler comprising the steps of spraying black liquor into a boiler furnace, combusting the sprayed black liquor within the boiler furnace, generating steam by cooling flue gases of the combusted black liquor by passing the flue gases through heat exchangers, removing particles from the cooled flue gases with at least one electrostatic precipitator, passing the flue gases through at least one baghouse filter, removing further particles from the flue gases with bags in the at least one baghouse filter, and lowering emissions of the flue gases in a selective catalytic reduction (SCR) catalyst phase.
- SCR selective catalytic reduction
- Power boilers have utilized baghouse filters downstream of electrostatic precipitators (ESP) for minimizing particle emissions.
- Baghouse filters have not been earlier used in kraft recovery boilers, mainly because of distinct dust properties.
- Kraft recovery boiler ash is extremely fine and has a very narrow size distribution. Typically 95% of the particles by mass have a diameter of 1.0 pm ⁇ 0.5 pm. On average, particulates exiting the boiler have a diameter of one micrometer (1.0 pm). Dust removal in baghouse filters is based on a dust cake formation on bags and the small uniform particle size makes the cake too dense.
- a dense cake on baghouse filters may increase pressure drop too much, for example pressure through the filter fabric may be increased too much due to the density of the cake and/ or the pressure drop in flue gases due to drag caused by clean filters and cake layers may increase too much. Additionally, the dense cake being formed from small, uniform-sized particles is liable to break easily, resulting in dust that is difficult to remove from the system. SOx emissions of the flue gases have also limited the use of baghouse filters due to sticky compounds in the dust that could glue dust particles to each other and onto the bags. The sticky particle layers grow too thick and restrict throughflow and the layers do not reliably fall when attempting reverse flow cleaning cycles. Therefore, ESPs have been used instead of baghouses in recovery boilers (RB).
- RB recovery boilers
- the ESP is not a reliable enough particle removal method. ESPs cannot guarantee continuous removal of particles within the RB environment, but will occasionally have lower performance, meaning that not all particles are continuously removed. The reason is for example due to sudden combustion process changes, incomplete combustion or operational problems. These lower performance moments will substantially increase the dust particle amount in the flue gases after ESP, causing plugging of the SCR catalyst bed.
- a recovery boiler is normally continuously operated at full capacity, so it is not a simple task to wash SCR catalyst beds or replace catalysts during operation. Servicing operations are much easier with power boilers which often operate at variable power levels or discontinuously.
- the temperature of the flue gases led to the SCR catalyst phase is 180 °C or higher, preferably 250 °C or higher, particularly 300 °C or higher when ammonia slip increases over a predetermined value and the temperature is lowered when ammonia slip decreases below a smaller predetermined value.
- ammonia slip is limited to a maximum of 5 mg/Nm 3 with reference O2 of 6 % by increasing the temperature when ammonia slip reaches e.g. 4 or 4.5 mg/Nm 3 or even exceeds 5mg/Nm 3 .
- the amount of ammonia slip provides an indication how much ammonia may be injected into the flue gases. If the amount of ammonia slip is too high, e.g.
- the operating temperature of SCR phase should be above the dew point of ammonium bisulphate (ABS) in order to avoid accumulation of ABS on the catalytic surfaces.
- ABS ammonium bisulphate
- SBS sodium bisulphate
- the operating temperature should, preferably, be in the range of 200 °C to 250 °C, preferably 230 °C or 220 °C to avoid accumulation of ABS and/or SBS.
- the temperature of flue gases after economizer heat exchangers of a recovery boiler should be close to 200 °C in line with current best practice.
- Combustion air preheater or other heating needs of the pulp mill can effectively utilize the still hot flue gases from the SCR phase.
- the temperature of flue gases led to the SCR catalyst phase is advantageously kept over 180 °C for at least 95 % of the operating time of the recovery boiler.
- the normal temperature range for a conventional recovery boiler provides for the maintenance of full steam power generation efficiency and lowest carbon dioxide emissions per produced unit of energy.
