EP4225982A1 - Method of spinning a polymer solution or melt using alternating electric voltage and a device for performing the method - Google Patents
Method of spinning a polymer solution or melt using alternating electric voltage and a device for performing the methodInfo
- Publication number
- EP4225982A1 EP4225982A1 EP22712796.6A EP22712796A EP4225982A1 EP 4225982 A1 EP4225982 A1 EP 4225982A1 EP 22712796 A EP22712796 A EP 22712796A EP 4225982 A1 EP4225982 A1 EP 4225982A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spinning
- spinning electrode
- reels
- melt
- polymer solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009987 spinning Methods 0.000 title claims abstract description 255
- 229920000642 polymer Polymers 0.000 title claims abstract description 97
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004804 winding Methods 0.000 claims abstract description 12
- 241000976416 Isatis tinctoria subsp. canescens Species 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 8
- 230000005684 electric field Effects 0.000 abstract description 7
- 150000002500 ions Chemical class 0.000 abstract description 6
- 239000002121 nanofiber Substances 0.000 description 11
- 239000003570 air Substances 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 230000008859 change Effects 0.000 description 7
- 238000001523 electrospinning Methods 0.000 description 5
- 238000010041 electrostatic spinning Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000005686 electrostatic field Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012811 non-conductive material Substances 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000010349 pulsation Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000000935 solvent evaporation Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0015—Electro-spinning characterised by the initial state of the material
- D01D5/003—Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion
- D01D5/0038—Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion the fibre formed by solvent evaporation, i.e. dry electro-spinning
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0092—Electro-spinning characterised by the electro-spinning apparatus characterised by the electrical field, e.g. combined with a magnetic fields, using biased or alternating fields
Definitions
- the invention relates to a method of spinning a polymer solution or melt using alternating current voltage.
- the invention relates to a device for performing this method.
- DC voltage of one polarity is supplied to at least one spinning electrode formed by a tube, a capillary tube or a nozzle, or by a moving body, e.g., a cylinder (see, e.g., CZ 294274), and DC voltage of opposite polarity is supplied to at least one counter electrode, so-called collecting electrode, arranged opposite the spinning electrode/electrodes.
- some of the electrodes or of groups of electrodes may be grounded.
- an electrostatic field is created between the collecting electrode/electrodes and the spinning electrode/electrodes, which acts by the electrostatic force on the polymer solution or melt which is fed into the field through a cavity in the spinning electrode or on the surface of the spinning electrode, the electrostatic force forming on the surface of the polymer solution or melt the so-called Taylor cones, from which polymer nanofibres are subsequently elongated.
- the polymer nanofibres are then carried by the force of the electrostatic field towards the collecting electrode/electrodes and are usually captured on the surface of a static or moving collector, most often a textile fabric, before coming into contact with the collecting electrode/electrodes.
- CZ patent 304137 discloses a method of producing polymer nanofibres by the electrospinning of a polymer solution or melt in which alternating current (AC) voltage is used, which is supplied to the spinning electrode/electrodes.
- AC alternating current
- An electric field is created between the spinning electrode and a so-called virtual counter- electrode formed by oppositely charged air and/or gas ions, which are generated in the vicinity of the spinning electrode/electrodes by the ionization of ambient air or gas and/or which are supplied to the vicinity of the spinning electrode from an ion source, and/or by oppositely charged nanofibres formed in the preceding moment.
- the individual nanofibres or even different sections of the individual nanofibres carry opposite electric charges, as a result which, almost immediately after their formation by electrostatic Coulomb forces, they aggregate to form a voluminous structure in the form of a plume, in which individual polymer nanofibres change their direction in segments with a length in the order of micrometres forming an irregular grid structure of densely interconnected nanofibres with repeating points of contact between them.
- This grid structure can be used, for example, for covering various surfaces, including threads - see, e.g., CZ 306428, etc.
- the advantage of this method is that it does not require the use of a physical counter electrode and the formed structure consisting of nanofibres is not electrically charged, which makes it more advantageous for many applications than electrostatic spinning using DC voltage; for the same reason, the formed structure is also easier to manipulate.
- CZ 306772 discloses a method of producing polymer nanofibres by electrospinning a polymer solution or melt using alternating current (AC) voltage, in which excess of polymer solution or melt is fed to a spinning surface formed on an extended face of a capillary-shaped spinning electrode, part of the polymer solution or melt is spun and the rest washes the spinning surface of the spinning electrode and flows by action of gravity from the spinning surface onto an adjoining drainage surface, where spinning no longer occurs.
- AC alternating current
- CZ 306772 also discloses several embodiments of a spinning electrode with an extended face designed for the above-described method of electrospinning, whose common feature is that a spinning surface is formed around at least a part of a mouth of a conduit of the solution or polymer melt, the spinning surface being rounded downwards below the mouth.
- the disadvantage of currently known methods of electrospinning a polymer solution or melt using AC voltage and of the spinning electrodes designed for these methods is especially the fact that the spinning electrode is completely separated from a reservoir of the polymer solution or melt and the spinning material is fed into the spinning electrode cavity by a conduit formed by hoses or tubes.
