EP4555038A1 - Composition d'additifs et son utilisation pour améliorer la pompabilité des mélanges d'eau et de pétrole brut - Google Patents
Composition d'additifs et son utilisation pour améliorer la pompabilité des mélanges d'eau et de pétrole brutInfo
- Publication number
- EP4555038A1 EP4555038A1 EP23764352.3A EP23764352A EP4555038A1 EP 4555038 A1 EP4555038 A1 EP 4555038A1 EP 23764352 A EP23764352 A EP 23764352A EP 4555038 A1 EP4555038 A1 EP 4555038A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- carbon atoms
- alkylphenol
- aldehyde
- mass
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/58—Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
- C09K8/584—Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids characterised by the use of specific surfactants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/146—Macromolecular compounds according to different macromolecular groups, mixtures thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/18—Use of additives to fuels or fires for particular purposes use of detergents or dispersants for purposes not provided for in groups C10L10/02 - C10L10/16
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/16—Hydrocarbons
- C10L1/1608—Well defined compounds, e.g. hexane, benzene
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/16—Hydrocarbons
- C10L1/1616—Hydrocarbons fractions, e.g. lubricants, solvents, naphta, bitumen, tars, terpentine
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/196—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
- C10L1/1963—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof mono-carboxylic
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
- C10L1/1985—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/234—Macromolecular compounds
- C10L1/238—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2200/00—Components of fuel compositions
- C10L2200/02—Inorganic or organic compounds containing atoms other than C, H or O, e.g. organic compounds containing heteroatoms or metal organic complexes
- C10L2200/0295—Water
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2200/00—Components of fuel compositions
- C10L2200/04—Organic compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2230/00—Function and purpose of a components of a fuel or the composition as a whole
- C10L2230/14—Function and purpose of a components of a fuel or the composition as a whole for improving storage or transport of the fuel
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2300/00—Mixture of two or more additives covered by the same group of C10L1/00 - C10L1/308
- C10L2300/20—Mixture of two components
Definitions
- the present invention relates to an additive composition
- an additive composition comprising at least a first compound chosen from copolymers of ethylene and vinyl acetate (EVA) grafted with at least one alkyl (meth)acrylate, at least one second compound chosen from alkylphenol-aldehyde resins modified with an alkylpolyamine, at least one third compound chosen from alkoxylated alkylphenol-aldehyde resins and at least one organic solvent.
- EVA ethylene and vinyl acetate
- the invention also relates to the use of this composition to control the viscosity of a mixture of water and crude oil and to improve its pumpability and transport.
- the invention further relates to a method for extracting a mixture comprising crude oil and water, comprising a step of introducing the additive composition into said mixture and a step of pumping the mixture comprising said composition .
- the invention finally relates to a crude oil composition comprising water and an additive composition as described below.
- the extracted crude oil mainly includes two classes of products: maltenes and asphaltenes.
- the main constituents of maltenes are resins and waxes. These so-called waxes are made up of paraffins (saturated hydrocarbon compounds) and aromatics. Paraffins consist of linear or branched alkanes and can be liquid, oily or solid. Depending on their origin, crude oils have different proportions of waxes, which are essentially made up of long-chain n-paraffins. Depending on the type of crude oil, the proportion of these paraffins can typically be from 1 to 30% by weight of the crude oil. In a manner known per se, during the extraction of crude oil from a well, the extracted crude oil cools.
- the paraffins crystallize, typically in the form of platelets or platelet aggregates, and the viscosity (both dynamic and kinematic) of the oil increases.
- Platelet-shaped n-paraffin crystals can form a three-dimensional network that encloses the remaining liquid portion of the crude oil, such that the latter stops flowing, even if the predominant portion is still liquid.
- Crystallized paraffins, and therefore highly viscous crude oil can block filters, pumps, pipes/pipelines, clog wells, and other installations or be deposited in tanks, thus requiring a high level of cleaning. Crystallization of these paraffins and thus increase in viscosity can occur in oil production wells and in pumping installations.
- the crude oil is extracted in the form of a mixture, typically an emulsion, of crude oil and more or less salty water with an additional difficulty induced by the low temperatures encountered in the underwater depths (of the order of 4°C): thus, the mixture of water and crude oil is strongly cooled, which promotes an increase in its viscosity.
