EP4183700A1 - Apparatus and method for binding a bundle of cables or several thread- like elements and forming a bunch - Google Patents
Apparatus and method for binding a bundle of cables or several thread- like elements and forming a bunch Download PDFInfo
- Publication number
- EP4183700A1 EP4183700A1 EP21759103.1A EP21759103A EP4183700A1 EP 4183700 A1 EP4183700 A1 EP 4183700A1 EP 21759103 A EP21759103 A EP 21759103A EP 4183700 A1 EP4183700 A1 EP 4183700A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bundle
- tape
- binding
- heads
- arms
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/10—Bundling rods, sticks, or like elongated objects
- B65B27/105—Bundling rods, sticks, or like elongated objects by means of adhesive tape
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
- H01B13/01263—Tying, wrapping, binding, lacing, strapping or sheathing harnesses
- H01B13/01281—Harness wrapping apparatus
Definitions
- the invention relates to an apparatus and method for binding a bundle of cables or several thread-like elements and forming a bunch.
- the apparatus and method are particularly suitable for binding, with the aid of adhesive tape, electrical cables, optical fibre cables, wires, etc.
- Twisting machines for bringing together and combining bundles of cables or several thread-like elements which, in a facility, must be extended in an orderly manner between two common or very close connection points for each individual cable or thread-like element are known today.
- the machine comprises two heads prepared for holding a bundle of cables to be twisted at respective ends and having the capability to rotate in opposite directions, such that by keeping one head stationary and causing the other head to rotate or causing both heads to rotate but in opposite directions, the twisting of the cables, the ends of which are held by said heads, around themselves takes place.
- One way to bind a bundle of cables is by means of an adhesive tape, namely by tightly coiling or winding it around the previously twisted bundle of cables.
- the device comprises a wrapping head rotatably mounted on a bearing, having two swivel jaws between which the bundle to be bound can be manually arranged.
- the binding device comprises a tape supply mechanism which arranges an extended adhesive tape on the entry of the wrapping head, as a type of entry barrier, having a length that is much greater than that of the perimeter of the bundle to be bound.
- This tape is arranged with an adhesive face oriented opposite the wrapping head and is pulled into the wrapping head when the bundle to be bound is introduced in said head, namely between its two jaws, furthermore bringing about the tape being adhered to the bundle and being folded over itself, determining at least one tail end of excess tape.
- the rotation of the wrapping head about the bundle which is kept stationary, is achieved, and the jaws bring about the coiling or winding of the tail end of excess tape by its adhesive face on said bundle.
- Apparatuses which combine the twisting technique described above with binding devices also of the type herein described are known for automating to a greater extent the twisting and subsequent binding process.
- the binding devices are mounted in the apparatus with the capability to move closer to and move away from the bundle, which is held at its ends by respective heads. That is, instead of manually introducing the bundle into the wrapping head of the binding devices, the binding devices are displaced in order to introduce and extract, in each binding operation, the bundle from between the swivel jaws of the wrapping head.
- the technical solution implementing a binding device of this type is mechanically complex.
- the wrapping head must be rotatably mounted in the binding apparatus, whereby implying the incorporation of means for transmission means from a power unit. Since the binding device must be displaced towards or away from the bundle in each binding operation, this complicates the transmission or requires mounting the power unit so as to be integral with the binding apparatus in order to move jointly with same. This circumstance is further complicated when apparatuses comprise more than one binding device, each with its wrapping head which must be actuated for rotation.
- the rotational actuation of the wrapping head, or where appropriate, heads must be very precise. For example, it must be assured that the movement thereof is stopped, with the swivel jaws always being oriented so that the bundle being bound can be extracted and the new bundle to be bound can be introduced. In other words, the wrapping head must always be stopped in the same angular position with respect to the chassis of the binding device, which requires specific controls.
- a first objective of the present invention relates to an apparatus and a method that are alternatives to known apparatuses and methods.
- the new apparatus prefferably simpler, without renouncing the quality of the binding operations, the performance speed of known apparatuses, and without renouncing the level of automatism either.
- the proposed apparatus is suitable for wrapping an adhesive tape around a thread-like element whether said element is formed by a bundle of individual thread-like elements or by a single thread-like element.
- the apparatus allows the bundle of thread-like elements, for example, cables, to be bound to form a bunch.
- the apparatus comprises a first head prepared for holding the cables of the bundle at a first end; a second head prepared for holding the cables of the bundle at a second end, where the first and second heads can be arranged at a distance suitable for tensing the bundle; and a binding unit for binding the bundle arranged between the first and second heads suitable for holding the bundle with the interposition of a tape with an adhesive face applied against the bundle, for example exerting pressure between the bundle and the tape, for which purpose the binding unit is equipped with a tape supply mechanism and a cutting mechanism for separating the tape from a tape store.
- the apparatus is characterised in that with the binding mechanism being stationary, holding the bundle with the interposition of the tape, the apparatus comprises drive means conferring to the first and second heads the capability to rotate in a synchronised manner about the longitudinal axis of the bundle to cause the bundle to rotate around itself and, by taking advantage of the greater friction force existing between the bundle and the tape than between this tape and the binding unit, to bring about the coiling or winding of the tape by its adhesive face around the bundle.
- the binding unit has a clamp mechanism suitable for clamping the bundle, holding it such that with the clamp mechanism being stationary, clamping the bundle with the interposition of the tape, the drive means of the apparatus conferring to the first and second heads the capability to rotate in a synchronised manner about the longitudinal axis of the bundle to cause the bundle to rotate around itself and, by taking advantage of the greater friction force existing between the bundle and the tape than between this tape and the clamp mechanism of the binding unit, to bring about the coiling or winding of the tape by its adhesive face around the bundle. Better control of the held bundle and tape assembly is thereby achieved.
