EP4264662A1 - Method and device for changing test substrates in a continuous-flow vacuum system, treatment method, and continuous-flow vacuum system - Google Patents

Method and device for changing test substrates in a continuous-flow vacuum system, treatment method, and continuous-flow vacuum system

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Publication number
EP4264662A1
EP4264662A1 EP21843588.1A EP21843588A EP4264662A1 EP 4264662 A1 EP4264662 A1 EP 4264662A1 EP 21843588 A EP21843588 A EP 21843588A EP 4264662 A1 EP4264662 A1 EP 4264662A1
Authority
EP
European Patent Office
Prior art keywords
treatment
substrates
test
test substrate
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21843588.1A
Other languages
German (de)
French (fr)
Inventor
Jens HERGENRÖTHER
Andreas Rack
Florian Schwarz
Peter RETTENBACHER
Thomas Merz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Solayer GmbH
Original Assignee
Solayer GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Solayer GmbH filed Critical Solayer GmbH
Publication of EP4264662A1 publication Critical patent/EP4264662A1/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67155Apparatus for manufacturing or treating in a plurality of work-stations
    • H01L21/67196Apparatus for manufacturing or treating in a plurality of work-stations characterized by the construction of the transfer chamber
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/50Substrate holders
    • C23C14/505Substrate holders for rotation of the substrates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/54Controlling or regulating the coating process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/568Transferring the substrates through a series of coating stations
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/458Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
    • C23C16/4582Rigid and flat substrates, e.g. plates or discs
    • C23C16/4583Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
    • C23C16/4584Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally the substrate being rotated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/52Controlling or regulating the coating process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/54Apparatus specially adapted for continuous coating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/67742Mechanical parts of transfer devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/67748Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber horizontal transfer of a single workpiece

Definitions

  • the invention relates to a method for changing test substrates, also referred to below as test glasses, in a vacuum treatment system and a device for carrying out the method.
  • a wide variety of substrates for example substrates for optical or photovoltaic applications; Semiconductor substrates or others are subjected to various treatments.
  • Treatment should be understood here as the well-known modifying, additive and subtractive treatments, i. H .
  • the vacuum continuous systems used for this include a sequence of treatment stations in their vacuum chamber, which are run through one after the other in order to achieve the desired treatment result of the substrate at the end of the run.
  • Both the vacuum chamber and the treatment stations have the necessary and known equipment for the respective treatment, such as a vacuum system, treatment sources, Process gas devices, coolants, screens, measuring devices, control units and much more.
  • Continuous systems can transport the substrates linearly or circularly through the sequence of treatment stations.
  • the method according to the invention and the devices that can be used for it will be described by way of example using a turntable system.
  • the invention can also be used for linear continuous systems, provided that the substrate transport is suitable and designed for the process described below for the invention.
  • carriers parts of the substrate holder and transport device that hold the substrates during a process sequence with the associated movement sequences should be referred to here generally as carriers. They are adapted to the respective requirements according to the configuration of the treatment plant and the type and geometry of the substrates and are generally known.
  • a so-called turntable system has in a treatment chamber a plurality of process sections which are arranged circumferentially and are spatially and process-technically separate from one another.
  • the process sections serve the treatment itself as well as any necessary pre- and post-treatments and/or operational sequences of the substrates.
  • the treatment chamber is hermetically sealed by means of a chamber cover.
  • the chamber wall and the chamber cover are fixed, non-rotating components of the system.
  • a treatment run of a substrate through such a system takes place by means of Activation of the required process sections one after the other, while the substrate in question rotates with all the others by means of a suitable substrate holding device at the required, often high, speeds.
  • treatment should be understood to mean different additive, subtractive or modifying treatments of the surface of a substrate, which can also include a treatment of the substrate itself, for example a heat treatment, pre-treatments such as cleaning or activation processes and others, within the system .
  • Additive treatments include a wide variety of coatings.
  • Subtractive treatments include the total or partial removal of surface layers, whether parasitic or previously applied, particularly with physical or chemical processes, and also mechanical treatments. Changes in the structure or composition of a surface layer are known as modifications, for example by means of heat or plasma effects or chemical treatments.
  • a frequent application of turntable systems is the production of optical glasses, on which layer stacks are deposited, which have the desired optical properties.
  • test substrates are treated with the substrates under the desired treatment conditions of the actual substrates and analyzed using suitable monitoring systems, preferably in situ. It is to verify individual treatment steps necessary to treat test substrates together with the substrates only during this treatment step and to replace them with new test substrates before the subsequent step.
  • D. H Test substrates must be changed periodically, which includes removing them from the treatment facility and introducing a new test substrate into the facility.
  • test substrate change is very labour-, energy- and time-consuming in the known treatment systems such as turntable systems.
  • each test substrate and, if applicable, the associated carrier for example a carrier of the existing substrate holder and/or substrate transport device, must be transported and loaded into the magazine lock. There it has to be moved to a position where a test substrate changer can be positioned and the test substrate change can be carried out.
  • the carrier equipped with a new test substrate is then returned to the treatment plant. This procedure must be repeated several times in the course of a process run.
  • the carrier cools down significantly during each change and then has to be adjusted again in terms of temperature to the directly and indirectly adjacent components remaining in the treatment system, for example other carriers and/or their holders.
  • it is very time-consuming to load the test substrate changer on the magazine lock with new test substrates, or to discharge spent test substrates. Holding several test substrates in the carrier magazine is only conditionally suitable for ef ectively changing the test substrate, since in this case no substrate to be treated can be arranged on the carrier of the test substrate.
  • the object of the invention is to overcome the disadvantages of the prior art.
  • the method and device should be used for coating, alternatively also for the other treatment methods mentioned above.
  • test substrates required for a process run are introduced together with the substrates and carriers of this process run, for example turntable segments.
  • the test substrates are held in suitable holders on one or more or on all carriers. In this way, a change of test substrates is only necessary when the process run is completed and the system is therefore opened.
  • the several test substrates of the process run to be carried out are arranged in three different types of positions.
  • a test substrate is treated and can be analyzed in situ.
  • the test substrate is "visible" for the treatment device and the test substrate is also treated in the same way as or together with the substrates.
  • the analysis of the test substrate relates to relevant layer properties, such as optical or electrical properties or others.
  • positions There are also positions , only carry the test substrates , treated and untreated . In these holding positions, the test substrates are protected from the effects of the treatment .
  • there is at least one test substrate on the carrier empty position The latter can serve as an intermediate storage space in the handling sequence of the test substrates in the course of a process run.
  • a first test substrate namely that in a measuring position, is treated and analyzed in a first process phase with the substrates. If the completion of the treatment step is determined by means of a suitable monitoring system, the test substrate in the measurement position must be replaced with a new one.
  • the first test substrate is removed from the measuring position and placed in an empty position.
  • the rotating turntable is stopped and the used test substrate is lifted or lowered using a suitable loading station of the treatment system described below. filed .
  • a suitable loading station of the treatment system described below. filed By means of said charging station, in conjunction with the clocking (rotation) of the turntable, each test substrate position on the turntable and on a carrier can be reached.
  • the previously used test substrate is exchanged for one of the other traveling and still untreated test substrates by indexing the turntable and using the clipboard.
  • test substrate is then removed from a holding position and placed in the measuring position for monitoring the next treatment step.
  • the treated substrates and with them the treated test substrates can be ejected from the system.
  • the substrate position or test substrate position refers here to positions realized on a carrier, which are formed by a suitable holder for receiving an individual substrate or an individual test substrate.
  • the brackets themselves depend on the type and shape of the respective substrate or Test substrate dependent.
  • test substrates it is usually not necessary for the geometry of the test substrates to correspond to that of the substrates, so that the treatable substrate areas can also be optimized in this way.
  • test substrate positions can also be adjusted for an effective and optimal treatment result.
  • all test substrates that are required for a process run are distributed in the corresponding positions on several carriers of the substrate holder, so that each carrier preferably has only one test substrate in one of the three possible position types.
  • a test substrate change involves at least three carriers. Such carriers, which predominantly have substrates to be treated, are also referred to below as substrate carriers for differentiation.
  • test substrate carrier also referred to below as a test substrate carrier.
  • a test substrate carrier can only be used with test substrates, i . H . without substrates to be treated, or alternatively be equipped predominantly with test substrates. The used and new test substrates are then exchanged between the individual positions on this test substrate carrier.
  • This variant can be selected if the arrangement of the substrates on the substrate carriers does not allow an additional placement of a test substrate for various reasons, such as the geometry of the substrates or the circumstances of the treatment. In this variant, the test substrates of a process run are only changed within the test substrate carrier.
  • the method described offers the advantage that all required for a process run Test substrates are introduced into the system together with the substrates to be treated and also unloaded again with them. In this way, the carriers can remain in the substrate holder under process conditions while the test substrate is being changed. The carriers do not cool down unevenly when changing the test substrate. Furthermore, the traveling test substrates are at the process temperature and thus have more reproducible properties. In addition, the duration of the test substrate change is significantly reduced. In addition, with the second variant, a solution is also made available for such substrate arrangements in which no test substrate can also be arranged on the carrier to be processed.
  • a treatment system with which the method according to the invention for changing test substrates can be carried out comprises at least one carrier, for example, but not restrictively, a turntable or a plurality of turntable segments on which substrates to be treated are held and arranged opposite to the relevant treatment source for treatment.
  • the one or more carriers used to carry out the method described above also have positions for a number n of test substrate positions in addition to the substrate positions.
  • the total minimum number of test substrate positions n required depends, among other things, on the number NB of the treatment steps to be analyzed using a respective test substrate: n> NB +m.
  • n, N B and m are elements of the natural numbers.
  • the determination of a constant measurement position in the substrate holder for all test substrates means that its treatment and subsequent monitoring of the treatment for each treatment step can take place in the same system position, viewed relative to the substrate transport path. This results in less effort and/or less space requirement for the monitoring and a higher reproducibility of the monitoring.
  • test substrate positions are also possible (m>1), for example in order to have more than one measurement position available. This can be the case if more than one monitoring device is desired at the treatment facility or if various monitoring methods are to be available at optimized facility positions.
  • the exchange of more than one test substrate between the measuring and holding position at the same time can also be advantageous, so that more than one empty position is desired.
  • the primary interest is often to use the available substrate holder for the maximum possible number of substrates to be treated to make the treatment process as effective as possible.
  • test substrate positions that can be arranged on the individual carriers depends on the number of carriers used for a process run and on the number NB of the treatment steps to be analyzed using a respective test substrate.
  • the test substrate positions can be combined on one or optionally also several test substrate carriers or distributed over some or all of the substrate carriers.
  • n>1, preferably n>2, more preferably n>3, more preferably n>5, more preferably n>7, more preferably n>10 test substrates and any intermediate value thereof can be arranged on a carrier.
  • test substrate positions only one is regularly open to the treatment source, so that the surface of a test substrate arranged there that faces the treatment source can be treated there.
  • the remaining test substrate positions are closed to the treatment source.
  • This can be implemented by a suitable screen acting as a shield on the treatment side, a closure in the carrier, or in some other suitable way.
  • the empty position can also remain open, as long as this does not have a significant negative impact on the functionality of the treatment section concerned.
  • the shield can be fixed, detachable or pivotable.
  • the test substrate positions can be used variably.
  • the treatment system also includes at least one loading station for the test substrates, which is suitable at least for depositing and removing a test substrate relative to a test substrate position.
  • the loading station may be partially or fully constructed and located within the treatment chamber.
  • the charging station includes a suitable gripper to grasp a test substrate, hold it and place it again at a test substrate position.
  • the gripper can pick up a test substrate per se or a test substrate held in a fixture by the gripper gripping the fixture.
  • the gripper can be equipped with different gripping means which use at least one of the mechanisms of action from the following list for picking up and setting down the test substrate: mechanical, electrical, pneumatic or magnetic Keep .