- the presence of water in the crude oil significantly increases the viscosity of the extracted mixture, and further complicates pumping and transport operations.
- the energy consumed during these operations is greatly increased by the presence of water in the crude oil extracted. This phenomenon also leads to a significant loss of productivity, a substantial increase in production costs and a reduction in the lifespan of the well.
- Known additives are for example modified alkylphenol-aldehyde resins, obtained by Mannich reaction of an alkylphenol-aldehyde condensation resin with at least one aldehyde and at least one hydrocarbon compound having at least one alkylamine group, in fuel compositions as anti-sedimentation additives WASA (from the English “wax anti settling agents”) (WO2012085865), for resistance to low temperatures (WO2013189868).
- WASA from the English “wax anti settling agents”
- WO2013189868 for resistance to low temperatures
- the known additives are not sufficiently effective in the case of the extraction of a mixture of water and crude oil. As explained above, the presence of water significantly increases the phenomena of increasing the viscosity of the mixture during its cooling, so that the compounds conventionally used to control the formation and growth of paraffin crystals are not sufficiently effective.
- the known solutions consist either of heating the mixture of raw oil and water so as to lower its viscosity, or of increasing the additive contents.
- increasing additive contents is not only expensive but also does not always make it possible to lower sufficiently the viscosity of the mixture.
- Such heating proves, in practice, complicated to implement and expensive in energy.
- the Applicant has now discovered a particular composition of additives, which makes it possible to lower in a very effective and synergistic manner the viscosity of mixtures of crude oils and water, and thus to facilitate the pumping and transport operations of these mixtures. This composition proved to be particularly effective when exploiting underwater oil reserves.
- the subject of the present invention is an additive composition
- an additive composition comprising: (1) at least one first compound chosen from copolymers of ethylene and vinyl acetate grafted with at least one (meth)acrylate group. alkyl whose alkyl chain is saturated and contains 12 to 30 carbon atoms; (2) at least one second compound chosen from modified alkylphenol-aldehyde resins; said modified alkylphenol-aldehyde resins being capable of being obtained by Mannich reaction of an alkylphenol-aldehyde condensation resin with - at least one aldehyde and/or a ketone having from 1 to 8 carbon atoms, and - at least one hydrocarbon compound having 1 to 30 carbon atoms and comprising at least one alkylpolyamine group; said alkylphenol-aldehyde condensation resin itself being capable of being obtained by condensation of: • at least one alkylphenol substituted by at least one alkyl group, linear or branched, having from 1 to 30 carbon atoms, with • at
- the present invention also relates to a composition comprising a crude mineral oil, water and an additive composition as defined above.
- the invention also relates to the use of the composition of additives to lower the dynamic and/or kinematic viscosity of a mixture of water and crude mineral oil, in particular (but not limited to) at low temperature.
- the use according to the invention also aims to improve the pumpability of mixtures of water and crude mineral oil and to facilitate their transport.
- the invention finally relates to a process for extracting a mixture of crude mineral oil and water, comprising the injection into said mixture during its pumping of the composition of additives as defined above.
- the crude mineral oil is extracted from an underwater well.
- the composition according to the invention comprises a first compound (1) chosen from copolymers of ethylene and vinyl acetate grafted with at least one alkyl (meth)acrylate whose alkyl chain is saturated and contains 12 to 30 carbon atoms.
- the copolymer comprises a main chain or basic skeleton consisting of a copolymer of ethylene and vinyl acetate onto which are grafted at least one alkyl (meth)acrylate whose alkyl chain is saturated and contains 12 to 30 carbon atoms.
- the skeleton of ethylene and vinyl acetate Compound (1) comprises a main chain or basic skeleton consisting of a copolymer of ethylene and vinyl acetate.
- Such a copolymer therefore comprises a repeating unit of formula (I) as follows:
- This motif comes from the ethylene monomer.
- the unit of formula (I) represents from 71 to 94% by moles relative to the total number of moles of units of the grafted copolymer (1), more preferably from 78 to 88% by moles, more preferably still from 80 to 88% in moles, and better still from 82 to 87% in moles.
- the copolymer also comprises one or more repeating unit(s) of vinyl acetate corresponding to the following formula (II): in which R 1 , R 2 , and R 3 represent a hydrogen atom, and R 4 represents a methyl group (CH 3 ).
