EP4186802A1 - Apparatus and method for packaging an aromatized pourable product into containers - Google Patents
Apparatus and method for packaging an aromatized pourable product into containers Download PDFInfo
- Publication number
- EP4186802A1 EP4186802A1 EP21210361.8A EP21210361A EP4186802A1 EP 4186802 A1 EP4186802 A1 EP 4186802A1 EP 21210361 A EP21210361 A EP 21210361A EP 4186802 A1 EP4186802 A1 EP 4186802A1
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- EP
- European Patent Office
- Prior art keywords
- dosing
- containers
- container
- product
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims description 15
- 125000003118 aryl group Chemical group 0.000 claims abstract description 73
- 238000005034 decoration Methods 0.000 claims description 37
- 238000007689 inspection Methods 0.000 claims description 21
- 238000011144 upstream manufacturing Methods 0.000 claims description 5
- 230000004913 activation Effects 0.000 claims description 4
- 230000001276 controlling effect Effects 0.000 claims description 4
- 230000002596 correlated effect Effects 0.000 claims description 2
- 238000009516 primary packaging Methods 0.000 description 25
- 238000009517 secondary packaging Methods 0.000 description 17
- 241001122767 Theaceae Species 0.000 description 9
- 235000013616 tea Nutrition 0.000 description 9
- 235000013305 food Nutrition 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 244000144730 Amygdalus persica Species 0.000 description 5
- 235000005979 Citrus limon Nutrition 0.000 description 5
- 244000131522 Citrus pyriformis Species 0.000 description 5
- 235000006040 Prunus persica var persica Nutrition 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000000796 flavoring agent Substances 0.000 description 4
- 235000019634 flavors Nutrition 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 235000013399 edible fruits Nutrition 0.000 description 3
- 235000020335 flavoured tea Nutrition 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000012858 packaging process Methods 0.000 description 3
- -1 /or Species 0.000 description 2
- 241000220317 Rosa Species 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 235000013334 alcoholic beverage Nutrition 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 235000019568 aromas Nutrition 0.000 description 1
- 235000021028 berry Nutrition 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 235000014214 soft drink Nutrition 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
- B65B3/30—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement
- B65B3/32—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement by pistons co-operating with measuring chambers
- B65B3/326—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement by pistons co-operating with measuring chambers for dosing several products to be mixed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/007—Applications of control, warning or safety devices in filling machinery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/023—Filling multiple liquids in a container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
- B67C7/0033—Conveying; Synchronising the containers travelling along a linear path the operation being performed batch-wise
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C2003/2657—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for filling cans
Definitions
- containers 2 may be defined by plastic or glass bottles, jars, flacons, or the like.
- apparatus 1 comprises a detector device 11 arranged at an inspection station I operatively upstream of the dosing machine 5 for detecting the type of decoration A, B, C, D of the containers 2 passing through the inspection station I.
- control unit 12 is configured to, sequentially and for each container:
- conveyor 3 advances container 2c at the capping machine 6, through the sorting device 16 and the wrapper machine 13, where it is bundled with other containers 2a, 2b and 2d and wrapped with film 15 to produce a secondary packaging 100.
- the dosing machine 5 has dedicated dosing circuits 8 (and dosing valves 10) for each aromatic product, it is possible to produce secondary packagings 100 in one production session, without the need for separately producing, in respective production sessions, each type of primary packaging, i.e. of container 2a, 2b, 2c, 2d.
- apparatus 1 allows for eliminating the need for unloading and storing the produced type of primary packaging and then reloading it for producing secondary packagings 100 once all the types of primary packagings are produced.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
- The present invention relates to an apparatus for packaging an aromatized pourable product, preferably a pourable food product, into containers.
- The present invention also relates to a method for packaging an aromatized pourable product, preferably a pourable food product, into containers.
- Apparatuses for packaging a pourable product, preferably a pourable food product like tea, water, alcoholic beverages, soft drinks, milk, juice or similar, into containers are known.
- Such packaging apparatuses comprise a number of units or machines, each configured to carry out a specific operation during a packaging process of the aforementioned pourable product.
- A typical packaging apparatus essentially comprises:
- a filling machine configured to fill the containers with a predetermined amount of pourable product; and
- a capping machine configured to apply one cap or closure to each filled container.
