EP4532824A1 - Paper making machine - Google Patents
Paper making machineInfo
- Publication number
- EP4532824A1 EP4532824A1 EP23734075.7A EP23734075A EP4532824A1 EP 4532824 A1 EP4532824 A1 EP 4532824A1 EP 23734075 A EP23734075 A EP 23734075A EP 4532824 A1 EP4532824 A1 EP 4532824A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- yankee
- mantle
- machine according
- inductors
- papermaking machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F5/00—Dryer section of machines for making continuous webs of paper
- D21F5/18—Drying webs by hot air
- D21F5/181—Drying webs by hot air on Yankee cylinder
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F5/00—Dryer section of machines for making continuous webs of paper
- D21F5/02—Drying on cylinders
- D21F5/022—Heating the cylinders
- D21F5/024—Heating the cylinders using electrical means
Definitions
- the present invention relates to a papermaking machine.
- a machine according to the present invention can be used for producing tissue paper.
- the water present in the fibrous suspension is drained through a forming cloth, after which the formed sheet passes through a pressing section in which other water is eliminated and, subsequently, passes over a cylinder, commonly called “Yankee”, heated from the inside by introducing high pressure steam.
- a cylinder commonly called “Yankee”
- the combined action of the heat transmitted to the sheet through the external surface of the Yankee and of the blowing of hot air and the suction operated by hoods arranged around the Yankee itself finally determines the achievement of the desired degree of dryness.
- the sheet of paper can be detached from the Yankee by means of a creping blade and wound up in the form of a reel. In alternative systems, the detachment of the sheet from the Yankee can take place in different known ways.
- the term "tissue” generally refers to low-weight paper products intended for hygienic and sanitary use, such as toilet paper, rolls of kitchen paper or towels, handkerchiefs, napkins, etc.
- the present invention relates to the realization of a papermaking machine provided with a Yankee drier whose surface in contact with the sheet of paper is heated avoiding the use of steam.
- the present invention provides for the realization of a papermaking machine provided with a Yankee drier with an electromagnetic induction system inside it and a mantle made of any electrically conductive material, such as for example carbon steel or cast iron, suitable to exploit the thermal effects connected to the electromagnetic induction. At the two ends of the mantle there are two respective end heads.
- the Yankee mantle can also be stratified, with a primary layer, in correspondence with the radially inner surface of the cylindrical mantle, on which the electromagnetic field acts, made of electrically conductive material.
- the mantle layers adjacent to the primary layer heat up by conduction by being in contact with the material of the primary layer.
- the induction system placed inside the Yankee is static, i.e. it does not rotate together with the Yankee, and is supported by an axis passing through two pins formed on the end heads of the Yankee.
- the internal surface of the Yankee i.e. the internal surface of the mantle, is free from circumferential grooves. These grooves are normally present in Yankees heated by steam and perform the dual function of increasing the convective exchange surface with the internal steam (which according to the present invention is not used) and to collect the condensed steam (which according to the present invention is not formed as a result of the steam not being used).
- the inductors can be made in many ways.
- the inductors are configured to heat the metallic inner surface of the mantle.
- the heating is obtained by generating alternating electromagnetic fields through the inductors, with variable frequency and amplitude according to the power to be transmitted.
- the electromagnetic fields which vary over time, generate induced currents in the metallic material of the mantle which, due to the Joule effect, produce localized overheating. In this way, the heat required for drying the paper is generated.
- the heat produced at the internal surface of the Yankee diffuses by conduction through the thickness of the mantle, until it reaches the external surface with which the sheet being dried is in contact. A part of the heat will diffuse inside the cylinder itself both by radiation and by convection. However, since the internal volume of the Yankee is substantially closed, the heat diffused inside will not be dispersed but will cause a rise in the temperature of the air contained inside it. In this way, the corresponding portion of thermal energy will not be dispersed into the external environment, with the exception of the part transmitted to the outside through the end heads.
- the heads can be suitably insulated with per se known systems so as to limit to a minimum the part of thermal energy transferred to the external environment, such that the maximum portion of thermal energy is transferred to the sheet being dried.
