EP4167292A1 - Semiconductor device - Google Patents

Semiconductor device Download PDF

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Publication number
EP4167292A1
EP4167292A1 EP21202829.4A EP21202829A EP4167292A1 EP 4167292 A1 EP4167292 A1 EP 4167292A1 EP 21202829 A EP21202829 A EP 21202829A EP 4167292 A1 EP4167292 A1 EP 4167292A1
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EP
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Prior art keywords
region
control electrode
body region
semiconductor device
vertical direction
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EP21202829.4A
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German (de)
French (fr)
Inventor
Katarzyna Kowalik-Seidl
Armin Tilke
Markus WEISINGER
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Infineon Technologies Dresden GmbH and Co KG
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Infineon Technologies Dresden GmbH and Co KG
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Priority to EP21202829.4A priority Critical patent/EP4167292A1/en
Priority to US17/966,222 priority patent/US20230119393A1/en
Publication of EP4167292A1 publication Critical patent/EP4167292A1/en
Withdrawn legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7801DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
    • H01L29/7802Vertical DMOS transistors, i.e. VDMOS transistors
    • H01L29/7803Vertical DMOS transistors, i.e. VDMOS transistors structurally associated with at least one other device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7801DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
    • H01L29/7802Vertical DMOS transistors, i.e. VDMOS transistors
    • H01L29/7813Vertical DMOS transistors, i.e. VDMOS transistors with trench gate electrode, e.g. UMOS transistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/0603Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions
    • H01L29/0607Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions for preventing surface leakage or controlling electric field concentration
    • H01L29/0611Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse biased devices
    • H01L29/0615Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse biased devices by the doping profile or the shape or the arrangement of the PN junction, or with supplementary regions, e.g. junction termination extension [JTE]
    • H01L29/063Reduced surface field [RESURF] pn-junction structures
    • H01L29/0634Multiple reduced surface field (multi-RESURF) structures, e.g. double RESURF, charge compensation, cool, superjunction (SJ), 3D-RESURF, composite buffer (CB) structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/0684Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by the shape, relative sizes or dispositions of the semiconductor regions or junctions between the regions
    • H01L29/0692Surface layout
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    • H01ELECTRIC ELEMENTS
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    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/0684Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by the shape, relative sizes or dispositions of the semiconductor regions or junctions between the regions
    • H01L29/0692Surface layout
    • H01L29/0696Surface layout of cellular field-effect devices, e.g. multicellular DMOS transistors or IGBTs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/10Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode not carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
    • H01L29/1095Body region, i.e. base region, of DMOS transistors or IGBTs
    • HELECTRICITY
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    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/402Field plates
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    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/402Field plates
    • H01L29/407Recessed field plates, e.g. trench field plates, buried field plates
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    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7831Field effect transistors with field effect produced by an insulated gate with multiple gate structure
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03KPULSE TECHNIQUE
    • H03K17/00Electronic switching or gating, i.e. not by contact-making and –breaking
    • H03K17/08Modifications for protecting switching circuit against overcurrent or overvoltage
    • H03K17/081Modifications for protecting switching circuit against overcurrent or overvoltage without feedback from the output circuit to the control circuit
    • H03K17/0812Modifications for protecting switching circuit against overcurrent or overvoltage without feedback from the output circuit to the control circuit by measures taken in the control circuit
    • H03K17/08122Modifications for protecting switching circuit against overcurrent or overvoltage without feedback from the output circuit to the control circuit by measures taken in the control circuit in field-effect transistor switches

Definitions

  • the instant disclosure relates to a semiconductor device, in particular to an arrangement comprising a transistor device having an improved short circuit robustness.
  • Insulation devices such as insulated gate power transistor devices, e.g., power MOSFETs (Metal Oxide Semiconductor Field-Effect Transistors), are widely used as electronic switches in various types of electronic applications. There exists a risk of short circuit events occurring during the use of the device.
  • power MOSFETs Metal Oxide Semiconductor Field-Effect Transistors
  • the semiconductor device includes a first surface and a second surface opposite to the first surface in a vertical direction, a plurality of transistor cells at least partly integrated in the semiconductor body, each transistor cell including a first and a second source region, a first and a second body region, a drift region separated from the first source region by the first body region, and from the second source region by the second body region, a first gate electrode, and a control electrode, wherein the drift region is arranged between the first and the second body region in a horizontal direction that is perpendicular to the vertical direction and extends from the first surface into the semiconductor body in the vertical direction, the first gate electrode is configured to provide a control signal for switching the transistor cell, and the control electrode is configured to provide a control signal for controlling a JFET formed by the first body region, the drift region, and the second body region.
  • a method for operating such a semiconductor device includes switching on the plurality of transistor cells by generating a conducting channel by driving the first gate electrode and the second gate electrode, at the same time when switching on the plurality of transistor cells, applying a drive voltage to the control electrode, the drive voltage having a first value, monitoring a current through the plurality of transistor cells, and, when the current through the plurality of transistor cells exceeds a threshold current, reducing the drive voltage applied to the control electrode from the first value to a lower second value.
  • the semiconductor body 100 may include a conventional semiconductor material such as, for example, silicon (Si), silicon carbide (SiC), gallium nitride (GaN), gallium arsenide (GaAs), or the like.
  • a transistor device is formed in the semiconductor body 100, the transistor device being arranged in an active region 220 of the semiconductor body 100. In Figure 1 , only a small section of the transistor device is shown. In its active region 220, the semiconductor body 100 includes at least one working transistor cell 30 with a gate electrode 33 that is dielectrically insulated from a body region 32 by a gate dielectric 34.
  • the body region 32 is a doped semiconductor region in the active region 220 of the semiconductor body 100.
  • the body region 32 extends from a first surface 101 into the semiconductor body 100, and the gate electrode 33 is arranged above the first surface 101 of the semiconductor body 100.
  • Each of the transistor cells 30 further includes at least one source region 31 extending from the first surface 101 into the body region 32.
  • the transistor device illustrated in Figure 1 further includes a drift region 35 formed in the semiconductor body 100.
  • the drift region 35 adjoins the body region 32 of the at least one transistor cell 30 and forms a pn-junction with the body region 32.
  • the drift region 35 is arranged between the body region 32 of the at least one transistor cell 30 and a semiconductor layer 110.
  • the semiconductor layer 110 is arranged between a second surface 102 of the semiconductor body 100 and the drift region 35.
  • the second surface 102 is arranged opposite to the first surface 101 in a vertical direction y of the semiconductor body 100.
  • the semiconductor layer 110 comprises a drain region 36 of the same doping type as the drift region 35 and adjoining the second surface 102.
  • a horizontal field-stop-region (not specifically illustrated in Figure 1 ) of the same doping type as the drift region 35 and the drain region 36, but less highly doped than the drain region 36, may be arranged between the drift region 35 and the drain region 36. That is, the semiconductor layer 110 may be formed by the drain region 36 and an adjoining vertical field-stop-region.
  • Such a vertical field-stop-region may be formed by a single layer or by a plurality of separate sub-layers, e.g., at least two sub-layers.
  • Sub-layers that are arranged closer to the drift region 35 may be less highly doped than sub-layers that are arranged further away from the drift region 35.
  • a doping concentration of a sub-layer that is arranged adjacent to the drift region 35 may be selected from a range of between 1E15 and 1E16 cm -3 or lower.
  • a doping concentration of a sub-layer that is arranged adjacent to the drain region 36 may be higher than a doping concentration of a sub-layer that is arranged horizontally above.
  • the doping concentration of the sub-layer that is arranged adjacent to the drain region 36 may be lower than a doping concentration of the drain region 36.
  • a doping concentration of the different sub-layers may increase from the drift region 35 towards the drain region 36.
  • the transistor device includes at least one vertical compensation region 38 of a doping type complementary to the doping type of the drift region 35.
  • the transistor device includes a plurality of transistor cells 30 and each transistor cell 30 includes a vertical compensation region 38 adjoining the body region 32 of the respective transistor cell 30.
  • the at least one vertical compensation region 38 extends from the body region 32 into the semiconductor body 100 towards the second surface 102 and the semiconductor layer 110.
  • the at least one compensation region 38 is optional and can also be omitted.
  • the transistor device further includes a first source electrode 411.
  • the first source electrode 411 is electrically connected to the source region 31 and the body region 32 of the at least one transistor cell 30 by means of contact plugs 42.