- In case the containers are defined by cans, the capping machine applies a top metallic closure to each filled can.
- In case the containers are made of plastic, i.e. they are defined by plastic bottles or flacons, the packaging apparatus further comprises a blower machine configured to form plastic containers starting from known preforms.
- In case the containers are made of glass, i.e. they are defined by glass bottles or jars, the packaging apparatus further comprises a rinsing machine configured to rinse the containers with a rinsing fluid (such as water) prior to the filling operation.
- Dosing an aromatic product into the containers previously filled with the pourable product, which therefore defines a base product, is known in the field.
- To this end, a typical packaging apparatus further comprises a dosing machine for dosing the aromatic product into the previously filled containers.
- In some cases the pourable product fed to the containers is a food product, for example tea, still or sparkling water, or the like; in this case the aromatic product is also a food product, for example a fruit essence (such as lemon, orange, peach, berries or the like) .
- In other cases the pourable product fed to the containers is a non-food product, for example soaps, detergents, room fragrances, or the like; in this case the aromatic product does not need to be a food product.
- The dosing machine is arranged at a dosing station, typically downstream of the filling machine, and generally comprises:
- a fluidic circuit for supplying the aromatic product; and
- at least one dosing valve fluidly connected to the fluidic circuit and configured to sequentially feed a dose, or predetermined quantity, of aromatic product into the containers previously filled with the base product.
- Hence, regardless of the type of container used, a packaging apparatus of the above-mentioned type is configured to produce primary packagings, each primary packaging comprising a container filled with the base product and with a dose of the aromatic product, and a closure applied to such container for sealing it from the external environment.
- The need is felt in the industry for the production of the so-called "multiproduct packs", namely bundles of containers capped and filled with a base product, wherein each container of the bundle is dosed with an aromatic product different than the one of the containers of the same bundle.
- More precisely, each multiproduct pack comprises a plurality of containers, each one capped and filled with a base product and with a dose of aromatic product of a specific aroma or flavour, and a wrapping film made of packaging material, which holds together the plurality of containers.
- Hence, the multiproduct packs define secondary packagings comprising primary packagings of distinct type, i.e. differentiated from one another at least by the aroma of aromatic product contained therein.
- To this end, the packaging apparatus typically comprises a wrapper machine arranged operatively downstream of the capper and configured to:
- receive in input several types of containers filled with base product and aromatic product, i.e. several types of primary packagings;
- sort them by type so as to group them in bundles, each comprising all the types of containers; and
- wrap together the containers of each bundle with the wrapping film, thereby obtaining a multiproduct pack.
- Usually, the different types of primary packaging, i.e. of containers filled with base product and aromatic product, conveniently have different decorations on an outer lateral surface thereof, which allow the containers to be easily identified and associated to the relative aroma or flavour by the user.
- The different decorations can consist in different labels (in case of jars and bottles), different motives or patterns printed on the cans, and/or different colors.
- For example, the primary packagings can be defined by bottles or cans filled with tea flavoured with different aromas. In this case, the different decoration could be defined by a different color and/or fruit depicted on the outer surface thereof, such as yellow and/or a lemon for lemon tea, rose and/or a peach for peach tea, and so on. Hence, in this case, the multiproduct pack is defined by a bundle of cans or bottles filled with different type of flavoured tea.
- Commonly, the above-mentioned multiproduct packs are obtained by separately producing several lots of primary packagings, i.e. of containers filled with base product and a dose of aromatic product, for each type of primary packaging that has to be included in each multiproduct pack, i.e. in each secondary packaging. This, however, leads to some drawbacks.
- Firstly, each lot of primary packagings needs a dedicated storage space, in order to wait for the production of each lot to be completed.
- This involves also a quite large amount of time for loading and unloading the containers of each lot on and off the packaging apparatus, and for correctly arranging the primary packagings of each lot in the storage space from a logistic point of view.
- Secondly, between each lot, at least the dosing machine has to be cleaned, so that the at least one dosing valve is ready to process and feed each aromatic product without any flavour contamination, which could alter the taste and, thus, the quality of the multiproduct packs. Also this involves a quite large amount of time and effort, thereby leading to an increase of the total production costs.