- the clamp mechanism comprises a set of first and second arms linked to one another so that they can move away from or move closer to one another to a sufficient extent so that they can receive and clamp, respectively, the bundle with the interposition of the tape, holding them, configured such that they determine between one another a seating for tightly housing the bundle with the interposition of the tape during the clamping thereof, the clamp mechanism further comprising an actuator to prearrange or tighten the first and second arms against one another when the rotation of the bundle around itself is achieved, with the clamp mechanism being stationary.
- the seating has a general teardrop shape, there being distinguished a bottom with an essentially semi-circular shape, which allows to be adapted to different thicknesses of the bundle to be bound, being prolonged towards an entry of the clamp mechanism defining a pulling space for a first tail end of the tape to be coiled or wound about the bundle and the width of which decreases towards the entry of the clamp mechanism.
- the first and second arms can be configured such that there are distinguished a proximal or receiving area for the bundle and the opposing faces of which determine respective pushing ramps enabling the automatic separation of the first and second arms by simple pushing of the pack formed by the bundle and the tape; and a distal area, the surfaces of the opposing faces of which determine between one another the seating for tightly housing the bundle with the interposition of the tape.
- the first and second arms of the clamp mechanism are rotatably mounted in the binding unit with respect to respective parallel shafts located in the proximal area of the first and second arms, such that the rotation of the first and second arms in opposite directions causes them to move away from or move closer to one another.
- the actuator is formed by a component or components with elastic properties which press the first and second arms of the clamp mechanism, by default, against one another and which force must be overcome in order to separate the first and second arms to a sufficient extent so as to receive and house in the seating the bundle with the interposition of the tape, thus dispensing with motors, actuators or the like.
- the tape supply mechanism and the cutting mechanism are configured for arranging, in each binding operation, the tape previously separated from the tape store between the clamp mechanism and the bundle to be bound, forming a type of barrier between the entry of the clamp mechanism and the bundle.
- the tape supply mechanism and the cutting mechanism act in a coordinated manner to leave a portion of tape of unequal length on each side of the bundle.
- the tape supply mechanism and the cutting mechanism may be configured for arranging, in each binding operation, the tape previously separated, and furthermore drawn, from the tape store between the clamp mechanism and the bundle to be bound, forming a type of barrier between the entry of the clamp mechanism and the bundle. Since the tape is previously drawn, correct attachment between the tape and the bundle is favoured.
- the binding unit is mounted with the capability to move closer to and move farther away from the bundle to be bound to a sufficient extent so that, starting from a position away from the bundle to be bound in a first phase, it is moved towards the bundle to a sufficient extent so as to receive and arrange between the first and second arms of the clamp mechanism, namely in the seating, the bundle to be bound with the interposition of the tape; in a second phase, it, and with it the mechanism or, where appropriate, the associated clamp mechanisms, are kept stationary, while the synchronised rotation of the first and second heads about the longitudinal axis of the bundle in order to cause it to rotate around itself and to bring about the coiling or winding of the tape by its adhesive face around the bundle is achieved; and in a third phase, it is moved towards the position away from the bundle with the tape already coiled or wound around same, thus releasing the bound bundle from between the first and second arms of the clamp mechanism.
- the apparatus according to the invention is readily adaptable for binding more than one bundle in a simultaneous or coordinated manner.
- it may comprise several pairs with first and second heads each having and holding respective associated bundles in parallel; and it may comprise one or more binding units each with the same number of clamp mechanisms as pairs of first and second heads the apparatus has and which are displaced, by the movement of the corresponding binding unit, in unison or en bloc, towards and away from the mentioned bundles in order to perform the binding operations.
- the set of first heads is operated by a first common servomotor; and the set of second heads is operated by a second common servomotor, the apparatus having programmable means for synchronising the actuation of the first and second servomotors.
- both the set of first heads and the set of second heads are operated by a single motor, this motor being appropriately connected by means of transmissions and clutch systems to the set of first and second heads, such that such heads can rotate in the same direction, in the inverse direction, or one of the sets of heads can be stopped.
- the apparatus comprises guide means, to which there are coupled with the capability to slide along said guide means at least the first or second head or, where appropriate, at least one of the sets of first and second heads; as well as the binding unit or, where appropriate, at least one of the binding units.
- a method for binding a bundle of cables or several thread-like elements and forming a bunch which comprises a first head holding the cables of the bundle at a first end; a second head holding the cables of the bundle at a second end; arranging the first and second heads at a distance suitable for tensing the bundle; a binding unit for binding the bundle arranged between the first and second heads holding the bundle with the interposition of a tape with an adhesive face applied against the bundle, for which purpose the binding unit is equipped with a tape supply mechanism and a cutting mechanism for separating the tape from a tape store; and with the binding unit being stationary, holding the bundle with the interposition of the tape, causing the bundle to rotate around itself through drive means conferring to the first and second heads the capability to rotate in a synchronised manner about the longitudinal axis of the bundle and, by taking advantage of the greater friction force existing between the bundle and the tape than between this tape and the binding unit, to bring about the coiling or winding of the tape by its adhesive face around the bundle.
- This method can be
- Figure 1 shows a perspective view of an apparatus 1 which exemplifies the invention.
- the apparatus 1 is versatile and suitable both for binding a bundle 2 of thread-like elements by means of an adhesive tape and forming a bunch and for applying the adhesive tape to a single thread-like element, for example, for visual marking or labelling purposes.
- the exemplary apparatus 1 is prepared for working on a total of three different or identical bundles 2 simultaneously.
- the apparatus For each bundle 2 to be bound and in a known manner, the apparatus comprises a pair of first and second heads 3, 33 prepared for firmly holding the ends 2a and 2b of the associated bundle 2. Accordingly, the apparatus 1 is equipped with three pairs of heads 3, 33, with each pair intended for holding a corresponding bundle 2 at its opposing ends.
- the apparatus 1 is prepared so that the sets of first and second heads 3, 33 can be arranged at a distance suitable for tensing the bundles 2.
