EP4313369A1 - Cyclic adsorptive reactor for upgrade of co2/ch4 mixtures - Google Patents

Cyclic adsorptive reactor for upgrade of co2/ch4 mixtures

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Publication number
EP4313369A1
EP4313369A1 EP22723753.4A EP22723753A EP4313369A1 EP 4313369 A1 EP4313369 A1 EP 4313369A1 EP 22723753 A EP22723753 A EP 22723753A EP 4313369 A1 EP4313369 A1 EP 4313369A1
Authority
EP
European Patent Office
Prior art keywords
reactor
adsorptive
catalyst
methane
adsorbent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22723753.4A
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German (de)
French (fr)
Inventor
Luis Miguel Palma Madeira
Joana Andrade SILVA ESTEVES MARTINS
Carlos Eduardo GERALDES DE VASCONCELOS MIGUEL
Alírio EGÍDIO RODRIGUES
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Universidade do Porto
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Universidade do Porto
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Filing date
Publication date
Application filed by Universidade do Porto filed Critical Universidade do Porto
Publication of EP4313369A1 publication Critical patent/EP4313369A1/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/96Regeneration, reactivation or recycling of reactants
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C9/00Aliphatic saturated hydrocarbons
    • C07C9/02Aliphatic saturated hydrocarbons with one to four carbon atoms
    • C07C9/04Methane
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/08Production of synthetic natural gas
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/10Working-up natural gas or synthetic natural gas
    • C10L3/101Removal of contaminants
    • C10L3/102Removal of contaminants of acid contaminants
    • C10L3/104Carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2256/00Main component in the product gas stream after treatment
    • B01D2256/24Hydrocarbons
    • B01D2256/245Methane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/50Carbon oxides
    • B01D2257/504Carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/40083Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/402Further details for adsorption processes and devices using two beds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0407Constructional details of adsorbing systems
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/54Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
    • C10L2290/542Adsorption of impurities during preparation or upgrading of a fuel

Definitions

  • the present disclosure relates to a cyclic adsorptive reactor for upgrading carbon dioxide and methane (CO 2 /CH 4 ) gas mixtures.
  • BACKGROUND [0002]
  • the concept of “Power-to-Gas” (PtG) is based on the conversion of electricity obtained from a renewable source (sun, wind, etc.) into a gas that can be easily transported and stored.
  • the production of methane (CH 4 ) benefits from a well-established natural gas infrastructure where CH 4 can be injected, enabling the integration/optimization of power and gas sectors.
  • Renewable electricity is used for water (H 2 O) electrolysis to obtain the “green” H 2 necessary for the methanation.
  • CO 2 With regard to CO 2 , it can be obtained from many different sources (for instance power plants, cement, iron and steel industries), however, the present disclosure relates to the valorisation of CO 2 from CO 2 /CH 4 mixtures, such as biogas or raw natural gas streams.
  • Biogas is an interesting carbon source for PtM processes due to its high CO 2 content (usually between 40%-60%), typically higher than that found in exhaust gases from power plants (5%-15%) or cement and steel production industries (20%-30%).
  • 1,2 [0006] Biogas is the by-product of a biological mediated process, the anaerobic digestion, which consists of the degradation of organic compounds by micro-organisms in the absence of air.
  • the composition of biogas depends on the feedstock origin, substrate composition, as well as the conditions within the anaerobic digestion reactor. Industrially it is produced in sewage treatment plants (sludge fermentation stage), landfills, sites with industrial processing industry and at digestion plants for agricultural organic waste.
  • Raw biogas typically contains 40-60 vol.% of CH 4 and 40-60 vol.% of CO 2 , apart from other impurities such as H 2 O (up to 10%), N 2 (0-2%), H 2 S (0.005-2%), siloxanes (0–0.02%), O 2 (0- 1%), CO ( ⁇ 0.6%), NH 3 ( ⁇ 1%) and others.
  • thermogenic slow decomposition of organic material in sedimentary basils under the influence of temperature and pressure associated with depth
  • biogenic by the action of methanogenic bacteria on organic materials
  • abiogenic by the action of methanogenic bacteria on organic materials
  • composition of the raw natural gas extracted from the conventional reserves can vary, but typically comprises CH 4 (80-99 %), CO 2 (1-5 %), N 2 (0.1-15 %), heavier hydrocarbons such as ethane, (1.7-4.6 %), H 2 S ( ⁇ 5 ppm), H 2 O, O 2 , CO, NH 3 and others.
  • CH 4 80-99 %
  • CO 2 1-5 %
  • N 2 0.1-15 %
  • heavier hydrocarbons such as ethane, (1.7-4.6 %)
  • H 2 S ⁇ 5 ppm
  • H 2 O, O 2 , CO, NH 3 and others 6–11 [0008]
  • the volume of sub-quality natural gas reserves is estimated to be rather significant: 43% of natural gas wells are sour (i.e., are rich in acid gases like CO 2 and H 2 S) and 25% have high content of CO 2 (i.e., contents exceeding 10% and up to 80%).
  • CO 2 /CH 4 gas mixture streams whether they are raw natural gas (sour gas) or raw biogas have roughly the same composition although there are variations according to their origin.
  • these gas mixtures comprise mainly CH 4 , but also CO 2 , N 2 and other trace contaminants such as H 2 O, H 2 S, O 2 , CO, heavier hydrocarbons and others. These contaminants must be removed in order to meet pipeline quality specifications, enhance calorific value and minimize environmental pollution.
  • H 2 S which is both toxic and corrosive
  • adsorption using iron oxide or hydroxide absorption with liquids, membrane separation, through the use of a biological filter or adsorption on activated carbon.
  • H 2 S removal during the digestion via biological treatment through air/O 2 dosing or iron chloride addition to the biogas reactor there is also the possibility of H 2 S removal during the digestion via biological treatment through air/O 2 dosing or iron chloride addition to the biogas reactor.
  • the separation of siloxanes can be done by absorption with organic solvents, in strong acids, in strong bases, adsorption in silica gel or activated carbon, or cryogenic separation. The most common method for N 2 removal is by cryogenic distillation.
  • the most widely used solvents are aqueous amine solutions (such as mono-, di- or tri-ethanolamine) and other aqueous alkaline salts solutions (such as sodium, potassium and calcium hydroxides).
  • aqueous amine solutions such as mono-, di- or tri-ethanolamine
  • other aqueous alkaline salts solutions such as sodium, potassium and calcium hydroxides.
  • the CH 4 /CO 2 gas mixture is typically introduced at the bottom of an absorber tower while the amine solution is fed from the top and the two reactive species interact with each other counter-currently so that the CO 2 is “bound” to the solvent by an exothermic chemical reaction.
  • the solvent is later regenerated in a stripping unit.
  • the main disadvantages of this technology are the toxicity of the used solvents, the significant energy required for regeneration of the chemical solutions and the cost of the solvents (initial investment and loss due to evaporation).
  • Cryogenic distillation is conducted by gradually decreasing the temperature of the CO 2 /CH 4 mixture, separating CH 4 from the liquefied CO 2 and other components. This process is conducted by initially drying and compressing the CO 2 /CH 4 mixture, followed by a stepwise drop of the temperature until the CO 2 reaches the liquid-state, after which it is removed. Thereafter the remaining gas stream is further cooled until the CO 2 reaches solid-state and is again removed leaving behind purified CH 4 .
  • CO 2 removal through membrane technology relies upon the selective permeability properties of a membrane (polymeric, inorganic or mixed matrix).
  • the membrane acts as a permeable barrier that allows a specific compound (e.g., CO 2 ) to pass through differently by controlling the applied driving force (such as the difference in concentration or pressure between both sides of the membrane).
  • the process and energy requirements of a membrane system typically include pre-treatment and compression of the feed stream (generating the desired driving force). The number of membrane stages required is determined by the membrane selectivity.
  • the PSA technology for the separation of the components present in CO 2 /CH 4 gas mixtures is based on at least two (typically four) columns, filled with a CO 2 -selective adsorbent (e.g., activated carbon, carbon molecular sieve, zeolites).
  • a CO 2 -selective adsorbent e.g., activated carbon, carbon molecular sieve, zeolites.
  • the disclosed process includes: firstly, mixing the biogas and a CO 2 absorbing liquid in a mixer; then the formed gas-liquid mixed phase is introduced into a gas/liquid separator that separates the methane from the liquid (in which the CO 2 is absorbed); the liquid (and absorbed CO 2 ) is then forwarded to a membrane module that permeates the CO 2 separating it from the absorbing liquid that is recovered. Additionally, a second gas/liquid separator may be placed after the membrane module, where the absorbing liquid is sent (after CO 2 removal), in order to separate and recover any trace amount of methane that may still be present.
  • Dannesboe et al. 13 disclosed the upgrading of biogas through its direct methanation in a double pass packed bed reactor. This technology is also disclosed in WO2015150420A1 14 which describes a multi-tubing methanation reactor with 2 tubes filled with a methanation catalyst (Ni/Al 2 O 3 ) into which the biogas is fed. Pressurized boiling water is used as a cooling medium for the reactor.
  • CN106554831A 15 describes an apparatus for biogas purification and CO 2 valorisation to CH 4 .
  • the technology comprises, after a desulfurization pre-treatment, the purification of biogas through membrane separation (in the membrane module).
  • the present disclosure relates to a cyclic adsorptive reactor for upgrading carbon dioxide/methane (CO 2 /CH 4 ) gas mixtures.
  • the reactor unit of the present disclosure combines, in the same compact unit, the separation of the two components (by CO 2 adsorption) and the valorisation of the CO 2 (through its catalytic conversion to more CH 4 ).
  • the proposed technology produces just CH 4 rich streams.
  • the CO 2 /CH 4 gas mixture is fed to an adsorptive reactor that first captures the CO 2 (separating it from CH 4 ) and only then converts it to CH 4 through methanation, instead of being directly fed to a methanation reactor (which, according to the Le Chatelier’s principle inhibits CO 2 conversion due to the presence of the reaction product, CH 4 , in the reactor feed).
  • the reactor unit of the present disclosure operates in a cyclic mode with at least two adsorptive reactors operating in parallel.
  • the second adsorptive reactor is converting the previously captured CO 2 into CH 4 , and vice-versa.
  • the carbon dioxide conversion of the present disclosure is higher compared to methods in the state of the art.
  • the CO 2 is separated from CH 4 through its adsorption in a solid CO 2 -selective adsorbent (that is present in the two adsorptive reactors), while in EP2009080A1 12 , CO 2 removal is achieved by mixing the CO 2 /CH 4 gas mixture with a CO 2 absorbing liquid (in a mixing unit), followed by gas/liquid separation (in a separation unit from where methane is recovered) and later membrane separation of CO 2 from the absorbing liquid.
  • the reactor and method of the present disclosure avoid the formation of hotspots. The present disclosure differs from the document by Dannesboe et al.
  • the difference between the present disclosure and CN106554831A 15 is that in the present disclosure, the CO 2 /CH 4 separation is achieved through the use of a CO 2 adsorbent (instead of a membrane) and the separation and conversion are carried out in the same compact unit as opposed to using two different units (a membrane module plus a methanation reactor). Further, the present disclosure enables the purification of any CO 2 /CH 4 gas mixtures and not just biogas. Although there is no mention of the temperature profile in the catalyst bed in the methanation unit in CN106554831A, the feeding of a concentrated CO 2 stream to the methanation reactor is expected to create a significant hotspot due to the strong exothermicity of the reaction.
  • the difference between the present disclosure and the document of Miguel et al. 16 is that the present disclosure is for upgrading of CO 2 /CH 4 mixtures (such as raw natural gas or biogas) while the document of Miguel et al. 16 is to capture and convert CO 2 explicitly from flue gas.
  • the operating mode of the present disclosure differs from the state-of-art technologies in that: i) there is no simple separation of the components as shown in Figure 1A, and ii) the user is no longer restricted by thermodynamics which occurs in a methanation reactor (Figure 1B) as it is possible to reach a much higher CO 2 conversion rate or even a complete CO 2 conversion and hence obtain, in a single device, a high-purity CH 4 stream (cf. Figure 1D).