  • gripping, holding or moving is referred to the test substrate in summary only for better understanding. However, it should include both variants, the handling of a test substrate per se and one with a holder.
  • the Z-direction is to be used here as a reference direction for the X-Y plane lying at right angles to it and as the axis of a possible rotational movement.
  • the charging station is designed to carry out movements of a test substrate at least in the Z direction, optionally also in the X and/or Y direction and/or rotational movements about the Z axis.
  • the components of the charging station, which are used to carry out the named movements, are to be summarized here as a movement unit for the purpose of description.
  • the charging station can have a heat shield with which at least the gripper, optionally also other components of the charging station, are thermally concealed from the carrier.
  • the heat shield can be actively or passively cooled.
  • the heat shield is adjusted to a desired temperature using a suitable coolant.
  • the heat shield is in thermal contact with a cooler component of the treatment plant in such a way that heat can be transferred from the heat shield to this component.
  • the charging station can be arranged on that side of the carrier which is remote from the treatment source, so that the carrier protects the charging station from an unwanted influence of the treatment on the charging station.
  • the charging station can be mounted, for example, on the chamber cover of the system. Mounting on the chamber wall can also be suitable.
  • the charging station can have distance, proximity and/or position sensors for detecting the location and mounting of the test substrate.
  • the gripper can have a magnet that can be activated and deactivated again for receiving, holding and depositing the test substrate by means of a magnetizable component thereof, for example a frame or another holder.
  • a permanent magnet can be combined with a coil for deactivating the permanent magnet.
  • the gripper of the charging station can have a spring acting in the lifting direction in such a way that the end position of the gripper can be compressed at the test substrate position. In this way, reproducible treatments and handling of the test substrate used in each case can be achieved. For example, damage to the carrier or existing holders of the test substrate or adverse effects on the treatment result due to even small deviations in the position of the test substrate can be prevented.
  • the holder of the gripper can be adjustable with a variable angle of +90° to adapt to different test substrate positions.
  • a suitable component of the treatment device can have a reference position, in particular around the To calibrate the charging station relative to the occupied and unoccupied test substrate positions and to ensure a reproducible positioning of each test substrate of the process run.
  • Fig. 1 a turntable system in a perspective view
  • Fig. 2a and fig. 2b a turntable, the alternative test substrate positions or. represents test substrates.
  • Fig. 3 a charging station mounted on the cover of the turntable system
  • Fig. 4 a gripper of the charging station, which is positioned over a test substrate.
  • the exemplary embodiment is only intended to illustrate the invention by way of example and not in a restrictive manner.
  • the person skilled in the art would combine the features realized previously in the various configurations of the invention and subsequently in the exemplary embodiment in further exemplary embodiments insofar as this appears to be expedient and meaningful to him.
  • Fig. 1 shows an open treatment facility 60 which uses a holding device in the form of a segmented turntable 1 within its vacuum chamber 2 .
  • the treatment installation 60 has a circular structure and has several stations 60'...60''''' distributed over its circumference, which are used directly or indirectly for the treatment of substrates 61.
  • optical glasses are coated. Glasses are also used as test substrates.
  • the turntable 1 is equipped with the segments 20 which function as carriers and accommodate two substrates to be treated merely by way of example but not by way of limitation. Magazines (not shown) are arranged in a magazine station 62 , in which substrates 61 are held in substrate positions 64 of the segments 20 . By rotating the turntable 1 by means of a suitable substrate transport device, which carries out the rotation, the substrates 61 pass through the stations 60'...60'''' including the treatment station(s) at high frequency. Depending on the process step, the relevant station is activated and the process step is carried out in this station on the rotating substrates. A process run includes the sequential activation of all stations required for substrate treatment. After completion of the process run, the segments 20 with the treated substrates 61 can be removed at the magazine station 62 . It is evident that the treatment station 60 is closed by means of its cover 63 during the treatment.
  • the turntable 1 has a test substrate segment 65 on which, instead of substrates 61, several, for example, but not restrictively five test substrates 66 are arranged in the various six test substrate positions 67 described above. One of the test substrate positions 67 remains free and
  • a charging station 80 is arranged on the cover 63 of the turntable system 60 and reaches through it into the turntable system 60 . This serves to exchange the treated and untreated test substrates 66 within the test substrate positions 67 .
  • the loading station 80 is arranged opposite the magazine station 62 purely by way of example and not by way of limitation.
  • Fig. 2a shows a section of the turntable 1 with the test substrate segment 65 according to FIG. 1 .
  • One of the exemplary six test substrate positions 67 shown there is the measuring position 70 and is equipped with a test substrate 66 in the application of the treatment method in order to be subjected to a treatment currently to be carried out.
  • the turntable is rotated so far that the test substrate segment 65 is in the relevant Station 60 ' ... 60 '' '' is located .
  • a further test substrate position 67 is the empty position 71 , which temporarily contains no test substrate and is used to change the four test substrates arranged in the remaining test substrate positions 67 one after the other to the measurement position 70 .
  • Said four remaining test substrate positions 67 serve as holding positions 72 .
  • Treated or as yet untreated test substrates 66 are held in these and protected from being influenced by the treatments in the course of the process.
  • test substrate positions 67 are shown in Figure 2b.
  • a test substrate position 67 is arranged on each of the segments 20 next to the substrates 61 to be treated.
  • These segments 20 are referred to as substrate segments 69 to distinguish them from the test substrate segments 65 which, as described with reference to FIG. 2a, only accommodate test substrates 66 and no substrates 61.
  • two of these are the measurement position 70 and the empty position 71 .
  • the holding positions 72 are distributed over the remaining segments 20 .
  • the measurement position 70 and the empty position 71 are marked with hatching (measurement position 70) or with a cross (empty position 71) for better differentiation.
  • FIG. 3 shows a charging station 80 which protrudes through the cover 63 into the turntable system 60 . It is arranged on the cover 63 in such a way that it lies over the segments 20 .
  • substrates 61 of the segment 20 are not shown.
  • the loading station 80 comprises a gripper 81 which is arranged in the turntable system 60 and a moving device 82.
  • the latter is mounted on the cover 63 and is connected to the gripper 81 via a shaft 83, by way of example but not by way of limitation.
  • the gripper 81 can be moved axially by means of the moving device 82 .
  • a movement of the gripper 81 relative to the central axis (not shown) of the turntable 1 and/or a radial movement of the gripping means 85, which is part of the gripper 81, relative to the shaft 83, can also be executable.
  • the gripper 81 includes a suitable gripping means 85 which picks up the test substrate 66 . It can be mounted on the gripper 81 in the manner of a cantilever, for example.
  • the gripper and/or the gripping means 85 can rotate about the axis 84 defined by the shaft 83 and running parallel to the Z-direction (represented by a coordinate system).
  • the gripping means 85 can reach each of the test substrate positions 67 of the turntable 1.
  • the gripper in the embodiment of FIG. 3 further comprises a heat shield 92, which is arranged between the gripper 81 and the segment 20, so that it protects at least the gripper 81 or also the gripping means 85 from a damaging temperature load caused by the segment 20 during the process run protects.
  • the design and operation of the heat shield 92 can vary, for example depending on the presence and/or type and extent of cooling.
  • the heat shield 92 is fixedly mounted on the chamber cover 63 and the gripping means 85 can be pivoted behind the heat shield 92.
  • the heat shield 92 can also be pivotable about its own axis, which can run parallel to the axis 84 . Or a combination of movements of both components is possible.
  • FIG. 4 The interaction of the gripping means 85 with the test substrate 66 is shown in FIG. 4 shown .
  • the test substrate 66 is or includes the actual test substrate 86 which is held by a frame 87 .
  • Other designs of the test substrate 66 are also possible, for example depending on the mechanism of action of the gripping means 85 or on the substrate material or on other conditions.
  • the gripping means 85 has a cantilever 88 which extends radially from the shaft 83 .
  • the free end piece 89 of the cantilever 88 has one or more magnet holders 90 with flat receiving surfaces 91 arranged on the underside, which are designed and arranged in order to receive, hold and set down the test substrate 66 on its metallic frame 87 .
  • the magnet holders 90 comprise permanent magnets (not shown) and coils (not shown), which interact in such a way that the magnetic field of the permanent magnets can be activated to pick up the test substrate 66 and deactivated to put down the test substrate 66 .
  • the gripping means 85 and/or the gripper 82 have suitable sensors (not shown) for determining the relative positions and the approach of gripping means 85 and test substrate 66 relative to one another. Sensors can measure the height of the gripper, for example based on a suitable reference point or the position of the test substrate.
  • the magnet holders 90 are connected directly or indirectly via a spring 91 to the free end piece 89, so that the spring is loaded as a result of the contact between the magnet holder 90 and the frame 87 of the test substrate 66 and so a hard impact on the test substrate 66 when making contact prevented d .
  • H the receptacle of the test substrate 66 deflects. In this way, different height positions of the individual test substrates can also be compensated.

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Abstract

The invention relates to a method for changing test substrates in a continuous-flow vacuum system in the course of a multiple-treatment-step process cycle for treating a substrate. For at least two treatment steps, at least two test substrates (66) are transferred to the vacuum treatment system at the beginning of the process cycle and are transferred back out of it once the process cycle is concluded. After the first treatment step, the first test substrate (66) concurrently treated in this step is removed from the measurement position (70) it occupied during the treatment and is deposited in an empty position (71) without a test substrate (66). Subsequently, the second test substrate (66) which has not been treated yet is deposited in the resulting free measurement position (70) for the purpose of supplying the second test substrate to the subsequent treatment step of the substrates (61). The invention likewise relates to a treatment method which uses the method and to systems for treating a plurality of substrates (61) and for changing test substrates.

Description

Verfahren und Vorrichtung zum Wechsel von Testsubstraten in einer Vakuumbehandlungsanlage , Behandlungsverfahren und Behandlungsvorrichtung Process and device for changing test substrates in a vacuum treatment system, treatment process and treatment device
Die Erfindung betri f ft ein Verfahren zum Wechsel von Testsubstraten, nachfolgend auch als Testgläser bezeichnet , in einer Vakuumbehandlungsanlage sowie eine Vorrichtung zur Aus führung des Verfahrens . The invention relates to a method for changing test substrates, also referred to below as test glasses, in a vacuum treatment system and a device for carrying out the method.
Unterschiedlichste Substrate , beispielsweise Substrate für optische oder Photovoltaik-Anwendungen; Halbleitersubstrate oder andere werden verschiedenen Behandlungen unterzogen . Als Behandlung sollen hier die bekannten modi fi zierenden, additiven und subtraktiven Behandlungen verstanden sein, d . h . Prozesse , bei denen das Substrat oder auf dem Substrat vorhandene Schichten strukturell oder energetisch verändert , Material auf dem Substrat abgeschieden oder vom Substrat entfernt wird . Meist sind sehr komplexe Verfahrensabläufe erforderlich, welche mehrere der genannten Behandlungsverfahren umfassen . Die gesamte Behandlung erfolgt dabei in einem Durchlauf und regelmäßig ohne Brechung des Vakuums . A wide variety of substrates, for example substrates for optical or photovoltaic applications; Semiconductor substrates or others are subjected to various treatments. Treatment should be understood here as the well-known modifying, additive and subtractive treatments, i. H . Processes in which the substrate or layers present on the substrate are structurally or energetically modified, material is deposited on the substrate or material is removed from the substrate. In most cases, very complex process sequences are required, which include several of the treatment processes mentioned. The entire treatment takes place in one pass and regularly without breaking the vacuum.