- the apparatus 1 is equipped with guide means 7, exemplified in the form of a pair of bars determining a type of rail, fixed to the frame of the apparatus and extending in a direction parallel to the longitudinal direction L of the bundles 2 to be bound; and the set of second heads 33 is supported by a common carriage 331 mounted so as to slide along these guide means 7.
- the first and second heads 3, 33 of each pair of heads has the capability to rotate about the longitudinal axis L of the bundle 2 held between them.
- a rotation in the opposite direction may be used for tightly twisting, providing a braided-like finish, the thread-like elements, where appropriate cables, forming the bundle 2.
- a synchronised rotation in the same direction will cause the held bundle 2 to rotate around itself.
- the apparatus 1 may comprise drive means 6 formed by a single motor or can be equipped with independent motors, one dedicated to the set of first heads 3 and the other one dedicated to the set of second heads 33, or even independent motors per head.
- the use of belt, chain, or similar transmissions is envisaged for driving the first and second heads 3, 33 from an output shaft of a common drive motor should this be the case.
- the necessary synchronism of the motors can be achieved in a known manner using controllers and/or servomotors.
- the apparatus 1 comprises a binding unit 4 arranged between the first and second heads 3, 33.
- the binding unit 4 is also mounted so as to slide along the guide means 7, where it can be arranged in the desired area along the bundles 2.
- the apparatus 1 can have more similar binding units 4 for the purpose of binding one and the same bundle 2 in more than one desired area.
- the depicted binding unit 4 has, in correspondence with the number of bundles 2, three clamp mechanisms 41 suitable for each one to clamp, that is to hold, a bundle 2 to be bound by means of an adhesive tape.
- each clamp mechanism 41 has associated therewith a tape supply mechanism 45 for supplying tape 5 which will be used for binding and a cutting mechanism 46 for separating the tape from a tape store, all this as explained in greater detail below.
- each clamp mechanism 41 will have at least two degrees of freedom: for being positioned along the associated bundle 2 and for moving closer to or moving away from the bundle 2 in order to operate on same during the binding operation. This mobility is known and will therefore not be explained in further detail.
- a clamp mechanism 41 according to the invention and its linking with the bundle 2 to be bound and the tape 5 to be used for that end has been illustrated in Figures 2a to 2d in different instants during a binding operation which is characteristic of the apparatus 1 of the invention.
- Figures 2a to 2d allow showing that the clamp mechanism 41 comprises a set of first and second arms 42, 43 linked to one another to change their relative position.
- the first and second arms 42, 43 are rotatably mounted in the binding unit with respect to respective parallel shafts 42a, 43a, such that the rotation of the first and second arms 42, 43 in opposite directions causes them to move away from or move closer to one another.
- the first and second arms 42, 43 are further configured such that there are distinguished therein a proximal area, the opposing faces of which determine respective pushing ramps 42b, 43b; and a distal area, the opposing faces of which have respective surfaces 42c, 43c which determine between one another a seating 44 for tightly housing the bundle 2 with the interposition of the tape 5.
- the clamp mechanism 41 further has actuating means for prearranging or keeping the clamp mechanism 41 in a standby position, similar to a closed clamp position A.
- actuating means may be formed by elastic means acting between the first and second arms 42, 43 or individual elastic means which each press a corresponding arm against the other arm.
- the elastic means can be implemented in the form of a spring or the like.
- binding unit 4 may be provided with other elements which allow the holding of the bundle 2 with the interposition of the tape 5 with its adhesive face 5a applied against the bundle 2, such that it will also allow a winding or coiling to be performed as described above.
- Figures 4a to 4c present an alternative embodiment in which the binding unit is provided with a surface 49 which determines a seating for tightly housing and holding the bundle 2 with the interposition of the tape 5, as illustrated in Figure 4a .
- the binding unit 4 can have one or more surfaces 49 which allow the housing of different bundles 2. It can be observed that in the variant of Figures 4a to 4c , the holding surface 49 is curved to facilitate the seating of the bundle 2 and the tape 2. Logically, the surface 49 could also be straight or have a groove to facilitate the holding of the bundle 2 and the tape 5.
- the winding or coiling can be carried out as described above, performing the synchronised rotation in one and the same direction about the longitudinal axis L of the first and second heads 3, 33 holding the bundle 2 in order to cause it to rotate around itself and to bring about the coiling or winding of the long tail end 51 of tape 5 by its adhesive face 5a around the bundle 2, gripping the short tail end 52 of the tape 5 with it.
- This rotational movement of the bundle 2 is schematically shown in Figure 4c , thus achieving the coiling or winding of the tape 5 by its adhesive face 5a around the bundle 2 as well.
Abstract
Description
- The invention relates to an apparatus and method for binding a bundle of cables or several thread-like elements and forming a bunch. The apparatus and method are particularly suitable for binding, with the aid of adhesive tape, electrical cables, optical fibre cables, wires, etc.
- Twisting machines for bringing together and combining bundles of cables or several thread-like elements which, in a facility, must be extended in an orderly manner between two common or very close connection points for each individual cable or thread-like element are known today.
- One example of a twisting machine is described in patent document
EP 2777053 . The machine comprises two heads prepared for holding a bundle of cables to be twisted at respective ends and having the capability to rotate in opposite directions, such that by keeping one head stationary and causing the other head to rotate or causing both heads to rotate but in opposite directions, the twisting of the cables, the ends of which are held by said heads, around themselves takes place. - Once the twisting operation has ended, it is desirable for the twisting to not come undone, for which purpose the cables in the twisted bundle are bound, that is, held together, to form a bunch.
- One way to bind a bundle of cables is by means of an adhesive tape, namely by tightly coiling or winding it around the previously twisted bundle of cables.
