EP4162004A1 - Glossy outer lacquers - Google Patents

Glossy outer lacquers

Info

Publication number
EP4162004A1
EP4162004A1 EP21737704.3A EP21737704A EP4162004A1 EP 4162004 A1 EP4162004 A1 EP 4162004A1 EP 21737704 A EP21737704 A EP 21737704A EP 4162004 A1 EP4162004 A1 EP 4162004A1
Authority
EP
European Patent Office
Prior art keywords
coating
lacquer
formulation
substrate
face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21737704.3A
Other languages
German (de)
French (fr)
Inventor
Stéphane LEBOEUF
Marie LE BONNEC
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SEB SA
Original Assignee
SEB SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SEB SA filed Critical SEB SA
Publication of EP4162004A1 publication Critical patent/EP4162004A1/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/06Polyurethanes from polyesters
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00Parts, details or accessories of cooking-vessels
    • A47J36/02Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
    • A47J36/025Vessels with non-stick features, e.g. coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0272After-treatment with ovens
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4288Polycondensates having carboxylic or carbonic ester groups in the main chain modified by higher fatty oils or their acids or by resin acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7614Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
    • C08G18/7621Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring being toluene diisocyanate including isomer mixtures
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • C08G18/7671Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/08Polyesters modified with higher fatty oils or their acids, or with natural resins or resin acids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2401/00Form of the coating product, e.g. solution, water dispersion, powders or the like
    • B05D2401/20Aqueous dispersion or solution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2401/00Form of the coating product, e.g. solution, water dispersion, powders or the like
    • B05D2401/20Aqueous dispersion or solution
    • B05D2401/21Mixture of organic solvent and water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2503/00Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies

