EP4231807A1 - Piezoelectric laminate, piezoelectric element, and manufacturing method for piezoelectric laminate - Google Patents

Piezoelectric laminate, piezoelectric element, and manufacturing method for piezoelectric laminate Download PDF

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EP4231807A1
EP4231807A1 EP23154669.8A EP23154669A EP4231807A1 EP 4231807 A1 EP4231807 A1 EP 4231807A1 EP 23154669 A EP23154669 A EP 23154669A EP 4231807 A1 EP4231807 A1 EP 4231807A1
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piezoelectric
film
oxygen
laminate
piezoelectric film
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German (de)
French (fr)
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Fumihiko Mochizuki
Hiroyuki Kobayashi
Akihiro Mukaiyama
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Fujifilm Corp
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/85Piezoelectric or electrostrictive active materials
    • H10N30/853Ceramic compositions
    • H10N30/8548Lead based oxides
    • H10N30/8554Lead zirconium titanate based
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08Oxides
    • C23C14/088Oxides of the type ABO3 with A representing alkali, alkaline earth metal or Pb and B representing a refractory or rare earth metal
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/07Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base
    • H10N30/074Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base by depositing piezoelectric or electrostrictive layers, e.g. aerosol or screen printing
    • H10N30/076Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base by depositing piezoelectric or electrostrictive layers, e.g. aerosol or screen printing by vapour phase deposition
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/20Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators
    • H10N30/204Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators using bending displacement, e.g. unimorph, bimorph or multimorph cantilever or membrane benders
    • H10N30/2047Membrane type
    • H10N30/706
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/87Electrodes or interconnections, e.g. leads or terminals
    • H10N30/877Conductive materials
    • H10N30/878Conductive materials the principal material being non-metallic, e.g. oxide or carbon based

Abstract

An object of the present invention is to provide a piezoelectric laminate and a piezoelectric element, which has excellent long-term reliability.There is provided a piezoelectric laminate (5) including, on a substrate (10), in the following order, a lower electrode layer (12) and a piezoelectric film (15) containing a Pb-containing perovskite-type oxide, in which the piezoelectric film contains an oxygen atom <sup>18</sup>O having a mass number of 18 in oxygen as a constituent element in excess of a natural abundance ratio. There are also provided a piezoelectric laminate, a piezoelectric element, and a manufacturing method for a piezoelectric laminate.

