EP4587888A1 - Pellicle and methods for forming pellicle for use in a lithographic apparatus - Google Patents
Pellicle and methods for forming pellicle for use in a lithographic apparatusInfo
- Publication number
- EP4587888A1 EP4587888A1 EP23764967.8A EP23764967A EP4587888A1 EP 4587888 A1 EP4587888 A1 EP 4587888A1 EP 23764967 A EP23764967 A EP 23764967A EP 4587888 A1 EP4587888 A1 EP 4587888A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- membrane
- pellicle
- protective
- protective portion
- patterning device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/62—Pellicles, e.g. pellicle assemblies, e.g. having membrane on support frame; Preparation thereof
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70983—Optical system protection, e.g. pellicles or removable covers for protection of mask
Definitions
- a lithographic apparatus is a machine constructed to apply a desired pattern onto a substrate.
- a lithographic apparatus can be used, for example, in the manufacture of integrated circuits (ICs).
- a lithographic apparatus may, for example, project a pattern at a patterning device (e.g., a mask) onto a layer of radiation-sensitive material (resist) provided on a substrate.
- a patterning device e.g., a mask
- resist radiation-sensitive material
- a pellicle for use in a lithographic apparatus comprising: a membrane, the membrane comprising a first portion and a second portion; and a protective portion at the second portion on at least one side of the membrane.
- the pellicle for use in a lithographic apparatus is a pellicle comprising: a membrane comprising carbon nanotubes, the membrane comprising a first portion and a second portion; and a protective portion at the second portion on at least one side of the membrane, wherein the protective portion comprises a material that is suitable to protect the second portion of the membrane from etching.
- the protective portion may be only at or on the second portion.
- the protective portion may be not at or on the first portion.
- the protective portion may be at or on the first portion to a lesser extent than at or on the second portion.
- the protective portion may be directly on, in contact with and/or supported by the membrane.
- the protective portion may be for example a layer which is thick enough to chemically protect the second portion from an (e.g. plasma) etching environment, while it is still thin enough such that the second portion remains substantially transmissive to EUV radiation.
- the protective portion may be a layer of material deposited in direct contact with the membrane, or it may be thicker because it was etched away to a lesser extent than the first portion in the membrane manufacturing process.
- the difference between the first and second portions is that the second portion is thicker than the first portion of the membrane.
- the material of the protective portion could alternatively be different than the material of the second portion of the membrane and/or of the entire membrane.
- the material of the protective portion is generally referred below as a “capping material”.
- the capping material forming the protective portion can comprise either a different material, or carbon nanotubes with different characteristics than the membrane.
- the protective portion may be a freestanding element separated from the membrane (e.g. by a gap).
- the freestanding element may be for example a plate, a stiff membrane or a protrusion- like element.
- the protective portion may still be considered to be adjacent to/ on at least one side of the membrane.
- the at least one side of the membrane may be a front side of the membrane. That is, the side that the EUV radiation (EUV radiation beam B) is incident on from the radiation source SO and/or illumination system.
- the front side may be opposite a back side (second side), i.e. the side facing a patterning device in use.
- the front side may be opposite the side attached to a pellicle frame.
- the second portion in use, may not receive EUV imaging radiation or may receive only a fraction of the EUV imaging radiation received by the first portion. However, for clarity, the second portion is transmissive to EUV imaging radiation such that in case that the second portion, in use, would receive EUV imaging radiation or a fraction of the EUV imaging radiation received by the first portion, then at least part of the received EUV radiation is transmitted through the membrane.
- the first portion may substantially correspond to a predetermined exposure region of a patterning device for use with the pellicle.
- the first portion may be substantially the same size as the predetermined exposure region of the patterning device.
- the second portion may be at a periphery of the membrane.
- the pellicle may comprise a border at the periphery of the membrane, wherein the second portion may coincide with the border.
- the border is generally not part of the second portion, nor is the border considered herein a protective region.
- the border is generally non- transmissive of EUV radiation, and its function is solely to support the membrane at the periphery from buckling or breaking in contact with a frame. Only in the exceptional case when the border is so thin as to transmit at least 10% of EUV radiation and can be illuminated with the exposure radiation, then the border can be regarded a protective region.
- the pellicle comprises a border at the periphery of the membrane, wherein the second portion coincides in size with the border, and the border is provided on an opposite side of the membrane than the protective portion.
- the protective portion may comprise a material that is suitable to protect the second portion of the membrane from hydrogen etching.
- the first side of the membrane may be a front side of the membrane.
- the second side of the membrane may be a back side of the membrane.
- the shield may be separated from the membrane by a gap, preferably wherein the gap is less than 1000pm or less than 2000pm.
- the shield may be at least one of: substantially transparent to heater radiation, substantially transparent to IR radiation, substantially transparent to DUV radiation, and inert in plasma.