Definitions

  • the present invention relates to an external coating obtained from an aqueous phase lacquer formulation, said coating being drawable and heat resistant, intended to be applied to a surface capable of being heated.
  • the invention also relates to the process for preparing said coating as well as to a household article comprising at least one layer of such a coating, said article possibly being a cookware, an iron soleplate, iron plates. straighten hair or even the hood of a household appliance.
  • Coatings in the form of at least one layer of lacquer based on resins, generally based on silicone resin, applied to surfaces intended to be heated, in particular to cookware, are known in the field.
  • Patent FR 2643806 describes, for example, a cooking vessel whose bottom is covered on the outside with a coating based on silicone resin.
  • the coating is obtained from an aqueous formulation comprising a significant portion of xylene solvent.
  • Said silicone resin however, has the disadvantage of not being very resistant to heat.
  • the surface of the cooking vessel has hollows and projections, the silicone resin-based coating being present only in the hollows to prevent deterioration. The coating is therefore not evenly distributed over the surface of the article.
  • Patent FR 2969636 relates to an external coating of self-crosslinking polyester-silicone lacquer mixed with an aminosilane for an article, in particular culinary, having improved resistance to the dishwasher.
  • the coating is obtained from a formulation of the polyester resin in solvent phase.
  • the examples of the patent show good resistance to dishwasher detergents at a temperature of 55 ° C, but no test of heat resistance during normal use of a cookware intended to be heated is described.
  • the lakes commonly used in the field have the main drawback of being in a formulation mixed with often toxic solvents, such as xylene, and emitters of VOCs (volatile organic compound) during their use, having a negative impact on the health of production operators and on the environment.
  • these resins have low heat resistance, so the coating will scratch and wear off quickly when using hot cookware.
  • the present invention therefore aims to provide a coating obtained from a lacquer formulation devoid of solvent immiscible with water, said coating being resistant to heat, to the dishwasher, being drawable and having an appreciable decorative aspect. , shiny and may be brightly colored.
  • aqueous phase lacquer formulation comprising at least one alkyd resin and devoid of co-solvent immiscible with water.
  • a first object of the invention therefore relates to the use of a lacquer formulation in aqueous phase comprising at least one alkyd resin, preferably alkyd polyurethane, and at least one additive, characterized in that said formulation does not include co-solvent immiscible with water, for the application of a coating on a face of a substrate intended to be heated.
  • a second object of the invention relates to a coating intended to be applied to one side of a substrate intended to be heated, the coating being obtained from the aqueous phase lacquer formulation of the invention.
  • a third object of the invention relates to the method of applying a coating according to the invention, intended to be applied to one side of a substrate intended to be heated, said method comprising the following steps:
  • step (ii) application to said face of the substrate of a layer of said lacquer formulation obtained at the end of step (i);
  • a fourth object relates to a household article, preferably culinary, at least one side of which is coated with the coating according to the invention.
  • lacquer formulation in aqueous phase in the context of the present invention denotes a liquid composition comprising water and at least one so-called alkyd resin. Said formulation is characterized in that it is devoid of co-solvent immiscible with water.
  • co-solvent immiscible with water is understood to mean a solvent which forms a heterogeneous mixture in the presence of water. In the context of the present invention, this term designates in particular solvents that are toxic, volatile and / or emitting VOCs (volatile organic compounds) at room temperature or at the temperatures used during the process for preparing the coating of the invention.
  • water-immiscible co-solvents include hydrocarbons, in particular ethylenic and aromatic hydrocarbons, aldehydes, their derivatives and their combinations.
  • Ethylenic and aromatic hydrocarbons denote, for example, xylene, toluene, benzene, naphthalene, their derivatives and their combinations.
  • the formulation is said to be free of such a co-solvent if it does not include it or if it contains less than 1% by weight relative to the total weight of the formulation.
  • the lacquer formulation used in the invention does not comprise or comprises less than 1% by weight relative to the weight of the formulation, of solvents chosen from dimethylformamide (DMF), ethers, in particular tetrahydrofuran (THF) , acetonitrile, ketones, their derivatives and their combinations.
  • solvents chosen from dimethylformamide (DMF), ethers, in particular tetrahydrofuran (THF) , acetonitrile, ketones, their derivatives and their combinations.
  • the lacquer formulation does not include these solvents.
  • the water content of said lacquer formulation is typically between 30 and 80% relative to the total weight of the formulation, preferably between 40 and 70%, more preferably between 45 and 55%.
  • the lacquer formulation used in the present invention comprises at least one so-called alkyd resin.
  • alkyd resin denotes a particular family of polyester polymers which result from the polycondensation of polyols, polycarboxylic acids and fatty acids. These resins are commonly used in the field of paints and can be prepared according to methods known to those skilled in the art. In particular, one skilled in the art is able to select the polyols, polycarboxylic acids and fatty acids suitable for the preparation of the alkyd resins of the invention.
  • said fatty acids include fatty acids with long unsaturated chains such as oleic, linoleic, linolenic acid, tall oil, vegetable oils including for example soybean oil, olive oil, rapeseed oil, sunflower oil, safflower oil, corn oil, cottonseed oil, palm oil, sesame oil, Jatropha oil, castor oil, grape seed oil, peanut oil, and mixtures thereof.
  • Polyols denote compounds comprising two or more hydroxyl groups.
  • they are for example chosen from trimethylpentanediol, diethylene glycol, neopentylglycerol, glycerol, pentaerythritol, trimethylolethane, trimethylolpropane, their derivatives and their mixtures.
  • Polycarboxylic acids denote compounds comprising two or more carboxylic acid functions. They include in particular anhydrides. In the context of the invention, the polycarboxylic acids are in particular aromatic and are, for example, chosen from phthalic anhydride, isophthalic acid, tetrahydrophthalic acid or anhydride, and mixtures thereof.
  • the alkyd resins used in the present invention are alkyd polyurethane resins. These resins are modified by incorporation of urethane functions of formula -NH-C (O) -O- into the polymer. They are obtained by adding an isocyanate derivative during the preparation of the resin. Said isocyanate derivative is for example chosen from toluene isocyanate (TDI) or diphenylmethane diisocyanate (MDI).
  • TDI toluene isocyanate
  • MDI diphenylmethane diisocyanate
  • the alkyd or polyurethane alkyd resins used in the present invention are modified by adding silicone.
  • the alkyd resins used in the lacquer formulation of the invention have a molecular weight typically between 1500 and 5000 g / mol.
  • the alkyd resins used in the lacquer formulation of the invention advantageously have an acid value of between 10 and 30, preferably between 15 and 25.
  • the alkyd or derivative resins used in the present invention are in particular in the form of an aqueous emulsion, in particular devoid of volatile organic compounds.
  • Alkyd resins are typically thermosetting, that is, they solidify under the effect of temperature.
  • the alkyd resins used in the invention can solidify at room temperature, typically at a temperature between 20 ° C and 40 ° C.
  • the lacquer formulation used in the invention comprises an alkyd resin as described above or a mixture of alkyd resins.
  • the lacquer formulation comprises a single polyurethane alkyd resin.
  • the polyurethane alkyd resin used in the lacquer formulation of the invention is, for example, chosen from the commercial resins WorléeSol® E 330W and WorléeSol® VPE 320 W.
  • the lacquer formulation according to the invention typically comprises a proportion of alkyd resin which varies from 20% to 50% by weight relative to the total weight of the formulation, preferably from 25% to 40% by weight.
  • the lacquer formulation used in the invention further comprises at least one additive chosen from the group consisting of anti-foaming agents, spreading agents, antibacterial agents, wetting agents, thickeners, co-solvents, pigments, flakes and flake orienters.
  • the anti-foaming agents, spreading agents, antibacterial agents, wetting agents, thickeners, pigments, flakes and flake orienters used are well known to those skilled in the art.
  • it is advantageously added in an amount which varies from 0.1% to 8% by weight relative to the total weight of the formulation, preferably from 0.4% to 6% .
  • the lacquer formulation used in the invention can comprise a co-solvent, advantageously chosen from glycols and alcohols. This co-solvent makes it possible to optimize the application of the coating by preventing it from drying too quickly.
  • the lacquer formulation can comprise ethanol, propanol, monopropylene glycol, ethylene glycol or mixtures thereof, preferably monopropylene glycol or ethylene glycol, more preferably monopropylene glycol.
  • the amount of co-solvent in the formulation typically varies from 1% to 10% by weight relative to the total weight of the formulation, preferably from 2% to 8%.
  • the lacquer formulation comprises at least two additives, preferably chosen from a co-solvent, flakes and pigments.
  • the formulation of lacquer in aqueous phase does not include any co-solvent. In other words, said formulation does not include any solvent other than water.
  • the present invention also relates to a coating intended to be applied to one side of a substrate intended to be heated, said coating being obtained from the formulation of lacquer in aqueous phase as defined above.
  • the coating according to the present invention is in the form of at least one lacquer film resulting from the lacquer formulation as defined above, distributed uniformly over the surface.
  • Said lacquer film therefore comprises at least one alkyd resin, preferably alkyd polyurethane, and at least one additive.
  • the coating according to the present invention therefore consists of one or more lacquer films as defined above, applied one on top of the other, so that the coating typically has a thickness which varies from 1 ⁇ m to 100 ⁇ m, from preferably from 10 ⁇ m to 80 ⁇ m and more preferably from 20 ⁇ m to 50 ⁇ m.
  • the coating comprises three layers of lacquer.
  • the coating consists of several lacquer films, at least one of the films of which is distributed uniformly over the entire surface.
  • all of the lacquer films are distributed uniformly.
  • uniformly means that the lacquer film forms a layer completely covering the surface and having the same thickness and appearance over the entire surface.
  • the coating consists of several lacquer films, at least one of which is distributed evenly over the surface and at least one other film is distributed non-uniformly, so that it can create a decorative pattern for example.
  • the final coating obtained by the preparation process according to the invention as described below comprises an alkyd resin, preferably a polyurethane alkyd resin as defined above, and an additive chosen from flakes and pigments.
  • Defoamers, spreading agents, wetting agents, thickeners and co-solvents provide a lacquer formulation with the optimum viscosity properties for the easiest possible application. These agents are not present in the final coating. This is because they do not withstand the baking step during the preparation of the coating of the invention as described below. Antifoam agents and spreading agents are especially present in the formulation when the coating is applied by screen printing.
