EP4313884A1 - Biodégradation de contaminants organiques par micro-organismes halophiles sous limitation de nutriments - Google Patents

Biodégradation de contaminants organiques par micro-organismes halophiles sous limitation de nutriments

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Publication number
EP4313884A1
EP4313884A1 EP22710587.1A EP22710587A EP4313884A1 EP 4313884 A1 EP4313884 A1 EP 4313884A1 EP 22710587 A EP22710587 A EP 22710587A EP 4313884 A1 EP4313884 A1 EP 4313884A1
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EP
European Patent Office
Prior art keywords
composition
contaminant
wastewater
group
concentration
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22710587.1A
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German (de)
English (en)
Inventor
Yuliya SCHIESSER
Christoph Herwig
Thomas MAINKA
Stefan PFLUEGL
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Covestro Deutschland AG
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Covestro Deutschland AG
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Publication date
Application filed by Covestro Deutschland AG filed Critical Covestro Deutschland AG
Publication of EP4313884A1 publication Critical patent/EP4313884A1/fr
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/34Biological treatment of water, waste water, or sewage characterised by the microorganisms used
    • C02F3/341Consortia of bacteria
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/006Regulation methods for biological treatment
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/34Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis
    • C25B1/46Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis in diaphragm cells
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/20Treatment of water, waste water, or sewage by degassing, i.e. liberation of dissolved gases
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/283Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/442Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by nanofiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/444Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/447Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by membrane distillation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/78Treatment of water, waste water, or sewage by oxidation with ozone
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/34Organic compounds containing oxygen
    • C02F2101/345Phenols
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/38Organic compounds containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/08Seawater, e.g. for desalination
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
    • C02F2103/36Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds
    • C02F2103/38Polymers
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/46Apparatus for electrochemical processes
    • C02F2201/461Electrolysis apparatus
    • C02F2201/46105Details relating to the electrolytic devices
    • C02F2201/46115Electrolytic cell with membranes or diaphragms
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2305/00Use of specific compounds during water treatment
    • C02F2305/06Nutrients for stimulating the growth of microorganisms
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/10Packings; Fillings; Grids
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/12Activated sludge processes
    • C02F3/1236Particular type of activated sludge installations
    • C02F3/1268Membrane bioreactor systems

Definitions

  • the present invention relates to a method for reducing the content of at least one contaminant selected from the group consisting of nitrobenzene, formate, phenol, 4,4'-Methylenedianiline (MDA) and aniline in hypersaline wastewater under conditions, wherein at least one inorganic nutrient limits growth of said cells.
  • a contaminant selected from the group consisting of nitrobenzene, formate, phenol, 4,4'-Methylenedianiline (MDA) and aniline in hypersaline wastewater under conditions, wherein at least one inorganic nutrient limits growth of said cells.
  • diamines and polyamines from the diphenylmethane series which are major intermediates for the production polyurethane is accompanied by the generation of large amounts of hypersaline wastewater (see US2009240076).
  • Di- and polyamines of the diphenylmethane series are usually produced by reacting aniline and formaldehyde in the presence of acid catalysts such as hydrochloric acid.
  • acid catalyst is neutralized by addition of a base, typically aqueous sodium hydroxide.
  • the addition of the neutralizing agent is carried out so that the resulting neutralization mixture can be separated into an organic phase containing the polyamines of the diphenylmethane series and excess aniline and an aqueous phase containing sodium chloride together with residual organic constituents (i.e. hypersaline wastewater).
  • hypersaline wastewaters frequently were disposed after removal of organic constituents by physical and/or chemical methods for example adsorption, ozonation and electrochemical treatment see US2009240076.
  • the residual waters (such as the wastewater from the production of di- and polyamines of the diphenylmethane series) often comprise organic contaminants such as formate, phenol, aniline, nitrobenzene and 4,4'- Methylenedianiline (MDA) and are either brought into the environment after considerable dilution with fresh water or they are treated by physico-chemical methods.
  • MDA 4,4'- Methylenedianiline
  • WO 2019/121201 discloses the use of the halophile archaeon Haloferax for the degradation nitrobenzene, formate, phenol, 4,4'-Methylenedianiline (MDA) and aniline in hypersaline wastewater. It is not disclosed that the use of inorganic nutrients only in growth-limiting concentrations achieves the same or an even better effect than using them in non-limiting concentrations.
  • the process of sodium chloride electrolysis is highly sensitive to any kind of contamination. In other words, brine that is to be subjected to this process should ideally not contain any components besides water and sodium chloride. If inorganic nutrients are present in non-limiting concentrations during the degradation of organic contaminants, residual concentrations of inorganic nutrients remain. Therefore, WO 2019/121201 envisages a purification step of the brine before electrolysis which removes inorganic components such as trace elements or salts of the media components. Of course, such an additional purification step increases the cost of the process.
  • the problem underlying the present invention is the provision of a method for removing organic contaminants from hypersaline wastewater which yields a product which is low in organic content as well as in inorganic components except for sodium chloride.
  • the present invention relates to a method for decreasing the content of at least one contaminant selected from the group consisting of nitrobenzene, formate, phenol, methylenedianiline (such as 4,4’-methylenedianiline) and aniline in hypersaline wastewater, said method comprising the steps of: a) providing a composition A comprising hypersaline wastewater, microbial cells belonging to at least one genus selected from the group consisting of Haloferax, Halomonas, Aliifodinibius and Oceanobacillus and at least one contaminant, wherein said composition A is characterized by a growth-limiting concentration of at least one inorganic nutrient, and b) incubating composition A, thereby reducing the content of the at least one contaminant so that a composition B is generated.
  • a composition A comprising hypersaline wastewater, microbial cells belonging to at least one genus selected from the group consisting of Haloferax, Halomonas, Aliifodinibius and Oceano
  • a composition A comprising wastewater and microbial cells shall be provided.
  • Said composition A is a solution which comprises said wastewater, microbial cells and said at least one contaminant selected from the group consisting of nitrobenzene, formate, phenol, 4,4'-Methylenedianiline (MDA) and aniline.
  • the wastewater shall be hypersaline wastewater, i.e. wastewater having a high concentration of NaCI as defined herein below.
  • the wastewater shall be industrial wastewater comprising said at least one contaminant such as industrial brine.
  • at least one contaminant is typically introduced into composition A via the wastewater.
  • the term “providing” relates to any sequence of method steps which result in the presence of the composition A as defined above.
  • the microbial cells may be added actively to the wastewater, e.g. from stock cultures, or they may already be present in the wastewater or in the reactors used for treating the wastewater.
  • the term “providing” explicitly includes the presence of such cells even if they are not actively and deliberately added.
  • composition A is provided by mixing wastewater with the microbial cells.
  • composition A shall comprise NaCI in a high concentration. This allows for the treatment of hypersaline wastewaters (i.e. for reduction of the contaminant as referred to herein) without diluting the wastewater.