- the electrical power to be transformed into thermal power for drying the sheet is of the same order of magnitude as the thermal power provided by the steam in traditional systems.
- the thermal power does not depend on the source, but on the use that must be made of it.
- the function of the Yankee is to provide heat to the paper in order to bring the dryness degree of the sheet adhered to it from a minimum value (normally in the range of 25%-50%) when the paper comes into contact with the external surface of the mantle, up to a maximum value (typically in the range of 55%-99%) when the paper is detached from the Yankee.
- the thermal energy required for the correct functioning of the Yankee will therefore depend on the programmed production parameters and, for example, on: paper weight, sheet width, input dryness degree and output dryness degree from the Yankee, Yankee rotation speed and input sheet temperature. These parameters make it possible to calculate the exact amount and enthalpy content of the water that must be removed from the sheet. Overall, the power required to evaporate the water contained in the sheet until the desired degree of dryness is reached varies approximately between 2MW and 15MW, depending on the production rate, the inlet temperature of the sheet on the Yankee and various other parameters (grammage, degree of creping, etc.).
- the Yankee may have an external cylindrical surface with an external layer that is harder than the base metal in order to increase its resistance to wear (due to the presence of paper and scrapers used for remove and/or crepe the dried sheet and/or clean the surface upstream of the sheet adhesion area).
- said outer layer can be made by means of a metal deposition, or by a plating deposition (deposited by fusion) or by a surface treatment, for example by laser hardening.
- Decarbonisation in traditional Yankee dryers, steam is normally produced in boilers that burn fossil fuels. Steam generation represents a large amount of the energy used to operate a paper mill. Increasingly, national and international regulations, in addition to the need to reduce the impact of the greenhouse effect on the climate, require that the production of carbon dioxide, one of the main greenhouse gases, be limited and possibly cancelled.
- the electrification of the heat production to be used in the Yankee for drying paper in accordance with the present invention can allow to reduce (up to canceling) the production of CO2 necessary for the operation of the Yankee since the required electrical energy can be produced using renewable sources and not the use of fossil fuels. Assuming that only electricity generated from renewable sources is used, it is possible to estimate a potential reduction of CO2 emissions between 2500tons/year and 25000tons/year, depending on the productivity of the machine.
- the condensate extraction system involves the use of large collection spoons rotating together with the Yankee: in this case, given the lower rotation speed of these systems, the condensate tends to accumulate on the lower part of the cylinder.
- the spoons in number depending on the diameter of the cylinder) when they rotate, pass from the lower part, collect the condensate and guide it towards a central collector by exploiting the gravity and the particular path of the condensate removal ducts.
- induction heaters makes it possible to eliminate the use of steam and all the components, systems and technical problems associated with the use of steam.
- pressurized steam up to 10 bar
- the need to use pressurized steam (up to 10 bar) inside traditional Yankee dryers also leads to a series of construction complications.
- the resulting forces on the internal surfaces of the Yankee are significant (a circular head with an internal diameter of 6.6m, exposed to steam under pressure at lObar, bears a resulting thrust equal to about 14000tons).
- the use of pressurized steam means that the Yankee must be designed in compliance with the stringent rules imposed by national and international regulations for pressure vessels in order to avoid catastrophic accidents, such as an explosion of the Yankee.
- the structure itself and the connection systems of the various structural components require care and very high levels of control in order to absolutely guarantee the structural reliability of the cylinder throughout its operating life, with a great increase in costs both for the materials used and for the necessary construction and control procedures, the latter to be repeated periodically during the life of the product.
- the surface of the Yankee before coming into contact with the paper to be adhered, is sprinkled with substances whose function is to promote adhesion of the paper, to facilitate its detachment after drying, to give particular characteristics to the adhered paper and to protect the outer cylindrical surface of the Yankee.
- This is normally referred to as an organic coating and its chemical composition can vary greatly depending on the product, the condition of the Yankee surface and the recipe used by the paper mill.