- the protective portion may comprise a plurality of shields, a first shield on a first side of the membrane and a second shield on an opposite second side of the membrane.
- the second portion may extend inwardly with respect to the inward edge of the pellicle frame and/or the border: at least 1300pm, at least 1500pm, at least 2300pm, in a range of 1300pm-2300pm.
- the membrane may comprise a carbon-based material, such as carbon nanotubes.
- a method for forming a pellicle for use in a lithographic apparatus comprising: providing a membrane comprising a first portion and a second portion, providing a protective portion at the second portion on at least one side of the membrane.
- the method for forming a pellicle for use in a lithographic apparatus comprises: providing a membrane comprising carbon nanotubes , the membrane comprising a first portion and a second portion, providing a protective portion at the second portion on at least one side of the membrane, wherein the protective portion comprises a material that is suitable to protect the second portion of the membrane from etching.
- the method may further comprise providing the protective portion using an additive method or a subtractive method.
- the method may further comprise removing the capping material from the first portion using at least one of: laser annealing, laser ablating, reactive ion etching, and lift-off.
- the method may further comprise providing the protective portion using a subtractive method including providing the membrane with a thickness, and partially removing the first portion to reduce the thickness of the first portion, wherein the membrane may comprise the protective portion and the protective portion may comprise the same material as the first and second portions.
- the method may further comprise etching the first portion in hydrogen plasma.
- the method may further comprise providing the protective portion on at least one of: a first side and an opposite second side of the membrane; and an edge of the membrane.
- the method may further comprise providing the first portion to substantially correspond to a predetermined exposure region of a patterning device for use with the pellicle.
- the method may further comprise providing a pellicle frame, wherein the protective portion may comprises a shield and the pellicle frame may support the shield.
- the method may further comprise separating the shield from the membrane by a gap.
- Figure 1 depicts a lithographic system comprising a lithographic apparatus and a radiation source
- Figure 2 schematically depicts a cross section of a pellicle and a patterning device according to an embodiment of the present disclosure
- Figure 3 schematically depicts a plan view of a pellicle of Figure 2;
- FIG. 5 is a schematic illustration of a method for forming a pellicle according to an embodiment of the present disclosure.
- Figure 6 schematically depicts a cross section of a pellicle and a patterning device according to another embodiment of the present disclosure.
- the illumination system IL is configured to condition the EUV radiation beam B before the EUV radiation beam B is incident upon the patterning device MA held by the support structure MT.
- the illumination system IL may include a facetted field mirror device 10 and a facetted pupil mirror device 11.
- the faceted field mirror device 10 and faceted pupil mirror device 11 together provide the EUV radiation beam B with a desired cross-sectional shape and a desired intensity distribution.
- the illumination system IL may include other mirrors or devices in addition to, or instead of, the faceted field mirror device 10 and faceted pupil mirror device 11.
- the patterning device MA is protected by a pellicle 15.
- the pellicle 15 includes a membrane 19 that is held in place by a pellicle frame 17.
- the membrane 19 and the pellicle frame 17 together form the pellicle 15.
- the EUV radiation beam B interacts with the patterning device MA. As a result of this interaction, a patterned EUV radiation beam B’ is generated.
- the projection system PS is configured to project the patterned EUV radiation beam B’ onto the substrate W.
- the projection system PS may comprise a plurality of mirrors 13,14 which are configured to project the patterned EUV radiation beam B’ onto the substrate W held by the substrate table WT.
- the projection system PS may apply a reduction factor to the patterned EUV radiation beam B’, thus forming an image with features that are smaller than corresponding features on the patterning device MA. For example, a reduction factor of 4 or 8 may be applied.
- the projection system PS is illustrated as having only two mirrors 13,14 in Figure 1, the projection system PS may include a different number of mirrors (e.g., six or eight mirrors).
- the substrate W may include previously formed patterns. Where this is the case, the lithographic apparatus LA aligns the image, formed by the patterned EUV radiation beam B’, with a pattern previously formed on the substrate W.
- a relative vacuum i.e. a small amount of gas (e.g. hydrogen) at a pressure well below atmospheric pressure, may be provided in the radiation source SO, in the illumination system IL, and/or in the projection system PS.
- gas e.g. hydrogen
- the radiation source SO shown in Figure 1 is, for example, of a type which may be referred to as a laser produced plasma (LPP) source.
- a laser system 1 which may, for example, include a CO2 laser, is arranged to deposit energy via a laser beam 2 into a fuel, such as tin (Sn) which is provided from, e.g., a fuel emitter 3.
- tin is referred to in the following description, any suitable fuel may be used.
- the fuel may, for example, be in liquid form, and may, for example, be a metal or alloy.
- the fuel emitter 3 may comprise a nozzle configured to direct tin, e.g. in the form of droplets, along a trajectory towards a plasma formation region 4.
- the laser beam 2 is incident upon the tin at the plasma formation region 4.