  • a “high concentration of NaCI” as referred to herein is a concentration of least 6 % (w/v), based on the total volume of the wastewater or the composition.
  • the wastewater, composition A or B may comprise NaCI in a concentration up to the saturation concentration of NaCI since it has been shown in the studies underlying the present invention that e.g. the aniline content was reduced even at a NaCI concentration of 20.0 % (w/v).
  • the upper limit for the concentration is, in principle, the saturation concentration of NaCI.
  • a high concentration of NaCI is a concentration of at least 6 % (w/v) up to 25 % (w/v) based on the total volume of the wastewater or the composition. Accordingly, the wastewater is not brackish water or seawater which both have a lower concentration of NaCI.
  • a high concentration of NaCI is a concentration of NaCI of 7 % (w/v) to 25 % (w/v), more preferably of 10 % (w/v) to 25 % (w/v), even more preferably of 12 % (w/v) to 22 % (w/v), and most preferably of 15 % (w/v) to 20 % (w/v) based on the total volume of composition or wastewater (e.g. of composition A).
  • optimal treatment was achieved at a concentration of NaCI of about 17% (w/v).
  • the optimal NaCI concentration may depend on the contaminant.
  • the wastewater, composition A, or B preferably comprises NaCI in a concentration of 12 % (w/v) up to 25 % (w/v) based on the total volume of composition or wastewater.
  • the optimal NaCI concentration may depend on the concentration of the contaminant in the wastewater/composition. E.g. it was observed in the studies underlying the present invention that higher concentrations of NaCI allow for an improved reduction of aniline, if the aniline concentration is high (e.g. larger than 20 mg/I).
  • step a) of the method of the present invention may comprise the isolation of hypersaline wastewater from methylene diamine production.
  • the wastewater is derived, i.e. has been isolated from the production of diamines and polyamines of the diphenylmethane series.
  • diamines and polyamines of the diphenylmethane series refers to amines and mixtures of amines of the following type: wherein n is an integer of 2 or larger than 2.
  • diamines and polyamines of the diphenylmethane series are preproduct of polyurethanes and can be produced by well-known methods.
  • Preferred methods of the production of said diamines and polyamines the diphenylmethane series are e.g. disclosed in EP 1 813 598 A1 which herewith is incorporated by reference in its entirety.
  • the production of di- and polyamines of the diphenylmethane series is carried out by reacting aniline and formaldehyde in the presence of an acid catalyst.
  • hydrochloric acid is used as acid catalyst.
  • the acid catalyst is neutralized by addition of sodium hydroxide.
  • the addition of the neutralizing agent is carried out so that the resulting neutralization mixture can be separated into an organic phase containing the diamines and in particular the polyamines of the diphenylmethane series and excess aniline and an aqueous phase.
  • the aqueous phase is the hypersaline wastewater containing the at least one contaminant as set forth herein.
  • the hypersaline wastewater has been isolated, i.e. is derived from the production of diaryl carbonate.
  • the production of diaryl carbonates, and more particularly diphenyl carbonates generally takes place by a continuous process, by the production or introduction of phosgene and subsequent reaction of monophenols and phosgene in an inert solvent in the presence of alkali and a nitrogen catalyst at the reaction interface.
  • the production of diaryl carbonates is well known in the art. Preferred production methods are described in US2008053836, the entire contents of which are incorporated herein by reference.
  • the hypersaline wastewater has been isolated, i.e. is derived from the production of polycarbonates.
  • the hypersaline wastewater might have been subjected to one or more purification step(s) prior to carrying out step a).
  • the one or more purification steps shall allow for reducing the amount of solvent residues in the wastewater. This can be e.g. achieved by stripping off the solution with steam and/or treatment with adsorbents, in particular with active carbon. Further, the wastewater might have been filtered.
  • the hypersaline wastewater may have been purified by treatment of wastewater using ozone (ozonation).
  • Ozonation also referred to as ozonization
  • the NaCI concentration of the wastewater is concentrated prior to carrying out step a) of the method of the present invention, e.g. by membrane distillation process, osmotic distillation or reverse-osmosis, Further, preferred methods for concentrating a composition comprising NaCI are described elsewhere herein.
  • cells of the genera of Haloferax , Halomonas, Aliifodinibius and Oceanobacillus are capable of decreasing content of at least one contaminant as referred to herein (of at least one contaminant selected from the group consisting of nitrobenzene, formate, phenol, methylenedianiline, in particular4,4'-Methylenedianiline (lUPAC name: Bis(4- aminophenyl)methane) and aniline) in hypersaline salt water.
  • the hypersaline wastewater as well as composition A comprises said at least one contaminant.
  • the content of at least one contaminant selected from the group consisting of nitrobenzene, formate, phenol, methylenedianiline, in particular 4,4'- Methylenedianiline (MDA) and aniline shall be decreased, i.e. the content of said at least contaminant in the hypersaline wastewater and thus in composition A and B shall be decreased.
  • MDA 4,4'- Methylenedianiline
  • the term “at least one contaminant” as used herein mean one or more than one.
  • the content of one, two, three, four or five contaminants can be reduced.
  • the content of one contaminant is decreased.
  • the contents of contaminants: formate, phenol, methylenedianiline, in particular 4,4'- Methylenedianiline (MDA), and aniline as referred in accordance of the method of the present invention are decreased by the method of the present invention.
  • the contents of all five contaminants as referred in accordance of the method of the present invention are decreased by the method of the present invention. In particular, said contents are decreased simultaneously.
  • the hypersaline wastewater and composition A shall comprise said at least one contaminant of the above-defined contaminants.
  • the concentration of each contaminant except for MDA is preferably at least 0.5 mg/I, more preferably at least 3.0 mg/I.
  • the preferred concentration for MDA is at least 0.05 mg/I. It is particularly preferred that the concentration of phenol is between 0.5 and 8.0 mg/I, that the concentration of MDA is between 0.01 and 0.5 mg/I, that the concentration of formate is between 0.5 and 500,0 mg/I and that the concentration of aniline is between 0.5 and 15.0 mg/I.
  • the hypersaline wastewater and/or composition A comprises aniline in an amount of at least 0.5 mg/I, more preferably in an amount of at least 2 mg/I, and most preferably in an amount of at least 5 mg/I.
  • composition A (or B) comprises aniline in an amount of at least 10 mg/I, in particular in an amount of at least 20 ml/I.
  • the hypersaline wastewater and/or composition A comprises aniline in an amount of 1 to 100 mg/I, more preferably, in an amount of 2 to 50 mg/I, and most preferably in an amount of 2 to 20 mg/I. Further, it is envisaged that it comprises aniline in an amount of 2 to 12 mg/I.
  • the hypersaline wastewater and/or composition A comprises formate in an amount of at least 10 mg/I, more preferably in an amount of at least 30 mg/I, and most preferably in an amount of at least 100 mg/I.