Description

    BACKGROUND OF THE INVENTION 1. Field of the Invention
  • The present disclosure relates to a piezoelectric laminate, a piezoelectric element, and a manufacturing method for piezoelectric laminate.
  • 2. Description of the Related Art
  • As a material having excellent piezoelectric characteristics and excellent ferroelectricity, there is known a perovskite-type oxide such as lead zirconate titanate (Pb(Zr,Ti)O3, hereinafter referred to as PZT). A piezoelectric body consisting of a perovskite-type oxide is applied as a piezoelectric film in a piezoelectric element having a lower electrode, a piezoelectric film, and an upper electrode on a substrate. This piezoelectric element has been developed into various devices such as a memory, an inkjet head (an actuator), a micromirror device, an angular velocity sensor, a gyro sensor, a piezoelectric micromachined ultrasonic transducer (PMUT), and an oscillation power generation device.
  • In a case where the piezoelectric film is used for a memory, an actuator, a sensor, or the like, the stability (the long-term reliability) of piezoelectric characteristics in an operation environment is required in addition to a high piezoelectric constant.
  • The piezoelectric characteristics greatly change due to the excess or deficiency of oxygen in the perovskite structure of the perovskite-type oxide. In particular, in a perovskite-type oxide containing lead (Pb) such as a PZT film, oxygen is easily eliminated, and the oxygen defect in the piezoelectric film easily causes the temporal deterioration of piezoelectric characteristics. In order to improve the long-term reliability of the piezoelectric film, it is required to have a high dielectric breakdown voltage (withstand voltage).
  • Various methods for improving the dielectric breakdown voltage have been proposed for a piezoelectric film consisting of a perovskite-type oxide containing Pb. For example, JP2017-162906A discloses that an insulating layer consisting of a material different from a piezoelectric film is provided between the piezoelectric film and an electrode in order to increase the dielectric breakdown voltage. As the insulating layer, for example, silicon oxide (SiO2), aluminum oxide (Al2O3), and magnesium oxide (MgO) are described.
  • Further, JP2006-86223A discloses a method of providing a metal oxide layer between an electrode and a piezoelectric film to compensate for oxygen pores in the piezoelectric film with oxygen in a metal oxide layer provided adjacent to the piezoelectric film, thereby suppressing the deterioration of piezoelectric characteristics.
  • SUMMARY OF THE INVENTION
  • According to the method of JP2017-162906A , the dielectric breakdown voltage can be increased. However, in a case where an insulating layer is provided between the piezoelectric film and the electrode, there is a problem that the piezoelectric constant is decreased as compared with a case where the insulating layer is not provided.
  • JP2006-86223A also has the same problem as that of JP2017-162906A in a case where the insulating layer is used as s metal oxide layer.
  • The technology according to the present disclosure has been made in consideration of the above circumstances, and a piezoelectric laminate, in which a piezoelectric film containing a Pb-containing perovskite-type oxide is included and the dielectric breakdown voltage is improved without decreasing the piezoelectric constant, a piezoelectric element, and a manufacturing method for a piezoelectric laminate are provided.
  • The piezoelectric laminate according to the present disclosure is a piezoelectric laminate comprising, on a substrate in the following order, a lower electrode layer and a piezoelectric film containing a Pb-containing perovskite-type oxide,
    in which the piezoelectric film contains an oxygen atom 18O having a mass number of 18 in oxygen as a constituent element in excess of a natural abundance ratio.
  • In the piezoelectric laminate according to the present disclosure, it is preferable that in the oxygen as the constituent element of the piezoelectric film, a ratio of the oxygen atom 18O to a sum of an oxygen atom 16O having a mass number of 16 and the oxygen atom 18O is 1% or more.
  • In the piezoelectric laminate according to the present disclosure, it is preferable that in the oxygen as the constituent element of the piezoelectric film, a ratio of the oxygen atom 18O to a sum of an oxygen atom 16O having a mass number of 16 and the oxygen atom 18O is 5% or more and 15% or less.
  • In the piezoelectric laminate according to the present disclosure, it is preferable that the perovskite-type oxide contains Zr, Ti, and O, in addition to Pb.
  • In the piezoelectric laminate according to the present disclosure, it is preferable that the perovskite-type oxide further contains Nb.
  • In the piezoelectric laminate according to the present disclosure, it is preferable that the perovskite-type oxide is a compound represented by General Formula (1).

             Pb{(ZrxTi1-x)y-1Nby}O3     (1)

