EP4172473A1 - Exhaust gas aftertreatment device - Google Patents
Exhaust gas aftertreatment deviceInfo
- Publication number
- EP4172473A1 EP4172473A1 EP21731764.3A EP21731764A EP4172473A1 EP 4172473 A1 EP4172473 A1 EP 4172473A1 EP 21731764 A EP21731764 A EP 21731764A EP 4172473 A1 EP4172473 A1 EP 4172473A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flow path
- exhaust gas
- heating device
- turbocharger
- tubular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000003197 catalytic effect Effects 0.000 claims abstract description 15
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims description 34
- 238000002485 combustion reaction Methods 0.000 claims description 12
- 239000003054 catalyst Substances 0.000 claims description 11
- 239000011159 matrix material Substances 0.000 claims description 7
- 239000002828 fuel tank Substances 0.000 claims description 6
- 239000000446 fuel Substances 0.000 claims description 5
- 229920006395 saturated elastomer Polymers 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 50
- 239000003570 air Substances 0.000 description 9
- 239000002609 medium Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000006163 transport media Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
- F01N3/2013—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using electric or magnetic heating means
- F01N3/2026—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using electric or magnetic heating means directly electrifying the catalyst substrate, i.e. heating the electrically conductive catalyst substrate by joule effect
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/14—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having thermal insulation
- F01N13/141—Double-walled exhaust pipes or housings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/027—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
- F01N3/2013—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using electric or magnetic heating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2892—Exhaust flow directors or the like, e.g. upstream of catalytic device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/18—Control of the pumps by bypassing exhaust from the inlet to the outlet of turbine or to the atmosphere
- F02B37/183—Arrangements of bypass valves or actuators therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/16—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being an electric heater, i.e. a resistance heater
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/20—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2340/00—Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses
- F01N2340/06—Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses characterised by the arrangement of the exhaust apparatus relative to the turbine of a turbocharger
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/08—Gas passages being formed between the walls of an outer shell and an inner chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/22—Inlet and outlet tubes being positioned on the same side of the apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/24—Concentric tubes or tubes being concentric to housing, e.g. telescopically assembled
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2490/00—Structure, disposition or shape of gas-chambers
- F01N2490/02—Two or more expansion chambers in series connected by means of tubes
- F01N2490/06—Two or more expansion chambers in series connected by means of tubes the gases flowing longitudinally from inlet to outlet in opposite directions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the invention relates to a device with an exhaust gas turbocharger and a ring catalyst downstream of the exhaust gas turbocharger in the flow direction, the ring catalyst having a first tubular flow path, a deflection area and a second annular flow path, the tubular flow path being formed by an inner tube and the annular flow path between a is formed substantially parallel to the inner tube extending outer tube and the inner tube and the deflection area is designed to deflect the exhaust gas flow from the tubular flow path into the annular flow path.
- catalysts are used, among other things, which enable the conversion of exhaust gas components into less harmful substances.
- catalysts with different designs and different dimensions are known.
- the so-called ring catalytic converter which has a central tubular flow path followed by a flow deflection and then an annular flow path, the tubular flow path being enclosed by the annular flow path.
- a relatively long flow path for the exhaust gas can thus be implemented even with a possible short overall length of the catalytic converter. This favors, for example, the mixing of the exhaust gas for the purpose of homogenizing the exhaust gas flow, or increases the time available for converting a urea solution injected into the exhaust gas flow.
- the flow distribution of the exhaust gas immediately downstream of the turbocharger is not optimal.
- the conversion of the exhaust gas components on the catalytically active surfaces is adversely affected by an inhomogeneous flow distribution.
- a homogenization of the exhaust gas flow can be achieved.
- the exhaust gas aftertreatment can then be carried out in the annular flow path, in which corresponding catalytically active matrices are inserted into this flow path.
- a particular disadvantage of exhaust gas aftertreatment devices of this type is that the exhaust gas cools down when it flows through the tubular flow path. As a result, the so-called light-off temperature, from which there is a noticeable conversion of the exhaust gas components to the catalytically active matrices, is reached later, which worsens the effectiveness of the exhaust gas aftertreatment, especially during a cold start.
