EP4192696A2 - Manufacturing method of mounting hole for accessorized aluminum wheels - Google Patents

Manufacturing method of mounting hole for accessorized aluminum wheels

Info

Publication number
EP4192696A2
EP4192696A2 EP21853159.8A EP21853159A EP4192696A2 EP 4192696 A2 EP4192696 A2 EP 4192696A2 EP 21853159 A EP21853159 A EP 21853159A EP 4192696 A2 EP4192696 A2 EP 4192696A2
Authority
EP
European Patent Office
Prior art keywords
wheel
wheels
mounting holes
mounting
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP21853159.8A
Other languages
German (de)
French (fr)
Other versions
EP4192696A4 (en
Inventor
Ömer Burak ÇE
Meriç ISIK
Ayhan KARATA
Selim SAHIN
Erdal DENIZ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cms Jant Ve Makina Sanayii AS
Original Assignee
Cms Jant Ve Makina Sanayii AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cms Jant Ve Makina Sanayii AS filed Critical Cms Jant Ve Makina Sanayii AS
Publication of EP4192696A2 publication Critical patent/EP4192696A2/en
Publication of EP4192696A4 publication Critical patent/EP4192696A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D15/00Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
    • B22D15/005Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor of rolls, wheels or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • B22C9/28Moulds for peculiarly-shaped castings for wheels, rolls, or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B1/00Spoked wheels; Spokes thereof
    • B60B1/06Wheels with compression spokes
    • B60B1/08Wheels with compression spokes formed by casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2900/00Purpose of invention
    • B60B2900/50Improvement of
    • B60B2900/572Visual appearance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B7/00Wheel cover discs, rings, or the like, for ornamenting, protecting, venting, or obscuring, wholly or in part, the wheel body, rim, hub, or tyre sidewall, e.g. wheel cover discs, wheel cover discs with cooling fins
    • B60B7/06Fastening arrangements therefor
    • B60B7/061Fastening arrangements therefor characterised by the part of the wheels to which the discs, rings or the like are mounted
    • B60B7/065Fastening arrangements therefor characterised by the part of the wheels to which the discs, rings or the like are mounted to the disc

Definitions

  • the present invention is a method for manufacturing wheel on which accessory parts are mounted on the style surface in order to realize all the purposes mentioned above and that will emerge from the detailed description below. It is characterized by the fact that the accessory mounting holes on the wheel are manufactured during the casting process.
  • Another aim of the invention is to introduce a wheel production method in order to prevent the production of high waste wheels caused by axial deviations, tolerance errors and similar production errors encountered in the formation of mounting holes.
  • the wheels (10) are produced by the low pressure casting method (LPDC).
  • LPDC low pressure casting method
  • molds that containing pins are prepared in the lower mold and upper mold parts used in the casting process by calculating the location of the mounting holes (11 ) in order to create an accessory mounting hole (11 ) on the wheel (10).
  • the casting process is carried out and the wheel (10) production is completed.
  • the sections with pins in the casting mold form the mounting holes (11 ). Since the accessory mounting holes (11) are formed during the casting process of the wheel (10), machining is not used, and high-wastage wheel production problems caused by axis and tolerance misalignments due to machining are prevented.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Adornments (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to a new wheel production method in which the mounting holes on the wheel are formed by casting method for mounting the accessories to the wheels in order to prevent the production of high-waste wheels caused by axis deviations, tolerance errors and similar production errors encountered in the formation of mounting holes.