  • the contact plugs 42 may comprise at least one of polysilicon, tungsten, aluminum, copper, and a Ti/TiN barrier liner, for example.
  • This first source electrode 411 forms a source node S or is electrically connected to a source node S of the transistor device.
  • the transistor device further includes a drain node D electrically connected to the drain region 36.
  • a drain electrode electrically connected to the drain region 36 may form the drain node D.
  • the transistor device can be an n-type transistor device or a p-type transistor device.
  • the device type is defined by the doping type of the source region 31.
  • the source region 31 is an n-type region
  • the body region 32 is a p-type region
  • the drift region 35 which has a doping type complementary to the doping type of the body region 32, is an n-type region
  • the at least one vertical compensation region 38 is a p-type region.
  • the source region 31 is a p-type region
  • the body region 32 is an n-type region
  • the drift region 35 is a p-type region
  • the at least one vertical compensation region 38 is an n-type region.
  • the transistor device can be implemented as a MOSFET, for example.
  • the drain region 36 has the same doping type as the drift region 35, as has been described above.
  • a doping concentration of the drain region 36 is selected from a range of between 1E18 and 1E19 cm -3 , 1E18 and 1E20 cm -3 , or 1E18 and 1E21 cm -3
  • doping concentrations of the drift region 35 and the vertical compensation region 38 are selected from a range of between 1E15 and 5E16 cm -3
  • a doping concentration of the body region 32 is selected from between 5E16 cm -3 and 5E17 cm -3 .
  • the transistor cells 30 illustrated in Figure 1 are planar transistor cells.
  • the transistor cells 30 are implemented as trench transistor cells. That is, the at least one gate electrode 33 is arranged in a trench that extends from the first surface 101 into the semiconductor body 100.
  • a plurality of transistor cells 30 is connected in parallel. That is, the source regions 31 of these transistor cells 30 are connected to the source node S, the common drain region 36 is connected to the drain node D, and the at least one gate electrode 33 is connected to a gate node .
  • the contact plugs 42 that are arranged below the first source electrode 411 extend from the source and body regions 31, 32 through an insulation layer 51 that is formed on the top surface 101 of the semiconductor body 100 to the first source electrode 411 to electrically couple the source and body regions 31, 32 to the first source electrode 411.
  • the insulation layer 51 is illustrated as a single continuous layer which extends from the first surface 101 of the semiconductor body 100 to the first source electrode 411. This, however, is only an example.
  • a gate oxide layer with a thickness of, e.g., 5nm to 200nm or 40nm to 120nm, is arranged on the first surface 101 of the semiconductor body 100.
  • the insulation layer 51 may comprise this gate oxide layer and an additional layer which is formed on top of this gate oxide layer.
  • This additional layer may comprise an undoped TEOS (tetraethyl orthosilicate) which may have a thickness of about 50nm to 500nm, and a doped BPSG (borophosphosilicate glass) having a thickness of about 200nm to 2 ⁇ m or 1100nm to 1300nm, for example.
  • the insulation layer 51 therefore, may comprise several sub-layers.
  • each transistor cell 30 comprises a first and a second source region 311, 312, a first and a second body region 321, 322, a drift region 35 separated from the first source region 311 by the first body region 321, and from the second source region 312 by the second body region 322, a first and a second compensation region 381, 382 of a doping type complementary to the doping type of the drift region 35, the first compensation region 381 extending from the first body region 321 into the semiconductor body 100 in the vertical direction y, and the second compensation region 382 extending from the second body region 322 into the semiconductor body 100 in the vertical direction y.
  • two neighboring transistor cells 30 share a body region 32 and a compensation region 38.
  • the first body region 321 and the first compensation region 381of a first transistor cell 30 directly adjoin the second body region 322 and the second compensation region 382 of a second transistor cell 30 arranged on a first side of the first transistor cell 30, and the second body region 322 and the second compensation region 382 of the first transistor cell 30, directly adjoin the first body region 321 and the first compensation region 381 of a third transistor cell 30 arranged on a second side of the first transistor cell 30, opposite the first side.
  • the semiconductor devices as illustrated in Figures 3 and 4 comprise at least a first gate electrode 331 and a control electrode 332.
  • the first gate electrode 331 is configured to provide a control signal for switching the transistor cell 30.
  • the control electrode 332, on the other hand, is configured to provide a control signal for controlling a JFET that is formed by the first body region 321, the drift region 35, and the second body region 322.
  • the planar transistor cells 30 as illustrated in Figure 3 additionally comprise a second gate electrode 333 configured to provide a control signal for switching the transistor cell 30.
  • the first gate electrode 331 is arranged above the first body region 321 in the vertical direction y
  • the second gate electrode 333 is arranged above the second body region 322 in the vertical direction y.
  • the control electrode 332 is dielectrically insulated from and arranged between the first gate electrode 331 and the second gate electrode 333 in the horizontal direction x, and dielectrically insulated from and at least partly arranged above the drift region 35 in the vertical direction y.
  • the control electrode 332 is entirely arranged above the drift region 35. That is, the control electrode 332 and the body regions 321, 322 do not overlap in the horizontal direction x. This is illustrated in greater detail in Figure 7 .
  • the control electrode 332 ends a first distance d1 before the respective body region 321, 322.
  • This first distance d1 can also be zero. That is, the control electrode 332 may end exactly above the boundary between the respective body region 321, 322 and the drift region 35.
  • a distance d2 between the control electrode 332 and the first gate electrode 331 in the horizontal direction x may be between 200nm and 600nm, and a distance d2 between the control electrode 332 and the second gate electrode 333 in the horizontal direction x may be between 200nm and 600nm, for example.
  • a corresponding arrangement for a trench transistor cell is schematically illustrated in Figure 4 .
  • the first gate electrode 331 and the control electrode 332 are arranged in a trench that extends from the first surface 101 into the semiconductor body 100 in the vertical direction y between the first body region 321 and the second body region 322, and between the first source region 311 and the second source region 312.
  • the control electrode 332 is arranged vertically below the first gate electrode 331 such that the first gate electrode 331 is arranged between the control electrode 332 and the first surface 101.
  • the control electrode 332 does not overlap with the first and second body regions 321, 322 in the vertical direction y. That is, the control electrode 332 in the vertical direction y ends below the body regions 321, 322.
  • a distance d1 between the control electrode 332 and the body regions 321, 322 in the vertical direction y may also be zero.
  • control electrode 332 overlaps with the body regions 321, 322 in the horizontal direction (planar transistor cell, Figures 5 and 8 ), or in the vertical direction (trench transistor cell, Figure 6 ).
  • a first end of the control electrode 332 facing the first gate electrode 331 is arranged above the first body region 321 in the vertical direction y
  • a second end of the control electrode 332 facing the second gate electrode 333 is arranged above the second body region 322 in the vertical direction y.
  • An overlap o332 between the control electrode 332 and the first body region 321 in the horizontal direction x may be between 1nm and 300nm, between 1nm and 1 ⁇ m, or even more than 1 ⁇ m in transistor cells having a large pitch
  • an overlap o332 between the control electrode 332 and the second body region 321 in the horizontal direction x may be between 1nm and 300nm, between 1nm and 1 ⁇ m, or even more than 1 ⁇ m in transistor cells having a large pitch, for example. That is, the overlap o332 may depend, among other factors, on the size of the transistor cell.
  • an overlap o332 between the control electrode 332 and the first body region 321 in the horizontal direction x may be between 1% and 40% of a length 1321 of the first body region 321 in the horizontal direction x
  • an overlap o332 between the control electrode 332 and the second body region 321 in the horizontal direction x may be between 1% and 40% of a length 1322 of the second body region 322 in the horizontal direction x, for example (see Figure 8 ).
  • the distance d2 between the control electrode 332 and the first gate electrode 331 in the horizontal direction x may be between 200nm and 600nm, and a distance d2 between the control electrode 332 and the second gate electrode 333 in the horizontal direction x may be between 200nm and 600nm, for example.
  • a lower end of the control electrode 332 that faces away from the first surface 101 extends into the drift region 35 in the vertical direction y and is dielectrically insulated from the drift region 35, and an upper end of the control electrode 332 that faces the first surface 101 overlaps with the first and second body regions 321, 322 in the vertical direction y.