- the unit(s) of formula (II) preferably represent(s) from 5 to 25% by mole, relative to the total number of moles of units of the graft copolymer (1), more preferably from 10% to 15% by mole.
- the units of formula (II) come from monomers of the C2 carboxylic acid ester and vinyl alcohols, that is to say the vinyl acetate ester of formula (IIA) following: in which R 1 , R 2 , R 3 and R 4 are as defined above.
- the distribution of the motifs (I) and (II) in the skeleton is preferably of statistical type.
- the backbone of the copolymers (1) used in the present invention contains only units of formula (I) and units of formula (II).
- Such ethylene and vinyl acetate skeletons can be prepared according to polymerization processes known per se.
- the different polymerization techniques and conditions are widely described in the literature and fall within the general knowledge of those skilled in the art. They can in particular be synthesized by conventional radical polymerization as described in document US3627838: we generally proceed by mixing the different monomers in an appropriate solvent, such as benzene, and the copolymerization is initiated by means of a radical polymerization initiator, such as a peroxide such as tert-butyl hydroperoxide.
- a radical polymerization initiator such as a peroxide such as tert-butyl hydroperoxide.
- the polymerization conditions are known to those skilled in the art.
- the reaction temperature can range from 150 to 280°C, and the reaction can be carried out at high pressure (1500 to 2000 bars).
- the skeleton is prepared by conventional radical polymerization, it may be necessary to carry out, after the polymerization itself, a purification by any appropriate separation technique (in particular by chromatography) so as to isolate a copolymer having the required characteristics in terms of molar mass and dispersity.
- the ethylene and vinyl acetate skeleton is prepared using the techniques controlled radical polymerizations (PRC).
- PRC controlled radical polymerizations
- Controlled radical polymerization techniques known per se, have the advantage of being able to lead directly to copolymers having the required molar mass and dispersity characteristics, such that a separative purification can, depending on the conditions used, not be necessary.
- Alkyl (meth)acrylate grafts The basic skeleton consisting of a copolymer of ethylene and vinyl acetate as described above is grafted with at least one alkyl (meth)acrylate including the alkyl chain is saturated and contains 12 to 30 carbon atoms.
- Such a graft typically corresponds to the following formula (III): in which R 5 , R 6, identical or different, represent a hydrogen atom or a C 1 to C 4 alkyl group; R 7 represents a hydrogen atom or a methyl group and R 8 represents a saturated C 12 to C 30 alkyl chain.
- the alkyl (meth)acrylate graft(s) have a saturated alkyl chain comprising from 14 to 26 carbon atoms, and preferably from 18 to 22 carbon atoms.
- R5, R 6 , and R 7, identical or different represent a hydrogen atom or a methyl group.
- R 5 , R 6 and R 7 all represent a hydrogen atom; or R 5 , R 6 represent a hydrogen atom and R 7 represents a methyl group.
- R 8 represents a linear saturated alkyl chain. More preferably, R 8 is chosen from the groups nC 18 H 37 , nC 19 H 39 , nC 20 H 41 , nC 21 H 43 , and nC 22 H 45 .
- - R 5 , R 6 , and R 7 all represent a hydrogen atom
- - R 8 is chosen from the groups nC 18 H 37 , nC 19 H 39 nC 20 H 41 , nC 21:43 , and nC 22:45 .
- R 8 is chosen from a mixture of the groups nC 18 H 37 , nC 20 H 41 , and nC 22 H 45 , that is to say that the alkyl (meth)acrylate is the acrylate behenyl.
- Grafting by the alkyl (meth)acrylate function on the ethylene and vinyl acetate skeleton can be carried out by any grafting process known per se, such as grafting by conventional radical route or controlled radical route, or by ATRP (atom transfer polymerization). The different grafting techniques and conditions are widely described in the literature and fall within the general knowledge of those skilled in the art. Grafting by radical route is particularly preferred. The grafting is carried out at the level of the vinyl acetate: either on the methyl group of the acetate, or on the tertiary carbons of the copolymer backbone, depending on the nature of the polymerization initiator.
- the graft(s) of formula (III) preferably represent(s) from 1 to 4% by mole, relative to the total number of moles of units of the grafted copolymer (1), more preferably from 1.5 to 3% by mole .