Description

MANUFACTURING METHOD OF MOUNTING HOLE FOR ACCESSORIZED
ALUMINUM WHEELS
Technological Aspect:
The invention relates to a method for manufacturing accessory mounting holes in wheels on which various parts are mounted on the style surface, especially aluminum wheels with accessories.
State Of The Art:
Wheels are safety parts that contact the road through the tire, are located between the tire and the axle system on the vehicle, and operate under different environmental conditions throughout their service life.
Since the wheels are suitable for customization, various accessories can be mounted on the wheel. Accessories are mounted on the wheel with different methods. For this reason, it is necessary to have assembly holes where accessories will be mounted on the wheel and mounting holes that allow them to be bolted. In the current situation, on the wheel models with accessory mounting, the mounting holes that allow the accessory to be mounted on the wheel are created by drilling operation in the machining process.
Most of the aluminum alloy wheels produced today are produced by the low pressure casting method (LPDC). Subsequently, mounting holes are drilled using machining methods for mounting the accessories. Although LPDC method is suitable for mass production, it has some disadvantages. The parts produced with LPDC undergo shape changes in geometrical dimensions that can reach millimeters according to their dimensions. The geometric changes called "warping" during the production of the wheel cause the wheel geometry to deviate from the nominal dimensions in a homogeneous I unsymmetrical manner.
When machining on the deformed part according to the standard coordinate system of the CNC machine, the holes can be positioned out of tolerance on the wheel. In other words, the process capability is very low due to the wide tolerances in the mounting holes obtained by machining with the machining method and the position deviations between the holes. Due to these wide tolerances, the accessories cannot be properly mounted on the wheel. This situation causes a production with a very high waste rate.
In the patent document numbered W02020023107A1 encountered in the literature search, a method of mounting wheel covers for aerodynamic wheels is described. In the document mentioned, holes for mounting the wheel cover are mentioned. These holes which are already machined and existed include the above disadvantages.
As a result, there is a need for a wheel manufacturing method that overcomes the state of the art and eliminates the disadvantages for mounting various parts used in wheels with accessories.
A Short Explanation of Invention:
The invention is a wheel manufacturing method that includes additional features, overcoming the state of the art for the assembly of wheel mounted accessories and eliminating its disadvantages.
The aim of the invention is to introduce a new production method in which the mounting holes on the wheel are formed by casting method for mounting the accessories to the wheels.
Another aim of the invention is to introduce a wheel production method in order to prevent the production of high-waste wheels caused by axis deviations, tolerance errors and similar production errors encountered in the formation of mounting holes.
The present invention is a method for manufacturing wheel on which accessory parts are mounted on the style surface in order to realize all the purposes mentioned above and that will emerge from the detailed description below. It is characterized by the fact that the accessory mounting holes on the wheel are manufactured during the casting process.
Another aim of the invention is to introduce a wheel production method in order to prevent the production of high waste wheels caused by axial deviations, tolerance errors and similar production errors encountered in the formation of mounting holes.
The present invention, in order to realize all the purposes mentioned above and that will emerge from the detailed description below, is a method for manufacturing wheels with accessories mounted on the style surface. It is characterized by the fact that the accessory mounting holes on the wheels are manufactured using the casting process.
Explanation of Figures:
The invention will be described with reference to the accompanying figures, so that the features of the invention will be more clearly understood. However, it is not intended to limit the invention to these particular embodiments. On the contrary, it is intended to cover all alternatives, modifications and equivalents that may be included within the scope of the invention as defined by the appended claims. It should be understood that the details shown are illustrated solely for the purpose of illustrating preferred embodiments of the present invention, and are presented in order to provide the most useful and easy to understand description of both the embodiment of the methods and the rules and conceptual features of the invention. In these drawings; Figure-1 The subject of the invention is the exploded section view of the assembly geometry in which the production method is used.
Figure-2 The subject of the invention is the view showing the accessory mounting holes of the wheel in which the production method is used.
The figures that will help to understand the present invention are numbered as indicated in the attached picture and given below with their names.
Explanation of References:
10. Wheel
11. Accessory mounting hole
20. Accessory
21. Mounting element
22. Mounting slot
Explanation of Invention:
In this detailed description, the wheel production method of the invention is explained with examples that will not create any limiting effect, for a better understanding of the subject. The specification describes a method for manufacturing wheels to which accessory parts are mounted on the style surface.
In Figure 1 , an exploded section view is given for a wheel on which the inventive production method is applied. Accordingly, the assembly geometry includes a wheel (10) and an accessory (20). The wheel (10) is an aluminum alloy part with a standard appearance. An accessory (20) is mounted on its style surface to customize the wheel (10). These accessories (20) are used in the prior art, and their material does not have any effect on the invention. Accessories (20) are mounted on the style surface of the wheels (10). For this purpose, there are accessory mounting holes (11 ) on the wheel (10). The accessory (20) is mounted to the wheel (10) by connecting the mentioned mounting holes (11) and the mounting slot (22) it has with the mounting elements (21 ).
In Figure 2, a perspective view of a wheel (10) on which the inventive production method is applied is given. Accordingly, there are many mounting holes (11 ) on the wheel (10) for mounting the accessories (20). Mentioned accessory mounting holes (11 ) are manufactured by machining in the known technique and are manufactured by casting method in the subject matter invention.
As it is known, the wheels (10) are produced by the low pressure casting method (LPDC). During the casting process, molds that containing pins are prepared in the lower mold and upper mold parts used in the casting process by calculating the location of the mounting holes (11 ) in order to create an accessory mounting hole (11 ) on the wheel (10). Subsequently, the casting process is carried out and the wheel (10) production is completed. The sections with pins in the casting mold form the mounting holes (11 ). Since the accessory mounting holes (11) are formed during the casting process of the wheel (10), machining is not used, and high-wastage wheel production problems caused by axis and tolerance misalignments due to machining are prevented.