    0 < x < 1 , 0.1 y 0.4
    Figure imgb0001
  • In the piezoelectric laminate according to the present disclosure, it is preferable that the piezoelectric film is a sputter film.
  • A piezoelectric element according to the present disclosure has the piezoelectric laminate according to the present disclosure and
    an upper electrode layer provided on the piezoelectric film of the piezoelectric laminate.
  • A manufacturing method for a piezoelectric laminate according to the present disclosure is a manufacturing method for the piezoelectric laminate, comprising a sputtering step of forming the piezoelectric film through sputter film formation on the lower electrode layer formed on the substrate,
    in which in the sputtering step, oxygen including an oxygen atom 18O having a mass number of 18 at a ratio larger than a natural abundance ratio is allowed to flow as a part of a film forming gas.
  • According to the piezoelectric laminate, the piezoelectric element, and the manufacturing method for the piezoelectric laminate according to the present disclosure, a piezoelectric laminate, in which a piezoelectric film containing a Pb-containing perovskite-type oxide is included and the dielectric breakdown voltage is improved without decreasing the piezoelectric constant, and a piezoelectric element are obtained.
  • BRIEF DESCRIPTION OF THE DRAWINGS
    • Fig. 1 is a cross-sectional view illustrating a layer configuration of a piezoelectric laminate and a piezoelectric element, according to a first embodiment.
    • Fig. 2 is a graph showing an oxygen profile in a piezoelectric film of Example 5.
    DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • Hereinafter, embodiments according to the present invention will be described with reference to the drawings. In the drawings below, the layer thickness of each of the layers and the ratio therebetween are appropriately changed and drawn for easy visibility, and thus they do not necessarily reflect the actual layer thickness and ratio.
  • Piezoelectric laminate 5 and piezoelectric element 1 according to first embodiment Fig. 1 is a schematic cross-sectional view illustrating a layer configuration of a piezoelectric laminate 5 and a piezoelectric element 1 including the piezoelectric laminate 5, according to a first embodiment. As illustrated in Fig. 1, the piezoelectric element 1 has the piezoelectric laminate 5 and an upper electrode layer 18. The piezoelectric laminate 5 has a substrate 10, and a lower electrode layer 12 and a piezoelectric film 15 which are laminated on the substrate 10. Here, "lower" and "upper" do not respectively mean top and bottom in the vertical direction. As result, an electrode disposed on the side of the substrate 10 with the piezoelectric film 15 being interposed is merely referred to as the lower electrode layer 12, and an electrode disposed on the side of the piezoelectric film 15 opposite to the substrate 10 is merely referred to as the upper electrode layer 18.
  • In the piezoelectric laminate 5, the piezoelectric film 15 contains a Pb-containing perovskite-type oxide. It is preferable that the piezoelectric film 15 is occupied by 80% by mole or more of the Pb-containing perovskite-type oxide. Further, it is preferable that the piezoelectric film 15 is consisting of a Pb-containing perovskite-type oxide (however, it contains unavoidable impurities).
  • The perovskite-type oxide is represented by General Formula ABO3. A represents an A site element, B represents a B site element, and O represents an oxygen element. A reference ratio is 1:1:3 for A:B:O; however, A:B:O may deviate within a range in which a perovskite structure is obtained.
  • The Pb-containing perovskite-type oxide is a perovskite-type oxide containing Pb as a main component of the A site. It is noted that in the present specification, "the main component" means a component of which the occupation is 50% by mole or more. That is, "containing Pb as a main component of the A site" means that among the A site elements, the component having 50% by mole or more is Pb. In the perovskite-type oxide containing Pb, the elements in the A site other than Pb and the elements of the B site are not particularly limited.
  • The A site element of the perovskite-type oxide may include one or two or more of barium (Ba), lanthanum (La), strontium (Sr), bismuth (Bi), lithium (Li), sodium (Na), calcium (Ca), cadmium (Cd), magnesium (Mg), and potassium (K), in addition to Pb.
  • The B site element B is one of titanium (Ti), zirconium (Zr), vanadium (V), niobium (Nb), tantalum (Ta), chromium (Cr), molybdenum (Mo), tungsten (W), manganese (Mn), iron (Fe), ruthenium (Ru), cobalt (Co), Ir, nickel (Ni), copper (Cu), zinc (Zn), gallium (Ga), indium (In), tin (Sn), antimony (Sb), or a lanthanide element, or a combination of two or more thereof.
  • The perovskite-type oxide is preferably a lead zirconate titanate (PZT) type that contains lead (Pb), zirconium (Zr), titanium (Ti), and oxygen (O).
  • In particular, it is preferable that the perovskite-type oxide is a compound represented by General Formula (P), which contains an additive B1 in the B site of PZT.

             Pb{(ZrxTi1-x)1-yB1y}O3     (P)

  • Here, 0 < x < 1 and 0 < y < 0.3 are satisfied.
  • Examples of the B1 include scandium (Sc), V, Nb, Ta, Cr, Mo, W, Mn, Fe, Ru, Co, Ir, Ni, Cu, Zn, Ga, In, Sn, and Sb. It is preferable to contain one or more elements among these elements. B1 is more preferably any one of Sc, Nb, or Ni.
  • In particular, B1 is preferably Nb, and it is particularly preferably a compound represented by General Formula (1).