  • An overlap o332 between the control electrode 332 and the first and second body region 321, 322 may be between 1nm and 400nm, for example. Depending on the size of the transistor cell, the overlap o332 may also be larger than 400nm.
  • an overlap o332 between the control electrode 332 and the first body region 321 in the vertical direction y may be between 1% and 40% of a height h321 of the first body region 321 in the vertical direction y
  • an overlap o332 between the control electrode 332 and the second body region 321 in the vertical direction y may be between 1% and 40% of a height of the second body region 322 in the vertical direction y which corresponds to the height h321 of the first body region 321 in the vertical direction y, for example.
  • the control electrode 332 has a different function as compared to the first and second gate electrodes 331, 333.
  • the first and second gate electrodes 331, 333 are configured to provide a control signal for switching the transistor cell 30
  • the control electrode 332 is configured to provide a control signal for controlling a JFET formed by the first body region 321, the drift region 35, and the second body region 322.
  • FIG. 9 the current density through a conventional semiconductor device (comprising only a single gate electrode 33 as illustrated, e.g., in Figures 1 and 2 ) during a short circuit event is schematically illustrated by means of a dashed line.
  • a short circuit event occurs at a first time instant t1
  • the current density rises up to a maximum value.
  • the current saturates at this point and then begins to drop.
  • the dotted line in Figure 9 illustrates the current through a semiconductor device comprising a control electrode 332, as has been described with respect to Figures 2 to 8 above.
  • the plurality of transistor cells 30 is switched on by generating a conducting channel by driving the first gate electrode 331 and, if the semiconductor device is a planar device, the second gate electrode 332.
  • a drive voltage is applied to the control electrode 332, the drive voltage having a first value. That is, a current may flow through the JFET formed by the first body region 321, the drift region 35, and the second body region 322.
  • the drive voltage applied to the control electrode 332 is indicated by the solid line in Figure 9 .
  • the current through the plurality of transistor cells 30 is monitored and, when the current through the plurality of transistor cells 30 exceeds a threshold current (e.g., due to a short circuit event), the drive voltage applied to the control electrode 332 is reduced from the first value to a lower second value. Due to this reduction of the drive voltage, at a second time instant t2 shortly after the short circuit event occurred at the first time instant t1, the current through the JFET drops to a value close to zero. By significantly reducing the current through the JFET, the overall current through the transistor cell 30 is reduced (dotted line in Figure 9 ).
  • a threshold current e.g., due to a short circuit event
  • the current through the transistor cell 30 is significantly limited and drops much earlier as compared to semiconductor devices without the control electrode 332.
  • the semiconductor device is switched off such that the current density drops to zero in both cases.
  • the delay between the occurrence of the short circuit event at the first time instant t1 and the reduction of the drive voltage applied to the control electrode 332 from a first value to a lower second value at the second time instant t2 may be essentially zero (t2 - t1 ⁇ 0).
  • the drive voltage applied to the JFET may be reduced as soon as the short circuit event is detected. Often, however, a certain delay is unavoidable, but may be reduced as much as possible. A certain delay, however, is usually acceptable, if the current through the semiconductor device is reduced before the current rises to values that are potentially destructive.
  • Figure 9 illustrates the general principle of the additional control electrode
  • specific examples of driving schemes for driving the control electrode 332 according to the moderate design ( Figure 10 ) and according to the aggressive design ( Figure 11 ) will be described in the following.
  • FIG. 10 exemplary control signals for a semiconductor device according to the examples of Figures 3, 4 and 7 (moderate design without overlap) are schematically illustrated.
  • a first exemplary driving scheme On the left side, in Figure 10a , a first exemplary driving scheme, and on the right side, in Figure 10b , a second exemplary driving scheme for the moderate design are illustrated.
  • the top left diagram schematically illustrates a voltage VG applied to the first and second gate electrodes 331, 333
  • the bottom left diagram schematically illustrates a voltage V JG applied to the control electrode 332.
  • the semiconductor device is non-conducting. That is, the voltage VG applied to the first and second gate electrodes 331, 333, and the voltage V JG applied to the control electrode 332 are both zero.
  • a positive voltage is applied to the first and second gate electrodes 331, 333 (V G > 0).
  • the voltage V JG applied to the control electrode 332 remains at zero in this example.
  • the voltage V JG applied to the control electrode 332 is reduced from its first value (zero) to a lower (negative) value (V JG ⁇ 0), thereby limiting the current through the semiconductor device, as has been described with respect to Figure 9 above.
  • the semiconductor device is switched off, by reducing the voltage VG applied to the first and second gate electrodes 331, 333 to zero.
  • the voltage V JG applied to the control electrode 332 may equal the voltage V G applied to the first and second gate electrodes 331, 333 during normal operation of the semiconductor device (device switched on, no short circuit event). That is, the voltage V JG applied to the control electrode 332 is positive between the first time instant t21, when the semiconductor device is switched on, and the second time instant t22, when current limitation by means of the control electrode 332 occurs.
  • the voltage V JG applied to the control electrode 332 is not the same as the voltage VG applied to the first and second gate electrodes 331, 333 during normal operation of the semiconductor device, this may negatively affect the performance and regular function of the semiconductor device. This is, because the voltage V JG applied to the control electrode 332 in this case also has an effect on the conducting channel formed in the semiconductor device and may negatively affect the conduction losses of the device. That is, during normal operation the control electrode 332 has essentially the same function as the first and second gate electrode 331, 333.
  • the voltage V JG applied to the control electrode 332 is reduced to a lower value.
  • This can be a negative value, as is schematically illustrated on the bottom left side of Figure 11 ( Figure 11a , bottom), similar to what has been described with respect to Figure 10 above.
  • the positive voltage V JG applied to the control electrode 332 is reduced to a lower value which, however, is still positive, as is schematically illustrated on the bottom right side of Figure 11 ( Figure 11 b , bottom).
  • the effect is generally more effective and the resulting current limitation is greater. In all cases, however, the device is only switched off entirely at a later time instant t23 by reducing the voltage VG applied to the first and second gate electrodes 331, 333 to zero.
  • the semiconductor device may comprise a first gate pad for contacting the first and second gate electrodes 331, 333, and a separate second gate pad for contacting the control electrode 332.
  • the first gate pad and the second gate pad may be arranged on the insulation layer 51, horizontally beside and dielectrically insulated from the first source electrode 411.
  • the first gate pad is also dielectrically insulated from the second gate pad.
  • the first and second gate electrodes 331, 333 may be electrically coupled to the first gate pad in a conventional way. That is, the gate electrodes 331, 333 of the transistor cells 30 may be provided as a plurality of longitudinal semiconductor regions. A length of the first and second gate electrodes 331, 333 in a second horizontal direction perpendicular to the drawing plane may be considerably larger than a respective width in the first horizontal direction x, the horizontal directions x, z being perpendicular to each other. The first and second gate electrodes 331, 333, therefore, may have an elongated form. Each of the first and second gate electrodes 331, 333 may be electrically connected to a so-called gate runner, for example (not specifically illustrated in the Figures).
  • the gate runner may be a circumferential, electrically conducting layer which electrically couples the first and second gate electrodes 331, 333 to the first gate pad.
  • Such a gate runner may overlap each of the longitudinal first and second gate electrodes 331, 333, that is, at least one end of each of the first and second gate electrodes 331, 333 is located below the gate runner in the vertical direction y.
  • all ends of the first and second gate electrodes 331, 333 that are overlapped by the gate runner are electrically connected to the gate runner, e.g., by means of contact plugs.
  • the source electrode 411, as well as the first and second gate pads and the gate runner in this example may be arranged on an additional electrically insulating layer 52 that is arranged on the first insulation layer 51. That is, the second insulation layer 52 may be arranged between the first insulation layer 51 and the source electrode 411, the first gate pad, the second gate pad and the gate runner.
  • the contact plugs 42 electrically coupling the first and second source regions 311, 312 to the source electrode 411 may be extended by additional contact plug portions 421 extending through the second insulation layer 52.
  • the control electrodes 332 in this example may be electrically coupled to the second gate pad by means of an additional conducting layer 70.
  • This additional conducting layer 70 may be arranged between the first insulation layer 51 and the second insulation layer 52.
