EP4634965A1 - Solution for post etch residue removal (perr) - Google Patents
Solution for post etch residue removal (perr)Info
- Publication number
- EP4634965A1 EP4634965A1 EP23828168.7A EP23828168A EP4634965A1 EP 4634965 A1 EP4634965 A1 EP 4634965A1 EP 23828168 A EP23828168 A EP 23828168A EP 4634965 A1 EP4634965 A1 EP 4634965A1
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- European Patent Office
- Prior art keywords
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- composition according
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- anyone
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P70/00—Cleaning of wafers, substrates or parts of devices
- H10P70/20—Cleaning during device manufacture
- H10P70/27—Cleaning during device manufacture during, before or after processing of conductive materials, e.g. polysilicon or amorphous silicon layers
- H10P70/273—Cleaning during device manufacture during, before or after processing of conductive materials, e.g. polysilicon or amorphous silicon layers the processing being a delineation of conductive layers, e.g. by RIE
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3703—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3723—Polyamines or polyalkyleneimines
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/38—Cationic compounds
- C11D1/62—Quaternary ammonium compounds
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/044—Hydroxides or bases
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2003—Alcohols; Phenols
- C11D3/2065—Polyhydric alcohols
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/26—Organic compounds containing nitrogen
- C11D3/30—Amines; Substituted amines ; Quaternized amines
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3769—(Co)polymerised monomers containing nitrogen, e.g. carbonamides, nitriles or amines
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/43—Solvents
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/26—Organic compounds containing oxygen
- C11D7/261—Alcohols; Phenols
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/32—Organic compounds containing nitrogen
- C11D7/3209—Amines or imines with one to four nitrogen atoms; Quaternized amines
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/32—Organic compounds containing nitrogen
- C11D7/3218—Alkanolamines or alkanolimines
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/32—Organic compounds containing nitrogen
- C11D7/3272—Urea, guanidine or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/50—Solvents
- C11D7/5004—Organic solvents
- C11D7/5009—Organic solvents containing phosphorus, sulfur or silicon, e.g. dimethylsulfoxide
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
- C11D2111/22—Electronic devices, e.g. PCBs or semiconductors
Definitions
- the present invention relates to a composition, its use and a process for post etch residue removal (PERR) of substrates, particularly semiconductor substrates, comprising molybdenum.
- PROR post etch residue removal
- Resists such as deep UV photo resists or electron beam resists are used in the microlithographic technique for producing a wide range of electrical devices, e.g., semiconductor integrated circuits (ICs), liquid crystal panels, organic electroluminescent panels, printed circuit boards, micro machines, DNA chips and micro plants, in particular ICs with LSI (large-scale integration) or VLSI (very-large-scale integration).
- ICs semiconductor integrated circuits
- liquid crystal panels liquid crystal panels
- organic electroluminescent panels organic electroluminescent panels
- printed circuit boards e.g., micro machines, DNA chips and micro plants, in particular ICs with LSI (large-scale integration) or VLSI (very-large-scale integration).
- LSI large-scale integration
- VLSI very-large-scale integration
- Copper is customarily used as the low electrical resistance or wiring material in the electrical devices, in particular in the vias and interconnects contained in the ICs.
- the increasing use of copper and the ever-decreasing dimensions of the electrical structures together with the ever- increasing functionalities of the ICs require the use of low-k and ultra low-k materials in order to avoid problems with wiring resistance and wiring delay caused by high wiring capacities.
- Ru and Mo are ruthenium (Ru) and molybdenum (Mo).
- Ru and Mo are ruthenium (Ru) and molybdenum (Mo).
- Ru and Mo are ruthenium (Ru) and molybdenum (Mo).
- An important advantage for Ru and Mo is that both materials can be patterned by direct metal etch, as was the case with aluminum (Al) before the Cu-interconnect era.
- Al aluminum
- Molybdenum in particular, may have many of the advantages sought in the art. For example, it may be useful as a conductor in BEOL or mid-end-of-line (MEOL) applications, or in buried power rail or in work function layer in logic applications and in word or bit line in advanced memory applications.
- WO 2010/127941 A discloses a post etch residue removal composition
- a liquid composition being free from N-alkylpyrrolidones and hydroxyl amine and hydroxyl amine derivatives and comprising at least two polar organic solvents, selected from the group consisting of solvents exhibiting in the presence of from 0.06 to 4% by weight of dissolved tetramethylammonium hydroxide, the weight percentage being based on the complete weight of the respective test solution, a constant removal rate at 50°C for a 30 nm thick polymeric barrier anti-reflective layer containing deep UV absorbing chromophoric groups, and at least one quaternary ammonium hydroxide.
- One embodiment of the present invention is a composition for removing post etch residues from a substrate, the substrate comprising a surface of a molybdenum layer, the composition comprising:
- the composition is also capable of removing essentially all etch residues while effectively protecting the molybdenum conductor lines. Additionally, the composition maintains colloidal stability, despite presence of several components and additionally is capable of delivering suitable PERR performance, while preventing any unwanted etching or interactions with other metals present on the surface of the wafer.
- Another embodiment of the present invention is the use of a composition as described herein for removing post etch residues from a semiconductor substrate comprising a surface of a molybdenum layer.
- Yet another embodiment of the present invention is a process of removing post etch residues from a substrate, the substrate comprising a surface of a molybdenum layer, the composition comprising:
- composition for removing post etch residues from a substrate comprising a surface of a molybdenum layer
- the composition comprising:
- layer means a part of a substrate that was separately disposed on the surface of a substrate and has a distinguishable composition with respect to adjacent layers.
- C x means that the respective group comprises x numbers of C atoms.
- C2 to C10 polyol refers to a hydrocarbon containing 2 to 10 carbon atoms bearing 2, 3, 4 or more hydroxy groups.
- the said hydrocarbon can be selected from linear or branched alkyl groups.
- Ci to C12 amine refers to a hydrocarbon containing 1 to 12 carbon atoms bearing at least one amine functional group.
- the said hydrocarbon can be selected from linear or branched alkyl groups.
- a “post-etch residue” refers to a material remaining following a gas-phase plasma etching process, e.g., back-end-of-line (“BEOL”) dual damascene processing, or wet etching processes.
- a post-etch residue may be organic, organometallic, organosilicic, or inorganic in nature, for example, silicon-containing material, carbon-based organic material, and material obtained from etch gas residues such as oxygen and fluorine.
- molybdenum etch residues such as molybdenum oxides may be present.
- other non-oxidic compounds of molybdenum may also be present.
- the presence of such residue as is well known to the skilled person, would have detrimental effects on the final electronic properties of the wafer.
- the purpose of the PERR composition is to efficiently remove the etch residue with minimal damage to the wafer surface.
- the cleaning composition comprises one or more water-miscible organic solvents.
- the water- miscible organic solvents help dissolving components with low aqueous solubility in the composition and improving the efficiency and solubility of organic residue removal from the wafer surface.
- water-miscible organic solvent in the context of the present invention preferably means that an organic solvent fulfilling this requirement is miscible with water at least in a 1 :1 (w/w) ratio at 20 °C and ambient pressure.
- ethers such as but not limited to tripropylene glycol methyl ether, propylene glycol propyl ether, diethylene gycol n-butyl ether (BDG), dipropylene glycol methyl ether (DPM);
- sulfones such as but not limited to sulfolane
- sulfoxides such as but not limited to dimethylsulfoxide (DMSO);
- alcohols such as but not limited to tetrahydrofurfuryl alcohol or linear or branched C2 to Ce alkanols like ethanol, n-propanol or isopropanol;
- the water-miscible organic solvent may be protic or aprotic.
- the water-miscible organic solvent is aprotic.
- Preferred solvents are dimethylsulfoxide, diethylsulfoxide, methylethyl-sulfoxide, dipropyl sulfoxide, diphenylsulfoxide, methylphenylsulfoxide, 1 ,1’-dihydroxyphenyl sulfoxide, sulfolane, or mixtures thereof. More preferred are dimethylsulfoxide, diethylsulfoxide, methylethyl- sulfoxide, dipropyl sulfoxide, or sulfolane. Most preferred solvents are dimethylsulfoxide, sulfolane, or a mixture thereof.
- the amount of water-miscible organic solvent in the composition may be in a range having start and end points selected from the following list of weight percents: 10, 12, 15, 20, 25, 29, 30, 33, 35, 40, 45, 50, 54, 59.9, and 60.
- ranges of solvent include from about 10 to about 60 % by weight; or from about 12 to about 58 % by weight; or from about 15 to about 55 % by weight; or from about 16 % to about 53% by weight; or from about 18 to about 52 % by weight; or from about 22 to about 50 % by weight; or from about 20 to about 49.9 %, or from about 22 to about 45 % by weight; or from about 25 to about 40 % by weight of the composition.
- a composition according to the invention as defined herein may further comprise second water-miscible organic solvent preferably selected from the group consisting of tetra hydrofuran (THF), N-methylpyrrolidone (NMP), dimethyl formamide (DMF), dimethyl sulfoxide (DMSO), ethanol, isopropanol, butyldiglycol, butylglycol, sulfolane (2, 3,4,5- tetrahydrothiophene-1 ,1 -dioxide) and mixtures thereof; more preferably selected from the group consisting of THF, NMP, DMF, DMSO, sulfolane and mixtures thereof.
- the first and second solvent in such cases are different.
- the cleaning composition comprises one or more amines. These help to remove the polymer residues from the wafer substrate.
- the amine is selected from a Ci to C10 alkylamine and a C2 to C10 alkanolamine. Most preferred are C2 to C5 alkanolamines.
- Alkylamines are chemical compounds that include an amine group that is substituted by at least one alkyl.
- the alkylamine can be any alkylamine that will be effective as a cleaning compound as described, including primary, secondary, and tertiary amine compounds.
- Certain useful alkylamines are monoalkylamines such as ethylamine, ethylenediamine, diethylenetriamine, triethylenediamine, tetraethylenepentamine (TEPA), triethylenetetraamine, ethylenediamine, hexamethylenediamine, triethylamine, trimethylamine, diglycolamine, and morpholine.
- alkylamines are those comprising one or two primary, secondary or tertiary amino groups. Even more preferred are alkylamines
- Alkanol amines are chemical compounds that include an amine group that is substituted by at least one alkanol group.
- the alkanol amine can be any alkanol amine that will be effective as a cleaning compound as described, including primary, secondary, and tertiary amine compounds.
- the alkanol amine compound will have at least one alkanol substituent (e.g., methanol, ethanol, etc.), and one, two, or three alkanol, alkyl, or alternate organic substituents.
- alkanol amines are primary alkanol amines such as monoethanol amine (MEA), aminoethylethanolamine, N-methylaminoethanol, aminoethoxyethanol, aminoethoxyethoxyethanol, butoxypropylamine, methoxypropylamine, butoxyisopropylamine, 2-ethylhexylisopropoxyamine, ethanolpropylamine, ethylethanolamine, n-hydroxyethylmorpholine, aminopropyldiethanolamine, dimethylaminoethoxyethanol, diethanolamine, N-methyldiethanolamine, monoethanolamine, triethanolamine, 1-amino-2-propanol, 3-amino-1 -propanol, diisopropylamine, aminomethylpropanediol, N,N-dimethylaminomethylpropanediol, aminoethylpropanediol, N,N-dimethylamino- ethylpropan
- alkonolamines are those comprising one or two hydroxy groups and one or two primary, secondary or tertiary amino groups. Even more preferred are alkonolamines
- a particularly preferred alkanolamine is 2-(Methylamino)ethan-1-ol (or N-methylaminoethanol).