- It is therefore an object of the present invention to provide an apparatus and a method for packaging an aromatized pourable product into containers which are designed to overcome at least one of the above-mentioned drawbacks in a straightforward and low-cost manner.
- This object is achieved by an apparatus and a method for packaging an aromatized pourable product into containers as claimed in the respective independent claims.
- Non-limiting embodiments of the present invention will be described by way of example with reference to the accompanying drawings, in which:
-
Figure 1 shows, schematically and with parts removed for clarity, a packaging apparatus according to the present invention; and -
Figures 2a ,2b , and2c shows, in a larger scale and with parts removed for clarity, a portion of the packaging apparatus ofFigure 1 during three distinct and successive operative conditions. - With reference to
Figure 1 ,number 1 indicates as a whole an apparatus for packaging an aromatized pourable product intocontainers 2, preferably an aromatized pourable food product, such as aromatized or flavoured tea, water, sparkling water, or the like. - In particular,
apparatus 1 is configured for producing primary packagings, each primary packaging comprising acontainer 2 filled with pourable product and an aromatic product and fluid-tightly sealed from the external environment. - More in particular,
apparatus 1 is configured for producingsecondary packagings 100, eachsecondary packaging 100 comprising a plurality of primary packagings of different types bundled and wrapped together, as better explained below. - According to this preferred and non-limiting embodiment,
containers 2 are defined by cans, in particular metallic cans, more in particular aluminum cans. - Alternatively,
containers 2 may be defined by plastic or glass bottles, jars, flacons, or the like. - As schematically shown in
Figure 1 ,apparatus 1 comprises: - a conveyor 3 for advancing
containers 2 through theapparatus 1 along a packaging path P; - a filling machine 4 for feeding a predetermined quantity of pourable product (or "base product") into
containers 2, for example tea or water; - a dosing machine 5 for dosing a plurality of aromatic products, in the example shown four different aromatic products, into
containers 2, preferably into thecontainers 2 previously filled with the pourable product; and - a capping machine 6, conveniently arranged operatively downstream of filling machine 4 and of dosing machine 5, and which is configured for applying one cap or closure 7 to each
container 2 previously filled with the pourable product and with the respective aromatic product. - Hence, each primary packaging is defined by a
container 2 filled, by the filling machine 4, with pourable product, dosed, by the dosing machine 5, with a respective aromatic product, and sealed, by the capping machine 6, with a closure 7. - Preferably, the dosing machine 5 is arranged operatively downstream of the filling machine 4, so that the aromatic product is dosed into
containers 2 which are already filled with pourable product. - In this way, safety of the
apparatus 1 and of the whole packaging process is increased, since the aromatic products are usually flammable. - According to the preferred and non-limiting embodiment shown, the conveyor 3 is configured for advancing, along the packaging path P, a sequence of at least two types of
containers 2, in the example shown, a sequence of four types ofcontainers container 2 differing from the other at least by a type of decoration on the outer surface thereof. - In detail, a
first type container 2a has a decoration A; asecond type container 2b has a decoration B; athird type container 2c has a decoration C; and afourth type container 2d has a decoration D. - In the example shown, the four different type of decorations A, B, C, D consist in different patterns and/or motives and/or colors printed on the
cans 2 for defining the different type ofcans - Alternatively, the different decorations A, B, C, D could consist in different labels applied to the
containers 2. - For example, the primary packagings are defined by
cans 2 filled with tea aromatized with different aromatic products. In this case, the different decoration could be defined by a different color and/or fruit depicted on the outer surface thereof, such as yellow and/or a lemon for lemon tea, rose and/or a peach for peach tea, and so on. - Hence, in this case, each
secondary packaging 100 is preferably defined by a bundle of fourcans - According to an aspect of the present invention, the dosing machine 5 comprises a plurality of dosing circuits 8 (only the terminal part of each being schematically shown in
Figure 1 ), each dosing circuit 8 being dedicated for supplying one respective aromatic product intorespective containers 2 other than thecontainers 2 to be supplied with other aromatic products by the other dosing circuits 8 of said plurality, the dosing circuits 8 being fluidly separated from one another. - According to this preferred embodiment, the dosing machine 5 comprises at least two dosing circuits 8, in particular four dosing circuits fluidly separated from one another,
- a first dosing circuit 8 being dedicated for supplying, in particular exclusively supplying, a first aromatic product into
first containers 2, preferablyfirst type containers 2a, - a second dosing circuit 8 being dedicated for supplying, in particular exclusively supplying, a second aromatic product into
second containers 2, preferablysecond type containers 2b, - a third dosing circuit 8 being dedicated for supplying, in particular exclusively supplying, a third aromatic product into
third containers 2, preferablythird type containers 2c, - and a fourth dosing circuit 8 being dedicated for supplying, in particular exclusively supplying, a fourth aromatic product into
fourth containers 2, preferablyfourth type containers 2d. - The first, second, third and fourth aromatic products are different from one another, for example each is a given aroma or scent or flavour to be added to the pourable product (or base product) to obtain the aromatized pourable product.