- the molar mass in number Mn of the graft copolymers (1) according to the invention, measured by GPC, is preferably in the range going from 5000 to 50,000 g.mol -1 , preferably from 10,000 to 40,000 g.mol -1 , better from 12,000 to 32,000 g.mol -1 .
- the molar mass by weight Mw of the graft copolymers (1) according to the invention, measured by GPC, is preferably in the range going from 23,500 to 230,000 g.mol -1 , preferably from 46,500 to 190,000 g.mol -1 , better from 55,000 to 150,000 g.mol -1 .
- the total content of the grafted ethylene and vinyl acetate copolymer(s) is in the range going from 1 to 15% by mass, preferably from 2 to 10% by mass, and more preferably from 2, 5 to 5% by mass, relative to the total mass of the additive composition.
- the modified alkylphenol-aldehyde resin(s) used in the present invention is(are) capable of being obtained by Mannich reaction of a alkylphenol-aldehyde condensation resin with - at least one aldehyde and/or one ketone having from 1 to 8 carbon atoms, and - at least one hydrocarbon compound having from 1 to 30 carbon atoms and comprising at least one alkylpolyamine group.
- Said alkylphenol-aldehyde condensation resin is itself capable of being obtained by condensation of: • at least one alkylphenol substituted by at least one alkyl group, linear or branched, having from 1 to 30 carbon atoms, with • least one aldehyde and/or a ketone having 1 to 8 carbon atoms.
- the modified alkylphenol-aldehyde resin(s) is(are) capable of being obtained by Mannich reaction of a condensation resin alkylphenol aldehyde with - at least one aldehyde and/or a ketone having from 1 to 4 carbon atoms, and - at least one hydrocarbon compound having from 4 to 30 carbon atoms and comprising at least one alkylpolyamine group, said condensation resin alkylphenol-aldehyde itself being capable of being obtained by condensation of: • at least one mono-alkylphenol substituted by at least one alkyl group, linear or branched, having from 4 to 30 carbon atoms, with • at least one aldehyde and/or a ketone having 1 to 4 carbon atoms.
- the alkylphenol-aldehyde condensation resin can be chosen from any resin of this type already known and in particular, those described in documents EP857776 and EP1584673.
- the modified alkylphenol-aldehyde resin according to the invention can advantageously be obtained from at least one para-substituted alkylphenol. Para-nonylphenol is preferably used.
- the average number of phenolic nuclei per molecule of nonylphenol-aldehyde resin is between 6 and 25, preferably between 8 and 17, and even more preferably between 9 and 16.
- the number of phenolic nuclei can be determined by nuclear magnetic resonance (NMR) or gel permeation chromatography (GPC).
- the modified alkylphenol-aldehyde resin is obtained from the same aldehyde or the same ketone as said alkylphenol-aldehyde condensation resin.
- the modified alkylphenol-aldehyde resin can be obtained from at least one aldehyde and/or at least one ketone chosen from formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde. , 2-ethyl-hexanal, benzaldehyde and/or acetone.
- the modified alkylphenol-aldehyde resin can be obtained from at least one aldehyde, preferably at least formaldehyde (also called methane).
- the modified alkylphenol-aldehyde resin can be obtained from at least one alkylpolyamine having at least two groups chosen from the primary amine and secondary amine groups.
- the alkylpolyamine is advantageously chosen from primary and/or secondary polyamines substituted by, respectively, one or two alkyl groups comprising, preferably, from 12 to 24 carbon atoms, more preferably from 12 to 22 carbon atoms.
- the modified alkylphenol-aldehyde resin can be obtained from at least one alkylpolyamine having at least two amine groups, and preferably at least three amine groups.
- the modified alkylphenol-aldehyde resin can be obtained from at least one alkylpolyamine comprising a fatty chain having from 12 to 24 carbon atoms, preferably from 12 to 22 carbon atoms. .
- the modified alkylphenol-aldehyde resin can be obtained from at least one alkylpolyamine having at least two amine groups, preferably at least three amine groups, and comprising a fatty chain having 12 to 24 carbon atoms, preferably 12 to 22 carbon atoms.
- Commercial alkylpolyamines are generally not pure compounds but mixtures.