  • the hypersaline wastewater and/or composition A comprises formate in an amount of 10 mg/I to 10 g/l, more preferably, in an amount of 30 mg/I to 1 g/l, and most preferably in an amount of 50 to 500 mg/I.
  • the hypersaline wastewater and/or composition A comprises nitrobenzene in an amount of at least 1 mg/I, more preferably in an amount of at least 5 mg/I, and most preferably in an amount of at least 10 mg/I.
  • the hypersaline wastewater and/or composition A comprises nitrobenzene in an amount of 1 to 100 mg/I, more preferably, in an amount of 2 to 50 mg/I, and most preferably in an amount of 2 to 20 mg/I.
  • the hypersaline wastewater and/or composition A comprises 4,4’- Methylenedianiline in an amount of at least 0.05 mg/I, more preferably in an amount of at least 0.2 mg/I, and most preferably in an amount of at least 0.25 mg/I. Further, it is envisaged that it comprises 4,4’-Methylenedianiline in an amount of at least 3 mg/I.
  • the hypersaline wastewater and/or composition A comprises 4,4’- Methylenedianiline in an amount of 0.25 to 30 mg/I, more preferably, in an amount of 1 to 10 mg/I, and most preferably in an amount of 2 to 7 mg/I. Further, it is envisaged that it comprises 4,4’-Methylenedianiline in an amount of 0.5 to 20 mg/I.
  • the hypersaline wastewater and/or composition A comprises phenol in an amount of at least 1 mg/I, more preferably in an amount of at least 5 mg/I, and most preferably in an amount of at least 10 mg/I. Further, it is envisaged that it comprises phenol in an amount of at least 20 mg/I.
  • the hypersaline wastewater and/or composition A comprises phenol in an amount of 1 to 500 mg/I, more preferably, in an amount of 5 to 100 mg/I, and most preferably in an amount of 5 to 50 mg/I. Further, it is envisaged that it comprises phenol in an amount of 5 to 20 mg/I.
  • composition A comprises at least two of the contaminants selected from the group consisting of formate, phenol, 4,4'- Methylenedianiline (MDA), nitrobenzene and aniline, wherein the concentrations of the contaminants - if present - are as follows: 50 to 500 mg/I formate, 5 to 20 mg/I phenol, 0.5 to 20 mg/I MDA, 2 to 20 mg/I nitrobenzene and 2 to 12 mg/I aniline.
  • composition A has a total organic carbon (“TOC”) content of more than 50 mg/I, more preferably of more than 60 mg/I, even more preferably of more than 60 mg/I, and most preferably of more than 65 mg/I.
  • TOC total organic carbon
  • composition A has a TOC (total organic carbon) content of more than 70 mg/I, in particular of more than 70 mg/I.
  • the composition A can have a total organic carbon (“TOC”) content of up to 1000 mg/I.
  • the content of at least one contaminant of hypersaline wastewater and thus the content of said at least one contaminant in composition A shall be reduced (the terms “content”, “amount” and “concentration” are used interchangeably herein).
  • Said at least one contaminant is selected from the group consisting of nitrobenzene, formate, phenol, methylenedianiline, in particular 4,4'-Methylenedianiline (MDA), and aniline
  • MDA 4,4'-Methylenedianiline
  • reducing shall refer to a significant reduction of the contaminant content (i.e. of the at least one contaminant) in the hypersaline wastewater.
  • the term denotes a reduction of said contaminant of at least 30%, at least 50%, at least 70% or in particular of at least 90% or of at least 95% of the total content of said contaminant present in composition A.
  • the total content of a contaminant as referred to herein in composition A shall be reduced by at least 30%, at least 50%, at least 70% or in particular by at least 90% by of at least 95%.
  • the resulting composition B i.e. the treated wastewater, preferably comprises aniline in an amount of less than 5 mg/I. More preferably, it comprises aniline in an amount of less than 1 mg/I and most preferably less than 0.2 mg/I.
  • the treated wastewater comprises formate in an amount of less than 15 mg/I, more preferably less of than 10 mg/I and most preferably less than 5 mg/I after the method of the present invention has been carried out.
  • the treated wastewater comprises nitrobenzene in an amount of less than 15 mg/I, more preferably of less than 10 mg/I and most preferably of less than 5 mg/I after the method of the present invention has been carried out.
  • the treated wastewater comprises 4,4'-Methylenedianiline in an amount of less than 15 mg/I, more preferably of less than 10 mg/I and most preferably of less than 5 mg/I after the method of the present invention has been carried out.
  • the treated wastewater comprises phenol in an amount of less than 15 mg/I, more preferably of less than 10 mg/I and most preferably of less than 5 mg/I after the method of the present invention has been carried out. Further, it is envisaged that said at least one contaminant is eliminated completely.
  • the TOC content will be reduced as well (i.e. in addition to the content of the at least one contaminant).
  • the treated wastewater has a TOC content of less than 40 mg/I, more preferably of less than 30 mg/I and most preferably of less than 20 mg/I (in particular after separation of the cells from composition B as described herein elsewhere).
  • the content of the at least one contaminant as referred to herein is reduced by the presence, and thus, by the activity of the microbial cells as referred to herein.
  • said the content is reduced by degradation of the contaminant by said cells.
  • a reduction of the concentration of the at least one contaminant by dilution of the wastewater, or composition A or B is not considered as a reduction of the content of said at least one contaminant. Accordingly, the term “reducing the content of at least one contaminant...” does not encompass the reduction of the concentration of the said at least one contaminant by dilution effects (e.g. by diluting the hypersaline wastewater or composition A or B).
  • the microbial cells to be used in accordance with the present invention belong to at least one genus selected from the group consisting of Haloferax, Halomonas, Aliifodinibius and Oceanobacillus, i.e. microbial cells belonging to at least one of the aforementioned genera are present in the hypersaline wastewater at the end of method step a). It is more preferred that microbial cells to be used in accordance with the present invention belong to at least one genus selected from the group consisting of Haloferax, Halomonas and Aliifodinibius and Oceanobacillus. It is particularly preferred that microbial cells to be used in accordance with the present invention at least belong to the genus Haloferax and/or Halomonas.
  • the microbial cells to be used belong to at least one genus selected from the group consisting of Aliifodinibius and Oceanobacillus. It is even more preferred, that the microbial cells to be used in accordance with the present invention belong to a mixture of
  • Halomonas at least one genus selected from the group consisting of Haloferax and Halomonas.
  • Preferred in the genus Halomonas is Halomonas organivorans.
  • Haloferax mediterranei Preferred in the genus Haloferax is Haloferax mediterranei.
  • the strain Haloferax mediterranei which has been deposited in the DSM (Deutsche Sammlung von Mikroorganismen und Zellkulturen, Braunschweig, Germany) under DSM number 1411.
  • DSM Deutsche Sammlung von Mikroorganismen und Zellkulturen
  • HFX cells from the strain Haloferax mediterranei DSM 1411 are used (abbreviated herein HFX).