- the one or more amines may be present in an amount of from about 4 to about 15 % by weight, preferably from about 5 to about 14 % by weight, more preferably from about 6 to about 11.5 % by weight, even more preferably from about 7 to about 13 % by weight, most preferably from about 8 to about 12 % by weight.
- the cleaning composition comprises one or more C4 to C quaternary ammonium hydroxide as pH adjuster to adjust the pH to an alkaline range.
- the quaternary ammonium hydroxide may be present in the composition in an amount of from about 0.5 to about 4 % by weight.
- the composition of the invention comprises, of from 0.7 to 3,5 % by weight, more preferably of from 1 to 3 % by weight, and most preferably of from 1.5 to 2.5% by weight of at least one quaternary ammonium hydroxide.
- the quaternary ammonium hydroxide may be selected from the group consisting of tetramethylammonium, tetraethylammonium, tetrapropylammonium, tetrabutylammonium, and (2-hydroxyethyl)triethylammonium hydroxide.
- the quaternary ammonium hydroxide may be selected from a C4 to Cs alkyl quaternary ammonium hydroxide, particularly from tetramethylammonium hydroxide and tetraethylammonium hydroxide.
- the cleaning composition comprises one or more C2 to C10 polyols. These help to increase the surface wetting and to dissolve polymer residues from the wafer surface.
- the C2 to C10 polyol is selected from a compound of formula HOCH2(CHOH)kCH2OH, wherein k is 0 or an integer of from 1 to 8.
- the C2 to C10 polyol is selected from ethylene glycol, glycerol, threitol, arabitol, xylitol, ribitol, mannitol, sorbitol, erythritol, pentaerythritol, trimethylolpropane, galactitol, fucitol, iditol, inositol, volemitol, propylene glycol, 1 ,4-butanediol, diethylene glycol, and combinations thereof, more preferably from ethylene glycol, glycerol, erythritol, threitol, arabitol, xylitol, ribitol, mannitol, sorbitol, propylene glycol, 1 ,4-butanediol, diethylene glycol, and combinations thereof. Particularly preferred is a combination of a C4 to Cs poly
- the polyol may be present in an amount of from about 0.5 to about 5 % by weight of a C2 to C10 polyol, preferably from about 0.7 to about 4.5 % by weight, more preferably from about 0.8 to about 4 % by weight, even more preferably from about 1 to about 3 % by weight, most preferably from about 1 to about 2.5 % by weight.
- the composition for removing post etch residues from a substrate comprises a polyalkoxylated polyethyleneimine.
- the polyalkoxylated polyethyleneimines in combination with benzethonium chloride or benzalkonium chloride helps significantly reduce corrosion of molybdenum when removing post etch residues from the wafer surface.
- Polyalkoxylated polyethyleneimine having polyethyleneimine backbones are to be understood as meaning compounds which consist of a saturated hydrocarbon chain with terminal amino functions which is interrupted by secondary and tertiary amino group. Such backbones may be linear or branched. Different polyethyleneimine backbones can of course be used in a mixture with one another. Based on the pH of ambient environment, some or all the amine groups on polyalkoxylated polyethyleneimine may also be reversibly converted to quaternary (cationic) ammonium groups. Alternatively, modification of polymer backbone such that the amine groups are quaternized is also possible, herein the polyalkoxylated polyethyeleneimine with bear a cationic charge irrespective of ambient pH. Preferably, the polyalkoxylated polyethyleneimine has a cationic charge.
- Said backbones on comprise primary, secondary and tertiary amine nitrogen atoms connected by "linking" units.
- the backbone comprises essentially three types of units, and it needs to be emphasized that these groups may be distributed along the backbone in any order.
- the units which make up the polyalkyleneimine backbones are (a) primary units having the formula: [H 2 N-C 2 H 4 ]- and -NH 2 which terminate the main backbone and any branching chains;
- a E1 representing a continuation of the chain structure by branching. Continuation of the chain structure by branching here means that A E1 may contain all primary, secondary and tertiary amine units described above except termination group -NH2.
- the polyalkyleneimines of the present invention can be prepared, for example, by polymerizing ethyleneimine in the presence of a catalyst such as carbon dioxide, sodium bisulfite, sulfuric acid, hydrogen peroxide, hydrochloric acid, acetic acid, etc.
- a catalyst such as carbon dioxide, sodium bisulfite, sulfuric acid, hydrogen peroxide, hydrochloric acid, acetic acid, etc.
- Specific methods for preparing these polyalkyleneimine backbones are disclosed in U.S. Patent 2,182,306, U.S. Patent 3,033,746, U.S. Patent 2,208,095, U.S Patent 2,806,839, and U.S Patent 2,553,696.
- the polyalkyleneimine backbones may be partly substituted by alkylating agents.
- the substituents may be selected from a Ci to C12 alkyl, C2 to C12 alkenyl, C2 to C12 alkynyl, Ce to C20 alkylaryl, Ce to C20 arylalkyl, Ce to C20 aryl.
- Preferred substituents may be selected from a Ci to Ce alkyl, Ce to C12 alkylaryl, Ce to C12 arylalkyl, and Ce to C12 aryl. It is preferred that the aryl group is phenyl or naphthyl.
- the terminating groups [H2N-X 1 - 1 ]- and -NH2 may be substituted by groups R L3 .
- alkylating agents are organic compounds which contain active halogen atoms, such as arylalkyl halides, alkyl, alkenyl and alkynyl halides, and the like. Additionally, compounds such as alkyl sulfates, alkyl sultones, epoxides, and the like may also be used.
- Nonlimiting examples of corresponding alkylating agents comprise benzyl chloride, propane sultone, dimethyl sulphate, (3-chloro-2-hydroxypropyl) trimethyl ammonium chloride, or the like. Preference is given to using dimethyl sulphate and/or benzyl chloride.
- cyclic polyamine may be present in the parent polyalkyleneimine backbone mixture.
- Each primary and secondary amine unit of the cyclic alkyleneimines undergoes modification by the addition of polyoxyalkylene units in the same manner as linear and branched polyalkyleneimines.
- polyalkoxylated polyethyleneimine means a polyethyleneimine which N-hydrogen atoms are substituted by a polyoxyalkylene group comprising C2 to Ce oxyalkylene repeat units, preferably C2 to C4 oxyalkylene repeat units, more preferably C2 to C3 oxyalkylene repeat units, most preferably C2 oxyalkylene repeat units.
- the polyalkyleneimines can be prepared as described above.
- the polyalkoxylation then is performed by reacting the respective alkylene oxides with the polyethyleneimines.
- the synthesis of polyalkylene oxide groups is known to those skilled in the art. Comprehensive details are given, for example, in “Polyoxyalkylenes” in Ullmann’s Encyclopedia of Industrial Chemistry, 6 th Edition, Electronic Release. When two or more different alkylene oxides are used, the polyoxyalkylene groups formed may be random copolymers, gradient copolymers or block copolymers.
- the modification of the N-H units in the polymer backbone with oxyalkylene units is carried out, for instance, by first reacting the polymer, preferably polyethyleneimine, with one or more alkylene oxides, preferably ethylene oxide, propylene oxide, or mixtures thereof, in the presence of up to 80 % by weight of water at a temperature of from about 25 to about 150 °C in an autoclave fitted with a stirrer.
- alkylene oxide is added in such an amount that nearly all hydrogen atoms of the N-H-units of the polyalkyleneimine are converted into hydroxyalkyl groups to give monoalkoxylated polyalkyleneimines.
- the water is then removed from the autoclave.
- a basic catalyst for example sodium methylate, potassium tertiary butylate, potassium hydroxide, sodium hydroxide, sodium hydride, potassium hydride or an alkaline ion exchanger in an amount of 0.1 to 15 % by weight with reference to the addition product obtained in the first step of the alkoxylation
- further amounts of alkylene oxide are added to the reaction product of the first step so that a polyalkoxylated polyalkyleneimine is obtained which contains the intended average number of alkylene oxide units per N-H unit of the polymer.
- a second step may be carried out for instance at temperatures of from about 60 to about 150 °C.
- the second step of the alkoxylation may be carried out in an organic solvent such as xylene or toluene.
- an organic solvent such as xylene or toluene.
- polyal koxylation may also be achieved by graft-copolymerization of polyethyleneimine.
- the polyal koxylated polyalkyleneimines may optionally be functionalized with groups different from H in a further reaction step.
- the type of functionalization depends on the desired end use. According to the functionalizing agent, the chain end can be hydrophobized or more strongly hydrophilized.
- An additional functionalization can serve to modify the properties of the polyalkoxylated polyalkyleneimines. For instance, the hydroxyl groups present in the polyoxyalkylated polyalkyleneimines are converted by means of suitable agents, which are capable of reaction with hydroxyl groups. Esterification of the hydroxy groups with acids is one representative reaction.
- the carboxylic functionalized polyalkoxylated polyethyleneimines may be obtained by Michael addition reaction with suitable a, p-unsaturated species, such as acrylic acid, methacrylic acid, among others.
- the polyalkoxylated polyethyleneimine is functionalized with carboxylic acid groups.
- the Michael addition or Michael 1 ,4 addition is a reaction between a Michael donor (an enolate or other nucleophile such as amines) and a Michael acceptor (usually an a, p-unsaturated carbonyl/carboxyl) to produce a Michael adduct by creating a carbon-carbon bond at the acceptor's p-carbon.
- Michael acceptor usually an a, p-unsaturated carbonyl/carboxyl
- Such reactions are also called aza-michael additions. Further description of the same is provided in- Additions to and substitutions at C-C TT-Bonds, M. Mauduit, A. Denicourt-Nowick
- the polyalkoxylated polyethyleneimine may have a high degree of branching, preferably the polyalkoxylated polyethyleneimine is hyperbranched.
- hyperbranched refers to highly branched polymers that typically exhibit a globular structure. Hyperbranched polymers typically exhibit substantial irregularity in terms of branching pattern and structure, which typically results in substantial variation in molecular weight (often referred to as polydispersity).
- degree of branching refers to the ratio of (a) the total number of branch repeat units included in a polymer to (b) the total number of repeat units included in the polymer.
- Hyperbranched polymers having any suitable degree of branching may be employed in compositions described herein.
- the hyperbranched polymers exhibit a degree of branching of at least about 4 to 20 monomer units per molecule. Care should generally be exercised in interpreting degree of branching information for hyperbranched polymers.
- certain hyperbranched polymers may exhibit a degree of branching of less than about 0.2 yet include one or more hyperbranched polymer portions (or subunits) that exhibit a degree of branching of greater than about 0.2. This may be the case, for example, when a hyperbranched polymer core is chain extended using long chains of linear repeat units. If sufficiently chain extended, the overall degree of branching for such a polymer may be less than about 0.2.
- the mass average molecular mass M w of the polyal koxylated polyalkyleneimine may be of from about 500 g/mol to about 500 000 g/mol.