  • the present disclosure has the following advantages: - Enables additional CH 4 production by converting the separated CO 2 into more methane instead of simply releasing it; - Potentiates the separated CO 2 instead of letting it go to waste and possibly emitted into the atmosphere.
  • the present disclosure has the following advantages: - It is not limited, in terms of CO 2 conversion, by the restriction of the reversible methanation reaction, unlike state of the art technologies that are severely affected by the presence of a huge quantity of reaction product (CH 4 ) in the reactor feed; - Reduces poor heat dissipation risks and safety concerns.
  • the present disclosure has the following advantages: - Able to reach similar methane production flow rates whilst requiring less process operating units (thus, a more compact technology is provided); - Reduces poor heat dissipation risks and safety concerns (due to the strongly exothermic nature of the methanation reaction that induces thermal limitations in the current state of the art technologies – in particular for concentrated CO 2 streams, which in the case of the cyclic adsorptive reactor, is counterbalanced by the endothermic nature of the simultaneous CO 2 desorption).
  • the method for continuous upgrading of methane and carbon dioxide gas mixtures comprises the steps of: - feed a gas mixture stream comprising carbon dioxide and methane into a first adsorptive reactor for a first carbon dioxide adsorption to obtain a first methane rich gas, wherein said reactor comprises an adsorbent and catalyst filler; - when the first adsorptive reactor is fully saturated or partially saturated with CO 2 , feed the gas mixture stream comprising carbon dioxide and methane into the second adsorptive reactor for a second carbon dioxide adsorption in order to obtain a second methane enriched gas, and simultaneously feed a hydrogen- containing gas stream into the first adsorptive reactor for reactive regeneration; - when the second adsorptive reactor is saturated or partly saturated, feed the gas mixture comprising carbon dioxide and methane into the first adsorptive reactor for carbon dioxide adsorption, and simultaneously feed a hydrogen-containing gas stream into the second adsorptive reactor for reactive regeneration; - periodically switch the gas streams that are fed
  • the adsorptive reactor is fully saturated or partially saturated when the adsorbent becomes fully saturated or partially saturated with CO 2 .
  • the gas streams that are fed into the adsorptive reactors are switched periodically, preferably every 15 mins, more preferably every 10 mins, even more preferably every 5 mins.
  • the bed comprises a CO 2 adsorbent material and a methanation catalyst, or a dual-function material with CO 2 adsorbent activity and methanation catalytic activity.
  • the CO 2 adsorbent material and the methanation catalyst are arranged in a layered, fluidized, structured or mixed bed configuration.
  • the volume ratio of the CO 2 adsorbent material and the catalyst ranges from 1:1 to 30:1 (volume CO2 adsorbent / volume catalyst ), preferably 1:1 to 20:1 (volume CO2 adsorbent / volume catalyst ), even more preferably 1:1 to 10:1 (volume CO2 adsorbent / volume catalyst ).
  • the CO 2 adsorbent material is selected from: carbon-based, zeolite-based, silica-based, polymer-based, clay-based, metal-organic framework-based, alkali metal carbonate-based, solid amine-based, hydrotalcite-like, single or mixed oxides, calcium-based, lithium-based, alkali ceramic-based, alkali zirconate-based or alkali silicate-based or mixtures thereof.
  • the methanation catalyst is selected from: Ni, Ru, Rh, Fe, Co, Mo, Pd, Ag, W, Os, Ir, Pt or Au, wherein the catalyst is dispersed on a conventional metal oxide support or a structured metal oxide support or a carbon support, or mixtures thereof.
  • the conventional metal oxide support is selected from: Al 2 O 3 , SiO 2 , TiO 2 , MgO, CaO, ZrO 2, Cr 2 O 3 , CeO 2 , Ce x Zr 1-x O 2 , La 2 O 3 , MnO 2 or ZnO.
  • the structured metal oxide support is selected from: mesostructured silica nanoparticles or metal-organic framework materials.
  • the carbon support is selected from: activated carbon, carbon nanotubes, carbon nanofibers, biochar or carbon felts.
  • the filler is a dual-function material that has CO 2 adsorbent activity and methanation catalytic activity.
  • the dual-function material comprises a combination of a CO 2 adsorbent material selected from: carbon-based, zeolite-based, silica-based, polymer- based, clay-based, metal-organic framework-based, alkali metal carbonate-based, solid amine-based, hydrotalcite-like, single or mixed oxides, calcium-based, lithium-based, alkali ceramic-based, alkali zirconate-based or alkali silicate-based or mixtures thereof; and a catalyst selected from: Ni, Ru, Rh, Fe, Co, Mo, Pd, Ag, W, Os, Ir, Pt or Au, wherein the catalyst is dispersed on a conventional metal oxide support or a structured metal oxide support or a carbon support, or mixtures thereof.
  • a CO 2 adsorbent material selected from: carbon-based, zeolite-based, silica-based, polymer- based, clay-based, metal-organic framework-based, alkali metal carbonate-based, solid amine
  • a cyclic reactor unit for continuous upgrading of methane and carbon dioxide gas mixtures comprises: - at least one adsorptive reactor for receiving hydrogen-containing gas stream or methane and carbon dioxide gas mixtures; - at least one moisture trap for separating water produced from the adsorptive reactor; wherein the cyclic reactor unit switches the gas streams that are fed into the adsorptive reactors such that the adsorptive reactors cycle between adsorption stage and reactive regeneration stage.
  • the cyclic reactor unit comprises: - a first adsorptive reactor for receiving hydrogen-containing gas stream or methane and carbon dioxide gas mixtures; - a second adsorptive reactor for receiving hydrogen-containing gas stream or methane and carbon dioxide gas mixtures; - a first moisture trap for separating water produced from the first adsorptive reactor; - a second moisture trap for separating water produced from the second adsorptive reactor; and - tubing; wherein the cyclic reactor unit switches the gas streams that are fed into the adsorptive reactors such that the adsorptive reactors cycle between adsorption stage and reactive regeneration stage.
  • the cyclic reactor further comprises a 4-way top valve for switching the gas streams.
  • the cyclic reactor may further comprise a 4-way bottom valve for switching the gas streams.
  • the methanation catalyst is selected from: Ni, Ru, Rh, Fe, Co, Mo, Pd, Ag, W, Os, Ir, Pt or Au dispersed on conventional metal oxide supports (Al 2 O 3 , SiO 2 , TiO 2 , MgO, CaO, ZrO 2 , Cr 2 O 3 , CeO 2 , Ce x Zr 1-x O 2 , La 2 O 3 , MnO 2 , ZnO), structured metal oxide supports (mesostructured silica nanoparticles and metal-organic framework materials), carbon supports (activated carbon, carbon nanotubes, carbon nanofibers, biochar or carbon felts), or mixtures thereof.
  • the cyclic reactor unit has a CO 2 conversion rate of at least 70%, more preferably at least 80%, even more preferably at least 90%.
  • BRIEF DESCRIPTION OF THE DRAWINGS [0059] The following figures provide preferred embodiments for illustrating the disclosure and should not be seen as limiting the scope of the invention. [0060] Figure 1: Scheme of current state of the art technologies addressed for upgrading of CO 2 /CH 4 gas mixtures (e.g., sour gas or biogas).
  • Figure 1A shows simple CO 2 /CH 4 separation
  • Figure 1B shows direct CO 2 /CH 4 gas mixture methanation in a conventional methanation reactor
  • Figure 1C shows CO 2 /CH 4 separation followed by CO 2 methanation in a conventional methanation reactor
  • Figure 1D shows CO 2 /CH 4 gas mixture purification and methanation in one single cyclic adsorptive reactor as disclosed in the present application.
  • Figure 2 Scheme of the cyclic adsorptive reactor unit of the present disclosure for CO 2 /CH 4 gas mixture upgrading during (A) CO 2 Adsorption Stage in Adsorptive Reactor I and Reactive Regeneration Stage in Adsorptive Reactor II or (B) Reactive Regeneration Stage in Adsorptive Reactor I and CO 2 Adsorption Stage in Adsorptive Reactor II.
  • Figure 3 shows the reactor’s filling scheme with alternate layers of CO 2 adsorbent and methanation catalyst, and the placement of the 4 thermocouples inside reactor bed.
  • Figure 4 shows the experimental installation scheme.
  • Figure 5 shows the flow rate (by component) of the outlet streams of Adsorptive Reactor I and Adsorptive Reactor II .
  • the black frame surrounds the adsorption/reactive regeneration cycles for which the process indicators were calculated.
  • the letters above each stage indicate whether it is an adsorption stage (A) or a reactive regeneration stage (RR).
  • the zoom shows, in further detail, the two adsorption/reactive regeneration cycles performed on Adsorptive Reactor II between the 230 th and 270 th minute of experiment.
  • Figure 6 shows the process indicators: a) CO 2 adsorption capacity; b) CO 2 conversion; c) CH 4 purity (the bars referring to reactive regeneration stages are marked with the diagonal lines, while the adsorption stages have no pattern) and d) n H2 in /n CH4 out (the black horizontal line indicates the stoichiometric ratio). The black frame indicates when the cyclic steady-state had been reached.
  • Figure 7 shows the temperature variation histories (i.e., with respect to the oven and feed temperature – 350 °C in this example) for all four measuring points in Adsorptive Reactor II. For these operating conditions, the temperature increase remained below 9 °C.
  • the present disclosure relates to a cyclic adsorptive reactor for upgrading carbon dioxide/methane (CO 2 /CH 4 ) gas mixtures.
  • a method for continuous upgrading of methane and carbon dioxide gas mixtures comprising the steps of: feed a gas mixture stream comprising carbon dioxide and methane into a first adsorptive reactor for a first carbon dioxide adsorption to obtain a first methane rich gas, wherein said reactor comprises an adsorbent and catalyst filler; when the first adsorptive reactor is fully saturated or partially saturated, feed the gas mixture stream comprising carbon dioxide and methane into a second adsorptive reactor for a second carbon dioxide adsorption in order to obtain a second methane enriched gas, and simultaneously feed a hydrogen- containing gas stream into the first adsorptive reactor for reactive regeneration; periodically switch the gas streams that are fed into the adsorptive reactors in order to prevent the reactors from becoming fully saturated or partially saturated; wherein the first and second
  • the method of upgrading carbon dioxide/methane (CO 2 /CH 4 ) gas mixtures comprises the following steps: • The CO 2 /CH 4 gaseous mixture is fed into Adsorptive Reactor I (CO 2 Adsorption Stage in Adsorptive Reactor I). • Top and bottom valves are actuated. The CO 2 /CH 4 gaseous mixture stops being fed into Adsorptive Reactor I and starts being fed into Adsorptive Reactor II (CO 2 Adsorption Stage in Adsorptive Reactor II). Simultaneously, H 2 starts being fed to Adsorptive Reactor I (Reactive Regeneration Stage in Adsorptive Reactor I).
  • Top and bottom valves are actuated a second time. The inlet streams are switched again. Adsorptive Reactor I returns to the CO 2 Adsorption Stage and Adsorptive Reactor II starts the Reactive Regeneration Stage. • Top and bottom valves are actuated a third time. The inlet streams are switched again. Adsorptive Reactor II returns to the CO 2 Adsorption Stage and Reactor I starts the Reactive Regeneration Stage. • Top and bottom valves are allowed to continue actuating periodically, switching between inlet streams.
  • Adsorptive Reactor I the H 2 that is being fed changes the gas-solid equilibrium inside the bed allowing the desorption of the previously retained CO 2 , which then becomes available to react with H 2 at the catalyst material also present in the reactor, through the Sabatier reaction, for producing CH 4 (cf. continuous line in Figure 2B) while regenerating the adsorbent (i.e., making it ready and able to capture more CO 2 in the following step).
  • CH 4 is being produced in Adsorptive Reactor II (cf.