- In other words, the dosing machine 5 comprises a plurality (four) of dosing circuits 8 fluidly separated from one another, each dedicated for exclusively supplying a respective aromatic product.
- To this end, dosing machine 5 comprises at least two dosing valves, in particular four
dosing valves dosing valve respective container - More precisely, a
first dosing valve 10a is dedicated to exclusively dose the first aromatic product intofirst type containers 2a, asecond dosing valve 10b is dedicated to exclusively dose the second aromatic product intosecond type containers 2b, athird dosing valve 10c is dedicated to exclusively dose the third aromatic product intothird type containers 2c, and afourth dosing valve 10d is dedicated to exclusively dose the fourth aromatic product intofourth type containers 2d. - It is stated that, in the present description, in the appended claims and in the appended drawings,
reference numbers 10 or one of 10a, 10b, 10c, 10d can respectively indicate each dosing valves equally. - In light of the above, each
dosing valve container - Preferably, the
dosing valves Figure 1 . - According to a further aspect of the present invention,
apparatus 1 comprises adetector device 11 arranged at an inspection station I operatively upstream of the dosing machine 5 for detecting the type of decoration A, B, C, D of thecontainers 2 passing through the inspection station I. - Preferably, the
detector device 11 comprises a vision system, such as a camera, or an infrared sensor, or a sensor capable of recognizing colors, patterns, or motives, or the like. - Moreover,
apparatus 1 comprises acontrol unit 12 logically connected to thedetector device 11 and to thedosing valves 10. - According to the invention, the
control unit 12 is configured to, sequentially and for each container: - receive from the detector device 11 a signal S1 correlated to the detected decoration A, B, C, D;
- select one
respective dosing valve - calculate or obtain the time necessary for advancing the
container dosing valve - control the activation of the selected
dosing valve container - Thanks to the above configuration,
secondary packagings 100 defined by multiproduct packs, i.e. packs comprising a bundle of at least two types ofcontainers 2, preferably a bundle of all four types ofcontainers apparatus 1. In fact, there is no need for producing the several types of primary packagings, i.e. ofcontainers dosing valve - In light of the above, the
apparatus 1 is configured for automatically: - detecting an advancing order of the first, second, third and fourth type of
containers - controlling the dosing machine 5 to selectively activate the respective dosing circuit, e.g. the first or second or third or fourth dosing circuit 8, for feeding the respective aromatic product, e.g. the first or second or third or fourth aromatic product, into the respective type of
container 2, e.g. into the first or second or third orfourth type containers - Preferably, conveyor 3 is configured to advance the
containers 2, i.e. the succession ofcontainers - Advantageously,
control unit 12 is configured to: - memorize, in particular on a memory support, such as a hard drive and before the start of the packaging process, the position of each
dosing valve - obtain or measure the advancing speed of the conveyor 3.
- Then, control
unit 12 is advantageously configured to calculate or obtain the above-mentioned necessary time based on the (memorized) position of the selecteddosing valve 10 and on the obtained or measured advancing speed of the conveyor 3. - In practice, the
control unit 12 is given as input data the position of thedosing valves 10 and the speed of the conveyor 3. From these data,control unit 12 is able to calculate the time eachcontainer 2 detected at inspection station I will necessitate to reach the selecteddosing valve 10. Only when that time has elapsed, for each container,control unit 12 will send the signal S2 to activate the selecteddosing valve - In other words,
control unit 12 is configured for detecting an inspection time, i.e. the time at which thecontainer 2 transits at the inspection station I for having the respective decoration detected, and for memorizing such inspection time;
then,control unit 12 is configured for determining a dosing time at which therespective dosing valve 10 has to be activated for dosing the relative aromatic product intosuch container 2. - The above-mentioned time is the difference of the dosing time less the inspection time.