- the lower limit of the weight average molecular mass M w of the polyalkoxylated polyalkyleneimine is generally about 1500 g/mol, preferably about 2500 g/mol, more preferably about 5000 g/mol.
- the upper limit of the weight average molecular mass M w is generally about 500 000 g/mol, preferably about 150 000 g/mol, more preferably about 50 000 g/mol, most preferably about 25 000 g/mol.
- a particularly preferred range is of from 800 to 25000 g/mol, most particularly 5000 to 25000 g/mol.
- the molecular mass may be determined by size exclusion chromatography like GPC using polymethylmethacrylate (PMMA) as standard and hexafluorisopropanol + 0.05% potassium trifluoracetate as eluent
- the polyalkoxylated polyalkyleneimine may be present in an amount of from about 0.01 to about 1 % by weight, preferably from about 0.015 to about 0.8 % by weight, more preferably from about 0.02 to about 0.7 % by weight, even more preferably from about 0.04 to about 0.5 % by weight, most preferably from about 0.05 to about 0.3 % by weight. It was found that amounts of polyalkoxylated polyalkyleneimine lower than 0.01 wt.% are insufficient to protect the molybdenum on the wafer surface. On the other hand, further increase of the concentration is beyond 1 wt.% is possible but does not significantly improve the corrosion inhibiting performance of the polyethyleneimine.
- a fine balance is typically needed to ensure colloidal stability.
- a (polymeric) component such as polyalkoxylated polyethyleneimine may be detrimental to the long-term stability of the multicomponent system, especially in substantially aqueous medium.
- the presence of 0.01 to 1 % by weight of a polyalkoxylated polyethyleneimine in the composition leads to good PERR properties while ensuring good colloidal stability, even under long-term testing.
- Benzethonium chloride or benzalkonium chloride significantly reduces corrosion of molybdenum, particularly molybdenum metal lines, when removing post etch residues from the wafer surface. It was found that the addition of benzethonium chloride or benzalkonium chloride leads to a low etching rate on blanket PVD Mo compared to the composition without benzethonium chloride or benzalkonium chloride but still allows a good, preferably a complete removal of etch residues.
- the composition comprises benzethonium chloride.
- composition comprising a higher water content (preferably at least 40 wt.%, more preferably at least 45 wt.%, even more preferably at least 50 wt.%, most preferably at least 51 wt.%).
- a substantially aqueous composition not only has economic benefits, but also a positive environmental impact.
- Benzethonium chloride or benzalkonium chloride is present in an amount of from about 0.001 to about 0.17 % by weight, preferably from about 0.005 to about 0.15 % by weight, more preferably from about 0.008 to about 0.12 % by weight. At concentrations > 0.17% by weight, unwanted colloidal instability was found in the compositions.
- the etching compositions of the present invention are aqueous-based and, thus, comprise water.
- Water has several functions such as, for example, to dissolve one or more components of the composition, as a carrier of the components, as an aid in the removal of residue, as a viscosity modifier of the composition, and as a diluent.
- the water employed in the composition is de-ionized (DI) water.
- DI de-ionized
- the weight percent of water in the composition will be present in a range with start and end points selected from the following group of numbers: 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 92, 94, 96.
- ranges of water that may be used in the composition include, for examples, from about 20 to about 80 % by weight, or about 25 to about 75% by weight of water; or from about 30 to about 72 % by weight, or from about 35 to about 70 % by weight, or from about 40 to about 65 % by weight, or from about 45 to about 55 % by weight.
- Still other preferred embodiments of the present invention may include water in an amount to achieve the desired weight percent of the other ingredients.
- the composition is substantially water-based.
- the composition comprises at least 40 wt.%, more preferably 45 wt.%, even more preferably at least 50 wt% water, most preferably at least 51 wt.%.
- the cleaning composition may optionally comprise one or more chelating agents.
- Preferred chelating agents are of 1,2-cyclohexylenedinitrilotetraacetic acid, 1, 1 ,1 , 5,5,5- hexafluoro-2,4-pentane-dione, acetylacetonate, 2,2’-azanediyldiacetic acid, ethylenediamine- tetra-acetic acid, etidronic acid, methanesulfonic acid, acetylacetone, 1 , 1 , 1 -trifluoro-2,4- pentanedione, 1,4-benzoquinone, 8-hydroxyquinoline, salicyli-dene aniline; tetrachloro-1,4- benzoquinone, 2-(2-hydroxyphenyl)-benzoxazol, 2-(2-hydroxyphenyl)-benzothiazole, hydroxyquinoline sulfonic acid, sulfosali-cylic acid, salicylic acid, pyridine, 2-e
- the chelating agent may be 1,2-cyclohexylenedinitrilotetraacetic acid (CDTA) or may comprise CDTA as well as one or more of the other chelating agents above.
- CDTA 1,2-cyclohexylenedinitrilotetraacetic acid
- a composition according to the invention as defined herein is also preferred wherein the amount of the one or more chelating agents present is of from about 0.01 to about 4 % by weight, preferably of from about 0.02 to about 1 % by weight, more preferably of from about 0.05 to about 0.8 % by weight, based on the total weight of the composition.
- composition may also further comprise one or more surfactants.
- Preferred surfactants are selected from the group consisting of
- anionic surfactants preferably selected from the group consisting of ammonium lauryl sulfate, fluorosurfactants, preferably selected from the group consisting of perfluorinated alkylsulfonamide salts (preferably perfluorinated, N-substituted alkylsulfonamide ammonium salts, PNAAS), perfluorooctanesulfonate, perfluorobutanesulfonate, perfluorononanoate and perfluorooctanoate; alkyl-aryl ether phosphates and alkyl ether phosphates;
- zwitterionic surfactants preferably selected from the group consisting of (3-[(3- cholamidopropyl)dimethylammonio]-1 -propanesulfonate) (“CHAPS”), cocamidopropyl hydroxysultaine (CAS RN 68139-30-0), ⁇ [3-(dodecanoylamino)propyl](dimethyl)- ammoniojacetate, phosphatidylserine, phosphatidylethanolamine, phosphatidylcholine; and
- non-ionic surfactants preferably selected from the group consisting of glucoside alkyl ethers, glycerol alkyl ethers, cocamide ethanolamines and lauryldimethylaminoxide.
- More preferred surfactants in compositions according to the invention are or comprise perfluorinated, N-substituted alkylsulfonamide ammonium salts.
- Preferred surfactants (E) in compositions according to the invention do not comprise metals or metal ions.
- a composition according to the invention as defined herein is also preferred wherein the amount of the one or more surfactants of the surfactant present is of from about 0.0001 to about 1 % by weight, preferably of from about 0.0005 to about 0.5 % by weight, more preferably in an amount of from about 0.001 to about 0.01 % by weight, based on the total weight of the composition.
- Specific surfactants for use in the compositions described herein include, but not limited to, bis(2-ethylhexyl)phosphate, perfluoroheptanoic acid, prefluorodecanoic acid, trifluoromethanesulfonic acid, phosphonoacetic acid, dodecenylsuccinic acid, dioctadecyl hydrogen phosphate, octadecyl dihydrogen phosphate, dodecylamine, dodecenylsuccinic acid monodiethanol amide, lauric acid, palmitic acid, oleic acid, juniperic acid, 12 hydroxystearic acid and dodecyl phosphate; polyoxyethylene lauryl ether (Emalmin NL-100 (Sanyo), Brij 30, Brij 98, Brij 35), dodecenylsuccinic acid monodiethanol amide (DSDA, Sanyo), ethylenediamine tetrakis(e
- compositions of this invention will be free of or substantially free of any or all of the above-listed optional surfactant(s).
- optional surfactant(s) such as dyes, pH adjustors, stabilizers, buffers, dispersing agents, chemical modifiers, biocides, etc. can be included in the cleaning composition in conventional amounts, for example, amounts up to a total of about 1 or 5 or 10 % by weight of the composition to the extent that they do not adversely affect the performance of the composition.
- Presence of one or more of the above optional ingredients may be beneficial to the composition, for instance, the presence of dispersing agents could positively impact the colloidal stability of the composition.
- the cleaning compositions may be free or substantially free of any or all of above- mentioned optional components.
- the processes for preparation of compositions for removing post etch residues from a substrate are generally known. These processes may be applied to the preparation of the composition of the presently claimed invention.
- the cleaning composition is typically prepared by mixing the components together in a vessel at room temperature until all solids have dissolved in the aqueous-based medium. This can be carried out by dispersing or dissolving the components described hereinabove (b), (c), (d), (e) and (f) in a solution of water-miscible organic solvent (a) and water (g).
- the optional ingredients such as pH adjusting agent or surfactant may be added simultaneously along with other ingredients (b)-(f).
- the customary and standard mixing processes and mixing apparatuses such as agitated vessels, high shear impellers, ultrasonic mixers, homogenizer nozzles or counter flow mixers, can be used.
- Dissolution of the components (b) to (f) in a solution of water-miscible organic solvent (a) and water (g) is a key criterion and for the same, addition of one or more components is not limited by any specific order. However, for ensuring long-term storage stability, one or more components (a) to (g) may be added either partly or wholly, prior to use. For instance, all the components of the composition may be combined together at the manufacturer, before use, and/or during use.
- the pH of the composition may be in the range of from 8 to 14.
- the pH of the etching composition is from about 9 to about 13, more preferably from about 10 to about 13, most preferably from about 11 to about 12.5.
- a cleaning composition is specifically preferred wherein the composition comprises or essentially consists of:
- a polyal koxylated polyethyleneimine particularly polyalkoxylated polyethyleneimine functionalized with carboxylic acid groups, most particularly a polyalkoxylated polyethyleneimine functionalized with carboxylic acid groups and having a mass average molecular mass of from 500 to 500 000 g/mol ;
- composition comprises or essentially consists of:
- “Essentially” in this context means that the content of any other compounds except the specifically mentioned ones are below 1 % by weight, preferably below 0.1 % by weight, even more preferably below 0.01 % by weight, most preferably below the detection limit.
- composition according to the invention as defined herein is specifically preferred wherein the composition consists of the compounds as defined herein and to be defined based on the examples.
- such layers may be present in conducting lines of semi-damascene structures.
- compositions may be manufactured in a more concentrated form and thereafter diluted with water and/or other water-miscible solvents at the manufacturer, before use, and/or during use.
- the composition typically is contacted with the device structure for a sufficient time and temperature effective to remove the post etch residues while not compromizing the molybdenum layer.
- the time of contact is of from about 1 minute to about 200 minutes, more preferably about 1 minute to about 10 minutes, at temperature preferably in a range of from about 30 °C to about 90 °C, more preferably about 35 °C to about 60 °C.
- Such contacting times and temperatures are illustrative, and any other suitable time and temperature conditions may be employed that are efficacious to achieve the required removal selectivity.
- the composition can be readily removed from the microelectronic device to which it has previously been applied, e.g., by rinse, wash, or other removal step(s), as may be desired and efficacious in a given end use application of the compositions of the present invention.
- the device may be rinsed with a rinse solution including deionized water, an organic solvent, and/or dried (e.g., spin-dry, N2, vapor-dry etc.).