  • the reactor of the present disclosure comprises the following components: (1) adsorptive reactor I, (2) adsorptive reactor II, (3) top valve, (4) bottom valve, (5) moisture trap I, (6) moisture trap II, (7) tubing.
  • the bed of adsorptive reactor I comprises: a CO 2 adsorbent material (commonly mixed oxides, hydrotalcite-based materials, activated carbons, zeolites and/or other CO 2 adsorbent) and a methanation catalyst (such as unsupported or supported Ni-, Ru- or Rh-based catalysts) or, alternatively, a dual-function material (a CO 2 adsorbent material with methanation catalytic activity).
  • the adsorbent and catalyst may be arranged in a layered, structured or mixed bed configuration.
  • the adsorbent and the catalyst material that are the filler of the adsorptive reactor may be arranged in a fluidized bed configuration or the deposition of such materials can be done in structured arrangements (e.g., monoliths).
  • the mass (or volume) ratio between the catalyst and the adsorbent is adapted to the characteristics and performance of the used materials (e.g., the activity of the catalyst and adsorption capacity of adsorbent).
  • the characteristics of Adsorptive Reactor II is similar to Adsorptive Reactor I.
  • the top valve is a 4-way valve for switching feeding streams (CO 2 /CH 4 mixture or H 2 ).
  • the bottom valve is a 4-way valve for switching the paths of the outlet streams. This valve is optional and must be used if there is a need for separating the purified CH 4 (obtained from the CO 2 Adsorption Stages) from the CH 4 produced (obtained from the Reactive Regeneration Stages). If used, this valve may be actuated simultaneously with the top valve.
  • the moisture trap I is a moisture trap that separates the water produced by the Sabatier reaction during the Reactive Regeneration Stage from the outlet stream of Adsorptive Reactor I. This moisture trap I may also be positioned elsewhere downstream in the reactor.
  • the moisture trap II is a moisture trap that separates the water produced by the Sabatier reaction during the Reactive Regeneration Stage from the outlet stream of Adsorptive Reactor II. This moisture trap II may also be positioned elsewhere downstream in the reactor.
  • the tubing carries gas streams in and out of the 4-way valves and reactors.
  • the method disclosed comprises purification of CO 2 /CH 4 gas mixtures and conversion of the separated CO 2 into more CH 4 through the use of an adsorptive reactor that combines, in the same unit, CO 2 captured by adsorption and its catalytic conversion into CH 4 .
  • the reactor’s bed comprises a selective CO 2 adsorbent material to separate CO 2 from other species present in the feed, and a methanation catalyst to accelerate the reaction during the (reactive) desorption stage.
  • the bed may further comprise dual-function materials, i.e., adsorbent materials featuring catalytic activity.
  • the CO 2 adsorbent material and the methanation catalyst may be placed inside the reactors in different configurations: layered (alternate layers of catalyst and adsorbent particles), fluidized, structured or mixed (a homogeneous mixture of catalyst and adsorbent particles).
  • any methanation catalyst typically based on Ni, Ru, Rh and/or other elements dispersed on a metal oxide support such as Al 2 O 3 , SiO 2 , TiO 2
  • CO 2 adsorbent commonly mixed oxides, hydrotalcite-based materials, activated carbons and/or zeolites
  • the methanation reaction is thermodynamically limited at elevated temperatures (because it is exothermal – cf.
  • catalytic methanation reactors are usually operated at temperatures between 150 °C and 500 °C (for the reactors of the present disclosure it is preferably in the range between 250 °C - 350 °C) and pressures from 1 to 300 bar.
  • the methanation of CO 2 is a highly exothermic reaction and so temperature control is a very important aspect in the design of methanation reactors where poor heat management can lead to the formation of hotspots and thus catalyst deactivation (sintering) and safety issues.
  • the CO 2 adsorbents materials used can be divided into three categories based on their operating temperature range: low-temperature ( ⁇ 200°C, for instance, carbon-based, zeolite-based, silica-based, polymer-based, clay-based, metal- organic framework-based, alkali metal carbonate-based, solid amine-based adsorbents); intermediate-temperature solid adsorbents, which are the most compatible with methanation catalysts (200°C to 400°C, such as hydrotalcite-like materials, mixed oxides) and high-temperature solid adsorbents (> 400°C, for example, calcium-based, alkali ceramic-based, alkali zirconate-based, alkali silicate-based adsorbents).
  • low-temperature ⁇ 200°C, for instance, carbon-based, zeolite-based, silica-based, polymer-based, clay-based, metal- organic framework-based, alkali metal carbonate-based, solid amine-
  • the method of the present disclosure requires at least two parallel reactors working under cyclic operation mode and operating 180° out of phase.
  • the 2-column configuration is illustrated in Figure 2.
  • the cyclic process occurs by switching a 4-way valve (top valve) that controls and alternates the two possible feeding streams, making each of the reactors periodically switch from the adsorption stage (CO 2 /CH 4 mixture feeding) to the reactive regeneration stage (H 2 feeding), and back again, repeatedly.
  • the CO 2 /CH 4 gas mixture is fed into one of the reactors and so, the adsorbent inside is selectively removing (capturing) the CO 2 in the gas mixture thus producing a purified CH 4 stream that leaves the reactor.
  • the inlet stream is composed of H 2 (preferably “green” H 2 – PtM concept), that, by means of the methanation catalyst inside the reactor, reacts with the previously adsorbed CO 2 (captured by the adsorbent in the adsorption stage) through the Sabatier reaction, simultaneously producing methane and regenerating the CO 2 adsorbent.
  • the method of removing moisture from the outlet stream is by condensation, adsorption by silica gel, activated carbon, aluminium oxide, glycol or hygroscopic salts.
  • the temperature of the adsorptive reactor ranges from 150 °C to 500 °C, preferably from 250 °C to 350 °C.
  • the pressure of the adsorptive reactor ranges from 1 to 300 bar, preferably from 1 to 100 bar.
  • the unit can have 1 or 2 or more than 2 adsorptive reactors.
  • the operation conditions are adapted to the materials used (namely temperature and pressure) bearing in mind that higher temperature and pressure are kinetically better for both adsorption and methanation reaction, and so although the use of excessively high temperature and pressure are associated with some disadvantages (such as thermodynamic limitations of the reaction, material resistance, higher costs), they are, to some extent, beneficial to the purity and productivity of the proposed process.
  • the unit of the present disclosure may comprise at least 2 adsorptive reactors to run continuously.
  • the reactor may comprise different arrangements of the bed, or different positioning of the moisture traps downstream of the adsorptive reactors, other arrangements for the outlet gas streams that might be separated or joined, upflow or downflow, with the use of bottom valve or not.
  • the experiment described below is an example (and proof-of-concept) of the present invention and so, it is merely illustrative and does not limit its scope.
  • the operating conditions herein used should be regarded as one of many possibilities, leaving room for improvement in CH 4 productivity and purity, as well as in any of the indicators described below (namely changing the pressure, temperature, cycle time, flow rates, materials and their assembly in the bed, etc.).
  • CO 2 conversion – to assess the percentage of the CO 2 adsorbed in the adsorption stage that was converted into CH 4 during the reactive regeneration stage are the inlet and outlet molar flow rates of CH 4 , is the time during the reactive regeneration stage, is the duration of the reactive regeneration stage and is the number of moles of CH 4 produced during such stage. [00109] Average CH 4 purity during the adsorption stage where is the outlet total molar flow rate.
  • Each cycle consisted of two stages: a 10-minute adsorption stage during which the inlet composition consisted of a 50%:50% (vol. CO 2 :CH 4 ) mixture, and a 10-minute reactive regeneration stage during which a pure H 2 stream was fed to the adsorptive reactors.
  • the inlet streams (CO 2 /CH 4 mixture or H 2 ) of both adsorptive reactors were switched every stage (i.e., each 10 minutes) by the automated top valve.
  • the bottom valve was not always actuated simultaneously with the top valve, but in a way that allowed the measurement, in particular the measurement of the composition, of consecutive adsorption/reactive regeneration stages from Adsorptive Reactor I or from Adsorptive Reactor II, thus allowing the calculation of process indicators.
  • Figure 5 shows the flow rate of each component in the outlet streams of Adsorptive Reactor I and Adsorptive Reactor II
  • the adsorption stages are framed in A-boxes and the reactive regeneration stages in RR-boxes, which are constantly being switched in both adsorptive reactors, although only some were followed with the analyzer, which can measure only one stream at a time.
  • Figure 5 shows the flow rate (by component) of the outlet streams of Adsorptive Reactor I and Adsorptive Reactor II .
  • the black frame surrounds the adsorption/reactive regeneration cycles for which the process indicators were calculated.
  • the letters above each stage indicate whether it is an adsorption stage (A) or a reactive regeneration stage (RR).
  • the zoom-in shows, in further detail, the two adsorption/reactive regeneration cycles performed on Adsorptive Reactor II between the 230 th and 270 th minute of experiment.
  • the black frames highlighted in Figure 5 correspond to the adsorption/reactive regeneration cycles for which the process indicators described were calculated (cf. Figure 6).
  • Figure 6 shows the process indicators: Figure 6a shows the CO 2 adsorption capacity; Figure 6b shows the CO 2 conversion; Figure 6c shows the CH 4 purity (the bars referring to reactive regeneration stages are marked with the diagonal lines, while the adsorption stages have no pattern) and Figure 6d shows (the black horizontal line indicates the stoichiometric ratio). The black frame indicates when the cyclic steady- state had been reached.
  • Table 1 shows the average value of the process indicators of the 4 adsorption/reactive regeneration cycles when the unit reached a cyclic steady-state (cycles framed in Figure 6).
  • the stream resulting from the (50%/50%) CO 2 /CH 4 mixture purification i.e., during the adsorption stages
  • 80.6 % of the adsorbed (i.e., captured) CO 2 was converted into more CH 4 .
  • This stage produces a stream with 81.9 % of CH 4 on average, resulting in a productivity of (moles of methane produced, by chemical reaction, per mole of CO 2 fed).
  • the overall purity of the outlet streams is on average 81.1 %.
  • Figure 7 shows the temperature variation histories (i.e., with respect to the oven and feed temperature – 350°C in this example) for all four measuring points in Adsorptive Reactor II. For these operating conditions, the temperature increase remained below 9 °C.
  • Figure 7 shows the temperature variation histories of Adsorptive Reactor II (four temperature measuring points along each reactor – T 1 being the nearest to inlet and T 4 the nearest to reactor outlet).
  • each stage indicates whether it is an adsorption stage (A) or a reactive regeneration stage (RR).
  • T o stands for the oven and feed temperature (350 °C in this example).
  • the purification of the CO 2 /CH 4 mixture herein considered (50%:50%) was performed with an upgrading technology that separates the two components (e.g., by absorption, PSA, membranes, etc.), the best-case scenario is when full recovery and full purity is obtained, resulting in two pure streams (CO 2 -rich and CH 4 -rich).
  • the two resulting streams are both CH 4 -rich after the cyclic pseudo stationary-state is reached: the first is the purified methane resulting from the adsorption stages and contains a CH 4 purity of roughly 80 %; the second is the produced CH 4 , resulting from the reactive regeneration stage and contains a CH 4 purity of roughly 82 % (Table 1).
  • Table 1 the method and reactor of the present disclosure, when compared to the ideal/best case scenario of existing biogas upgrading separation technologies, allows the user to increase the amount of methane produced by 77% (ratio of methane flow rates of 1.77).
  • the invention includes embodiments in which exactly one member of the group is present in, employed in, or otherwise relevant to a given product or process.
  • the invention also includes embodiments in which more than one, or all of the group members are present in, employed in, or otherwise relevant to a given product or process.