Claims

1- The invention is a method for manufacturing wheels (10) on which accessories are mounted on its style surface, and it is featured as; It is characterized in that the accessory mounting holes (11 ) located on the wheel (10) are manufactured using the casting process.
2- It is proper to Claim 1 , and it is featured as; It is the preparation of molds containing pins in the lower mold and upper mold parts used in the casting process by calculating the locations where the mounting holes (11 ) should be located in order to create an accessory mounting hole (11 ) on the wheel (10) during the casting process.
6
EP21853159.8A 2020-08-04 2021-03-09 METHOD FOR MANUFACTURING A MOUNTING HOLE FOR ACCESSORIZED ALUMINUM WHEELS Withdrawn EP4192696A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2020/12231A TR202012231A2 (en) 2020-08-04 2020-08-04 MANUFACTURING METHOD OF MOUNTING HOLE FOR ACCESSORIES
PCT/TR2021/050211 WO2022031244A2 (en) 2020-08-04 2021-03-09 Manufacturing method of mounting hole for accessorized aluminum wheels

Publications (2)

Publication Number Publication Date
EP4192696A2 true EP4192696A2 (en) 2023-06-14
EP4192696A4 EP4192696A4 (en) 2024-01-03

Family

ID=75526455

Family Applications (1)

Application Number Title Priority Date Filing Date
EP21853159.8A Withdrawn EP4192696A4 (en) 2020-08-04 2021-03-09 METHOD FOR MANUFACTURING A MOUNTING HOLE FOR ACCESSORIZED ALUMINUM WHEELS

Country Status (3)

Country Link
EP (1) EP4192696A4 (en)
TR (1) TR202012231A2 (en)
WO (1) WO2022031244A2 (en)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002205501A (en) * 2001-01-11 2002-07-23 Hitachi Metals Ltd Light alloy wheel for vehicle
BRPI0619174A2 (en) * 2005-11-30 2011-09-20 Hayes Lemmerz Internat vehicle wheel cover retention system, method for producing vehicle wheel, vehicle wheel cover
TR200701548U (en) * 2007-03-13 2007-04-24 Kare Metal Form Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇ Aluminum wheel
KR101673157B1 (en) * 2015-02-25 2016-11-08 핸즈코퍼레이션주식회사 A mold device for forming wheel and manufacture method
KR102474604B1 (en) * 2016-12-16 2022-12-06 현대자동차주식회사 Wheel resonator tube for vehicle
CN107696790B (en) * 2017-10-17 2024-03-12 肖振环 Wheel hub capable of preventing deflection and side turning and continuing running for two hours when automobile tire bursts
CN108237212B (en) * 2018-03-13 2019-11-29 中信戴卡股份有限公司 A kind of aluminum vehicle wheel Extrution casting technique and its device

Also Published As

Publication number Publication date
WO2022031244A3 (en) 2022-06-23
WO2022031244A2 (en) 2022-02-10
EP4192696A4 (en) 2024-01-03
TR202012231A2 (en) 2020-10-21

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