- This arrangement not only increases the volume of the polymer solution or melt that must be available in the spinning device any time and the pressures required to transport it, but also the volume of the polymer solution or melt that is not spun eventually, which in the case of some types of polymers significantly increases the cost of the preparation of nanofibres.
- Another disadvantage is also the fact that a larger volume of polymer solution or melt usually also has a larger surface area or larger area of the interface between the solution/melt and the tube/hose wall, which may result in faster solidification or degradation of the polymer solution or melt - in the case of a solution caused by faster solvent evaporation, in the case of the melt caused mainly by its faster cooling.
- a fundamental disadvantage of the existing devices for electric and electrostatic spinning is also the fact that in order to transport the polymer solution or melt from the reservoir to the spinning surface of the spinning electrode, the peristaltic pumps are typically used, which cause “pulsation” of the solution or polymer melt flow on the spinning surface of the spinning electrode, which, due to the change in the volume of the solution or melt currently present on this spinning surface, the movement of the level of the polymer solution or melt and the change in its shape, significantly worsens the uniformity of the spinning process and of the nanofibres formed.
- nanofibres are formed on a relatively small spinning area of the spinning electrode, so that in order to increase productivity and to form a planar layer of nanofibres, it is necessary to use a larger group of mutually suitably arranged spinning electrodes.
- the layer of polymer nanofibres being formed is not completely homogeneous.
- the objective of the invention is therefore to propose a method of spinning a polymer solution or melt using AC voltage and a device for performing the method, which would not suffer from these disadvantages and allow to fully exploit the potential of electrospinning a polymer solution or melt using AC voltage.
- the objective of the invention is achieved by a method of spinning a polymer solution or melt using AC voltage supplied to a spinning electrode and/or to the polymer solution or melt, whose principle consists in that the spinning electrode formed by a linear flexible structure is wound during spinning between two driven reels which are around their circumference provided with a spiral groove, whereby this spinning electrode is unwound from the spiral groove of one reel and simultaneously wound into the spiral groove of the other reel, wherein the part of the spinning electrode wound on any of the reels does not extend beyond its circumference, at least one of these reels with the part of the spinning electrode wound in its spiral groove wades in the polymer solution or melt stored in the reservoir, whereby the solution or melt of polymer is deposited on the surface of this part of the spinning electrode and is spun therefrom in the space between the reels during subsequent rewinding from the spiral groove of this reel to the spiral groove of the other reel.
- Spinning takes place along the entire circumference of the spinning electrode and, preferably, also along the entire length of its active part, whereby the nanofibres formed by the action of Coulomb forces aggregate into a voluminous structure which moves away from the spinning electrode due to the action of an electric wind driven by ions generated by corona discharges of the electric field in the vicinity of the spinning electrode.
- This process makes it possible to form uniform planar layers of nanofibres with high spinning output. These planar layers can be used, among other things, for the formation of linear structures - e.g., yarns, etc.
- the entire active part of the spinning electrode when performing the additional reciprocating movement, moves in the same direction or the opposite ends of the active part of the spinning electrode move in mutually opposite directions.
- the reels perform reciprocating rotary movement during spinning, changing the sense of their rotation as well as the sense of movement of the active part of the spinning electrode in the direction of its longitudinal axis.
- the reels perform rotary movement during spinning, whereby the sense of rotation and the sense of movement of the active part of the spinning electrode in the direction of its longitudinal axis preferably remain the same during spinning; however, they may also change in this variant during spinning, if necessary.
- the drive of one of the reels slows down the movement of the spinning electrode when it is wound, thereby keeping it tensioned.
- the drive that slows down the movement of the spinning electrode is the drive of the reel from which the spinning electrode is currently being unwound.
- the reel drives are interconnected in a master-slave manner, changing their roles depending on which reel currently serves as winding and unwinding.
- an air flow is created in the space in which the voluminous structure moves after its formation, which supports the movement of the structure away from the spinning electrode.
- this air flow is generated by an electric wind driven by ions generated by corona electric field discharges in the vicinity of an auxiliary electrode mounted in the vicinity of the spinning electrode to which AC voltage is supplied during spinning.
- the formed voluminous structure formed by nanofibres is mechanically deposited on the collector or guided away, e.g., sucked into a suction nozzle.
- the excess polymer solution or melt is removed from the sides and circumference of the reel which wades in the polymer solution or melt during its rotation by at least one wiping means. This helps to ensure that the optimum amount of polymer solution or melt remains on the surface of the spinning electrode for spinning and to prevent unwanted spinning, e.g., from the surface of the reels, etc.
- a device for spinning a polymer solution or melt using AC voltage which comprises at least one spinning electrode, whose principle consists in that the spinning electrode is formed by a linear flexible structure mounted on two rotatably mounted reels which are coupled to a drive, wherein the section of the spinning electrode which is situated between the reels constitutes the active part of the spinning electrode, which is intended for spinning the polymer solution or melt.