  • the flakes and pigments have a decorative role and are present in the final coating according to the invention.
  • the coating is applied to one side of a substrate intended to be heated, the side of the substrate advantageously being made of glass, ceramic or metal, preferably metal.
  • the face of the substrate is for example aluminum, titanium, copper, steel or one of their alloys, preferably aluminum.
  • the coating of the invention is applied to one side of a cookware, an iron soleplate, the plates of a hair straightener, a baking plate or a cover of an iron. household appliance, preferably a cookware.
  • the coating is applied to the exterior face of a cookware, said exterior face being intended to be placed on a heat source.
  • the coating according to the invention has sufficient adhesion and flexibility to withstand heat, dishwasher and surface shaping operations such as stamping and fluorotinning. In other words, the coating will not scratch, crack or peel off when surface is heated, washed in the dishwasher or shaped.
  • the coating according to the invention is preferably bright and shiny in color. This brightness is measured in particular using a colorimetry device (glossmeter) and is between 80 and 100 UB at 60 °.
  • the color and gloss of the coating is not deteriorated by heat, the dishwasher or any shaping operation. In particular, the coating does not brown in the heat.
  • the present invention also relates to a method of applying a coating according to the invention as defined above, intended to be applied to one side of a substrate intended to be heated, said method comprising the following steps:
  • step (ii) application to said face of the substrate of a layer of said lacquer formulation obtained at the end of step (i);
  • Step (v) Baking the surface of the substrate coated with at least one layer of lacquer.
  • Step (ii) can be carried out by spraying, screen printing or by roller.
  • Spray application means the formulation is projected in fine droplets onto the surface.
  • the spray formulation is sprayed onto the surface so as to cover all or part of it.
  • Each lacquer layer obtained by spray application typically has a thickness which ranges from 1 ⁇ m to 40 ⁇ m, preferably 3 ⁇ m to 30 ⁇ m.
  • the screen printing application involves passing the coating through a screen of fabric using a doctor blade.
  • Each layer of lacquer obtained via the application by screen printing typically has a thickness which varies from 1 ⁇ m to 20 ⁇ m, preferably from 1 ⁇ m to 10 ⁇ m.
  • Roller application involves passing the coating through a metering roller and an inking roller.
  • Each lacquer layer obtained by roller application typically has a thickness which ranges from 1 ⁇ m to 20 ⁇ m, preferably 1 ⁇ m to 10 ⁇ m.
  • a drying step (iii) of said lacquer formulation layer applied in step (ii) follows step (ii) when the coating is applied by screen printing or by roller.
  • this drying step (iii) can also be carried out following step (ii) when the application is carried out by spraying.
  • the drying step makes it possible to limit, or even eliminate, the generation of defects, such as bubbles or cracks, in the coating during the curing step (v).
  • a cooling step (iv) of the face of the substrate coated with a layer of lacquer resulting from step (iii) follows step (iii) when the coating is applied by screen printing.
  • this cooling step can also be carried out after step (iii) when the application is done by roller or by spraying.
  • the cooling step makes it possible to avoid too rapid drying of the new layer and a powdering phenomenon (the dried liquid product is in the form of powder).
  • Step (ii) can be repeated several times for spray application.
  • the sequence of steps (ii) and (iii), or (ii), (iii) and (iv) can be repeated several times when the application is by spraying.
  • sequence of steps (ii) and (iii) or optionally the sequence of steps (ii), (iii) and (iv) can be repeated several times in case of application by roller.
  • steps (ii), (iii) and (iv) can be repeated several times in case of application by screen printing.
  • the substrate can be shaped before or after the coating application process.
  • the sequence of steps (ii), (iii) and (iv) is repeated several times so as to obtain a coating comprising several layers of lacquer and having a total thickness which varies from 1 ⁇ m to 100 ⁇ m, preferably 10 ⁇ m. pm to 80 pm and more preferably from 20 pm to 50 pm.
  • the sequence of steps (ii), (iii) and (iv) is repeated twice so as to obtain a coating comprising three layers of lacquer and having a total thickness which varies from 1 ⁇ m to 100 ⁇ m, preferably from 10 ⁇ m. pm to 80 pm and more preferably from 20 pm to 50 pm.
  • the pH of the lacquer formulation is adjusted before application to a pH of between 8 and 12, preferably between 9 and 10, when the application (ii) is done by screen printing or by rollers. .
  • the pH of the formulation is advantageously adjusted to the values described when a straw orientator is used.
  • the method according to the invention optionally comprises a preliminary step of pretreating the face of the substrate on which the coating is intended to be applied, carried out before step (i).
  • This step is carried out by means well known to those skilled in the art in order to make the face of the substrate more suitable for fixing the coating according to the invention.
  • the face of the substrate can be treated with abrasive means, such as brushing to make it rougher so as to improve the adhesion of the coating.
  • the method of applying a coating according to the invention on one face of a substrate intended to be heated corresponds to the preparation process A comprising the following steps:
  • step (ii) application by spraying on said face of the substrate of a layer of said lacquer formulation obtained at the end of step (i);
  • step (v) Baking the surface of the substrate coated with at least one layer of lacquer; step (ii) optionally being repeated several times, preferably twice.
  • method A further comprises step (iii) and optionally step (iv), carried out following step (ii).
  • step (iii) and step (iv) carried out following step (ii).
  • the sequence of steps (ii) and (iii), or (ii), (iii) and (iv) can therefore optionally be repeated several times.
  • the method of applying a coating according to the invention intended to be applied to one side of a substrate intended to be heated corresponds to the preparation process B comprising the following steps:
  • step (ii) Application by screen printing on said face of the substrate of a layer of said lacquer formulation obtained at the end of step (i);
  • step (iv) Cooling of the surface of the substrate coated with a layer of lacquer resulting from step (iii),
  • step (vi) Shaping of said substrate, one face of which is coated with at least one layer of lacquer resulting from step (v), the sequence of steps (ii), (iii) and (iv) being optionally repeated several times , preferably twice.
  • the method of applying a coating according to the invention intended to be applied to a face of a substrate intended to be heated corresponds to the preparation process C comprising the following steps: (i) Preparation of an aqueous phase lacquer formulation as defined above;
  • step (vi) Shaping of said substrate, one face of which is coated with at least one layer of lacquer resulting from step (v), the sequence of steps (ii) and (iii) being optionally repeated several times, preferably two time.
  • method C further comprises step (iv), carried out following step (iii).
  • step (iv) carried out following step (iii).
  • the drying step when carried out, is advantageously carried out at a temperature which varies from 30 ° C to 100 ° C, preferably at a temperature of 80 ° C, for a period of time. time which varies from 30 minutes to 2 hours, preferably for 1 hour.
  • the cooling step when it is carried out, is advantageously carried out at a temperature below 40 ° C, preferably at a temperature between 15 and 35 ° C.
  • the baking step is preferably carried out at a temperature which varies from 200 ° C to 300 ° C, preferably at 280 ° C, for a time between 1 min and 30 min , preferably between 3 min and 20 min.
  • the surface can optionally be shaped, for example by stamping or by fluorotouring, in order to give it the shape of the desired article. This shaping step does not damage the coating which has sufficient adhesion and flexibility to undergo this operation.
  • the method of the invention can also be carried out on the surface of an article which already has its final shape.
  • the process for preparing a coating according to the invention is preferably carried out on a surface made of glass, ceramic or metal, preferably metal.
  • the surface is made of aluminum, titanium, copper, steel or one of their alloys, preferably aluminum.
  • this surface is that of a cookware, of an iron soleplate, of plates of a straightening iron, of a cooking plate or of a cover of a household appliance, preferably of a cookware.
  • a final object of the present invention consists of a household article, preferably culinary, at least one face of which is coated with the coating as described above.
  • the term "household item” should be understood to mean cookware and household appliances.
  • the household appliances referred to here are intended to produce heat.
  • object intended to receive a heat treatment it should be understood within the meaning of the present invention an object which will be heated by an external heating system such as stoves, saucepans, sauté pans, woks, grills. barbecues and which is capable of transmitting the heat energy supplied by this external heating system to a material or food in contact with said object.
  • an external heating system such as stoves, saucepans, sauté pans, woks, grills. barbecues and which is capable of transmitting the heat energy supplied by this external heating system to a material or food in contact with said object.
  • object intended to produce heat it should be understood within the meaning of the present invention a heating object having its own heating system such as irons, hair straighteners, steam generators, kettles. or electrical appliances intended for cooking.
  • the present invention relates in particular to a household article directly obtained or capable of being obtained by the application method according to the invention as described above.
  • the culinary article comprising the coating according to the invention corresponds to a frying pan, a saucepan, a wok, a Dutch oven, a sauté pan or a crepe maker.
  • lacquer 1 The following lacquer 1 formulation was carried out:
  • WorléeSol® E 330W resin is in the form of an aqueous emulsion of polyurethane alkyd resin with a resin content of 42% by weight relative to the total weight of the emulsion.
  • WorléeSol® VPE 320 resin is in the form of an aqueous emulsion of polyurethane alkyd resin with a resin content of 40% by weight relative to the total weight of the emulsion.
  • Formulations 1 and 2 were each applied to the outer surface of a pre-shaped brushed aluminum pan. The application is by spraying using a compressed air nozzle gun type Devilbiss SRI HD Finishing_Brands BH11 9LH UK. We apply a layer.
  • lacquer formulation 3 was carried out:
  • Formulations 3 and 4 were each applied to a brushed aluminum surface. The application is done by screen printing with a screen of 54 Mesh. We apply 3 coats. Between each coat, the coating is dried at about 80 ° C and then cooled to about 35 ° C.
  • the gloss of the coatings is measured according to the method: number of UB at 60 °
  • the final coating resulting from formulation 1 has a thickness of 51 ⁇ 6 ⁇ m on the bottom and 65 ⁇ 2 ⁇ m on the skirt.
  • the brightness is 89 ⁇ 1 BU.
  • the final coating resulting from formulation 2 has a thickness of 38 ⁇ 2 ⁇ m on the bottom and 53 ⁇ 5 ⁇ m on the skirt.
  • the gloss is 99 ⁇ 6 BU.
  • the final coating resulting from formulation 3 has a thickness of 22 ⁇ 2 ⁇ m and a gloss of 57 ⁇ 3 BU.
  • the final coating resulting from formulation 4 has a thickness of 31 ⁇ 3 ⁇ m and a gloss of 89.5 ⁇ 0.8 BU.
  • the coatings are deformable, can be drawn, they are flame resistant (20 minutes empty on a cooking fire) and 50 cycles in the dishwasher.