Die dafür verwendeten Vakuumdurchlaufanlagen umfassen in ihrer Vakuumkammer eine Abfolge von Behandlungsstationen, welche nacheinander durchlaufen werden, um am Ende des Durchlaufs das gewünschte Behandlungsergebnis des Substrats zu erzielen . Sowohl die Vakuumkammer als auch die Behandlungsstationen weisen die für die j eweilige Behandlung notwendige und bekannte Ausrüstung auf , wie ein beispielsweise das Vakuumsystem, Behandlungsquellen, Prozessgaseinrichtungen, Kühlmittel , Blenden, Messeinrichtungen, Steuerungseinheiten und vieles mehr . The vacuum continuous systems used for this include a sequence of treatment stations in their vacuum chamber, which are run through one after the other in order to achieve the desired treatment result of the substrate at the end of the run. Both the vacuum chamber and the treatment stations have the necessary and known equipment for the respective treatment, such as a vacuum system, treatment sources, Process gas devices, coolants, screens, measuring devices, control units and much more.
Durchlaufanlagen können einen linearen oder einen kreis förmigen Transport der Substrate durch die Abfolge der Behandlungsstationen aus führen . Continuous systems can transport the substrates linearly or circularly through the sequence of treatment stations.
Nachfolgend soll das erfindungsgemäße Verfahren und die dafür verwendbaren Vorrichtungen beispielhaft anhand einer Drehtelleranlage beschrieben werden . In analoger Weise kann die Erfindung auch für lineare Durchlaufanlagen verwendbar sein, sofern der Substrattransport für den nachfolgend zur Erfindung beschriebenen Ablauf geeignet und ausgebildet ist . In the following, the method according to the invention and the devices that can be used for it will be described by way of example using a turntable system. In an analogous manner, the invention can also be used for linear continuous systems, provided that the substrate transport is suitable and designed for the process described below for the invention.
Jene Teile der Substrathalterung und Transportvorrichtung, welche die Substrate während eines Prozessablaufs mit den zugehörigen Bewegungsabläufen halten, sollen hier allgemein als Carrier bezeichnet sein . Sie sind an die j eweiligen Anforderungen entsprechend der Konfiguration der Behandlungsanlage und der Art und Geometrie der Substrate angepasst und allgemein bekannt . Those parts of the substrate holder and transport device that hold the substrates during a process sequence with the associated movement sequences should be referred to here generally as carriers. They are adapted to the respective requirements according to the configuration of the treatment plant and the type and geometry of the substrates and are generally known.
Eine sogenannte Drehtelleranlage weist in einer Behandlungskammer mehrere umfänglich angeordnete und voneinander räumlich sowie prozesstechnisch getrennte Prozessabschnitte auf . Die Prozessabschnitte dienen der Behandlung an sich sowie eventuell erforderlichen Vor- und Nachbehandlungen und/oder Handlungsabläufen der Substrate . Die Behandlungskammer wird mittels eines Kammerdeckels hermetisch verschlossen . Die Kammerwandung und der Kammerdeckel sind feststehende , nicht rotierende Bestandteile der Anlage . Ein Behandlungsdurchlauf eines Substrats durch eine solche Anlage erfolgt mittels Aktivierung der benötigten Prozessabschnitte nacheinander, während das betref fende Substrat mit allen anderen mittels einer geeigneten Substrathaltevorrichtung mit den erforderlichen, häufig hohen Drehzahlen rotieren . A so-called turntable system has in a treatment chamber a plurality of process sections which are arranged circumferentially and are spatially and process-technically separate from one another. The process sections serve the treatment itself as well as any necessary pre- and post-treatments and/or operational sequences of the substrates. The treatment chamber is hermetically sealed by means of a chamber cover. The chamber wall and the chamber cover are fixed, non-rotating components of the system. A treatment run of a substrate through such a system takes place by means of Activation of the required process sections one after the other, while the substrate in question rotates with all the others by means of a suitable substrate holding device at the required, often high, speeds.
Unter dem Begri f f der Behandlung sollen unterschiedliche additive , subtraktive oder modi fi zierende Behandlungen der Oberfläche eines Substrats verstanden sein, was auch eine Behandlung des Substrats an sich, beispielsweise einer Wärmebehandlung, Vorbehandlungen wie Reinigungs- oder Aktivierungsprozesse und andere , innerhalb der Anlage einschließen kann . Zu den additiven Behandlungen zählen die verschiedensten Beschichtungen . Zu den subtraktiven Behandlungen zählt die vollständige oder teilweise Entfernung von Oberflächenschichten, ob parasitär oder zuvor aufgebracht , insbesondere mit physikalischen oder chemischen Prozessen und ebenso mechanische Behandlungen . Als Modi fi zierung sind Änderungen in der Struktur oder Zusammensetzung einer Oberflächenschicht bekannt , beispielsweise mittels Wärme- oder Plasmaeinwirkung oder chemische Behandlungen . Eine häufige Anwendung von Drehtelleranlagen ist die Herstellung optischer Gläser, auf welchen Schichtstapel abgeschieden sind, welche die gewünschten optischen Eigenschaften aufweisen . The term treatment should be understood to mean different additive, subtractive or modifying treatments of the surface of a substrate, which can also include a treatment of the substrate itself, for example a heat treatment, pre-treatments such as cleaning or activation processes and others, within the system . Additive treatments include a wide variety of coatings. Subtractive treatments include the total or partial removal of surface layers, whether parasitic or previously applied, particularly with physical or chemical processes, and also mechanical treatments. Changes in the structure or composition of a surface layer are known as modifications, for example by means of heat or plasma effects or chemical treatments. A frequent application of turntable systems is the production of optical glasses, on which layer stacks are deposited, which have the desired optical properties.
Zur Einstellung und Überwachung der Behandlungen werden mehrere Testsubstrate , in Anlehnung an optische Anwendungen als Testgläser bezeichnet , unter den gewünschten Behandlungsbedingungen der eigentlichen Substrate mit den Substraten behandelt und mittels geeigneter Monitoringsysteme , bevorzugt in situ, analysiert . Um einzelne Behandlungsschritte zu veri fi zieren ist es erforderlich, Testsubstrate nur während dieses Behandlungsschrittes gemeinsam mit den Substraten zu behandeln und vor dem nachfolgenden Schritt durch neue Testsubstrate zu ersetzen . D . h . Testsubstrate müssen regelmäßig gewechselt werden, was eine Entnahme aus der Behandlungsanlage und die Einfuhr eines neuen Testsubstrates in die Anlage einschließt . To adjust and monitor the treatments, several test substrates, referred to as test glasses based on optical applications, are treated with the substrates under the desired treatment conditions of the actual substrates and analyzed using suitable monitoring systems, preferably in situ. It is to verify individual treatment steps necessary to treat test substrates together with the substrates only during this treatment step and to replace them with new test substrates before the subsequent step. D. H . Test substrates must be changed periodically, which includes removing them from the treatment facility and introducing a new test substrate into the facility.
Der Testsubstratwechsel ist in den bekannten Behandlungs- wie beispielsweise Drehtelleranlagen sehr arbeits- , energie- und zeitaufwändig . Zunächst muss j edes Testsubstrat und gegebenenfalls der zugehörige Träger, beispielsweise ein Carrier der vorhandenen Substrathalterung und/oder Substrattransportvorrichtung, in die Magazinschleuse transportiert und geladen werden . Dort muss es in eine Position gefahren werden, wo ein Testsubstratwechsler positioniert und der Testsubstratwechsel durchgeführt werden kann . Anschließend wird der mit einem neuen Testsubstrat bestückte Carrier wieder zurück in die Behandlungsanlage verbracht . Dieser Ablauf muss im Verlauf eines Prozesslaufs mehrfach wiederholt werden . The test substrate change is very labour-, energy- and time-consuming in the known treatment systems such as turntable systems. First, each test substrate and, if applicable, the associated carrier, for example a carrier of the existing substrate holder and/or substrate transport device, must be transported and loaded into the magazine lock. There it has to be moved to a position where a test substrate changer can be positioned and the test substrate change can be carried out. The carrier equipped with a new test substrate is then returned to the treatment plant. This procedure must be repeated several times in the course of a process run.
Da der Ablauf sehr komplex und zeitaufwändig ist , kühlt sich der Carrier während j edes Wechsels signi fikant ab und muss anschließend erst wieder temperaturtechnisch an die in der Behandlungsanlage verbliebenen mittelbar und unmittelbar benachbarten Komponenten, beispielsweise weitere Carrier und/oder deren Halterungen, angeglichen werden . Darüber hinaus ist es sehr aufwändig den Testsubstratwechsler auf der Magazinschleuse mit neuen Testsubstraten zu beladen, bzw . verbrauchte Testsubstrate zu entladen . Auch ein Vorhalten mehrerer Testsubstrate im Carriermagazin ist nur bedingt geeignet , den Testsubstratwechsel zu ef fektivieren, da in diesem Fall kein zu behandelndes Substrat auf dem Carrier des Testsubstrates angeordnet sein kann . Since the process is very complex and time-consuming, the carrier cools down significantly during each change and then has to be adjusted again in terms of temperature to the directly and indirectly adjacent components remaining in the treatment system, for example other carriers and/or their holders. In addition, it is very time-consuming to load the test substrate changer on the magazine lock with new test substrates, or to discharge spent test substrates. Holding several test substrates in the carrier magazine is only conditionally suitable for ef ectively changing the test substrate, since in this case no substrate to be treated can be arranged on the carrier of the test substrate.
Der Erfindung liegt die Aufgabe zugrunde , die Nachteile aus dem Stand der Technik zu überwinden . Verfahren und Vorrichtung sollen der Beschichtung dienen, alternativ auch für die weiteren oben genannten Behandlungsverfahren . The object of the invention is to overcome the disadvantages of the prior art. The method and device should be used for coating, alternatively also for the other treatment methods mentioned above.
Das Konzept der Erfindung ist dahingehend zu beschreiben, dass alle für einen Prozesslauf benötigten Testsubstrate zusammen mit den Substraten und Carriern dieses Prozesslaufs , beispielsweise Drehtellersegmenten, eingeschleust werden . Dabei werden die Testsubstrate in geeigneten Halterungen auf einem oder auf mehreren oder auf allen Carriern gehalten . Auf diese Weise ist ein Wechsel von Testsubstraten erst notwendig, wenn der Prozesslauf abgeschlossen ist und deshalb die Anlage geöf fnet wird . The concept of the invention is to be described in such a way that all test substrates required for a process run are introduced together with the substrates and carriers of this process run, for example turntable segments. The test substrates are held in suitable holders on one or more or on all carriers. In this way, a change of test substrates is only necessary when the process run is completed and the system is therefore opened.
Erfindungsgemäß erfolgt die Anordnung der mehreren Testsubstrate des durchzuführenden Prozesslaufs in drei unterschiedlichen Positionstypen . In einem ersten Positionstyp, der Messposition, wird ein Testsubstrat behandelt und kann in-situ analysiert werden . In dieser Position ist das Testsubstrat für die Behandlungsvorrichtung „sichtbar" und das Testsubstrat wird ebenfalls , analog zu oder gemeinsam mit den Substraten, behandelt . Die Analyse des Testsubstrates betri f ft relevante Schichteigenschaften, wie optische oder elektrische Eigenschaften oder andere . Weiter gibt es Positionen, die Testsubstrate , behandelt und unbehandelt , nur tragen . In diesen Haltepositionen sind die Testsubstrate vor Einflüssen der Behandlung geschützt . Und es gibt auf der Carrier mindestens eine Testsubstrat- Leerposition . Letztere kann als Zwischenablageplatz im Handlings-Ablauf der Testsubstrate im Verlaufe eines Prozesslaufs dienen . According to the invention, the several test substrates of the process run to be carried out are arranged in three different types of positions. In a first position type, the measurement position, a test substrate is treated and can be analyzed in situ. In this position, the test substrate is "visible" for the treatment device and the test substrate is also treated in the same way as or together with the substrates. The analysis of the test substrate relates to relevant layer properties, such as optical or electrical properties or others. There are also positions , only carry the test substrates , treated and untreated . In these holding positions, the test substrates are protected from the effects of the treatment . And there is at least one test substrate on the carrier empty position . The latter can serve as an intermediate storage space in the handling sequence of the test substrates in the course of a process run.