- the deposition of laser energy into the tin creates a tin plasma 7 at the plasma formation region 4.
- Radiation, including EUV radiation, is emitted from the plasma 7 during deexcitation and recombination of electrons with ions of the plasma.
- Collector 5 comprises, for example, a near-normal incidence radiation collector 5 (sometimes referred to more generally as a normal-incidence radiation collector).
- the collector 5 may have a multilayer mirror structure which is arranged to reflect EUV radiation (e.g., EUV radiation having a desired wavelength such as 13.5 nm).
- EUV radiation e.g., EUV radiation having a desired wavelength such as 13.5 nm.
- the collector 5 may have an ellipsoidal configuration, having two focal points. A first one of the focal points may be at the plasma formation region 4, and a second one of the focal points may be at an intermediate focus 6, as discussed below.
- Radiation that is reflected by the collector 5 forms the EUV radiation beam B.
- the EUV radiation beam B is focused at intermediate focus 6 to form an image at the intermediate focus 6 of the plasma present at the plasma formation region 4.
- the image at the intermediate focus 6 acts as a virtual radiation source for the illumination system IL.
- the radiation source SO is arranged such that the intermediate focus 6 is located at or near to an opening 8 in an enclosing structure 9 of the radiation source SO.
- Figure 1 depicts the radiation source SO as a laser produced plasma (LPP) source
- LPP laser produced plasma
- DPP discharge produced plasma
- FEL free electron laser
- the pellicle 15 includes the membrane 19 that is provided adjacent to the patterning device MA.
- the membrane 19 is provided in the path of the radiation beam B such that radiation beam B passes through the membrane 19 both as it approaches the patterning device MA from the illumination system IL and as it is reflected by the patterning device MA towards the projection system PS.
- the membrane (or thin film) 19 is substantially transparent to EUV radiation (although it will absorb a small amount of EUV radiation).
- EUV transparent membrane or a film substantially transparent for EUV radiation herein is meant that the membrane 19 is transmissive for at least 65% of the EUV radiation, preferably at least 80% and more preferably at least 90% of the EUV radiation.
- the membrane 19 acts to protect the patterning device MA from particle contamination.
- the membrane 19 may be herein referred to as an EUV transparent membrane.
- the membrane 19 is positioned at a distance from the patterning device MA that is sufficient that any particles that are incident upon the surface of the membrane 19 are not in the focal plane of the radiation beam B.
- This separation between the membrane 19 and the patterning device MA acts to reduce the extent to which any particles on the surface of the membrane 19 impart a pattern to the radiation beam B. It will be appreciated that where a particle is present in the beam of radiation B, but at a position that is not in a focal plane of the beam of radiation B (i.e., not at the surface of the patterning device MA), then any image of the particle will not be in focus at the surface of the substrate W. In the absence of other considerations it may be desirable to position the membrane 19 a considerable distance away from the patterning device MA.
- the separation between the membrane 19 and the patterning device MA may, for example, be approximately between 1 mm and 10 mm, for example between 1 mm and 5 mm, for example between 2 mm and 3mm (e.g. around 2.5 mm), for example between 2 mm and 2.5 mm.
- a separation between the membrane 19 and the patterning device MA may be adjustable.
- the pellicle 15 may comprise a border portion.
- the border portion of the pellicle 15 may be hollow and generally rectangular and the membrane 19 may be bounded by the border portion.
- one type of pellicle may be formed by deposition of one or more thin layers of material on a generally rectangular silicon substrate.
- the silicon substrate supports the one or more thin layers during this stage of the construction of the pellicle.
- a central portion of the silicon substrate is removed by etching (this may be referred to as back etching).
- a peripheral portion of the rectangular silicon substrate is not etched (or alternatively is etched to a lesser extent than the central portion).
- This peripheral portion forms the border portion of the final pellicle while the one or more thin layers form the membrane of the pellicle (which is bordered by the border portion).
- the border portion of the pellicle may be formed from silicon.
- the pellicle 15 may require some support from the more rigid pellicle frame 17.
- the pellicle frame 17 may provide two functions. First, the pellicle frame 17 may support and tension the membrane 19. Second, the pellicle frame 17 may facilitate connection of the pellicle 15 to the patterning device (reticle or photomask) MA. It one known arrangement, the pellicle frame 17 may comprise a main, generally rectangular body portion which is glued to the border portion of the pellicle 15 and titanium attachment mechanisms that are glued to the side of this main body.
- Intermediate fixing members (known as studs) are affixed to the patterning device (reticle) MA.
- the intermediate fixing members (studs) on the patterning device (reticle) MA may engage (for example releasably engage) with the attachment members of the pellicle frame 17.
- FIG. 2 is a more detailed cross-sectional view of the pellicle 15 and the patterning device MA shown in Figure 1.
- the pellicle 15 comprises the pellicle frame 17 (hereinafter referred to as frame) and the membrane 19.