  • the strain has been described by Rodriguez-Valera, F., Juez, G., Kushner, D. J. (1983).
  • Halobacterium mediterranei sp. nov. a new carbohydrate-utilizing extreme halophile. Syst.Appl. Microbiol. 4: 369-381.
  • the document is herewith incorporated by reference in its entirety.
  • Halomonas preferably Halomonas organivorans.
  • the microbial cells to be used in accordance with the present invention belong to a mixture of
  • suitable culture conditions can be obtained from the DSMZ database for the respective strain. Further information can be derived from the description of the genera and species in the International Journal of Systematic and Evolutionary Microbiology.
  • One suitable medium composition is described in Example 2 of the Examples section.
  • the microbial cells to be contacted with the hypersaline wastewater in step a) shall be viable, i.e. living cells. Whether cells are viable or not can be assessed by well-known methods. Of course, a certain percentage of the cells to be mixed with composition A might not be viable. However, this is taken into account by the skilled person.
  • a suspension of microbial cells belonging to at least one of the above- defined genera is mixed with the hypersaline wastewater.
  • the cells are preferably derived from a pre-culture of cells of the respective genus.
  • the suspension shall comprise a suitable substrate (i.e. a carbon source).
  • the pre-culture of the cells can be carried out in the presence of the at least one contaminant as referred to herein.
  • the microbial cells are present in the reactor used for method step b).
  • the microbial cells are already present in the wastewater due to their presence in the facilities used for transporting or storing the wastewater, such as piping or storage tanks.
  • the amount of microbial cells to be used can be determined by the skilled person.
  • the cell amount to be mixed shall allow for a sufficient reduction of the at least one contaminant as referred to herein in the hypersaline wastewater and thus in composition A (which comprises the hypersaline wastewater).
  • the amount e.g. depends on the volume of wastewater to be treated by the method of the present invention. In general, the larger the volume of composition A to be treated, the larger shall be the amount of cells to be used. This will be taken into account by the skilled person.
  • the mixing may take place in a suitable container.
  • the mixing is carried out in a bioreactor.
  • bioreactor refers to a system in which conditions are closely controlled to permit the reduction of the content of the at least one contaminant as referred to herein.
  • said bioreactor is a stirred tank reactor.
  • the bioreactor is made of a non-corrosive material such as stainless steel.
  • the bioreactor can be of any size as long as it is useful for the incubation of composition A.
  • the bioreactor allows for a large-scale reduction of content of said at least one contaminant.
  • the bioreactor has a volume of at least 1, 10, 100, 500, 1000, 2500, or 5000 liters or any intermediate volume.
  • composition A is characterized by growth-limiting conditions of at least one inorganic nutrient.
  • growth-limiting conditions is based on Liebig ' s law of the minimum.
  • a plant or - as in the present case - a microbial cell requires nutrients in a certain proportion for optimal growth. If a nutrient is present below this proportion, growth and proliferation of the microbial cell is decreased.
  • This concept is well known to any person skilled in the art.
  • growth of a microbial cell is preferably determined by measuring the dry weight of the biomass per volume of culture medium. If under otherwise identical conditions the concentration of a nutrient is decreased below the threshold of limitation, the biomass per volume will also decrease.
  • specific growth rate m 0 means starvation
  • maximal growth rate (p m ax) attainable at saturating concentration of said at least on inorganic nutrient having the growth-limiting concentration.
  • starvation In contrast to growth-limiting conditions, the term of starvation means a state, where certain nutrients are depleted (not present, not fed to the system) in a way that no growth occurs or can be observed at all. In starvation conditions, the depleted substrates are not, in contrast to the limiting conditions, supplied anymore. Hence, starvation conditions are the trigger for cell death, which is observable in a decreasing biomass concentration. Those conditions are normally achieved in batch cultures when no additional feed of nutrients occurs.
  • growth limiting conditions for multiple substrates can be achieved by the following approach: i) One substrate, e.g., the carbon source (glycerol), is added with any kind of continuous feed system in an amount that it is completely consumed by the cells in the bioreactor. Said consumption can be determined for example in composition B according to the invention. The residual substrate concentration is triggered by the affinity of the microbial cells to the substrate but can be neglected compared to the feed concentration. If the substrate is completely consumed by the cells, this substrate is growth limiting, as a decrease or increase of this substrate would lead to a decrease or increase of biomass productivity in the bioreactor. This substrate is the so called first limiting substrate 1 (Si).
  • Si first limiting substrate 1
  • the at least one inorganic substrate e.g., ammonium and/or phosphate
  • the at least one inorganic substrate is added simultaneously with the first substrate in excess and remains in excess during the course of the cultivation.
  • the consumption of said at least one inorganic substrate e.g., ammonium and/or phosphate
  • the ratio Ys of the consumed substrates S, to the first limiting k Si substrate Si is calculated:
  • At least one nutrient is fed at the beginning of incubation and/or during incubation of composition A to the composition, including but not limited by fed-batch or continuous mode feed.
  • the feed of the nutrients is particularly performed by making use of a feed system for the nutrients. Further embodiments of this preferred nutrient feed are outlined below. Because a stable supply of nutrients is required for the proper functioning of any cell, it would be expected that growth-limiting conditions of any kind negatively affect the physiological functions - including the degradation of contaminants - of a microbial cell. However, it was surprisingly found in the study underlying the present invention that contaminant degradation by the microbial cells present in composition A was unimpaired and even more stable than under non-limiting conditions.
  • composition B After removal of the microbial cells, the remainder of composition B (as defined below as composition C) may be used in a sodium chloride electrolysis process. This process is quite sensitive towards the presence of any constituent except for sodium chloride.
  • the use of growth-limiting concentrations of at least one inorganic nutrient in composition A means that said at least one inorganic nutrient will be completely taken up by the microbial cells during contaminant degradation.
  • composition B is free from at least one constituent which may negatively affect the electrolysis process.
  • growth limiting concentrations of at least one nutrient lead to a decreased build-up of microbial biomass which by itself might impair electrolysis and has, thus, to be removed after the further use of composition B.
  • composition A is characterized by a growth-limiting concentration of at least one inorganic nutrient.
  • the inorganic nutrient which is present only in a growth-limiting concentration is selected from the group consisting of phosphor, nitrogen, sulfur, potassium, magnesium, and iron. More preferably the inorganic nutrient present in a growth-limiting concentration is nitrogen and/or phosphorous.
  • any nutrient is present in a growth-limiting concentration may easily be determined by the person skilled in the art. If addition of said inorganic nutrient to composition B under otherwise unchanged conditions increases the concentration of microbial biomass as compared to an otherwise identical composition A, the concentration of said inorganic nutrient is growth-limiting. For this purpose, the biomass is determined after the microbial culture enters the stationary growth phase.