             Pb{(ZrxTi1-x)y-1Nby}O3     (1)

    0 < x < 1 , 0.1 y 0.4
    Figure imgb0002
  • The film thickness of the piezoelectric film 15 is not particularly limited, and it is generally 200 nm or more, for example, 0.2 µm to 5 µm. The film thickness of the piezoelectric film 15 is preferably 1 µm or more.
  • The piezoelectric film 15 contains an oxygen atom 18O having a mass number of 18 in the oxygen among the constituent elements constituting the piezoelectric film 15 in excess of the natural abundance ratio. That is, the piezoelectric film 15 contains 18O in excess of the natural abundance ratio, as an oxygen element constituting the perovskite-type oxide.
  • Examples of the stable isotope of oxygen include an oxygen atom 16O having a mass number of 16, an oxygen atom 17O having a mass number of 17, and an oxygen atom 18O having a mass number of 18. The natural abundance ratios of 16O, 17O, and 18O are respectively 99.757%, 0.038%, and 0.205%. As a result, "contains 18O in excess of the natural abundance ratio" means that 18O is contained in excess of 0.2%.
  • In the oxygen as the constituent element of the piezoelectric film 15, the ratio of the oxygen atom 18O to the sum of the oxygen atom 16O having a mass number of 16 and the oxygen atom 18O is preferably 1% or more, more preferably 3% or more, still more preferably 5% or more, and particularly preferably 10% or more. The upper limit value of the 18O content ratio is not limited; however, it is preferably 15% or less from the viewpoint of manufacturing cost.
  • In the oxygen as the constituent element of the piezoelectric film 15 in the piezoelectric film 15, the ratio of the oxygen atom 18O to the sum of the oxygen atom 16O having a mass number of 16 and the oxygen atom 18O can be measured by the secondary ion mass spectrometry (SIMS) analysis. In the present disclosure, the ratio of the oxygen atom 18O to the sum of the oxygen atom 16O having a mass number of 16 and the oxygen atom 18O is a value obtained from the data obtained by the SIMS analysis.
  • In the SIMS analysis, the distributions of 18O and 16O in the thickness direction of the piezoelectric film 15 can be measured (see Fig. 2). The ratio of 18O to the sum of 16O and 18O is preferably more than 0.2% at each position in the thickness direction. However, it suffices that the ratio of 18O to the sum of 16O and 18O in the entire region of the piezoelectric film 15 is more than 0.2% even in a case where a place where the ratio does not exceed 0.2% is present. Similarly, the description that the ratio of 18O to the sum of 16O and 18O is 1% or more means that the ratio of 18O to the sum of 16O and 18O in the entire region of the piezoelectric film 15 is 1% or more.
  • The substrate 10 is not particularly limited, and examples thereof include substrates such as silicon, glass, stainless steel, yttrium-stabilized zirconia, alumina, sapphire, and silicon carbide. As the substrate 10, a laminated substrate having a SiO2 oxide film formed on the surface of the silicon substrate may be used.
  • The lower electrode layer 12 is paired with the upper electrode layer 18 and is an electrode for applying a voltage to the piezoelectric film 15. The main component of the lower electrode layer 12 is not particularly limited, and examples thereof include metals such as gold (Au), platinum (Pt), iridium (Ir), ruthenium (Ru), titanium (Ti), molybdenum (Mo), tantalum (Ta), aluminum (Al), copper (Cu), and silver (Ag), alloys such as TiW, and metal oxides, as well as combinations thereof. In addition, indium tin oxide (ITO), LaNiOs, SrRuO3 (SRO), or the like may be used. Various intimate attachment layers or seed layers may be included between the lower electrode layer 12 and the substrate 10.
  • The layer thickness of the lower electrode layer 12 is not particularly limited, and it is preferably about 50 nm to 300 nm and more preferably 100 nm to 300 nm. It is noted that the lower electrode layer 12 is not limited to a single layer and may have a laminated structure consisting of a plurality of layers.
  • The upper electrode layer 18 is paired with the lower electrode layer 12 and is an electrode for applying a voltage to the piezoelectric film 15. As the main component of the upper electrode layer 18, the material described for the lower electrode layer 12 can be appropriately used. The upper electrode layer 18 may be a single layer or may have a laminated structure composed of a plurality of layers. It is noted that from the viewpoint of further suppressing oxygen diffusion from the piezoelectric film 15, at least a region of the upper electrode layer 18, which is in contact with the piezoelectric film 15, is preferably an oxide electrode.
  • The layer thickness of the upper electrode layer 18 is not particularly limited, and it is preferably about 50 nm to 300 nm and more preferably 100 nm to 300 nm.
  • As described above, in the piezoelectric laminate 5 and the piezoelectric element 1 according to the present embodiment, the piezoelectric film 15 contains an oxygen atom 18O having a mass number of 18 in the oxygen as a constituent element in excess of the natural abundance ratio. In a case where the piezoelectric film 15 contains the oxygen atom 18O in excess of the natural abundance ratio, it is possible to realize a high dielectric breakdown voltage without decreasing the piezoelectric constant as compared with a case where the oxygen atom 18O is present at the natural abundance ratio (see Examples). It is presumed that the oxygen atom 18O hardly causes oxygen defects in the perovskite-type structure as compared with the oxygen atom 16O having a mass number of 16, and the dielectric breakdown voltage is improved since the oxygen defects are suppressed. As described above, in the Pb-containing perovskite-type oxide, the deterioration of piezoelectric characteristics occurs due to the occurrence of oxygen defects, and thus the effect of the improvement of long-term reliability, which is obtained by increasing the ratio of the oxygen atom 18O in the oxygen, is high.
