EP4098399A1 - Verfahren und vorrichtung zur positionierung eines linsenelements auf einer herstellungsvorrichtung - Google Patents

Verfahren und vorrichtung zur positionierung eines linsenelements auf einer herstellungsvorrichtung Download PDF

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Publication number
EP4098399A1
EP4098399A1 EP21305742.5A EP21305742A EP4098399A1 EP 4098399 A1 EP4098399 A1 EP 4098399A1 EP 21305742 A EP21305742 A EP 21305742A EP 4098399 A1 EP4098399 A1 EP 4098399A1
Authority
EP
European Patent Office
Prior art keywords
lens member
manufacturing apparatus
orientation
framework
optical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21305742.5A
Other languages
English (en)
French (fr)
Inventor
Sebastien Maurice
Jerome Moine
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
EssilorLuxottica SA
Original Assignee
Essilor International Compagnie Generale dOptique SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Essilor International Compagnie Generale dOptique SA filed Critical Essilor International Compagnie Generale dOptique SA
Priority to EP21305742.5A priority Critical patent/EP4098399A1/de
Priority to CN202280038595.2A priority patent/CN117396306A/zh
Priority to BR112023024647A priority patent/BR112023024647A2/pt
Priority to PCT/EP2022/063990 priority patent/WO2022253627A1/en
Priority to US18/566,533 priority patent/US20240286240A1/en
Priority to MX2023014440A priority patent/MX2023014440A/es
Publication of EP4098399A1 publication Critical patent/EP4098399A1/de
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B13/00—Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
    • B24B13/005—Blocking means, chucks or the like; Alignment devices
    • B24B13/0055—Positioning of lenses; Marking of lenses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece

Definitions

  • the invention relates to the field of optical lens manufacturing, and more particularly to the positioning and blocking of a lens member on a manufacturing apparatus.
  • the lens member can be a lens blank, also called a semi-finished lens, or a finished lens and the manufacturing apparatus can be any apparatus used to manufacture an optical lens.
  • Optical lenses help correct vision disorders or refractive errors, also called ametropia, such as myopia, hyperopia, astigmatism and presbyopia.
  • An optical lens is manufactured on the basis of a wearer's ophthalmic prescription.
  • the prescription includes different information such as the sphere value, the cylinder value, the prism and the addition power.
  • the manufacture of an optical lens is now largely automated, and apparatus are used in series for the different manufacturing steps applied to a lens member.
  • the steps include blocking, surfacing or polishing the lens member.
  • the lens member is a lens blank or semi-finished lens.
  • the positioning of a lens member is also an issue for the optician whose work consists in mounting a lens member in a spectacle frame selected by a customer.
  • it is necessary to block the lens member by attaching a blocking accessory to the lens member to engage the lens member in an edging apparatus.
  • An edging apparatus allows the lens member to be machined into the desired shape corresponding to the spectacle frame. In such a case, the lens member is a finished lens.
  • a preliminary step of engraving markings according to a chosen geometrical figure is usually performed before the manufacturing process. These markings allow the lens to be positioned and oriented correctly throughout the manufacturing process.
  • this engraving operation presents several drawbacks. Indeed, this step lengthens the duration of the manufacturing process and can have an impact on the quality of optical lenses.
  • the present invention seeks to improve the situation.
  • the present invention concerns a method comprising:
  • the considered optical features are "intrinsic", which means that the optical features have not been intentionally etched or engraved onto the lens member for the specific purpose of determining the position or orientation of the lens member.
  • the at least one intrinsic optical feature provides an optical function for correcting vision disorders or refractive errors of a wearer.
  • the determination of the position or orientation of the lens member based on an intrinsic optical feature improves the accuracy of the positioning and manufacturing an optical lens. Moreover, it is no longer necessary to engrave markings on the surface of the lens member in order to position it at each stage of the manufacturing process.
  • the method further comprises:
  • the method can also comprise blocking the lens member on the manufacturing apparatus in the adjusted position or orientation by using blocking means.