- the Mo etch rates of the compositions is ⁇ 14 A/min, more preferably ⁇ 12.0 A/min, most preferably ⁇ 9.0 A/min for measurements carried out at 40 °C.
- the rinsing step may be carried out by any suitable means, for example, rinsing the substrate with de-ionized water by immersion or spray techniques.
- the rinsing step may be carried out employing a mixture of de-ionized water and an organic solvent such as, for example, isopropanol.
- the organic solvent may be same or different as the water-miscible organic solvent (a).
- an optional drying step that is carried out by any suitable means, for example, isopropanol (I PA) vapor drying, heat, or by centripetal force.
- I PA isopropanol
- composition described herein may be advantageoulsy used in a process for the manufacture of a semiconductor device, comprising the step of selectively removing post etch residues from a surface of a microelectronic device comprising a molybdenum layer as described herein.
- etching solution 100 ml was placed into a 150 ml beaker and the beaker was placed into a temperature-controlled water bath. A 2.5 cm x 2.5 cm coupon of the respective substrate was then dipped into the test solution at desired temperature while the solutions was stirred with a 250-rpm speed. Both blanket coupon etching were carried out 2 min followed by de-ionized water (DIW) rinsing for 30 seconds and then the coupons were dried with an N2 gun. The blanket coupon etching experiments were carried out at 40°C and 60°C.
- DIW de-ionized water
- the thickness of the blanket coupons was determined by XRF measurements.
- composition 100 g of the composition was prepared by adding the following components in the specified order:
- the solution was stirred with a magnetic stirring bar with a speed of 100 rpm during the mixing.
- compositions with different components and concentration were prepared in the same order as above and the amount of DIW was be adapted to make the total weight up to 100.
- Comparative example C2 comprising 0.2 wt.% benzethonium chloride leads to a cloudy or turbid solution and unacceptable Mo inhibition, thus indicating colloidal instability at concentrations beyond the critical concentration range (0.01 to 0.17 wt.% with regards to total weight of composition). Furthermore, the mere presence of benzethonium chloride (in suitable concentration) does not provide suitable Mo inhibition, but the combination of the components as listed in the Table 1. For instance, the absence of polyalkoxylated polyethyleneimine in comparative example C3 was found to lead to result in poor Mo inhibition.
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Abstract
The present invention relates to a composition for removing post etch residues from a substrate, the substrate comprising a surface of a molybdenum layer, the composition comprising: (a) 10 to 60 % by weight of a water-miscible organic solvent; (b) 4 to 15 % by weight of a C1-C12 amine; (c) 0.1 to 4 % by weight of a C4 to C16 quaternary ammonium hydroxide; (d) 0.5 to 5 % by weight of a C2 to C10 polyol; (e) 0.01 to 1 % by weight of a polyalkoxylated polyethyleneimine; (f) 0.001 to 0.17 % by weight of benzethonium chloride or benzalkonium chloride; and (g) water.
Description
Solution for post etch residue removal (PERR)
The present invention relates to a composition, its use and a process for post etch residue removal (PERR) of substrates, particularly semiconductor substrates, comprising molybdenum.
Background of the Invention
Resists such as deep UV photo resists or electron beam resists are used in the microlithographic technique for producing a wide range of electrical devices, e.g., semiconductor integrated circuits (ICs), liquid crystal panels, organic electroluminescent panels, printed circuit boards, micro machines, DNA chips and micro plants, in particular ICs with LSI (large-scale integration) or VLSI (very-large-scale integration).
Copper is customarily used as the low electrical resistance or wiring material in the electrical devices, in particular in the vias and interconnects contained in the ICs. The increasing use of copper and the ever-decreasing dimensions of the electrical structures together with the ever- increasing functionalities of the ICs require the use of low-k and ultra low-k materials in order to avoid problems with wiring resistance and wiring delay caused by high wiring capacities. These challenging developments have demanded and still demand the continuing optimization of the methods of manufacture and of the materials utilized therein.
Although damascene patterning had to overcome many technical challenges, copper-based interconnects have been around for many consecutive technology nodes. As we are progressing toward local BEOL (back-end-of-line) interconnect metal pitches < 20 nm (for technology nodes beyond N2), the resistance of copper metal lines is noted to increase very fast at such small dimensions due to electron scattering at surfaces and also at grain boundaries. Moreover, copper metal lines require a liner to prevent copper diffusion into the dielectric material. Since this liner needs a fixed thickness to prevent diffusion, scaling copper interconnects without being able to scale the liner thickness results in a significant relative increase in metal resistance as a function of reducing critical dimension.
Two interesting candidates, which are expected to have a lower resistance than copper (Cu) at very small dimensions, are ruthenium (Ru) and molybdenum (Mo). An important advantage for Ru and Mo is that both materials can be patterned by direct metal etch, as was the case with aluminum (Al) before the Cu-interconnect era. Moreover, as both Ru and Mo can be integrated barrierless. Therefore, a reduction in resistance can be expected when integrating Ru or Mo at small dimensions.
Molybdenum, in particular, may have many of the advantages sought in the art. For example, it may be useful as a conductor in BEOL or mid-end-of-line (MEOL) applications, or in buried power rail or in work function layer in logic applications and in word or bit line in advanced memory applications.
For copper, many so-called all-wet post-etch residue removal (PERR) processes have been developed and disclosed in the prior art.
WO 2010/127941 A discloses a post etch residue removal composition comprising a liquid composition being free from N-alkylpyrrolidones and hydroxyl amine and hydroxyl amine derivatives and comprising at least two polar organic solvents, selected from the group consisting of solvents exhibiting in the presence of from 0.06 to 4% by weight of dissolved tetramethylammonium hydroxide, the weight percentage being based on the complete weight of the respective test solution, a constant removal rate at 50°C for a 30 nm thick polymeric barrier anti-reflective layer containing deep UV absorbing chromophoric groups, and at least one quaternary ammonium hydroxide.
Presence of various metals on the surface of wafers (such as copper, molybdenum, tungsten, cobalt, among others) with closely related removal rates, combined with the multi-component compositions required to achieve suitable removal efficiency, make the development of suitable PERR compositions challenging. Moreover, patterning challenges for direct metal etch of ruthenium and molybdenum at < 32 nm metal pitch are e.g., described in J. Vac. Sci. Technol. B 40, 032802 (2022). It is expected to have ~ 2 nm of MoOx sidewalls on the Mo metal lines, patterned with their direct metal etch process and even more in larger lines which could be a major challenge for integrating Mo in the future interconnects.
Therefore, there is a strong need for cleaning compositions that are capable of cleaning wafer structures comprising molybdenum which show, besides the removal of all other etch residues, particularly dry etch residues
(a) a low molybdenum static etch rate that avoids damaging the structures since molybdenum is less noble than copper;
(b) a good, preferably complete, removal of molybdenum etch residues, particularly etch residues that include molybdenum oxides.
It is therefore an object of the invention to provide a composition for post etch residue removal (PERR) that allows good efficiency for removal of the etch residues, especially dry etch residues, particularly the molybdenum etch residues, most particularly the molybdenum oxide residues, and good compatibility with the substrate, particularly with molybdenum. It is a further object of the invention to provide a composition that shows essentially complete removal of molybdenum etch residues (essentially oxides) while essentially not attacking the molybdenum.
Summary of the Invention
One embodiment of the present invention is a composition for removing post etch residues from a substrate, the substrate comprising a surface of a molybdenum layer, the composition comprising:
(a) 10 to 60 % by weight of a water-miscible organic solvent;
(b) 4 to 15 % by weight of a C1-C12 amine;
(c) 0.1 to 4 % by weight of a C4 to C quaternary ammonium hydroxide;
(d) 0.5 to 5 % by weight of a C2 to C10 polyol;
(e) 0.01 to 1 % by weight of a polyal koxylated polyethyleneimine;
(f) 0.001 to 0.17 % by weight of benzethonium chloride or benzalkonium chloride; and
(g) water.
The composition is also capable of removing essentially all etch residues while effectively protecting the molybdenum conductor lines. Additionally, the composition maintains colloidal stability, despite presence of several components and additionally is capable of delivering suitable PERR performance, while preventing any unwanted etching or interactions with other metals present on the surface of the wafer.
Another embodiment of the present invention is the use of a composition as described herein for removing post etch residues from a semiconductor substrate comprising a surface of a molybdenum layer.
Yet another embodiment of the present invention is a process of removing post etch residues from a substrate, the substrate comprising a surface of a molybdenum layer, the composition comprising:
(a) providing a microelectronic device surface that includes the surface of the molybdenum layer and post etch residues thereon;
(b) providing a composition as described herein;
(c) contacting the surface with the composition for a time and at a temperature effective to remove the post etch residues while not compromizing the molybdenum layer.
Detailed Description of the Invention
The composition for removing post etch residues from a substrate, the substrate comprising a surface of a molybdenum layer, the composition comprising:
(a) 10 to 60 % by weight of a water-miscible organic solvent;
(b) 4 to 15 % by weight of a C1-C12 amine;
(c) 0.1 to 4 % by weight of a C4 to C quaternary ammonium hydroxide;
(d) 0.5 to 5 % by weight of a C2 to C10 polyol;
(e) 0.01 to 1 % by weight of a polyal koxylated polyethyleneimine;
(f) 0.001 to 0.17 % by weight of benzethonium chloride or benzalkonium chloride; and
(g) water.
Definitions
As used herein, “layer” means a part of a substrate that was separately disposed on the surface of a substrate and has a distinguishable composition with respect to adjacent layers.
The term “Cx” means that the respective group comprises x numbers of C atoms. For instance, the term "C2 to C10 polyol" refers to a hydrocarbon containing 2 to 10 carbon atoms bearing 2, 3, 4 or more hydroxy groups. The said hydrocarbon can be selected from linear or branched alkyl groups. Similarly, the term "Ci to C12 amine" refers to a hydrocarbon containing 1 to 12 carbon atoms bearing at least one amine functional group. The said hydrocarbon can be selected from linear or branched alkyl groups.
All percent, ppm or comparable values refer to the weight with respect to the total weight of the respective composition except where otherwise indicated. The terms “wt%” and “% by weight” are used herein synonymously.
A “post-etch residue” refers to a material remaining following a gas-phase plasma etching process, e.g., back-end-of-line (“BEOL”) dual damascene processing, or wet etching processes. A post-etch residue may be organic, organometallic, organosilicic, or inorganic in nature, for example, silicon-containing material, carbon-based organic material, and material obtained from etch gas residues such as oxygen and fluorine. When molybdenum layers are etched,
molybdenum etch residues such as molybdenum oxides may be present. Depending on the substrates and the method of etching, other non-oxidic compounds of molybdenum may also be present. The presence of such residue, as is well known to the skilled person, would have detrimental effects on the final electronic properties of the wafer. The purpose of the PERR composition is to efficiently remove the etch residue with minimal damage to the wafer surface.
All cited documents are incorporated herein by reference.
Water-miscible organic solvent
The cleaning composition comprises one or more water-miscible organic solvents. The water- miscible organic solvents help dissolving components with low aqueous solubility in the composition and improving the efficiency and solubility of organic residue removal from the wafer surface.
The term “water-miscible organic solvent” in the context of the present invention preferably means that an organic solvent fulfilling this requirement is miscible with water at least in a 1 :1 (w/w) ratio at 20 °C and ambient pressure.