Die Verwendung der mehreren Testsubstrate in einem Prozesslauf läuft wie folgt ab : The use of multiple test substrates in a process run is as follows:
- Ein erstes Testsubstrat , und zwar j enes in einer Messposition, wird in einer ersten Prozessphase mit den Substraten behandelt und analysiert . I st mittels eines geeigneten Monitoringsystems der Abschluss des Behandlungsschrittes ermittelt , muss das Testsubstrat in der Messposition durch ein neues ersetzt werden .- A first test substrate, namely that in a measuring position, is treated and analyzed in a first process phase with the substrates. If the completion of the treatment step is determined by means of a suitable monitoring system, the test substrate in the measurement position must be replaced with a new one.
- Dazu wird das erste Testsubstrat aus der Messposition entnommen und in einer Leerposition abgelegt . Zur Aufnahme und Ablage eines Testsubstrates wird der rotierende Drehteller angehalten und das gebrauchte Testsubstrat mittels einer geeigneten und nachfolgend beschriebenen Ladestation der Behandlungsanlage angehoben bzw . abgelegt . Mittels besagter Ladestation kann in Verbindung mit der Taktung ( Drehung) des Drehtellers j ede Testsubstratposition auf dem Drehteller und auf einem Carrier erreicht werden . Nun wird durch Weitertakten des Drehtellers und Nutzen der Zwischenablage ein Austausch des zuvor verwendeten Testsubstrates gegen eines der anderen mitfahrenden und noch unbehandelten Testsubstrate durchgeführt . - To do this, the first test substrate is removed from the measuring position and placed in an empty position. To pick up and set down a test substrate, the rotating turntable is stopped and the used test substrate is lifted or lowered using a suitable loading station of the treatment system described below. filed . By means of said charging station, in conjunction with the clocking (rotation) of the turntable, each test substrate position on the turntable and on a carrier can be reached. Now the previously used test substrate is exchanged for one of the other traveling and still untreated test substrates by indexing the turntable and using the clipboard.
- Anschließend wird ein zweites , unbenutztes Testsubstrat einer Halteposition entnommen und in der Messposition abgelegt , zum Monitoring des nächsten Behandlungsschrittes . - A second, unused test substrate is then removed from a holding position and placed in the measuring position for monitoring the next treatment step.
- Dieser Wechsel von benutzten und unbenutzten Testsubstraten und Verwendung der j eweils neu entstehenden Leerposition wird so oft wiederholt , bis alle zu veri fi zierenden Behandlungsschritte abgeschlossen sind . - This alternation of used and unused Test substrates and use of the newly created empty position is repeated until all treatment steps to be verified have been completed.
- Nach Abschluss der Behandlung können die behandelten Substrate und mit diesen die behandelten Testsubstrate aus der Anlage ausgeschleust werden . - After completion of the treatment, the treated substrates and with them the treated test substrates can be ejected from the system.
Als Substratposition oder Testsubstratposition werden hier auf einem Carrier realisierte Positionen bezeichnet , welche durch eine geeignete Halterung zur Aufnahme eines einzelnen Substrats oder eines einzelnen Testsubstrats ausgebildet sind . Dabei sind die Halterungen an sich von der Art und der Gestalt des j eweiligen Substrats bzw . Testsubstrats abhängig . The substrate position or test substrate position refers here to positions realized on a carrier, which are formed by a suitable holder for receiving an individual substrate or an individual test substrate. In this case, the brackets themselves depend on the type and shape of the respective substrate or Test substrate dependent.
Es ist augenscheinlich, dass auch mehr als eine Mess- oder Leerposition verwendet werden können . Jedoch besteht das generelle Bestreben nach einer hohen Ef fi zienz , so dass die nicht für die Substratbehandlung verwendbare Fläche auf der Substrathalterung stets so gering wie möglich gehalten wird . Durch Versuche oder Simulationen kann die Anzahl der für einen Prozesslauf benötigten Testsubstrate exakt bestimmt und optimiert werden . It is evident that more than one measurement or blank position can also be used. However, there is a general desire for high efficiency, so that the area on the substrate holder that cannot be used for the substrate treatment is always kept as small as possible. The number of test substrates required for a process run can be precisely determined and optimized through tests or simulations.
Es ist meist nicht erforderlich, dass die Geometrie der Testsubstrate j ener der Substrate entspricht , so dass auch dadurch eine Optimierung der behandelbaren Substrat flächen erfolgen kann . It is usually not necessary for the geometry of the test substrates to correspond to that of the substrates, so that the treatable substrate areas can also be optimized in this way.
Auch die Lage der verschiedenen Testsubstratpositionen ist für ein ef fektives und optimales Behandlungsergebnis anpassbar . In einer ersten Variante des erfindungsgemäßen Verfahrens werden alle Testsubstrate , welche für einen Prozesslauf benötigt werden, in den entsprechenden Positionen auf mehrere Carrier der Substrathalterung verteilt , so dass j eder Carrier bevorzugt nur ein Testsubstrat in einer der drei möglichen Positionstypen aufweist . In dieser Variante bezieht ein Testsubstratwechsel zumindest drei Carrier ein . Derartige Carrier, welche überwiegend zu behandelnde Substrate aufweisen, werden nachfolgend zur Unterscheidung auch als Substratcarrier bezeichnet . The position of the various test substrate positions can also be adjusted for an effective and optimal treatment result. In a first variant of the method according to the invention, all test substrates that are required for a process run are distributed in the corresponding positions on several carriers of the substrate holder, so that each carrier preferably has only one test substrate in one of the three possible position types. In this variant, a test substrate change involves at least three carriers. Such carriers, which predominantly have substrates to be treated, are also referred to below as substrate carriers for differentiation.
In einer alternativen Variante des Verfahrens werden alle für einen Prozesslauf benötigten Positionen und Testsubstrate auf einem Carrier, nachfolgend auch als Testsubstratcarrier bezeichnet , angeordnet . Gegebenenfalls können auch mehr als ein Testsubstratcarrier erforderlich sein . Ein Testsubstratcarrier kann ausschließlich mit Testsubstraten, d . h . ohne zu behandelnden Substrate , oder alternativ überwiegend mit Testsubstraten bestückt sein . Ein Austausch der gebrauchten und neuen Testsubstrate findet dann zwischen den einzelnen Positionen auf diesem Testsubstratcarrier statt . Diese Variante kann gewählt werden, wenn die Anordnung der Substrate auf den Substratcarriern eine zusätzliche Platzierung eines Testsubstrates aus verschiedenen Gründen, wie beispielsweise der Geometrie der Substrate oder aufgrund der Behandlungsumstände , nicht zulässt . In dieser Variante werden die Testsubstrate eines Prozesslaufs nur innerhalb des Testsubstratcarriers gewechselt . In an alternative variant of the method, all positions and test substrates required for a process run are arranged on a carrier, also referred to below as a test substrate carrier. If appropriate, more than one test substrate carrier may also be required. A test substrate carrier can only be used with test substrates, i . H . without substrates to be treated, or alternatively be equipped predominantly with test substrates. The used and new test substrates are then exchanged between the individual positions on this test substrate carrier. This variant can be selected if the arrangement of the substrates on the substrate carriers does not allow an additional placement of a test substrate for various reasons, such as the geometry of the substrates or the circumstances of the treatment. In this variant, the test substrates of a process run are only changed within the test substrate carrier.
Das beschriebene Verfahren bietet in beiden Varianten den Vorteil , dass alle für einen Prozesslauf benötigten Testsubstrate zusammen mit den zu behandelnden Substraten in die Anlage eingebracht und auch wieder mit diesen ausgeladen werden . So können die Carrier während des Testsubstratwechsels in der Substrathalterung unter Prozessbedingungen verbleiben . Die Carrier kühlen beim Testsubstratwechsel nicht ungleichmäßig ab . Weiter sind die mitfahrenden Testsubstrate auf Prozesstemperatur und haben dadurch reproduzierbarere Eigenschaften . Zudem wird die Dauer des Testsubstratwechsels deutlich verkürzt . Hinzu kommt , dass mit der zweiten Variante eine Lösung auch für solche Substratanordnungen zur Verfügung gestellt wird, bei denen kein Testsubstrat mit auf dem zu prozessierenden Carrier angeordnet werden kann . In both variants, the method described offers the advantage that all required for a process run Test substrates are introduced into the system together with the substrates to be treated and also unloaded again with them. In this way, the carriers can remain in the substrate holder under process conditions while the test substrate is being changed. The carriers do not cool down unevenly when changing the test substrate. Furthermore, the traveling test substrates are at the process temperature and thus have more reproducible properties. In addition, the duration of the test substrate change is significantly reduced. In addition, with the second variant, a solution is also made available for such substrate arrangements in which no test substrate can also be arranged on the carrier to be processed.
Eine Behandlungsanlage , mit welcher das erfindungsgemäße Verfahren zum Testsubstratwechsel aus führbar ist , umfasst zumindest einen Carrier, beispielsweise j edoch nicht beschränkend, einen Drehteller oder mehrere Drehtellersegmente , auf welchen zu behandelnde Substrate gehalten und zur Behandlung der betref fenden Behandlungsquelle gegenüberliegend angeordnet werden . A treatment system with which the method according to the invention for changing test substrates can be carried out comprises at least one carrier, for example, but not restrictively, a turntable or a plurality of turntable segments on which substrates to be treated are held and arranged opposite to the relevant treatment source for treatment.
Der eine oder die mehreren zur Aus führung des zuvor beschriebenen Verfahrens verwendeten Carrier weisen insgesamt zusätzlich zu den Substratpositionen auch Positionen für eine Anzahl n von Testsubstratpositionen auf . Wieviel Testsubstratpositionen n insgesamt mindestens benötigt werden, hängt unter anderem von der Anzahl NB der mittels j eweils einem Testsubstrat zu analysierenden Behandlungsschritte ab : n > NB + m . Augenscheinlich sind n, NB und m Elemente der natürlichen Zahlen . Zudem ist m > 1 . The one or more carriers used to carry out the method described above also have positions for a number n of test substrate positions in addition to the substrate positions. The total minimum number of test substrate positions n required depends, among other things, on the number NB of the treatment steps to be analyzed using a respective test substrate: n> NB +m. Obviously n, N B and m are elements of the natural numbers. In addition, m > 1 .
Sofern das erfindungsgemäße Behandlungsverfahren genau eine über NB hinausgehende Testsubstratposition (m = 1 ) auf den am Verfahren beteiligten Carriern aufweist , steht neben den vorgehaltenen unbehandelten, den bereits behandelten und dem aktuell zu behandelnden Testsubstraten stets eine Leerposition zur Verfügung zur Zwischenablage eines Testsubstrats während des Austauschs der Testsubstrate zwischen Mess- und Halteposition . Die Festlegung einer gleichbleibenden Messposition in der Substrathalterung für alle Testsubstrate führt dazu, dass dessen Behandlung und nachfolgendes Monitoring der Behandlung für j eden Behandlungsschritt in derselben Anlagenposition, relativ zum Substrattransportweg betrachtet , erfolgen kann . Daraus ergibt sich ein geringerer Aufwand und/oder geringerer Platzbedarf für das Monitoring sowie eine höhere Reproduzierbarkeit des Monitorings . If the treatment method according to the invention has exactly one test substrate position (m=1) on the carriers involved in the method that goes beyond N B , in addition to the untreated, already treated and currently to be treated test substrates, there is always an empty position available for interim storage of a test substrate during the Exchange of the test substrates between measuring and holding position. The determination of a constant measurement position in the substrate holder for all test substrates means that its treatment and subsequent monitoring of the treatment for each treatment step can take place in the same system position, viewed relative to the substrate transport path. This results in less effort and/or less space requirement for the monitoring and a higher reproducibility of the monitoring.