Abstract

A method for continuous upgrading of methane and carbon dioxide gas mixtures comprising the steps of: feed said gas mixture stream into a first adsorptive reactor for a first carbon dioxide adsorption to obtain a first methane rich gas, wherein said reactor comprises an adsorbent and catalyst filler; when the first adsorptive reactor is fully saturated or partially saturated, feed the gas mixture stream comprising carbon dioxide and methane into a second adsorptive reactor for a second carbon dioxide adsorption in order to obtain a second methane enriched gas, and simultaneously feed a hydrogen-containing gas stream into the first adsorptive reactor for reactive regeneration; periodically switch the gas streams that are fed into the adsorptive reactors in order to prevent the reactors from becoming fully saturated or partially saturated; wherein the first and second adsorptive reactors comprise a CO2 adsorbent material and a methanation catalyst as a filler.

Description

D E S C R I P T I O N CYCLIC ADSORPTIVE REACTOR FOR UPGRADE OF CO2/CH4 MIXTURES TECHNICAL FIELD [0001] The present disclosure relates to a cyclic adsorptive reactor for upgrading carbon dioxide and methane (CO2/CH4) gas mixtures. BACKGROUND [0002] The concept of “Power-to-Gas” (PtG) is based on the conversion of electricity obtained from a renewable source (sun, wind, etc.) into a gas that can be easily transported and stored. Among the existing options, the production of methane (CH4) benefits from a well-established natural gas infrastructure where CH4 can be injected, enabling the integration/optimization of power and gas sectors.1,2 [0003] From a technological viewpoint, the power-to-methane (PtM) process consists of the production of CH4 from the catalytic reaction between carbon dioxide (CO2) and hydrogen (H2) through the methanation (or Sabatier) reaction: CO2 + 4H2 ↔ CH4 + 2H2O ΔHr (298 K) = -165 kJ/mol [0004] Renewable electricity is used for water (H2O) electrolysis to obtain the “green” H2 necessary for the methanation. With regard to CO2, it can be obtained from many different sources (for instance power plants, cement, iron and steel industries), however, the present disclosure relates to the valorisation of CO2 from CO2/CH4 mixtures, such as biogas or raw natural gas streams. [0005] Biogas is an interesting carbon source for PtM processes due to its high CO2 content (usually between 40%-60%), typically higher than that found in exhaust gases from power plants (5%-15%) or cement and steel production industries (20%-30%).1,2 [0006] Biogas is the by-product of a biological mediated process, the anaerobic digestion, which consists of the degradation of organic compounds by micro-organisms in the absence of air. The composition of biogas depends on the feedstock origin, substrate composition, as well as the conditions within the anaerobic digestion reactor. Industrially it is produced in sewage treatment plants (sludge fermentation stage), landfills, sites with industrial processing industry and at digestion plants for agricultural organic waste. Raw biogas typically contains 40-60 vol.% of CH4 and 40-60 vol.% of CO2, apart from other impurities such as H2O (up to 10%), N2 (0-2%), H2S (0.005-2%), siloxanes (0–0.02%), O2 (0- 1%), CO (<0.6%), NH3 (<1%) and others.3–5 [0007] Another relevant CO2 source is from the exploitation of unconventional, stranded and contaminated gas reservoirs which were previously considered economically inviable but are now becoming more attractive as the demand for natural gas increases. The composition of raw natural gas depends on the reservoir from which it is extracted and its origin, and results from three major processes: thermogenic (slow decomposition of organic material in sedimentary basils under the influence of temperature and pressure associated with depth), biogenic (by the action of methanogenic bacteria on organic materials) and abiogenic (reduction of carbon dioxide during magma cooling). The composition of the raw natural gas extracted from the conventional reserves (whose exploitation, at this time, is still predominant) can vary, but typically comprises CH4 (80-99 %), CO2 (1-5 %), N2 (0.1-15 %), heavier hydrocarbons such as ethane, (1.7-4.6 %), H2S (<5 ppm), H2O, O2, CO, NH3 and others.6–11 [0008] Globally, the volume of sub-quality natural gas reserves is estimated to be rather significant: 43% of natural gas wells are sour (i.e., are rich in acid gases like CO2 and H2S) and 25% have high content of CO2 (i.e., contents exceeding 10% and up to 80%). The high costs of processing gas from these reserves with a high content of impurities have hindered their exploitation.6–11 [0009] CO2/CH4 gas mixture streams, whether they are raw natural gas (sour gas) or raw biogas have roughly the same composition although there are variations according to their origin. As stated, these gas mixtures comprise mainly CH4, but also CO2, N2 and other trace contaminants such as H2O, H2S, O2, CO, heavier hydrocarbons and others. These contaminants must be removed in order to meet pipeline quality specifications, enhance calorific value and minimize environmental pollution.8–11 [0010] The removal of contaminants from CH4/CO2 gas mixtures can be simultaneous with CO2 separation (upgrading or sweetening stage), but in many cases, there is a need for a pre-upgrade stage to reduce the high concentration of contaminants such as H2O, H2S and siloxanes, which may cause damage to downstream equipment due to the formation of harmful corrosive compounds. The removal of moisture that can seriously damage the equipment by corrosion, is essential to every kind of application and is usually attained by condensation (and separation of the condensate with demisters, cyclone separators, moisture traps or water taps), adsorption by silica gel, activated carbon or aluminium oxide or absorption with glycol or hygroscopic salts. The elimination of H2S, which is both toxic and corrosive, is typically carried out by adsorption using iron oxide or hydroxide, absorption with liquids, membrane separation, through the use of a biological filter or adsorption on activated carbon. In the case of biogas, there is also the possibility of H2S removal during the digestion via biological treatment through air/O2 dosing or iron chloride addition to the biogas reactor. The separation of siloxanes can be done by absorption with organic solvents, in strong acids, in strong bases, adsorption in silica gel or activated carbon, or cryogenic separation. The most common method for N2 removal is by cryogenic distillation.3–5,8–11 [0011] The current state of the art technologies for sour gas sweetening and biogas upgrade are very similar and include scrubbing processes (based on amines, organic solvents or water), cryogenic distillation, membrane separation and adsorption-based methods (Pressure Swing Adsorption (PSA) and Temperature Swing Adsorption (TSA)).3– 5,8–11 [0012] The separation of CO2 from CO2/CH4 gas mixtures through absorption can either be a chemical, physical or hybrid process. These processes, also known as scrubbing, rely on the much higher solubility of CO2 in a solvent as compared to CH4. For chemical absorption processes, the most widely used solvents are aqueous amine solutions (such as mono-, di- or tri-ethanolamine) and other aqueous alkaline salts solutions (such as sodium, potassium and calcium hydroxides). In a chemical absorption process, the CH4/CO2 gas mixture is typically introduced at the bottom of an absorber tower while the amine solution is fed from the top and the two reactive species interact with each other counter-currently so that the CO2 is “bound” to the solvent by an exothermic chemical reaction. The solvent is later regenerated in a stripping unit. The main disadvantages of this technology are the toxicity of the used solvents, the significant energy required for regeneration of the chemical solutions and the cost of the solvents (initial investment and loss due to evaporation).3–5,8–11 [0013] The most common physical absorption techniques for CO2 separation are high- pressure water scrubbing (with water as the solvent – mainly used for biogas upgrading rather than natural gas sweetening) and organic physical scrubbing (with organic solvents such as methanol, n-methyl pyrrolidone or polyethylene glycol ethers). In these scrubbing processes, the CO2/CH4 gas mixture and the solvent are also typically fed counter- currently into a packed column, and CO2 is physically bounded to the solvent. Since the physical absorption of gases is governed by Henry’s Law, these are particularly interesting techniques when the feed gas is available at high pressure or when the CO2 fraction is high. In physical absorption, the interactions between the acid gas and the solvent are quite weak, thereby lowering the energy and cost requirement for solvent regeneration. The main weakness of physical absorption remains the relatively low gas absorption capacities of commercially available physical solvents.3–5,8–11 [0014] Cryogenic distillation is conducted by gradually decreasing the temperature of the CO2/CH4 mixture, separating CH4 from the liquefied CO2 and other components. This process is conducted by initially drying and compressing the CO2/CH4 mixture, followed by a stepwise drop of the temperature until the CO2 reaches the liquid-state, after which it is removed. Thereafter the remaining gas stream is further cooled until the CO2 reaches solid-state and is again removed leaving behind purified CH4. Some drawbacks associated with cryogenic distillation are high energy input, thus demanding a high operating cost, and the corrosion of the process equipment, due to the very low temperatures required. 3–5,8–11 [0015] CO2 removal through membrane technology relies upon the selective permeability properties of a membrane (polymeric, inorganic or mixed matrix). In this process, the membrane acts as a permeable barrier that allows a specific compound (e.g., CO2) to pass through differently by controlling the applied driving force (such as the difference in concentration or pressure between both sides of the membrane). The process and energy requirements of a membrane system typically include pre-treatment and compression of the feed stream (generating the desired driving force). The number of membrane stages required is determined by the membrane selectivity.3–5,8–11 [0016] The PSA technology for the separation of the components present in CO2/CH4 gas mixtures is based on at least two (typically four) columns, filled with a CO2-selective adsorbent (e.g., activated carbon, carbon molecular sieve, zeolites). When the gas mixture is fed to a column, carbon dioxide is preferentially adsorbed onto the solid while methane goes through relatively untouched. Once the first column reaches its full uptake capacity, the flow of the feed gas mixture is directed toward the second column. Because the adsorption process is reversible, by decreasing the CO2 partial pressure in the first column, the CO2-saturated adsorbent is regenerated, therefore being able to capture more CO2 again (in a later stage). TSA is a similar method, but it relies on the exothermic nature of gas adsorption. Since low temperature favours adsorption and high temperature favours desorption (or regeneration), the adsorption/desorption cycles occur through temperature swing instead of pressure.3–5,8–11 [0017] EP2009080A112 discloses a methane separation method for CO2/CH4 mixtures. The disclosed process includes: firstly, mixing the biogas and a CO2 absorbing liquid in a mixer; then the formed gas-liquid mixed phase is introduced into a gas/liquid separator that separates the methane from the liquid (in which the CO2 is absorbed); the liquid (and absorbed CO2) is then forwarded to a membrane module that permeates the CO2 separating it from the absorbing liquid that is recovered. Additionally, a second gas/liquid separator may be placed after the membrane module, where the absorbing liquid is sent (after CO2 removal), in order to separate and recover any trace amount of methane that may still be present.12 [0018] All these technologies are mere separation processes, and therefore CO2-rich (usually emitted into the atmosphere) and CH4-rich streams are produced (excluding the units required to deal with impurities such as H2S, humidity and siloxanes). See Figure 1A for illustration of the state of the art. [0019] Direct methanation of CO2 is another possibility that may be considered for biogas upgrading. In this approach, the CO2/CH4 gas mixture is directly fed into a methanation reactor without prior CO2 separation. The methanation reactor contains a methanation catalyst (usually Ni or Ru supported on an oxide) that, through the Sabatier reaction (cf. Eq. 1), converts the CO2 and H2 (in the PtM framework, produced via H2O electrolysis using renewable electricity) into CH4.3–5 [0020] Dannesboe et al.13 disclosed the upgrading of biogas through its direct methanation in a double pass packed bed reactor. This technology is also disclosed in WO2015150420A114 which describes a multi-tubing methanation reactor with 2 tubes filled with a methanation catalyst (Ni/Al2O3) into which the biogas is fed. Pressurized boiling water is used as a cooling medium for the reactor. In order to increase the low CO2 