  • the additional conducting layer 70 may be electrically coupled to the second gate pad in a similar way as the first and second gate electrodes 331, 333 are coupled to the first gate pad. That is, the additional conducting layer 70 may comprise elongated portions, and a circumferential portion similar to the gate runner (not specifically illustrated) contacting the elongated portions. The circumferential portion may be coupled to the second gate pad by means of one or more contact plugs (not specifically illustrated).
  • control electrodes 332 of the plurality of transistor cells 30 may be electrically coupled to the second gate pad by means of a gate runner, similar to what has been described with respect to the first and second gate electrodes 331, 333 of Figure 12 above.
  • first and second gate electrodes 331, 333 in this example may be electrically coupled to the first gate pad via an additional conducting layer 72, similar to what has been described with respect to the control electrodes 332 in Figure 12 above.
  • the first and second gate electrodes 331, 333 and the control electrode 332, however, may be electrically coupled to a first gate pad and a second gate pad, respectively, in any other suitable way.
  • the first and second gate electrodes 331, 333 and the control electrode 332 are formed simultaneously during the same production step.
  • a continuous layer may be formed which may subsequently be structured by means of, e.g., an etching step, resulting in the separate first and second gate electrodes 331, 333 and the control electrode 332.
  • the first and second gate electrodes 331, 333 and the control electrode 332 may have the same thickness in the vertical direction y.
  • the gate dielectric 34 below the first and second gate electrodes 331, 333 and below the control electrode 332 may have the same thickness in the vertical direction y.
  • first and second gate electrodes 331, 333 are formed in one step and the control electrode 332 is formed in a separate step before or after forming the first and second gate electrodes 331, 333.
  • the first and second gate electrodes 331, 333 may have the same or a different thickness in the vertical direction y than the control electrode 332.
  • the gate dielectric 34 below the first and second gate electrodes 331, 333 may have the same or a different thickness in the vertical direction y as the gate dielectric 34 below the control electrode 332.
  • the gate dielectric 34 in the range of the control electrode 332 has the same or a different thickness than the gate dielectric 34 in the range of the first gate electrode 331. It is also possible that a width w331 of the gate electrode 331 in the horizontal direction x equals a width w332 of the control electrode 332 in the same direction, or that the width w331 of the gate electrode 331 in the horizontal direction x differs from the width w332 of the control electrode 332 in the same direction.
  • the gate oxide 34 separating the gate electrode 331 from the first and second source regions 311, 312 and first and second body regions 321, 322 may be comparably thin in the horizontal direction x, as compared to the gate oxide 34 separating the control electrode 332 from the first and second body regions 321, 322 and from the drift region 35.
  • each of the plurality of transistor cells 30 equals each of the other transistor cells 30 of the plurality of transistor cells 30. It is, however, also possible, that one or more of the plurality of transistor cells 30 differ from the other transistor cells 30 of the plurality of transistor cells. For example, a distance d1 between the first and second gate electrodes 331, 333 and the control electrode may be different in different transistor cells (moderate planar design). It is also possible that an overlap o332 between the control electrode 332 and the first and the second body regions 321, 322 in the horizontal direction x is different in different transistor cells 30 (aggressive planar design).
  • an overlap o332 of the upper end of the control electrode 332 that faces the first surface 101 with the first and second body regions 321, 322 in the vertical direction y is different for different transistor cells (aggressive trench design), or that a distance d1 between the control electrode 332 and the body regions 321, 322 in the vertical direction y differs for different transistor cells 30 (moderate trench design).
  • the transistor cells 30 may be implemented in any suitable way.
  • the transistor cells 30 may be implemented as simple strip cells. Any other layouts such as, e.g., cylindrical or hexagonal layouts, are also possible.

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Abstract

A semiconductor device comprises a semiconductor body (100) comprising a first surface (101) and a second surface (102) opposite to the first surface (101) in a vertical direction (y), a plurality of transistor cells (30) at least partly integrated in the semiconductor body (100), each transistor cell (30) comprising a first and a second source region (311, 312), a first and a second body region (321, 322), a drift region (35) separated from the first source region (311) by the first body region (321), and from the second source region (312) by the second body region (322), a first gate electrode (331), and a control electrode (332), wherein the drift region (35) is arranged between the first and the second body region (321, 322) in a horizontal direction (x) that is perpendicular to the vertical direction (y) and extends from the first surface (101) into the semiconductor body (100) in the vertical direction (y), the first gate electrode (331) is configured to provide a control signal for switching the transistor cell, and the control electrode (332) is configured to provide a control signal for controlling a JFET formed by the first body region (321), the drift region (35), and the second body region (322).

Description

    TECHNICAL FIELD
  • The instant disclosure relates to a semiconductor device, in particular to an arrangement comprising a transistor device having an improved short circuit robustness.
  • BACKGROUND
  • Semiconductor devices such as insulated gate power transistor devices, e.g., power MOSFETs (Metal Oxide Semiconductor Field-Effect Transistors), are widely used as electronic switches in various types of electronic applications. There exists a risk of short circuit events occurring during the use of the device.
  • It is desirable to provide a semiconductor device having an improved robustness with regard to short circuits.
  • SUMMARY
  • One example relates to a semiconductor device. The semiconductor device includes a first surface and a second surface opposite to the first surface in a vertical direction, a plurality of transistor cells at least partly integrated in the semiconductor body, each transistor cell including a first and a second source region, a first and a second body region, a drift region separated from the first source region by the first body region, and from the second source region by the second body region, a first gate electrode, and a control electrode, wherein the drift region is arranged between the first and the second body region in a horizontal direction that is perpendicular to the vertical direction and extends from the first surface into the semiconductor body in the vertical direction, the first gate electrode is configured to provide a control signal for switching the transistor cell, and the control electrode is configured to provide a control signal for controlling a JFET formed by the first body region, the drift region, and the second body region.
  • A method for operating such a semiconductor device includes switching on the plurality of transistor cells by generating a conducting channel by driving the first gate electrode and the second gate electrode, at the same time when switching on the plurality of transistor cells, applying a drive voltage to the control electrode, the drive voltage having a first value, monitoring a current through the plurality of transistor cells, and, when the current through the plurality of transistor cells exceeds a threshold current, reducing the drive voltage applied to the control electrode from the first value to a lower second value.
  • Examples are explained below with reference to the drawings. The drawings serve to illustrate certain principles, so that only aspects necessary for understanding these principles are illustrated. The drawings are not to scale. In the drawings the same reference characters denote like features.
  • BRIEF DESCRIPTION OF THE DRAWINGS
    • Figure 1 schematically illustrates a cross sectional view of a semiconductor device.
    • Figure 2 schematically illustrates a cross sectional view of another semiconductor device.
    • Figure 3 schematically illustrates a cross sectional view of a semiconductor device according to one example.
    • Figure 4 schematically illustrates a cross sectional view of a semiconductor device according to another example.
    • Figure 5 schematically illustrates a cross sectional view of a semiconductor device according to another example.
    • Figure 6 schematically illustrates a cross sectional view of a semiconductor device according to another example.
    • Figure 7 schematically illustrates a cross sectional view of a section of the semiconductor device of Figure 3 in greater detail.
    • Figure 8 schematically illustrates a cross sectional view of a section of the semiconductor device of Figure 5 in greater detail.
    • Figure 9, in a diagram, schematically illustrates the currents through a conventional device as compared to a device according to one example.
    • Figure 10 schematically illustrates control signals for a semiconductor device according to the examples of Figures 3 and 4.
    • Figure 11 schematically illustrates control signals for a semiconductor device according to the examples of Figures 5 and 6.
    • Figure 12 schematically illustrates a cross sectional view of a semiconductor device according to one example.
    • Figure 13 schematically illustrates a cross sectional view of a semiconductor device according to another example.
    DETAILED DESCRIPTION
  • In the following detailed description, reference is made to the accompanying drawings. The drawings form a part of the description and for the purpose of illustration show examples of how the invention may be used and implemented. It is to be understood that the features of the various embodiments described herein may be combined with each other, unless specifically noted otherwise.