- An example of a binding device of particular interest is described in patent document
EP 3412585 . The device comprises a wrapping head rotatably mounted on a bearing, having two swivel jaws between which the bundle to be bound can be manually arranged. - The binding device comprises a tape supply mechanism which arranges an extended adhesive tape on the entry of the wrapping head, as a type of entry barrier, having a length that is much greater than that of the perimeter of the bundle to be bound. This tape is arranged with an adhesive face oriented opposite the wrapping head and is pulled into the wrapping head when the bundle to be bound is introduced in said head, namely between its two jaws, furthermore bringing about the tape being adhered to the bundle and being folded over itself, determining at least one tail end of excess tape. In this position, with the bundle being firmly held, the rotation of the wrapping head about the bundle, which is kept stationary, is achieved, and the jaws bring about the coiling or winding of the tail end of excess tape by its adhesive face on said bundle.
- Apparatuses which combine the twisting technique described above with binding devices also of the type herein described are known for automating to a greater extent the twisting and subsequent binding process. In these apparatuses, the binding devices are mounted in the apparatus with the capability to move closer to and move away from the bundle, which is held at its ends by respective heads. That is, instead of manually introducing the bundle into the wrapping head of the binding devices, the binding devices are displaced in order to introduce and extract, in each binding operation, the bundle from between the swivel jaws of the wrapping head.
- Among other aspects, the technical solution implementing a binding device of this type is mechanically complex. The wrapping head must be rotatably mounted in the binding apparatus, whereby implying the incorporation of means for transmission means from a power unit. Since the binding device must be displaced towards or away from the bundle in each binding operation, this complicates the transmission or requires mounting the power unit so as to be integral with the binding apparatus in order to move jointly with same. This circumstance is further complicated when apparatuses comprise more than one binding device, each with its wrapping head which must be actuated for rotation.
- Likewise, the rotational actuation of the wrapping head, or where appropriate, heads must be very precise. For example, it must be assured that the movement thereof is stopped, with the swivel jaws always being oriented so that the bundle being bound can be extracted and the new bundle to be bound can be introduced. In other words, the wrapping head must always be stopped in the same angular position with respect to the chassis of the binding device, which requires specific controls.
- A first objective of the present invention relates to an apparatus and a method that are alternatives to known apparatuses and methods.
- It is desirable for the new apparatus to be constructively simpler, without renouncing the quality of the binding operations, the performance speed of known apparatuses, and without renouncing the level of automatism either.
- The constructive simplicity which is intended to be achieved will allow not only manufacturing costs but also maintenance and repair costs to be reduced.
- The proposed apparatus is suitable for wrapping an adhesive tape around a thread-like element whether said element is formed by a bundle of individual thread-like elements or by a single thread-like element. In the first case, the apparatus allows the bundle of thread-like elements, for example, cables, to be bound to form a bunch.
- The apparatus comprises a first head prepared for holding the cables of the bundle at a first end; a second head prepared for holding the cables of the bundle at a second end, where the first and second heads can be arranged at a distance suitable for tensing the bundle; and a binding unit for binding the bundle arranged between the first and second heads suitable for holding the bundle with the interposition of a tape with an adhesive face applied against the bundle, for example exerting pressure between the bundle and the tape, for which purpose the binding unit is equipped with a tape supply mechanism and a cutting mechanism for separating the tape from a tape store.
- Essentially, the apparatus is characterised in that with the binding mechanism being stationary, holding the bundle with the interposition of the tape, the apparatus comprises drive means conferring to the first and second heads the capability to rotate in a synchronised manner about the longitudinal axis of the bundle to cause the bundle to rotate around itself and, by taking advantage of the greater friction force existing between the bundle and the tape than between this tape and the binding unit, to bring about the coiling or winding of the tape by its adhesive face around the bundle.
- This manner of proceeding entails greater constructive simplicity than those technical proposals based on moving a wrapping head or heads around the bundle to be bound for coiling or winding the adhesive tape on the bundle. The proposal of the present invention inverts the technical principle implemented to date, by moving the bundle instead of moving the wrapping head or heads during the binding operation, which are kept stationary. Likewise, the proposed solution renders the apparatus versatile for being able, prior to the binding operation, to twist the cables forming the bundle to be bound.
- In a variant of interest, the binding unit has a clamp mechanism suitable for clamping the bundle, holding it such that with the clamp mechanism being stationary, clamping the bundle with the interposition of the tape, the drive means of the apparatus conferring to the first and second heads the capability to rotate in a synchronised manner about the longitudinal axis of the bundle to cause the bundle to rotate around itself and, by taking advantage of the greater friction force existing between the bundle and the tape than between this tape and the clamp mechanism of the binding unit, to bring about the coiling or winding of the tape by its adhesive face around the bundle. Better control of the held bundle and tape assembly is thereby achieved.
- In a variant of interest, the clamp mechanism comprises a set of first and second arms linked to one another so that they can move away from or move closer to one another to a sufficient extent so that they can receive and clamp, respectively, the bundle with the interposition of the tape, holding them, configured such that they determine between one another a seating for tightly housing the bundle with the interposition of the tape during the clamping thereof, the clamp mechanism further comprising an actuator to prearrange or tighten the first and second arms against one another when the rotation of the bundle around itself is achieved, with the clamp mechanism being stationary.
- According to a variant of the invention, the seating has a general teardrop shape, there being distinguished a bottom with an essentially semi-circular shape, which allows to be adapted to different thicknesses of the bundle to be bound, being prolonged towards an entry of the clamp mechanism defining a pulling space for a first tail end of the tape to be coiled or wound about the bundle and the width of which decreases towards the entry of the clamp mechanism.
- The first and second arms can be configured such that there are distinguished a proximal or receiving area for the bundle and the opposing faces of which determine respective pushing ramps enabling the automatic separation of the first and second arms by simple pushing of the pack formed by the bundle and the tape; and a distal area, the surfaces of the opposing faces of which determine between one another the seating for tightly housing the bundle with the interposition of the tape.
- According to a simple but effective constructive solution, the first and second arms of the clamp mechanism are rotatably mounted in the binding unit with respect to respective parallel shafts located in the proximal area of the first and second arms, such that the rotation of the first and second arms in opposite directions causes them to move away from or move closer to one another.