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Abstract

The present invention relates to the use of an aqueous phase lacquer formulation comprising at least one alkyd resin, preferably alkyd polyurethane, and at least one additive, characterized in that said formulation does not comprise a water-immiscible co-solvent, for applying a coating to one face of a substrate intended to be heated.

Description

LAQUES EXTÉRIEURES BRILLANTES SHINY EXTERIOR LACQUERS
DOMAINE DE L’INVENTION FIELD OF THE INVENTION
La présente invention porte sur un revêtement externe obtenu à partir d’une formulation de laque en phase aqueuse, ledit revêtement étant emboutissable et résistant à la chaleur, destiné à être appliqué sur une surface susceptible d’être chauffée. L’invention est également relative au procédé de préparation dudit revêtement ainsi qu’à un article ménager comprenant au moins une couche d’un tel revêtement, ledit article pouvant être un article culinaire, une semelle de fer à repasser, des plaques de fer à lisser les cheveux ou encore le capot d’un appareil ménager. The present invention relates to an external coating obtained from an aqueous phase lacquer formulation, said coating being drawable and heat resistant, intended to be applied to a surface capable of being heated. The invention also relates to the process for preparing said coating as well as to a household article comprising at least one layer of such a coating, said article possibly being a cookware, an iron soleplate, iron plates. straighten hair or even the hood of a household appliance.
ARRIERE PLAN DE L’INVENTION BACKGROUND OF THE INVENTION
Des revêtements sous forme d’au moins une couche de laque à base de résines, généralement à base de résine silicone, appliqués sur des surfaces destinées à être chauffées, notamment sur des articles culinaires, sont connus dans le domaine. Coatings in the form of at least one layer of lacquer based on resins, generally based on silicone resin, applied to surfaces intended to be heated, in particular to cookware, are known in the field.
Le brevet FR 2643806 décrit par exemple un récipient de cuisson dont le fond est recouvert à l’extérieur d’un revêtement à base de résine silicone. Le revêtement est obtenu à partir d’une formulation aqueuse comprenant une part importante de solvant xylène. Ladite résine silicone présente cependant l’inconvénient d’être peu résistante à la chaleur. Pour pallier à ces inconvénient, la surface du récipient de cuisson comporte des creux et des saillies, le revêtement à base de résine silicone étant présent uniquement dans les creux pour éviter sa détérioration. Le revêtement n’est donc pas uniformément réparti à la surface de l’article. Patent FR 2643806 describes, for example, a cooking vessel whose bottom is covered on the outside with a coating based on silicone resin. The coating is obtained from an aqueous formulation comprising a significant portion of xylene solvent. Said silicone resin, however, has the disadvantage of not being very resistant to heat. To overcome these drawbacks, the surface of the cooking vessel has hollows and projections, the silicone resin-based coating being present only in the hollows to prevent deterioration. The coating is therefore not evenly distributed over the surface of the article.
Le brevet FR 2969636 concerne un revêtement externe en laque polyester-silicone autoréticulante en mélange avec un aminosilane pour un article, notamment culinaire, présentant une résistance améliorée au lave-vaisselle. Le revêtement est obtenu à partir d’une formulation de la résine polyester en phase solvant. Les exemples du brevet montrent une bonne résistance aux détergents du lave-vaisselle, à une température de 55°C mais aucun test de résistance à la chaleur lors de l’utilisation usuelle d’un article culinaire destiné à être chauffé n’est décrit. Patent FR 2969636 relates to an external coating of self-crosslinking polyester-silicone lacquer mixed with an aminosilane for an article, in particular culinary, having improved resistance to the dishwasher. The coating is obtained from a formulation of the polyester resin in solvent phase. The examples of the patent show good resistance to dishwasher detergents at a temperature of 55 ° C, but no test of heat resistance during normal use of a cookware intended to be heated is described.
Ainsi, les laques couramment utilisées dans le domaine présentent l’inconvénient principal d’être en formulation en mélange avec des solvants souvent toxiques, comme par exemple le xylène, et émetteurs de COV (composé organique volatil) lors de leur mise en oeuvre, ayant un impact négatif sur la santé des opérateurs de productions et sur l’environnement. De plus, ces résines sont peu résistantes à la chaleur, de sorte que le revêtement se raye et s’use rapidement lors de l’utilisation des articles culinaires à chaud. La présente invention vise donc à proposer un revêtement obtenu à partir d’une formulation de laque dépourvue de solvant non miscible avec l’eau, le dit revêtement étant résistant à la chaleur, au lave-vaisselle, étant emboutissable et présentant un aspect décoratif appréciable, brillant et pouvant être de couleur vive. Thus, the lakes commonly used in the field have the main drawback of being in a formulation mixed with often toxic solvents, such as xylene, and emitters of VOCs (volatile organic compound) during their use, having a negative impact on the health of production operators and on the environment. In addition, these resins have low heat resistance, so the coating will scratch and wear off quickly when using hot cookware. The present invention therefore aims to provide a coating obtained from a lacquer formulation devoid of solvent immiscible with water, said coating being resistant to heat, to the dishwasher, being drawable and having an appreciable decorative aspect. , shiny and may be brightly colored.
A cet effet, les inventeurs ont mis au point un revêtement obtenu à partir d’une formulation de laque en phase aqueuse comprenant au moins une résine alkyde et dépourvue de co-solvant non miscible avec l’eau. To this end, the inventors have developed a coating obtained from an aqueous phase lacquer formulation comprising at least one alkyd resin and devoid of co-solvent immiscible with water.
BREVE DESCRIPTION DE L’INVENTION BRIEF DESCRIPTION OF THE INVENTION
Un premier objet de l’invention porte donc sur l’utilisation d’une formulation de laque en phase aqueuse comprenant au moins une résine alkyde, de préférence polyuréthane alkyde, et au moins un additif, caractérisée en ce que ladite formulation ne comprend pas de co-solvant non-miscible avec l’eau, pour l’application d’un revêtement sur une face d’un substrat destinée à être chauffée. A first object of the invention therefore relates to the use of a lacquer formulation in aqueous phase comprising at least one alkyd resin, preferably alkyd polyurethane, and at least one additive, characterized in that said formulation does not include co-solvent immiscible with water, for the application of a coating on a face of a substrate intended to be heated.
Un second objet de l’invention concerne un revêtement destiné à être appliqué sur une face d’un substrat destinée à être chauffée, le revêtement étant obtenu à partir de la formulation de laque en phase aqueuse de l’invention. A second object of the invention relates to a coating intended to be applied to one side of a substrate intended to be heated, the coating being obtained from the aqueous phase lacquer formulation of the invention.
Un troisième objet de l’invention est relatif au procédé d’application d’un revêtement selon l’invention, destiné à être appliqué sur une face d’un substrat destinée à être chauffée, ledit procédé comprenant les étapes suivantes : A third object of the invention relates to the method of applying a coating according to the invention, intended to be applied to one side of a substrate intended to be heated, said method comprising the following steps:
(i) Préparation d’une formulation de laque en phase aqueuse telle que définie dans l’invention; (i) Preparation of an aqueous phase lacquer formulation as defined in the invention;
(ii) Application sur ladite face du substrat d’une couche de ladite formulation de laque obtenue à l’issue de l’étape (i); (ii) application to said face of the substrate of a layer of said lacquer formulation obtained at the end of step (i);
(v) Cuisson de la face du substrat revêtue d’au moins une couche de laque. (v) Baking the surface of the substrate coated with at least one layer of lacquer.
Un quatrième objet porte sur un article ménager, de préférence culinaire, dont au moins une face est revêtue du revêtement selon l’invention. A fourth object relates to a household article, preferably culinary, at least one side of which is coated with the coating according to the invention.
DESCRIPTION DETAILLEE DE L’INVENTION La formulation de laque en phase aqueuse DETAILED DESCRIPTION OF THE INVENTION The aqueous phase lacquer formulation
Le terme « formulation de laque en phase aqueuse » dans le contexte de la présente invention désigne une composition liquide comprenant de l’eau et au moins une résine dite alkyde. Ladite formulation est caractérisée en ce qu’elle est dépourvue de co solvant non miscible avec l’eau. Par « co-solvant non miscible » avec l’eau, on entend un solvant qui forme un mélange hétérogène en présence d’eau. Dans le contexte de la présente invention, ce terme désigne notamment des solvants toxiques, volatils et/ou émetteurs de COV (composés organiques volatils) à température ambiante ou aux températures utilisées lors du procédé de préparation du revêtement de l’invention. En particulier, les « co-solvants non miscibles avec l’eau » comprennent les hydrocarbures, notamment les hydrocarbures éthyléniques et aromatiques, les aldéhydes, leurs dérivés et leurs combinaisons. Les hydrocarbures éthyléniques et aromatiques désignent par exemple le xylène, le toluène, le benzène, le naphtalène, leurs dérivés et leurs combinaisons.The term “lacquer formulation in aqueous phase” in the context of the present invention denotes a liquid composition comprising water and at least one so-called alkyd resin. Said formulation is characterized in that it is devoid of co-solvent immiscible with water. The term “co-solvent immiscible” with water is understood to mean a solvent which forms a heterogeneous mixture in the presence of water. In the context of the present invention, this term designates in particular solvents that are toxic, volatile and / or emitting VOCs (volatile organic compounds) at room temperature or at the temperatures used during the process for preparing the coating of the invention. In particular, “water-immiscible co-solvents” include hydrocarbons, in particular ethylenic and aromatic hydrocarbons, aldehydes, their derivatives and their combinations. Ethylenic and aromatic hydrocarbons denote, for example, xylene, toluene, benzene, naphthalene, their derivatives and their combinations.
La formulation est dite dépourvue d’un tel co-solvant si elle n’en comprend pas ou si elle en comprend moins de 1% en poids par rapport au poids total de la formulation. The formulation is said to be free of such a co-solvent if it does not include it or if it contains less than 1% by weight relative to the total weight of the formulation.
De préférence, la formulation de laque utilisée dans l’invention ne comprend pas ou comprend moins de 1% en poids par rapport au poids de la formulation, de solvants choisis parmi le diméthylformamide (DMF), les éthers, notamment le tétrahydrofurane (THF), l’acétonitrile, les cétones, leurs dérivés et leurs combinaisons. Dans un mode de réalisation préféré, la formulation de laque ne comprend pas ces solvants. Preferably, the lacquer formulation used in the invention does not comprise or comprises less than 1% by weight relative to the weight of the formulation, of solvents chosen from dimethylformamide (DMF), ethers, in particular tetrahydrofuran (THF) , acetonitrile, ketones, their derivatives and their combinations. In a preferred embodiment, the lacquer formulation does not include these solvents.
La teneur en eau de ladite formulation de laque est typiquement comprise entre 30 et 80 % par rapport au poids total de la formulation, de préférence entre 40 et 70 %, plus préférablement entre 45 et 55 %. The water content of said lacquer formulation is typically between 30 and 80% relative to the total weight of the formulation, preferably between 40 and 70%, more preferably between 45 and 55%.
La résine alkyde Alkyd resin
La formulation de laque utilisée dans la présente invention comprend au moins une résine dite alkyde. Le terme « résine alkyde » désigne une famille particulière de polymères polyesters qui résultent de la polycondensation de polyols, de polyacides carboxyliques et d’acides gras. Ces résines sont couramment employées dans le domaine des peintures et peuvent être préparées selon des procédés connus de l’homme du métier. En particulier, l’homme du métier est capable de sélectionner les polyols, les polyacides carboxyliques et les acides gras adéquats pour la préparation des résines alkydes de l’invention. The lacquer formulation used in the present invention comprises at least one so-called alkyd resin. The term "alkyd resin" denotes a particular family of polyester polymers which result from the polycondensation of polyols, polycarboxylic acids and fatty acids. These resins are commonly used in the field of paints and can be prepared according to methods known to those skilled in the art. In particular, one skilled in the art is able to select the polyols, polycarboxylic acids and fatty acids suitable for the preparation of the alkyd resins of the invention.