Examples of water-miscible organic solvents that can be employed are
(a) ethers, such as but not limited to tripropylene glycol methyl ether, propylene glycol propyl ether, diethylene gycol n-butyl ether (BDG), dipropylene glycol methyl ether (DPM);
(b) sulfur-containing solvents:
(i) sulfones, such as but not limited to sulfolane;
(ii) sulfoxides, such as but not limited to dimethylsulfoxide (DMSO);
(c) alcohols, such as but not limited to tetrahydrofurfuryl alcohol or linear or branched C2 to Ce alkanols like ethanol, n-propanol or isopropanol;
(d) 4-methylmorpholine-4-oxide, trimethylamine-N-oxide, triethylamine-N-oxide, triethanolamine-N-oxide, pyridine-N-oxide, N-formyl-morpholine, N-ethylmorpholine-N- oxide, N-ethylpyrrolidine-N-oxide; or
(e) mixtures thereof.
The water-miscible organic solvent may be protic or aprotic. Preferably the water-miscible organic solvent is aprotic.
Preferred solvents are dimethylsulfoxide, diethylsulfoxide, methylethyl-sulfoxide, dipropyl sulfoxide, diphenylsulfoxide, methylphenylsulfoxide, 1 ,1’-dihydroxyphenyl sulfoxide, sulfolane, or mixtures thereof. More preferred are dimethylsulfoxide, diethylsulfoxide, methylethyl- sulfoxide, dipropyl sulfoxide, or sulfolane. Most preferred solvents are dimethylsulfoxide, sulfolane, or a mixture thereof.
Preferably, the amount of water-miscible organic solvent in the composition may be in a range having start and end points selected from the following list of weight percents: 10, 12, 15, 20, 25, 29, 30, 33, 35, 40, 45, 50, 54, 59.9, and 60. Examples of such ranges of solvent include from about 10 to about 60 % by weight; or from about 12 to about 58 % by weight; or from about 15 to about 55 % by weight; or from about 16 % to about 53% by weight; or from about 18 to about 52 % by weight; or from about 22 to about 50 % by weight; or from about 20 to about 49.9 %, or from about 22 to about 45 % by weight; or from about 25 to about 40 % by weight of the composition.
In individual cases, a composition according to the invention as defined herein may further comprise second water-miscible organic solvent preferably selected from the group consisting of tetra hydrofuran (THF), N-methylpyrrolidone (NMP), dimethyl formamide (DMF), dimethyl sulfoxide (DMSO), ethanol, isopropanol, butyldiglycol, butylglycol, sulfolane (2, 3,4,5- tetrahydrothiophene-1 ,1 -dioxide) and mixtures thereof; more preferably selected from the group consisting of THF, NMP, DMF, DMSO, sulfolane and mixtures thereof. The first and second solvent in such cases are different.
Amine
The cleaning composition comprises one or more amines. These help to remove the polymer residues from the wafer substrate.
In a preferred embodiment the amine is selected from a Ci to C10 alkylamine and a C2 to C10 alkanolamine. Most preferred are C2 to C5 alkanolamines.
Alkylamines are chemical compounds that include an amine group that is substituted by at least one alkyl. The alkylamine can be any alkylamine that will be effective as a cleaning compound as described, including primary, secondary, and tertiary amine compounds. Certain useful alkylamines are monoalkylamines such as ethylamine, ethylenediamine, diethylenetriamine,
triethylenediamine, tetraethylenepentamine (TEPA), triethylenetetraamine, ethylenediamine, hexamethylenediamine, triethylamine, trimethylamine, diglycolamine, and morpholine.
Preferred alkylamines are those comprising one or two primary, secondary or tertiary amino groups. Even more preferred are alkylamines
(a) comprising one primary amino group;
(b) comprising one secondary or tertiary amino group.
Alkanol amines are chemical compounds that include an amine group that is substituted by at least one alkanol group. The alkanol amine can be any alkanol amine that will be effective as a cleaning compound as described, including primary, secondary, and tertiary amine compounds. The alkanol amine compound will have at least one alkanol substituent (e.g., methanol, ethanol, etc.), and one, two, or three alkanol, alkyl, or alternate organic substituents. Certain useful alkanol amines are primary alkanol amines such as monoethanol amine (MEA), aminoethylethanolamine, N-methylaminoethanol, aminoethoxyethanol, aminoethoxyethoxyethanol, butoxypropylamine, methoxypropylamine, butoxyisopropylamine, 2-ethylhexylisopropoxyamine, ethanolpropylamine, ethylethanolamine, n-hydroxyethylmorpholine, aminopropyldiethanolamine, dimethylaminoethoxyethanol, diethanolamine, N-methyldiethanolamine, monoethanolamine, triethanolamine, 1-amino-2-propanol, 3-amino-1 -propanol, diisopropylamine, aminomethylpropanediol, N,N-dimethylaminomethylpropanediol, aminoethylpropanediol, N,N-dimethylamino- ethylpropanediol, isopropylamine, 2-amino-1-butanol, aminomethylpropanol, aminodimethylpropanol, N,N-dimethylaminomethylpropanol, isobutanolamine, diisopropanolamine, 3-amino,4- hydroxyoctane, 2-aminobutylanol, tris(hydroxymethyl)aminomethane (TRIS), N,N-dimethyl- tris(hydroxymethyl)aminomethane, hydroxyproplyamine, hydroxyethyl amine, tris(hydroxyethyl)aminomethane, and combinations thereof.
Preferred alkonolamines are those comprising one or two hydroxy groups and one or two primary, secondary or tertiary amino groups. Even more preferred are alkonolamines
(a) comprising one or two hydroxy groups and one secondary or tertiary amino group;
(b) comprising one hydroxy group and one or two secondary or tertiary amino groups.
A particularly preferred alkanolamine is 2-(Methylamino)ethan-1-ol (or N-methylaminoethanol).
The one or more amines may be present in an amount of from about 4 to about 15 % by weight, preferably from about 5 to about 14 % by weight, more preferably from about 6 to about 11.5 %
by weight, even more preferably from about 7 to about 13 % by weight, most preferably from about 8 to about 12 % by weight.
Quaternary ammonium hydroxide
The cleaning composition comprises one or more C4 to C quaternary ammonium hydroxide as pH adjuster to adjust the pH to an alkaline range.
The quaternary ammonium hydroxide may be present in the composition in an amount of from about 0.5 to about 4 % by weight. Preferably the composition of the invention comprises, of from 0.7 to 3,5 % by weight, more preferably of from 1 to 3 % by weight, and most preferably of from 1.5 to 2.5% by weight of at least one quaternary ammonium hydroxide.
Preferably, the quaternary ammonium hydroxide may be selected from the group consisting of tetramethylammonium, tetraethylammonium, tetrapropylammonium, tetrabutylammonium, and (2-hydroxyethyl)triethylammonium hydroxide.
Preferably the quaternary ammonium hydroxide may be selected from a C4 to Cs alkyl quaternary ammonium hydroxide, particularly from tetramethylammonium hydroxide and tetraethylammonium hydroxide.
Polyol
The cleaning composition comprises one or more C2 to C10 polyols. These help to increase the surface wetting and to dissolve polymer residues from the wafer surface.
In a preferred embodiment the C2 to C10 polyol is selected from a compound of formula HOCH2(CHOH)kCH2OH, wherein k is 0 or an integer of from 1 to 8.
In a preferred embodiment the C2 to C10 polyol is selected from ethylene glycol, glycerol, threitol, arabitol, xylitol, ribitol, mannitol, sorbitol, erythritol, pentaerythritol, trimethylolpropane, galactitol, fucitol, iditol, inositol, volemitol, propylene glycol, 1 ,4-butanediol, diethylene glycol, and combinations thereof, more preferably from ethylene glycol, glycerol, erythritol, threitol, arabitol, xylitol, ribitol, mannitol, sorbitol, propylene glycol, 1 ,4-butanediol, diethylene glycol, and combinations thereof.
Particularly preferred is a combination of a C4 to Cs polyol, preferably a combination of sorbitol, and at least one C2 or C3 polyol, most preferably a combination of sorbitol and ethylene glycol.
The polyol may be present in an amount of from about 0.5 to about 5 % by weight of a C2 to C10 polyol, preferably from about 0.7 to about 4.5 % by weight, more preferably from about 0.8 to about 4 % by weight, even more preferably from about 1 to about 3 % by weight, most preferably from about 1 to about 2.5 % by weight.
In a preferred embodiment the polyol comprises or essentially consists of from about 0.2 to 1 % by weight of a C4 to Cs polyol and of from about 0.5 to 1.5 % by weight of a C2 or C3 polyol.
Polyalkoxylated polyethyleneimine
The composition for removing post etch residues from a substrate, comprises a polyalkoxylated polyethyleneimine. The polyalkoxylated polyethyleneimines in combination with benzethonium chloride or benzalkonium chloride helps significantly reduce corrosion of molybdenum when removing post etch residues from the wafer surface.
Polyalkoxylated polyethyleneimine having polyethyleneimine backbones are to be understood as meaning compounds which consist of a saturated hydrocarbon chain with terminal amino functions which is interrupted by secondary and tertiary amino group. Such backbones may be linear or branched. Different polyethyleneimine backbones can of course be used in a mixture with one another. Based on the pH of ambient environment, some or all the amine groups on polyalkoxylated polyethyleneimine may also be reversibly converted to quaternary (cationic) ammonium groups. Alternatively, modification of polymer backbone such that the amine groups are quaternized is also possible, herein the polyalkoxylated polyethyeleneimine with bear a cationic charge irrespective of ambient pH. Preferably, the polyalkoxylated polyethyleneimine has a cationic charge.
Said backbones on comprise primary, secondary and tertiary amine nitrogen atoms connected by "linking" units. The backbone comprises essentially three types of units, and it needs to be emphasized that these groups may be distributed along the backbone in any order.
The units which make up the polyalkyleneimine backbones are (a) primary units having the formula:
[H2N-C2H4]- and -NH2 which terminate the main backbone and any branching chains;
(b) secondary amine units having the formula:
and (c) tertiary amine units having the formula:
which are the branching points of the main and secondary backbone chains, AE1 representing a continuation of the chain structure by branching. Continuation of the chain structure by branching here means that AE1 may contain all primary, secondary and tertiary amine units described above except termination group -NH2.
The polyalkyleneimines of the present invention can be prepared, for example, by polymerizing ethyleneimine in the presence of a catalyst such as carbon dioxide, sodium bisulfite, sulfuric acid, hydrogen peroxide, hydrochloric acid, acetic acid, etc. Specific methods for preparing these polyalkyleneimine backbones are disclosed in U.S. Patent 2,182,306, U.S. Patent 3,033,746, U.S. Patent 2,208,095, U.S Patent 2,806,839, and U.S Patent 2,553,696.
In addition, the polyalkyleneimine backbones may be partly substituted by alkylating agents. The substituents may be selected from a Ci to C12 alkyl, C2 to C12 alkenyl, C2 to C12 alkynyl, Ce to C20 alkylaryl, Ce to C20 arylalkyl, Ce to C20 aryl. Preferred substituents may be selected from a Ci to Ce alkyl, Ce to C12 alkylaryl, Ce to C12 arylalkyl, and Ce to C12 aryl. It is preferred that the aryl group is phenyl or naphthyl. Also the terminating groups [H2N-X1-1]- and -NH2 may be substituted by groups RL3.