- It is envisaged that the actuator is formed by a component or components with elastic properties which press the first and second arms of the clamp mechanism, by default, against one another and which force must be overcome in order to separate the first and second arms to a sufficient extent so as to receive and house in the seating the bundle with the interposition of the tape, thus dispensing with motors, actuators or the like.
- According to another feature of the apparatus, in a variant thereof, the tape supply mechanism and the cutting mechanism are configured for arranging, in each binding operation, the tape previously separated from the tape store between the clamp mechanism and the bundle to be bound, forming a type of barrier between the entry of the clamp mechanism and the bundle. The tape supply mechanism and the cutting mechanism act in a coordinated manner to leave a portion of tape of unequal length on each side of the bundle.
- In one embodiment, it is furthermore envisaged that the tape supply mechanism and the cutting mechanism may be configured for arranging, in each binding operation, the tape previously separated, and furthermore drawn, from the tape store between the clamp mechanism and the bundle to be bound, forming a type of barrier between the entry of the clamp mechanism and the bundle. Since the tape is previously drawn, correct attachment between the tape and the bundle is favoured.
- Preferably, the binding unit is mounted with the capability to move closer to and move farther away from the bundle to be bound to a sufficient extent so that, starting from a position away from the bundle to be bound in a first phase, it is moved towards the bundle to a sufficient extent so as to receive and arrange between the first and second arms of the clamp mechanism, namely in the seating, the bundle to be bound with the interposition of the tape; in a second phase, it, and with it the mechanism or, where appropriate, the associated clamp mechanisms, are kept stationary, while the synchronised rotation of the first and second heads about the longitudinal axis of the bundle in order to cause it to rotate around itself and to bring about the coiling or winding of the tape by its adhesive face around the bundle is achieved; and in a third phase, it is moved towards the position away from the bundle with the tape already coiled or wound around same, thus releasing the bound bundle from between the first and second arms of the clamp mechanism.
- The apparatus according to the invention is readily adaptable for binding more than one bundle in a simultaneous or coordinated manner. To that end, it may comprise several pairs with first and second heads each having and holding respective associated bundles in parallel; and it may comprise one or more binding units each with the same number of clamp mechanisms as pairs of first and second heads the apparatus has and which are displaced, by the movement of the corresponding binding unit, in unison or en bloc, towards and away from the mentioned bundles in order to perform the binding operations.
- In a variant of interest, the set of first heads is operated by a first common servomotor; and the set of second heads is operated by a second common servomotor, the apparatus having programmable means for synchronising the actuation of the first and second servomotors. However, it is also envisaged that both the set of first heads and the set of second heads are operated by a single motor, this motor being appropriately connected by means of transmissions and clutch systems to the set of first and second heads, such that such heads can rotate in the same direction, in the inverse direction, or one of the sets of heads can be stopped.
- According to a simple constructive solution, the apparatus comprises guide means, to which there are coupled with the capability to slide along said guide means at least the first or second head or, where appropriate, at least one of the sets of first and second heads; as well as the binding unit or, where appropriate, at least one of the binding units.
- There is also disclosed a method for binding a bundle of cables or several thread-like elements and forming a bunch, which comprises a first head holding the cables of the bundle at a first end; a second head holding the cables of the bundle at a second end; arranging the first and second heads at a distance suitable for tensing the bundle; a binding unit for binding the bundle arranged between the first and second heads holding the bundle with the interposition of a tape with an adhesive face applied against the bundle, for which purpose the binding unit is equipped with a tape supply mechanism and a cutting mechanism for separating the tape from a tape store; and with the binding unit being stationary, holding the bundle with the interposition of the tape, causing the bundle to rotate around itself through drive means conferring to the first and second heads the capability to rotate in a synchronised manner about the longitudinal axis of the bundle and, by taking advantage of the greater friction force existing between the bundle and the tape than between this tape and the binding unit, to bring about the coiling or winding of the tape by its adhesive face around the bundle. This method can be performed by means of the apparatus described above, for example.
- There is also disclosed a bundle of cables or several thread-like elements, bound forming a bunch according to the method described above.
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Figure 1 is a perspective view of an apparatus according to the invention; -
Figures 2a to 2d schematically show a clamp mechanism in several instants during a binding operation; -
Figures 3a to 3c schematically and more generally show a clamp mechanism together with the tape supply mechanism and cutting mechanism of a binding unit in several instants after a binding operation; and -
Figures 4a to 4c schematically show another binding unit in several instants during a binding operation. -
Figure 1 shows a perspective view of anapparatus 1 which exemplifies the invention. Theapparatus 1 is versatile and suitable both for binding abundle 2 of thread-like elements by means of an adhesive tape and forming a bunch and for applying the adhesive tape to a single thread-like element, for example, for visual marking or labelling purposes. - The operation of the
apparatus 1 for binding abundle 2 of thread-like elements, for example, in the form of electrical cables will be explained below. - The
exemplary apparatus 1 is prepared for working on a total of three different oridentical bundles 2 simultaneously. - For each
bundle 2 to be bound and in a known manner, the apparatus comprises a pair of first andsecond heads ends bundle 2. Accordingly, theapparatus 1 is equipped with three pairs ofheads corresponding bundle 2 at its opposing ends. - The