  • Referring to Figure 1, a cross-sectional view of a semiconductor device comprising a semiconductor body 100 is schematically illustrated. The semiconductor body 100 may include a conventional semiconductor material such as, for example, silicon (Si), silicon carbide (SiC), gallium nitride (GaN), gallium arsenide (GaAs), or the like. A transistor device is formed in the semiconductor body 100, the transistor device being arranged in an active region 220 of the semiconductor body 100. In Figure 1, only a small section of the transistor device is shown. In its active region 220, the semiconductor body 100 includes at least one working transistor cell 30 with a gate electrode 33 that is dielectrically insulated from a body region 32 by a gate dielectric 34. The body region 32 is a doped semiconductor region in the active region 220 of the semiconductor body 100. In the example illustrated in Figure 1, the body region 32 extends from a first surface 101 into the semiconductor body 100, and the gate electrode 33 is arranged above the first surface 101 of the semiconductor body 100. Each of the transistor cells 30 further includes at least one source region 31 extending from the first surface 101 into the body region 32.
  • The transistor device illustrated in Figure 1 further includes a drift region 35 formed in the semiconductor body 100. The drift region 35 adjoins the body region 32 of the at least one transistor cell 30 and forms a pn-junction with the body region 32. The drift region 35 is arranged between the body region 32 of the at least one transistor cell 30 and a semiconductor layer 110. The semiconductor layer 110 is arranged between a second surface 102 of the semiconductor body 100 and the drift region 35. The second surface 102 is arranged opposite to the first surface 101 in a vertical direction y of the semiconductor body 100.
  • The semiconductor layer 110 comprises a drain region 36 of the same doping type as the drift region 35 and adjoining the second surface 102. Optionally, a horizontal field-stop-region (not specifically illustrated in Figure 1) of the same doping type as the drift region 35 and the drain region 36, but less highly doped than the drain region 36, may be arranged between the drift region 35 and the drain region 36. That is, the semiconductor layer 110 may be formed by the drain region 36 and an adjoining vertical field-stop-region. Such a vertical field-stop-region may be formed by a single layer or by a plurality of separate sub-layers, e.g., at least two sub-layers. Sub-layers that are arranged closer to the drift region 35 may be less highly doped than sub-layers that are arranged further away from the drift region 35. For example, a doping concentration of a sub-layer that is arranged adjacent to the drift region 35 may be selected from a range of between 1E15 and 1E16 cm-3 or lower. A doping concentration of a sub-layer that is arranged adjacent to the drain region 36 may be higher than a doping concentration of a sub-layer that is arranged horizontally above. The doping concentration of the sub-layer that is arranged adjacent to the drain region 36, however, may be lower than a doping concentration of the drain region 36. Generally speaking, a doping concentration of the different sub-layers may increase from the drift region 35 towards the drain region 36.
  • Still referring to Figure 1, the transistor device includes at least one vertical compensation region 38 of a doping type complementary to the doping type of the drift region 35. According to one example, the transistor device includes a plurality of transistor cells 30 and each transistor cell 30 includes a vertical compensation region 38 adjoining the body region 32 of the respective transistor cell 30. In a vertical direction y of the semiconductor body 100, which is a direction perpendicular to the first surface 101 and to the second surface 102, the at least one vertical compensation region 38 extends from the body region 32 into the semiconductor body 100 towards the second surface 102 and the semiconductor layer 110. The at least one compensation region 38, however, is optional and can also be omitted.
  • Still referring to Figure 1, the transistor device further includes a first source electrode 411. The first source electrode 411 is electrically connected to the source region 31 and the body region 32 of the at least one transistor cell 30 by means of contact plugs 42. The contact plugs 42 may comprise at least one of polysilicon, tungsten, aluminum, copper, and a Ti/TiN barrier liner, for example. This first source electrode 411 forms a source node S or is electrically connected to a source node S of the transistor device. The transistor device further includes a drain node D electrically connected to the drain region 36. A drain electrode electrically connected to the drain region 36 may form the drain node D.
  • The transistor device can be an n-type transistor device or a p-type transistor device. The device type is defined by the doping type of the source region 31. In an n-type transistor device, the source region 31 is an n-type region, the body region 32 is a p-type region, the drift region 35, which has a doping type complementary to the doping type of the body region 32, is an n-type region, and the at least one vertical compensation region 38 is a p-type region. In a p-type transistor device, the source region 31 is a p-type region, the body region 32 is an n-type region, the drift region 35 is a p-type region, and the at least one vertical compensation region 38 is an n-type region. The transistor device can be implemented as a MOSFET, for example. In a MOSFET, the drain region 36 has the same doping type as the drift region 35, as has been described above. For example, a doping concentration of the drain region 36 is selected from a range of between 1E18 and 1E19 cm-3, 1E18 and 1E20 cm-3, or 1E18 and 1E21 cm-3, doping concentrations of the drift region 35 and the vertical compensation region 38 are selected from a range of between 1E15 and 5E16 cm-3, and a doping concentration of the body region 32 is selected from between 5E16 cm-3 and 5E17 cm-3. The transistor cells 30 illustrated in Figure 1 are planar transistor cells. Implementing the transistor cells 30 as planar transistor cells, however, is only one example. According to another example, as is illustrated in Figure 2, the transistor cells 30 are implemented as trench transistor cells. That is, the at least one gate electrode 33 is arranged in a trench that extends from the first surface 101 into the semiconductor body 100.
  • In the transistor devices explained above, a plurality of transistor cells 30 is connected in parallel. That is, the source regions 31 of these transistor cells 30 are connected to the source node S, the common drain region 36 is connected to the drain node D, and the at least one gate electrode 33 is connected to a gate node .
  • The contact plugs 42 that are arranged below the first source electrode 411 extend from the source and body regions 31, 32 through an insulation layer 51 that is formed on the top surface 101 of the semiconductor body 100 to the first source electrode 411 to electrically couple the source and body regions 31, 32 to the first source electrode 411. In Figures 1 and 2, the insulation layer 51 is illustrated as a single continuous layer which extends from the first surface 101 of the semiconductor body 100 to the first source electrode 411. This, however, is only an example. Often, a gate oxide layer with a thickness of, e.g., 5nm to 200nm or 40nm to 120nm, is arranged on the first surface 101 of the semiconductor body 100. The insulation layer 51 may comprise this gate oxide layer and an additional layer which is formed on top of this gate oxide layer. This additional layer may comprise an undoped TEOS (tetraethyl orthosilicate) which may have a thickness of about 50nm to 500nm, and a doped BPSG (borophosphosilicate glass) having a thickness of about 200nm to 2µm or 1100nm to 1300nm, for example. The insulation layer 51, therefore, may comprise several sub-layers.
  • In the semiconductor devices that will be described further with respect to Figures 3 and 4, each transistor cell 30 comprises a first and a second source region 311, 312, a first and a second body region 321, 322, a drift region 35 separated from the first source region 311 by the first body region 321, and from the second source region 312 by the second body region 322, a first and a second compensation region 381, 382 of a doping type complementary to the doping type of the drift region 35, the first compensation region 381 extending from the first body region 321 into the semiconductor body 100 in the vertical direction y, and the second compensation region 382 extending from the second body region 322 into the semiconductor body 100 in the vertical direction y. As is schematically illustrated in the figures, two neighboring transistor cells 30 share a body region 32 and a compensation region 38. Or, in other words, the first body region 321 and the first compensation region 381of a first transistor cell 30 directly adjoin the second body region 322 and the second compensation region 382 of a second transistor cell 30 arranged on a first side of the first transistor cell 30, and the second body region 322 and the second compensation region 382 of the first transistor cell 30, directly adjoin the first body region 321 and the first compensation region 381 of a third transistor cell 30 arranged on a second side of the first transistor cell 30, opposite the first side. This applies for all of the transistor cells 30 except for the outermost transistor cells 30 which only adjoin one other transistor cell 30.
  • During the use of a semiconductor device, short circuits may occur. When a short circuit occurs, it is desirable to limit the current through the device to prevent the device from failing. In order to effectively limit the current when a short circuit is detected, the semiconductor devices as illustrated in Figures 3 and 4 comprise at least a first gate electrode 331 and a control electrode 332. The first gate electrode 331 is configured to provide a control signal for switching the transistor cell 30. The control electrode 332, on the other hand, is configured to provide a control signal for controlling a JFET that is formed by the first body region 321, the drift region 35, and the second body region 322. For the trench transistor cells 30 as illustrated in Figure 4, it is sufficient to provide only a first gate electrode 331. The planar transistor cells 30 as illustrated in Figure 3 additionally comprise a second gate electrode 333 configured to provide a control signal for switching the transistor cell 30.