Par exemple, lesdits acides gras incluent les acides gras à longues chaînes insaturés tels que l’acide oléique, linoléique, linolénique, le tall oil, les huiles végétales incluant par exemple l’huile de soja, l’huile d’olive, l’huile de colza, l’huile de tournesol, l’huile de carthame, l’huile de mais, l’huile de coton, l’huile de palme, l’huile de sésame, l’huile de Jatropha, l’huile de ricin, l’huile de pépins de raisin, l’huile d’arachide, et leurs mélanges. Les polyols désignent des composés comprenant deux ou plus groupements hydroxyles. Dans le contexte de l’invention, ils sont par exemple choisis parmi le triméthylpentanediol, le diéthylène glycol, le néopentylglycérol, le glycérol, le pentaérythritol, le triméthyloléthane, le triméthylolpropane, leurs dérivés et leurs mélanges. For example, said fatty acids include fatty acids with long unsaturated chains such as oleic, linoleic, linolenic acid, tall oil, vegetable oils including for example soybean oil, olive oil, rapeseed oil, sunflower oil, safflower oil, corn oil, cottonseed oil, palm oil, sesame oil, Jatropha oil, castor oil, grape seed oil, peanut oil, and mixtures thereof. Polyols denote compounds comprising two or more hydroxyl groups. In the context of the invention, they are for example chosen from trimethylpentanediol, diethylene glycol, neopentylglycerol, glycerol, pentaerythritol, trimethylolethane, trimethylolpropane, their derivatives and their mixtures.
Les polyacides carboxyliques désignent des composés comprenant deux ou plus fonctions acides carboxyliques. Ils incluent notamment les anhydrides. Dans le contexte de l’invention, les polyacides carboxyliques sont notamment aromatiques et sont par exemple choisis parmi l’anhydride phtalique, l’acide isophtalique, l’acide ou l’anhydride tétrahydrophtalique et leurs mélanges. Polycarboxylic acids denote compounds comprising two or more carboxylic acid functions. They include in particular anhydrides. In the context of the invention, the polycarboxylic acids are in particular aromatic and are, for example, chosen from phthalic anhydride, isophthalic acid, tetrahydrophthalic acid or anhydride, and mixtures thereof.
De manière préférée, les résines alkydes utilisées dans la présente invention sont des résines polyuréthanes alkydes. Ces résines sont modifiées par incorporation de fonctions uréthanes de formule -NH-C(0)-0- au sein du polymère. Elles sont obtenues par ajout d’un dérivé isocyanate lors de la préparation de la résine. Ledit dérivé isocyanate est par exemple choisi parmi le toluène isocyanate (TDI) ou le diisocyanate de diphénylméthane (MDI). Preferably, the alkyd resins used in the present invention are alkyd polyurethane resins. These resins are modified by incorporation of urethane functions of formula -NH-C (O) -O- into the polymer. They are obtained by adding an isocyanate derivative during the preparation of the resin. Said isocyanate derivative is for example chosen from toluene isocyanate (TDI) or diphenylmethane diisocyanate (MDI).
Dans un mode de réalisation particulier, les résines alkydes ou polyuréthane alkydes utilisées dans la présente invention sont modifiées par ajout de silicone. In a particular embodiment, the alkyd or polyurethane alkyd resins used in the present invention are modified by adding silicone.
Les résines alkydes utilisées dans la formulation de laque de l’invention ont un poids moléculaire typiquement compris entre 1500 et 5000 g/mol. The alkyd resins used in the lacquer formulation of the invention have a molecular weight typically between 1500 and 5000 g / mol.
Les résines alkydes utilisées dans la formulation de laque de l’invention présentent avantageusement une valeur d’acide comprise entre 10 et 30, de préférence entre 15 et 25. The alkyd resins used in the lacquer formulation of the invention advantageously have an acid value of between 10 and 30, preferably between 15 and 25.
Les résines alkydes ou dérivées utilisées dans la présente invention se présentent notamment sous forme d’émulsion aqueuse, en particulier dépourvue de composés organiques volatils. The alkyd or derivative resins used in the present invention are in particular in the form of an aqueous emulsion, in particular devoid of volatile organic compounds.
Les résines alkydes sont typiquement thermodurcissables, c’est-à-dire qu’elles se solidifient sous l’effet de la température. Les résines alkydes utilisées dans l’invention peuvent se solidifier à température ambiante, typiquement à une température comprise entre 20°C et 40°C. Alkyd resins are typically thermosetting, that is, they solidify under the effect of temperature. The alkyd resins used in the invention can solidify at room temperature, typically at a temperature between 20 ° C and 40 ° C.
La formulation de laque utilisée dans l’invention comprend une résine alkyde telle que décrite ci-dessus ou un mélange de résines alkydes. De manière préférée, la formulation de laque comprend une seule résine polyuréthane alkyde. The lacquer formulation used in the invention comprises an alkyd resin as described above or a mixture of alkyd resins. Preferably, the lacquer formulation comprises a single polyurethane alkyd resin.
La résine polyuréthane alkyde utilisée dans la formulation de laque de l’invention est par exemple choisie parmi les résines commerciales WorléeSol® E 330W et WorléeSol® VPE 320 W. The polyurethane alkyd resin used in the lacquer formulation of the invention is, for example, chosen from the commercial resins WorléeSol® E 330W and WorléeSol® VPE 320 W.
La formulation de laque selon l’invention comprend typiquement une proportion de résine alkyde qui varie de 20% à 50 % en poids par rapport au poids total de la formulation, préférablement de 25% à 40% en poids. The lacquer formulation according to the invention typically comprises a proportion of alkyd resin which varies from 20% to 50% by weight relative to the total weight of the formulation, preferably from 25% to 40% by weight.
Les additifs La formulation de laque utilisée dans l’invention comprend en outre au moins un additif choisi dans le groupe constitué par les agents anti-mousse, les agents d’étalement, les agents antibactériens, les agents mouillants, les épaississants, les co-solvants, les pigments, les paillettes et les orienteurs de paillettes. Additives The lacquer formulation used in the invention further comprises at least one additive chosen from the group consisting of anti-foaming agents, spreading agents, antibacterial agents, wetting agents, thickeners, co-solvents, pigments, flakes and flake orienters.
Les agents anti-mousse, les agents d’étalement, les agents antibactériens, les agents mouillants, les épaississants, les pigments, les paillettes et les orienteurs de paillettes utilisés sont bien connus de l’homme du métier. Lorsqu’un de ces additifs est présent dans la formulation, il est avantageusement ajouté dans une quantité qui varie de 0,1% à 8% en poids par rapport au poids total de la formulation, de préférence de 0,4% à 6%. La formulation de laque utilisée dans l’invention peut comprendre un co-solvant, avantageusement choisi parmi les glycols et les alcools. Ce co-solvant permet d’optimiser l’application du revêtement en évitant que celui-ci ne sèche trop vite. Par exemple, la formulation de laque peut comprendre de l’éthanol, du propanol, du monopropylène glycol, de l’éthylène glycol ou leurs mélanges, de préférence du monopropylène glycol ou de l’éthylène glycol, plus préférablement du monopropylène glycol. Dans ce mode de réalisation, la quantité de co-solvant dans la formulation varie typiquement de 1% à 10% en poids par rapport au poids total de la formulation, de préférence de 2% à 8%. The anti-foaming agents, spreading agents, antibacterial agents, wetting agents, thickeners, pigments, flakes and flake orienters used are well known to those skilled in the art. When one of these additives is present in the formulation, it is advantageously added in an amount which varies from 0.1% to 8% by weight relative to the total weight of the formulation, preferably from 0.4% to 6% . The lacquer formulation used in the invention can comprise a co-solvent, advantageously chosen from glycols and alcohols. This co-solvent makes it possible to optimize the application of the coating by preventing it from drying too quickly. For example, the lacquer formulation can comprise ethanol, propanol, monopropylene glycol, ethylene glycol or mixtures thereof, preferably monopropylene glycol or ethylene glycol, more preferably monopropylene glycol. In this embodiment, the amount of co-solvent in the formulation typically varies from 1% to 10% by weight relative to the total weight of the formulation, preferably from 2% to 8%.
Dans un mode de réalisation préféré, la formulation de laque comprend au moins deux additifs, de préférence choisis parmi un co-solvant, des paillettes et des pigments. Selon un mode de réalisation particulier, la formulation de laque en phase aqueuse ne comprend aucun co-solvant. En d’autres termes, ladite formulation ne comprend pas d’autre solvant que l’eau. In a preferred embodiment, the lacquer formulation comprises at least two additives, preferably chosen from a co-solvent, flakes and pigments. According to a particular embodiment, the formulation of lacquer in aqueous phase does not include any co-solvent. In other words, said formulation does not include any solvent other than water.
Le revêtement The coating
La présente invention porte également sur un revêtement destiné à être appliqué sur une face d’un substrat destinée à être chauffée, ledit revêtement étant obtenu à partir de la formulation de laque en phase aqueuse telle que définie ci-dessus. The present invention also relates to a coating intended to be applied to one side of a substrate intended to be heated, said coating being obtained from the formulation of lacquer in aqueous phase as defined above.
Le revêtement selon la présente invention se présente sous la forme d’au moins un film de laque issu de la formulation de laque telle que définie ci-dessus, réparti de façon uniforme sur la surface. Ledit film de laque comprend donc au moins une résine alkyde, de préférence polyuréthane alkyde, et au moins un additif. The coating according to the present invention is in the form of at least one lacquer film resulting from the lacquer formulation as defined above, distributed uniformly over the surface. Said lacquer film therefore comprises at least one alkyd resin, preferably alkyd polyurethane, and at least one additive.
Le revêtement selon la présente invention est donc constitué d’un ou plusieurs films de laque tel que défini ci-dessus, appliqué les uns sur les autres, de sorte que le revêtement a typiquement une épaisseur qui varie de 1 pm à 100 pm, de préférence de 10 pm à 80 pm et plus préférentiellement de 20 pm à 50 pm. Typiquement, le revêtement comprend trois couches de laque. Selon un mode de réalisation, le revêtement est constitué de plusieurs films de laque, dont au moins un des films est réparti de façon uniforme sur l’ensemble de la surface. Avantageusement, l’ensemble des films de laque est réparti de façon uniforme. The coating according to the present invention therefore consists of one or more lacquer films as defined above, applied one on top of the other, so that the coating typically has a thickness which varies from 1 µm to 100 µm, from preferably from 10 μm to 80 μm and more preferably from 20 μm to 50 μm. Typically, the coating comprises three layers of lacquer. According to one embodiment, the coating consists of several lacquer films, at least one of the films of which is distributed uniformly over the entire surface. Advantageously, all of the lacquer films are distributed uniformly.
Le terme « de façon uniforme » signifie que le film de laque forme une couche recouvrant totalement la surface et ayant la même épaisseur et le même aspect sur toute la surface. The term "uniformly" means that the lacquer film forms a layer completely covering the surface and having the same thickness and appearance over the entire surface.
Selon un autre mode de réalisation, le revêtement est constitué de plusieurs films de laque, dont au moins un est réparti de façon uniforme sur la surface et au moins un autre film est réparti de façon non uniforme, de sorte qu’il puisse crée un motif décoratif par exemple. According to another embodiment, the coating consists of several lacquer films, at least one of which is distributed evenly over the surface and at least one other film is distributed non-uniformly, so that it can create a decorative pattern for example.
Le revêtement final obtenu par le procédé de préparation selon l’invention tel que décrit ci-dessous comprend une résine alkyde, de préférence une résine polyuréthane alkyde telle que définie ci-dessus, et un additif choisi parmi les paillettes et les pigments.The final coating obtained by the preparation process according to the invention as described below comprises an alkyd resin, preferably a polyurethane alkyd resin as defined above, and an additive chosen from flakes and pigments.
Les agents anti-mousse, les agents d’étalement, les agents mouillants, les épaississants et le co-solvants permettent d’obtenir une formulation de laque possédant les propriétés optimales en terme de viscosité pour une application la plus aisée possible. Ces agents ne sont pas présents dans le revêtement final. En effet, ils ne résistent pas à l’étape de cuisson lors de la préparation du revêtement de l’invention telle que décrite ci-dessous. Les agents anti-mousse et les agents d’étalement sont notamment présents dans la formulation lorsque l’application du revêtement se fait par sérigraphie. Defoamers, spreading agents, wetting agents, thickeners and co-solvents provide a lacquer formulation with the optimum viscosity properties for the easiest possible application. These agents are not present in the final coating. This is because they do not withstand the baking step during the preparation of the coating of the invention as described below. Antifoam agents and spreading agents are especially present in the formulation when the coating is applied by screen printing.
Les paillettes et les pigments ont un rôle décoratif et sont bien présents dans le revêtement final selon l’invention. The flakes and pigments have a decorative role and are present in the final coating according to the invention.
Le revêtement est appliqué sur une face d’un substrat destinée à être chauffée, la face du substrat étant avantageusement en verre, céramique ou en métal, de préférence en métal. Lorsqu’elle est en métal, la face du substrat est par exemple en aluminium, en titane, en cuivre, en acier ou en un de leurs alliages, préférablement en aluminium. Selon un mode de réalisation préféré, le revêtement de l’invention est appliqué sur une face d’un article culinaire, une semelle de fer à repasser, des plaques d’un fer à lisser, une plaque de cuisson ou un capot d’un appareil électro-ménager, de préférence un article culinaire. Ainsi, de manière avantageuse, le revêtement est appliqué sur la face extérieure d’un article culinaire, ladite face extérieure étant destinée à être disposée sur une source de chaleur. The coating is applied to one side of a substrate intended to be heated, the side of the substrate advantageously being made of glass, ceramic or metal, preferably metal. When it is made of metal, the face of the substrate is for example aluminum, titanium, copper, steel or one of their alloys, preferably aluminum. According to a preferred embodiment, the coating of the invention is applied to one side of a cookware, an iron soleplate, the plates of a hair straightener, a baking plate or a cover of an iron. household appliance, preferably a cookware. Thus, advantageously, the coating is applied to the exterior face of a cookware, said exterior face being intended to be placed on a heat source.