- Some of the chemical substances contained in the coating (for example epichlorohydrin polyaminoamide resins which can be used in the adhesion components) require, in order to function correctly, to create cross-linking bonds which are facilitated by high temperatures.
- This aspect also has an impact on the sizing of the Yankee and of the machine configuration, in fact, having to guarantee the cross-linking of the coating before contact with the paper, this causes the coating spray bar (or more simply, the coating bar) to be placed at a certain distance from the point of contact with the paper (depending on the type of coating and the rotation speed of the Yankee).
- the surface between the coating bar and the point of contact with the paper develops along an arc which, in fact, is unused: the purpose of the Yankee is to transfer thermal power to the paper to dry and this can only take place in the zone where the paper adheres to the Yankee; if a part of the Yankee cannot accommodate the paper because the coating distributed on it is not "ready" to ensure correct adhesion, then the Yankee, in condition of same performance, must have a larger diameter to compensate for the unused area (the development of the wrapping of the paper around the Yankee and, therefore, the diameter of the Yankee, depend on the overall performance of the machine and of the Yankee, as well as on the grammage).
- the use of an induction system placed inside the Yankee and not rotating together with it allows, by adopting a modular design, to adjust the intensity of thermal power also according to the involved sectors. In this way it is possible to control the temperature of the sector dedicated to the cross-linking of the coating. By optimizing the crosslinking process, it is possible to reduce the space dedicated to it. Reducing the space required for crosslinking allows a reduction of the Yankee diameter in conditions of same performance.
- the current system provides for the generation of thermal power outside the Yankee (the steam is produced in a boiler outside the Yankee and, from this, via ducts and regulation components, is brought inside the Yankee).
- the system object of the present invention instead provides that the thermal power is produced, thanks to the Joule effect caused by the induced currents, directly in the metal coat of the Yankee, i.e. in correspondence with the exchange zone with the paper being dried. This allows to reduce all the losses due to the transport of fluid at high temperature from a remote area inside the Yankee.
- This fact if associated with a source of electricity production from renewable sources (i.e. without the need to produce a heat transfer fluid for the production of electricity via combustion), allows the path of the thermal power to be significantly shortened, thus improving the overall efficiency.
- the Yankee drier (1) has an external diameter comprised between 2.00 m and 7.500 m, and an axial length comprised between 3.00 m and 7.400 m.
- a fixed electromagnetic induction heating system made up of one or more inductors (H; HN) positioned and configured to produce alternating electromagnetic fields with pre-established frequency and amplitude according to the thermal power to be generated.
- H; HN inductors
- the electromagnetic fields produced by the inductors which vary over time, induce the generation of electric currents in the metallic material of the Yankee mantle and, due to the Joule effect, the mantle itself is subject to heating.
- the heat thus generated is used to dry the sheet (F).
- the induction heating system makes it possible to generate a uniform thermal imprint on the surface of the mantle (2) of the Yankee, i.e. a uniform heat distribution along the generatrix lines of the cylindrical surface which defines the mantle.
- the electromagnetic induction heating system extends axially, i.e. parallel to the axis (x- x) of the Yankee, along the inner surface of the mantle (2) but is preferably shorter than the latter, leaving a free space (10) in front of each of the end heads (3). In this way, the electromagnetic interaction with the mantle (2) extends exclusively or almost exclusively over a central zone (20) of the latter. Thus, the energy transfer to the lateral parts of the mantle that do not come into contact with the sheet (F) is reduced.
- the radially outermost side of the electromagnetic induction system is at a radial distance from the inner surface of the mantle (2) comprised between 20cm and 1mm, more preferably said radial distance is comprised between 5cm and 2mm and, even more preferably, between 2cm and 5mm.
- S is the radial distance of the inductor from the internal surface of the Yankee mantle
- d is the diameter of the conductors forming the coil turns (HS)
- P is the pitch between the coil turns of the inductor (or the individual inductors).
- a geometric configuration of the inductor system (understood as a single solenoid or as a plurality of solenoids) is achieved in which the distance between the coil turns of the inductor system and the internal surfaces of the armature consisting of the Yankee mantle is approximately equal or less than the pitch between the coil turns (HS) reduced by said diameter (d).