Grundsätzlich sind auch mehr Testsubstratpositionen möglich (m > 1 ) , beispielsweise um mehr als eine Messposition zur Verfügung zu haben . Dass kann der Fall sein, wenn mehr als eine Monitoringvorrichtung an der Behandlungsanlage gewünscht sind oder wenn verschiedene Monitoringverfahren optimierte Anlagepositionen zur Verfügung stehen sollen . Auch der Austausch von mehr als einem Testsubstrat zwischen Mess- und Halteposition zum selben Zeitpunkt kann von Vorteil sein, so dass mehr als eine Leerposition gewünscht sind . Jedoch besteht das primäre Interesse oft darin, die zur Verfügung stehende Substrathalterung für die maximal mögliche Anzahl von zu behandelnden Substraten zu nutzen, um das Behandlungsverfahren so ef fektiv wie möglich zu gestalten . In principle, more test substrate positions are also possible (m>1), for example in order to have more than one measurement position available. This can be the case if more than one monitoring device is desired at the treatment facility or if various monitoring methods are to be available at optimized facility positions. The exchange of more than one test substrate between the measuring and holding position at the same time can also be advantageous, so that more than one empty position is desired. However, the primary interest is often to use the available substrate holder for the maximum possible number of substrates to be treated to make the treatment process as effective as possible.
Wieviel Testsubstratpositionen auf den einzelnen Carriern angeordnet sein können hängt von der Anzahl der für einen Prozesslauf verwendeten Carrier und von der Zahl NB der mittels j eweils einem Testsubstrat zu analysierenden Behandlungsschritte ab . In verschiedenen Aus führungen können, wie oben angeführt , die Testsubstratpositionen auf einem, optional auch mehreren Testsubstratcarriern zusammengefasst oder auf einige oder alle Substratcarrier verteilt werden . Im Ergebnis können n > 1 , bevorzugt n > 2 , weiter bevorzugt n > 3 , weiter bevorzugt n > 5 , weiter bevorzugt n > 7 , weiter bevorzugt n > 10 Testsubstrate und j eder beliebige Zwischenwert davon auf einem Carrier angeordnet werden . The number of test substrate positions that can be arranged on the individual carriers depends on the number of carriers used for a process run and on the number NB of the treatment steps to be analyzed using a respective test substrate. In various versions, as stated above, the test substrate positions can be combined on one or optionally also several test substrate carriers or distributed over some or all of the substrate carriers. As a result, n>1, preferably n>2, more preferably n>3, more preferably n>5, more preferably n>7, more preferably n>10 test substrates and any intermediate value thereof can be arranged on a carrier.
Von den n Testsubstratpositionen ist , wie zum Verfahren beschrieben, regelmäßig nur eine zur Behandlungsquelle hin of fen, so dass dort die der Behandlungsquelle zugewandte Oberfläche eines dort angeordneten Testsubstrates behandelbar ist . Die verbleibenden Testsubstratpositionen sind zur Behandlungsquelle hin verschlossen . Das kann durch eine zur Behandlungsseite hin als Abschirmung fungierende geeignete Blende , ein Verschluss im Carrier oder auf andere geeignete Weise ausgeführt sein . Optional kann auch die Leerposition of fenbleiben, sofern dadurch die Funktionalität des j eweils betrof fenen Behandlungsabschnitts nicht signi fikant negativ beeinflusst wird . Die Abschirmung kann fest montiert , lösbar oder schwenkbar sein . In den beiden letztgenannten Aus führungen sind die Testsubstratpositionen variabel verwendbar . Die Behandlungsanlage umfasst weiter zumindest eine Ladestation für die Testsubstrate , welche zumindest zum Ablegen und zum Entnehmen eines Testsubstrates relativ zu einer Testsubstratposition geeignet ist . Die Ladestation kann teilweise oder vollständig innerhalb der Behandlungskammer ausgebildet und angeordnet sein . As described for the method, of the n test substrate positions, only one is regularly open to the treatment source, so that the surface of a test substrate arranged there that faces the treatment source can be treated there. The remaining test substrate positions are closed to the treatment source. This can be implemented by a suitable screen acting as a shield on the treatment side, a closure in the carrier, or in some other suitable way. Optionally, the empty position can also remain open, as long as this does not have a significant negative impact on the functionality of the treatment section concerned. The shield can be fixed, detachable or pivotable. In the two last-mentioned versions, the test substrate positions can be used variably. The treatment system also includes at least one loading station for the test substrates, which is suitable at least for depositing and removing a test substrate relative to a test substrate position. The loading station may be partially or fully constructed and located within the treatment chamber.
Die Ladestation umfasst einen geeigneten Grei fer, um ein Testsubstrat zu fassen, zu halten und erneut an einer Testsubstratposition abzulegen . Der Grei fer kann ein Testsubstrat an sich aufnehmen oder ein Testsubstrat , welches in einer Halterung gehalten wird, indem der Grei fer die Halterung grei ft . Zu diesem Zweck und in Abhängigkeit von der Art der Testsubstrate und gegebenenfalls deren Halterungen kann der Grei fer mit unterschiedlichen Grei fmitteln ausgerüstet sein, welche für das Aufnehmen und Ablegen des Testsubstrats zumindest eines der Wirkmechanismen aus folgender Liste verwenden : mechanisches , elektrisches , pneumatisches oder magnetisches Halten . Nachfolgend wird lediglich zum besseren Verständnis zusammenfassend das Grei fen, Halten oder Bewegen auf das Testsubstrat bezogen . Es soll j edoch beide Varianten, die Handhabung eines Testsubstrates an sich und eines mit Halterung, einschließen . The charging station includes a suitable gripper to grasp a test substrate, hold it and place it again at a test substrate position. The gripper can pick up a test substrate per se or a test substrate held in a fixture by the gripper gripping the fixture. For this purpose and depending on the type of test substrate and, if applicable, its holder, the gripper can be equipped with different gripping means which use at least one of the mechanisms of action from the following list for picking up and setting down the test substrate: mechanical, electrical, pneumatic or magnetic Keep . In the following, gripping, holding or moving is referred to the test substrate in summary only for better understanding. However, it should include both variants, the handling of a test substrate per se and one with a holder.
Mittels der Ladestation sind zum Zweck des Testsubstratwechsels verschiedene Bewegungen zumindest des Grei fers erforderlich, um das Testsubstrat zu ergrei fen, es aus der betref fenden Testsubstratposition anzuheben oder in eine Testsubstratposition abzulegen . Das betri f ft eine translatorische Bewegung, meist im Wesentlichen senkrecht zur Carrieroberfläche und/oder zur Oberfläche der zu behandelnden Substrate und Testsubstrate . Diese Bewegung wird hier als Bewegung in Z-Richtung verstanden, wobei darunter nicht ausschließlich eine exakt senkrechte Bewegung verstanden sein soll . Using the charging station, different movements of at least the gripper are required for the purpose of changing the test substrate in order to grip the test substrate, lift it from the relevant test substrate position or place it in a test substrate position. This relates to a translational movement, mostly essentially perpendicular to the carrier surface and/or to the surface of the treated substrates and test substrates. This movement is understood here as a movement in the Z-direction, which should not be understood to mean exclusively an exactly vertical movement.
In Abhängigkeit von Lage und Gestalt des Carriers können auch Abweichungen von einigen Grad zur Senkrechten eingeschlossen sein . Die Z-Richtung soll hier als Bezugsrichtung für die rechtwinklig dazu liegenden X-Y-Ebene und als Achse einer möglichen Rotationsbewegung verwendet werden . Dementsprechend ist die Ladestation ausgebildet , um Bewegungen eines Testsubstrates zumindest in Z-Richtung, optional auch in X- und/oder Y-Richtung und/oder Rotationsbewegungen um die Z-Achse aus zuführen . Die Komponenten der Ladestation, welche der Aus führung der benannten Bewegungen dienen, sollen hier zur Beschreibung als Bewegungseinheit zusammengefasst werden . Depending on the position and shape of the carrier, deviations of a few degrees from the vertical can also be included. The Z-direction is to be used here as a reference direction for the X-Y plane lying at right angles to it and as the axis of a possible rotational movement. Accordingly, the charging station is designed to carry out movements of a test substrate at least in the Z direction, optionally also in the X and/or Y direction and/or rotational movements about the Z axis. The components of the charging station, which are used to carry out the named movements, are to be summarized here as a movement unit for the purpose of description.
Die Ladestation kann ein Hitzeschild aufweisen, mit welcher zumindest der Grei fer, optional auch weitere Komponenten der Ladestation thermisch gegenüber dem Carrier verblendet werden . Optional kann das Hitzeschild aktiv oder passiv gekühlt werden . Im ersten Fall wird das Hitzeschild durch ein geeignetes Kühlmittel auf eine gewünschte Temperatur eingestellt . Im zweiten Fall steht das Hitzeschild mit einer kühleren Komponente der Behandlungsanlage derart in thermischem Kontakt , dass eine Wärmeübertragung vom Hitzeschild auf diese Komponente erfolgen kann . The charging station can have a heat shield with which at least the gripper, optionally also other components of the charging station, are thermally concealed from the carrier. Optionally, the heat shield can be actively or passively cooled. In the first case, the heat shield is adjusted to a desired temperature using a suitable coolant. In the second case, the heat shield is in thermal contact with a cooler component of the treatment plant in such a way that heat can be transferred from the heat shield to this component.
Die Ladestation kann auf j ener der Behandlungsquelle abgewandten Seite des Carriers angeordnet sein, so dass der Carrier die Ladestation vor einem ungewollten Einfluss der Behandlung auf die Ladestation schützt . Bei einer Behandlungsrichtung von unten nach oben kann die Ladestation beispielsweise am Kammerdeckel der Anlage montiert sein . Auch eine Montage an der Kammerwandung kann geeignet sein . The charging station can be arranged on that side of the carrier which is remote from the treatment source, so that the carrier protects the charging station from an unwanted influence of the treatment on the charging station. At a In the treatment direction from bottom to top, the charging station can be mounted, for example, on the chamber cover of the system. Mounting on the chamber wall can also be suitable.
Die Ladestation kann Abstands- , Näherungs- und/oder Positionssensoren aufweisen zum Erkennen der Lage und Halterung des Testsubstrates . The charging station can have distance, proximity and/or position sensors for detecting the location and mounting of the test substrate.
Der Grei fer kann einen aktivierbaren und wieder deaktivierbaren Magnet aufweisen zur Aufnahme , Halterung und Ablage des Testsubstrates mittels einer magnetisierbaren Komponente davon, beispielsweise eines Rahmens oder einer anderen Halterung . Beispielsweise kann ein Permanentmagnet mit einer Spule zur Deaktivierung des Permanentmagnets kombiniert werden . The gripper can have a magnet that can be activated and deactivated again for receiving, holding and depositing the test substrate by means of a magnetizable component thereof, for example a frame or another holder. For example, a permanent magnet can be combined with a coil for deactivating the permanent magnet.
Der Grei fer der Ladestation kann eine in Hubrichtung wirkende Feder derart aufweisen, dass die Endstellung des Grei fers an der Testsubstratposition einfederbar ist . Auf diese Weise können reproduzierbare Behandlungen und Handhabungen des j eweils verwendeten Testsubstrates erzielt werden . Beispielsweise können Beschädigungen des Carriers oder vorhandener Halterungen des Testsubstrates oder Beeinträchtigungen des Behandlungsergebnisses aufgrund bereits geringer Abweichungen der Position des Testsubstrates verhindert werden . The gripper of the charging station can have a spring acting in the lifting direction in such a way that the end position of the gripper can be compressed at the test substrate position. In this way, reproducible treatments and handling of the test substrate used in each case can be achieved. For example, damage to the carrier or existing holders of the test substrate or adverse effects on the treatment result due to even small deviations in the position of the test substrate can be prevented.