apparatus 1 is prepared so that the sets of first andsecond heads bundles 2. For such purpose, theapparatus 1 is equipped with guide means 7, exemplified in the form of a pair of bars determining a type of rail, fixed to the frame of the apparatus and extending in a direction parallel to the longitudinal direction L of thebundles 2 to be bound; and the set ofsecond heads 33 is supported by acommon carriage 331 mounted so as to slide along these guide means 7. - In the
apparatus 1, the first andsecond heads bundle 2 held between them. A rotation in the opposite direction may be used for tightly twisting, providing a braided-like finish, the thread-like elements, where appropriate cables, forming thebundle 2. A synchronised rotation in the same direction will cause the heldbundle 2 to rotate around itself. To produce the rotation of the sets of first andsecond heads apparatus 1 may comprise drive means 6 formed by a single motor or can be equipped with independent motors, one dedicated to the set offirst heads 3 and the other one dedicated to the set ofsecond heads 33, or even independent motors per head. In any case, the use of belt, chain, or similar transmissions is envisaged for driving the first andsecond heads - To bind the
bundles 2, theapparatus 1 comprises abinding unit 4 arranged between the first andsecond heads binding unit 4 is also mounted so as to slide along the guide means 7, where it can be arranged in the desired area along thebundles 2. Though not depicted, it is evidently contemplated that theapparatus 1 can have more similarbinding units 4 for the purpose of binding one and thesame bundle 2 in more than one desired area. - The depicted
binding unit 4 has, in correspondence with the number ofbundles 2, threeclamp mechanisms 41 suitable for each one to clamp, that is to hold, abundle 2 to be bound by means of an adhesive tape. To that end, eachclamp mechanism 41 has associated therewith atape supply mechanism 45 for supplyingtape 5 which will be used for binding and acutting mechanism 46 for separating the tape from a tape store, all this as explained in greater detail below. - Either the
binding unit 4 or theclamp mechanisms 41 have the capability to move in a direction essentially normal to thebundles 2. Therefore, eachclamp mechanism 41 will have at least two degrees of freedom: for being positioned along the associatedbundle 2 and for moving closer to or moving away from thebundle 2 in order to operate on same during the binding operation. This mobility is known and will therefore not be explained in further detail. - A
clamp mechanism 41 according to the invention and its linking with thebundle 2 to be bound and thetape 5 to be used for that end has been illustrated inFigures 2a to 2d in different instants during a binding operation which is characteristic of theapparatus 1 of the invention. -
Figures 2a to 2d allow showing that theclamp mechanism 41 comprises a set of first andsecond arms second arms parallel shafts second arms second arms ramps respective surfaces 42c, 43c which determine between one another aseating 44 for tightly housing thebundle 2 with the interposition of thetape 5. Theclamp mechanism 41 further has actuating means for prearranging or keeping theclamp mechanism 41 in a standby position, similar to a closed clamp position A. The invention contemplates that these actuating means may be formed by elastic means acting between the first andsecond arms - With all this, the operating method of the
apparatus 1 is explained with the aid of the sequence ofFigures 2a to 2d and3a to 3c : - Starting from the standby or closed clamp position A illustrated in
Figure 2a , thesupply mechanism 45 supplies tape 5 which is arranged, as a type of barrier, between thebundle 2 to be bound and anentry 48 into theclamp mechanism 41; and thecutting mechanism 46 separates thetape 5 from a tape store 55 (seeFigures 3a to 3c ). Thetape 5 is arranged with itsadhesive face 5a oriented towards thebundle 2 to be bound. - In a first phase of the binding operation, the binding
unit 4, or by default theclamp mechanism 41, is moved towards thebundle 2 to a sufficient extent so as to introduce thebundle 2 with the interposition of thetape 5 between the first andsecond arms clamp mechanism 41, all this as illustrated inFigures 2b and 2c . This movement is indicated with arrow V1 inFigure 2a . Logically, it could also be thebundle 2 that moves towards the bindingunit 4 or theclamp mechanism 41.
It should be pointed out that:- ∘ The
ramps second arms second arms 42, 43 - by rotation about theirshafts bundle 2 and thetape 5. This rotary movement is indicated with arrows G1 inFigure 2b . - ∘ The movement of the
binding unit 4, or by default of theclamp mechanism 41, towards thebundle 2 and the outer leading curvature of the proximal ends of first andsecond arms tape 5 which is applied against the perimeter of thebundle 2 by itsadhesive face 5a. - ∘ The
tape supply mechanism 45 and thecutting mechanism 46 act in a coordinated manner to leave a portion of tape of unequal length on each side of thebundle 2, which determines a firstlong tail end 51 ofexcess tape 5, in reference to the drawings on the left side of thebundle 2, and a secondshorter tail end 52 ofexcess tape 5 which, due to the effect of the pushing exerted by the first andsecond arms long tail end 51 ofexcess tape 5.
- ∘ The
- In a second phase of the binding operation, with the
clamp mechanism 41 being stationary and with its first andsecond arms second heads bundle 2 in order to cause it to rotate around itself and to bring about the coiling or winding of thelong tail end 51 oftape 5 by itsadhesive face 5a around thebundle 2 by gripping theshort tail end 52 of thetape 5 with it, is achieved. This rotational movement of thebundle 2 is indicated with arrow G2 inFigure 2d .
It should be pointed out that:- ∘ The specific shape of the
seating 44 determined between the first andsecond arms clamp mechanism 41 contributes to this effect of winding or coiling thefirst tail end 51 ofexcess tape 5. This seating has a general teardrop shape, there being distinguished a bottom 44a with an essentially semi-circular shape, which allows to be adapted to different thicknesses of thebundle 2 to be bound, being prolonged towards the entry of theclamp mechanism 41 defining a pullingspace 44b for thefirst tail end 51 ofexcess tape 5, the width of which decreases towards anentry 48 of theclamp mechanism 41. Preferably, in this pullingspace 44b the first andsecond arms bundle 2. This concave curved shape also prevents thesecond tail end 52 ofexcess tape 5 from being ejected out of theclamp mechanism 41 when thebundle 2 is caused to rotate in the mentionedclamp mechanism 41 in the event that it does not adhere to thefirst tail end 51 ofexcess tape 5.