- the magnetic fields of the individual coils intercept the mantle material being influenced in a limited way by the magnetic fields of the adjacent coil turns. Therefore, it is possible to concentrate the magnetic field effect of the single coil turn more effectively. Furthermore, given that once the induced magnetic field has been created in the metallic material of the mantle, the resulting magnetic field is reduced (Faraday cage effect), it is easier to prevent electromagnetic induction from extending to the heads, reducing the amount of energy which should be dispersed in the external environment.
- a Yankee drier for the production of paper is a body comprising a metal mantle (2) with circular cross-section and two side heads (3) on which are formed or mounted two respective coaxial pins (4) arranged along a rotation axis (x-x) of the Yankee, said body being configured to rotate with a predetermined angular speed around said rotation axis (x-x), wherein inside said body is arranged a fixed electromagnetic induction heating system comprising one or more inductors (H; HN) interacting electromagnetically with the mantle (2) to produce induced electric currents in the same mantle, said one or more inductors (H; HN) being arranged near the radially innermost surface of the mantle (2).
- H; HN inductors
- a Yankee drier in a papermaking machine is a body comprising a metal mantle (2) with circular cross-section and two side heads (3) on which are formed or mounted two respective coaxial pins (4) arranged along a rotation axis (x-x) of the Yankee, said body being configured to rotate with a predetermined angular speed around said rotation axis (x-x), wherein inside said body is arranged a fixed electromagnetic induction heating system comprising one or more inductors (H; HN) interacting electromagnetically with the mantle (2) to produce induced electric currents in the same mantle, said one or more inductors (H; HN) being arranged near the radially innermost surface of the mantle (2)
- the Yankee drier has an external diameter comprised between 2.00 m and 7.500 m
- the mantle (2) has an axial length comprised between 3.00 m and 7.400 m.
- the electromagnetic induction heating system extends axially, i.e. parallel to the axis (x-x) of the Yankee, along the inner surface of the mantle (2) but is shorter than the latter, leaving a free space (10) in front of each of the heads (3).
- the radially outermost side of the electromagnetic induction system is at a radial distance (S) from the internal surface of the mantle (2) comprised between 20 cm and 1 mm, more preferably at a radial distance comprised between 5 cm and 2 mm and, even more preferably, comprised between 2cm and 5mm.
- the electromagnetic induction system comprises a single inductor (H) in the form of a solenoid developed around the axis (x-x) of the Yankee, the solenoid being formed by coils concentric to said axis (x-x).
- the electromagnetic induction system comprises a single toroidal inductor (H) formed by coils developed parallel to the axis (x-x) of the Yankee.
- the electromagnetic induction system comprises a plurality of inductors (HN) each of which consists of a solenoid developed around the axis of the Yankee and formed by coil turns concentric to said axis.
- HN inductors
- the electromagnetic induction system comprises a plurality of inductors (HN) axially placed side by side.
- HN inductors
- the electromagnetic induction system comprises a plurality of inductors (HN), each of which consists of a solenoid formed by coils wound around respective radial axes (RHN).
- HN inductors
- RHN radial axes
- the electromagnetic induction system comprises a plurality of inductors (HN) arranged circumferentially around the axis of the Yankee.
- the inductors are formed by coils (HS) consisting of conductors with a predefined diameter (d) spaced apart by a pitch of predefined value (P), characterized in that the value of the said radial distance (S) is less than or equal to the difference between said pitch (P) and said diameter (d).