Suitable examples for alkylating agents are organic compounds which contain active halogen atoms, such as arylalkyl halides, alkyl, alkenyl and alkynyl halides, and the like. Additionally, compounds such as alkyl sulfates, alkyl sultones, epoxides, and the like may also be used. Nonlimiting examples of corresponding alkylating agents comprise benzyl chloride, propane sultone, dimethyl sulphate, (3-chloro-2-hydroxypropyl) trimethyl ammonium chloride, or the like. Preference is given to using dimethyl sulphate and/or benzyl chloride.
During the formation of the polyamine backbones cyclization may occur, therefore, an amount of cyclic polyamine may be present in the parent polyalkyleneimine backbone mixture. Each primary and secondary amine unit of the cyclic alkyleneimines undergoes modification by the addition of polyoxyalkylene units in the same manner as linear and branched polyalkyleneimines.
The term “polyalkoxylated polyethyleneimine” means a polyethyleneimine which N-hydrogen atoms are substituted by a polyoxyalkylene group comprising C2 to Ce oxyalkylene repeat units, preferably C2 to C4 oxyalkylene repeat units, more preferably C2 to C3 oxyalkylene repeat units, most preferably C2 oxyalkylene repeat units.
Generally, the polyalkyleneimines can be prepared as described above. The polyalkoxylation then is performed by reacting the respective alkylene oxides with the polyethyleneimines. The synthesis of polyalkylene oxide groups is known to those skilled in the art. Comprehensive details are given, for example, in “Polyoxyalkylenes” in Ullmann’s Encyclopedia of Industrial Chemistry, 6th Edition, Electronic Release. When two or more different alkylene oxides are used, the polyoxyalkylene groups formed may be random copolymers, gradient copolymers or block copolymers.
The modification of the N-H units in the polymer backbone with oxyalkylene units is carried out, for instance, by first reacting the polymer, preferably polyethyleneimine, with one or more alkylene oxides, preferably ethylene oxide, propylene oxide, or mixtures thereof, in the presence of up to 80 % by weight of water at a temperature of from about 25 to about 150 °C in an autoclave fitted with a stirrer. In the first step of the reaction alkylene oxide is added in such an amount that nearly all hydrogen atoms of the N-H-units of the polyalkyleneimine are converted into hydroxyalkyl groups to give monoalkoxylated polyalkyleneimines. The water is then removed from the autoclave. After the addition of a basic catalyst, for example sodium methylate, potassium tertiary butylate, potassium hydroxide, sodium hydroxide, sodium hydride, potassium hydride or an alkaline ion exchanger in an amount of 0.1 to 15 % by weight with reference to the addition product obtained in the first step of the alkoxylation, further amounts of alkylene oxide are added to the reaction product of the first step so that a polyalkoxylated polyalkyleneimine is obtained which contains the intended average number of alkylene oxide units per N-H unit of the polymer. A second step may be carried out for instance at temperatures of from about 60 to about 150 °C. The second step of the alkoxylation may be carried out in an organic solvent such as xylene or toluene. For the correct metered addition of
the alkylene oxides, it is advisable, before the alkoxylation, to determine the number of primary and secondary amine groups of the polyalkyleneimine.
Alternately, the polyal koxylation may also be achieved by graft-copolymerization of polyethyleneimine.
The polyal koxylated polyalkyleneimines may optionally be functionalized with groups different from H in a further reaction step. The type of functionalization depends on the desired end use. According to the functionalizing agent, the chain end can be hydrophobized or more strongly hydrophilized. An additional functionalization can serve to modify the properties of the polyalkoxylated polyalkyleneimines. For instance, the hydroxyl groups present in the polyoxyalkylated polyalkyleneimines are converted by means of suitable agents, which are capable of reaction with hydroxyl groups. Esterification of the hydroxy groups with acids is one representative reaction.
Alternatively, the carboxylic functionalized polyalkoxylated polyethyleneimines may be obtained by Michael addition reaction with suitable a, p-unsaturated species, such as acrylic acid, methacrylic acid, among others. Preferably, the polyalkoxylated polyethyleneimine is functionalized with carboxylic acid groups. The Michael addition or Michael 1 ,4 addition is a reaction between a Michael donor (an enolate or other nucleophile such as amines) and a Michael acceptor (usually an a, p-unsaturated carbonyl/carboxyl) to produce a Michael adduct by creating a carbon-carbon bond at the acceptor's p-carbon. Such reactions are also called aza-michael additions. Further description of the same is provided in- Additions to and substitutions at C-C TT-Bonds, M. Mauduit, A. Denicourt-Nowicki, in Comprehensive Organic Synthesis (Second Edition), 2014.
Furthermore, the polyalkoxylated polyethyleneimine may have a high degree of branching, preferably the polyalkoxylated polyethyleneimine is hyperbranched. As used herein, the term “hyperbranched” refers to highly branched polymers that typically exhibit a globular structure. Hyperbranched polymers typically exhibit substantial irregularity in terms of branching pattern and structure, which typically results in substantial variation in molecular weight (often referred to as polydispersity). One useful measure for assessing the amount of branching present in a polymer is the degree of branching. As used herein, the term “degree of branching” refers to the ratio of (a) the total number of branch repeat units included in a polymer to (b) the total number of repeat units included in the polymer. Hyperbranched polymers having any suitable degree of branching may be employed in compositions described herein. In certain embodiments, the
hyperbranched polymers exhibit a degree of branching of at least about 4 to 20 monomer units per molecule. Care should generally be exercised in interpreting degree of branching information for hyperbranched polymers. For example, certain hyperbranched polymers may exhibit a degree of branching of less than about 0.2 yet include one or more hyperbranched polymer portions (or subunits) that exhibit a degree of branching of greater than about 0.2. This may be the case, for example, when a hyperbranched polymer core is chain extended using long chains of linear repeat units. If sufficiently chain extended, the overall degree of branching for such a polymer may be less than about 0.2.
The mass average molecular mass Mw of the polyal koxylated polyalkyleneimine may be of from about 500 g/mol to about 500 000 g/mol. The lower limit of the weight average molecular mass Mw of the polyalkoxylated polyalkyleneimine is generally about 1500 g/mol, preferably about 2500 g/mol, more preferably about 5000 g/mol. The upper limit of the weight average molecular mass Mw is generally about 500 000 g/mol, preferably about 150 000 g/mol, more preferably about 50 000 g/mol, most preferably about 25 000 g/mol. A particularly preferred range is of from 800 to 25000 g/mol, most particularly 5000 to 25000 g/mol. The molecular mass may be determined by size exclusion chromatography like GPC using polymethylmethacrylate (PMMA) as standard and hexafluorisopropanol + 0.05% potassium trifluoracetate as eluent.
The polyalkoxylated polyalkyleneimine may be present in an amount of from about 0.01 to about 1 % by weight, preferably from about 0.015 to about 0.8 % by weight, more preferably from about 0.02 to about 0.7 % by weight, even more preferably from about 0.04 to about 0.5 % by weight, most preferably from about 0.05 to about 0.3 % by weight. It was found that amounts of polyalkoxylated polyalkyleneimine lower than 0.01 wt.% are insufficient to protect the molybdenum on the wafer surface. On the other hand, further increase of the concentration is beyond 1 wt.% is possible but does not significantly improve the corrosion inhibiting performance of the polyethyleneimine. Additionally, since a number of components are involved to obtain the composition, a fine balance is typically needed to ensure colloidal stability. Here, the presence of a high amount (beyond 1 wt.%) of a (polymeric) component such as polyalkoxylated polyethyleneimine may be detrimental to the long-term stability of the multicomponent system, especially in substantially aqueous medium. The presence of 0.01 to 1 % by weight of a polyalkoxylated polyethyleneimine in the composition leads to good PERR properties while ensuring good colloidal stability, even under long-term testing.
Benzethonium chloride or Benzalkonium chloride
Benzethonium chloride or benzalkonium chloride significantly reduces corrosion of molybdenum, particularly molybdenum metal lines, when removing post etch residues from the wafer surface. It was found that the addition of benzethonium chloride or benzalkonium chloride leads to a low etching rate on blanket PVD Mo compared to the composition without benzethonium chloride or benzalkonium chloride but still allows a good, preferably a complete removal of etch residues.
Benzalkonium chloride refers to the compound of formula below and is known to be a mixture of various chemical species.
n = 8, 10, 12, 14, 16, 18
Preferably, the composition comprises benzethonium chloride.
Consequently, this ensures the possibility of the composition comprising a higher water content (preferably at least 40 wt.%, more preferably at least 45 wt.%, even more preferably at least 50 wt.%, most preferably at least 51 wt.%). Such a substantially aqueous composition not only has economic benefits, but also a positive environmental impact.
Benzethonium chloride or benzalkonium chloride is present in an amount of from about 0.001 to about 0.17 % by weight, preferably from about 0.005 to about 0.15 % by weight, more preferably from about 0.008 to about 0.12 % by weight. At concentrations > 0.17% by weight, unwanted colloidal instability was found in the compositions.
Water
The etching compositions of the present invention are aqueous-based and, thus, comprise water. Water has several functions such as, for example, to dissolve one or more components of the composition, as a carrier of the components, as an aid in the removal of residue, as a viscosity modifier of the composition, and as a diluent. Preferably, the water employed in the composition is de-ionized (DI) water. The ranges of water described in the next paragraph include all of the water in the composition from any source.
For most applications, the weight percent of water in the composition will be present in a range with start and end points selected from the following group of numbers: 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 92, 94, 96. Examples of the ranges of water that may be used in the composition include, for examples, from about 20 to about 80 % by weight, or about 25 to about 75% by weight of water; or from about 30 to about 72 % by weight, or from about 35 to about 70 % by weight, or from about 40 to about 65 % by weight, or from about 45 to about 55 % by weight. Still other preferred embodiments of the present invention may include water in an amount to achieve the desired weight percent of the other ingredients.
Preferably, the composition is substantially water-based.
Preferably, the composition comprises at least 40 wt.%, more preferably 45 wt.%, even more preferably at least 50 wt% water, most preferably at least 51 wt.%.
Chelating agents
The cleaning composition may optionally comprise one or more chelating agents.