- the temperature range is the normal flue gas temperature of the flue gases after economizers.
- the temperature can be kept so low by ensuring that particles are finely filtered out and SOx emissions are sufficiently reduced from the flue gases.
- the flue gases should be cooled down to exit temperature within at least one heat exchanging phase after the SCR catalyst phase for full heat recovery to the heating of combustion air or other processes of the pulp mill.
- ammonia or urea is injected to the flow of flue gases before the SCR catalyst phase.
- injection of ammonia or urea to the flow of flue gases should take place before the SCR catalyst phase.
- ammonia, urea or a mixture thereof may be injected into the flow.
- the ammonia and/or urea injection for the SCR phase is preferably done downstream of the SOx reduction phase.
- ammonia is injected in the form of ammonia gas, e.g. pure ammonia gas or anhydrous ammonia.
- the ammonia is injected in the form of an ammonia water solution (ammonia water).
- the amount of ammonia in the ammonia water solution or ammonia water is not particularly limited.
- the amount of ammonia present may be up to and including 50 wt % of the ammonia water, e.g. 19 wt % or 29 wt %, preferably 25 wt%, most preferably 24 wt %.
- the SCR catalyst phase takes place within the bags of the baghouse filter. Remarkable reduction of installation space is achieved if the SCR phase takes place within the bags of the baghouse.
- the bags may be embedded with the catalysts or support structures of the bags may be provided with catalytic coatings.
- the removed particles from flue gases are mixed with virgin black liquor.
- the removed particles contain valuable chemicals which can be recovered after mixing with the black liquor. Otherwise the chemicals e.g. sodium sulphate would be lost to landfill. It follows, therefore that in an embodiment the environmental impact of a mill or plant comprising a recovery boiler is decreased by decreasing the amount of particles that are removed from flue gases going to landfill.
- the dry solids content of the sprayed black liquor is more than 75 weight percentage by weight of the black liquor. If dry solids content of the sprayed black liquor is more than 75 weight percentage, SOx level is adequately low, e.g. 5 ppm or lower, preferably lower than 5 ppm, except during operation disturbances.
- SOx level is adequately low, e.g. 5 ppm or lower, preferably lower than 5 ppm, except during operation disturbances.
- the temperature in the furnace increases whereby more of the sulphur present in the black liquor binds itself to sodium sulphate.
- the temperature in the furnace is lower and the sulphur present in the black liquor tends to form sulphur dioxide.
- the flue gases are cooled within at least one heat exchanging phase after the SCR catalyst phase. Heat is recovered in the heat exchanging phase which is useful in power generation, for example in the generation of electricity. Cooling the flue gases down to exit temperature within at least one heat exchanging phase after the SCR catalyst phase allows for full heat recovery for the heating of combustion air or for other processes of the pulp mill.
- the continuous feed of sorbent decreases the amount of SOx to essentially zero, which means lower than 5 ppm, e.g. 0, 1 , 2, 3 or 4 ppm.
- the dry solids content is not critical in an embodiment in which sorbent is continuously fed or continuously injected into the flow of the flue gases.
- the sorbent is continuously injected into the flow of the flue gases.
- Sorbent for reacting with at least SOx gases is preferably dry powder. It should be injected to the flow of flue gases before baghouse filter.
- the injection takes place before the ESP phase in order to enable more reaction time with SOx gases.
- the reactions leads to recyclable materials of collected particles. Eliminating SOx emissions prevent formation of ABS, SBS, and layers of sticky particles on the bags of the baghouse. Since the sorbent comprises substances which are normally circulated within chemical recovery processes of a pulp mill, reaction products can be returned to the chemical circulation and preferably mixed with black liquor.
- the sorbent is injected to the flow of flue gases before the baghouse filter, preferably before the electrostatic precipitator for reduction of possible SOx emissions. Since the sorbent has a bigger or a different particle size distribution than the recovery boiler ash, the injected sorbent provides the additional benefit of cleaning the baghouse filter surfaces.