Le revêtement selon l’invention possède une adhérence et une souplesse suffisante pour résister à la chaleur, au lave-vaisselle et à des opérations de mise en forme de la surface telles que l’emboutissage et le fluorotournage. En d’autres termes, le revêtement ne se raye pas, ne se craquèle pas et ne se retire pas lorsque la surface est chauffée, passée au lave-vaisselle ou mise en forme. The coating according to the invention has sufficient adhesion and flexibility to withstand heat, dishwasher and surface shaping operations such as stamping and fluorotinning. In other words, the coating will not scratch, crack or peel off when surface is heated, washed in the dishwasher or shaped.
Par ailleurs, le revêtement selon l’invention est de préférence de couleur vive et brillante. Cette brillance est notamment mesurée via un appareil de colorimétrie (brillancemètre) et est comprise entre 80 et 100 UB à 60°. La couleur et la brillance du revêtement ne sont pas détériorées par la chaleur, le lave-vaisselle ou toute opération de mise en forme. En particulier, le revêtement ne brunit pas à la chaleur. Furthermore, the coating according to the invention is preferably bright and shiny in color. This brightness is measured in particular using a colorimetry device (glossmeter) and is between 80 and 100 UB at 60 °. The color and gloss of the coating is not deteriorated by heat, the dishwasher or any shaping operation. In particular, the coating does not brown in the heat.
Procédé d’application du revêtement Coating application process
La présente invention porte également sur un procédé d’application d’un revêtement selon l’invention tel que défini ci-dessus, destiné à être appliqué sur une face d’un substrat destinée à être chauffée, ledit procédé comprenant les étapes suivantes : The present invention also relates to a method of applying a coating according to the invention as defined above, intended to be applied to one side of a substrate intended to be heated, said method comprising the following steps:
(i) Préparation d’une formulation de laque en phase aqueuse telle que définie ci- dessus ; (i) Preparation of an aqueous phase lacquer formulation as defined above;
(ii) Application sur ladite face du substrat d’une couche de ladite formulation de laque obtenue à l’issue de l’étape (i); (ii) application to said face of the substrate of a layer of said lacquer formulation obtained at the end of step (i);
(v) Cuisson de la face du substrat revêtue d’au moins une couche de laque. L’étape (ii) peut être réalisée par pulvérisation, par sérigraphie ou au rouleau. L’application par pulvérisation signifie que la formulation est projetée en fines gouttelettes sur la surface. La formulation pulvérisée est projetée sur la surface de façon à en recouvrir la totalité ou une partie. Chaque couche de laque obtenue via l’application par pulvérisation a typiquement une épaisseur qui varie de 1 pm à 40 pm, de préférence de 3 pm à 30 pm. (v) Baking the surface of the substrate coated with at least one layer of lacquer. Step (ii) can be carried out by spraying, screen printing or by roller. Spray application means the formulation is projected in fine droplets onto the surface. The spray formulation is sprayed onto the surface so as to cover all or part of it. Each lacquer layer obtained by spray application typically has a thickness which ranges from 1 µm to 40 µm, preferably 3 µm to 30 µm.
L’application par sérigraphie consiste à passer le revêtement au travers d’un écran de tissu au moyen d’une racle. Chaque couche de laque obtenue via l’application par sérigraphie a typiquement une épaisseur qui varie de 1 pm à 20 pm, de préférence de 1 pm à 10 pm. The screen printing application involves passing the coating through a screen of fabric using a doctor blade. Each layer of lacquer obtained via the application by screen printing typically has a thickness which varies from 1 µm to 20 µm, preferably from 1 µm to 10 µm.
L’application au rouleau consiste à faire passer le revêtement au travers d’un rouleau doseur et d’un rouleau encreur. Chaque couche de laque obtenue via l’application au rouleau a typiquement une épaisseur qui varie de 1 pm à 20 pm, de préférence de 1 pm à 10 pm. Roller application involves passing the coating through a metering roller and an inking roller. Each lacquer layer obtained by roller application typically has a thickness which ranges from 1 µm to 20 µm, preferably 1 µm to 10 µm.
Une étape de séchage (iii) de ladite couche de formulation de laque appliquée à l’étape (ii) suit l’étape (ii) lorsque l’application du revêtement se fait par sérigraphie ou au rouleau. De manière optionnelle, cette étape de séchage (iii) peut également être effectuée à la suite de l’étape (ii) lorsque l’application se fait par pulvérisation. L’étape de séchage permet de limiter, voire d'éliminer, la génération de défauts, telles que des bulles ou des fissures, dans le revêtement lors de l’étape (v) de cuisson. Une étape de refroidissement (iv) de la face du substrat revêtue d’une couche de laque résultant de l’étape (iii) suit l’étape (iii) lorsque l’application du revêtement se fait par sérigraphie. De manière optionnelle, cette étape de refroidissement peut également être effectuée à la suite de l’étape (iii) lorsque l’application se fait au rouleau ou par pulvérisation. Avantageusement, l’étape de refroidissement permet d'éviter un séchage trop rapide de la nouvelle couche et un phénomène de poudrage (le produit liquide séché se présente sous forme de poudre). A drying step (iii) of said lacquer formulation layer applied in step (ii) follows step (ii) when the coating is applied by screen printing or by roller. Optionally, this drying step (iii) can also be carried out following step (ii) when the application is carried out by spraying. The drying step makes it possible to limit, or even eliminate, the generation of defects, such as bubbles or cracks, in the coating during the curing step (v). A cooling step (iv) of the face of the substrate coated with a layer of lacquer resulting from step (iii) follows step (iii) when the coating is applied by screen printing. Optionally, this cooling step can also be carried out after step (iii) when the application is done by roller or by spraying. Advantageously, the cooling step makes it possible to avoid too rapid drying of the new layer and a powdering phenomenon (the dried liquid product is in the form of powder).
L’étape (ii) peut être répétée plusieurs fois en cas d’application par pulvérisation. Optionnellement, la séquence des étapes (ii) et (iii), ou (ii), (iii) et (iv) peut être répétée plusieurs fois lorsque l’application se fait par pulvérisation. Step (ii) can be repeated several times for spray application. Optionally, the sequence of steps (ii) and (iii), or (ii), (iii) and (iv) can be repeated several times when the application is by spraying.
La séquence des étapes (ii) et (iii) ou éventuellement la séquence des étape (ii), (iii) et (iv) peut être répétée plusieurs fois en cas d’application au rouleau. The sequence of steps (ii) and (iii) or optionally the sequence of steps (ii), (iii) and (iv) can be repeated several times in case of application by roller.
La séquence des étapes (ii), (iii) et (iv) peut être répétée plusieurs fois en cas d’application par sérigraphie. The sequence of steps (ii), (iii) and (iv) can be repeated several times in case of application by screen printing.
Le substrat peut être mis en forme avant ou après le procédé d’application du revêtement. The substrate can be shaped before or after the coating application process.
De préférence, toutes les étapes (i) à (v) sont réalisées lors de la mise en oeuvre du procédé de l’invention. Preferably, all of the steps (i) to (v) are carried out during the implementation of the method of the invention.
Avantageusement, la séquence des étapes (ii), (iii) et (iv) est répétée plusieurs fois de sorte à obtenir un revêtement comprenant plusieurs couches de laque et ayant une épaisseur totale qui varie de 1 pm à 100 pm, de préférence de 10 pm à 80 pm et plus préférentiellement de 20 pm à 50 pm. Advantageously, the sequence of steps (ii), (iii) and (iv) is repeated several times so as to obtain a coating comprising several layers of lacquer and having a total thickness which varies from 1 μm to 100 μm, preferably 10 μm. pm to 80 pm and more preferably from 20 pm to 50 pm.
Avantageusement, la séquence des étapes (ii), (iii) et (iv) est répétée deux fois de sorte à obtenir un revêtement comprenant trois couches de laque et ayant une épaisseur totale qui varie de 1 pm à 100 pm, de préférence de 10 pm à 80 pm et plus préférentiellement de 20 pm à 50 pm. Advantageously, the sequence of steps (ii), (iii) and (iv) is repeated twice so as to obtain a coating comprising three layers of lacquer and having a total thickness which varies from 1 μm to 100 μm, preferably from 10 μm. pm to 80 pm and more preferably from 20 pm to 50 pm.
Dans un mode de réalisation préféré, le pH de la formulation de laque est ajusté avant application jusqu’à un pH compris entre 8 et 12, de préférence entre 9 et 10, lorsque l’application (ii) se fait par sérigraphie ou par rouleaux. Le pH de la formulation est avantageusement ajusté dans les valeurs décrites lorsqu’un orienteur de paillette est utilisé. In a preferred embodiment, the pH of the lacquer formulation is adjusted before application to a pH of between 8 and 12, preferably between 9 and 10, when the application (ii) is done by screen printing or by rollers. . The pH of the formulation is advantageously adjusted to the values described when a straw orientator is used.
Le procédé selon l’invention comprend éventuellement une étape préalable de prétraitement de la face du substrat sur laquelle le revêtement est destiné à être appliqué mise en oeuvre avant l’étape (i). Cette étape s’effectue par des moyens bien connus de l’homme du métier afin de rendre la face du substrat plus apte à fixer le revêtement selon l’invention. Par exemple, la face du substrat peut être traitée par des moyens abrasifs, tel que le brossage afin de la rendre plus rugueuse de sorte à améliorer l’adhésion du revêtement. The method according to the invention optionally comprises a preliminary step of pretreating the face of the substrate on which the coating is intended to be applied, carried out before step (i). This step is carried out by means well known to those skilled in the art in order to make the face of the substrate more suitable for fixing the coating according to the invention. For example, the face of the substrate can be treated with abrasive means, such as brushing to make it rougher so as to improve the adhesion of the coating.
Selon un mode de réalisation particulier, le procédé d’application d’un revêtement selon l’invention sur une face d’un substrat destinée à être chauffée correspond au procédé de préparation A comprenant les étapes suivantes : According to a particular embodiment, the method of applying a coating according to the invention on one face of a substrate intended to be heated corresponds to the preparation process A comprising the following steps:
(i) Préparation d’une formulation de laque en phase aqueuse telle que définie ci-dessus ; (i) Preparation of an aqueous phase lacquer formulation as defined above;
(i’) Mise en forme du substrat ; (i ’) Shaping the substrate;
(ii) Application par pulvérisation sur ladite face du substrat d’une couche de ladite formulation de laque obtenue à l’issue de l’étape (i) ; (ii) application by spraying on said face of the substrate of a layer of said lacquer formulation obtained at the end of step (i);
(v) Cuisson de la face du substrat revêtue d’au moins une couche de laque ; l’étape (ii) étant optionnellement répétée plusieurs fois, de préférence deux fois. (v) Baking the surface of the substrate coated with at least one layer of lacquer; step (ii) optionally being repeated several times, preferably twice.
De manière optionnelle, le procédé A comprend en outre l’étape (iii) et éventuellement l’étape (iv), mise(s) en oeuvre à la suite de l’étape (ii). Dans ce mode de réalisation, la séquence des étapes (ii) et (iii), ou (ii), (iii) et (iv) peut être donc éventuellement être répétée plusieurs fois. Optionally, method A further comprises step (iii) and optionally step (iv), carried out following step (ii). In this embodiment, the sequence of steps (ii) and (iii), or (ii), (iii) and (iv) can therefore optionally be repeated several times.
Avantageusement, toutes les étapes du procédé A sont effectuées. Selon un mode de réalisation particulier, le procédé d’application d’un revêtement selon l’invention destiné à être appliqué sur une face d’un substrat destinée à être chauffée correspond au procédé de préparation B comprenant les étapes suivantes : Advantageously, all the steps of method A are carried out. According to a particular embodiment, the method of applying a coating according to the invention intended to be applied to one side of a substrate intended to be heated corresponds to the preparation process B comprising the following steps:
(i) Préparation d’une formulation de laque en phase aqueuse telle que définie ci-dessus ; (i) Preparation of an aqueous phase lacquer formulation as defined above;
(ii) Application par sérigraphie sur ladite face du substrat d’une couche de ladite formulation de laque obtenue à l’issue de l’étape (i) ; (ii) Application by screen printing on said face of the substrate of a layer of said lacquer formulation obtained at the end of step (i);
(iii) Séchage de ladite couche de formulation de laque appliquée à l’étape (ii),(iii) drying of said lacquer formulation layer applied in step (ii),
(iv) Refroidissement de la face du substrat revêtue d’une couche de laque résultant de l’étape (iii), (iv) Cooling of the surface of the substrate coated with a layer of lacquer resulting from step (iii),