  • the position of the lens member in the framework of the manufacturing apparatus is for instance characterized by the location of a reference positioning point in the framework of the manufacturing apparatus.
  • the at least one intrinsic optical feature includes a curvature distribution.
  • the curvature distribution is detected by acquiring, using an image sensor, an image of the lens member.
  • the position of the lens member in the framework of the manufacturing apparatus is determined as follows:
  • the at least one intrinsic optical feature includes several distinct characteristics forming a pattern.
  • the distinct characteristics are detected by acquiring, using an image sensor, an image of the lens member.
  • the position or orientation of the lens member in the framework of the manufacturing apparatus is determined as follows:
  • the processing of the acquired image comprises for example the positioning of a predetermined geometrical figure on the acquired image so that the predetermined geometrical figure passes through the plurality of found distinct characteristics.
  • the position or orientation of the lens member in the framework of the manufacturing apparatus is deduced respectively from the position or orientation of the geometrical figure on the processed image.
  • At least one intrinsic optical feature is a rotation variant of the lens member.
  • the orientation of the lens member in the framework of the manufacturing apparatus can be determined on the basis of the rotation variant.
  • the at least one intrinsic optical feature includes a polarization axis.
  • the polarization axis is detected as follows:
  • the orientation of the lens member in the framework of the manufacturing apparatus is determined on the basis of the polarization axis.
  • the at least one intrinsic optical feature includes a tint gradient.
  • the tint gradient is detected by acquiring, using an image sensor, an image of a surface of the lens member.
  • the orientation of the lens member in the framework of the manufacturing apparatus is determined as follows:
  • the at least one intrinsic optical feature includes a cylinder axis.
  • the cylinder axis is detected as follows:
  • the orientation of the lens member in the framework of the manufacturing apparatus is determined on the basis of the cylinder axis.
  • the lens member comprises at least one optical element.
  • the at least one intrinsic optical feature includes an optical function of the at least one optical element for preventing focusing on the retina of an eye of a wearer under standard wearing conditions, so as to reduce the progression of an abnormal refraction of the eye.
  • the optical function is detected by acquiring, using an image sensor, an image of the lens member.
  • the position or orientation of the lens member in the framework of the manufacturing apparatus is determined as follows:
  • the optical element is for instance a micro-lens, a diffusing element or a ⁇ -Fresnel element.
  • the ⁇ -Fresnel element is described in the European patent application EP 3785072 A1 and can be defined as a diffractive Fresnel lens whose phase function has ⁇ phase jumps at the nominal wavelength, as opposition to unifocal Fresnel lenses whose phase jumps are multiple values of 2 ⁇ . If the lens member comprises a plurality of optical element, a plurality of micro-lenses can take the form of an array of micro-lenses.
  • the invention also relates to a manufacturing process of an optical lens from a lens member comprising one or more optical lens manufacturing operations implemented using at least one manufacturing apparatus.
  • the at least one optical lens manufacturing operation is performed using the method mentioned above.
  • the invention also concerns a computer program comprising instructions for implementing the method or the manufacturing process, when the instructions are executed by at least one processor.
  • the invention relates to a device comprising:
  • FIG. 1A illustrates a device 1 for positioning a lens member 3 on a manufacturing apparatus.
  • FIG. 1A is schematic and only shows the structural components of the device 1. Therefore, FIG. 1A is not optically accurate, particularly in the tracing of light rays.
  • the manufacturing apparatus is not shown in FIG. 1A . Indeed, the manufacturing apparatus can be any apparatus configured to apply an optical lens manufacturing operation to the lens member 3.
  • the manufacturing apparatus may be an apparatus for blocking, surfacing or polishing the lens member 3.
  • the lens member 3 is typically a lens blank or a semi-finished lens.
  • a semi-finished lens is a lens whose only one surface is machined prior to the manufacturing process. The other surface, i.e. the unfinished surface, is intended to be machined according to an ophthalmic prescription.