- Preferably, the
detector device 11 is arranged at conveyor 3, in particular in the vicinity of conveyor 3, in a position upstream of filling machine 4. - In this way, since the type of
container secondary packagings 100 to be produced. - Advantageously, and thanks to the presence of
detector device 11, the conveyor 3 is configured to advance a random sequence of the at least two, in particular four, types ofcontainers - In this way, the management of
apparatus 1 is more simple, in that the loading ofcontainers 2 in theapparatus 1 requires less logistic effort, since there is no need for providing a predetermined sorting or ordering of the types ofcontainers 2 at the input of theapparatus 1 itself. - Conveniently, conveyor 3 comprises at least one
belt 3a, preferably a series ofbelts 3a, apt to advance thecontainers 2 at a constant advancing speed. - In this way, a more simple calculation of the above-mentioned time can be performed, since the speed is known and is always the same for each
container 2. - According to the above,
control unit 12 contains as input data which aromatic product is dosed by eachdosing valve 10, which aromatic product is associated to each decoration A, B, C, D, i.e. to each type ofcontainer dosing valve 10 with respect to the inspection station I, and the kinematics of the conveyor 3. - In order to produce the
secondary packagings 100,apparatus 1 comprises awrapper machine 13 arranged downstream of the capping machine 6, and which is configured for: - receiving in input at least one said first container and one said second container, preferably at least one
first type container 2a and onesecond type container 2b, more preferably at least one of all four type ofcontainers - bundling together the received
containers 2 to obtain abundle 14 ofcontainers 2; and - wrapping said
bundle 14 with awrapping film 15, thereby obtaining asecondary packaging 100 defined by a multiproduct pack. - Conveniently,
apparatus 1 further comprises asorting device 16 arranged operatively upstream ofwrapper machine 13 and configured to sort thecontainers - In detail, the sorting
device 16 is configured to be controlled bycontrol unit 12 based on the detection performed bydetector device 11, so as to determine, in sequence, in which group, i.e. in which of the four groups, thenext container 2 in line has to be sorted. -
Wrapper machine 13 includes a pick device, such as arobotic arm 17, for picking onecontainer bundle 14 to be wrapped. - In light of the above,
apparatus 1 is configured for producing multiproduct packs, each defined by asecondary packaging 100. - The operation of
apparatus 1 is described hereinafter with reference toFigures 2a to 2c and to a single container, for example athird type container 2c with a decoration type C, to be dosed with the third aromatic product by thethird dosing valve 10c, through the third dosing circuit 8. - The operation is described starting from a condition in which
such container 2c, advanced by conveyor 3, arrives at the inspection station I (Figure 2a ) . - In such a condition,
detector device 11 detects the type of decoration C on the outer surface ofcontainer 2c and sends a signal S1 to thecontrol unit 12. - Substantially at the same time,
control unit 12 selects thethird dosing valve 10c, based on the detection of decoration C, and calculates the time necessary for thecontainer 2c to reach the selectedthird dosing valve 10c (Figure 2b ). - Meanwhile, the conveyor 3 advances
container 2c into filling machine 4 for the filling thereof with the pourable (base) product (Figure 2b ). - Then, conveyor 3 further advances
container 2c along packaging path P. Whencontainer 2c arrives atthird dosing valve 10c (Figure 2c ), i.e. when the calculated time has elapsed, control unit sends a signal S2 to thethird valve 10c for activating it thereby causing a dose of third aromatic product to be fed intocontainer 2c. - At this point, conveyor 3 advances
container 2c at the capping machine 6, through the sortingdevice 16 and thewrapper machine 13, where it is bundled withother containers film 15 to produce asecondary packaging 100. - The above operation is repeated synchronously and continuously for each type of
container container 2 of the sequence. - In light of the above,
apparatus 1 allows to implement a method for packaging an aromatized pourable product intocontainers 2, the method comprising the steps of: - advancing a sequence of at least two types of
containers 2, in particular four types ofcontainers - feeding a predetermined quantity of pourable product into the
containers 2; - supplying at least two, preferably four, aromatic products through at least two, preferably four, dosing circuits 8 fluidly separated from one another;
- feeding the aromatic products into
containers respective dosing valves - detecting the type of decoration A, B, C, D of each
container - selecting a