  • The piezoelectric element 1 or the piezoelectric laminate 5 according to each of the above embodiments can be applied to an ultrasonic device, a mirror device, a sensor, a memory, and the like.
  • The piezoelectric laminate 5 can be manufactured by forming the piezoelectric film 15 containing a Pb-containing perovskite-type oxide on the lower electrode layer 12 formed on the substrate 10, through sputter film formation. In this case, the piezoelectric film 15 is a sputter film formed through the sputter film formation.
  • The production method for the piezoelectric film 15, which contains a Pb-containing perovskite-type oxide containing the oxygen atom 18O in excess of the natural abundance ratio, is not particularly limited. As described above, the piezoelectric film containing a Pb-containing perovskite-type oxide can be formed through film formation by, for example, sputtering. As the film forming gas at the time of the sputter film formation, argon and oxygen are used. The general oxygen includes 18O having a natural abundance ratio of 0.2%. In a case where 18O is included at a ratio larger than the natural abundance ratio of 0.2%, in the oxygen to be allowed to flow as a film forming gas at the time of film formation, 18O can be contained at a ratio larger than the natural abundance ratio, in the piezoelectric film 15 which has been formed through the film formation. The ratio of 18O in the oxygen to be allowed to flow as a film forming gas is preferably 10% or more and more preferably 20% or more. The higher the ratio of 18O in the oxygen allowed to flow as the film forming gas is, the higher the ratio of 18O in the oxygen as the constituent element in the piezoelectric film 15 can be.
  • In addition, also in a case where a target containing 18O having a ratio exceeding the natural abundance ratio is used as the oxygen contained in a sputter target for preparing a composition of interest, and then sputter film formation is carried out, 18O can be contained at a ratio larger than the natural abundance ratio, in the piezoelectric film 15 which has been formed through the film formation. Furthermore, in a case where at least a part of the oxygen in the piezoelectric film 15 is replaced with 18O by annealing the piezoelectric film 15 which has been formed through the film formation using general oxygen, in the oxygen including 18O having a ratio exceeding the natural abundance ratio, it is possible to obtain the piezoelectric film 15 which contains 18O at a ratio larger than the natural abundance ratio. In addition, two or three of the above methods may be combined.
  • Among the production methods described above, the method in which 18O is included in the oxygen to be allowed to flow as a part of the film forming gas is the simplest. Examples
  • Hereinafter, specific examples and comparative examples of the piezoelectric element according to the present disclosure will be described. First, a production method for a piezoelectric element of each example will be described. It is noted that the production conditions other than the condition of the oxygen to be allowed to flow at the time of the formation of the piezoelectric film were the same in all Examples. In addition, a radio frequency (RF) sputtering device was used for the film formation of each layer.
  • Production method Substrate
  • A 6-inch Si wafer attached with a thermal oxide film consisting of SiO2 was used as the substrate.
  • Lower electrode layer
  • Before the film formation of the lower electrode layer, a film of 20 nm of TiW was formed on the thermal oxide film of the substrate as an intimate attachment layer. Then, a film of 150 nm of Ir was formed on a TiW layer as the lower electrode layer under the conditions of an Ar gas of 60 sccm, an RF power of 300 W, and a film formation pressure of 0.25 Pa.
  • Piezoelectric film
  • A PZT film doped with Nb, having a thickness of substantially 2 µm was, formed as the piezoelectric film on the lower electrode layer with a radio frequency (RF) sputter. A PZT target doped with Nb was used. The oxygen isotopes in the oxygen in the target are present at a natural abundance ratio. The substrate set temperature at the time of film formation was 650°C, the film forming gas was 80 sccm of Ar gas and 1 sccm of oxygen, the film formation pressure was 0.18 Pa, and the RF power was 500 W. In each example of Comparative Example 1 and Examples 1 to 5, the ratios of the oxygen atom 16O having a mass number of 16 and the oxygen atom 18O having a mass number of 18 in 1 sccm of oxygen were changed. The flow rates of 16O and 18O in each example are shown in Table 1.
  • Upper electrode layer
  • An ITO layer having a thickness of 100 nm was formed by sputtering on the piezoelectric film of the above-described laminated substrate.
  • Measurement of oxygen profile in piezoelectric film
  • The distributions of 18O and 16O included in the oxygen in the piezoelectric film were measured by the SIMS analysis. As one example, the data obtained according to the SIMS analysis using a sample of Example 5 is shown in Fig. 2. The sample was irradiated with an Ar+ ion, and the analysis was carried out while cutting the sample from the surface side of the piezoelectric film.