Die Halterung des Grei fers kann mit einem variablen Winkel von + 90 ° einstellbar sein, zu Anpassung an verschiedene Testsubstratpositionen . The holder of the gripper can be adjustable with a variable angle of +90° to adapt to different test substrate positions.
Eine geeignete Komponente der Behandlungsvorrichtung kann eine Referenz-Position aufweisen, insbesondere um die Ladestation relativ zu den belegten und unbelegten Testsubstratpositionen zu kalibrieren und eine reproduzierbare Positionierung j edes Testsubstrates des Prozesslaufs zu gewährleisten . A suitable component of the treatment device can have a reference position, in particular around the To calibrate the charging station relative to the occupied and unoccupied test substrate positions and to ensure a reproducible positioning of each test substrate of the process run.
Die Erfindung soll nachfolgend anhand von Aus führungsbeispielen näher erläutert werden . Die zugehörige Zeichnung zeigt in The invention will be explained in more detail below using exemplary embodiments. The accompanying drawing shows in
Fig . 1 eine Drehtelleranlage in perspektivischer Darstellung, Fig. 1 a turntable system in a perspective view,
Fig . 2a und Fig . 2b einen Drehteller, der die alternativen Testsubstratpositionen bzw . Testsubstrate darstellt . Fig. 2a and fig. 2b a turntable, the alternative test substrate positions or. represents test substrates.
Fig . 3 eine Ladestation, die auf dem Deckel der Drehtelleranlage montiert ist und Fig. 3 a charging station mounted on the cover of the turntable system and
Fig . 4 einen Grei fer der Ladestation, welcher über einem Testsubstrat positioniert ist . Fig. 4 a gripper of the charging station, which is positioned over a test substrate.
Die Zeichnungen zeigen die Vorrichtung nur schematisch in dem Umfang, wie es zur Erläuterung der Erfindung erforderlich ist . Sie erheben keinen Anspruch auf Vollständigkeit oder Maßstäblichkeit . The drawings show the device only schematically to the extent necessary to explain the invention. They do not claim to be complete or to scale.
Das Aus führungsbeispiel soll die Erfindung nur beispielhaft und nicht beschränkend verdeutlichen . Der Fachmann würde die zuvor in den verschiedenen Ausgestaltungen der Erfindung und nachfolgend in dem Aus führungsbeispiel realisierten Merkmale in weiteren Aus führungs formen kombinieren soweit es ihm zweckdienlich und sinnvoll erscheint . The exemplary embodiment is only intended to illustrate the invention by way of example and not in a restrictive manner. The person skilled in the art would combine the features realized previously in the various configurations of the invention and subsequently in the exemplary embodiment in further exemplary embodiments insofar as this appears to be expedient and meaningful to him.
Fig . 1 zeigt eine geöf fnete Behandlungsanlage 60 , welche innerhalb ihrer Vakuumkammer 2 eine Haltevorrichtung in Form eines segmentierten Drehtellers 1 verwendet . Die Behandlungsanlage 60 hat einen kreisrunden Aufbau und weist auf ihrem Umfang verteilt mehrere Stationen 60 ' ... 60 ' ' ' ' auf , die direkt oder indirekt der Behandlung von Substraten 61 dienen . Im Aus führungsbeispiel werden optische Gläser beschichtet . Als Testsubstrate werden eben falls Gläser verwendet . Fig. 1 shows an open treatment facility 60 which uses a holding device in the form of a segmented turntable 1 within its vacuum chamber 2 . The treatment installation 60 has a circular structure and has several stations 60'...60''''' distributed over its circumference, which are used directly or indirectly for the treatment of substrates 61. In the exemplary embodiment, optical glasses are coated. Glasses are also used as test substrates.
Der Drehteller 1 ist mit den Segmenten 20 ausgerüstet , welche als Carrier fungieren und lediglich beispielhaft , j edoch nicht beschränkend zwei zu behandelnde Substrate aufnehmen . In einer Magazinstation 62 sind Magazine (nicht dargestellt ) angeordnet , in welchen Substrate 61 in Substratpositionen 64 der Segmente 20 vorgehalten werden . Durch eine Rotation des Drehtellers 1 mittels einer geeigneten Substrattransportvorrichtung, welche die Rotation aus führt , durchlaufen die Substrate 61 die Stationen 60 ' ... 60 ' ' ' ' einschließlich der Behandlungsstation ( en) mit hoher Frequenz . Je nach Prozessschritt wird die betref fende Station aktiviert und der Prozessschritt in dieser Station an den rotierenden Substraten ausgeführt . Ein Prozesslauf umfasst die Aktivierung aller für die Substratbehandlung erforderlichen Stationen nacheinander . Nach Abschluss des Prozesslaufs können an der Magazinstation 62 die Segmente 20 mit den behandelten Substraten 61 entnommen werden . Es ist augenscheinlich, dass die Behandlungsstation 60 während der Behandlung mittels ihres Deckels 63 geschlossen ist . The turntable 1 is equipped with the segments 20 which function as carriers and accommodate two substrates to be treated merely by way of example but not by way of limitation. Magazines (not shown) are arranged in a magazine station 62 , in which substrates 61 are held in substrate positions 64 of the segments 20 . By rotating the turntable 1 by means of a suitable substrate transport device, which carries out the rotation, the substrates 61 pass through the stations 60'...60'''' including the treatment station(s) at high frequency. Depending on the process step, the relevant station is activated and the process step is carried out in this station on the rotating substrates. A process run includes the sequential activation of all stations required for substrate treatment. After completion of the process run, the segments 20 with the treated substrates 61 can be removed at the magazine station 62 . It is evident that the treatment station 60 is closed by means of its cover 63 during the treatment.
Der Drehteller 1 weist im dargestellten Aus führungsbeispiel ein Testsubstratsegment 65 auf , auf welchem anstelle von Substraten 61 mehrere , beispielhaft , j edoch nicht beschränkend fünf Testsubstrate 66 in den oben beschriebenen verschiedenen, sechs Testsubstratpositionen 67 angeordnet sind . Eine der Testsubstratpositionen 67 bleibt frei und In the exemplary embodiment shown, the turntable 1 has a test substrate segment 65 on which, instead of substrates 61, several, for example, but not restrictively five test substrates 66 are arranged in the various six test substrate positions 67 described above. One of the test substrate positions 67 remains free and
Am Deckel 63 der Drehtelleranlage 60 und durch diesen hindurch in die Drehtelleranlage 60 grei fend ist eine Ladestation 80 angeordnet . Diese dient dem Austausch der behandelten und unbehandelten Testsubstrate 66 innerhalb der Testsubstratpositionen 67 . Die Ladestation 80 ist lediglich beispielhaft und nicht beschränkend der Magazinstation 62 gegenüberliegend angeordnet . A charging station 80 is arranged on the cover 63 of the turntable system 60 and reaches through it into the turntable system 60 . This serves to exchange the treated and untreated test substrates 66 within the test substrate positions 67 . The loading station 80 is arranged opposite the magazine station 62 purely by way of example and not by way of limitation.
Fig . 2a zeigt einen Ausschnitt des Drehtellers 1 mit dem Testsubstratsegment 65 gemäß Fig . 1 . Eine der dort dargestellten beispielhaften sechs Testsubstratpositionen 67 ist die Messposition 70 und ist in der Anwendung des Behandlungsverfahrens mit einem Testsubstrat 66 bestückt , um einer aktuell durchzuführenden Behandlung unterworfen zu werden Zur Behandlung wird der Drehteller soweit gedreht , dass sich das Testsubstratsegment 65 in der betref fenden Station 60 ' ... 60 ' ' ' ' befindet . Fig. 2a shows a section of the turntable 1 with the test substrate segment 65 according to FIG. 1 . One of the exemplary six test substrate positions 67 shown there is the measuring position 70 and is equipped with a test substrate 66 in the application of the treatment method in order to be subjected to a treatment currently to be carried out. For the treatment, the turntable is rotated so far that the test substrate segment 65 is in the relevant Station 60 ' ... 60 '' '' is located .
Eine weitere Testsubstratposition 67 ist die Leerposition 71 , welche temporär kein Testsubstrat enthält und dem Wechsel der vier in den übrigen Testsubstratpositionen 67 angeordneten Testsubstrate nacheinander zur Messposition 70 dient . Besagte vier verbleibende Testsubstratpositionen 67 dienen als Haltepositionen 72 . In diesen werden behandelte oder noch unbehandelte Testsubstrate 66 gehalten und vor Beeinflussung durch die Behandlungen im Prozesslauf geschützt . A further test substrate position 67 is the empty position 71 , which temporarily contains no test substrate and is used to change the four test substrates arranged in the remaining test substrate positions 67 one after the other to the measurement position 70 . Said four remaining test substrate positions 67 serve as holding positions 72 . Treated or as yet untreated test substrates 66 are held in these and protected from being influenced by the treatments in the course of the process.
Eine Alternative der Anordnung der Testsubstratpositionen 67 ist in Fig. 2b dargestellt. Dort ist beispielsweise auf jedem der Segmente 20 neben den zu behandelnden Substraten 61 eine Testsubstratposition 67 angeordnet. Diese Segmente 20 sind zur Unterscheidung von den Testsubstratsegmenten 65, welche wie zu Fig. 2a beschrieben nur Testsubstrate 66 und keine Substrate 61 aufnehmen, als Substratsegmente 69 bezeichnet. Wie zu Fig. 2a beschrieben sind zwei davon die Messposition 70 und die Leerposition 71. Diese liegen lediglich beispielhaft in benachbarten Substratsegmenten 69. Die Haltepositionen 72 sind auf die verbleibenden Segmente 20 verteilt. An alternative arrangement of the test substrate positions 67 is shown in Figure 2b. There, for example, a test substrate position 67 is arranged on each of the segments 20 next to the substrates 61 to be treated. These segments 20 are referred to as substrate segments 69 to distinguish them from the test substrate segments 65 which, as described with reference to FIG. 2a, only accommodate test substrates 66 and no substrates 61. As described for FIG. 2 a , two of these are the measurement position 70 and the empty position 71 . These are in adjacent substrate segments 69 , merely by way of example. The holding positions 72 are distributed over the remaining segments 20 .
In den Fig. 2a und Fig. 2b sind die Messposition 70 und die Leerposition 71 zur besseren Unterscheidung mit einer Schraffur (Messposition 70) bzw. mit einem Kreuz (Leerposition 71) gekennzeichnet. In FIGS. 2a and 2b the measurement position 70 and the empty position 71 are marked with hatching (measurement position 70) or with a cross (empty position 71) for better differentiation.
Fig. 3 zeigt eine Ladestation 80, welchen durch den Deckel 63 in die Drehtelleranlage 60 ragt. Sie ist derart am Deckel 63 angeordnet, dass sie über den Segmenten 20 liegt. Der besseren Übersichtlichkeit halber und zur Verallgemeinerung der Beschreibung der Ladestation 80 sind Substrate 61 des Segments 20 nicht dargestellt. 3 shows a charging station 80 which protrudes through the cover 63 into the turntable system 60 . It is arranged on the cover 63 in such a way that it lies over the segments 20 . For the sake of better clarity and to generalize the description of the charging station 80, substrates 61 of the segment 20 are not shown.
Die Ladestation 80 umfasst einen Greifer 81 welcher in der Drehtelleranlage 60 angeordnet ist und eine Bewegungsvorrichtung 82. Letztere ist beispielhaft, jedoch nicht beschränkend, auf dem Deckel 63 montiert und über eine Welle 83 mit dem Greifer 81 verbunden. The loading station 80 comprises a gripper 81 which is arranged in the turntable system 60 and a moving device 82. The latter is mounted on the cover 63 and is connected to the gripper 81 via a shaft 83, by way of example but not by way of limitation.