conversion, often a limitation to direct hydrogenation of biogas (due to thermodynamic reasons associated to the reversible reaction, i.e., presence of the reaction product – methane – in the reactor feed), after passing the first reactor tube, the water produced in the methanation reaction is removed by condensation before the gas enters the second reactor tube.13,14 [0021] These technologies are reaction processes, and therefore a CH4-rich stream containing unconverted CO2 (and H2) is obtained. The level of CO2 obtained is dependent on feed composition, catalyst and operating conditions employed, as well as on the number of reaction stages. Figure 1B illustrates a single reactor stage of the state of the art. [0022] If the intention is to purify CH4 and valorise the separated CO2, there is a need for at least another processing unit (reactor) to convert the separated CO2 into more methane. This approach requires a combination of technologies: a methanation reactor after a separation step (by PSA technology, membranes, scrubbing, or any other method). See Figure 1C that illustrates the state of the art. [0023] CN106554831A15 describes an apparatus for biogas purification and CO2 valorisation to CH4. The technology comprises, after a desulfurization pre-treatment, the purification of biogas through membrane separation (in the membrane module). Thereafter the separated CO2 proceeds to a preheating device and only then does it proceed to a methanation unit where a layer of methanation catalyst promotes the conversion of the CO2 into CH4 (separate process units for permeation and catalysis).15 [0024] The work developed by Miguel et al. demonstrated a proof-of-concept of a sorptive reactor for CO2 capture explicitly from flue gas (whose composition is simplified in N2 and CO2) and its catalytic conversion to CH4 via the Sabatier reaction all in the same device. The concept described was tested at lab scale in one reactor filled by a mixture of CO2 sorbent (commercial K-promoted hydrotalcite) and methanation catalyst (commercial Ni-based material), fed alternately by the simulated flue gas stream (15% CO2 in N2) or H2.16,17 [0025] These facts are disclosed in order to illustrate the technical problem addressed by the present disclosure. [0026] References 1. M. Götz, J. Lefebvre, F. Mörs, A. McDaniel Koch, F. Graf, S. Bajohr, R. Reimert and T. Kolb, Renewable Power-to-Gas: A technological and economic review, Renew. Energy, vol. 85, pp.1371–1390, 2016. 2. K. Ghaib and F. Z. Ben-Fares, Power-to-Methane: A state-of-the-art review, Renew. Sustain. Energy Rev., vol.81, pp.433–446, Jan.2018. 3. I. Ullah Khan, M. Hafiz Dzarfan Othman, H. Hashim, T. Matsuura, A. F. Ismail, M. Rezaei- DashtArzhandi and I. Wan Azelee, Biogas as a renewable energy fuel – A review of biogas upgrading, utilisation and storage, Energy Convers. Manag., vol.150, pp.277–294, 2017. 4. I. Angelidaki, L. Treu, P. Tsapekos, G. Luo, S. Campanaro, H. Wenzel and P. G. Kougias, Biogas upgrading and utilization: Current status and perspectives, Biotechnol. Adv., vol. 36, pp.452–466, 2018. 5. E. Ryckebosch, M. Drouillon and H. Vervaeren, Techniques for transformation of biogas to biomethane, Biomass and Bioenergy, vol.35, pp.1633–1645, May 2011. 6. J. Park, S. Yoon, S. Y. Oh, Y. Kim and J. K. Kim, Improving energy efficiency for a low- temperature CO2 separation process in natural gas processing, Energy, vol. 214, p. 118844, 2021. 7. W. F. J. Burgers, P. S. Northrop, H. S. Kheshgi and J. A. Valencia, Worldwide development potential for sour gas, Energy Procedia, vol.4, pp.2178–2184, 2011. 8. S. Faramawy, T. Zaki and A. A.-E. Sakr, Natural gas origin, composition, and processing: A review, J. Nat. Gas Sci. Eng., vol.34, pp.34–54, Aug.2016. 9. T. E. Rufford, S. Smart, G. C. Y. Watson, B. F. Graham, J. Boxall, J. C. Diniz da Costa and E. F. May, The removal of CO2 and N2 from natural gas: A review of conventional and emerging process technologies, J. Pet. Sci. Eng., vol.94–95, pp.123–154, Sep.2012. 10. D. Saha, H. A. Grappe, A. Chakraborty and G. Orkoulas, Postextraction separation, on- board storage, and catalytic conversion of methane in natural gas: A review, Chem. Rev., vol.116, pp.11436–11499, 2016. 11. S. Mokhatab and W. Poe, Handbook of Natural Gas Transmission and Processing.2012. 12. T. Tomioka, Method for separation of methane, methane separator, and methane utilization system, EP2009080A1, 2007. 13. C. Dannesboe, J. B. Hansen and I. Johannsen, Catalytic methanation of CO2 in biogas: Experimental results from a reactor at full scale, React. Chem. Eng., vol. 5, pp. 183–189, 2020. 14. C. Wix, M. Boe and A. Helno Hansen, Pseudo-isothermal reactor, WO2015150420A1, 2015. 15. Z. Li, J. Yin, L. Zheng and X. Zhou, Device and technology for biogas purification and carbon dioxide synchronous methanation transformation, CN106554831A, 2017. 16. C. V. Miguel, M. A. Soria, A. Mendes and L. M. Madeira, A sorptive reactor for CO2 capture and conversion to renewable methane, Chem. Eng. J., vol.322, pp.590–602, Aug.2017. 17. C. V. Miguel, CO2 capture and valorisation to chemicals: methane production (Doctoral dissertation), Faculty of Engineering of the University of Porto, 2018. 18. W. J. Lee, C. Li, H. Prajitno, J. Yoo, J. Patel, Y. Yang and S. Lim, Recent trend in thermal catalytic low temperature CO2 methanation: A critical review, Catal. Today, pp.0–1, 2020. 19. M. Younas, L. Loong Kong, M. J. K. Bashir, H. Nadeem, A. Shehzad and S. Sethupathi, Recent advancements, fundamental challenges, and opportunities in catalytic methanation of CO2, Energy and Fuels, vol.30, pp.8815–8831, 2016. 20. S. Choi, J. H. Drese and C. W. Jones, Adsorbent materials for carbon dioxide capture from large anthropogenic point sources, ChemSusChem, vol.2, pp.796–854, Sep.2009. 21. J. Wang, L. Huang, R. Yang, Z. Zhang, J. Wu, Y. Gao, Q. Wang, D. O’Hare and Z. Zhong, Recent advances in solid sorbents for CO2 capture and new development trends, Energy Environ. Sci., vol.7, pp.3478–3518, 2014. 22. Q. Wang, J. Luo, Z. Zhong and A. Borgna, CO2 capture by solid adsorbents and their applications: current status and new trends, Energy Environ. Sci., vol.4, pp.42–55, 2011. GENERAL DESCRIPTION [0027] The present disclosure relates to a cyclic adsorptive reactor for upgrading carbon dioxide/methane (CO2/CH4) gas mixtures. [0028] In an embodiment, the reactor unit of the present disclosure combines, in the same compact unit, the separation of the two components (by CO2 adsorption) and the valorisation of the CO2 (through its catalytic conversion to more CH4). Hence, instead of obtaining two entirely distinct streams (CO2 rich stream that is often released into the atmosphere, and valuable CH4 rich stream), the proposed technology produces just CH4 rich streams. [0029] In an embodiment, the CO2/CH4 gas mixture is fed to an adsorptive reactor that first captures the CO2 (separating it from CH4) and only then converts it to CH4 through methanation, instead of being directly fed to a methanation reactor (which, according to the Le Chatelier’s principle inhibits CO2 conversion due to the presence of the reaction product, CH4, in the reactor feed). [0030] In an embodiment, the reactor unit of the present disclosure operates in a cyclic mode with at least two adsorptive reactors operating in parallel. While the first adsorptive reactor is capturing CO2, the second adsorptive reactor is converting the previously captured CO2 into CH4, and vice-versa. [0031] In an embodiment, the carbon dioxide conversion of the present disclosure is higher compared to methods in the state of the art. [0032] In an embodiment, in the present disclosure the CO2 is separated from CH4 through its adsorption in a solid CO2-selective adsorbent (that is present in the two adsorptive reactors), while in EP2009080A112, CO2 removal is achieved by mixing the CO2/CH4 gas mixture with a CO2 absorbing liquid (in a mixing unit), followed by gas/liquid separation (in a separation unit from where methane is recovered) and later membrane separation of CO2 from the absorbing liquid. [0033] In an embodiment, the reactor and method of the present disclosure avoid the formation of hotspots. The present disclosure differs from the document by Dannesboe et al.13 and WO2015150420A114 in that the present disclosure describes CO2 being first separated by adsorption, and then subsequently converted into CH4 in the same compact reactor, i.e., it considers separation and reaction, instead of just reaction in consecutive devices. In the document by Dannesboe et al., the existence of a significant hotspot in the initial section of the reactor tubes increases the temperature of the catalytic bed by ca. 400 °C. In the present disclosure, the endothermic desorption of CO2 and the exothermic methanation reaction that occur simultaneously prevents the formation of hotspots, thus decreasing possible problems related to materials sintering and safety concerns. [0034] The difference between the present disclosure and CN106554831A15 is that in the present disclosure, the CO2/CH4 separation is achieved through the use of a CO2 adsorbent (instead of a membrane) and the separation and conversion are carried out in the same compact unit as opposed to using two different units (a membrane module plus a methanation reactor). Further, the present disclosure enables the purification of any CO2/CH4 gas mixtures and not just biogas. Although there is no mention of the temperature profile in the catalyst bed in the methanation unit in CN106554831A, the feeding of a concentrated CO2 stream to the methanation reactor is expected to create a significant hotspot due to the strong exothermicity of the reaction. [0035] The difference between the present disclosure and the document of Miguel et al.16 is that the present disclosure is for upgrading of CO2/CH4 mixtures (such as raw natural gas or biogas) while the document of Miguel et al.16 is to capture and convert CO2 explicitly from flue gas. [0036] The operating mode of the present disclosure differs from the state-of-art technologies in that: i) there is no simple separation of the components as shown in Figure 1A, and ii) the user is no longer restricted by thermodynamics which occurs in a methanation reactor (Figure 1B) as it is possible to reach a much higher CO2 conversion rate or even a complete CO2 conversion and hence obtain, in a single device, a high-purity CH4 stream (cf. Figure 1D). [0037] As compared to state of the art separation processes (PSA technology, membranes, scrubbing, etc.) as illustrated in Figure 1A, the present disclosure has the following advantages: - Enables additional CH4 production by converting the separated CO2 into more methane instead of simply releasing it; - Potentiates the separated CO2 instead of letting it go to waste and possibly emitted into the atmosphere. [0038] As compared to a single methanation reactor fed with sour gas or biogas as illustrated in Figure 1B, the present disclosure has the following advantages: - It is not limited, in terms of CO2 conversion, by the restriction of the reversible methanation reaction, unlike state of the art technologies that are severely affected by the presence of a huge quantity of reaction product (CH4) in the reactor feed; - Reduces poor heat dissipation risks and safety concerns. [0039] As compared to a separation process followed by a methanation reactor to convert the separated CO2 as illustrated in Figure 1C, the present disclosure has the following advantages: - Able to reach similar methane production flow rates whilst requiring less process operating units (thus, a more compact technology is provided); - Reduces poor heat dissipation risks and safety concerns (due to the strongly exothermic nature of the methanation reaction that induces thermal limitations in the current state of the art technologies – in particular for concentrated CO2 streams, which in the case of the cyclic adsorptive reactor, is counterbalanced by the endothermic nature of the simultaneous CO2 desorption). [0040] In an embodiment, the method for continuous upgrading of methane and carbon dioxide gas mixtures comprises the steps of: - feed a gas mixture stream comprising carbon dioxide and methane into a first adsorptive reactor for a first carbon dioxide adsorption to obtain a first methane rich gas, wherein said reactor comprises an adsorbent and catalyst filler; - when the first adsorptive reactor is fully saturated or partially saturated with CO2, feed the gas mixture stream comprising carbon dioxide and methane into the second adsorptive reactor for a second carbon dioxide adsorption in order to obtain a second methane enriched gas, and simultaneously feed a hydrogen- containing gas stream into the first adsorptive reactor for reactive regeneration; - when the second adsorptive reactor is saturated or partly saturated, feed the gas mixture comprising carbon dioxide and methane into the first adsorptive reactor for carbon dioxide adsorption, and simultaneously feed a hydrogen-containing gas stream into the second adsorptive reactor for reactive regeneration; - periodically switch the gas streams that are fed into the adsorptive reactors in order to prevent the reactors from becoming fully saturated or partially saturated; wherein the first and the second adsorptive reactors comprise a CO2 