  • the limitation of inorganic nutrients is always defined for the individual nutrient by its ratio, preferably the molar ratio, to the amount of organic carbon present in composition A.
  • Nitrogen is for example present in a growth-limiting concentration if not more than 0.040 mol, preferably not more than 0.070 mol, more preferably not more than 0.078 mol, nitrogen per mol of organic carbon are present.
  • Phosphor is present in a growth-limiting concentration if not more than 0.005 mol, more preferably not more than 0.001 mol, phosphor mol of organic carbon are present.
  • the relevant concentration of organic carbon for defining the ratios set forth above relates to those species of organic carbon which can be utilized by the microbial cells for their building and / or energy metabolism. Species of organic carbon which cannot be utilized due to lacking biochemical capabilities of the microbial cells or due to lacking bioavailability are not counted.
  • Composition A may further comprise media components which allow for the reduction of the content of said at least one contaminant by the microbial cells.
  • media components are well known in the art and include e.g. NFUCI, KH2PO4, Na2SC>4, MgCh (e.g. MgCh * 6 H2O), FeCh, MgSCU, CaCh (e.g. CaCh * 2 H2O), KBr and KCI.
  • composition A comprises a phosphor source, a nitrogen source, a sulfur source, a potassium source and/or a magnesium source (as media components). The concentrations of said components are chosen in such a way that at least one of the above-defined inorganic nutrients is present in a growth-limiting concentration as defined above.
  • Composition A may further comprise trace elements such as iron, copper, zinc, and cobalt.
  • suitable media components can be carried out by the skilled person without further ado. Moreover, the skilled person can determine suitable concentrations of media components without further ado.
  • concentration ranges and concentrations for the following media components are considered as suitable.
  • the present invention is, however, not limited to the media components referred to above and the following concentration ranges.
  • composition A Concentration in composition A:
  • composition A further comprises a substrate as source of carbon and energy. Said substrate shall allow for the growth of the microbial cells. Whether a substrate allows for the growth of the strain, or not, can be assessed by the skilled person without further ado.
  • said substrate shall be present in addition to the at least one contaminant selected from the group consisting of nitrobenzene, formate, phenol, methylenedianiline, in particular 4,4'- Methylenedianiline (MDA) and aniline as the contaminants are degraded only and not used as substrate.
  • the substrate is not said at least one contaminant, i.e. is not nitrobenzene, formate, phenol, methylenedianiline, in particular 4,4'- Methylenedianiline (MDA) and aniline. Therefore, the substrate is herein also referred to as co-substrate.
  • the presence of said substrate allows for an improved reduction of the content of e.g. aniline and formate (see examples sections).
  • aniline and formate see examples sections.
  • the addition of glycerol significantly increases the degradation rates of all the contaminants (formate, aniline, MDA, nitrobenzene and phenol) as shown in WO 2019/121201.
  • the substrate is preferably added to composition A or to the waste water used for providing composition A. Accordingly, it is envisaged that the substrate is not originally present or is essentially not present in the wastewater used for providing composition A.
  • said substrate is a carbohydrate (that allows for the growth of the microbial cells), more preferably said substrate is glycerol, an organic acid, or a sugar (that allows for the growth of the microbial cells), more preferably the substrate is selected from glycerol, acetate, glucose, sucrose, lactate, malate, succinate, and citrate.
  • the substrate is glycerol.
  • composition A comprises a substrate if the incubation is carried out as continuous process.
  • the substrate shall allow for biomass growth in slow rate in order to achieve stability of degradation in continuous mode.
  • Suitable concentrations or concentration ranges for the substrate can be determined by the skilled person without further ado.
  • the reduction of the content of said at least one contaminant as referred to herein in the wastewater (composition A) and thus the incubation as referred to herein is preferably done under carbon limitation.
  • the concentration of the substrate such allows for biomass growth at a slow rate.
  • fresh biomass is produced which allows for the reduction of the content of said at least one contaminant in a continuous way.
  • the substrate is added to the wastewater or composition A in an amount that is completely taken up by the cells.
  • the TOC content would not be increased by the addition of the substrate.
  • the concentration of the substrate, in particular of the substrates mentioned above, in composition A is 0.5 g/l to 10 g/l, in particular 0.5 g/l to 5 g/l.
  • the further media components and/or the suitable substrate are (is) added to composition A.
  • the further media components and/or the suitable substrate can be at the beginning of the incubation of composition A or during incubation of composition A (e.g. continuously or as pulse).
  • the concentration of the substrate will change during incubation because the substrate will be metabolized by the cells comprised by composition A at a certain rate.
  • the substrate concentration might not be constant. Nevertheless, additional substrate might be added during incubation in method step b) in order to compensate for the decrease of the substrate content.
  • step (a) does not significantly increase the volume of the resulting composition A (as compared to the volume of the wastewater).
  • the main component of composition A shall be wastewater.
  • step (a) does not significantly dilute the wastewater.
  • the dilution factor is preferably lower than 1.2, more preferably lower than 1.1, and most preferably lower than 1.05. Further, it is envisaged that the dilution factor is lower than 1.03 or 1.02.
  • the term “dilution factor” as used herein preferably refers to ratio of the volume of composition A to the volume of the wastewater comprised by composition A.
  • composition A comprises (in particular consists of) at least 80%, more preferably at least 90%, and most preferably at least 95% by weight wastewater, based on the total weight of composition A. Further, it is envisaged that composition A comprises (in particular consists of) at least 97% or 98% by weight of wastewater, based on the total weight of composition A. Since the dilution factor is negligible, it is envisaged that composition A comprises the same, or essentially the same content of said at least one contaminant and NaCI as the wastewater.
  • the concentrations of NaCI and of the at least one contaminant provided for composition A preferably are also the concentrations of NaCI and of the at least one contaminant in the hypersaline wastewater. Of course, the concentration of said at least one contaminant in composition A will decrease of time due the activity of the microbial cells.
  • the method of the present invention comprises the further step (b) of incubating composition A. In this incubation step, the content of said at least one contaminant is reduced.
  • composition A shall be carried out under suitable conditions, i.e. under conditions which allow for the reduction of the content of said at least one contaminant by the microbial cells.
  • the incubation is carried out in a bioreactor.
  • the incubation of composition A (and thus the reduction of the content of said at least one contaminant) is carried out at a pH value of composition A in the range of 6.0 to 8.2, more preferably in the range of 6.2 to 7.6, most preferably in the range of 6.8 to 7.4.
  • the optimal pH value is 7.2.
  • the incubation is preferably carried out at a temperature of 18°C to 55°C, more preferably at a temperature of 25°C to 45°C, even more preferably at a temperature of 30°C to 40°C, most preferably at a temperature of 35°C to 40°C.
  • the optimal temperature is 37°C.
  • the reduction is carried out at a constant temperature.
  • the temperature might change during the incubation.
  • the temperature of composition A is monitored during incubation.