- the pellicle 15 comprises a pellicle border 20.
- the border 20 can optionally be integral with, comprised in or physically separate from the membrane 19.
- the border 20 may be significantly thicker than the main portion of the membrane 19 and may be located around an outer perimeter (periphery) of the membrane 19. It is this border 20 which is attached to the frame 17.
- the frame 17 supports the pellicle 15 around a perimeter portion of the membrane 19 via the border 20.
- the border 20 may be glued to the frame 17 or may be attached in another manner.
- the membrane 19 and the border 20 are fabricated together (i.e. at the same time).
- the border 20 may be integrated with the frame 17. It will be appreciated that, in other embodiments, the pellicle 15 may not comprise a border, i.e. the membrane 19 may be formed directly on the frame 17.
- the method further comprises providing a protective portion 28 at the second portion 38 on a side or sides of the membrane 19, which may be by several different methods as will be explained.
- the method may comprise providing the first portion 36 to correspond to the predetermined exposure region 32 of the patterning device MA (i.e. that is for use with the pellicle 15).
- the pellicle 15 may be modified (i.e. by providing the protective portion 28) at the point of use (e.g. during fabrication of the patterning device MA and/or fabrication of a substrate W). This is once the reticle field size (e.g. max 104 x 132 mm 2 or smaller than full field size) associated with the mask (patterning device MA) is identified.
- the pellicle 15 may be selected and treated for desired design (with specific field) size. The treatment may be considered to be providing the pellicle 15 with the protective portion 28 at the second portion 38.
- the protective portion 28 may comprise a capping material (e.g. formed of a material such as those method above) - this may be referred to as a coating.
- the method 100 may comprise a step 104 of masking the first portion 36 using a masking element. This means that the second portion 38 may be covered with the capping material without also covering the first portion 36.
- the masking element may be a shadow mask. Since the field size is mask specific then the shadow mask is adapted to chosen mask field size.
- the masking element corresponds to the predetermined exposure region 32 of the patterning device MA (i.e. that is for use with the pellicle 15).
- the method 100 may comprise a step 106 of depositing the capping material over the second portion 38 (and the masking element) to cover the second portion 38. This results in the protective portion 28 being at the second portion 38 due to the first portion 36 being masked in step 104.
- the capping material may be deposited using at least one of: thermal evaporation, e-beam evaporation, e-beam deposition, pulsed laser deposition, atomic layer deposition and remote plasma sputtering.
- the protective portion 28 may comprise a capping material (e.g. formed of a material such as those method above) - this may be referred to as a coating.
- the method may comprise applying the capping material over the first portion 36 and the second portion 38, and then removing the capping material from the first portion 36.
- the capping material would only be left over the second portion 38 (the cold area).
- the protective portion 28 being at the second portion 38. That is, the membrane 19 is fully coated and then some of the coating (over the first portion 36) is selectively removed to leave only a partial coating.
- the method may further comprise laser annealing, laser ablating, reactive ion etching, and/or lift-off the capping material from the first portion 36.
- This may be at high temperatures (e.g. a minimum of 500C, 600C or, more practically, 900C). It will be appreciated that these are just examples and other temperatures may be applicable.
- the capping material may be a volatile or thermally unstable material suitable for being desorbed by EUV radiation (e.g. in a range of 200W to a few kWs, above 200W, above 600W or above IkW EUV source power). For example, this may be during imaging (e.g. during exposure of the first field in the EUV lithographic apparatus) In embodiments, this may be during a “pre-sweep” because actual images are printed, since those require very stable conditions. Materials such as amorphous carbon (thick layer) or low melting point metals (e.g. Boron) show dewetting behaviour above a certain temperature where the compound desorbs and thus may be suitable for use as the capping material when using this method. For example, the temperature where the compound desorbs may be 500C, 600C, 700C, 800C, 900C, or lower or higher depending on the material.
- EUV radiation e.g. in a range of 200W to a few kWs, above 200W, above 600W or above IkW EU
- the protective portion 28 may comprise the same material (e.g. carbon nanotubes) as the first portion 36 and the second portion 38. In this case, it may be considered that the membrane 19 comprises the protective portion 28.
- the method may comprise providing the membrane 19 with a thickness (in the z direction) and then partially removing the first portion 36 to reduce the thickness of the first portion 36.
- the thickness of the protective portion 28 may be considered to be equivalent to the thickness that has been removed from the first portion 36. That is, after the removal, it may be considered that the first portion 36 has a reduced thickness with the protective portion 28 having a thickness which is equal to that removed from the first portion 36.
- the second portion 38 comprises the protective portion 28 (i.e. that the total thickness of the second portion 38 (including the protective portion 28) is equal to the thickness of the membrane 19 before part of the first portion 36 is removed.
- the method may comprise etching the first portion 36 in hydrogen plasma, e.g. an RF plasma etch.