respective dosing valve - calculating or obtaining the time necessary for advancing the
container dosing valve - controlling the activation of the selected
dosing valve - Preferably, the method further comprises the steps of:
- obtaining or measuring the advancing speed of the
containers 2 along the packaging path P; - memorizing the position of each
dosing valve -
Apparatus 1 also allows for implementing a method for producingsecondary packagings 100 starting from primary packagings, by carrying out the above method for packaging and further steps related to bundling and wrapping thecontainers 2. - The advantages of
apparatus 1, and of the method, according to the present invention will be clear from the foregoing description. - In particular,
secondary packagings 100 defined by multiproduct packs, i.e. packs comprising a bundle of at least two types ofcontainers 2, preferably a bundle of all four types ofcontainers apparatus 1. In fact, there is no need for producing the several types of primary packagings, i.e. ofcontainers - In particular, thanks to the fact that the dosing machine 5 has dedicated dosing circuits 8 (and dosing valves 10) for each aromatic product, it is possible to produce
secondary packagings 100 in one production session, without the need for separately producing, in respective production sessions, each type of primary packaging, i.e. ofcontainer apparatus 1 allows for eliminating the need for unloading and storing the produced type of primary packaging and then reloading it for producingsecondary packagings 100 once all the types of primary packagings are produced. - Moreover, the need for cleaning the dosing machine 5 after each production session is eliminated, since each dosing circuit 8 is dedicated exclusively to a single aromatic product.
- Hence, there is no need for temporarily storing the primary packagings or for repeatedly cleaning the dosing machine 5.
- Furthermore, thanks to the presence of the
detector device 11 and ofcontrol unit 12 according to the above,apparatus 1 is able to package the aromatized pourable product and producesecondary packagings 100 in an easy and simple manner, reducing the needed time and, therefore, the total costs. - In fact,
apparatus 1 can receive a random sequence of the types ofcontainers apparatus 1 is more simple, in that the loading ofcontainers 2 in theapparatus 1 requires less logistic effort, since there is no need for providing a predetermined sorting or ordering of the types ofcontainers 2 at the input of theapparatus 1 itself. - Clearly, changes may be made to
apparatus 1 as described herein without, however, departing from the scope of protection as defined in the accompanying claims. - In particular, according to an alternative embodiment not shown, a decoration is applied to
containers 2 only after the dosing process. - Hence, in this case, conveyor 3 feeds to filling
machine 1containers 2 initially identical to one another, i.e. of the same type. Only after thecontainers 2 are dosed with the different (four) aromatic products, they are provided with a decoration, e.g. by a labeler or a printer downstream of the dosing machine 5. - In this case, there is no need for a
detector device 11, since the sequence and ordering of the types ofcontainers 2 to be decorated is given from the operative sequence and positioning of thedosing valves - According to a further alternative embodiment not shown, conveyor 3 feeds to filling
machine 1containers 2 which are already provided with a decoration A, B, C or D, and with a predetermined ordering and sequence, preferably corresponding to the operative positioning of thedosing valves detector device 11. - Therefore, in such cases, the wording "first container", "second container" and so on, indicates several
distinct containers 2 of the same type, and not different types ofcontainers 2, as in the previous case. - Also in these embodiments,
apparatus 1 is able to producesecondary packagings 100 without the need for producing primary packagings separately, without the need for unloading and storing such primary packagings between one lot and the subsequent one, and without the need for cleaning the dosing between one lot and the subsequent one.
Claims (13)
- Apparatus (1) for packaging an aromatized pourable product into containers (2), the apparatus comprising:- a filling machine (4) for feeding a predetermined quantity of pourable product into the containers (2);- a dosing machine (5) for dosing a plurality of aromatic products into the containers (2);wherein the dosing machine (5) comprises a plurality of dosing circuits (8), each dosing circuit (8) being dedicated for supplying one respective aromatic product into respective containers (2) other than the containers (2) to be supplied with other aromatic products by the other dosing circuits (8) of said plurality,the dosing circuits (8) being fluidly separated from one another.