- ∘ The specific shape of the
- In a third phase of the binding operation, the binding
unit 4, or by default theclamp mechanism 41, is moved in the opposite direction with respect to the first phase, moving away from the now boundbundle 2, to a sufficient extent so as to extract thebundle 2 wrapped with thetape 5 from between the first andsecond arms clamp mechanism 41. Preferably, theclamp device 41 is arranged in the standby position depicted inFigure 2a . This phase is depicted in the in the drawings ofFigures 3b to 3c , and the backwards movement of thebinding unit 4 is indicated by arrow V2. - It should be pointed out that the aforementioned concave curved shape which the first and
second arms space 44b now favours such arms from automatically separating from one another - by rotation about theirshafts Figure 2b - by simple pushing of thebundle 2 wrapped with thetape 5, arranging theclamp mechanism 41 in a position similar to an open clamp position. This rotational movement of the first andsecond arms Figure 3b . - It is also envisaged that the
binding unit 4 may be provided with other elements which allow the holding of thebundle 2 with the interposition of thetape 5 with itsadhesive face 5a applied against thebundle 2, such that it will also allow a winding or coiling to be performed as described above. - In this sense,
Figures 4a to 4c present an alternative embodiment in which the binding unit is provided with asurface 49 which determines a seating for tightly housing and holding thebundle 2 with the interposition of thetape 5, as illustrated inFigure 4a . Logically, the bindingunit 4 can have one ormore surfaces 49 which allow the housing ofdifferent bundles 2. It can be observed that in the variant ofFigures 4a to 4c , the holdingsurface 49 is curved to facilitate the seating of thebundle 2 and thetape 2. Logically, thesurface 49 could also be straight or have a groove to facilitate the holding of thebundle 2 and thetape 5. After moving thesurface 49 of thebinding unit 4 closer until holding, while stationary, thebundle 2 and thetape 5 as shown inFigure 4b , the winding or coiling can be carried out as described above, performing the synchronised rotation in one and the same direction about the longitudinal axis L of the first andsecond heads bundle 2 in order to cause it to rotate around itself and to bring about the coiling or winding of thelong tail end 51 oftape 5 by itsadhesive face 5a around thebundle 2, gripping theshort tail end 52 of thetape 5 with it. This rotational movement of thebundle 2 is schematically shown inFigure 4c , thus achieving the coiling or winding of thetape 5 by itsadhesive face 5a around thebundle 2 as well.
Claims (14)
- An apparatus (1) for binding a bundle (2) of cables or several thread-like elements and forming a bunch, comprising a first head (3) prepared for holding the cables of the bundle at a first end (2a); a second head (33) prepared for holding the cables of the bundle at a second end (2b), where the first and second heads (3, 33) can be arranged at a distance suitable for tensing the bundle (2); and a binding unit (4) for binding the bundle arranged between the first and second heads (3, 33) suitable for holding the bundle with the interposition of a tape (5) with an adhesive face (5a) applied against the bundle (2) for which purpose the binding unit (4) is equipped with a tape supply mechanism (45) and a cutting mechanism (46) for separating the tape (5) from a tape store (55), the apparatus being characterised in that with the binding unit (4) being stationary, holding the bundle (2) with the interposition of the tape (5), the apparatus comprises drive means (6) conferring to the first and second heads (3, 33) the capability to rotate in a synchronised manner about the longitudinal axis (L) of the bundle (2) to cause the bundle to rotate around itself and, by taking advantage of the greater friction force existing between the bundle (2) and the tape (5) than between this tape and the binding unit (4), to bring about the coiling or winding of the tape by its adhesive face (5a) around the bundle.
- The apparatus (1) according to claim 1, characterized in that the binding unit (4) has a clamp mechanism (41) suitable for clamping the bundle.
- The apparatus (1) according to claim 2, characterized in that the clamp mechanism (41) comprises- a set of first and second arms (42, 43) linked to one another so that they can move away from or move closer to one another to a sufficient extent so that they can receive and clamp, respectively, the bundle (2) with the interposition of the tape (5), configured such that they determine between one another a seating (44) for tightly housing the bundle (2) with the interposition of the tape (5) during the clamping thereof, the clamp mechanism further comprising- an actuator (47) to prearrange or tighten the first and second arms (42, 43) against one another when the rotation of the bundle (2) around itself is achieved, with the clamp mechanism (41) being stationary.
- The apparatus (1) according to the preceding claim, characterized in that the seating (44) has a general teardrop shape, there being distinguished a bottom (44a) with an essentially semi-circular shape, which allows to be adapted to different thicknesses of the bundle (2) to be bound, being prolonged towards an entry (48) of the clamp mechanism (41) defining a pulling space (44b) for a first tail end (51) of the tape (5) to be coiled or wound about the bundle (2) and the width of which decreases towards the entry (48) of the clamp mechanism (41).
- The apparatus (1) according to claims 3 or 4, characterized in that the first and second arms (42, 43) are configured such that there are distinguished- a proximal or receiving area for the bundle (2) and the opposing faces of which determine respective pushing ramps (42b, 43b) enabling the automatic separation of the first and second arms (42, 43) by simple pushing of the pack formed by the bundle (2) and the tape (5), and- a distal area, the surfaces (42c, 43c) of the opposing faces of which determine between one another the seating (44) for tightly housing the bundle (2) with the interposition of the tape (5).
- The apparatus (1) according to the preceding claim, characterized in that the first and second arms (42, 43) of the clamp mechanism (41) are rotatably mounted in the binding unit (4) with respect to respective parallel shafts (42a, 43a) located in the proximal area of the first and second arms (42, 43), such that the rotation of the first and second arms (42, 43) in opposite directions causes them to move away from or move closer to one another.
- The apparatus (1) according to any one of claims 3 to 6, characterized in that the actuator (47) is formed by a component or components with elastic properties which press the first and second arms (42, 43) of the clamp mechanism (41), by default, against one another and which force must be overcome in order to separate the first and second arms (42, 43) to a sufficient extent so as to receive and house in the seating (44) the bundle (2) with the interposition of the tape (5).
- The apparatus (1) according to any one of claims 2 to 7, characterized in that the tape supply mechanism (45) and the cutting mechanism (46) are configured for arranging, in each binding operation, the tape (5) previously separated from the tape store (55) between the clamp mechanism (41) and the bundle (2) to be bound, forming a type of barrier between the entry of the clamp mechanism (41) and the bundle (2), and in that the tape supply mechanism (45) and the cutting mechanism (46) act in a coordinated manner to leave a portion of tape of unequal length on each side of the bundle (2).