- the protective portion 28 may be considered to be a sacrificial portion, i.e. providing an increased thickness to be etched by the hydrogen so that the second portion 38 does not get etched by the hydrogen.
- the provision of the protective portion 28 only on the second portion 38, which is outside the imaging area, has an advantage that the protective portion 28 protects the membrane 19 against plasma etching whilst not increasing EUV transmission loss in the imaging area.
- the protective portion 28 is not required in the imaging area since the high-power EUV beam heats the membrane 19 to a high enough temperature to ensure that no, or only negligible, (CNT) etching takes place in the imaging area.
- CNT negligible,
- the partial coating (protective portion 28 on the second portion 38) on the membrane 19 enables a longer lifetime of the parts of the (CNT) membrane 19 which are not heated during lithographic operation, and thus a longer lifetime of the membrane 19 as a whole.
- Figure 6 schematically depicts a cross-sectional view of the pellicle 15 and the patterning device MA according to another embodiment.
- the same reference numerals will be used for the same and corresponding parts as were depicted in Figure 2 and for brevity these parts will not be discussed further in detail.
- the pellicle 15 of Figure 6 differs over the pellicle in Figure 2 at least in that the protective portion comprises a plurality of shields, a front shield 40 and a back shield 42. Furthermore, the pellicle frame 17 comprises shield attachment member or members 44 (e.g. a protrusion or stud) which are attached or attachable to the front shield 40 at the peripheral edge of the front shield 40.
- the shield attachment members 44 may be on the X edges of the pellicle 15.
- the shield attachment members 44 may be coincident or offset (as shown in Figure 6) from the attachment members 24. It will be appreciated that the precise arrangement depicted is just an example and other suitable arrangements to support the front shield may be used.
- the pellicle frame 17 supports the front shield 40 on the first side 30A (i.e. front side) of the membrane 19. In other embodiments, the shield may be supported by another different component.
- the pellicle frame 17 supports the back shield 42 on an opposite second side 30B (i.e. back side) of the membrane 19.
- the back shield 42 is attached or attachable to the pellicle frame 17 on an inward edge 17A of the pellicle frame 17.
- the back shield 42 may be supported by the shield attachment member 44 in a similar way to the front shield 40.
- the back shield 42 may be located between the border 20 and the pellicle frame 17 with the peripheral edge of the back shield 42 being attached or attachable to the shield attachment member 44.
- the front shield 40 is supported such that there is a front gap between the first side 30A (i.e. front side) of the membrane 19 and the front shield 40.
- the front gap may be less than 1000 pm. In other embodiments, the front gap may be less than 2000 pm.
- the front gap may be a distance such that plasma flux is sufficiently suppressed. Having a front gap allows sagging room for the membrane 19 and the size of the front gap may be chosen to maximize sagging room for the membrane whilst keeping within the allowed volume available in front of the membrane 19.
- the thickness of the front shield 40 may be chosen to be something that is easily commercially available (such as 200 pm) but may also be chosen to be less (or more) than 200pm, e.g. if a different size of the front gap is desired. It will be appreciated that, in some embodiments
- the back shield 42 is supported such that there is a back gap between the second side 30B (i.e. back side) of the membrane 19 and the back shield 42.
- the back gap may be less than 1000 pm.
- the back gap may be less than 2000 pm.
- the back gap may be a distance such that plasma flux is sufficiently suppressed.
- the size of the back gap may be dictated by the thickness of the border 20. Otherwise, the back gap may be a similar size to the front gap.
- the most critical dimension may be the front gap since there may be little or no tolerances here to allow a shield to be positioned. Thus, thinner shields ( ⁇ 1000pm) may be preferable.
- the membrane and the X direction reticle masking blades, the Y nozzle and/or the EUV inner pod there may be enough space between the membrane and the X direction reticle masking blades, the Y nozzle and/or the EUV inner pod to fit the front shield 40.
- the front shield 40 and/or the back shield 42 may be directly on, in contact with and/or supported by the membrane 19.
- the front gap and/or back gap may be optional.
- this may be the case in embodiments where there is no border 20 and the membrane 19 is directly on the pellicle frame 17.
- a protective portion “on at least one side of the membrane” does not necessarily need to mean that the protective portion (e.g. shields) is directly on or in contact with or supported by the membrane.
- this may also cover, for example, the protective portion (e.g. a shield) being on a side of the membrane a distance (a gap) away from the membrane and the protective portion may be supported by another component (such as a pellicle frame).
- the protective portion “on a first side and an opposite second side of the membrane” may also cover, for example, the protective portion (e.g. a first shield) being on a first side (e.g. front side) of the membrane a distance (e.g. a front gap) away from the membrane and also (e.g. a second shield) being on an opposite second side (e.g. back side) of the membrane a distance (e.g. a back gap) away from the membrane, with (e.g. the first and second shields) being supported by another component (such as the pellicle frame).