- Apparatus as claimed in claim 1, wherein the dosing machine (5) comprises at least two dosing circuits (8), a first dosing circuit (8) being dedicated for supplying a first aromatic product into first containers (2), a second dosing circuit (8) being dedicated for supplying a second aromatic product into second containers (2) other than the first containers,
wherein the apparatus is configured for automatically:- detecting an advancing order of the first and second containers (2) along a packaging path (P) through the apparatus (1);- controlling the dosing machine (5) to selectively activate the first or the second dosing circuit (8) for feeding the first or second aromatic product into the first or second containers (2), respectively, based on the detected advancing order. - Apparatus as claimed in claim 1 or 2, wherein the dosing machine (5) is arranged operatively downstream of the filling machine (4), so that each aromatic product is dosed into the respective containers (2) previously filled with pourable product.
- Apparatus as claimed in any one of the foregoing claims, wherein the dosing machine (5) comprises at least two dosing valves (10; 10a, 10b, 10c, 10d) fluidly separated from one another, each dosing valve being fluidly connected to one respective dosing circuit (8) for receiving the relative aromatic product therefrom, each dosing valve (10; 10a, 10b, 10c, 10d) being configured for feeding a dose of the relative aromatic product to one respective container (2) at a time.
- Apparatus as claimed claim 4, and comprising:- a conveyor (3) for advancing, through the apparatus (1) along a packaging path (P), a random sequence of at least two types of containers (2a, 2b, 2c, 2d), each type of container differing from the other at least by a type of decoration (A, B, C, D) on the outer surface thereof;- a detector device (11) arranged at an inspection station (I) operatively upstream of the dosing machine (5) for detecting the type of decoration (A, B, C, D) of the containers (2a, 2b, 2c, 2d) passing through the inspection station (I); and- a control unit (12) logically connected to the detector device (11) and to the dosing valves (10a, 10b, 10c, 10d);wherein the control unit (12) is configured to, for each container, sequentially:- receive from the detector device (11) a signal (S1) correlated to the detected decoration (A, B, C, D);- select one respective dosing valve (10a, 10b, 10c, 10d) based on the detected decoration;- calculate or obtain the time necessary for advancing the container (2a, 2b, 2c, 2d) having the detected decoration (A, B, C, D) from the inspection station (I) to the selected dosing valve (10a, 10b, 10c, 10d); and- control the activation of the selected dosing valve (10a, 10b, 10c, 10d) for feeding a dose of the respective aromatic product into said container (2a, 2b, 2c, 2d), based on the calculated or obtained time.
- Apparatus as claimed in claim 5, wherein the conveyor (3) is configured to advance the containers (2a, 2b, 2c, 2d) at a predetermined advancing speed;wherein the control unit (12) is configured to memorize the position of each dosing valve (10a, 10b, 10c, 10d) along the packaging path (P), relative to the inspection station (I), and to obtain or measure the advancing speed of the conveyor (3);and wherein the control unit (12) is configured to calculate or obtain said time based on the position of the selected dosing valve (10a, 10b, 10c, 10d) and on the obtained or measured advancing speed of the conveyor (3) .
- Apparatus as claimed in claim 5 or 6, wherein the detector device (11) is arranged at said conveyor (3), in a position upstream of the filling machine (4).
- Apparatus as claimed in any of the claims 5 to 7, wherein the conveyor (3) comprises at least one belt (3a) apt to advance the containers (2a, 2b, 2c, 2d) at a constant advancing speed.
- Apparatus as claimed in any one of the foregoing claims, and comprising a capping machine (6) arranged operatively downstream of the filling machine (4) and of the dosing machine (5) for applying one closure (7) to each container (2) previously filled with the pourable product and with the respective aromatic product.
- Apparatus as claimed in claim 9, and comprising a wrapper machine (13) arranged downstream of the capping machine (6), and which is configured for:- receiving in input at least one first container (2) filled with the pourable product and with a first aromatic product, and at least one second container (2) filled with the pourable product and with a second aromatic product;- bundling together the at least one first container (2) and one second container (2) to obtain a bundle (14) of containers; and- wrapping said bundle (14) with a wrapping film (15), thereby obtaining a multiproduct pack (100).