  • In Fig. 2, the horizontal axis is the position in the thickness direction of the piezoelectric film, 0 is the surface position of the piezoelectric film, and the closer to the side on the right of the horizontal axis is, the closer to the substrate is. SiO2 in the drawing is a thermal oxide film of a substrate, and a lower electrode layer is present between the piezoelectric film having a thickness of substantially 2 µm and the substrate. In the drawing, a broken line indicates 16O and a solid line indicates 18O. Here, the ratio of 16O and the ratio of 18O to the sum of 16O and 18O are shown, respectively. That is, in addition to 16O and 18O, 17O having a mass number of 17 is present as a stable isotope of oxygen. The natural abundance ratio is 99.757% for 16O, 0.038% for 17O, and 0.205% for 18O. As a result, a trace amount of 17O is present although 17O is also contained in the piezoelectric film 15, and thus 17O is not considered here.
  • In Example 5, the substantial ratio of 16O to 18O was substantially constant over the entire region of the piezoelectric film, and the ratio of 18O to the sum of 16O and 18O was 12%. In the SiO2 in thermal oxide film of the substrate, the ratios of 16O and 18O were respectively the natural abundance ratios thereof, that is, 99.8% for 16O and 0.2% for 18O. From this point, it is revealed that the 18O allowed to flow as a part of the film forming gas at the time of film formation is incorporated in the piezoelectric film.
  • Similar data were acquired for Comparative Examples 1 and Examples 1 to 4 to determine the ratio of 18O. The results are shown in Table 1.
  • Measurement of piezoelectric constant Preparation of measurement sample
  • A strip-shaped portion having a size of 2 mm × 25 mm was cut out from the laminated substrate to produce a cantilever.
  • Measurement
  • According to the method described in I. Kanno et. al. Sensor and Actuator A 107 (2003) 68, the piezoelectric constant d31 [pm/V] was measured using the cantilever, by using an applied voltage of a sine wave of -10 V ± 10 V, that is, a bias voltage of -10 V and an applied voltage of a sine wave having an amplitude of 10 V The measurement results are shown in Table 1.
  • Measurement of dielectric breakdown voltage Preparation of measurement sample
  • The laminated substrate was subjected to dicing processing to a size of one-inch (25 mm) square to produce a piezoelectric laminate of one-inch square. It is noted that at the time of film formation of the upper electrode layer, a metal mask partially having a circular opening having a diameter of 400 µm was used to form a circular upper electrode layer having a diameter of 400 µm. Then, a one-inch square in which a circular upper electrode layer was provided at the center was cut out and used as a sample for the measurement of the dielectric breakdown voltage.
  • Measurement
  • The lower electrode layer was grounded, a negative voltage was applied to the upper electrode layer at a rate of change of -1 V/sec, and a voltage at which a current of 1 mA or more flowed was regarded as the dielectric breakdown voltage. Ten samples were prepared for each example, the measurements were carried out a total of 10 times, and an average value (in terms of absolute value) therefrom is shown in Table 1 as the dielectric breakdown voltage [V]. Table 1
    Flow rate of flow at time of formation of piezoelectric film Piezoelectric characteristics
    16O [sccm] 18O [sccm] Piezoelectric constant d31 [pm/V] Dielectric breakdown voltage [V] 18O/(16O + 18O) [%]
    Comparative Example 1 1 0 221.8 51.0 0.2
    Example 1 0.8 0.2 222.0 55.6 2.6
    Example 2 0.6 0.4 224.1 61.2 4.9
    Example 3 0.4 0.6 224.9 67.3 7.3
    Example 4 0.2 0.8 226.2 74.9 9.6
    Example 5 0 1 227.2 79.5 12
  • Comparative Example 1 does not use 18O as the oxygen to be allowed to flow. In this case, 18O is present in the oxygen constituting the piezoelectric film at a natural abundance ratio. As a result, the ratio of 18O to the sum of 16O and 18O in the piezoelectric film of Comparative Example 1 was 0.2%. Comparative Example 1 corresponds to a piezoelectric element in the related art.
  • In Examples 1 to 5, 18O is included in the oxygen to be allowed to flow at the time of the formation of the piezoelectric film. Examples 1 to 5 differ in the flow rate of 18O at the time of film formation. It is conceived that the larger the flow rate of 18O is, the larger the ratio of 18O in the piezoelectric film is, whereby a part of the oxygen in the target is replaced with 18O at the time of film formation. In Example 5, in which all the oxygen allowed to flow during the film formation was 18O, the ratio of 18O was 12%.
  • Although the piezoelectric constant was larger than that of Comparative Example 1, it did not increase significantly. On the other hand, the dielectric breakdown voltage increased by about 9% as compared with Comparative Example 1 even in Example 1 in which the flow rate of 18O was the lowest, and it increased by 1.5 times in Example 5 in which all the oxygen to be allowed to flow was 18O, as compared with Comparative Example 1. From these results, it is revealed that the effect of improving the dielectric breakdown voltage by including 18O in the piezoelectric film in excess of the natural abundance ratio is exhibited.
  • According to Table 1, as the ratio of 18O in the piezoelectric film is increased from 0.2% to 12%, the dielectric breakdown voltage also is increased. As a result, in a case where the ratio of 18O in the piezoelectric film is increased to more than 12%, it is expected that the dielectric breakdown voltage further is increased. It is noted that although the oxygen having stable isotopes having a natural abundance ratio is used in present Example as the oxygen of the target, the ratio of 18O in the piezoelectric film can be further increased by increasing the ratio of 18O in the target.
  • Explanation of References
    • 1: piezoelectric element
    • 5: piezoelectric laminate
    • 10: substrate
    • 12: lower electrode layer
    • 15: piezoelectric film
    • 18: upper electrode layer