  • oxic conditions refers to a concentration of dissolved oxygen in composition A of at least 1 mg/I, preferably 2 mg/I and most preferably 4 mg/I.
  • composition A is agitated during incubation.
  • the incubation is carried out under aerobic conditions.
  • aerobic conditions are maintained by adding air or purified oxygen to composition A continuously.
  • composition A has a pH value in the range of 5.8 to 8.5, more preferably 6.0 to 8.0, and most preferably in the range of 6.2 to 7.5.
  • the incubation is preferably carried out at a pH value in the range of 5.8 to 8.5, preferably in the range of 6.2 to 7.5.
  • the pH value of composition A is monitored during incubation. It is envisaged that the pH value is kept constant during cultivation. This can be e.g. achieved by adding HCI.
  • the concentration of the biomass of the cells, in the incubation step can be any concentration that allows for the reduction of the content of said at least one contaminant.
  • the biomass concentration can be in a range between 0.2 and 10 g/l, in particular in a range between 0.5 to 4.5 g/l.
  • optimum biomass concentration for 250 mg/I aniline is 1.6 g/l.
  • the biomass concentration is in a range between 1.3 to 1.9 g/l.
  • composition A has preferably a volume of at least 1, 10, 100, 500, 1000, 2500, or 5000 liters or any intermediate volume.
  • smaller volumes such as volumes of at least 5 ml or 100 ml are envisaged by the present invention as well (e.g. for tests).
  • composition A is incubated under batch, fed-batch, or continuous conditions.
  • batch process preferably refers to a method of incubating cells in which all the components that will ultimately be used for incubating the cells including the substrate and the further media components, wastewater as well as the cells themselves, are provided at the initiation of the incubation process.
  • a batch process is preferably stopped at some point and the treated hypersaline wastewater is isolated.
  • fed-batch process refers to a process of incubating cells in which additional components such as the additional media components and/or the substrate are provided to the culture at some time after the initiation of the culture process.
  • the fed-batch culture is preferably stopped at some point and the cells and/or components in the medium are harvested and the treated hypersaline wastewater is isolated.
  • the method of the present invention is carried in continuous culture with a mixed feed system using a substrate as referred to above (such as glycerol or acetate).
  • a substrate such as glycerol or acetate.
  • the method further comprises the step of separating the microbial cells from the composition B, thereby giving a composition C.
  • the separation of the cells from composition B shall be carried out after the incubation of composition A, i.e. after the reduction of the content of said at least one contaminant, as an additional step c).
  • composition C (which is herein also referred to as the “treated wastewater”) shall be essentially free of the microbial cells.
  • the term “essentially free of microbial cells” preferably refers to not more than 5 mg/I of total suspended solids.
  • the separation of cells from composition B can be achieved by all cell retention means that are deemed appropriate. For example, the separation of cells can be achieved by centrifugation, filtration, or by decanting. Preferably, the cells are separated from composition B by filtration.
  • the cells could be immobilized on beads or a solid support, thereby allowing the separation of the cells from composition B.
  • the separated cells are fed back to the wastewater. Accordingly, the separated cells are added to yet untreated hypersaline wastewater.
  • the bioreactor preferably comprises means for cell retention.
  • the bioreactor comprises a membrane suitable for separating the cells from composition B by filtration.
  • Composition C preferably has a TOC content of less than 40 mg/I, more preferably of less than 30 mg/I and most preferably of less than 20 mg/I.
  • the method further comprises concentrating the composition C, thereby giving a composition C*.
  • the concentrated composition C* comprises NaCI in a concentration of more than 20.0% (w/v), based on the total volume of composition A, in particular in a concentration of more than 22% (w/v).
  • These NaCI concentrations are ideal concentrations when used in the feed stream of the chlor-alkali process.
  • said increase in concentration of composition C can be a concentration procedure by any method deemed appropriate.
  • Preferred methods are reverse osmosis, ultrafiltration and nanofiltration. In these methods, a positive osmotic pressure to one side of a filtration membrane. Further, the increase in concentration can be achieved by evaporation.
  • composition A and B may comprise NaCI in a concentration of more than 20% (w/v), based on the total volume of said composition. If these concentrations are used, the concentration step, in principle, could be omitted when subjecting the treated wastewater to the chlor-alkali process.
  • composition C and C* can be subjected to further purification steps.
  • the method further comprises the removal of inorganic components from said composition.
  • Said inorganic components are preferably trace elements and/or salts of the media components. Particularly preferred is the full or partial removal of Mg 2+ and/or Ca 2+ .
  • the term “partial removal” preferably refers to a decrease of the original concentration of said ions by at least 50 %, more preferably at least 75 %. The removal shall be carried out prior to subjecting composition C or C* to sodium chloride electrolysis.
  • the present invention also relates to a method for the production of chlorine and sodium hydroxide, comprising the steps of
  • Step (i) of the aforementioned method i.e. the provision of a composition C according to the method of the present invention or of a composition C* according to the method of the present invention, preferably comprises the steps of the method for reducing the content of at least one contaminant selected from the group consisting of nitrobenzene, formate, phenol, 4,4'- Methylenedianiline (MDA) and aniline of a hypersaline solution.
  • a contaminant selected from the group consisting of nitrobenzene, formate, phenol, 4,4'- Methylenedianiline (MDA) and aniline of a hypersaline solution.
  • composition C is provided by the following substeps of method step (i): a) providing a composition A comprising hypersaline wastewater, microbial cells belonging to at least one genus selected from the group consisting of Haloferax, Halomonas, Aliifodinibius and Oceanobacillus and at least one contaminant, wherein said composition A is characterized by a growth-limiting concentration of at least one inorganic nutrient, b) incubating composition A, thereby reducing the content of the at least one contaminant, wherein a composition B is obtained. c) separating the microbial cells from composition B, thereby providing composition C.
  • step (i) or (ii) preferably comprises an additional step of concentrating the composition C, thereby providing composition C*. This step must take place after substep b) of method step (i) but before the electrolysis in method step (ii).
  • the electrolysis of sodium chloride can be carried out by methods well known in the art.
  • Membrane electrolysis processes are usually used, for example, for the electrolysis of solutions containing sodium chloride (on this subject, see Peter Schmittinger, CHLORINE, Wiley-VCH Verlag, 2000).
  • an electrolysis cell which is divided in two and comprises an anode space with an anode and a cathode space with a cathode is used, Anode space and cathode space are separated by an ion-exchange membrane.
  • a solution containing sodium chloride and having a sodium chloride concentration of usually more than 300 g/l is introduced into the anode space.
  • the chloride ion is oxidized to chlorine which is discharged from the cell with the depleted sodium chloride solution (about 200 g/l).
  • the sodium ions migrate under the action of the electric field through the ion-exchange membrane into the cathode space. During this migration, each mol of sodium carries with it from 3.5 to 4.5 mol of water, depending on the membrane. This leads to the anolyte becoming depleted in water. In contrast to the anolyte, water is consumed on the cathode side by the electrolysis of water to form hydroxide ions and hydrogen.