- The apparatus (1) according to the preceding claim, characterized in that the tape supply mechanism (45) and the cutting mechanism (46) are configured for arranging, in each binding operation, the tape (5) previously drawn and separated from the tape store (55) between the clamp mechanism (41) and the bundle (2) to be bound, forming a type of barrier between the entry of the clamp mechanism (41) and the bundle (2), and in that the tape supply mechanism (45) and the cutting mechanism (46) act in a coordinated manner to leave a portion of tape of unequal length on each side of the bundle (2).
- The apparatus (1) according to any one of claims 3 to 9, characterized in that the binding unit (4) is mounted with the capability to move closer to and move farther away from bundle (2) to be bound to a sufficient extent so that, starting from a position away from the bundle (2) to be bound- in a first phase, it is moved towards the bundle (2) to a sufficient extent so as to receive and arrange between the first and second arms (42, 43) of the clamp mechanism (41), namely in the seating (44), the bundle (2) to be bound with the interposition of the tape (5),- in a second phase, it, and with it the mechanism or, where appropriate, the associated clamp mechanisms (41), are kept stationary, while the synchronised rotation of the first and second heads (3, 33) about the longitudinal axis (L) of the bundle (2) in order to cause it to rotate around itself and to bring about the coiling or winding of the tape (5) by its adhesive face (5a) around the bundle (2) is achieved, and- in a third phase, it is moved towards the position away from the bundle (2) with the tape (5) already coiled or wound around same, thus releasing the bound bundle (2) from between the first and second arms (42, 43) of the clamp mechanism (41).
- The apparatus according to the preceding claim, prepared for binding more than one bundle (2) in a simultaneous or coordinated manner, characterized in that it comprises several pairs with first and second heads (3, 33) each having and holding respective associated bundles (2) in parallel; in that it comprises one or more binding units (4) each with the same number of clamp mechanisms (41) as pairs of first and second heads (3, 33) the apparatus has and which are displaced, by the movement of the corresponding binding unit (4), in unison or en block, towards and away from the mentioned bundles (2) in order to perform the binding operations.
- The apparatus according to any one of the preceding claims, characterized in that it comprises guide means (7), to which there are coupled with the capability to slide along said guide means (7)- at least the first or second head (3, 33) or, where appropriate, at least one of the sets of first and second heads, and- the binding unit (4) or, where appropriate, at least one of the binding units.
- A method for binding a bundle (2) of cables or several thread-like elements and forming a bunch, which comprises:- a first head (3) holding the cables of the bundle at a first end (2a);- a second head (33) holding the cables of the bundle at a second end (2b);- arranging the first and second heads (3, 33) at a distance suitable for tensing the bundle (2);- a binding unit (4) holding the bundle with the interposition of a tape (5) with an adhesive face (5a) applied against the bundle (2) for binding the bundle arranged between the first and second heads (3, 33), for which purpose the binding unit (4) is equipped with a tape supply mechanism (45) and a cutting mechanism (46) for separating the tape (5) from a tape store (55); and- with the binding unit (4) being stationary, holding the bundle (2) with the interposition of the tape (5), causing the bundle to rotate around itself through drive means (6) conferring to the first and second heads (3, 33) the capability to rotate in a synchronised manner about the longitudinal axis (L) of the bundle (2) and, by taking advantage of the greater friction force existing between the bundle (2) and the tape (5) than between this tape and the binding unit (4), to bring about the coiling or winding of the tape by its adhesive face (5a) around the bundle.
- A bundle (2) of cables or several thread-like elements, bound forming a bunch according to the method of the preceding claim.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES202031584U ES1254814Y (en) | 2020-07-20 | 2020-07-20 | An apparatus to tie a bundle of cables or various threadlike elements and form a bundle |
PCT/ES2021/070536 WO2022018313A1 (en) | 2020-07-20 | 2021-07-19 | Apparatus and method for binding a bundle of cables or several thread- like elements and forming a bunch |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4183700A1 true EP4183700A1 (en) | 2023-05-24 |
Family
ID=72887027
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21759103.1A Pending EP4183700A1 (en) | 2020-07-20 | 2021-07-19 | Apparatus and method for binding a bundle of cables or several thread- like elements and forming a bunch |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP4183700A1 (en) |
ES (1) | ES1254814Y (en) |
WO (1) | WO2022018313A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113937667A (en) * | 2021-09-30 | 2022-01-14 | 中船重工海为郑州高科技有限公司 | Method and device for realizing dynamic bundling in cable laying process |
CN114634054B (en) * | 2022-02-08 | 2023-09-29 | 昆明鼎承科技有限公司 | Filamentous material enclasping device |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102008015629A1 (en) * | 2008-03-22 | 2009-09-24 | Josef Gack | Electrical wire joining and insulating device, has separating element e.g. ultrasonic and/or laser cutting device, for cutting tape sections, and winder rotatable around axis running perpendicular to main extending direction of wire |
US9416488B2 (en) | 2011-11-11 | 2016-08-16 | Schleuniger Holding Ag | Twisting apparatus |
DE202017002929U1 (en) | 2017-06-02 | 2017-07-04 | Kabatec GmbH & Co. KG | Winding device for a bundling device designed for wrapping an elongated bundle material with an adhesive tape |
RS64875B1 (en) * | 2018-01-12 | 2023-12-29 | Komax Holding Ag | Method and device for processing a plurality of electricity lines |
-
2020
- 2020-07-20 ES ES202031584U patent/ES1254814Y/en active Active
-
2021
- 2021-07-19 EP EP21759103.1A patent/EP4183700A1/en active Pending
- 2021-07-19 WO PCT/ES2021/070536 patent/WO2022018313A1/en unknown
Also Published As
Publication number | Publication date |
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ES1254814Y (en) | 2021-01-15 |
WO2022018313A1 (en) | 2022-01-27 |
ES1254814U (en) | 2020-10-26 |
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