  • Referring to the planar transistor cells 30 of Figure 3, the first gate electrode 331 is arranged above the first body region 321 in the vertical direction y, and the second gate electrode 333 is arranged above the second body region 322 in the vertical direction y. The control electrode 332 is dielectrically insulated from and arranged between the first gate electrode 331 and the second gate electrode 333 in the horizontal direction x, and dielectrically insulated from and at least partly arranged above the drift region 35 in the vertical direction y. In the example illustrated in Figure 3, the control electrode 332 is entirely arranged above the drift region 35. That is, the control electrode 332 and the body regions 321, 322 do not overlap in the horizontal direction x. This is illustrated in greater detail in Figure 7. In this example, the control electrode 332 ends a first distance d1 before the respective body region 321, 322. This first distance d1, however, can also be zero. That is, the control electrode 332 may end exactly above the boundary between the respective body region 321, 322 and the drift region 35. A distance d2 between the control electrode 332 and the first gate electrode 331 in the horizontal direction x may be between 200nm and 600nm, and a distance d2 between the control electrode 332 and the second gate electrode 333 in the horizontal direction x may be between 200nm and 600nm, for example.
  • A corresponding arrangement for a trench transistor cell is schematically illustrated in Figure 4. The first gate electrode 331 and the control electrode 332 are arranged in a trench that extends from the first surface 101 into the semiconductor body 100 in the vertical direction y between the first body region 321 and the second body region 322, and between the first source region 311 and the second source region 312. The control electrode 332 is arranged vertically below the first gate electrode 331 such that the first gate electrode 331 is arranged between the control electrode 332 and the first surface 101. In this example, the control electrode 332 does not overlap with the first and second body regions 321, 322 in the vertical direction y. That is, the control electrode 332 in the vertical direction y ends below the body regions 321, 322. A distance d1 between the control electrode 332 and the body regions 321, 322 in the vertical direction y, however, may also be zero.
  • The arrangements of Figures 3, 4 and 7 without an overlap of the control electrode 332 and the first and second body regions 321, 322 will also be referred to as "moderate" design in the following.
  • Now referring to Figures 5, 6 and 8, it is also possible that the control electrode 332 overlaps with the body regions 321, 322 in the horizontal direction (planar transistor cell, Figures 5 and 8), or in the vertical direction (trench transistor cell, Figure 6). Referring to Figures 5 and 8, a first end of the control electrode 332 facing the first gate electrode 331 is arranged above the first body region 321 in the vertical direction y, and a second end of the control electrode 332 facing the second gate electrode 333 is arranged above the second body region 322 in the vertical direction y. An overlap o332 between the control electrode 332 and the first body region 321 in the horizontal direction x may be between 1nm and 300nm, between 1nm and 1µm, or even more than 1µm in transistor cells having a large pitch, and an overlap o332 between the control electrode 332 and the second body region 321 in the horizontal direction x may be between 1nm and 300nm, between 1nm and 1µm, or even more than 1µm in transistor cells having a large pitch, for example. That is, the overlap o332 may depend, among other factors, on the size of the transistor cell. According to another example, an overlap o332 between the control electrode 332 and the first body region 321 in the horizontal direction x may be between 1% and 40% of a length 1321 of the first body region 321 in the horizontal direction x, and an overlap o332 between the control electrode 332 and the second body region 321 in the horizontal direction x may be between 1% and 40% of a length 1322 of the second body region 322 in the horizontal direction x, for example (see Figure 8). Similar to what has been explained with respect to Figures 3 and 7 above, the distance d2 between the control electrode 332 and the first gate electrode 331 in the horizontal direction x may be between 200nm and 600nm, and a distance d2 between the control electrode 332 and the second gate electrode 333 in the horizontal direction x may be between 200nm and 600nm, for example.
  • Now referring to Figure 6, a lower end of the control electrode 332 that faces away from the first surface 101 extends into the drift region 35 in the vertical direction y and is dielectrically insulated from the drift region 35, and an upper end of the control electrode 332 that faces the first surface 101 overlaps with the first and second body regions 321, 322 in the vertical direction y. An overlap o332 between the control electrode 332 and the first and second body region 321, 322 may be between 1nm and 400nm, for example. Depending on the size of the transistor cell, the overlap o332 may also be larger than 400nm. According to another example, an overlap o332 between the control electrode 332 and the first body region 321 in the vertical direction y may be between 1% and 40% of a height h321 of the first body region 321 in the vertical direction y, and an overlap o332 between the control electrode 332 and the second body region 321 in the vertical direction y may be between 1% and 40% of a height of the second body region 322 in the vertical direction y which corresponds to the height h321 of the first body region 321 in the vertical direction y, for example.
  • The arrangements of Figures 5, 6 and 8 with an overlap of the control electrode 332 and the first and second body regions 321, 322 will also be referred to as "aggressive" design in the following.
  • As has already been described above, the control electrode 332 has a different function as compared to the first and second gate electrodes 331, 333. In particular, while the first and second gate electrodes 331, 333 are configured to provide a control signal for switching the transistor cell 30, the control electrode 332 is configured to provide a control signal for controlling a JFET formed by the first body region 321, the drift region 35, and the second body region 322. By controlling the control electrode 332 in an appropriate way, the current through the semiconductor device may be limited, as the JFET is controlled independently, e.g., during short circuit events. This will be explained in more detail in the following.
  • Now referring to Figure 9, the current density through a conventional semiconductor device (comprising only a single gate electrode 33 as illustrated, e.g., in Figures 1 and 2) during a short circuit event is schematically illustrated by means of a dashed line. When a short circuit event occurs at a first time instant t1, the current density rises up to a maximum value. The current saturates at this point and then begins to drop. The dotted line in Figure 9 illustrates the current through a semiconductor device comprising a control electrode 332, as has been described with respect to Figures 2 to 8 above. In a first step (not specifically illustrated in Figure 9), the plurality of transistor cells 30 is switched on by generating a conducting channel by driving the first gate electrode 331 and, if the semiconductor device is a planar device, the second gate electrode 332. At the same time when switching on the plurality of transistor cells 30, a drive voltage is applied to the control electrode 332, the drive voltage having a first value. That is, a current may flow through the JFET formed by the first body region 321, the drift region 35, and the second body region 322. The drive voltage applied to the control electrode 332 is indicated by the solid line in Figure 9. The current through the plurality of transistor cells 30 is monitored and, when the current through the plurality of transistor cells 30 exceeds a threshold current (e.g., due to a short circuit event), the drive voltage applied to the control electrode 332 is reduced from the first value to a lower second value. Due to this reduction of the drive voltage, at a second time instant t2 shortly after the short circuit event occurred at the first time instant t1, the current through the JFET drops to a value close to zero. By significantly reducing the current through the JFET, the overall current through the transistor cell 30 is reduced (dotted line in Figure 9). That is, by reducing the drive voltage applied to the control electrode 332 from a first value to a lower second value at a time instant t2, the current through the transistor cell 30 is significantly limited and drops much earlier as compared to semiconductor devices without the control electrode 332. At a third time instant t3 the semiconductor device is switched off such that the current density drops to zero in both cases.
  • The delay between the occurrence of the short circuit event at the first time instant t1 and the reduction of the drive voltage applied to the control electrode 332 from a first value to a lower second value at the second time instant t2 may be essentially zero (t2 - t1 ≈ 0). The drive voltage applied to the JFET may be reduced as soon as the short circuit event is detected. Often, however, a certain delay is unavoidable, but may be reduced as much as possible. A certain delay, however, is usually acceptable, if the current through the semiconductor device is reduced before the current rises to values that are potentially destructive.
  • While Figure 9 illustrates the general principle of the additional control electrode, specific examples of driving schemes for driving the control electrode 332 according to the moderate design (Figure 10) and according to the aggressive design (Figure 11) will be described in the following.