(v) Cuisson de la face du substrat revêtue d’au moins une couche de laque issu de l’étape (iv) ; (v) Baking the surface of the substrate coated with at least one layer of lacquer from step (iv);
(vi) Mise en forme dudit substrat dont une face est revêtue d’au moins une couche de laque résultant de l’étape (v), la séquence des étapes (ii), (iii) et (iv) étant optionnellement répétée plusieurs fois, de préférence deux fois. (vi) Shaping of said substrate, one face of which is coated with at least one layer of lacquer resulting from step (v), the sequence of steps (ii), (iii) and (iv) being optionally repeated several times , preferably twice.
Avantageusement, toutes les étapes (i) à (vi) du procédé B sont effectuées. Advantageously, all of the steps (i) to (vi) of method B are carried out.
Selon un mode de réalisation particulier, le procédé d’application d’un revêtement selon l’invention destiné à être appliqué sur une face d’un substrat destinée à être chauffée correspond au procédé de préparation C comprenant les étapes suivantes : (i) Préparation d’une formulation de laque en phase aqueuse telle que définie ci-dessus ; According to a particular embodiment, the method of applying a coating according to the invention intended to be applied to a face of a substrate intended to be heated corresponds to the preparation process C comprising the following steps: (i) Preparation of an aqueous phase lacquer formulation as defined above;
(ii) Application au rouleau sur ladite surface d’une couche de ladite formulation de laque obtenue à l’issue de l’étape (i) ; (ii) Application by roller on said surface of a layer of said lacquer formulation obtained at the end of step (i);
(iii) Séchage de ladite couche de formulation de laque appliquée à l’étape (ii),(iii) drying of said lacquer formulation layer applied in step (ii),
(v) Cuisson de la face du substrat revêtue d’au moins une couche de laque ;(v) Baking the surface of the substrate coated with at least one layer of lacquer;
(vi) Mise en forme dudit substrat dont une face est revêtue d’au moins une couche de laque résultant de l’étape (v), la séquence des étapes (ii) et (iii) étant optionnellement répétée plusieurs fois, de préférence deux fois. (vi) Shaping of said substrate, one face of which is coated with at least one layer of lacquer resulting from step (v), the sequence of steps (ii) and (iii) being optionally repeated several times, preferably two time.
De manière optionnelle, le procédé C comprend en outre l’étape (iv), mise en oeuvre à la suite de l’étape (iii). Dans ce mode de réalisation, la séquence des étapes (ii), (iii) etOptionally, method C further comprises step (iv), carried out following step (iii). In this embodiment, the sequence of steps (ii), (iii) and
(iv) peut être donc éventuellement être répétée plusieurs fois. (iv) can therefore optionally be repeated several times.
Avantageusement, toutes les étapes du procédé C sont effectuées. Advantageously, all the steps of method C are carried out.
Quelle que soit la méthode d’application, l’étape de séchage, lorsqu’elle est réalisée, est avantageusement effectuée à une température qui varie de 30°C à 100°C, de préférence à une température de 80 °C, pendant un temps qui varie de 30 minutes à 2 heures, de préférence pendant 1 heure. Whatever the method of application, the drying step, when carried out, is advantageously carried out at a temperature which varies from 30 ° C to 100 ° C, preferably at a temperature of 80 ° C, for a period of time. time which varies from 30 minutes to 2 hours, preferably for 1 hour.
Quelle que soit la méthode d’application, l’étape de refroidissement, lorsqu’elle est réalisée est avantageusement effectuée à une température inférieure à 40°C, de préférence à une température comprise entre 15 et 35°C. Whatever the method of application, the cooling step, when it is carried out, is advantageously carried out at a temperature below 40 ° C, preferably at a temperature between 15 and 35 ° C.
Quelle que soit la méthode de d’application, l’étape de cuisson est de préférence effectuée à une température qui varie de 200°C à 300 °C, de préférence à 280 °C, pendant un temps compris entre 1 min et 30 min, de préférence compris entre 3 min et 20 min. Whatever the method of application, the baking step is preferably carried out at a temperature which varies from 200 ° C to 300 ° C, preferably at 280 ° C, for a time between 1 min and 30 min , preferably between 3 min and 20 min.
Une fois la surface revêtue, elle peut optionnellement être mise en forme par exemple par emboutissage ou par fluorotournage afin de lui donner la forme de l’article désiré. Cette étape de mise en forme ne détériore pas le revêtement qui possède une adhérence et une souplesse suffisante pour subir cette opération. Once the surface is coated, it can optionally be shaped, for example by stamping or by fluorotouring, in order to give it the shape of the desired article. This shaping step does not damage the coating which has sufficient adhesion and flexibility to undergo this operation.
Le procédé de l’invention peut également être mis en oeuvre sur la surface d’un article possédant déjà sa forme définitive. The method of the invention can also be carried out on the surface of an article which already has its final shape.
Le procédé de préparation d’un revêtement selon l’invention est de préférence mis en oeuvre sur une surface faite en verre, en céramique ou en métal, de préférence en métal. Lorsqu’elle est en métal, la surface est par en aluminium, en titane, en cuivre, en acier ou en un de leurs alliages, préférablement en aluminium. Selon un mode de réalisation préféré, cette surface est celle d’un article culinaire, d’une semelle de fer à repasser, de plaques d’un fer à lisser, d’une plaque de cuisson ou d’un capot d’un appareil électro ménager, de préférence d’un article culinaire. The process for preparing a coating according to the invention is preferably carried out on a surface made of glass, ceramic or metal, preferably metal. When it is made of metal, the surface is made of aluminum, titanium, copper, steel or one of their alloys, preferably aluminum. According to a preferred embodiment, this surface is that of a cookware, of an iron soleplate, of plates of a straightening iron, of a cooking plate or of a cover of a household appliance, preferably of a cookware.
L’article ménager The household item
Un dernier objet de la présente invention consiste en un article ménager, de préférence culinaire, dont au moins une face est revêtue du revêtement tel que décrit ci-dessus. Par l’expression « article ménager », il faut comprendre les articles culinaires et les articles électroménagers. A final object of the present invention consists of a household article, preferably culinary, at least one face of which is coated with the coating as described above. The term "household item" should be understood to mean cookware and household appliances.
Les articles électroménagers visés ici sont destinés à produire de la chaleur. The household appliances referred to here are intended to produce heat.
Par l’expression « article culinaire », il faut comprendre au sens de la présente invention un objet destiné à cuisiner. Pour ce faire, il est destiné à recevoir un traitement thermique. By the expression "cookware", it should be understood within the meaning of the present invention an object intended for cooking. To do this, it is intended to receive heat treatment.
Par l’expression « objet destiné à recevoir un traitement thermique », il faut comprendre au sens de la présente invention un objet qui sera chauffé par un système extérieur de chauffage tels que des poêles, des casseroles, des sauteuses, des woks, des grilles de barbecues et qui est apte à transmettre l'énergie calorifique apportée par ce système extérieur de chauffage à un matériau ou aliment au contact dudit objet. By the expression “object intended to receive a heat treatment”, it should be understood within the meaning of the present invention an object which will be heated by an external heating system such as stoves, saucepans, sauté pans, woks, grills. barbecues and which is capable of transmitting the heat energy supplied by this external heating system to a material or food in contact with said object.
Par l’expression « objet destiné à produire de la chaleur », il faut comprendre au sens de la présente invention un objet chauffant possédant son propre système de chauffage tels que des fers à repasser, des lisseurs à cheveux, des centrales vapeur, des bouilloires ou des appareils électriques destinés à cuisiner. By the expression “object intended to produce heat”, it should be understood within the meaning of the present invention a heating object having its own heating system such as irons, hair straighteners, steam generators, kettles. or electrical appliances intended for cooking.
La présente invention concerne notamment un article ménager directement obtenu ou susceptible d’être obtenu par le procédé d’application selon l’invention tel que décrit ci- dessus. The present invention relates in particular to a household article directly obtained or capable of being obtained by the application method according to the invention as described above.
En particulier, l’article culinaire comprenant le revêtement selon l’invention correspond à une poêle, une casserole, un wok, un faitout, une sauteuse ou une crêpière. In particular, the culinary article comprising the coating according to the invention corresponds to a frying pan, a saucepan, a wok, a Dutch oven, a sauté pan or a crepe maker.
L’invention est décrite plus précisément grâce aux exemples suivants, sans y être limitée. The invention is described more precisely by means of the following examples, without being limited thereto.
EXEMPLES EXAMPLES
A) Application par pulvérisation A) Spray application
La formulation de laque 1 suivante a été réalisée : The following lacquer 1 formulation was carried out:
[Table 1] [Table 1]
La résine WorléeSol® E 330W se présente sous la forme d’une émulsion aqueuse de résine polyuréthane alkyde dont la teneur en résine est de 42% en poids par rapport au poids total de l’émulsion. WorléeSol® E 330W resin is in the form of an aqueous emulsion of polyurethane alkyd resin with a resin content of 42% by weight relative to the total weight of the emulsion.
La formulation de laque 2 suivante a été réalisée : [Table 2] The following formulation of lacquer 2 was carried out: [Table 2]
La résine WorléeSol® VPE 320 se présente sous la forme d’une émulsion aqueuse de résine polyuréthane alkyde dont la teneur en résine est de 40 % en poids par rapport au poids total de l’émulsion. WorléeSol® VPE 320 resin is in the form of an aqueous emulsion of polyurethane alkyd resin with a resin content of 40% by weight relative to the total weight of the emulsion.
Les formulations 1 et 2 ont chacune été appliquées sur la surface externe d’une poêle en aluminium brossé préalablement mise en forme. L’application se fait par pulvérisation en utilisant un pistolet à buse d’air comprimé de type Devilbiss SRI HD Finishing_Brands BH11 9LH UK. On applique une couche. Formulations 1 and 2 were each applied to the outer surface of a pre-shaped brushed aluminum pan. The application is by spraying using a compressed air nozzle gun type Devilbiss SRI HD Finishing_Brands BH11 9LH UK. We apply a layer.
Après application de la formulation, une étape de cuisson à 280°C. pendant 15 min est effectuée. After application of the formulation, a baking step at 280 ° C. for 15 min is performed.
B) Application par sérigraphie B) Application by screen printing
La formulation de laque 3 suivante a été réalisée : The following lacquer formulation 3 was carried out:
[Table 3] [Table 3]
* Le tampon permet d’ajuster le pH de la formulation à 9,22 * The buffer allows the pH of the formulation to be adjusted to 9.22
La formulation de laque 4 suivante a été réalisée : [Table 4] * Le tampon permet d’ajuster le pH de la formulation à 9,22 The following formulation of lacquer 4 was carried out: [Table 4] * The buffer allows the pH of the formulation to be adjusted to 9.22
Les formulations 3 et 4 ont chacune été appliquées sur une surface en aluminium brossée. L’application se fait par sérigraphie avec un écran de 54 Mesh. On applique 3 couches. Entre chaque couche, le revêtement est séché à environ 80°C puis refroidi à environ 35°C. Formulations 3 and 4 were each applied to a brushed aluminum surface. The application is done by screen printing with a screen of 54 Mesh. We apply 3 coats. Between each coat, the coating is dried at about 80 ° C and then cooled to about 35 ° C.
Après application de la formulation, une étape de cuisson à 280°C. pendant 15 min. est effectuée. After application of the formulation, a baking step at 280 ° C. for 15 min. is done.
La surface est ensuite mise en forme par emboutissage. Résultats : The surface is then shaped by stamping. Results:
La brillance des revêtements est mesurée selon la méthode : nombre de UB à 60°The gloss of the coatings is measured according to the method: number of UB at 60 °
Le revêtement final issu de la formulation 1 possède une épaisseur de 51 ±6 pm sur le fond et 65±2 pm sur la jupe. La brillance est de 89±1 UB. Le revêtement final issu de la formulation 2 possède une épaisseur de 38±2 pm sur le fond et 53±5 pm sur la jupe. La brillance est de 99±6 UB. The final coating resulting from formulation 1 has a thickness of 51 ± 6 μm on the bottom and 65 ± 2 μm on the skirt. The brightness is 89 ± 1 BU. The final coating resulting from formulation 2 has a thickness of 38 ± 2 μm on the bottom and 53 ± 5 μm on the skirt. The gloss is 99 ± 6 BU.
Le revêtement final issu de la formulation 3 possède une épaisseur de 22±2 pm et une brillance de 57±3 UB. The final coating resulting from formulation 3 has a thickness of 22 ± 2 µm and a gloss of 57 ± 3 BU.
Le revêtement final issu de la formulation 4 possède une épaisseur de 31 ±3 pm et une brillance de 89,5±0,8 UB. The final coating resulting from formulation 4 has a thickness of 31 ± 3 µm and a gloss of 89.5 ± 0.8 BU.
Les revêtements sont déformables, emboutissables, ils résistent à la flamme (20 minutes à vide sur un feu de cuisson) et à 50 cycles au lave-vaisselle. The coatings are deformable, can be drawn, they are flame resistant (20 minutes empty on a cooking fire) and 50 cycles in the dishwasher.