- An embodiment of the invention relates to a device with an exhaust gas turbocharger and a ring catalyst downstream of the exhaust gas turbocharger in the flow direction, the ring catalyst having a first tubular flow path, a deflection area and a second annular flow path, the tubular flow path being formed by an inner tube and the ring-shaped flow path is formed between an outer tube running essentially parallel to the inner tube and the inner tube, and the deflection area for deflecting the exhaust gas flow from the tubular flow path into the ring-shaped flow path is formed, the tubular flow path of the ring catalyst also having the same component as the gas outlet in the direction of flow upstream turbocharger trains.
- the device is preferably connected downstream of an internal combustion engine, so that the exhaust gas generated by the internal combustion engine can be passed through the device.
- the exhaust gas flowing out of the turbocharger is often strongly swirled and the exhaust gas distribution over the cross section of the exhaust pipe is uneven.
- the exhaust gas turbocharger can have what is known as a wastegate, which represents a bypass for the exhaust gas flow around the turbine of the exhaust gas turbocharger.
- the exhaust gas is branched off the main exhaust gas line upstream of the turbine and back into the exhaust gas line downstream of the turbine.
- the turbocharger has a gas outlet through which the exhaust gas flows out of the turbocharger.
- the gas outlet is formed by the tubular flow path of the ring catalytic converter downstream of the turbocharger.
- the ring catalytic converter can thus be arranged very close behind the turbocharger, which means that the heat loss from the flowing exhaust gas, right down to the catalytically active structures, can be minimized.
- the annular flow path has at least one catalytically active matrix.
- a catalytically active matrix is preferably formed by a metallic matrix with a multiplicity of flow channels through which flow can flow along a main flow direction. Matrices of this type can preferably be produced by winding from a stack of layers of metallic foils which are at least partially structured. Such a matrix forms a honeycomb body. Honeycomb bodies of this type are known in many ways in the prior art. In particular, the cell density, the length and the structure of the individual flow channels can be adapted as required.
- a plurality of honeycomb bodies can also be arranged in the annular flow path.
- the device has a heating device.
- a heating device is in particular an electrical heater which generates heat using the ohmic resistance.
- a medium such as the exhaust gas
- the heating device can be formed, for example, by a heating coil which is arranged in the exhaust gas flow.
- the heating device can be operated independently of the operating state of the internal combustion engine, so that even when the combustion is switched off, heating can take place. tion engine, for example, before a cold start, can be done.
- the heating device can also be arranged directly in or on the catalytically active structure in order to enable it to be heated up more quickly.
- a preferred embodiment is characterized in that the heating device is formed by an electrically heatable catalyst.
- An electrically heatable catalytic converter is characterized in particular by a honeycomb body through which a flow can flow, which can be heated by applying an electrical voltage.
- a honeycomb body can itself also be catalytically active, for example through a suitable coating of the honeycomb body.
- Such a heating disk formed by a metallic honeycomb body is preferably arranged directly adjacent to the matrix or the matrices of the main catalytic converter and thus leads to rapid heating of this.
- a heating disk can, for example, be designed in the shape of a ring and also be arranged in the ring-shaped flow path.
- the annular heating disk can preferably be arranged downstream or upstream of the main catalytic converter.
- the heating disk can also be arranged in the central tubular flow path.
- the heating device can also be activated when the internal combustion engine is not running. This is particularly advantageous in order to be able to preheat the catalytic converters even before the engine is actually started. This ensures that the catalytically active structures reach their so-called light-off temperature as quickly as possible, from which the catalytic conversion of the exhaust gases is possible. Particularly after a cold start, this leads to the legally prescribed exhaust gas values being reached more quickly. This is also and especially important in hybrid vehicles, since longer operating times with an inactive engine are to be expected here, for example in purely electric operation, so that preheating of the exhaust gas tract and especially the catalytically active structures is particularly advantageous.
- the heating device is arranged in the area of the wastegate of the turbocharger.
- the wastegate of the turbocharger is practically formed by one or more bypasses which run from a transfer point upstream of the turbine of the turbocharger to a transfer point downstream of the turbine. By opening the wastegate, exhaust gas can flow past the turbine.
- the heating device is preferably arranged on or in the bypass of the wastegate in such a way that it passes through the wastegate flowing exhaust gas flows past this and is thus heated when the heating device is active.
- the heating device heats a gaseous medium which can be conveyed by the heating device through at least partial areas of the device. This is advantageous in order to achieve optimal heat transport from the heating device to the catalytically active structures.