- the protective portion e.g. a first shield
- a first shield being on a first side (e.g. front side) of the membrane a distance (e.g. a front gap) away from the membrane and also (e.g. a second shield) being on an opposite second side (e.g. back side) of the membrane a distance (e.g. a back gap) away from the membrane, with (e.g.
- Both the front shield 40 and the back shield 42 extend inwardly (parallel to the x-axis) towards the centre of the membrane 19 with respect to the inward edge 17A of the pellicle frame 17.
- the front shield 40 and the back shield 42 may extend at least 1500pm (e.g. in the X direction) inwardly with respect to the inward edge 17A of the pellicle frame 17.
- the front shield 40 and the back shield 42 may, additionally or alternatively, extend inwardly (e.g. at least 1500pm, e.g. in the X direction) towards the centre of the membrane 19 with respect to an inward edge 20A of the border 20.
- the front shield 40 and the back shield 42 extend inwardly to the same extent (i.e. to the same distance as each other from the pellicle frame 17 (and the same distance as each other from the border 20, albeit that there are different distances to the pellicle frame 17 and to the border 20 as their inward edges 17A, 20A do not line up with each other)).
- the front shield 40 and the back shield 42 may extend different distances from the pellicle frame 17 and/or the border 20.
- the front shield 40 and the back shield 42 may extend different distances in the X direction (for the X borders) and in the Y direction (for the Y borders).
- the first portion 36 and the second portion 38 of the membrane 19 corresponded to the predetermined exposure region 32 and the non-exposure region 34 of the patterning device MA respectively.
- the first portion 36 corresponds to an extended region 46 of the patterning device MA that is greater than the exposure region 32 of the patterning device MA.
- the dotted lines 35 still delimit the exposure region 32 and the non-exposure region 34 of the patterning device MA with the extended region 46 of the patterning device MA being shown delimited by the dotted lines 48.
- the extended region 46 of the patterning device MA includes the exposure region 32 of the patterning device MA and the portion between the dotted lines 35 and 48.
- the exposure region 32 of the patterning device MA may be referred to as a quality area.
- Other definitions of quality area may be used, such as a region where optical properties are measured, an area for inspection performance, and an area for clamp performance.
- the first portion 36 and the second portion 38 of the membrane 19 are still delimited as shown by dotted lines 39, the dotted lines 39 in Figure 6 correspond (line up along the z-axis) with the dotted lines 48 delimiting the extended region 46 of the patterning device MA, rather than the dotted lines 35 delimiting the exposure region 32 and the non-exposure region 34 of the patterning device MA.
- the portion of the membrane 19 which may be considered to be an exposed region (as it is the only potion that will receive EUV radiation during imaging) and the portion of the membrane 19 which may be considered to be an unexposed region (as it doesn’t receive EUV radiation during imaging) are delimited by dotted lines 49.
- the inward extent of the front shield 40 (i.e. inward edge 40A) and the back shield 42 (i.e. inward edge 42A) corresponds (lines up along the z-axis) with the dotted lines 39 delimiting the first portion 36 and the second portion 38 of the membrane 19, and corresponds (lines up) with the dotted lines 48 of the extended region 46 of the patterning device MA.
- the first portion 36 and the second portion 38 of the membrane 19 may be the same as in Figure 2 (i.e. that the front shield and/or back shield extend inwardly all the way to correspond to the exposure region 32 of the pattering device MA). It is important that the shields do not extend such that they will encroach into the EUV radiation beam path over the imaging area as (e.g. unless it is as thin as a pellicle) they would then be printed on the wafer, which is not desired.
- the extended region 46 of the patterning device MA extends to a predetermined distance outwardly from the exposure region 32 of the patterning device MA.
- the extended region 46 may extend to 1000pm outwardly from the exposure region 32. This may be so the shields 40, 42, do not interfere with the EUV radiation (the EUV light cone).
- the second portion 38 of the membrane 19 extends to a predetermined distance inwardly (parallel to the x-axis) with respect to the inward edge 17A of the pellicle frame 17 (and to a predetermined distance inwardly (parallel to the x-axis) with respect to the inward edge 20A of the border 20).
- the second portion 38 of the membrane 19 may extend at least 1500pm inwardly with respect to the inward edge 17A of the pellicle frame 17.
- the second portion 38 of the membrane 19 may extend at least 1500pm inwardly with respect to the inward edge 20A of the border 20).
- the outward extent of the extended region 46 of the patterning device MA (i.e. shown by the dotted lines 48) is within a blackborder of the patterning device MA.
- the shields 40, 42 extend past (inwardly) the border 20 (and the frame 17) of the pellicle 15 but remain outside the quality area (the exposure region 32) of the patterning device MA. Since the shields 40, 42 extend inwardly with respect to the border 20 (and the frame 17) of the pellicle 15, they have an advantage of protecting the pellicle from plasma (i.e. hydrogen plasma etching damage).