Claims

REVENDICATIONS
1. Utilisation d’une formulation de laque en phase aqueuse comprenant au moins une résine alkyde, de préférence polyuréthane alkyde, et au moins un additif, caractérisée en ce que ladite formulation ne comprend pas de co-solvant non-miscible avec l’eau, pour l’application d’un revêtement sur une face d’un substrat destinée à être chauffée. 1. Use of a lacquer formulation in aqueous phase comprising at least one alkyd resin, preferably alkyd polyurethane, and at least one additive, characterized in that said formulation does not comprise a co-solvent immiscible with water , for the application of a coating on a face of a substrate intended to be heated.
2. Utilisation selon la revendication 1, caractérisée en ce que la teneur en eau de ladite formulation de laque est comprise entre 30 et 80 % par rapport au poids total de la formulation, de préférence entre 40 et 70 %, plus préférablement entre 45 et 55 %. 2. Use according to claim 1, characterized in that the water content of said lacquer formulation is between 30 and 80% relative to the total weight of the formulation, preferably between 40 and 70%, more preferably between 45 and 55%.
3. Utilisation selon la revendication 1 ou 2, caractérisée en ce que ledit additif compris dans ladite formulation de laque est choisi dans le groupe constitué par les agents anti mousse, les agents d’étalement, les agents antibactériens, les agents mouillants, les épaississants, les co-solvants, les pigments, les paillettes et les orienteurs de paillettes. 3. Use according to claim 1 or 2, characterized in that said additive included in said lacquer formulation is chosen from the group consisting of anti-foam agents, spreading agents, antibacterial agents, wetting agents, thickeners. , co-solvents, pigments, flakes and flake orienters.
4. Utilisation selon l’une quelconque des revendications 1 à 3, caractérisée en ce que ladite formulation de laque comprend au moins deux additifs, préférablement choisis parmi le groupe constitué des paillettes, des pigments et des co-solvants. 4. Use according to any one of claims 1 to 3, characterized in that said lacquer formulation comprises at least two additives, preferably selected from the group consisting of flakes, pigments and co-solvents.
5. Utilisation selon la revendication 3 ou 4, caractérisée en ce que les co-solvants sont choisis parmi le groupe constitué des glycols, tels que le monopropylène glycol ou l’éthylène glycol. 5. Use according to claim 3 or 4, characterized in that the co-solvents are chosen from the group consisting of glycols, such as monopropylene glycol or ethylene glycol.
6. Utilisation selon l’une quelconque des revendications 1 à 5, caractérisée en ce que ledit revêtement est appliqué sous la forme d’au moins un film de laque, de préférence par pulvérisation, par sérigraphie ou au rouleau de ladite formulation de laque, sur une face du substrat destinée à être chauffée. 6. Use according to any one of claims 1 to 5, characterized in that said coating is applied in the form of at least one lacquer film, preferably by spraying, by screen printing or by roller of said lacquer formulation, on one side of the substrate intended to be heated.
7. Utilisation selon l’une quelconque des revendications 1 à 6, caractérisée en ce que la face du substrat destinée à être chauffée est en verre, en céramique ou en métal tel que l’aluminium, le titane, le cuivre ou l’acier, de préférence en métal. 7. Use according to any one of claims 1 to 6, characterized in that the face of the substrate intended to be heated is made of glass, ceramic or metal such as aluminum, titanium, copper or steel. , preferably metal.
8. Utilisation selon l’une quelconque des revendications 1 à 7, caractérisée en ce que le revêtement est appliqué sur une face d’un article culinaire, une semelle de fer à repasser, des plaques d’un fer à lisser, une plaque de cuisson ou un capot d’un appareil électro-ménager, de préférence un article culinaire. 8. Use according to any one of claims 1 to 7, characterized in that the coating is applied to one side of a culinary article, an iron soleplate, plates of a straightening iron, a plate of cooking or a cover of a household appliance, preferably a cookware.
9. Utilisation selon la revendication 8, caractérisée en ce que le revêtement est appliqué sur la face extérieure d’un article culinaire, ladite face extérieure étant destinée à être disposée sur une source de chaleur. 9. Use according to claim 8, characterized in that the coating is applied to the outer face of a cookware, said outer face being intended to be placed on a heat source.
10. Revêtement destiné à être appliqué sur une face d’un substrat destinée à être chauffée, le revêtement étant obtenu à partir de la formulation de laque en phase aqueuse telle que définie dans les revendications 1 à 5. 10. Coating intended to be applied to one side of a substrate intended to be heated, the coating being obtained from the aqueous phase lacquer formulation as defined in claims 1 to 5.
11. Revêtement selon la revendication 10, se présentant sous la forme d’au moins un film de laque comprenant au moins une résine alkyde, de préférence polyuréthane alkyde, et au moins un additif, caractérisé en ce qu’au moins un film de laque du revêtement est réparti de façon uniforme sur le substrat. 11. Coating according to claim 10, in the form of at least one lacquer film comprising at least one alkyd resin, preferably alkyd polyurethane, and at least one additive, characterized in that at least one lacquer film of the coating is distributed evenly over the substrate.
12. Revêtement selon la revendication 11 , caractérisé en ce que ledit additif est choisi dans le groupe constitué par les pigments et les paillettes. 12. Coating according to claim 11, characterized in that said additive is chosen from the group consisting of pigments and flakes.
13. Revêtement selon l’une des revendications 10 à 12, caractérisé en ce que le revêtement a une épaisseur comprise entre 1 pm et 100 pm, de préférence entre 10 pm et 80 pm et plus préférentiellement entre 20 pm et 50 pm. 13. Coating according to one of claims 10 to 12, characterized in that the coating has a thickness between 1 pm and 100 pm, preferably between 10 pm and 80 pm and more preferably between 20 pm and 50 pm.
14. Revêtement selon l’une quelconque des revendications 10 à 13, caractérisé en ce que la face du substrat est en verre, en céramique ou en métal tel que l’aluminium, le titane, le cuivre, l’acier ou un de leurs alliages. 14. Coating according to any one of claims 10 to 13, characterized in that the face of the substrate is made of glass, ceramic or metal such as aluminum, titanium, copper, steel or one of theirs. alloys.
15. Revêtement selon l’une quelconque des revendications 10 à 14, caractérisé en ce qu’il est appliqué sur la face d’un article culinaire, une semelle de fer à repasser, des plaques d’un fer à lisser, une plaque de cuisson ou un capot d’un appareil électro ménager, de préférence la face d’un article culinaire. 15. Coating according to any one of claims 10 to 14, characterized in that it is applied to the face of a culinary article, an iron soleplate, the plates of a straightening iron, a plate of cooking or a cover of a household appliance, preferably the face of a cookware.
16. Procédé d’application d’un revêtement tel que défini dans les revendications 10 à 15, destiné à être appliqué sur une face d’un substrat destinée à être chauffée, ledit procédé comprenant les étapes suivantes : 16. A method of applying a coating as defined in claims 10 to 15, intended to be applied to one side of a substrate intended to be heated, said method comprising the following steps:
(i) Préparation d’une formulation de laque en phase aqueuse telle que définie dans les revendications 1 à 5; (i) Preparation of an aqueous phase lacquer formulation as defined in claims 1 to 5;
(ii) Application sur ladite face du substrat d’une couche de ladite formulation de laque obtenue à l’issue de l’étape (i); (ii) application to said face of the substrate of a layer of said lacquer formulation obtained at the end of step (i);
(v) Cuisson de la face du substrat revêtue d’au moins une couche de laque. (v) Baking the face of the substrate coated with at least one layer of lacquer.
17. Procédé selon la revendication 16, caractérisé en ce que l’application se fait par sérigraphie, au rouleau ou par pulvérisation. 17. The method of claim 16, characterized in that the application is by screen printing, by roller or by spraying.
18 Procédé selon la revendication 17, caractérisé en ce que l’application se fait par sérigraphie ou au rouleau, le procédé comprenant en outre l’étape (iii) suivante à la suite de l’étape (ii) : 18 The method of claim 17, characterized in that the application is by screen printing or by roller, the method further comprising step (iii) following after step (ii):
(iii) Séchage de la couche de formulation de laque appliquée à l’étape (ii). (iii) Drying the lacquer formulation layer applied in step (ii).
19. Procédé selon la revendication 18, caractérisé en ce que l’application se fait par sérigraphie, le procédé comprenant en outre l’étape (iv) suivante à la suite de l’étape19. The method of claim 18, characterized in that the application is by screen printing, the method further comprising step (iv) following after step
(iii) : (iii):
(iv) Refroidissement de la face du substrat revêtue d’une couche de laque résultant de l’étape (iii). (iv) Cooling the surface of the substrate coated with a layer of lacquer resulting from step (iii).
20. Procédé selon la revendication 19, caractérisé en ce que la séquence des étapes20. The method of claim 19, characterized in that the sequence of steps
(ii), (iii) et (iv) est répétée plusieurs fois, de préférence deux fois. (ii), (iii) and (iv) is repeated several times, preferably twice.
21. Procédé selon l’une quelconque des revendications 16 à 20, dans lequel une étape de mise en forme du substrat est effectuée avant l’étape (ii) ou après l’étape (v). 21. A method according to any one of claims 16 to 20, wherein a substrate shaping step is performed before step (ii) or after step (v).
22. Procédé selon l’une quelconque des revendications 16 à 21 , dans lequel le revêtement est appliqué sur une face d’un article culinaire, une semelle de fer à repasser, des plaques d’un fer à lisser, une plaque de cuisson ou un capot d’un appareil électro-ménager, de préférence la face d’un article culinaire. 22. A method according to any one of claims 16 to 21, wherein the coating is applied to one side of a cookware, an iron soleplate, plates of a hair straightener, a baking sheet or a cover of a household appliance, preferably the face of a cookware.
23. Article ménager, de préférence culinaire, dont au moins une face est revêtue d’un revêtement tel que défini aux revendications 10 à 15. 23. Household article, preferably culinary, at least one side of which is coated with a coating as defined in claims 10 to 15.
EP21737704.3A 2020-06-03 2021-06-03 Glossy outer lacquers Pending EP4162004A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR2005814A FR3111140B1 (en) 2020-06-03 2020-06-03 GLOSS EXTERIOR LACQUERS
PCT/FR2021/051008 WO2021245360A1 (en) 2020-06-03 2021-06-03 Glossy outer lacquers

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EP4162004A1 true EP4162004A1 (en) 2023-04-12

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EP (1) EP4162004A1 (en)
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FR (1) FR3111140B1 (en)
WO (1) WO2021245360A1 (en)

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JP5586160B2 (en) * 2008-04-02 2014-09-10 関西ペイント株式会社 Water-based paint composition
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CN106833314B (en) * 2017-01-10 2020-05-22 河北晨阳工贸集团有限公司 Water-based alkyd interior wall water paint and preparation method thereof

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FR3111140A1 (en) 2021-12-10
FR3111140B1 (en) 2023-03-17
WO2021245360A1 (en) 2021-12-09

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