- Trinoram® which is a tallow dipropylenetriamine, also known under the name N-(Tallowalkyl)dipropylenetriamine (CAS 61791-57-9).
- the total content of the modified alkylphenol-aldehyde resin(s) is included in the range going from 0.2 to 5% by mass, preferably 0.5 to 3% by mass, and more preferably 0.5 to 1.5% by mass, relative to the total mass of the additive composition.
- the alkylphenol-aldehyde condensation resin is advantageously obtained by condensation of: • at least one alkylphenol whose alkyl group, linear or branched, contains from 1 to 30 carbon atoms, preferably from 4 to 18 carbon atoms, and more preferably still from 9 to 12 carbon atoms with • at least one aldehyde and/or a ketone having from 1 to 8 carbon atoms, preferably from 1 to 4 carbon atoms.
- the alkylphenol(s) are advantageously substituted in para.
- the resin is preferably obtained from at least one aldehyde and/or at least one ketone chosen from formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde, 2-ethyl-hexanal, benzaldehyde and/or acetone.
- the alkylphenol-aldehyde resin is obtained from at least one aldehyde, preferably at least formaldehyde (also called methanal).
- said resin is obtained by condensation of formaldehyde with at least one alkylphenol whose alkyl group contains from 4 to 18 carbon atoms, and more preferably from 9 to 12 carbon atoms.
- the average number of phenolic nuclei per molecule of nonylphenol-aldehyde resin is between 5 and 15.
- the number of phenolic nuclei can be determined by nuclear magnetic resonance (NMR) or gel permeation chromatography (GPC ).
- Said resin is alkoxylated, that is to say it is grafted by (poly)alkoxy groups onto its phenol functions.
- said resin is polyethoxylated and/or polypropoxylated, and more preferably polyethoxylated.
- the average molar percentage of alkoxy groups per mole of alkoxylated resin is preferably in the range from 75% to 95%.
- the average molar percentage of ethoxy groups per mole of polyethoxylated resin is in the range from 75% to 95%.
- the molar mass by weight Mw of the alkoxylated alkylphenol-aldehyde condensation resin according to the invention, measured by GPC, is preferably in the range going from 1,000 to 50,000 g.mol- 1 , preferably from 2,000 to 10,000 g. mol - 1 and more preferably from 3,000 to 6,000 g.mol - 1 .
- the total content of the alkoxylated alkylphenol resin(s) is in the range going from 1 to 20% by mass, preferably from 2 to 15% by mass, and more preferably from 3 to 10 % by mass, relative to the total mass of the additive composition.
- the additive composition according to the invention further comprises at least one organic solvent.
- the organic solvent is chosen from aliphatic and/or aromatic hydrocarbons, and/or chosen from mixtures of hydrocarbons, for example gasoline, diesel, kerosene fractions, decane, pentadecane. , toluene, xylene, ethylbenzene, polyethers.
- the solvent is chosen from aromatic hydrocarbons and more preferably from xylenes and mixtures of aromatic solvents comprising aromatic compounds having 9 and/or 10 carbon atoms.
- aromatic solvents the following commercial products can be used: Solvarex 10®, Solvarex 10 LN®, Solvent Naphta®, Shellsol AB®, Shellsol D®, Solvesso 150®, Solvesso 150 ND®.
- the content of the organic solvent(s) is advantageously at least 30% by mass, preferably at least 40% by mass, relative to the total mass of the composition of additives.
- this content is included in the range going from 40 to 95% by mass, preferably from 50 to 90% by mass, more preferably from 60 to 85% by mass, relative to the total mass of the additive composition.
- the composition of additives The composition according to the invention is such that the mass ratio of the quantity of the first compound (1) to the quantity of the second compound (2) is advantageously included in the range going from 2 to 10, preferably from 2 to 5, more preferably from 2.5 to 4.
- the composition of additives may also comprise one or more additional additive(s), different from the compounds (1), (2 ) and (3) described above.
- the composition further comprises at least one copolymer with ethylene oxide (EO) and propylene oxide (PO) blocks.
- the average molar ratio between the number of EO groups and the number of PO groups in the block copolymer can typically be in the range of 40:60 to 60:40.