Landscapes
- Paper (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102022000011741A IT202200011741A1 (en) | 2022-06-03 | 2022-06-03 | Paper making machine. |
| PCT/IT2023/050136 WO2023233439A1 (en) | 2022-06-03 | 2023-05-29 | Paper making machine |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP4532824A1 true EP4532824A1 (en) | 2025-04-09 |
| EP4532824B1 EP4532824B1 (en) | 2026-03-11 |
| EP4532824C0 EP4532824C0 (en) | 2026-03-11 |
Family
ID=82942514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23734075.7A Active EP4532824B1 (en) | 2022-06-03 | 2023-05-29 | Paper making machine |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP4532824B1 (en) |
| CN (1) | CN119343497A (en) |
| IT (1) | IT202200011741A1 (en) |
| WO (1) | WO2023233439A1 (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2951139A (en) | 1958-05-22 | 1960-08-30 | Beloit Iron Works | Paper drier |
| GB949484A (en) | 1960-06-25 | 1964-02-12 | Escher Wyss Gmbh | Improvements in or relating to rotatable heating cylinders for paper webs or the like |
| JPS5818498B2 (en) | 1981-03-04 | 1983-04-13 | 旭化成株式会社 | base plate |
| US6683284B2 (en) | 2002-03-22 | 2004-01-27 | Metso Paper Karlstad Ab | Thermal roll for papermaking with a fluid circulation system and method therefor |
| CN206052456U (en) | 2016-07-29 | 2017-03-29 | 绵竹万达电子科技有限公司 | Induction papermaking dryer |
| WO2017125829A1 (en) | 2016-01-22 | 2017-07-27 | A. Celli Paper S.P.A. | Yankee dryer cylinder operating without steam |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2273423A (en) | 1939-06-23 | 1942-02-17 | Budd Industion Heating Inc | Electrically heated roll |
| IT1144234B (en) | 1981-06-16 | 1986-10-29 | Belot Italia Spa | EQUIPMENT FOR HEATING THE CYLINDRICAL WALL OF A ROTATING CYLINDER OF A PAPER MANUFACTURING MACHINE |
| CA1290818C (en) * | 1987-02-03 | 1991-10-15 | George H. Wong | Heating apparatus for heating a calender roll |
| US6197154B1 (en) | 1997-10-31 | 2001-03-06 | Kimberly-Clark Worldwide, Inc. | Low density resilient webs and methods of making such webs |
| DE20217966U1 (en) * | 2002-11-20 | 2004-04-01 | Eduard Küsters, Maschinenfabrik, GmbH & Co. KG | Textile industry induction-heated calander drum has parallel array of heating elements supported in mantle by a frame |
| US20100206505A1 (en) * | 2009-02-13 | 2010-08-19 | Dan Clarahan | Method and apparatus for drying of fibrous webs |
-
2022
- 2022-06-03 IT IT102022000011741A patent/IT202200011741A1/en unknown
-
2023
- 2023-05-29 CN CN202380043702.5A patent/CN119343497A/en active Pending
- 2023-05-29 EP EP23734075.7A patent/EP4532824B1/en active Active
- 2023-05-29 WO PCT/IT2023/050136 patent/WO2023233439A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2951139A (en) | 1958-05-22 | 1960-08-30 | Beloit Iron Works | Paper drier |
| GB949484A (en) | 1960-06-25 | 1964-02-12 | Escher Wyss Gmbh | Improvements in or relating to rotatable heating cylinders for paper webs or the like |
| JPS5818498B2 (en) | 1981-03-04 | 1983-04-13 | 旭化成株式会社 | base plate |
| US6683284B2 (en) | 2002-03-22 | 2004-01-27 | Metso Paper Karlstad Ab | Thermal roll for papermaking with a fluid circulation system and method therefor |
| WO2017125829A1 (en) | 2016-01-22 | 2017-07-27 | A. Celli Paper S.P.A. | Yankee dryer cylinder operating without steam |
| CN206052456U (en) | 2016-07-29 | 2017-03-29 | 绵竹万达电子科技有限公司 | Induction papermaking dryer |
Non-Patent Citations (1)
| Title |
|---|
| See also references of WO2023233439A1 |
Also Published As
| Publication number | Publication date |
|---|---|
| IT202200011741A1 (en) | 2023-12-03 |
| WO2023233439A1 (en) | 2023-12-07 |
| CN119343497A (en) | 2025-01-21 |
| EP4532824B1 (en) | 2026-03-11 |
| EP4532824C0 (en) | 2026-03-11 |
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