adsorbent material and a methanation catalyst as a filler. [0041] In an embodiment, the adsorptive reactor is fully saturated or partially saturated when the adsorbent becomes fully saturated or partially saturated with CO2. [0042] In an embodiment, in order to prevent the reactors from becoming fully saturated or partially saturated, the gas streams that are fed into the adsorptive reactors are switched periodically, preferably every 15 mins, more preferably every 10 mins, even more preferably every 5 mins. [0043] In an embodiment, the bed comprises a CO2 adsorbent material and a methanation catalyst, or a dual-function material with CO2 adsorbent activity and methanation catalytic activity. [0044] In an embodiment, the CO2 adsorbent material and the methanation catalyst are arranged in a layered, fluidized, structured or mixed bed configuration. [0045] In an embodiment, the volume ratio of the CO2 adsorbent material and the catalyst ranges from 1:1 to 30:1 (volume CO2 adsorbent / volume catalyst), preferably 1:1 to 20:1 (volume CO2 adsorbent / volume catalyst), even more preferably 1:1 to 10:1 (volume CO2 adsorbent / volume catalyst). [0046] In an embodiment, the CO2 adsorbent material is selected from: carbon-based, zeolite-based, silica-based, polymer-based, clay-based, metal-organic framework-based, alkali metal carbonate-based, solid amine-based, hydrotalcite-like, single or mixed oxides, calcium-based, lithium-based, alkali ceramic-based, alkali zirconate-based or alkali silicate-based or mixtures thereof. [0047] In an embodiment, the methanation catalyst is selected from: Ni, Ru, Rh, Fe, Co, Mo, Pd, Ag, W, Os, Ir, Pt or Au, wherein the catalyst is dispersed on a conventional metal oxide support or a structured metal oxide support or a carbon support, or mixtures thereof. [0048] In an embodiment, the conventional metal oxide support is selected from: Al2O3, SiO2, TiO2, MgO, CaO, ZrO2, Cr2O3, CeO2, CexZr1-xO2, La2O3, MnO2 or ZnO. [0049] In an embodiment, the structured metal oxide support is selected from: mesostructured silica nanoparticles or metal-organic framework materials. [0050] In an embodiment, the carbon support is selected from: activated carbon, carbon nanotubes, carbon nanofibers, biochar or carbon felts. [0051] In an embodiment, the filler is a dual-function material that has CO2 adsorbent activity and methanation catalytic activity. [0052] In an embodiment, the dual-function material comprises a combination of a CO2 adsorbent material selected from: carbon-based, zeolite-based, silica-based, polymer- based, clay-based, metal-organic framework-based, alkali metal carbonate-based, solid amine-based, hydrotalcite-like, single or mixed oxides, calcium-based, lithium-based, alkali ceramic-based, alkali zirconate-based or alkali silicate-based or mixtures thereof; and a catalyst selected from: Ni, Ru, Rh, Fe, Co, Mo, Pd, Ag, W, Os, Ir, Pt or Au, wherein the catalyst is dispersed on a conventional metal oxide support or a structured metal oxide support or a carbon support, or mixtures thereof. [0053] In an embodiment, a cyclic reactor unit for continuous upgrading of methane and carbon dioxide gas mixtures according to the method of the present disclosure, comprises: - at least one adsorptive reactor for receiving hydrogen-containing gas stream or methane and carbon dioxide gas mixtures; - at least one moisture trap for separating water produced from the adsorptive reactor; wherein the cyclic reactor unit switches the gas streams that are fed into the adsorptive reactors such that the adsorptive reactors cycle between adsorption stage and reactive regeneration stage. [0054] In an embodiment, the cyclic reactor unit comprises: - a first adsorptive reactor for receiving hydrogen-containing gas stream or methane and carbon dioxide gas mixtures; - a second adsorptive reactor for receiving hydrogen-containing gas stream or methane and carbon dioxide gas mixtures; - a first moisture trap for separating water produced from the first adsorptive reactor; - a second moisture trap for separating water produced from the second adsorptive reactor; and - tubing; wherein the cyclic reactor unit switches the gas streams that are fed into the adsorptive reactors such that the adsorptive reactors cycle between adsorption stage and reactive regeneration stage. [0055] In an embodiment, the cyclic reactor further comprises a 4-way top valve for switching the gas streams. [0056] In an embodiment, the cyclic reactor may further comprise a 4-way bottom valve for switching the gas streams. [0057] In an embodiment, the methanation catalyst is selected from: Ni, Ru, Rh, Fe, Co, Mo, Pd, Ag, W, Os, Ir, Pt or Au dispersed on conventional metal oxide supports (Al2O3, SiO2, TiO2, MgO, CaO, ZrO2, Cr2O3, CeO2, CexZr1-xO2, La2O3, MnO2, ZnO), structured metal oxide supports (mesostructured silica nanoparticles and metal-organic framework materials), carbon supports (activated carbon, carbon nanotubes, carbon nanofibers, biochar or carbon felts), or mixtures thereof. [0058] In an embodiment, the cyclic reactor unit has a CO2 conversion rate of at least 70%, more preferably at least 80%, even more preferably at least 90%. BRIEF DESCRIPTION OF THE DRAWINGS [0059] The following figures provide preferred embodiments for illustrating the disclosure and should not be seen as limiting the scope of the invention. [0060] Figure 1: Scheme of current state of the art technologies addressed for upgrading of CO2/CH4 gas mixtures (e.g., sour gas or biogas). Figure 1A shows simple CO2/CH4 separation; Figure 1B shows direct CO2/CH4 gas mixture methanation in a conventional methanation reactor, Figure 1C shows CO2/CH4 separation followed by CO2 methanation in a conventional methanation reactor. Figure 1D shows CO2/CH4 gas mixture purification and methanation in one single cyclic adsorptive reactor as disclosed in the present application. [0061] Figure 2: Scheme of the cyclic adsorptive reactor unit of the present disclosure for CO2/CH4 gas mixture upgrading during (A) CO2 Adsorption Stage in Adsorptive Reactor I and Reactive Regeneration Stage in Adsorptive Reactor II or (B) Reactive Regeneration Stage in Adsorptive Reactor I and CO2 Adsorption Stage in Adsorptive Reactor II. [0062] Figure 3 shows the reactor’s filling scheme with alternate layers of CO2 adsorbent and methanation catalyst, and the placement of the 4 thermocouples inside reactor bed. [0063] Figure 4 shows the experimental installation scheme. [0064] Figure 5 shows the flow rate (by component) of the outlet streams of Adsorptive Reactor I and Adsorptive Reactor II . The black frame surrounds the adsorption/reactive regeneration cycles for which the process indicators were calculated. The letters above each stage indicate whether it is an adsorption stage (A) or a reactive regeneration stage (RR). The zoom shows, in further detail, the two adsorption/reactive regeneration cycles performed on Adsorptive Reactor II between the 230th and 270th minute of experiment. [0065] Figure 6: shows the process indicators: a) CO2 adsorption capacity; b) CO2 conversion; c) CH4 purity (the bars referring to reactive regeneration stages are marked with the diagonal lines, while the adsorption stages have no pattern) and d) nH2 in/nCH4 out (the black horizontal line indicates the stoichiometric ratio). The black frame indicates when the cyclic steady-state had been reached. [0066] Figure 7 shows the temperature variation histories (i.e., with respect to the oven and feed temperature – 350 °C in this example) for all four measuring points in Adsorptive Reactor II. For these operating conditions, the temperature increase remained below 9 °C. DETAILED DESCRIPTION [0067] The present disclosure relates to a cyclic adsorptive reactor for upgrading carbon dioxide/methane (CO2/CH4) gas mixtures. Namely, a method for continuous upgrading of methane and carbon dioxide gas mixtures comprising the steps of: feed a gas mixture stream comprising carbon dioxide and methane into a first adsorptive reactor for a first carbon dioxide adsorption to obtain a first methane rich gas, wherein said reactor comprises an adsorbent and catalyst filler; when the first adsorptive reactor is fully saturated or partially saturated, feed the gas mixture stream comprising carbon dioxide and methane into a second adsorptive reactor for a second carbon dioxide adsorption in order to obtain a second methane enriched gas, and simultaneously feed a hydrogen- containing gas stream into the first adsorptive reactor for reactive regeneration; periodically switch the gas streams that are fed into the adsorptive reactors in order to prevent the reactors from becoming fully saturated or partially saturated; wherein the first and second adsorptive reactors comprise a CO2 adsorbent material and a methanation catalyst as a filler. [0068] In an embodiment, the method of upgrading carbon dioxide/methane (CO2/CH4) gas mixtures comprises the following steps: • The CO2/CH4 gaseous mixture is fed into Adsorptive Reactor I (CO2 Adsorption Stage in Adsorptive Reactor I). • Top and bottom valves are actuated. The CO2/CH4 gaseous mixture stops being fed into Adsorptive Reactor I and starts being fed into Adsorptive Reactor II (CO2 Adsorption Stage in Adsorptive Reactor II). Simultaneously, H2 starts being fed to Adsorptive Reactor I (Reactive Regeneration Stage in Adsorptive Reactor I). • Top and bottom valves are actuated a second time. The inlet streams are switched again. Adsorptive Reactor I returns to the CO2 Adsorption Stage and Adsorptive Reactor II starts the Reactive Regeneration Stage. • Top and bottom valves are actuated a third time. The inlet streams are switched again. Adsorptive Reactor II returns to the CO2 Adsorption Stage and Reactor I starts the Reactive Regeneration Stage. • Top and bottom valves are allowed to continue actuating periodically, switching between inlet streams. [0069] In an embodiment, when the CO2/CH4 gaseous mixture is fed into Adsorptive Reactor I, CO2 is captured in the adsorbent material inside the Adsorptive Reactor I and CH4 passes through, leaving the reactor as a purified CH4 stream (cf. dashed line in Figure 2A). [0070] In an embodiment, when the top and bottom valves are actuated, CO2 is now captured in the adsorbent material inside the Adsorptive Reactor II and CH4 passes through, leaving the reactor as a purified CH4 stream (cf. dashed line in Figure 2B). In Adsorptive Reactor I, the H2 that is being fed changes the gas-solid equilibrium inside the bed allowing the desorption of the previously retained CO2, which then becomes available to react with H2 at the catalyst material also present in the reactor, through the Sabatier reaction, for producing CH4 (cf. continuous line in Figure 2B) while regenerating the adsorbent (i.e., making it ready and able to capture more CO2 in the following step). [0071] In an embodiment, when the top and bottom valves are actuated a second time, CO2 is being adsorbed again in Adsorptive Reactor I and CH4 purified (cf. dashed line in Figure 2A). CH4 is being produced in Adsorptive Reactor II (cf. continuous line in Figure 2A) and the adsorbent regenerated. [0072] In an embodiment, when the top and bottom valves are actuated a third time, CO2 is being adsorbed in Adsorptive Reactor II and CH4 purified (cf. dashed line in Figure 2B). CH4 is being produced in Adsorptive Reactor I (cf. continuous line in Figure 2B) and the adsorbent regenerated. [0073] In an embodiment, when the top and bottom valves are allowed to continue actuating periodically, switching between inlet streams, the CO2 Adsorption Stage and Reactive Regeneration Stage cycles are perpetuated in both reactors, allowing a continuous process operation with CO2 capture, CH4 purification and CH4 formation from captured CO2 in the same multifunctional and compact reactor device. [0074] In an embodiment, the reactor of the present disclosure comprises the following components: (1) adsorptive reactor I, (2) adsorptive reactor II, (3) top valve, (4) bottom valve, (5) moisture trap I, (6) moisture trap II, (7) tubing. [0075] In an embodiment, the bed of adsorptive reactor I comprises: a CO2 adsorbent material (commonly mixed oxides, hydrotalcite-based materials, activated carbons, zeolites and/or other CO2 adsorbent) and a methanation catalyst (such as unsupported or supported Ni-, Ru- or Rh-based catalysts) or, alternatively, a dual-function material (a CO2 adsorbent material with methanation catalytic activity). [0076] In an embodiment, the adsorbent and catalyst may be arranged in a layered, structured or mixed bed configuration. [0077] In an embodiment, the adsorbent and the catalyst material that are the filler of the adsorptive reactor may be arranged in a fluidized bed configuration or the deposition of such materials can be done in structured arrangements (e.g., monoliths). [0078] In an embodiment, the mass (or volume) ratio between the catalyst and the adsorbent is adapted to the characteristics and performance of the used materials (e.g., the activity of the catalyst and adsorption capacity of adsorbent). [0079] In an embodiment, the characteristics of Adsorptive Reactor II is similar to Adsorptive Reactor I. [0080] In an embodiment, the top valve is a 4-way valve for switching feeding streams (CO2/CH4 mixture or H2). [0081] In an