- the molar mass by weight Mw of the EO/PO block copolymers useful in the invention, measured by GPC, is preferably in the range from 6,000 to 26,000 g.mol -1 .
- the total content of the ethylene oxide and propylene oxide block copolymer(s) is in the range going from 0.5 to 10% by mass, preferably from 1 to 5% by mass, relative to the total mass of the additive composition.
- the composition further comprises at least one polyoxyalkylenated polyethyleneimine, and preferably at least one polyoxyethylenated polyethyleneimine.
- the total content of the polyoxyethylenated polyethyleneimine(s) is in the range going from 0.5 to 10% by mass, preferably from 1 to 5% by mass, relative to the total mass of the composition of additives.
- Additional additives which may also be incorporated into the composition are, but not limited to: dispersants, corrosion inhibitors, biocides, demulsifiers or anti-foaming agents, paraffin deposit inhibitors; pour point depressants, paraffin anti-sedimentation additives; H 2 S scavengers, organic deposit inhibitors such as naphthenic acids, mineral deposit inhibitors, markers, thermal stabilizers, emulsifiers, friction reducing agents, surfactants, and mixtures thereof.
- anti-foaming additives in particular (but not limited to) chosen from polysiloxanes, oxyalkylated polysiloxanes, and amides of fatty acids derived from vegetable oils or animals
- dispersing and/or anti-corrosion additives in particular (but not limited to) chosen from the group consisting of amines, succinimides, alkenylsuccinimides, polyalkylamines, polyalkyl polyamines, polyetheramines; imidazolines; quaternary ammonium salts derived from the above-mentioned compounds; fatty acids and their ester or amide derivatives, in particular glycerol monooleate, and mono- and polycyclic carboxylic acid derivatives; c) crystallization modifier additives, paraffin deposit inhibitor additives, pour point depressant additives; low temperature rheology modifiers such as ethylene/vinyl propionate (EVP)
- EDP ethylene/vinyl propionate
- the additive composition comprises a dispersing agent.
- the dispersant is chosen from surfactants, sulfonates, sulfonic acids (naphthalene, dodecylbenzene, etc.).
- the crude oil composition This composition comprises at least one crude mineral oil (or crude oil), water and an additive composition as described above.
- the crude mineral oil comes from a natural reserve or rock formation, preferably underground, underwater, and more preferably underwater.
- the raw mineral oil(s) can be alone or mixed with other components, such as gas, or other additives used during drilling (anti-limescale, etc.).
- This composition comprises water, which may contain salts in particular sodium chloride (brine).
- the water content of the composition is typically in the range from 1 to 80% by mass, preferably from 5 to 60% by mass, and better still from 8 to 50% by mass.
- the content of the additive composition is in the range going from 20 to 1500 ppm by mass, preferably from 50 to 1000 ppm, more preferably from 75 to 500 ppm, and better still from 100 to 300 ppm.
- the invention also relates to the use of the composition of additives described above to lower the dynamic and/or kinematic viscosity of a mixture of water and raw mineral oil, preferably at temperature less than or equal to 30°C, more preferably less than or equal 25°C, more preferably less than or equal 20°C, more preferably less than or equal 15°C, more preferably less than or equal 10°C, more preferably less than or equal 5 °C, more preferably even less than or equal to 0°C.
- dynamic viscosity characterizes the resistance to laminar flow of an incompressible fluid.
- the viscosity is measured with a rheometer, for example of the Anton Paar MCR 302 type, 27mm coaxial cylinder geometry, CSR (controlled shear rate) control: the flow curves are determined and the viscosity.
- CSR controlled shear rate
- Another object of the invention is the use of the composition of additives to improve the pumpability of mixtures of water and crude mineral oil.
- the additive composition according to the invention is also used to lower the pour point of a mixture of crude mineral oil and water.
- the pour point is the minimum temperature at which a substance (crude oil) will still flow. It is measured according to ASTM D5853.
- the additive composition according to the invention is also used to reduce the shear stress, the flow threshold and/or the viscosity (kinematic and/or dynamic) during the flow of the mixture, preferably at a lower temperature or equal to 85°C, more preferably less than or equal 75°C, more preferably still less than or equal 65°C, better still less than or equal 55°C, more preferably less than or equal 45°C, more preferably less than or equal 35°C , more preferably less than or equal to 25°C, more preferably less than or equal 10°C, more preferably less than or equal to 5°C, more preferably still less than or equal to 0°C.