Claims (9)

  1. A piezoelectric laminate (5) comprising, on a substrate (10) in the following order:
    a lower electrode layer (12); and
    a piezoelectric film (15) containing a Pb-containing perovskite-type oxide,
    wherein the piezoelectric film (15) contains an oxygen atom 18O having a mass number of 18 in oxygen as a constituent element in excess of a natural abundance ratio.
  2. The piezoelectric laminate (5) according to claim 1,
    wherein in the oxygen as the constituent element of the piezoelectric film (15), a ratio of the oxygen atom 18O to a sum of an oxygen atom 16O having a mass number of 16 and the oxygen atom 18O is 1% or more.
  3. The piezoelectric laminate (5) according to claim 1,
    wherein in the oxygen as the constituent element of the piezoelectric film (15), a ratio of the oxygen atom 18O to a sum of an oxygen atom 16O having a mass number of 16 and the oxygen atom 18O is 5% or more and 15% or less.
  4. The piezoelectric laminate (5) according to any one of claims 1 to 3,
    wherein the Pb-containing perovskite-type oxide contains Zr, Ti, and O, in addition to Pb.
  5. The piezoelectric laminate (5) according to claim 4,
    wherein the Pb-containing perovskite-type oxide contains Nb.
  6. The piezoelectric laminate (5) according to claim 5,
    wherein the Pb-containing perovskite-type oxide is a compound represented by General Formula (1),