- Apparatus as claimed in claims 5 and 10, and comprising a sorting device (16) configured to sort the containers (2a, 2b, 2c, 2d) for grouping them by type;
wherein the control unit (12) is configured to control the sorting device (16) so that said sorting is performed based on the detected decoration (A, B, C, D). - Method for packaging an aromatized pourable product into containers (2), the method comprising the steps of:- advancing a random sequence of at least two types of containers (2a, 2b, 2c, 2d) along a packaging path (P), each type of container differing from the other by a type of decoration (A, B, C, D) on the outer surface thereof;- feeding a predetermined quantity of pourable product into the containers (2a, 2b, 2c, 2d);- supplying a first aromatic product through a first dosing circuit (8);- feeding the first aromatic product into first type containers (2a, 2b, 2c, 2d) by a first dosing valve (10a, 10b, 10c, 10d) fluidly connected to the first dosing circuit (8);- supplying a second aromatic product through a second dosing circuit (8) fluidly separated from the first dosing circuit (8);- feeding the second aromatic product into second type containers (2a, 2b, 2c, 2d) by a second dosing valve (10a, 10b, 10c, 10d) fluidly separated from the first dosing valve and fluidly connected to the second dosing circuit (8);- detecting the type of decoration (A, B, C, D) of each container (2a, 2b, 2c, 2d) at an inspection station (I) ;- selecting a respective said dosing valve (10a, 10b, 10c, 10d) based on the step of detecting;- calculating or obtaining the time necessary for advancing the container (2a, 2b, 2c, 2d) having the detected decoration (A, B, C, D) from the inspection station (I) to the selected dosing valve (10a, 10b, 10c, 10d); and- controlling the activation of the selected dosing valve (10a, 10b, 10c, 10d), based on the step of calculating or obtaining.
- Method as claimed in claim 12, wherein the method comprises the steps of:- measuring an advancing speed of the containers (2a, 2b, 2c, 2d) along the packaging path (P);- memorizing the position of each dosing valve (10a, 10b, 10c, 10d) along the packaging path (P), relative to the inspection station (I);and wherein the step of calculating is carried out based on the memorized position of the dosing valve (10a, 10b, 10c, 10d) selected at the step of selecting and based on the advancing speed measured or obtained at the step of measuring.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21210361.8A EP4186802A1 (en) | 2021-11-25 | 2021-11-25 | Apparatus and method for packaging an aromatized pourable product into containers |
PCT/EP2022/080068 WO2023094107A1 (en) | 2021-11-25 | 2022-10-27 | Apparatus and method for packaging an aromatized pourable product into containers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21210361.8A EP4186802A1 (en) | 2021-11-25 | 2021-11-25 | Apparatus and method for packaging an aromatized pourable product into containers |
Publications (1)
Publication Number | Publication Date |
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EP4186802A1 true EP4186802A1 (en) | 2023-05-31 |
Family
ID=78789792
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP21210361.8A Pending EP4186802A1 (en) | 2021-11-25 | 2021-11-25 | Apparatus and method for packaging an aromatized pourable product into containers |
Country Status (2)
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EP (1) | EP4186802A1 (en) |
WO (1) | WO2023094107A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090098250A1 (en) * | 2007-10-04 | 2009-04-16 | Daniel Py | Method for formulating and aseptically filling liquid products |
US8167005B2 (en) * | 2006-04-04 | 2012-05-01 | Finnah Packtec Gmbh | Machine for filling cups with foodstuff |
US20180354766A1 (en) * | 2015-12-07 | 2018-12-13 | Nestec S.A. | Bottling machine comprising at least two micro-carousels for additive fluids, and related method |
-
2021
- 2021-11-25 EP EP21210361.8A patent/EP4186802A1/en active Pending
-
2022
- 2022-10-27 WO PCT/EP2022/080068 patent/WO2023094107A1/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8167005B2 (en) * | 2006-04-04 | 2012-05-01 | Finnah Packtec Gmbh | Machine for filling cups with foodstuff |
US20090098250A1 (en) * | 2007-10-04 | 2009-04-16 | Daniel Py | Method for formulating and aseptically filling liquid products |
US20180354766A1 (en) * | 2015-12-07 | 2018-12-13 | Nestec S.A. | Bottling machine comprising at least two micro-carousels for additive fluids, and related method |
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WO2023094107A1 (en) | 2023-06-01 |
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