embodiment, the bottom valve is a 4-way valve for switching the paths of the outlet streams. This valve is optional and must be used if there is a need for separating the purified CH4 (obtained from the CO2 Adsorption Stages) from the CH4 produced (obtained from the Reactive Regeneration Stages). If used, this valve may be actuated simultaneously with the top valve. [0082] In an embodiment, the moisture trap I is a moisture trap that separates the water produced by the Sabatier reaction during the Reactive Regeneration Stage from the outlet stream of Adsorptive Reactor I. This moisture trap I may also be positioned elsewhere downstream in the reactor. [0083] In an embodiment, the moisture trap II is a moisture trap that separates the water produced by the Sabatier reaction during the Reactive Regeneration Stage from the outlet stream of Adsorptive Reactor II. This moisture trap II may also be positioned elsewhere downstream in the reactor. [0084] In an embodiment, the tubing carries gas streams in and out of the 4-way valves and reactors. [0085] In an embodiment, the method disclosed comprises purification of CO2/CH4 gas mixtures and conversion of the separated CO2 into more CH4 through the use of an adsorptive reactor that combines, in the same unit, CO2 captured by adsorption and its catalytic conversion into CH4. [0086] In an embodiment, the reactor’s bed comprises a selective CO2 adsorbent material to separate CO2 from other species present in the feed, and a methanation catalyst to accelerate the reaction during the (reactive) desorption stage. [0087] In an embodiment, the bed may further comprise dual-function materials, i.e., adsorbent materials featuring catalytic activity. [0088] In an embodiment, the CO2 adsorbent material and the methanation catalyst may be placed inside the reactors in different configurations: layered (alternate layers of catalyst and adsorbent particles), fluidized, structured or mixed (a homogeneous mixture of catalyst and adsorbent particles). [0089] In an embodiment, any methanation catalyst (typically based on Ni, Ru, Rh and/or other elements dispersed on a metal oxide support such as Al2O3, SiO2, TiO2) and CO2 adsorbent (commonly mixed oxides, hydrotalcite-based materials, activated carbons and/or zeolites) can be used for the method of the present disclosure as the main key issue lies in their compatibility (adsorbent and catalyst) in terms of operating conditions. The methanation reaction is thermodynamically limited at elevated temperatures (because it is exothermal – cf. Eq.1) and kinetically limited at low temperatures, and so catalytic methanation reactors are usually operated at temperatures between 150 °C and 500 °C (for the reactors of the present disclosure it is preferably in the range between 250 °C - 350 °C) and pressures from 1 to 300 bar. The methanation of CO2 is a highly exothermic reaction and so temperature control is a very important aspect in the design of methanation reactors where poor heat management can lead to the formation of hotspots and thus catalyst deactivation (sintering) and safety issues.18,19 [0090] In an embodiment, the CO2 adsorbents materials used can be divided into three categories based on their operating temperature range: low-temperature (< 200°C, for instance, carbon-based, zeolite-based, silica-based, polymer-based, clay-based, metal- organic framework-based, alkali metal carbonate-based, solid amine-based adsorbents); intermediate-temperature solid adsorbents, which are the most compatible with methanation catalysts (200°C to 400°C, such as hydrotalcite-like materials, mixed oxides) and high-temperature solid adsorbents (> 400°C, for example, calcium-based, alkali ceramic-based, alkali zirconate-based, alkali silicate-based adsorbents).20–22 [0091] In an embodiment, in order for the reactors to operate continuously, the method of the present disclosure requires at least two parallel reactors working under cyclic operation mode and operating 180° out of phase. The 2-column configuration is illustrated in Figure 2. [0092] In an embodiment, the cyclic process occurs by switching a 4-way valve (top valve) that controls and alternates the two possible feeding streams, making each of the reactors periodically switch from the adsorption stage (CO2/CH4 mixture feeding) to the reactive regeneration stage (H2 feeding), and back again, repeatedly. [0093] In an embodiment, during the adsorption stage, the CO2/CH4 gas mixture is fed into one of the reactors and so, the adsorbent inside is selectively removing (capturing) the CO2 in the gas mixture thus producing a purified CH4 stream that leaves the reactor. [0094] In an embodiment, during the reactive regeneration stage, the inlet stream is composed of H2 (preferably “green” H2 – PtM concept), that, by means of the methanation catalyst inside the reactor, reacts with the previously adsorbed CO2 (captured by the adsorbent in the adsorption stage) through the Sabatier reaction, simultaneously producing methane and regenerating the CO2 adsorbent. During this stage, two phenomena that, to some extent, counterbalance each other in terms of heat release and consumption, occur at the same time: the endothermic desorption of CO2 molecules from the adsorbent solid phase to the gas phase and the exothermic methanation reaction at the catalytic active sites between CO2 and H2, and so the dangers of hotspots are mitigated. This is also because the reactors are functioning 180° out of phase, while one is in the adsorption stage, the other is in the reactive regeneration stage. [0095] In an embodiment, downstream in the process, after the reactors, a moisture trap is placed so that the water produced in the Sabatier reaction and present in the outlet stream is separated and removed, leaving the CH4 stream dry, and thus purer. [0096] In an embodiment, the method of removing moisture from the outlet stream is by condensation, adsorption by silica gel, activated carbon, aluminium oxide, glycol or hygroscopic salts. [0097] In an embodiment, the temperature of the adsorptive reactor ranges from 150 °C to 500 °C, preferably from 250 °C to 350 °C. [0098] In an embodiment, the pressure of the adsorptive reactor ranges from 1 to 300 bar, preferably from 1 to 100 bar. [0099] In an embodiment the unit can have 1 or 2 or more than 2 adsorptive reactors. [00100] In an embodiment, the operation conditions are adapted to the materials used (namely temperature and pressure) bearing in mind that higher temperature and pressure are kinetically better for both adsorption and methanation reaction, and so although the use of excessively high temperature and pressure are associated with some disadvantages (such as thermodynamic limitations of the reaction, material resistance, higher costs), they are, to some extent, beneficial to the purity and productivity of the proposed process. [00101] In an embodiment, the unit of the present disclosure may comprise at least 2 adsorptive reactors to run continuously. [00102] In an embodiment, the reactor may comprise different arrangements of the bed, or different positioning of the moisture traps downstream of the adsorptive reactors, other arrangements for the outlet gas streams that might be separated or joined, upflow or downflow, with the use of bottom valve or not. [00103] The experiment described below is an example (and proof-of-concept) of the present invention and so, it is merely illustrative and does not limit its scope. The operating conditions herein used should be regarded as one of many possibilities, leaving room for improvement in CH4 productivity and purity, as well as in any of the indicators described below (namely changing the pressure, temperature, cycle time, flow rates, materials and their assembly in the bed, etc.). [00104] Two stainless steel reactors (herein called Adsorptive Reactor I and II filled with a CO2 adsorbent and a methanation catalyst (in a 7.7:1 volumetric ratio) were used in the experiments. The materials were packed inside the columns according to the scheme shown in Figure 3, consisting of 10 alternate layers of adsorbent and catalyst. Inert glass spheres were used to dilute the bed. [00105] Figure 3 shows the reactor’s filling scheme with alternate layers of CO2 adsorbent and methanation catalyst, and the placement of the 4 thermocouples inside reactor bed. [00106] The reactors were placed inside an oven equipped with forced air convection, ensuring an external homogeneous temperature distribution during all process (Figure 4). The temperature of both reactors was measured through 4 type-K thermocouples placed in contact with the bed, aligned with the first 4 catalyst layers from the top (Figure 3). Mass flow controllers were used to feed CO2, H2, and CH4. The mass flow rate of the outlet streams was measured by two mass flow meters and corrected based on their composition. Two pressure transducers located before and after each reactor measured the pressure. During the experiments, the water produced in the CO2 methanation reaction and present in the outlet stream was condensed and removed by a Peltier module and a cold trap. The composition of the (dry) outlet streams was recorded along time using an analyzer able to measure CO2, H2, CH4, CO and O2 (although the latter two components were not observed). Two automated 4-way valves were used to alternate the inlet streams of the reactors (mixture of CO2 and CH4 or H2) (top valve) and to select the outlet stream sent to the analyzer (bottom valve). A scheme of the described experimental installation is presented in Figure 4. Prior to the experiments, the catalyst was activated in-situ by feeding a binary mixture of H2:N2 to each reactor. [00107] The experiments were assessed through the following process indicators (calculated for each Adsorption/Reactive Regeneration cycle in each adsorptive reactor): • Adsorption capacity – to assess the amount of CO2 retained in the adsorbent during the adsorption stage wher are the inlet and outlet molar flow rates of CO2, respectively, is the time during the adsorption stage, is the duration of the adsorption stage, is the adsorbent mass and is the number of moles of CO2 adsorbed. [00108] CO2 conversion – to assess the percentage of the CO2 adsorbed in the adsorption stage that was converted into CH4 during the reactive regeneration stage are the inlet and outlet molar flow rates of CH4, is the time during the reactive regeneration stage, is the duration of the reactive regeneration stage and is the number of moles of CH4 produced during such stage. [00109] Average CH4 purity during the adsorption stage where is the outlet total molar flow rate. [00110] Average CH4 purity during the reactive regeneration stage [00111] Average CH4 purity during a full cycle (adsorption and reactive regeneration stages) [00112] Moles of H2 used per mole of CH4 produced – to assess the amount of H2 required per mole of CH4 produced and see how far from the stoichiometric value (4 regeneration stage. [00113] CH4 productivity – to assess the amount of CH4 produced per mole of CO2 fed to the reactor where is the number of moles of CO2 that are fed to the reactor (during all the adsorption stages). [00114] In this example, adsorption/reactive regeneration cycles were performed at 350 °C and the atmospheric pressure until cyclic steady-state was reached on both reactors. Each cycle consisted of two stages: a 10-minute adsorption stage during which the inlet composition consisted of a 50%:50% (vol. CO2:CH4) mixture, and a 10-minute reactive regeneration stage during which a pure H2 stream was fed to the adsorptive reactors. The inlet streams (CO2/CH4 mixture or H2) of both adsorptive reactors were switched every stage (i.e., each 10 minutes) by the automated top valve. The bottom valve was not always actuated simultaneously with the top valve, but in a way that allowed the measurement, in particular the measurement of the composition, of consecutive adsorption/reactive regeneration stages from Adsorptive Reactor I or from Adsorptive Reactor II, thus allowing the calculation of process indicators. [00115] Figure 5 shows the flow rate of each component in the outlet streams of Adsorptive Reactor I and Adsorptive Reactor II The adsorption stages are framed in A-boxes and the reactive regeneration stages in RR-boxes, which are constantly being switched in both adsorptive reactors, although only some were followed with the analyzer, which can measure only one stream at a time. [00116] Figure 5 shows the flow rate (by component) of the outlet streams of Adsorptive Reactor I and Adsorptive Reactor II . The black frame surrounds the adsorption/reactive regeneration cycles for which the process indicators were calculated. The letters above each stage indicate whether it is an adsorption stage (A) or a reactive regeneration stage (RR). The zoom-in shows, in further detail, the two adsorption/reactive regeneration cycles performed on Adsorptive Reactor II between the 230th and 270th minute of experiment. [00117] The black frames highlighted in Figure 5 correspond to the adsorption/reactive regeneration cycles for which the process indicators described were calculated (cf. Figure 6). [00118] Figure 6 shows the process indicators: Figure 6a shows the CO2 adsorption capacity; Figure 6b shows the CO2 conversion; Figure 6c