             Pb{(ZrxTi1-x)y-1Nby}O3     (1)

    0 < x < 1 , 0.1 y 0.4 .
    Figure imgb0003
  7. The piezoelectric laminate (5) according to any one of claims 1 to 3, wherein the piezoelectric film (15) is a sputter film.
  8. A piezoelectric element (1) comprising:
    the piezoelectric laminate (5) according to any one of claims 1 to 7; and
    an upper electrode layer (18) provided on the piezoelectric film (15) of the piezoelectric laminate (5).
  9. A manufacturing method for a piezoelectric laminate (5), which is the manufacturing method for the piezoelectric laminate (5) according to any one of claims 1 to 7, comprising:
    a sputtering step of forming the piezoelectric film (15) through sputter film formation on the lower electrode layer (12) formed on the substrate (10),
    wherein in the sputtering step, oxygen including an oxygen atom 18O having a mass number of 18 at a ratio larger than a natural abundance ratio is allowed to flow as a part of a film forming gas.
EP23154669.8A 2022-02-22 2023-02-02 Piezoelectric laminate, piezoelectric element, and manufacturing method for piezoelectric laminate Withdrawn EP4231807A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006086223A (en) 2004-09-14 2006-03-30 Fuji Xerox Co Ltd Piezoelectric element, droplet discharge head, and droplet discharging device
JP2017162906A (en) 2016-03-08 2017-09-14 富士フイルム株式会社 Piezoelectric element

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006086223A (en) 2004-09-14 2006-03-30 Fuji Xerox Co Ltd Piezoelectric element, droplet discharge head, and droplet discharging device
JP2017162906A (en) 2016-03-08 2017-09-14 富士フイルム株式会社 Piezoelectric element

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
AYGUAVIVES F. ET AL: "Oxygen transport during annealing of Pb(Zr,Ti)O 3 thin films in O 2 gas and its effect on their conductivity", JOURNAL OF MATERIALS RESEARCH, vol. 16, no. 10, 31 October 2001 (2001-10-31), US, pages 3005 - 3008, XP093063053, ISSN: 0884-2914, DOI: 10.1557/JMR.2001.0412 *
HOLZLECHNER G ET AL: "Oxygen vacancy redistribution in PbZrxTi1-xO3(PZT) under the influence of an electric f", SOLID STATE IONICS, vol. 262, 9 January 2014 (2014-01-09), pages 625 - 629, XP028855763, ISSN: 0167-2738, DOI: 10.1016/J.SSI.2013.08.027 *

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