  • Now referring to Figure 10, exemplary control signals for a semiconductor device according to the examples of Figures 3, 4 and 7 (moderate design without overlap) are schematically illustrated. On the left side, in Figure 10a, a first exemplary driving scheme, and on the right side, in Figure 10b, a second exemplary driving scheme for the moderate design are illustrated. The top left diagram schematically illustrates a voltage VG applied to the first and second gate electrodes 331, 333, while the bottom left diagram schematically illustrates a voltage VJG applied to the control electrode 332. At the beginning, the semiconductor device is non-conducting. That is, the voltage VG applied to the first and second gate electrodes 331, 333, and the voltage VJG applied to the control electrode 332 are both zero. At a first time instant t21, a positive voltage is applied to the first and second gate electrodes 331, 333 (VG > 0). The voltage VJG applied to the control electrode 332 remains at zero in this example. When a short circuit is detected at a second time instant t22, the voltage VJG applied to the control electrode 332 is reduced from its first value (zero) to a lower (negative) value (VJG < 0), thereby limiting the current through the semiconductor device, as has been described with respect to Figure 9 above. At a third time instant t23, the semiconductor device is switched off, by reducing the voltage VG applied to the first and second gate electrodes 331, 333 to zero.
  • As can be seen at the bottom right side, however, it is also possible to apply a positive voltage VJG to the control electrode 332 at the first time instant t21, when the device is switched on. The diagram on the top right side is identical to the diagram on the top left side and illustrates the voltage VG applied to the first and second gate electrodes 331, 333 which switches the device on and off. As can be seen in Figure 10, for the moderate design it is irrelevant whether the voltage VJG applied to the control electrode 332 during normal condition (device switched on, no short circuit event) is zero or greater than zero (VJG ≥ 0 between t21 and t22). In both cases, however, the voltage VJG applied to the control electrode 332 is reduced to a negative value (VJG < 0) when a short circuit is detected in order to limit the current through the semiconductor device.
  • Now referring to Figure 11, an exemplary driving scheme for the aggressive design is schematically illustrated. As the control electrode 332 in this case overlaps with the body regions 321, 322, the voltage VJG applied to the control electrode 332 may equal the voltage VG applied to the first and second gate electrodes 331, 333 during normal operation of the semiconductor device (device switched on, no short circuit event). That is, the voltage VJG applied to the control electrode 332 is positive between the first time instant t21, when the semiconductor device is switched on, and the second time instant t22, when current limitation by means of the control electrode 332 occurs. If the voltage VJG applied to the control electrode 332 is not the same as the voltage VG applied to the first and second gate electrodes 331, 333 during normal operation of the semiconductor device, this may negatively affect the performance and regular function of the semiconductor device. This is, because the voltage VJG applied to the control electrode 332 in this case also has an effect on the conducting channel formed in the semiconductor device and may negatively affect the conduction losses of the device. That is, during normal operation the control electrode 332 has essentially the same function as the first and second gate electrode 331, 333.
  • When a short circuit has been detected, the voltage VJG applied to the control electrode 332 is reduced to a lower value. This can be a negative value, as is schematically illustrated on the bottom left side of Figure 11 (Figure 11a, bottom), similar to what has been described with respect to Figure 10 above. For the aggressive design, however, it is also possible that the positive voltage VJG applied to the control electrode 332 is reduced to a lower value which, however, is still positive, as is schematically illustrated on the bottom right side of Figure 11 (Figure 11 b, bottom). By reducing the voltage VJG applied to the control electrode 332 to zero or even to negative values, however, the effect is generally more effective and the resulting current limitation is greater. In all cases, however, the device is only switched off entirely at a later time instant t23 by reducing the voltage VG applied to the first and second gate electrodes 331, 333 to zero.
  • In order to be able to drive the control electrode 332 independent from the first and second gate electrodes 331, 333, the semiconductor device may comprise a first gate pad for contacting the first and second gate electrodes 331, 333, and a separate second gate pad for contacting the control electrode 332. The first gate pad and the second gate pad may be arranged on the insulation layer 51, horizontally beside and dielectrically insulated from the first source electrode 411. The first gate pad is also dielectrically insulated from the second gate pad.
  • An electrical connection between the first and second gate pads and the first and second gate electrode 331, 333 or the control electrode, respectively, may be implemented in different ways. Two different examples will be explained by means of Figures 12 and 13 in the following.
  • With reference to Figure 12, the first and second gate electrodes 331, 333 may be electrically coupled to the first gate pad in a conventional way. That is, the gate electrodes 331, 333 of the transistor cells 30 may be provided as a plurality of longitudinal semiconductor regions. A length of the first and second gate electrodes 331, 333 in a second horizontal direction perpendicular to the drawing plane may be considerably larger than a respective width in the first horizontal direction x, the horizontal directions x, z being perpendicular to each other. The first and second gate electrodes 331, 333, therefore, may have an elongated form. Each of the first and second gate electrodes 331, 333 may be electrically connected to a so-called gate runner, for example (not specifically illustrated in the Figures). The gate runner may be a circumferential, electrically conducting layer which electrically couples the first and second gate electrodes 331, 333 to the first gate pad. Such a gate runner may overlap each of the longitudinal first and second gate electrodes 331, 333, that is, at least one end of each of the first and second gate electrodes 331, 333 is located below the gate runner in the vertical direction y. According to one example, all ends of the first and second gate electrodes 331, 333 that are overlapped by the gate runner are electrically connected to the gate runner, e.g., by means of contact plugs. However, it is also possible that some ends that are overlapped by the gate runner are not directly connected to the gate runner. "Not directly connected" means that there is no contact plug between the longitudinal end of the respective first and second gate electrodes 331, 333 and the gate runner. However, such longitudinal ends may still be indirectly connected to the gate runner via another one of the first and second gate electrodes 331, 333.
  • The source electrode 411, as well as the first and second gate pads and the gate runner in this example may be arranged on an additional electrically insulating layer 52 that is arranged on the first insulation layer 51. That is, the second insulation layer 52 may be arranged between the first insulation layer 51 and the source electrode 411, the first gate pad, the second gate pad and the gate runner. The contact plugs 42 electrically coupling the first and second source regions 311, 312 to the source electrode 411 may be extended by additional contact plug portions 421 extending through the second insulation layer 52.
  • The control electrodes 332 in this example may be electrically coupled to the second gate pad by means of an additional conducting layer 70. This additional conducting layer 70 may be arranged between the first insulation layer 51 and the second insulation layer 52. The additional conducting layer 70 may be electrically coupled to the second gate pad in a similar way as the first and second gate electrodes 331, 333 are coupled to the first gate pad. That is, the additional conducting layer 70 may comprise elongated portions, and a circumferential portion similar to the gate runner (not specifically illustrated) contacting the elongated portions. The circumferential portion may be coupled to the second gate pad by means of one or more contact plugs (not specifically illustrated).
  • According to another example, as is schematically illustrated in Figure 13, the control electrodes 332 of the plurality of transistor cells 30 may be electrically coupled to the second gate pad by means of a gate runner, similar to what has been described with respect to the first and second gate electrodes 331, 333 of Figure 12 above. On the other hand, the first and second gate electrodes 331, 333 in this example may be electrically coupled to the first gate pad via an additional conducting layer 72, similar to what has been described with respect to the control electrodes 332 in Figure 12 above.
  • The first and second gate electrodes 331, 333 and the control electrode 332, however, may be electrically coupled to a first gate pad and a second gate pad, respectively, in any other suitable way.
  • According to one example it is possible that during production of the planar semiconductor device, the first and second gate electrodes 331, 333 and the control electrode 332 are formed simultaneously during the same production step. For example, a continuous layer may be formed which may subsequently be structured by means of, e.g., an etching step, resulting in the separate first and second gate electrodes 331, 333 and the control electrode 332. In this case, the first and second gate electrodes 331, 333 and the control electrode 332 may have the same thickness in the vertical direction y. Even further, the gate dielectric 34 below the first and second gate electrodes 331, 333 and below the control electrode 332 may have the same thickness in the vertical direction y. According to another example, however, it is also possible that the first and second gate electrodes 331, 333 are formed in one step and the control electrode 332 is formed in a separate step before or after forming the first and second gate electrodes 331, 333. In this case, the first and second gate electrodes 331, 333 may have the same or a different thickness in the vertical direction y than the control electrode 332. Further, the gate dielectric 34 below the first and second gate electrodes 331, 333 may have the same or a different thickness in the vertical direction y as the gate dielectric 34 below the control electrode 332.