- Membranes may be protected from hydrogen plasma etching damage in the lithographic apparatus LA through the use of a (periodic) heater pulse.
- the heat 50 from the pellicle heater (not shown) is illustrated in Figure 6 and is shown to be incident on a region of the membrane substantially outward to the exposed region of the membrane 19 (i.e. external to the dotted lines 49). It is important to heat up the region outward from the exposed region of the membrane 19 as it will not be heated by the EUV radiation during imaging and thus will be more susceptible to hydrogen etching (as explained above). It will be appreciated that the region that the heat 50 covers may be different from that shown in Figure 6, e.g. it may extend all the way to the border 20 or pellicle frame 17, or even further to cover some or all of the border 20 and pellicle frame 17. It may be found that irradiating the border 20 is not worthwhile due to its high thermal mass.
- the region of highest etching on a CNT membrane is not in the field but rather outside the exposure area, i.e. under the reticle masking blades.
- the reticle masking blades do not provide the shielding function (in either the X or Y direction) as they are too far away from the membrane and there is significant plasma flux leak under the reticle masking blades (in both X and Y directions).
- the shields 40, 42 protect the pellicle from etching damage by suppressing plasma flux to the area of the membrane 19 close to the border 20. That is, the relatively small gap (front gap and back gap) between the shields 40, 42, and the membrane 19 prevents some of the plasma flux from reaching the problem area. The closer the shields 40, 42 are located to the membrane 19, the more effective they are to stop plasma diffusing under them. Furthermore, the shields 40, 42 are transparent to the wavelength of the radiation (e.g. IR radiation and/or DUV radiation) from the pellicle heater, and so this allows the membrane 19 inbetween the shields 40, 42 to heat up.
- the radiation e.g. IR radiation and/or DUV radiation
- the shields 40, 42 may comprise aluminium oxide (AI2O3), sapphire, aluminium oxide (AI2O3) coated glass, or sapphire coated glass.
- the front gap and the back gap being less than 1000 pm may be sufficient to suppress plasma flux to a desirable level.
- the shields 40, 42 are inert in plasma.
- the shields 40,42 are irradiated by intense plasma, which may cause erosion of the shield (bad for its function), and the erosion products may deposit on the mask (reticle) or other part of the lithographic apparatus LA (bad for the lithographic apparatus LA function). Therefore, all parts in the lithographic apparatus LA (including the shields), especially close to light (EUV radiation) beam, should have non-outgassing requirements.
- the etch damage of a CNT pellicle after exposure may be shown and there may be a ring around the exposure area (which may be referred to as a “ring of fire”) which is most heavily affected (i.e. has most etch damage).
- This “ring of fire” may coincide with the blackborder of the reticle, making it harder to image in the lithographic apparatus LA.
- the “ring of fire” is between the exposed region of the membrane 19 and the border 20 (and the frame 17) along the x-axis.
- the shields 40, 42 should be positioned to cover the “ring of fire” or the expected location of the “ring of fire”.
- the second portion 38 of the membrane 19, and thus the shields 40, 42 may extend at least 1500pm (e.g.
- the “ring of fire” may be located 1000-2000pm in the X direction and/or 1000-4000pm in the Y direction away from the exposure region 32 of the patterning device MA (i.e. away from the defined image field).
- the second portion 38 of the membrane 19, and thus the shields 40, 42 may extend at least to cover these exemplary locations of the “ring of fire”.
- the first portion 36 of the membrane 19 may correspond to the extended region 46 which extends 1000pm outwardly from the predetermined exposure region 32 of the patterning device MA.
- firmware, software, routines, instructions may be described herein as performing certain actions. However, it should be appreciated that such descriptions are merely for convenience and that such actions in fact result from computing devices, processors, controllers, or other devices executing the firmware, software, routines, instructions, etc. and in doing that may cause actuators or other devices to interact with the physical world.
- a pellicle for use in a lithographic apparatus comprising: a membrane, the membrane comprising a first portion and a second portion; and a protective portion at the second portion on at least one side of the membrane.
- the protective portion comprises a material that is suitable to protect the second portion of the membrane from hydrogen etching.
- the protective portion is on at least one of: a first side and an opposite second side of the membrane; and an edge of the membrane.
- the capping material comprises at least one of: carbon nanotubes, graphene, amorphous carbon, (low melting point metals), molybdenum (Mo), yttrium (Y), yttrium oxide (Y a Ob), aluminium oxide (AI2O3) (AIO2), hafnium oxide (HfCh), zirconium oxide (ZrCh), ruthenium (Ru), platinum (Pt), gold (Au), zirconium nitride (ZrN), aluminium (Al) zirconium (Zr), silicon (Si), silicon carbide (SiC) silicon oxide (SiO a ), boron (B), boron carbide (B4C), boron nitride (BN), titanium (Ti), and titanium nitride (TiN).