Preferred chelating agents are of 1,2-cyclohexylenedinitrilotetraacetic acid, 1, 1 ,1 , 5,5,5- hexafluoro-2,4-pentane-dione, acetylacetonate, 2,2’-azanediyldiacetic acid, ethylenediamine- tetra-acetic acid, etidronic acid, methanesulfonic acid, acetylacetone, 1 , 1 , 1 -trifluoro-2,4- pentanedione, 1,4-benzoquinone, 8-hydroxyquinoline, salicyli-dene aniline; tetrachloro-1,4- benzoquinone, 2-(2-hydroxyphenyl)-benzoxazol, 2-(2-hydroxyphenyl)-benzothiazole, hydroxyquinoline sulfonic acid, sulfosali-cylic acid, salicylic acid, pyridine, 2-ethylpyridine, 2- methoxypyridine, 3-methoxypyridine, 2-picoline, dimethylpyridine, piperidine, piperazine, ethylamine, methylamine, isobutylamine, tert-butylamine, tributylamine, dipropylamine, dimethylamine, diglycol amine, methyldiethanolamine, pyrrole, isoxazole, bipyridine, pyrimidine, pyrazine, pyridazine, quinoline, isoquinoline, indole, 1 -methylimidazole, diisopropylamine, diisobutylamine, aniline, pentamethyldi-ethylenetriamine, acetoacetamide, ammonium carbamate, ammonium pyrrolidinedithiocarbamate, dimethyl malonate, methyl acetoacetate, N-methyl acetoacetamide, tetramethylammonium thiobenzoate, 2, 2,6,6- tetramethyl-3,5-heptanedione, tetramethylthiuram disulfide, lactic acid, ammonium lactate, formic acid, propionic acid, gamma-butyrolactone, and mixtures thereof;
The chelating agent may be 1,2-cyclohexylenedinitrilotetraacetic acid (CDTA) or may comprise CDTA as well as one or more of the other chelating agents above.
A composition according to the invention as defined herein is also preferred wherein the amount of the one or more chelating agents present is of from about 0.01 to about 4 % by weight, preferably of from about 0.02 to about 1 % by weight, more preferably of from about 0.05 to about 0.8 % by weight, based on the total weight of the composition.
Surfactants
The composition may also further comprise one or more surfactants.
Preferred surfactants are selected from the group consisting of
(i) anionic surfactants, preferably selected from the group consisting of ammonium lauryl sulfate, fluorosurfactants, preferably selected from the group consisting of perfluorinated alkylsulfonamide salts (preferably perfluorinated, N-substituted alkylsulfonamide ammonium salts, PNAAS), perfluorooctanesulfonate, perfluorobutanesulfonate, perfluorononanoate and perfluorooctanoate; alkyl-aryl ether phosphates and alkyl ether phosphates;
(ii) zwitterionic surfactants, preferably selected from the group consisting of (3-[(3- cholamidopropyl)dimethylammonio]-1 -propanesulfonate) (“CHAPS”), cocamidopropyl hydroxysultaine (CAS RN 68139-30-0), {[3-(dodecanoylamino)propyl](dimethyl)- ammoniojacetate, phosphatidylserine, phosphatidylethanolamine, phosphatidylcholine; and
(iii) non-ionic surfactants, preferably selected from the group consisting of glucoside alkyl ethers, glycerol alkyl ethers, cocamide ethanolamines and lauryldimethylaminoxide.
More preferred surfactants in compositions according to the invention are or comprise perfluorinated, N-substituted alkylsulfonamide ammonium salts. Preferred surfactants (E) in compositions according to the invention do not comprise metals or metal ions.
A composition according to the invention as defined herein is also preferred wherein the amount of the one or more surfactants of the surfactant present is of from about 0.0001 to about 1 % by weight, preferably of from about 0.0005 to about 0.5 % by weight, more preferably in an amount of from about 0.001 to about 0.01 % by weight, based on the total weight of the composition.
Specific surfactants for use in the compositions described herein include, but not limited to, bis(2-ethylhexyl)phosphate, perfluoroheptanoic acid, prefluorodecanoic acid, trifluoromethanesulfonic acid, phosphonoacetic acid, dodecenylsuccinic acid, dioctadecyl
hydrogen phosphate, octadecyl dihydrogen phosphate, dodecylamine, dodecenylsuccinic acid monodiethanol amide, lauric acid, palmitic acid, oleic acid, juniperic acid, 12 hydroxystearic acid and dodecyl phosphate; polyoxyethylene lauryl ether (Emalmin NL-100 (Sanyo), Brij 30, Brij 98, Brij 35), dodecenylsuccinic acid monodiethanol amide (DSDA, Sanyo), ethylenediamine tetrakis(ethoxylate-block-propoxylate) tetrol (Tetronic 90R4), polyethylene glycols (e.g., PEG 400), polypropylene glycols, polyethylene or polypropylene glycol ethers, block copolymers based on ethylene oxide and propylene oxide (Newpole PE-68 (Sanyo), Pluronic L31 , Pluronic 31 R1 , Pluronic L61 , Pluronic F-127) (Dynol 607), polyoxypropylene sucrose ether (SN008S, Sanyo), t-octylphenoxypolyethoxyethanol (Triton X100), 10-ethoxy-9,9-dimethyldecan-1 -amine (TRITON® CF-32), Polyoxyethylene (9) nonylphenylether, branched (IGEPAL CO-250), polyoxyethylene (40) nonylphenylether, branched (IGEPAL CO-890), polyoxyethylene sorbitol hexaoleate, polyoxyethylene sorbitol tetraoleate, polyethylene glycol sorbitan monooleate (Tween 80), sorbitan monooleate (Span 80), a combination of Tween 80 and Span 80, alcohol alkoxylates (e.g., Plurafac RA-20), alkyl-polyglucoside, ethyl perfluorobutyrate, 1 , 1 ,3, 3,5,5- hexamethyl-1 ,5-bis[2-(5-norbornen-2-yl)ethyl]trisiloxane, monomeric octadecylsilane derivatives such as SIS6952.0 (Siliclad, Gelest), siloxane modified polysilazane such as PP1-SG10 Siliclad Glide 10 (Gelest), silicone-polyether copolymers such as Silwet L-77 (Setre Chemical Company), Silwet ECO Spreader Momentive), and ethoxylated fluorosurfactants (ZONYL® FSO-100, ZONYL® FSN-100); cetyl trimethylammonium bromide (CTAB), heptadecanefluorooctane sulfonic acid, tetraethylammonium, stearyl trimethylammonium chloride (Econol TMS-28, Sanyo), 4-(4-diethylaminophenylazo)-1-(4-nitrobenzyl)pyridium bromide, cetylpyridinium chloride monohydrate, benzyldimethyldodecylammonium chloride, benzyldimethylhexadecylammonium chloride, hexadecyltrimethylammonium bromide, dimethyldioctadecylammonium chloride, dodecyltrimethylammonium chloride, hexadecyltrimethylammonium p-toluene- sulfonate, didodecyldimethylammonium bromide, dehydrogenated tallow) dimethylammonium chloride, tetraheptylammonium bromide, tetrakis(decyl)ammonium bromide, Aliquat® 336 and oxyphenonium bromide, guanidine hydrochloride (C(NH2)3CI) or triflate salts such as tetrabutylammonium trifluoromethanesulfonate, dimethyldioctadecylammonium chloride, dimethyldihexadecylammonium bromide and dehydrogenated tallow)dimethylammonium chloride (e.g., Arquad 2HT-75, Akzo Nobel), bromide-containing surfactants, such as, 1- hexadecyltrimethylammonium bromide.
In some embodiments the compositions of this invention will be free of or substantially free of any or all of the above-listed optional surfactant(s).
Other commonly known optional components such as dyes, pH adjustors, stabilizers, buffers, dispersing agents, chemical modifiers, biocides, etc. can be included in the cleaning composition in conventional amounts, for example, amounts up to a total of about 1 or 5 or 10 % by weight of the composition to the extent that they do not adversely affect the performance of the composition. Presence of one or more of the above optional ingredients may be beneficial to the composition, for instance, the presence of dispersing agents could positively impact the colloidal stability of the composition.
Alternatively, the cleaning compositions may be free or substantially free of any or all of above- mentioned optional components.
Composition
The processes for preparation of compositions for removing post etch residues from a substrate are generally known. These processes may be applied to the preparation of the composition of the presently claimed invention. The cleaning composition is typically prepared by mixing the components together in a vessel at room temperature until all solids have dissolved in the aqueous-based medium. This can be carried out by dispersing or dissolving the components described hereinabove (b), (c), (d), (e) and (f) in a solution of water-miscible organic solvent (a) and water (g). The optional ingredients such as pH adjusting agent or surfactant may be added simultaneously along with other ingredients (b)-(f). For this purpose, the customary and standard mixing processes and mixing apparatuses such as agitated vessels, high shear impellers, ultrasonic mixers, homogenizer nozzles or counter flow mixers, can be used.
Dissolution of the components (b) to (f) in a solution of water-miscible organic solvent (a) and water (g) is a key criterion and for the same, addition of one or more components is not limited by any specific order. However, for ensuring long-term storage stability, one or more components (a) to (g) may be added either partly or wholly, prior to use. For instance, all the components of the composition may be combined together at the manufacturer, before use, and/or during use.
Generally, the pH of the composition may be in the range of from 8 to 14. In a preferred embodiment the pH of the etching composition is from about 9 to about 13, more preferably from about 10 to about 13, most preferably from about 11 to about 12.5.
A cleaning composition is specifically preferred wherein the composition comprises or essentially consists of:
(a) 10 to 60 % by weight of a water-miscible aprotic organic solvent, particularly a sulfoxide or a sulfone, most particularly dimethylsulfoxide or sulfolane;
(b) 4 to 15 % by weight of a C1-C12 amine, particularly an alkanolamine, most particularly 2- (methylamino)ethan-l-ol;,
(c) 0.1 to 4 % by weight of a C4 to C quaternary ammonium hydroxide, particularly a C4 to Cs quaternary ammonium hydroxide, most particularly tetramethyl ammonium hydroxide or tetraethyl ammonium hydroxide;
(d) 0.5 to 5 % by weight of a C2 to C10 polyol, particularly a compound of formula HOCH2(CHOH)kCH2OH, wherein k is 0 or an integer of from 1 to 8, most particularly sorbitol, ethylene glycol or a mixture thereof;
(e) 0.01 to 1 % by weight of a polyal koxylated polyethyleneimine, particularly polyalkoxylated polyethyleneimine functionalized with carboxylic acid groups, most particularly a polyalkoxylated polyethyleneimine functionalized with carboxylic acid groups and having a mass average molecular mass of from 500 to 500 000 g/mol ;
(f) 0.001 to 0.17 % by weight of benzethonium chloride or benzalkonium chloride; and
(g) water;
Another cleaning composition is specifically preferred wherein the composition comprises or essentially consists of:
(a) 20 to 50 % by weight of a water-miscible aprotic organic solvent;
(b) 7 to 13 % by weight of an amine;
(c) 0.5 to 3 % by weight of a quaternary ammonium hydroxide;
(d) 1 to 3 % by weight of a C2 to C10 polyol;
(e) 0.02 to 0.5 % by weight of a polyalkoxylated polyethyleneimine;
(f) 0.005 to 0.15 % by weight of benzethonium chloride or benzalkonium chloride; and
(g) water.
“Essentially” in this context means that the content of any other compounds except the specifically mentioned ones are below 1 % by weight, preferably below 0.1 % by weight, even more preferably below 0.01 % by weight, most preferably below the detection limit.
A composition according to the invention as defined herein is specifically preferred wherein the composition consists of the compounds as defined herein and to be defined based on the examples.
Application
In another aspect there is provided a process of removing post etch residues from a substrate, the substrate comprising a surface of a molybdenum layer, the process comprising:
(a) providing a microelectronic device surface that includes the surface of the molybdenum layer and post etch residues thereon;
(b) providing a composition as described herein;
(c) contacting the surface with the composition for a time and at a temperature effective to remove the post etch residues while not compromizing the molybdenum layer.