  • In a semiconductor device comprising trench transistor cells, it is also possible that the gate dielectric 34 in the range of the control electrode 332 has the same or a different thickness than the gate dielectric 34 in the range of the first gate electrode 331. It is also possible that a width w331 of the gate electrode 331 in the horizontal direction x equals a width w332 of the control electrode 332 in the same direction, or that the width w331 of the gate electrode 331 in the horizontal direction x differs from the width w332 of the control electrode 332 in the same direction. For example, if a width w331 of the gate electrode 331 in the horizontal direction x is greater than a width w332 of the control electrode 332 in the same direction, the gate oxide 34 separating the gate electrode 331 from the first and second source regions 311, 312 and first and second body regions 321, 322 may be comparably thin in the horizontal direction x, as compared to the gate oxide 34 separating the control electrode 332 from the first and second body regions 321, 322 and from the drift region 35.
  • In a semiconductor device comprising a plurality of transistor cells 30, it is possible that each of the plurality of transistor cells 30 equals each of the other transistor cells 30 of the plurality of transistor cells 30. It is, however, also possible, that one or more of the plurality of transistor cells 30 differ from the other transistor cells 30 of the plurality of transistor cells. For example, a distance d1 between the first and second gate electrodes 331, 333 and the control electrode may be different in different transistor cells (moderate planar design). It is also possible that an overlap o332 between the control electrode 332 and the first and the second body regions 321, 322 in the horizontal direction x is different in different transistor cells 30 (aggressive planar design). Even further, it is possible that an overlap o332 of the upper end of the control electrode 332 that faces the first surface 101 with the first and second body regions 321, 322 in the vertical direction y is different for different transistor cells (aggressive trench design), or that a distance d1 between the control electrode 332 and the body regions 321, 322 in the vertical direction y differs for different transistor cells 30 (moderate trench design). The transistor cells 30 may be implemented in any suitable way. For example, the transistor cells 30 may be implemented as simple strip cells. Any other layouts such as, e.g., cylindrical or hexagonal layouts, are also possible.

Claims (15)

  1. A semiconductor device, comprising:
    a semiconductor body (100) comprising a first surface (101) and a second surface (102) opposite to the first surface (101) in a vertical direction (y);
    a plurality of transistor cells (30) at least partly integrated in the semiconductor body (100), each transistor cell (30) comprising a first and a second source region (311, 312), a first and a second body region (321, 322), a drift region (35) separated from the first source region (311) by the first body region (321), and from the second source region (312) by the second body region (322), a first gate electrode (331), and a control electrode (332), wherein
    the drift region (35) is arranged between the first and the second body region (321, 322) in a horizontal direction (x) that is perpendicular to the vertical direction (y) and extends from the first surface (101) into the semiconductor body (100) in the vertical direction (y),
    the first gate electrode (331) is configured to provide a control signal for switching the transistor cell, and
    the control electrode (332) is configured to provide a control signal for controlling a JFET formed by the first body region (321), the drift region (35), and the second body region (322).
  2. The semiconductor device of claim 1, further comprising a first and a second compensation region (381, 382) of a doping type complementary to the doping type of the drift region (35), the first compensation region (381) extending from the first body region (321) into the semiconductor body (100) in the vertical direction (y), and the second compensation region (382) extending from the second body region (322) into the semiconductor body (100) in the vertical direction (y).
  3. The semiconductor device of claim 1 or 2, further comprising a second gate electrode (333), wherein
    the first gate electrode (331) is arranged above the first body region (321) in the vertical direction (y),
    the second gate electrode (333) is arranged above the second body region (322) in the vertical direction (y),
    the control electrode (332) is dielectrically insulated from and arranged between the first gate electrode (331) and the second gate electrode (333) in the horizontal direction (x), and dielectrically insulated from and at least partly arranged above the drift region (35) in the vertical direction (y).
  4. The semiconductor device of claim 3, wherein
    a first end of the control electrode (332) facing the first gate electrode (331) is arranged above the first body region (321) in the vertical direction (y), and
    a second end of the control electrode (332) facing the second gate electrode (333) is arranged above the second body region (322) in the vertical direction (y).
  5. The semiconductor device of claim 4, wherein
    an overlap (o332) between the control electrode (332) and the first body region (321) in the horizontal direction (x) is between 1nm and 300nm, and
    an overlap (o332) between the control electrode (332) and the second body region (321) in the horizontal direction (x) is between 1nm and 300nm.
  6. The semiconductor device of claim 4, wherein
    an overlap (o332) between the control electrode (332) and the first body region (321) in the horizontal direction (x) is between 1% and 40% of a length (1321) of the first body region (321) in the horizontal direction (x), and
    an overlap (o332) between the control electrode (332) and the second body region (321) in the horizontal direction (x) is between 1% and 40% of a length (1322) of the second body region (322) in the horizontal direction (x).
  7. The semiconductor device of any of claims 3 to 6, wherein
    a distance (d2) between the control electrode (332) and the first gate electrode (331) in the horizontal direction (x) is between 200nm and 600nm, and
    a distance (d2) between the control electrode (332) and the second gate electrode (333) in the horizontal direction (x) is between 200nm and 600nm.
  8. The semiconductor device of claim 1, wherein
    the first gate electrode (331) and the control electrode (332) are arranged in a trench that extends from the first surface (101) into the semiconductor body (100) in the vertical direction (y) between the first body region (321) and the second body region (322), and between the first source region (311) and the second source region (312), and
    the control electrode (332) is arranged vertically below the first gate electrode (331) such that the first gate electrode (331) is arranged between the control electrode (332) and the first surface (101).
  9. The semiconductor device of claim 7, wherein
    at least a lower end of the control electrode (332) that faces away from the first surface (101) extends into the drift region (35) in the vertical direction (y) and is dielectrically insulated from the drift region (35).
  10. The semiconductor device of claim 9, wherein
    an upper end of the control electrode (332) that faces the first surface (101) overlaps with the first and second body regions (321, 322) in the vertical direction (y).
  11. The semiconductor device of claim 10, wherein
    an overlap (o332) between the control electrode (332) and the first and second body region (321, 322) is between 1nm and 400nm.
  12. The semiconductor device of claim 10, wherein
    an overlap (o332) between the control electrode (332) and the first and second body region (321, 322) is between 1% and 40% of a height (h321) of the first and second body region (321, 322) in the vertical direction (y).
  13. The semiconductor device of any of the preceding claims, further comprising a drain region (36) of the same doping type as the drift region (35) and adjoining the second surface (102).
  14. A method for operating a semiconductor device of any of the preceding claims, the method comprising:
    switching on the plurality of transistor cells (30) by generating a conducting channel by driving the first gate electrode (331);
    at the same time when switching on the plurality of transistor cells (30), applying a drive voltage to the control electrode (332), the drive voltage having a first value;
    monitoring a current through the plurality of transistor cells (30); and
    when the current through the plurality of transistor cells (30) exceeds a threshold current, reducing the drive voltage applied to the control electrode (332) from the first value to a lower second value.
  15. The method of claim 14, wherein
    either the first value of the drive voltage is positive, and the second value is negative; or
    the first value of the drive voltage is positive, and the second value is positive; or
    the first value of the drive voltage is zero, and the second value is negative.
EP21202829.4A 2021-10-15 2021-10-15 Semiconductor device Withdrawn EP4167292A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1525621A2 (en) * 2002-05-31 2005-04-27 Koninklijke Philips Electronics N.V. Trench-gate semiconductor device, corresponding module and apparatus, and method of operating the device
US20120025874A1 (en) * 2010-07-27 2012-02-02 Denso Corporation Semiconductor device having switching element and free wheel diode and method for controlling the same
US20120049898A1 (en) * 2010-08-31 2012-03-01 Anton Mauder Circuit Arrangement with an Adjustable Transistor Component
US20160240614A1 (en) * 2015-02-18 2016-08-18 Kabushiki Kaisha Toshiba Semiconductor device and semiconductor package

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1525621A2 (en) * 2002-05-31 2005-04-27 Koninklijke Philips Electronics N.V. Trench-gate semiconductor device, corresponding module and apparatus, and method of operating the device
US20120025874A1 (en) * 2010-07-27 2012-02-02 Denso Corporation Semiconductor device having switching element and free wheel diode and method for controlling the same
US20120049898A1 (en) * 2010-08-31 2012-03-01 Anton Mauder Circuit Arrangement with an Adjustable Transistor Component
US20160240614A1 (en) * 2015-02-18 2016-08-18 Kabushiki Kaisha Toshiba Semiconductor device and semiconductor package

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