- the sorbent typically comprises an alkali metal or an alkali earth metal salt or a mixture thereof.
- the sorbent comprises sodium hydroxide and/or calcium carbonate and/or sodium carbonate and/or sodium bicarbonate and/or sodium sesquicarbonate.
- Selective catalytic reduction can reduce sufficiently the NOx emissions from cooler flue gases.
- NOx scrubbers are also efficient, but the downside of them is toxic liquid emissions.
- Toxic liquid emissions are liquids that contain for example chlorine, chlorate, nitrate, nitrite etc. or strong acids including e.g. CIO2, HCI, HNO3 etc.
- the SCR method does not produce harmful byproducts.
- the SCR catalytic elements are very vulnerable to contaminations that will cover the elements and block the active porous catalytic surfaces. For example, the catalytic surfaces can be blocked, or plugged, with dust, ammonium sulphate, and/ or sodium salts such as sodium sulphate and sodium carbonate that are found and/or formed in a recovery boiler.
- Plugging prevents reactions at the catalyst surface as the active sites become blocked. Any failure of an ESP, even a failure that only lasts a few seconds results in contamination of the SCR catalytic elements and suppresses their NOx reduction capability. Contamination, or poisoning of the catalyst is caused by substances such as CaO, MgO, P, Na, etc. diffusing into the active sites of the catalyst and occupying them Such contamination demands washing the contaminated catalytic elements, e.g. with liquid solutions such as acids, which is difficult or even impossible to perform while the recovery boiler is in continuous operation. A reliable particle removal method is thus required before the SCR catalytic phase.
- the method for reducing nitrogen oxide emissions of a kraft recovery boiler at a pulp mill comprises combustion of sprayed black liquor within boiler furnace, cooling of flue gases of combusted black liquor flowing through heat exchangers of the furnace, and removing particles from the cooled flue gases by at least one electrostatic precipitator. Then the flue gases from the at least one electrostatic precipitator flow to at least one baghouse filter, which additionally removes particles from the flue gases, and the NOx compounds of the flue gases flown through bags of the at least one baghouse filter are reduced within a SCR catalyst phase. The baghouse will remove particles which could contaminate the catalytic surfaces of the SCR catalyst phase.
- SOx level of the flue gas should be low enough before entering the baghouse.
- the SOx level is adjusted with the dry solids content of the sprayed black liquor. If the dry solids content of the sprayed black liquor is more than 75 weight percentage, SOx level is adequately low, except during operation disturbances.
- the advantageous range of flue gas temperature entering the SCR phase will be lower than precipitation temperature of about 260 °C of SBS, preferably lower than the precipitation temperature of about 250 °C of ABS.
- the temperature of the flue gas entering the SCR phase is 230 °C, typically 220 °C.
- the temperature should be at least 250 °C. In practice, the temperature should be raised to over 300 °C and more preferably to over 350 °C in order to clean the catalytic surfaces sufficiently fast.
- the raised temperature cleaning occasions should take far less than 5 % of the operating hours of the recovery boiler.
- the raised temperature phase of flue gases led to the SCR phase is activated when ammonia slip increases over a predetermined value and the temperature is lowered to normal operating temperature when ammonia slip decreases below a smaller predetermined value.
- the normal operating temperature range may be possible to be used over a month or even later, depending operating conditions.
- the other ways to ensure the catalytic reactions are to wash, change or, in the case of catalyst poisoning, regenerate the catalytic elements.
- the SCR phase may be bypassed via a bypass conduit, if necessary for the washing or changing operations.
- the proper operation of the SCR is guaranteed also at moderate temperatures. So, there should not be a need for constant operation of additional duct burners/heaters before the SCR phase.
- the flue gas temperatures can be kept energy efficiency-wise on the optimal level.
- Table 1 illustrates how emissions are lowered by means of at least some embodiments of the invention.