  • the water carried with the sodium ions into the catholyte is sufficient to keep the sodium hydroxide concentration in the output at 31-32% by weight, at an inlet concentration of 30% and a current density of 4 kA/m 2 .
  • water is electrochemically reduced to form hydroxide ions and hydrogen.
  • a gas diffusion electrode at which oxygen is reacted with electrons to form hydroxide ions and no hydrogen is formed can be used as cathode.
  • a sodium hydroxide solution having a concentration of 30% by weight is usually fed into the cathode chamber and a sodium hydroxide solution having a concentration of 31-32% by weight is discharged.
  • the aim is to achieve a very high concentration of sodium hydroxide since the sodium hydroxide is usually stored or transported as a 50% strength solution.
  • commercial membranes are at present not resistant to an alkali solution having a concentration greater than 32% by weight, so that the sodium hydroxide solution has to be concentrated by thermal evaporation.
  • the electrolysis is membrane cell electrolysis of sodium chloride, in particular membrane electrolysis using oxygen consuming electrodes, diaphragm cell electrolysis of sodium chloride or mercury cell electrolysis of sodium chloride.
  • the present invention further concerns the composition A as defined herein above in connection of the method of the present invention. Accordingly, the present invention relates to the composition A comprising hypersaline wastewater, at least one contaminant selected from the group consisting of nitrobenzene, formate, phenol, 4,4'-Methylenedianiline (MDA) and aniline, and microbial cells belonging to at least one genus selected from the group consisting of Haloferax, Halomonas, Aliifodinibius and Oceanobacillus . The microbial cells belong to at least one genus selected from the group consisting of Haloferax, Halomonas, Aliifodinibius and Oceanobacillus.
  • MDA 4,4'-Methylenedianiline
  • the microbial cells belong to at least one genus selected from the group consisting of Haloferax, Halomonas and Aliifodinibius and Oceanobacillus. It is most preferred that the microbial cells belong to the genus Haloferax and/or Halomonas.
  • compositions may comprise components (such as further media components and/or a suitable substrate etc.) as described above.
  • the present invention relates to a bioreactor comprising at least 1 I of the composition B of the present invention.
  • the present invention relates to the use microbial cells belonging to at least one genus selected from the group consisting of Haloferax, Halomonas, Aliifodinibius and Oceanobacillus for reducing the content of at least one contaminant selected from the group consisting of nitrobenzene, formate, phenol, 4,4'-Methylenedianiline (MDA) and aniline of hypersaline wastewater.
  • the present invention relates to the use of said cells for reducing the content of said at least one contaminant of a composition B.
  • halophilic microorganisms were discovered in the course of a cultivation experiment, where a pilot-scale bioreactor was inoculated with Haloferax mediterranei (DSM 1411) (in this study HFX) wild type strain, which was purchased from DSMZ - German collection of microorganisms and cell cultures.
  • DSM 1411 Haloferax mediterranei
  • HFX Haloferax mediterranei
  • the pilot-scale bioreactor was implemented in an industrial environment, where industrial process brine is generated. The process brine should be treated biologically in the bioreactor using HFX, to degrade organic content as described above.
  • the bioreactor setup where the cultivations were performed, is a corrosion-resistant, custom- made bubble column reactor, with a total volume of 21 I (Diameter 13.4 cm; Height 1.1 m; Mostl Anlagenbau, Arzberg, Austria).
  • the bioreactor consists of Hastelloy-C22 extended with a loop where all piping, valves, and screwing are made of PVDF or PTFE.
  • the loop also contains a membrane-based cell retention unit (Hollow Fiber Cartridge, CFP-2-E-9A, 0.2pm, 8400 cm 2 , GE, Westborough, USA) and a 4-piston diaphragm loop pump (Quattroflow, ALMATEC Maschinenbau, Germany) with a polypropylene pump head for circulation the cell suspension with a flow of around 100 L IT 1 .
  • the bleed was released over a digitally operated valve (Burkert, Germany) into the bleed vessel and worked as a control valve to keep the reactor volume constant.
  • the filtrate was withdrawn over the membrane, using a peristaltic pump (ISMATEC Reglo Quick, Cole-Parmer, USA).
  • the bioreactor system contains an analog pump (Magdos, Lutz-Jesco GmbH, Wedemark, Germany) to continuously add fresh medium and a digital pump (Magdos, Lutz-Jesco GmbH, Wedemark, Germany) to add base (5% NaOH) for adjusting the pH inside the bioreactor.
  • the flow rates for feed and harvest were calculated based on gravimetric measurements with a resolution of 10 g (Mettler Toledo, USA). Flow rates of base and bleed were determined with a resolution of 0.1 g (Kern & Sohn GmbH, Balingen-Frommern, Germany).
  • the inlet airflow was kept constant at 3.2 L min 1 (0.2 vvm) via a mass flow controller (Brooks Instrument, USA).
  • Dissolved oxygen was measured using an Oxyferm probe (Visiferm DO Arc 120, Hamilton, Bonaduz, Switzerland) placed in the loop piping. To increase oxygen transfer into the liquid phase the pressure was kept constant at 2 bar with an electronic valve (Burkert, Germany). The pH was measured using an Easyferm pH probe (lnPro3250i, Mettler Toledo, Germany), which was also placed in the loop. The pH was kept constant at 7, by addition of 0.5 M NaOH. The temperature probe (Onigrad TR88, Endress + Hauser, Reinach, Switzerland) was placed on the reactor vessel wall, to measure the temperature inside the reactor.
  • the temperature was held constant at 30 °C during the cultivation In the headspace, before and after the membrane, as well as on the filtrate side, sensors were placed to measure the pressure in the system (Signet 2450, Georg Fischer, USA).
  • the composition of off-gas was determined using a BlueVary gas analyzer system (BlueSens, Herten, Germany).
  • a 200 L stirred vessel (Schwarzer Ruhrtechnik, Delmenhorst, Germany) made from polypropylene was used.
  • the finished feed was then transferred to another 200 L feed vessel, from where the fermenter was continuously fed.
  • the medium consisted of wastewater and the following added macronutrients as described in Tables 1-3. This corresponds to composition A.
  • genomic DNA from bioreactor samples were prepared and sent to the external laboratories. To do so, 2 ml_ of a culture sample with an OD of approx. 1-2 was centrifuged and treated as described in the DNA extraction kit (DNeasy® UltraClean® Microbial Kit, Qiagen, The Netherlands). The purified genomic DNA samples were sent to the external laboratories for Amplicon Depp Sequencing analyses.
  • 16S rRNA sequencing experiments were performed, using genomic DNA purified from single colonies. These single colonies were gained, as a culture sample from the end of the cultivation was grown on agar plates with undefined preculture medium. In total nine single colonies were taken and placed separately on another agar plate. From this plate, shake flasks were inoculated, in order to purify genomic DNA from the biomass. The purified DNA was then used as template for PCR experiments using the primers mentioned above. The results of the 16S rRNA sequencing can be seen in Table 5.
