EP4122363A1 - Ultra-light shower tray - Google Patents

Ultra-light shower tray Download PDF

Info

Publication number
EP4122363A1
EP4122363A1 EP22181242.3A EP22181242A EP4122363A1 EP 4122363 A1 EP4122363 A1 EP 4122363A1 EP 22181242 A EP22181242 A EP 22181242A EP 4122363 A1 EP4122363 A1 EP 4122363A1
Authority
EP
European Patent Office
Prior art keywords
shower tray
layer
ultra
thickness
valve housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP22181242.3A
Other languages
German (de)
French (fr)
Other versions
EP4122363B1 (en
Inventor
Enrique DÍAZ BLASCO
Sara DÍAZ GRANDE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mundo Gaman SL
Original Assignee
Mundo Gaman SL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mundo Gaman SL filed Critical Mundo Gaman SL
Publication of EP4122363A1 publication Critical patent/EP4122363A1/en
Application granted granted Critical
Publication of EP4122363B1 publication Critical patent/EP4122363B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT; ACCESSORIES THEREFOR, e.g. TOILET ACCESSORIES
    • A47K3/00—Baths; Showers; Appurtenances therefor
    • A47K3/28—Showers or bathing douches
    • A47K3/40—Pans or trays

Definitions

  • the present invention relates to an ultra-ligh shower tray, thus finding its application in the field of manufacturing sanitary sanitations.
  • the shower tray of the invention being very light, with a weight of approximately 12 kg/m 2 , mineral-load trays weighing 45 kg/m2, offers numerous advantages in terms of installation and handling, while maintaining better performance in terms of mechanical stability, durability, installation and logistics.
  • Porcelain, acrylic, fiberglass-reinforced acrylic or mineral-filled resin shower trays are well known.
  • Known acrylic shower trays are made of an acrylic resin reinforced with fibreglass on the underside, their main disadvantage being the feeling of flexibility they give to the user, their poor mechanical stability and the difficulty of cleaning them, mainly due to the damage it can cause to the acrylic material.
  • porcelain or mineral resin plates they have the great disadvantage of their weight.
  • the present invention solves the disadvantages of known shower trays by providing an ultra-light shower tray with high mechanical stability, consisting of different layers of various materials, as will be described below.
  • Figure 1 shows a schematic view of the ultralight shower tray of the invention (1), including corresponding slopes (2) towards a drain hole (3) and a drain valve housing (4), the detail of said housing (4) being shown in figure 2 .
  • ultra-lightweight shower tray (1) consists of a material composed of the following layers, indicated in successive order and taking the visible part of shower tray as the top layer:
  • Drain valve housing (4) is arranged integrally with the shower tray embedded in layers i) and ii) described above and, as shown in figure 4 , it is intended to receive a drain closure element (not shown), which may be a conventional grid or a cover made of the same material as described layer i), in this case in order to give the shower tray of the invention an homogeneous aesthetic finish.
  • this drain valve housing (4) has corresponding internal support means (9) to support the aforementioned closure elements.

Landscapes

  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Laminated Bodies (AREA)

Abstract

An ultra-lightweight shower tray made of a material composed of a coating layer based on an unsaturated polyester resin of isophthalic acid and neopentylglycol, a combined glass fibre layer of woven and non-woven glass fibres wetted with an unsaturated orthophthalic unsaturated polyester resin, a layer of extruded polystyrene; and a layer of mesh-reinforced extruded polystyrene sheet lining mortar.