- Shear stress is the ratio of a tangential force applied to a surface to the area of the tangential section to the force.
- the shear stress is measured with an Anton Paar MCR 302 rheometer, 27mm coaxial cylinder geometry, CSR control.
- the flow curves allow the shear stress to be deduced.
- the mixture of crude mineral oil and water typically contains from 1 to 80% by weight of water, preferably from 5 to 60% by weight, and better still from 8 to 50% by weight of water, relative to the mass of said mixture.
- the additive composition is used at a content in the range from 20 to 1500 ppm by weight, preferably from 50 to 1000 ppm, more preferably from 75 to 500 ppm, and even better from 100 to 300 ppm.
- the process for reducing the viscosity of a liquid petroleum product also relates to a process for extracting a mixture of crude mineral oil and water comprising a step of pumping said mixture, characterized in that a additive composition as described above is injected into said mixture.
- the injection of the additive composition is done during pumping of the mixture, preferably at the outlet of the well (or wellhead).
- the flow rate of injected composition is preferably regulated proportionally to the pumping flow rate of the mixture of crude oil and water, so as to obtain the desired concentration.
- the additive composition is injected into the mixture at a content in the range from 20 to 1500 ppm by mass, preferably from 50 to 1000 ppm, more preferably from 75 to 500 ppm, and more preferably 100 to 300 ppm by mass, based on the total mass of the crude oil and water composition.
- the mixture of raw mineral oil and water is extracted from an underwater well.
- Example 1 preparation of an additive composition according to the invention
- the examples use the following additives:
- EVA grafted copolymer of ethylene and vinyl acetate
- Mw ethylene and vinyl acetate
- the elution solvent is tetrahydrofuran and the standards consist of polystyrenes.
- second compound (2) a modified alkylphenol-aldehyde resin, the synthesis method of which is detailed below.
- third compound (3) an alkylphenol-aldehyde resin modified by polyethoxylation. Synthesis protocol for modified alkylphenol-aldehyde resin 2: In a first step, an alkylphenol-aldehyde condensation resin was prepared by condensation of para-nonylphenol and formaldehyde (for example according to the procedure described in EP857776).
- This resin has a viscosity at 50°C of between 1800 and 4800 mPa.s (viscosity measured at 50°C using a dynamic rheometer with a shear speed of 10 s -1 on the resin diluted with 30% by mass of aromatic solvent (Solvesso 150 ®)).
- the alkylphenol-aldehyde resin resulting from the first step was modified by Mannich reaction by adding 2 molar equivalents of formaldehyde and 2 molar equivalents of tallow dipropylenetriamine, known under the name N- (Tallowalkyl)dipropylenetriamine and marketed for example under the name Trinoram S®, compared to the alkylphenol-aldehyde resin resulting from the first step.
- N- (Tallowalkyl)dipropylenetriamine known under the name N- (Tallowalkyl)dipropylenetriamine and marketed for example under the name Trinoram S®
- a composition of additives C according to the invention was prepared, from the following components, the contents of which are indicated as a percentage by mass of active material, relative to the total mass of composition C: - ethylene copolymer and grafted vinyl acetate (1): 2.8% by mass; - modified alkylphenol-aldehyde resin (2): 0.95% by mass; - ethoxylated alkylphenol aldehyde resin (3): 4.8% by mass; - aromatic solvents: Qs 100% by mass
- Example 2 dynamic viscosity measurements Viscosity measurements were carried out on a crude oil alone, then on the same crude oil with added water and finally on the mixture of crude oil, water and the additive composition C of Example 1.
- the crude oil used is an oil of Brazilian origin having a density at 15°C of 0.911 g.cm -3 , a pour point (ASTM D5853) of +15°C, a wax content of 9.5% by mass and an asphaltene content of 2.11% by mass.
- the above crude oil was added with 10% by weight of water, and the viscosity of this mixture was measured.
- 200 ppm by weight of composition C was added, and the viscosity of the mixture was measured.
- the dynamic viscosity measurements were carried out at 23°C and 18°C, using an Anton Paar MCR 302 rheometer, 27mm coaxial cylinder geometry, CSR control at a shear rate of 38 s -1 .