- the capping material comprises at least one of: carbon nanotubes, graphene, amorphous carbon, (low melting point metals), molybdenum (Mo), yttrium
- the shield comprises at least one of: aluminium oxide (AI2O3), sapphire, aluminium oxide (AI2O3) coated glass, and sapphire coated glass.
- the protective portion comprises a plurality of shields, a first shield on a first side of the membrane and a second shield on an opposite second side of the membrane.
- a lithographic apparatus operable to form an image of a patterning device on a substrate using a radiation beam, the lithographic apparatus comprising a pellicle disposed in a path of the radiation beam, the pellicle according to any of the preceding clauses.
- a method for forming a pellicle for use in a lithographic apparatus comprising: providing a membrane comprising a first portion and a second portion, providing a protective portion at the second portion on at least one side of the membrane.
- the protective portion comprises a material that is suitable to protect the second portion of the membrane from hydrogen etching.
- the protective portion is on at least one of: a first side and an opposite second side of the membrane; and an edge of the membrane. 50. The pellicle of any preceding clause, wherein the protective portion comprises a capping material covering the second portion.
- the capping material comprises at least one of: carbon nanotubes, graphene, amorphous carbon, (low melting point metals), molybdenum (Mo), yttrium (Y), yttrium oxide (Y a Ob), aluminium oxide (AI2O3) (AIO2), hafnium oxide (HfCh), zirconium oxide (ZrCh), ruthenium (Ru), platinum (Pt), gold (Au), zirconium nitride (ZrN), aluminium (Al) zirconium (Zr), silicon (Si), silicon carbide (SiC) silicon oxide (SiO a ), boron (B), boron carbide (B4C), boron nitride (BN), titanium (Ti), and titanium nitride (TiN).
- the capping material comprises at least one of: carbon nanotubes, graphene, amorphous carbon, (low melting point metals), molybdenum (Mo), yttrium
- a lithographic apparatus operable to form an image of a patterning device on a substrate using a radiation beam, the lithographic apparatus comprising a pellicle disposed in a path of the radiation beam, the pellicle according to any of the preceding clauses.
- a method for forming a pellicle for use in a lithographic apparatus comprising: providing a membrane comprising a first portion and a second portion, providing a protective portion at the second portion on at least one side of the membrane.
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
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- Public Health (AREA)
- Preparing Plates And Mask In Photomechanical Process (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP22195223.7A EP4336258A1 (en) | 2022-09-12 | 2022-09-12 | Pellicle and methods for forming pellicle for use in a lithographic apparatus |
| US202363451809P | 2023-03-13 | 2023-03-13 | |
| PCT/EP2023/074764 WO2024056548A1 (en) | 2022-09-12 | 2023-09-08 | Pellicle and methods for forming pellicle for use in a lithographic apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4587888A1 true EP4587888A1 (en) | 2025-07-23 |
Family
ID=87930057
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23764967.8A Pending EP4587888A1 (en) | 2022-09-12 | 2023-09-08 | Pellicle and methods for forming pellicle for use in a lithographic apparatus |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP4587888A1 (en) |
| JP (1) | JP2025530104A (en) |
| KR (1) | KR20250067821A (en) |
| CN (1) | CN119856116A (en) |
| TW (1) | TW202424639A (en) |
| WO (1) | WO2024056548A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025261699A1 (en) | 2024-06-20 | 2025-12-26 | Asml Netherlands B.V. | An arrangement for a lithographic apparatus |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI679491B (en) * | 2014-11-17 | 2019-12-11 | 荷蘭商Asml荷蘭公司 | Mask assembly suitable for use in a lithographic process |
| SG11201907482YA (en) * | 2017-02-17 | 2019-09-27 | Mitsui Chemicals Inc | Pellicle, exposure original plate, exposure device, and semiconductor device manufacturing method |
| CN113646697B (en) * | 2019-04-12 | 2026-03-06 | Asml荷兰有限公司 | Surface film for EUV lithography |
| IL297878A (en) * | 2020-05-26 | 2023-01-01 | Asml Netherlands Bv | Optical element and pellicle membrane for a lithographic apparatus |
-
2023
- 2023-09-08 KR KR1020257008075A patent/KR20250067821A/en active Pending
- 2023-09-08 EP EP23764967.8A patent/EP4587888A1/en active Pending
- 2023-09-08 JP JP2025512577A patent/JP2025530104A/en active Pending
- 2023-09-08 CN CN202380065323.6A patent/CN119856116A/en active Pending
- 2023-09-08 WO PCT/EP2023/074764 patent/WO2024056548A1/en not_active Ceased
- 2023-09-12 TW TW112134668A patent/TW202424639A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| WO2024056548A1 (en) | 2024-03-21 |
| TW202424639A (en) | 2024-06-16 |
| KR20250067821A (en) | 2025-05-15 |
| JP2025530104A (en) | 2025-09-11 |
| CN119856116A (en) | 2025-04-18 |
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