Description

  • The present invention relates to an ultra-ligh shower tray, thus finding its application in the field of manufacturing sanitary sanitations.
  • The shower tray of the invention, being very light, with a weight of approximately 12 kg/m2, mineral-load trays weighing 45 kg/m2, offers numerous advantages in terms of installation and handling, while maintaining better performance in terms of mechanical stability, durability, installation and logistics.
  • Porcelain, acrylic, fiberglass-reinforced acrylic or mineral-filled resin shower trays are well known.
  • Known acrylic shower trays are made of an acrylic resin reinforced with fibreglass on the underside, their main disadvantage being the feeling of flexibility they give to the user, their poor mechanical stability and the difficulty of cleaning them, mainly due to the damage it can cause to the acrylic material. As for porcelain or mineral resin plates, they have the great disadvantage of their weight.
  • The present invention solves the disadvantages of known shower trays by providing an ultra-light shower tray with high mechanical stability, consisting of different layers of various materials, as will be described below.
  • The invention is now described in more detail on the basis of an example embodiment thereof and with reference to the attached figures, wherein:
    • Figure 1: Schematic plan view of the shower tray according to an example embodiment thereof;
    • Figure 2: Sectional detail of the drain valve housing of shower tray in figure 1;
    • Figure 3: Outline of the layered structure forming shower tray in figure 1; and
    • Figure 4: Shows a perspective view of drain valve housing in figure 2 and a detail thereof.
  • Figure 1 shows a schematic view of the ultralight shower tray of the invention (1), including corresponding slopes (2) towards a drain hole (3) and a drain valve housing (4), the detail of said housing (4) being shown in figure 2.
  • Referring now to figure 3, ultra-lightweight shower tray (1) consists of a material composed of the following layers, indicated in successive order and taking the visible part of shower tray as the top layer:
    1. i. A coating layer based on an unsaturated polyester resin of isophthalic acid and neopentylglycol (5), with a thickness of 500 µm;
    2. ii. A combined glass fibre layer of woven and non-woven glass fibres wetted with an unsaturated orthophthalic polyester resin (6), with a thickness of 3 mm;
    3. iii. A layer of extruded polystyrene (7) pre-milled with shower tray slopes (2), with a thickness of 23 mm; and
    4. iv. A layer of mesh-reinforced extruded polystyrene sheet coating mortar (8), with a thickness of 4 mm.
  • In this figure 3, the different thicknesses of the layers that make up the shower tray are not scaled for better visualisation.
  • Drain valve housing (4) is arranged integrally with the shower tray embedded in layers i) and ii) described above and, as shown in figure 4, it is intended to receive a drain closure element (not shown), which may be a conventional grid or a cover made of the same material as described layer i), in this case in order to give the shower tray of the invention an homogeneous aesthetic finish. To this end, this drain valve housing (4) has corresponding internal support means (9) to support the aforementioned closure elements.

Claims (4)

  1. An ultra-lightweight shower tray (1) comprising corresponding slopes (2) towards a drain hole (3) and a drain valve housing (4), characterised in that it is made of a material composed of the following layers, indicated in successive order and taking the visible part of the shower tray as the top layer:
    i. A coating layer based on an unsaturated polyester resin of isophthalic acid and neopentylglycol (5), with a thickness of 500 µm;
    ii. A combined glass fibre layer of woven and non-woven glass fibres wetted with an unsaturated orthophthalic unsaturated polyester resin (6), with a thickness of 3 mm;
    iii. A layer of extruded polystyrene (7) pre-milled with shower tray slopes (2), with a thickness of 23 mm; and
    iv. A layer of mesh-reinforced extruded polystyrene sheet lining mortar (8), with a thickness of 4 mm.
  2. An ultra-lightweight shower tray (1) according to claim 1, characterised in that drain valve housing (4) is arranged integrally with the shower tray embedded in layers i) and ii).
  3. An ultra-light shower tray (1) according to claim 1, characterised in that drain valve housing (4) has corresponding internal support means (9) to support elements for closing drain hole (3).
  4. An ultra-lightweight shower tray (1) according to claim 4, characterised in that closure elements of drain hole (3) are selected from a conventional grid or a cover made of the same material as layer i).
EP22181242.3A 2021-07-22 2022-06-27 Ultra-light shower tray Active EP4122363B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES202131531U ES1276071Y (en) 2021-07-22 2021-07-22 Ultralight shower tray

Publications (2)

Publication Number Publication Date
EP4122363A1 true EP4122363A1 (en) 2023-01-25
EP4122363B1 EP4122363B1 (en) 2023-11-08

Family

ID=77125090

Family Applications (1)

Application Number Title Priority Date Filing Date
EP22181242.3A Active EP4122363B1 (en) 2021-07-22 2022-06-27 Ultra-light shower tray

Country Status (2)

Country Link
EP (1) EP4122363B1 (en)
ES (2) ES1276071Y (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29824513U1 (en) * 1998-06-19 2001-06-13 Schwanekamp GmbH, 48712 Gescher Molded parts made of polyurethane, plate-shaped semi-finished products and trough-shaped objects which can be obtained using a polyurethane molded part
GB2402363A (en) * 2003-05-07 2004-12-08 Esl Healthcare Ltd Moulded shower trays
DE102015108357A1 (en) * 2015-05-27 2016-12-01 Wedi Gmbh Plate-shaped component with outer membrane

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29824513U1 (en) * 1998-06-19 2001-06-13 Schwanekamp GmbH, 48712 Gescher Molded parts made of polyurethane, plate-shaped semi-finished products and trough-shaped objects which can be obtained using a polyurethane molded part
GB2402363A (en) * 2003-05-07 2004-12-08 Esl Healthcare Ltd Moulded shower trays
DE102015108357A1 (en) * 2015-05-27 2016-12-01 Wedi Gmbh Plate-shaped component with outer membrane

Also Published As

Publication number Publication date
ES1276071U (en) 2021-08-05
EP4122363B1 (en) 2023-11-08
ES2970011T3 (en) 2024-05-23
ES1276071Y (en) 2022-05-09

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