EP4249753A3 - Surge control systems and methods for dynamic compressors - Google Patents

Surge control systems and methods for dynamic compressors Download PDF

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Publication number
EP4249753A3
EP4249753A3 EP23179640.0A EP23179640A EP4249753A3 EP 4249753 A3 EP4249753 A3 EP 4249753A3 EP 23179640 A EP23179640 A EP 23179640A EP 4249753 A3 EP4249753 A3 EP 4249753A3
Authority
EP
European Patent Office
Prior art keywords
motor
vfd
driveshaft
processor
memory
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP23179640.0A
Other languages
German (de)
French (fr)
Other versions
EP4249753A2 (en
Inventor
Michael M. Perevozchikov
Matthew J. Swallow
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Copeland LP
Original Assignee
Emerson Climate Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US17/247,724 external-priority patent/US11428233B2/en
Priority claimed from US17/247,725 external-priority patent/US20220196025A1/en
Application filed by Emerson Climate Technologies Inc filed Critical Emerson Climate Technologies Inc
Publication of EP4249753A2 publication Critical patent/EP4249753A2/en
Publication of EP4249753A3 publication Critical patent/EP4249753A3/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/10Centrifugal pumps for compressing or evacuating
    • F04D17/12Multi-stage pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D25/0606Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/001Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/02Surge control
    • F04D27/0207Surge control by bleeding, bypassing or recycling fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/02Surge control
    • F04D27/0207Surge control by bleeding, bypassing or recycling fluids
    • F04D27/0215Arrangements therefor, e.g. bleed or by-pass valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/02Surge control
    • F04D27/0261Surge control by varying driving speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/02Surge control
    • F04D27/0292Stop safety or alarm devices, e.g. stop-and-go control; Disposition of check-valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/05Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
    • F04D29/056Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2270/00Control
    • F05D2270/30Control parameters, e.g. input parameters
    • F05D2270/335Output power or torque

Abstract

A system includes a dynamic compressor, a variable frequency drive (VFD), and a controller. The dynamic compressor includes a motor having a driveshaft rotatably supported within the dynamic compressor, and a compression mechanism connected to the driveshaft and operable to compress a working fluid upon rotation of the driveshaft. The VFD includes a sensor configured to sense a current provided to the motor. The controller is connected to the motor and includes a processor and a memory. The memory stores instructions that program the processor to operate the motor using the VFD to compress the working fluid, determine when surge events have occurred, store in the memory an indication of each determined surge event, and determine whether or not to take protective action when the processor determines that a surge event has occurred.
EP23179640.0A 2020-12-21 2021-12-10 Surge control systems and methods for dynamic compressors Pending EP4249753A3 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US17/247,724 US11428233B2 (en) 2020-12-21 2020-12-21 Surge control systems and methods for dynamic compressors
US17/247,725 US20220196025A1 (en) 2020-12-21 2020-12-21 Surge control systems and methods for dynamic compressors
PCT/US2021/062800 WO2022140079A2 (en) 2020-12-21 2021-12-10 Surge control systems and methods for dynamic compressors
EP21840285.7A EP4244487A2 (en) 2020-12-21 2021-12-10 Surge control systems and methods for dynamic compressors

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
EP21840285.7A Division-Into EP4244487A2 (en) 2020-12-21 2021-12-10 Surge control systems and methods for dynamic compressors
EP21840285.7A Division EP4244487A2 (en) 2020-12-21 2021-12-10 Surge control systems and methods for dynamic compressors

Publications (2)

Publication Number Publication Date
EP4249753A2 EP4249753A2 (en) 2023-09-27
EP4249753A3 true EP4249753A3 (en) 2023-10-18

Family

ID=79287973

Family Applications (2)

Application Number Title Priority Date Filing Date
EP21840285.7A Pending EP4244487A2 (en) 2020-12-21 2021-12-10 Surge control systems and methods for dynamic compressors
EP23179640.0A Pending EP4249753A3 (en) 2020-12-21 2021-12-10 Surge control systems and methods for dynamic compressors

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP21840285.7A Pending EP4244487A2 (en) 2020-12-21 2021-12-10 Surge control systems and methods for dynamic compressors

Country Status (4)

Country Link
EP (2) EP4244487A2 (en)
JP (1) JP2024502241A (en)
KR (1) KR20230119662A (en)
WO (1) WO2022140079A2 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4608833A (en) * 1984-12-24 1986-09-02 Borg-Warner Corporation Self-optimizing, capacity control system for inverter-driven centrifugal compressor based water chillers
US20110093133A1 (en) * 2009-10-20 2011-04-21 Johnson Controls Technology Company Controllers and methods for providing computerized generation and use of a three dimensional surge map for control of chillers
US20140260388A1 (en) * 2013-03-15 2014-09-18 Daikin Industries, Ltd. Refrigerating apparatus and control device for refrigerating machine
US20170002820A1 (en) * 2015-07-02 2017-01-05 Woodward, Inc. Detection and Counting of Surge Cycles in a Compressor

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4594051A (en) * 1984-05-14 1986-06-10 Dresser Industries, Inc. System, apparatus, and method for detecting and controlling surge in a turbo compressor
JPH1162887A (en) * 1997-08-08 1999-03-05 Nippon Steel Corp Surging detector of blower, detecting method therefor and surging correcting method
JP5871157B2 (en) * 2011-10-03 2016-03-01 株式会社Ihi Method for preventing surging of centrifugal compression equipment
WO2014191051A1 (en) * 2013-05-31 2014-12-04 Abb Technology Ltd Detecting surge in a compression system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4608833A (en) * 1984-12-24 1986-09-02 Borg-Warner Corporation Self-optimizing, capacity control system for inverter-driven centrifugal compressor based water chillers
US20110093133A1 (en) * 2009-10-20 2011-04-21 Johnson Controls Technology Company Controllers and methods for providing computerized generation and use of a three dimensional surge map for control of chillers
US20140260388A1 (en) * 2013-03-15 2014-09-18 Daikin Industries, Ltd. Refrigerating apparatus and control device for refrigerating machine
US20170002820A1 (en) * 2015-07-02 2017-01-05 Woodward, Inc. Detection and Counting of Surge Cycles in a Compressor

Also Published As

Publication number Publication date
EP4244487A2 (en) 2023-09-20
WO2022140079A9 (en) 2022-08-18
WO2022140079A3 (en) 2022-07-28
JP2024502241A (en) 2024-01-18
KR20230119662A (en) 2023-08-16
EP4249753A2 (en) 2023-09-27
WO2022140079A2 (en) 2022-06-30

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