shows the CH4 purity (the bars referring to reactive regeneration stages are marked with the diagonal lines, while the adsorption stages have no pattern) and Figure 6d shows (the black horizontal line indicates the stoichiometric ratio). The black frame indicates when the cyclic steady- state had been reached. [00119] Table 1 below shows the average value of the process indicators of the 4 adsorption/reactive regeneration cycles when the unit reached a cyclic steady-state (cycles framed in Figure 6). The stream resulting from the (50%/50%) CO2/CH4 mixture purification (i.e., during the adsorption stages), presents on average, a CH4 purity of 80.3 %. During the reactive regeneration stages, 80.6 % of the adsorbed (i.e., captured) CO2 was converted into more CH4. This stage produces a stream with 81.9 % of CH4 on average, resulting in a productivity of (moles of methane produced, by chemical reaction, per mole of CO2 fed). The overall purity of the outlet streams (i.e., after blending the purified and produced CH4 streams) is on average 81.1 %. [00120] Table 1 - Process indicators for the system in cyclic steady-state for the considered example. [00121] Figure 7 shows the temperature variation histories (i.e., with respect to the oven and feed temperature – 350°C in this example) for all four measuring points in Adsorptive Reactor II. For these operating conditions, the temperature increase remained below 9 °C. [00122] Figure 7 shows the temperature variation histories of Adsorptive Reactor II (four temperature measuring points along each reactor – T1 being the nearest to inlet and T4 the nearest to reactor outlet). The letters above each stage indicate whether it is an adsorption stage (A) or a reactive regeneration stage (RR). To stands for the oven and feed temperature (350 °C in this example). [00123] For comparison, if the purification of the CO2/CH4 mixture herein considered (50%:50%) was performed with an upgrading technology that separates the two components (e.g., by absorption, PSA, membranes, etc.), the best-case scenario is when full recovery and full purity is obtained, resulting in two pure streams (CO2-rich and CH4-rich). However, in the present invention, the two resulting streams are both CH4-rich after the cyclic pseudo stationary-state is reached: the first is the purified methane resulting from the adsorption stages and contains a CH4 purity of roughly 80 %; the second is the produced CH4, resulting from the reactive regeneration stage and contains a CH4 purity of roughly 82 % (Table 1). This means that the method and reactor of the present disclosure, when compared to the ideal/best case scenario of existing biogas upgrading separation technologies, allows the user to increase the amount of methane produced by 77% (ratio of methane flow rates of 1.77). [00124] In the ideal thermodynamic equilibrium, the direct methanation of the inlet streams used in the example at 350 °C and 1 atm would result in a CO2 conversion of 81% and originate an outlet stream that, if subsequently dried, would have a CH4 content of 76% (data obtained by employing the non-stoichiometric Gibbs free energy minimization method with the Aspen Plus V12 software). Comparing these values with the ones obtained in the example (both CO2 conversion and CH4 purity of roughly 81%) it is possible to conclude that the present invention poses great advantages as compared to conventional methanation reactors. The equilibrium conversion and CH4 purity described in the present disclosure (81% and 76%, respectively), which can only be achieved in ideal conditions (namely considering an ideal packed-bed reactor of infinite length), can easily be attained with the method and reactor of the present disclosure. Moreover, the hotspots created by the highly exothermic methanation reaction are not accounted for in these equilibrium determinations, but contribute negatively, further inhibiting the conversion of CO2 in conventional methanation reactors. With the method and reactor of the present disclosure, the hot-spots are almost completely absent, posing no such restriction and also no major safety concerns. [00125] The example provided is merely illustrative, and any individual with know- how in the art will easily understand that changing one or more of the operating conditions (e.g., feed composition, flow rate/s, pressure, temperature, cycle duration etc.) and/or process configurations (e.g., catalyst-to-adsorbent ratio, bed configuration, materials used, etc.) can easily allow to improve one or more of the above-mentioned process indicators. [00126] The term "comprising" whenever used in this document is intended to indicate the presence of stated features, integers, steps, components, but not to preclude the presence or addition of one or more other features, integers, steps, components or groups thereof. [00127] Where singular forms of elements or features are used in the specification of the claims, the plural form is also included, and vice versa, if not specifically excluded. For example, the term “a molecule” or “the molecule” also includes the plural forms “molecules” or “the molecules,” and vice versa. In the claims, articles such as “a,” “an,” and “the” may mean one or more than one unless indicated to the contrary or otherwise evident from the context. Claims or descriptions that include “or” between one or more members of a group are considered satisfied if one, more than one, or all of the group members are present in, employed in, or otherwise relevant to a given product or process unless indicated to the contrary or otherwise evident from the context. The invention includes embodiments in which exactly one member of the group is present in, employed in, or otherwise relevant to a given product or process. The invention also includes embodiments in which more than one, or all of the group members are present in, employed in, or otherwise relevant to a given product or process. [00128] The disclosure should not be seen in any way restricted to the embodiments described and a person with ordinary skill in the art will foresee many possibilities to modifications thereof. [00129] The embodiments described above are combinable.

Claims

C L A I M S 1. A method for continuous upgrading of methane and carbon dioxide gas mixtures comprising the steps of: feed a gas mixture stream comprising carbon dioxide and methane into a first adsorptive reactor for a first carbon dioxide adsorption to obtain a first methane rich gas, wherein said reactor comprises an adsorbent and catalyst filler; when the first adsorptive reactor is fully saturated or partially saturated, feed the gas mixture stream comprising carbon dioxide and methane into the second adsorptive reactor for a second carbon dioxide adsorption in order to obtain a second methane enriched gas, and simultaneously feed a hydrogen-containing gas stream into the first adsorptive reactor for reactive regeneration; when the second adsorptive reactor is saturated or partly saturated, feed the gas mixture comprising carbon dioxide and methane into the first adsorptive reactor for carbon dioxide adsorption, and simultaneously feed a hydrogen-containing gas stream into the second adsorptive reactor for reactive regeneration; periodically switch the gas streams that are fed into the adsorptive reactors in order to prevent the reactors from becoming fully saturated or partially saturated; wherein the first and the second adsorptive reactors comprise a CO2 adsorbent material and a methanation catalyst as a filler; wherein the volume ratio of the CO2 adsorbent material and the catalyst ranges from 1:1 to 30:1 (volume CO2 adsorbent / volume catalyst). 2. The method according to the previous claim wherein volume ratio of the CO2 adsorbent material and the catalyst ranges from 1:1 to 20:1 (volume CO2 adsorbent / volume catalyst), preferably 1:1 to 10:1 (volume CO2 adsorbent / volume catalyst). 3. The method according to any of the previous claims, wherein the CO2 adsorbent material and the methanation catalyst are arranged in a layered, fluidized, structured or mixed bed configuration.
4. The method according to any of the previous claims, wherein the CO2 adsorbent material is selected from: carbon-based, zeolite-based, silica-based, polymer-based, clay-based, metal-organic framework-based, alkali metal carbonate-based, solid amine-based, hydrotalcite-like, single or mixed oxides, calcium-based, lithium-based, alkali ceramic-based, alkali zirconate-based or alkali silicate-based or mixtures thereof. 5. The method according to any of the previous claims, wherein the methanation catalyst is selected from: Ni, Ru, Rh, Fe, Co, Mo, Pd, Ag, W, Os, Ir, Pt or Au, wherein the catalyst is dispersed on a conventional metal oxide support or a structured metal oxide support or a carbon support, or mixtures thereof. 6. The method according to claim 5, wherein the conventional metal oxide support is selected from: Al2O3, SiO2, TiO2, MgO, CaO, ZrO2, Cr2O3, CeO2, CexZr1-xO2, La2O3, MnO2 or ZnO. 7. The method according to claim 5, wherein the carbon support is selected from: activated carbon, carbon nanotubes, carbon nanofibers, biochar or carbon felts. 8. The method according to claim 5, wherein the structured metal oxide support is mesostructured silica nanoparticles or metal-organic framework materials. 9. The method according to the previous claims, wherein the filler is a dual-function material comprising CO2 adsorbent activity and methanation catalytic activity. 10. The method according to any of the previous claims 4-8, wherein the dual-function material comprises a combination of a CO2 adsorbent material and a catalyst. 11. The method according to the previous claims, wherein the bed comprises a CO2 adsorbent material and a methanation catalyst, or a dual-function material with CO2 adsorbent activity and methanation catalytic activity.
12. The method according to any of the previous claims, wherein the temperature of the adsorptive reactors ranges from 150 °C to 500 °C, preferably from 250 °C to 350 °C. 13. The method according to any of the previous claims, wherein the pressure of the adsorptive reactors ranges from 1 to 300 bar, preferably from 1 to 100 bar. 14. The method according to any of the previous claims, wherein the unit can have 1 or 2 or more than 2 adsorptive reactors. 15. The method according to any of the previous claims, wherein the cyclic reactor unit has a CO2 conversion rate of at least 70%, more preferably at least 80%, even more preferably at least 90%. 16. A cyclic reactor unit for continuous upgrading of methane and carbon dioxide gas mixtures according to the previous claims 1-14, comprising: at least one adsorptive reactor for receiving hydrogen-containing gas stream or methane and carbon dioxide gas mixtures; at least one moisture trap for separating water produced from the adsorptive reactor; wherein the cyclic reactor unit switches the gas streams that are fed into the adsorptive reactors such that the adsorptive reactors cycle between adsorption stage and reactive regeneration stage. 17. The cyclic reactor unit according to the previous claim comprising: a first adsorptive reactor for receiving hydrogen-containing gas stream or methane and carbon dioxide gas mixtures; a second adsorptive reactor for receiving hydrogen-containing gas stream or methane and carbon dioxide gas mixtures; a first moisture trap for separating water produced from the first adsorptive reactor; a second moisture trap for separating water produced from the second adsorptive reactor; and tubing; wherein the cyclic reactor unit switches the gas streams that are fed into the adsorptive reactors such that the adsorptive reactors cycle between adsorption stage and reactive regeneration stage. 18. The unit according to any of the previous claims 15-16, wherein the adsorptive reactor comprises a bed comprising a CO2 adsorbent material and a methanation catalyst, or a dual-function material with CO2 adsorbent activity and methanation catalytic activity. 19. The unit according to any of the previous claims 15-17, wherein the CO2 adsorbent material is selected from: carbon-based, zeolite-based, silica-based, polymer-based, clay-based, metal-organic framework-based, alkali metal carbonate-based, solid amine-based, hydrotalcite-like, singe or mixed oxides, calcium-based, lithium-based, alkali ceramic-based, alkali zirconate-based or alkali silicate-based or mixtures thereof. 20. The unit according to any of the previous claims 15-18, wherein the methanation catalyst is selected from: Ni, Ru, Rh, Fe, Co, Mo, Pd, Ag, W, Os, Ir, Pt or Au dispersed on conventional metal oxide supports (Al2O3, SiO2, TiO2, MgO, CaO, ZrO2, Cr2O3, CeO2, CexZr1-xO2, La2O3, MnO2, ZnO), structured metal oxide supports (mesostructured silica nanoparticles and metal-organic framework materials), carbon supports (activated carbon, carbon nanotubes, carbon nanofibers, biochar or carbon felts), or mixtures thereof. 21. The unit according to any of the previous claims 15-19, wherein the CO2 adsorbent material and the catalyst are arranged in a layered, fluidized, structured or mixed bed configuration.
EP22723753.4A 2021-03-23 2022-03-23 Cyclic adsorptive reactor for upgrade of co2/ch4 mixtures Pending EP4313369A1 (en)

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