- the first column indicates the emission from a recovery boiler under consideration
- the second column indicates the amount of the emissions from the recovery boiler when flue gases are not treated according to at least some embodiments of the invention
- the third column indicates the amount of emissions from the recovery boiler when flue gases are treated by means of at least some embodiments of the invention.
- NHs is not an emission the amount of which is lowered, but to a small extent increases due to the injection of NHs into flue gases. It’s presence may be measured e.g. by chemiluminescence. Typically in a pulp mill, measurements are taken continuously but also periodically, usually annually, for environmental monitoring by an external consultant.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chimneys And Flues (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Treating Waste Gases (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Paper (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI20226146A FI20226146A1 (en) | 2022-12-21 | 2022-12-21 | Procedure for reducing emissions from a recovery boiler |
| PCT/FI2023/050681 WO2024134017A1 (en) | 2022-12-21 | 2023-12-12 | Method for lowering emissions of a recovery boiler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4638857A1 true EP4638857A1 (en) | 2025-10-29 |
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ID=89322013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23828416.0A Pending EP4638857A1 (en) | 2022-12-21 | 2023-12-12 | Method for lowering emissions of a recovery boiler |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP4638857A1 (en) |
| JP (1) | JP2025541784A (en) |
| CN (1) | CN118224883A (en) |
| FI (1) | FI20226146A1 (en) |
| PY (1) | PY23104852A (en) |
| UY (1) | UY40580A (en) |
| WO (1) | WO2024134017A1 (en) |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5585081A (en) | 1988-07-25 | 1996-12-17 | The Babcock & Wilcox Company | SOx, NOx and particulate removal system |
| ES2433687T3 (en) * | 2001-05-29 | 2013-12-12 | Andritz Oy | Method and arrangement to produce electricity in a pulp mill |
| US8211391B2 (en) | 2010-06-22 | 2012-07-03 | 2E Environmental, LLC | Biomass boiler SCR NOx and CO reduction system |
| AR100119A1 (en) | 2014-03-21 | 2016-09-14 | Haldor Topsoe As | MOUNTING FILTER BAGS |
| EP3228743A1 (en) * | 2016-04-05 | 2017-10-11 | L'AIR LIQUIDE, Société Anonyme pour l'Etude et l'Exploitation des Procédés Georges Claude | Selective removal of k+ and cl- from recovery boiler electrostatic precipitator ashes in a kraft process |
| TW201834543A (en) | 2016-07-04 | 2018-09-16 | 托普索公司 | Filter bag assembly |
| WO2020014676A1 (en) * | 2018-07-12 | 2020-01-16 | AECOM Technical Services, Inc. | Process for removing so2 from flue gases using liquid sorbent injection |
| CN112604400B (en) * | 2020-11-30 | 2022-08-26 | 成都达奇环境科技有限公司 | Flue gas purification method and flue gas purification system |
| CN214809862U (en) * | 2021-06-01 | 2021-11-23 | 同兴环保科技股份有限公司 | A denitrification and purification system for flue gas of alkali recovery boilers in papermaking industry |
-
2022
- 2022-12-21 FI FI20226146A patent/FI20226146A1/en unknown
-
2023
- 2023-12-12 WO PCT/FI2023/050681 patent/WO2024134017A1/en not_active Ceased
- 2023-12-12 EP EP23828416.0A patent/EP4638857A1/en active Pending
- 2023-12-12 JP JP2025532179A patent/JP2025541784A/en active Pending
- 2023-12-15 CN CN202311730076.5A patent/CN118224883A/en active Pending
- 2023-12-21 PY PY202323104852A patent/PY23104852A/en unknown
- 2023-12-21 UY UY0001040580A patent/UY40580A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| JP2025541784A (en) | 2025-12-23 |
| PY23104852A (en) | 2024-12-23 |
| CN118224883A (en) | 2024-06-21 |
| FI20226146A1 (en) | 2024-06-22 |
| WO2024134017A1 (en) | 2024-06-27 |
| UY40580A (en) | 2024-06-14 |
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