Der Greifer 81 kann mittels der Bewegungsvorrichtung 82 axial bewegt werden. Optional kann auch eine, relativ zur zentralen Achse (nicht dargestellt) des Drehtellers 1, Bewegung des Greifers 81 und/oder eine, relativ zur Welle 83, radiale Bewegung des Greifmittels 85, welches Teil des Greifers 81 ist, ausführbar sein. The gripper 81 can be moved axially by means of the moving device 82 . Optionally, a movement of the gripper 81 relative to the central axis (not shown) of the turntable 1 and/or a radial movement of the gripping means 85, which is part of the gripper 81, relative to the shaft 83, can also be executable.
Der Greifer 81 umfasst ein geeignetes Greifmittel 85, welches das Testsubstrat 66 aufnimmt. Es kann beispielsweise auslegerartig am Greifer 81 montiert sein. The gripper 81 includes a suitable gripping means 85 which picks up the test substrate 66 . It can be mounted on the gripper 81 in the manner of a cantilever, for example.
Der Greifer und/oder das Greifmittel 85 können um die durch die Welle 83 definierte, parallel zur Z-Richtung (dargestellt durch ein Koordinatensystem) verlaufende Achse 84 rotieren. The gripper and/or the gripping means 85 can rotate about the axis 84 defined by the shaft 83 and running parallel to the Z-direction (represented by a coordinate system).
Aufgrund der realisierbaren Bewegungen des Greifmittels 85 und in Verbindung mit einer optimierten Position der Ladestation 80, bezogen auf den Drehteller 1 und die dortigen Testsubstratpositionen 67, kann das Greifmittel 85, jede der Testsubstratpositionen 67 des Drehtellers 1 erreichen . Due to the feasible movements of the gripping means 85 and in connection with an optimized position of the loading station 80 relative to the turntable 1 and the test substrate positions 67 there, the gripping means 85 can reach each of the test substrate positions 67 of the turntable 1.
Der Greifer in der Ausführung der Fig. 3 umfasst weiter ein Hitzeschild 92, welches zwischen dem Greifer 81 und dem Segment 20 angeordnet ist, so dass es zumindest den Greifer 81 oder auch das Greifmittel 85 vor einer schädigenden Temperaturbelastung durch das Segment 20 während des Prozesslaufs schützt. Ausführung und Betrieb des Hitzeschilds 92 kann unterschiedlich sein, beispielsweise von Vorhandensein und/oder Art und Umfang einer Kühlung abhängen. Im Ausführungsbeispiel ist das Hitzeschild 92 fest am Kammerdeckel 63 montiert und das Greifmittel 85 ist hinter das Hitzeschild 92 schwenkbar. Auch andere Ausgestaltungen sind möglich . Beispielsweise kann auch das Hitzeschild 92 um eine eigene Achse , die parallel zur Achse 84 verlaufen kann, schwenkbar sein . Oder eine Kombination von Bewegungen beider Komponenten ist möglich . The gripper in the embodiment of FIG. 3 further comprises a heat shield 92, which is arranged between the gripper 81 and the segment 20, so that it protects at least the gripper 81 or also the gripping means 85 from a damaging temperature load caused by the segment 20 during the process run protects. The design and operation of the heat shield 92 can vary, for example depending on the presence and/or type and extent of cooling. In the exemplary embodiment, the heat shield 92 is fixedly mounted on the chamber cover 63 and the gripping means 85 can be pivoted behind the heat shield 92. Others too Configurations are possible. For example, the heat shield 92 can also be pivotable about its own axis, which can run parallel to the axis 84 . Or a combination of movements of both components is possible.
Das Zusammenwirken des Grei fmittels 85 mit dem Testsubstrat 66 ist in Fig . 4 dargestellt . The interaction of the gripping means 85 with the test substrate 66 is shown in FIG. 4 shown .
Das Testsubstrat 66 ist oder umfasst das eigentliche Testsubstrat 86 , welches von einem Rahmen 87 gehalten wird . Auch andere Aus führungen des Testsubstrates 66 sind beispielsweise in Abhängigkeit vom Wirkmechanismus des Grei fmittels 85 oder vom Substratmaterial oder von anderen Bedingungen möglich . The test substrate 66 is or includes the actual test substrate 86 which is held by a frame 87 . Other designs of the test substrate 66 are also possible, for example depending on the mechanism of action of the gripping means 85 or on the substrate material or on other conditions.
Das Grei fmittel 85 weist einen Ausleger 88 auf , welcher sich von der Welle 83 ausgehend radial erstreckt . Das freie Endstück 89 des Auslegers 88 weist ein oder mehrere Magnethalterungen 90 mit unterseitig angeordneten ebenen Aufnahmeflächen 91 auf , welche ausgebildet und angeordnet sind, um das Testsubstrat 66 an seinem metallischen Rahmen 87 auf zunehmen, zu halten und abzulegen . Zu diesem Zweck umfassen die Magnethalterungen 90 Permanentmagnete (nicht dargestellt ) und Spulen (nicht dargestellt ) , welcher derart Zusammenwirken, dass das Magnetfeld der Permanentmagneten zum Aufnehmen des Testsubstrates 66 aktiviert und zum Ablegen des Testsubstrates 66 deaktiviert werden kann . The gripping means 85 has a cantilever 88 which extends radially from the shaft 83 . The free end piece 89 of the cantilever 88 has one or more magnet holders 90 with flat receiving surfaces 91 arranged on the underside, which are designed and arranged in order to receive, hold and set down the test substrate 66 on its metallic frame 87 . For this purpose, the magnet holders 90 comprise permanent magnets (not shown) and coils (not shown), which interact in such a way that the magnetic field of the permanent magnets can be activated to pick up the test substrate 66 and deactivated to put down the test substrate 66 .
Das Grei fmittel 85 und/oder der Grei fer 82 weisen geeignete Sensorik (nicht dargestellt ) auf , zur Feststellung der Relativpositionen und der Annäherung von Grei fmittel 85 und Testsubstrat 66 relativ zueinander . So können Sensoren die Höhe des Grei fers , beispielsweise bezogen auf einen geeigneten Referenzpunkt , oder die Lage des Testsubstrates erfassen . The gripping means 85 and/or the gripper 82 have suitable sensors (not shown) for determining the relative positions and the approach of gripping means 85 and test substrate 66 relative to one another. Sensors can measure the height of the gripper, for example based on a suitable reference point or the position of the test substrate.
Die Magnethalterungen 90 sind direkt oder indirekt über eine Feder 91 mit dem freien Endstück 89 verbunden, so dass die Feder infolge des Kontakts zwischen Magnethalterung 90 und Rahmen 87 des Testsubstrates 66 belastet wird und so einen harten Stoß auf das Testsubstrat 66 bei der Herstellung des Kontakts verhindert , d . h . die Aufnahme des Testsubstrates 66 einfedert . Auf diese Weise sind auch unterschiedliche Höhenpositionen der einzelnen Testsubstrate kompensierbar . The magnet holders 90 are connected directly or indirectly via a spring 91 to the free end piece 89, so that the spring is loaded as a result of the contact between the magnet holder 90 and the frame 87 of the test substrate 66 and so a hard impact on the test substrate 66 when making contact prevented d . H . the receptacle of the test substrate 66 deflects. In this way, different height positions of the individual test substrates can also be compensated.

Claims

Verfahren und Vorrichtung zum Wechsel von Testsubstraten in einer Vakuumbehandlungsanlage, Behandlungsverfahren und Behandlungsvorrichtung Ansprüche Method and device for changing test substrates in a vacuum treatment system, treatment method and treatment device claims
1. Verfahren zum Wechsel von Testsubstraten im Verlauf eines mehrere aufeinanderfolgende Behandlungsschritte umfassenden Prozesslaufs in einer Vakuumdurchlauf anlage, welche mehrere Behandlungsstationen (60 ' ... 60 '''') aufweist sowie eine zumindest einen Carrier (20) umfassende Transportvorrichtung (1) zur gemeinsamen Halterung von zu behandelnden Substraten (61) und der Testsubstrate (66) mittels des zumindest einen Carriers (20) und zu dessen Transport durch die mehreren Behandlungsstationen (60' ... 60''''), wobei für zumindest zwei der Behandlungsschritte jeweils ein unbehandeltes Testsubstrat (66) gemeinsam mit den zu behandelnden Substraten (61) der Behandlung zugeführt wird, dadurch gekennzeichnet, dass 1. Method for changing test substrates in the course of a process run comprising several successive treatment steps in a continuous vacuum system which has several treatment stations (60 '... 60'''') and a transport device (1) comprising at least one carrier (20) for joint holding of substrates (61) to be treated and the test substrates (66) by means of the at least one carrier (20) and for its transport through the plurality of treatment stations (60'...60''''), for at least two of the treatment steps in each case an untreated test substrate (66) is supplied to the treatment together with the substrates (61) to be treated, characterized in that
- die zumindest zwei Testsubstrate (66) zu Beginn des Prozesslaufs in die Vakuumbehandlungsanlage eingeschleust und nach Abschluss des Prozesslaufs wieder ausgeschleust werden, - the at least two test substrates (66) are introduced into the vacuum treatment system at the beginning of the process run and discharged again after the end of the process run,
- nach dem ersten Behandlungsschritt das dabei behandelte erste Testsubstrat (66) aus seiner während der Behandlung belegten Messposition (70) auf dem Carrier (20) entnommen und in eine kein Testsubstrat (66) aufweisende Leerposition (71) auf dem Carrier (20) abgelegt wird, und - nachfolgend das zweite, noch unbehandelte Testsubstrat (66) aus seiner bis dahin eingenommenen Halteposition (72) auf dem Carrier (20) entnommen und in der zuvor freigewordenen Messposition (70) abgelegt wird, zum Zweck seiner Zuführung zum nachfolgenden Behandlungsschritt der Substrate ( 61 ) . - After the first treatment step, the treated first test substrate (66) is removed from its measuring position (70) on the carrier (20) occupied during the treatment and placed in an empty position (71) on the carrier (20) that has no test substrate (66). will, and - subsequently the second, still untreated test substrate (66) is removed from its holding position (72) on the carrier (20) and placed in the previously free measuring position (70) for the purpose of feeding it to the subsequent treatment step of the substrates (61 ) .
2. Verfahren zum Wechsel von Testsubstraten nach Anspruch2. Method for changing test substrates according to claim
1, dadurch gekennzeichnet, dass das zuvor behandelte Testsubstrat (66) aus der Leerposition (71) entnommen und in die zuvor frei gewordene oder eine andere, kein Testsubstrat (66) aufweisende Halteposition (72) auf dem Carrier (20) abgelegt wird. 1, characterized in that the previously treated test substrate (66) is removed from the empty position (71) and placed on the carrier (20) in the holding position (72) that has previously become free or in another holding position that has no test substrate (66).
3. Verfahren zum Wechsel von Testsubstraten nach Anspruch3. Method for changing test substrates according to claim
2, dadurch gekennzeichnet, dass mehr als zwei Testsubstrate (66) eingeschleust werden und der Wechsel der Testsubstrate (66) zwischen Messposition (70), Leerposition (71) und Halteposition (72) nach jedem Behandlungsschritt wiederholt wird, bis alle Testsubstrate (66) behandelt sind. 2, characterized in that more than two test substrates (66) are introduced and the change of test substrates (66) between measuring position (70), empty position (71) and holding position (72) is repeated after each treatment step until all test substrates (66) are treated.
4. Verfahren zum Wechsel von Testsubstraten nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass der Wechsel der Testsubstrate (66) zwischen besagten Testsubstratpositionen (67) mittels einer Ladestation (80) der Vakuumdurchlauf anlage erfolgt und die Testsubstratpositionen (67) mittels der Transportvorrichtung (1) relativ zur Ladestation (80) für deren Zugriff verfahren werden . 4. Method for changing test substrates according to one of the preceding claims, characterized in that the test substrates (66) are changed between said test substrate positions (67) by means of a loading station (80) of the vacuum continuous system and the test substrate positions (67) by means of the transport device ( 1) are moved relative to the charging station (80) for their access.