- Both reels are on their circumference provided with a spiral groove where the spinning electrode is temporarily wound, whereby the length of the groove of each reel corresponds at least to the length of the active part of the spinning electrode, the depth of the groove is equal to or greater than the diameter or height of the spinning electrode and a part of the spinning electrode with a length corresponding to at least the active part of the spinning electrode is placed altogether in the grooves of both reels, wherein at least one of the reels intervene with part of its circumference into the reservoir of the polymer solution or melt.
- an auxiliary electrode is arranged in the space of the active part of the spinning electrode along at least part of its length, to which AC voltage is supplied, preferably the same as to the spinning electrode.
- At least one wiping means for wiping excess polymer solution or melt from the sides and circumference of the reel is assigned to the reel that intervenes into the reservoir of polymer solution or melt.
- two wiping means are assigned to each reel, each of which being assigned to the opposite side of the reel.
- At least one collector for collecting the formed nanofibres is arranged in the space above or next to the spinning electrode.
- a collector is, e.g., a rotatably mounted cylindrical body, a planar textile material, a thread or fibre cable, a suction nozzle, etc.
- both reels intervene with part of their circumference into the reservoir of polymer solution or melt. In this case, they may intervene into a common reservoir solution of polymer solution or melt, or a separate reservoir can be assigned to each of them.
- the spinning electrode can be closed in an endless loop.
- the device according to the invention may comprise two or more spinning electrodes arranged next to each other.
- the active parts of at least some of the spinning electrodes lie in one active plane.
- the reel drives are preferably interconnected in a master-slave manner with the possibility of interchanging their functions, which allows one of the motors to slow down the movement of the spinning electrode during spinning, thereby keeping it tensioned.
- Fig. 1 schematically shows a cross-section of a first variant of the device for spinning a polymer solution or melt using AC voltage according to the invention
- Fig. 2 shows a cross-section through a second variant of the device for spinning a polymer solution or melt using AC voltage according to the invention
- Fig. 3 shows a cross-sectional view of a third variant of the device for spinning a polymer solution or melt using AC voltage according to the invention.
- Fig. 4 schematically shows a view of the circumference of a reel carrying the spinning electrode of the device.
- Fig. 5 schematically represents one variant of guiding the spinning electrode in the spinning space and of its additional movement
- Fig. 6 shows a second variant of guiding the spinning electrode in the spinning space and of its additional movement.
- the device 1 for spinning a polymer solution or melt using AC voltage comprises in its spinning space at least one spinning electrode 2 consisting of a linear flexible structure (e.g. a string, a strip, a strap, a chain, etc.), preferably in particular a structure with a rugged surface composed of several interlaced and intertwined parts, such as e.g. a cable, a cord, a multi-core structure, etc.) of electrically conductive or non-conductive material which is mounted on two reels 3.
- the reels 3 are arranged in/on an unillustrated frame of the device 1 rotatably around their horizontally oriented axis and each of them is coupled to an unillustrated drive, e.g., a servomotor.
- the drives of the two reels 3 are interconnected via unillustrated bus in a master-slave manner and at the same time constitute the tensioning means of the spinning electrode 2.
- the functions of the individual drives alternate, with each drive acting alternately as master and subsequently as slave. This arrangement makes it possible that at each moment the drive of one of the reels 3 slows down the movement of the spinning electrode 2, thus keeping it tensioned.
- the section of the spinning electrode 2 that is situated between the reels 3 constitutes the active part 20 of the spinning electrode 2, i.e., the part of the spinning electrode 2 on which the polymer solution or melt 4 deposited on its surface is spun.
- the grooves 30 of the two reels 3 together is preferably placed a part of the spinning electrode 2 with a length which corresponds at least to the length of the active part 20 of the spinning electrode 2, whereby during spinning, the spinning electrode 2 is wound from one reel 3 to another and a new part of the spinning electrode 2 with fresh polymer solution or melt 4 is constantly entering the space between the reels 3.
- the length of the groove 30 of each reel 3 corresponds to at least the length of the active part 20 of the spinning electrode 2 and the spinning electrode 2 is preferably placed into these grooves 3 in one layer.
- each reel 3 is provided with at least one wiping means 6 - e.g., an obliquely arranged bar with a U-shaped recess to receive the body of the reel 3, wherein the bar wipes during its rotation the excess polymer solution or melt 4 both from the sides and from the circumference of the reel 3, thereby ensuring the desired, predetermined amount of the polymer solution or melt 4 on the surface of the spinning electrode 2.
- each reel 3 is provided with two wiping means 6 - an outer wiping means 61 and an inner wiping means 62 (see Fig. 2 and Fig. 3), each of which is arranged on the opposite side of the reel 3.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CZ20212169 | 2021-02-16 | ||
PCT/CZ2022/050016 WO2022174846A1 (en) | 2021-02-16 | 2022-02-14 | Method of spinning a polymer solution or melt using alternating electric voltage and a device for performing the method |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4225982A1 true EP4225982A1 (en) | 2023-08-16 |
Family
ID=87143579
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP22712796.6A Pending EP4225982A1 (en) | 2021-02-16 | 2022-02-14 | Method of spinning a polymer solution or melt using alternating electric voltage and a device for performing the method |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP4225982A1 (en) |
-
2022
- 2022-02-14 EP EP22712796.6A patent/EP4225982A1/en active Pending
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