- a heat transfer medium is necessary. If the internal combustion engine is operated, the medium used to transport heat can preferably be the exhaust gas. If the internal combustion engine is inactive, another medium must be used to ensure effective heating.
- gaseous heatable medium is an air volume saturated with fuel vapor. It is also useful if the gas volume used to transport the thermal energy from the heating device to the catalytic structure is formed by an air volume from a fuel tank.
- the exhaust gas flow can only be used as a transport medium when the internal combustion engine is being operated, it is necessary to use an alternative medium in order to be able to ensure that the catalytically active structure is heated up before the internal combustion engine is started.
- a proportion of air originating from the fuel tank of the internal combustion engine can preferably be used.
- the air volume saturated with fuel vapor is that the hydrocarbons contained in the air volume are beneficial in order to achieve the light-off temperature on the catalytically active structure.
- a saturated air mixture from the fuel tank is that fuel tanks can have their own heating devices in order, for example, to prevent fuel from freezing or to preheat the fuel in a targeted manner. In the presence of such a heater, the air mixture can accordingly already have a higher temperature than the ambient air.
- Pre-tempered air with a high proportion of hydrocarbons is therefore ideally suited to transferring the heat from a heating device to the catalytically active structures.
- a pumping device is provided, by means of which a gas flow can be conveyed through the wastegate along the tubular flow path and the deflection region into the annular flow path.
- a pumping device can in particular be an existing pump, such as a purge pump for rinsing the fuel tank.
- an additional pump can be provided which enables the gas flow to be conveyed from the heating device to the catalytically active structures.
- An existing secondary air pump can also be used
- the heating device can also be arranged at another point outside the device and the gas flow for heat transport can be conveyed directly into the area of the catalytically active structures via an additional line.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102020208084 | 2020-06-30 | ||
PCT/EP2021/065421 WO2022002542A1 (en) | 2020-06-30 | 2021-06-09 | Exhaust gas aftertreatment device |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4172473A1 true EP4172473A1 (en) | 2023-05-03 |
Family
ID=76392380
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21731764.3A Withdrawn EP4172473A1 (en) | 2020-06-30 | 2021-06-09 | Exhaust gas aftertreatment device |
Country Status (4)
Country | Link |
---|---|
US (1) | US20230332528A1 (en) |
EP (1) | EP4172473A1 (en) |
CN (1) | CN115917126A (en) |
WO (1) | WO2022002542A1 (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008048796A1 (en) * | 2008-09-24 | 2010-03-25 | Emitec Gesellschaft Für Emissionstechnologie Mbh | Emission control system for diesel engines |
DE102009056183A1 (en) * | 2009-11-27 | 2011-06-01 | Emitec Gesellschaft Für Emissionstechnologie Mbh | Exhaust gas purification component with deflection surface and method for its production |
EP2453113B1 (en) * | 2010-11-10 | 2015-03-11 | Volvo Car Corporation | Exhaust-gas aftertreatment device |
DE102016201557B3 (en) * | 2016-02-02 | 2017-06-08 | Ford Global Technologies, Llc | Exhaust after-treatment device with catalyst and their arrangement in a motor vehicle |
DE102017201468A1 (en) * | 2017-01-31 | 2018-08-02 | Continental Automotive Gmbh | Turbocharger for an internal combustion engine |
DE102017111125A1 (en) * | 2017-05-22 | 2018-11-22 | Volkswagen Aktiengesellschaft | Exhaust after-treatment system for an internal combustion engine |
DE102017222235A1 (en) * | 2017-12-08 | 2019-06-13 | Continental Automotive Gmbh | Method and device for heating an exhaust gas purification system of an internal combustion engine |
DE102018129130B4 (en) * | 2018-11-20 | 2023-03-23 | Iav Gmbh Ingenieurgesellschaft Auto Und Verkehr | Turbine control device for exhaust gas turbochargers |
-
2021
- 2021-06-09 US US18/013,612 patent/US20230332528A1/en active Pending
- 2021-06-09 CN CN202180046513.4A patent/CN115917126A/en active Pending
- 2021-06-09 WO PCT/EP2021/065421 patent/WO2022002542A1/en unknown
- 2021-06-09 EP EP21731764.3A patent/EP4172473A1/en not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
CN115917126A (en) | 2023-04-04 |
US20230332528A1 (en) | 2023-10-19 |
WO2022002542A1 (en) | 2022-01-06 |
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