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Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR2207191A FR3137915B1 (fr) | 2022-07-13 | 2022-07-13 | Composition d’additifs et son utilisation pour ameliorer la pompabilite des melanges d’eau et de petrole brut |
| PCT/FR2023/051082 WO2024013458A1 (fr) | 2022-07-13 | 2023-07-12 | Composition d'additifs et son utilisation pour ameliorer la pompabilite des melanges d'eau et de petrole brut |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4555038A1 true EP4555038A1 (fr) | 2025-05-21 |
Family
ID=83438395
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23764352.3A Pending EP4555038A1 (fr) | 2022-07-13 | 2023-07-12 | Composition d'additifs et son utilisation pour améliorer la pompabilité des mélanges d'eau et de pétrole brut |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP4555038A1 (fr) |
| CA (1) | CA3261704A1 (fr) |
| FR (1) | FR3137915B1 (fr) |
| WO (1) | WO2024013458A1 (fr) |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3627838A (en) | 1964-12-11 | 1971-12-14 | Exxon Research Engineering Co | Process for manufacturing potent pour depressants |
| US4178951A (en) | 1978-10-10 | 1979-12-18 | Texaco Inc. | Low pour point crude oil compositions |
| FR2566288B1 (fr) | 1984-06-21 | 1991-10-18 | Elf Aquitaine | Additifs polymeriques utilisables pour l'inhibition du depot de paraffines dans les huiles brutes |
| DE59708189D1 (de) | 1997-01-07 | 2002-10-17 | Clariant Gmbh | Verbesserung der Fliessfähigkeit von Mineralölen und Mineralöldestillaten unter Verwendung von Alkylphenol-Aldehydharzen |
| EP1584673A1 (fr) | 2004-04-07 | 2005-10-12 | Infineum International Limited | Compositions de carburants |
| FR2925909B1 (fr) | 2007-12-26 | 2010-09-17 | Total France | Additifs bifonctionnels pour hydrocarbures liquides obtenus par greffage a partir de copolymeres d'ethylene et/ou de propylene et d'esters vinyliques |
| FR2925916B1 (fr) | 2007-12-28 | 2010-11-12 | Total France | Terpolymere ethylene/acetate de vinyle/esters insatures comme additif ameliorant la tenue a froid des hydrocarbures liquides comme les distillats moyens et les carburants ou combustibles |
| FR2969620B1 (fr) | 2010-12-23 | 2013-01-11 | Total Raffinage Marketing | Resines alkylphenol-aldehyde modifiees, leur utilisation comme additifs ameliorant les proprietes a froid de carburants et combustibles hydrocarbones liquides |
| FR2991992B1 (fr) | 2012-06-19 | 2015-07-03 | Total Raffinage Marketing | Compositions d'additifs et leur utilisation pour ameliorer les proprietes a froid de carburants et combustibles |
| FR3005061B1 (fr) * | 2013-04-25 | 2016-05-06 | Total Raffinage Marketing | Additif pour ameliorer la stabilite a l'oxydation et/ou au stockage de carburants ou combustibles hydrocarbones liquides |
| FR3034778B1 (fr) * | 2015-04-10 | 2017-04-28 | Total Marketing Services | Additif dispersant des asphaltenes et ses utilisations |
| FR3105251B1 (fr) * | 2019-12-20 | 2022-11-04 | Total Marketing Services | Procédé d’extraction d’une huile brute avec injection de résine |
| FR3118056B1 (fr) * | 2020-12-22 | 2024-01-05 | Total Marketing Services | Composition d’additifs comprenant un copolymere et une resine |
-
2022
- 2022-07-13 FR FR2207191A patent/FR3137915B1/fr active Active
-
2023
- 2023-07-12 CA CA3261704A patent/CA3261704A1/fr active Pending
- 2023-07-12 EP EP23764352.3A patent/EP4555038A1/fr active Pending
- 2023-07-12 WO PCT/FR2023/051082 patent/WO2024013458A1/fr not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| FR3137915A1 (fr) | 2024-01-19 |
| WO2024013458A1 (fr) | 2024-01-18 |
| FR3137915B1 (fr) | 2024-07-19 |
| CA3261704A1 (fr) | 2024-01-18 |
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