  • Halomonas organivorans strain G-16.1 All nine single colonies were identified as Halomonas organivorans strain G-16.1. However, the sequencing experiments could show, that at least three bacterial genera were identified (Halomonas sp., Aliifodinibius sp., and Oceanobacillus sp.). Over time, mainly Halomonas sp. and Aliifodinibius sp. were present in the reactor. Analysis of the 16S rRNA sequencing of single colonies, however, only identified one strain, H. organivorans strain G16.1. The identification of the Halomonas strain H. organivorans strain G16.1 in a salty environment, contaminated with aromatic substances, was not surprising, as this strain is reported for degrading aromatics, such as phenol. Also, other Halomonas strains, such as H. campisalis or H. anticariensis FP35, are known for their ability to degrade various aromatic compounds, such as phenol, catechol, or poly
  • the pH was measured using an Easyferm probe (Hamilton, Switzerland) and adjusted to 7 using 0.5 M NaOH via the integrated dosing system of the Labfors system.
  • Reactor volume was kept constant at 1 ⁇ 0.05 L.
  • the reactor volume, feed (industrial residual brine), and base consumption are continuously monitored by laboratory scales with 0.1 g resolution (Mettler Toledo, USA).
  • the inlet airflow was kept constant at 100 mL min 1 via a mass flow controller (Brooks Instrument, USA). Dissolved oxygen was measured using an Oxyferm probe (Hamilton, Switzerland) and kept above 20% to guarantee aerobic conditions in the reactor. Oxygen transfer was adjusted by variation of stirrer speed between 400 and 560 rpm (rounds per minute).
  • the composition of off-gas was determined using a BlueSens gas analyzer system (BCP O2 and CO2, BlueSens, Germany). To reduce its water content the off-gas passed a countercurrent condenser before entering the gas analyzer system.
  • the medium consisted of wastewater with the following added macronutrients as described in Tables 6-8. This corresponds to composition A. Table 6.
  • Substrate quantification in the feed and harvest samples was performed using a HPLC (U3000 UHPLC systems, Thermo-Fisher, USA) with an Aminex HPX-87H column (Bio-Rad, USA) at 60 °C, an isocratic eluent of 4 mM sulfuric acid in Milli-Q water with a flow of 0.6 ml min 1 followed by UV detection at 210 nm and Rl detection (RefracoMax520, ERC, Germany).
  • samples were centrifuged, and the supernatant was diluted with 40 mM sulfuric acid (9 parts sample and 1 part sulfuric acid) before 10 pL was injected in the HPLC.
  • the samples were analyzed for residual formate and glycerol, as well as the formation of organic acids.
  • the standards, used for quantifications were prepared the same way as the samples and diluted with 40 mM sulfuric acid.
  • the flow of this altered method was set to 0.6 mL min -1 with a gradient system: 0-5 min: 5% A, 95% B; 5-10 min: 25% A; 75% B; 10-33 min: linear increase of A from 25% to 70%, rest B; 33-35 min: 70%A, 30%B; 35-40 min: linear decrease of A from 70% to 5%, rest B; 40-45 min: 5% A, 95% B.
  • Samples were centrifuged before analysis and 10 pL undiluted supernatant was injected for HPLC analysis. This method was used for analysing samples from a scale-up study. Aromatic compounds were detected using a UV detector at 230-270 nm.
  • ammonium and phosphate were carried out in a Cedex Bio HT Analyzer (Roche, Germany), where enzymatic assays are used and combined with photometric measurements. For these measurements, the limits of detection of the analyzer are 0.238 mmol L 1 for ammonium and 0.1 mmol L -1 for phosphate.
  • the halophilic microorganisms (as described in Example 1) were cultivated in real industrial brine using media components as described in Tables 6-8, under conditions described in Experimental setup and media. Glycerol, the ammonium source, and the phosphate source were added to the brine in concentrations as indicated in Table 9. Glycerol was added as a co substrate to maintain sufficient biomass growth. Glycerol was degraded completely during the cultivation time, resulting in limitation conditions for the growth substrate.
  • ammonium and phosphate were fed in concentrations to obtain three different states:
  • Table 94 Feed and harvest concentrations of ammonium and phosphate. Glycerol feed concentration and formate degradation efficiency (measured in % of feed concentration), and the consumed amount of nitrogen and phosphate based on glycerol consumption.
  • N and P were added in amount equal to the consumed amounts derived from N1 (N5- 7)
  • the real industrial brine moreover, contained formate in concentrations from 0.277-0.356 g L 1 .
  • the aromatic contaminants were present in concentration ranges from 0.16- 7.0 mg L -1 and were degraded completely during the cultivation process.
  • Hypersaline wastewaters frequently comprise organic pollutants such as formate aniline, phenol, nitrobenzene and 4,4 ' Methylenedianiline. Reduction of these organic compounds is necessary if saline wastewater should be reused for chlor-alkali electrolysis.
  • organic pollutants such as formate aniline, phenol, nitrobenzene and 4,4 ' Methylenedianiline.
  • Reduction of these organic compounds is necessary if saline wastewater should be reused for chlor-alkali electrolysis.
  • other substances might also negatively affect the chlor-alkali electrolysis, such as nitrogen compounds.
  • nitrogen in form of ammonium
  • the amount of ammonium (nitrogen) and phosphate could be decreased to limiting conditions without detrimental effect on contaminant degradation.
  • the treated wastewater did not contain nitrogen or phosphate in concentrations which are detrimental to chlor-alkali-electrolysis.
  • the use of growth-limiting concentrations of inorganic nutrients limits the build-up of biomass. As microbial biomass may also be detrimental to the further use of the treated wastewater, this is a further advantage.

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Abstract

La présente invention concerne un procédé pour réduire la teneur en au moins un contaminant choisi dans le groupe constitué par le nitrobenzène, le formiate, le phénol, la 4,4'-méthylènedianiline (MDA) et l'aniline dans les eaux usées hypersalines. Le procédé comprend la fourniture d'une composition avec des eaux usées hypersalines, des cellules microbiennes appartenant à au moins un genre choisi dans le groupe constitué de Haloferax, Halomonas, Aliifodinibius et Oceanobacillus et au moins un contaminant. Le procédé est réalisé dans des conditions dans lesquelles au moins un nutriment inorganique limite la croissance desdites cellules.
EP22710587.1A 2021-03-23 2022-03-04 Biodégradation de contaminants organiques par micro-organismes halophiles sous limitation de nutriments Pending EP4313884A1 (fr)

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EP3375862A1 (fr) * 2017-01-10 2018-09-19 Covestro Deutschland AG Biodégradation d'aniline d'environnements hypersalés utilisant des micro-organismes halophiles
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