5. Verfahren zum Wechsel von Testsubstraten nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass der5. Procedure for changing test substrates according to one of preceding claims, characterized in that the
Zugriff der Ladestation (80) auf das Testsubstrat (66) oder eine Halterung des Testsubstrats (66) unter Verwendung zumindest eines der Wirkmechanismen aus folgender Liste erfolgt: mechanisches, elektrisches, pneumatisches oder magnetisches Halten. The charging station (80) accesses the test substrate (66) or a holder for the test substrate (66) using at least one of the mechanisms of action from the following list: mechanical, electrical, pneumatic or magnetic holding.
6. Verfahren zum Wechsel von Testsubstraten nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Transportvorrichtung (1) mehrere Carrier (20) umfasst und ein Wechsel der Testsubstrate (66) zwischen Messposition (70) und/oder Leerposition (71) und/oder Halteposition (72) auf demselben Carrier (20) oder auf verschiedenen Carriern (20) erfolgt . 6. Method for changing test substrates according to one of the preceding claims, characterized in that the transport device (1) comprises a plurality of carriers (20) and a change of test substrates (66) between measuring position (70) and/or empty position (71) and/or or holding position (72) takes place on the same carrier (20) or on different carriers (20).
7. Verfahren zur modifizierenden, additiven oder subtraktiven Behandlung einer Mehrzahl von Substraten (61) im Verlauf eines mehrere aufeinanderfolgende Behandlungsschritte unter Vakuum durchzuführenden Prozesslaufs in einer Vakuumdurchlauf anlage, welche mehrere Behandlungsstationen (60 ' ... 60 '''') aufweist sowie eine zumindest einen Carrier (20) umfassende Transportvorrichtung (1) zur gemeinsamen Halterung der Substrate (61) und der Testsubstrate (66) mittels der Carrier (20) und deren Transport durch die mehreren Behandlungsstationen (60' ... 60''''), wobei für zumindest zwei der Behandlungsschritte jeweils ein unbehandeltes, sich in einer Messposition (70) auf dem zumindest einen Carrier (20) befindliches Testsubstrat (66) gemeinsam mit den Substraten (61) behandelt und das Behandlungsergebnis am Testsubstrat (66) analysiert wird, dadurch gekennzeichnet, dass für einen nachfolgenden Behandlungsschritt das zuvor in der Messposition (70) behandelte Testsubstrat (66) gegen ein unbehandeltes Testsubstrat (66) nach einem Verfahren gemäß einem der vorstehenden Ansprüche ausgetauscht wird. 7. Method for the modifying, additive or subtractive treatment of a plurality of substrates (61) in the course of a process run to be carried out under vacuum in a vacuum continuous system which has several treatment stations (60 '... 60''') and one Transport device (1) comprising at least one carrier (20) for holding the substrates (61) and the test substrates (66) together by means of the carrier (20) and transporting them through the plurality of treatment stations (60' ... 60'''') , wherein for at least two of the treatment steps an untreated test substrate (66) located in a measuring position (70) on the at least one carrier (20) is treated together with the substrates (61) and the treatment result on the test substrate (66) is analyzed, characterized in that for a subsequent treatment step, the test substrate (66) previously treated in the measuring position (70) is exchanged for an untreated test substrate (66) according to a method according to one of the preceding claims.
8. Behandlungsverfahren nach Anspruch 7, dadurch gekennzeichnet, dass für jeden zu überwachenden Behandlungsschritt des Prozesslaufs ein Testsubstrat (66) gemeinsam mit den Substraten (61) eingeschleust und in der Messposition (70) behandelt und analysiert wird, wobei die unbehandelten Testsubstrate (66) in Haltepositionen (72) vorgehalten und vor einer Behandlung geschützt werden. 8. Treatment method according to Claim 7, characterized in that for each treatment step of the process run to be monitored, a test substrate (66) is introduced together with the substrates (61) and treated and analyzed in the measuring position (70), the untreated test substrates (66) held in holding positions (72) and protected from treatment.
9. Behandlungsverfahren nach einem der Ansprüche 7 oder 8, dadurch gekennzeichnet, dass die Substrate (61) und Testsubstrate (66) während der Behandlung auf einer Kreisbahn durch die Behandlungsstationen (60 ' ... 60 '''') transportiert und während eines Behandlungsschritts in der betreffenden Behandlungsstation (60 ' ... 60 '''') der Behandlung wiederholt ausgesetzt sind und dass zum Wechsel der Positionen der Testsubstrate (66) der Substrattransport in enen Positionen angehalten wird, in welcher eine für den Testsubstratwechsel verwendete Ladestation (80) der Behandlungsvorrichtung auf die aktuell zu verwendende Testsubstratposition (67) zugreifen kann. 9. Treatment method according to one of claims 7 or 8, characterized in that the substrates (61) and test substrates (66) transported during the treatment on a circular path through the treatment stations (60 '... 60'''') and during a treatment steps in the relevant treatment station (60'...60'''') are repeatedly exposed to the treatment and that, in order to change the positions of the test substrates (66), the substrate transport is stopped in positions in which a loading station ( 80) of the treatment device can access the test substrate position (67) currently to be used.
10. Ladestation, ausgebildet zur Ausführung eines Verfahrens nach Anspruch 1 bis 6 mit einem Greifer (81) , welcher eine zumindest abschnittsweise ebene Aufnahmefläche (91) aufweist, die zum Anlegen an ein Testsubstrat (66) und zur Halterung des Testsubstrats (66) ausgebildet ist, und mit einer Bewegungseinheit (82) , welche ausgebildet ist zur Ausführung einer Bewegung des Greifers (81) zumindest in senkrechter Richtung zur Aufnahmefläche, nachfolgend auch als Z-Richtung bezeichnet, dadurch gekennzeichnet, dass der Greifer ( 81 ) _Greifmittel (85) umfasst, welche ausgebildet sind zur aktivierbaren und deaktivierbaren Halterung eines Testsubstrats (66) an der Aufnahmefläche (91) . 10. Charging station, designed to carry out a method according to claim 1 to 6 with a gripper (81) which has a receiving surface (91) which is planar at least in sections and which is designed for placing on a test substrate (66) and for holding the test substrate (66). is and with a movement unit (82) which is designed to move the gripper (81) at least in the direction perpendicular to the receiving surface, also referred to below as the Z-direction, characterized in that the gripper (81) _gripping means (85) comprises which are designed for the activatable and deactivatable mounting of a test substrate (66) on the receiving surface (91).
11. Ladestation nach Anspruch 10, dadurch gekennzeichnet, dass die Bewegungseinheit (82) ausgebildet ist für eine Rotation um ein in Z-Richtung verlaufende Achse und/oder für eine Bewegung in einer senkrecht zur Z-Richtung liegenden X- Y-Ebene . 11. Charging station according to claim 10, characterized in that the movement unit (82) is designed for rotation about an axis running in the Z direction and/or for movement in an X-Y plane perpendicular to the Z direction.
12. Ladestation nach Anspruch 10 oder 11, dadurch gekennzeichnet, dass die Ladestation (80) weiter zumindest eine der folgenden Komponenten umfasst: ein optional kühlbares Hitzeschild (92) , welches ausgebildet ist zum thermischen Schutz des Greifers (81) gegenüber der Carrier (20) ; Abstands-, Näherungs- und/oder Positionssensoren zum Erkennen der Lage und Halterung des Testsubstrates (66) ; eine in Z-Richtung auslenkbare oder komprimierbare Feder zum Einfedern einer Z-Bewegung des Greifers (81) . 12. Charging station according to Claim 10 or 11, characterized in that the charging station (80) further comprises at least one of the following components: an optionally coolable heat shield (92), which is designed to thermally protect the gripper (81) from the carrier (20 ) ; distance, proximity and/or position sensors for detecting the location and mounting of the test substrate (66); a spring that can be deflected or compressed in the Z direction for compressing a Z movement of the gripper (81).
13. Vakuumdurchlauf anlage, welche ausgebildet ist zur Ausführung eines Behandlungsverfahrens nach einem der Ansprüche 7 bis 9, folgende Komponenten umfassend: 13. Continuous vacuum system, which is designed to carry out a treatment method according to one of claims 7 to 9, comprising the following components:
- eine Vakuumkammer (2) , in welcher mehrere nacheinander zu durchlaufende Behandlungsstationen (60 ' ... 60 '''') zur Behandlung von Substraten (61) angeordnet sind; - eine zumindest einen Carrier ( 20 ) umfassende Transportvorrichtung (1) zur gemeinsamen Halterung von Substraten (61) und Testsubstraten (66) mittels des zumindest einen Carriers (20) und dessen Transport durch die mehreren Behandlungsstationen (60 ' ... 60'''') ; dadurch gekennzeichnet, dass der zumindest eine Carrier (20) in einer ersten Alternative zumindest eine Substratposition (64) zur Aufnahme eines zu behandelnden Substrats (61) sowie zumindest eine Testsubstratposition (67) zur Aufnahme eines Testsubstrats (66) , als Leerposition (71) oder als Messposition (70) oder als Halteposition (72) , aufweist oder in einer zweiten Alternative zumindest drei Testsubstratpositionen (67) , eine als Leerposition (71) und eine als Messposition (70) und eine als Halteposition (72) , und keine- A vacuum chamber (2) in which a plurality of treatment stations (60'...60'''') to be passed through one after the other for the treatment of substrates (61) are arranged; - a transport device (1) comprising at least one carrier (20) for holding substrates (61) and test substrates (66) together by means of the at least one carrier (20) and transporting it through the plurality of treatment stations (60'...60'') '') ; characterized in that the at least one carrier (20) in a first alternative has at least one substrate position (64) for receiving a substrate (61) to be treated and at least one test substrate position (67) for receiving a test substrate (66), as an empty position (71) or as a measuring position (70) or as a holding position (72), or in a second alternative at least three test substrate positions (67), one as an empty position (71) and one as a measuring position (70) and one as a holding position (72), and none
Substratposition (64) aufweist. Having substrate position (64).
14. Vakuumdurchlaufanlagen nach Anspruch 13, dadurch gekennzeichnet, dass ein Carrier (20) oder mehrere Carrier (20) gemeinsam die für einen Prozesslauf verwendeten n Testsubstratpositionen (67) aufweist bzw. aufweisen, wobei sich n aus der Anzahl NB der mittels jeweils eines Testsubstrats (66) zu analysierenden Behandlungsschritte zuzüglich m ergibt und m ein Element der natürlichen Zahlen und gleich oder größer 1 ist. 14. Continuous vacuum systems according to claim 13, characterized in that one carrier (20) or several carriers (20) together has or have the n test substrate positions (67) used for a process run, with n being derived from the number N B of the one Test substrate (66) results in treatment steps to be analyzed plus m and m is an element of the natural numbers and is equal to or greater than 1.
15. Vakuumdurchlauf anlage nach einem der Ansprüche 13 oder 14, dadurch gekennzeichnet, dass jede Halteposition (72) eine feste oder schwenkbare oder lösbare Abschirmung auf seiner der Behandlungsquellen zugewandten Seite aufweist. 15. Continuous vacuum system according to one of claims 13 or 14, characterized in that each holding position (72) has a fixed or pivotable or detachable shield has its side facing the treatment sources.
16. Vakuumdurchlauf anlage nach einem der Ansprüche 13 bis16. Continuous vacuum system according to one of claims 13 to
15, dadurch gekennzeichnet, dass die Behandlungsanlage eine Ladestation (80) nach einem der Ansprüche 10 bis 12 aufweist . 15, characterized in that the treatment system has a charging station (80) according to any one of claims 10 to 12.
EP21843588.1A 2020-12-17 2021-12-16 Method and device for changing test substrates in a continuous-flow vacuum system, treatment method, and continuous-flow vacuum system Pending EP4264662A1 (en)

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