Without limitation, such layers may be present in conducting lines of semi-damascene structures.
It will be appreciated that it is common practice to make concentrated forms of the compositions to be diluted prior to use. For example, the compositions may be manufactured in a more concentrated form and thereafter diluted with water and/or other water-miscible solvents at the manufacturer, before use, and/or during use.
In the use of the compositions described herein, the composition typically is contacted with the device structure for a sufficient time and temperature effective to remove the post etch residues while not compromizing the molybdenum layer. Preferably the time of contact is of from about 1 minute to about 200 minutes, more preferably about 1 minute to about 10 minutes, at temperature preferably in a range of from about 30 °C to about 90 °C, more preferably about 35 °C to about 60 °C. Such contacting times and temperatures are illustrative, and any other suitable time and temperature conditions may be employed that are efficacious to achieve the required removal selectivity.
Following the achievement of the desired etching action, the composition can be readily removed from the microelectronic device to which it has previously been applied, e.g., by rinse, wash, or other removal step(s), as may be desired and efficacious in a given end use application of the compositions of the present invention. For example, the device may be rinsed with a rinse solution including deionized water, an organic solvent, and/or dried (e.g., spin-dry, N2, vapor-dry etc.).
Preferably the Mo etch rates of the compositions is < 14 A/min, more preferably < 12.0 A/min, most preferably < 9.0 A/min for measurements carried out at 40 °C.
After the contacting step is an optional rinsing step. The rinsing step may be carried out by any suitable means, for example, rinsing the substrate with de-ionized water by immersion or spray techniques. In preferred embodiments, the rinsing step may be carried out employing a mixture of de-ionized water and an organic solvent such as, for example, isopropanol. The organic solvent may be same or different as the water-miscible organic solvent (a).
After the contacting step and the optional rinsing step is an optional drying step that is carried out by any suitable means, for example, isopropanol (I PA) vapor drying, heat, or by centripetal force.
The composition described herein may be advantageoulsy used in a process for the manufacture of a semiconductor device, comprising the step of selectively removing post etch residues from a surface of a microelectronic device comprising a molybdenum layer as described herein.
The following examples shall further illustrate the present invention without restricting the scope of this invention.
Examples
Etching experiments were conducted on blanket coupons comprising a PVD Mo layer with a thickness of 47.5 nm as follows.
100 ml of etching solution was placed into a 150 ml beaker and the beaker was placed into a temperature-controlled water bath. A 2.5 cm x 2.5 cm coupon of the respective substrate was then dipped into the test solution at desired temperature while the solutions was stirred with a 250-rpm speed. Both blanket coupon etching were carried out 2 min followed by de-ionized water (DIW) rinsing for 30 seconds and then the coupons were dried with an N2 gun. The blanket coupon etching experiments were carried out at 40°C and 60°C.
The thickness of the blanket coupons was determined by XRF measurements.
The etching rates were calculated according to the following formula:
Example 1
100 g of the composition was prepared by adding the following components in the specified order:
1. 52.99 g of DIW
2. 34 g of DMSO (from BASF)
3. 10.3 g of 2-(methylamino)ethan-1-ol (from ACROS)
4. 1 g of ethylene glycol (from BASF)
5. 4 g of 25 wt.% TMAH solution in DIW (from BASF)
6. 0.6 g of sorbitol (from BASF)
7. 0.1 g of an acrylic acid-functionalized polyethoxylated polyethyleneimine copolymer
(Mw=25 000 g/mol) with an average of 10 EO per N-H group (from BASF)
8. 0.01 g of Benzethonium Chloride or benzalkonium chloride (from Sigma-Aldrich)
The solution was stirred with a magnetic stirring bar with a speed of 100 rpm during the mixing.
The compositions with different components and concentration (refer Table 1 below) were prepared in the same order as above and the amount of DIW was be adapted to make the total weight up to 100.
The Mo etching rate (ER) of solutions at 40 °C and 60 °C was determined on blanked coupons. The compositions and results are depicted in table 1.
Table 1
All the examples IE to IE4 were found to be colloidally stable (soluble) and also provided improved Mo corrosion inhibition as evidenced by the low Mo etch rates in Table 1. On the other hand, comparative example C1 that does not comprise benzethonium chloride or benzalkonium chloride results in a higher Mo etching rate than any formulation which comprises benzethonium chloride or benzalkonium chloride at different concentrations (examples IE1 to IE4). Both the concentration and choice of components are critical in ensuring not only suitable performance, but also ensuring suitable colloidal stability. Comparative example C2 comprising 0.2 wt.% benzethonium chloride leads to a cloudy or turbid solution and unacceptable Mo inhibition, thus indicating colloidal instability at concentrations beyond the critical concentration range (0.01 to 0.17 wt.% with regards to total weight of composition). Furthermore, the mere presence of benzethonium chloride (in suitable concentration) does not provide suitable Mo inhibition, but the combination of the components as listed in the Table 1. For instance, the absence of polyalkoxylated polyethyleneimine in comparative example C3 was found to lead to result in poor Mo inhibition.
Claims
1 . A composition for removing post etch residues from a substrate, the substrate comprising a surface of a molybdenum layer, the composition comprising:
(a) 10 to 60 % by weight of a water-miscible organic solvent;
(b) 4 to 15 % by weight of a C1-C12 amine;
(c) 0.1 to 4 % by weight of a C4 to C quaternary ammonium hydroxide;
(d) 0.5 to 5 % by weight of a C2 to C10 polyol;
(e) 0.01 to 1 % by weight of a polyal koxylated polyethyleneimine;
(f) 0.001 to 0.17 % by weight of benzethonium chloride or benzalkonium chloride; and
(g) water.
2. The composition according to claim 1 , wherein the organic solvent is a sulfur-containing aprotic organic solvent, particularly from a sulfoxide or a sulfone.
3. The composition according to anyone of the preceding claims, wherein organic solvent is selected from dimethylsulfoxide, diethylsulfoxide, methylethyl-sulfoxide, dipropyl sulfoxide, or sulfolane.
4. The composition according to anyone of the preceding claims, wherein the amine is selected from Ci to C10 alkylamine or C2 to C10 alkanolamine.
5. The composition according to anyone of the preceding claims, wherein the amine is 2- (methylamino)ethan-l-ol.
6. The composition according to anyone of the preceding claims, wherein the quaternary ammonium hydroxide is selected from a C4 to Cs alkyl quaternary ammonium hydroxide, preferably from tetramethylammonium hydroxide, or tetraethylammonium hydroxide.
7. The composition according to anyone of the preceding claims, wherein the C2 to C10 polyol is selected from a compound of formula HOCH2(CHOH)kCH2OH, wherein k is 0 or an integer of from 1 to 8.
8. The composition according to anyone of the preceding claims, wherein the C2 to C10 polyol is selected from ethylene glycol, glycerol, erythritol, threitol, arabitol, xylitol, ribitol,
mannitol, sorbitol, galactitol, fucitol, iditol, inositol, volemitol, propylene glycol, 1 ,4- butanediol, diethylene glycol, or a combination thereof.
9. The composition according to anyone of the preceding claims, wherein the polyalkoxylated polyethyleneimine has a mass average molecular mass Mw of from 500 to 500 000 g/mol, preferably of from 5 000 to 25 000 g/mol.
10. The composition according to anyone of the preceding claims, wherein the polyalkoxylated polyethyleneimine has ethylene oxide repeat units in the range from 2 to 25 repeat units, preferably from 5 to 15.
11. The composition according to anyone of the preceding claims, wherein the polyalkoxylated polyethyleneimine is functionalized with carboxylic acid groups.
12. The composition according to anyone of the preceding claims, having a pH of from 10 to 13, preferably of from 11 to 12.5.
13. The composition according to anyone of the preceding claims, essentially consisting of:
(a) 20 to 50 % by weight of a water-miscible organic solvent;
(b) 7 to 13 % by weight of an amine;
(c) 0.5 to 3 % by weight of a quaternary ammonium hydroxide;
(d) 1 to 3 % by weight of a C2 to C10 polyol;
(e) 0.02 to 3 % by weight of a polyalkoxylated polyethyleneimine;
(f) 0.005 to 0.15 % by weight of benzethonium chloride or benzalkonium chloride; and
(g) water.
14. Use of a composition according to anyone of the preceding claims for removing post etch residues from a semiconductor substrate comprising molybdenum.
15. A process of removing post etch residues from a substrate, the substrate comprising a surface of a molybdenum layer, the composition comprising:
(a) providing a microelectronic device surface that includes the surface of the molybdenum layer and post etch residues thereon;
(b) providing a composition according to anyone of claim 1 to 13;
(c) contacting the surface with the composition for a time and at a temperature effective to remove the post etch residues while not compromizing the molybdenum layer.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP22214386 | 2022-12-16 | ||
| EP23199357 | 2023-09-25 | ||
| PCT/EP2023/085503 WO2024126549A1 (en) | 2022-12-16 | 2023-12-13 | Solution for post etch residue removal (perr) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4634965A1 true EP4634965A1 (en) | 2025-10-22 |
Family
ID=89308145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23828168.7A Pending EP4634965A1 (en) | 2022-12-16 | 2023-12-13 | Solution for post etch residue removal (perr) |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP4634965A1 (en) |
| KR (1) | KR20250124123A (en) |
| CN (1) | CN120476462A (en) |
| TW (1) | TW202432813A (en) |
| WO (1) | WO2024126549A1 (en) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2182306A (en) | 1935-05-10 | 1939-12-05 | Ig Farbenindustrie Ag | Polymerization of ethylene imines |
| US2208095A (en) | 1937-01-05 | 1940-07-16 | Ig Farbenindustrie Ag | Process of producing insoluble condensation products containing sulphur and nitrogen |
| US2553696A (en) | 1944-01-12 | 1951-05-22 | Union Carbide & Carbon Corp | Method for making water-soluble polymers of lower alkylene imines |
| US2806839A (en) | 1953-02-24 | 1957-09-17 | Arnold Hoffman & Co Inc | Preparation of polyimines from 2-oxazolidone |
| BE615597A (en) | 1958-06-19 | |||
| US20030148624A1 (en) * | 2002-01-31 | 2003-08-07 | Kazuto Ikemoto | Method for removing resists |
| WO2010127941A1 (en) | 2009-05-07 | 2010-11-11 | Basf Se | Resist stripping compositions and methods for manufacturing electrical devices |
| US11180697B2 (en) * | 2018-11-19 | 2021-11-23 | Versum Materials Us, Llc | Etching solution having silicon oxide corrosion inhibitor and method of using the same |
-
2023
- 2023-12-13 EP EP23828168.7A patent/EP4634965A1/en active Pending
- 2023-12-13 WO PCT/EP2023/085503 patent/WO2024126549A1/en not_active Ceased
- 2023-12-13 CN CN202380085204.7A patent/CN120476462A/en active Pending
- 2023-12-13 KR KR1020257019581A patent/KR20250124123A/en active Pending
- 2023-12-14 TW TW112148846A patent/TW202432813A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| WO2024126549A1 (en) | 2024-06-20 |
| CN120476462A (en) | 2025-08-12 |
| KR20250124123A (en) | 2025-08-19 |
| TW202432813A (en) | 2024-08-16 |
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