  • the manufacturing apparatus may also be an edging apparatus used by an optician to shape the lens member 3 into a desired form for mounting in a spectacle frame.
  • the lens member 3 is typically a finished lens.
  • optical lens is a generic term that can refer to a lens obtained after the application of a manufacturing operation, a finished lens obtained after the complete process of manufacturing an ophthalmic lens or even a spectacle lens obtained after mounting the finished ophthalmic lens in a spectacle frame.
  • the optical lens to be manufactured may typically be intended to correct myopia.
  • Such an optical lens is, for example, manufactured to satisfy an ophthalmic prescription if at least one eye of the wearer suffers from a refractive problem so that an image seen by the wearer focuses on the retina of the eye.
  • the optical elements are micro-structures.
  • the optical lens to be manufactured can comprise one or more optical elements which are for example micro-lenses.
  • the optical lens typically comprises an array of micro-lenses.
  • the optical elements provide an optical function for preventing focusing on the retina of an eye of a wearer under standard wearing conditions, so as to reduce the progression of an abnormal refraction of the eye.
  • the optical elements induce a physical deformation of a surface of the optical lens or lens member 3.
  • the surface of the optical lens or lens member 3 thus has an altitude (also called sag in the literature) within the range [0,1 ⁇ m; 50 ⁇ m] and a width within the range [0,5 ⁇ m; 1,5 mm] at the level of the deformations caused by the presence of one or more optical elements.
  • the optical elements provide wavefront modification on the intensity, curvature or light deviation of the optical lens or lens member 3.
  • optical elements which are for instance micro-lenses, have preferably a periodical or pseudo-periodical layout in the optical lens or lens member 3. Conversely, the optical elements may also have randomized positions in the optical lens or lens member 3.
  • the optical elements can be diffusing micro-structures configured to locally scatter light in a range of angles from 1 ° to 30°.
  • the device 1 is used to position the lens member 3.
  • the device 1 is used to determine the position or orientation of the lens member 3. Determining the position or orientation of the lens member 3 has several practical applications, including positioning the lens member 3 on a manufacturing apparatus, which is the case here.
  • the determination of the position or orientation means that the device 1 can allow to determine both position and orientation of the lens member 3.
  • the term "or" means "and/or".
  • the device 1 comprises illuminating means, placing means and processing means.
  • the illuminating means comprise a light source 5 and a mirror 7.
  • the light source 5 is configured to emit a light ray or a light beam towards the mirror 7.
  • the mirror 7 is configured to reflect the light ray or the light beam emitted by the light source 5 towards the lens member 3.
  • the mirror 7 is inclined at 45° with respect to an axis A1 orthogonal to a surface portion of the lens member 3.
  • the device 1 may include a filter 9 within which an image pattern may be mounted for projection onto a surface of the lens member 3.
  • the placing means comprise a support plate 11 at the center of which a holder 13 is provided for holding the lens member 3.
  • the support plate 11 is planar and made of a transparent material.
  • the holder 13 is for instance a rod having a widened head to support the lens member 3.
  • the holder 13 can have a different shape or may be formed by the support plate 11.
  • the placing means allow the lens member 3 to be placed in order to expose it to the light rays or light beams emitted by the light source 5 and reflected by the mirror 7. As previously mentioned, the light rays or the light beams can also be filtered by the filter 9 according to a particular pattern image.
  • the placing means are configured to place the lens member 3 on the manufacturing apparatus configured to apply an optical lens manufacturing operation to the lens member 3.
  • the device 1 also comprises a mirror 15.
  • the mirror 15 is configured to reflect the light rays or the light beams refracted by the lens member 3 towards the processing means.
  • the support plate 11 is made of a transparent material to let the light rays or the light beams refracted by the lens member 3 pass through.
  • the processing means comprise an optical sensor 17 and a processing unit 19.
  • the optical sensor 17 is configured to detect at least one intrinsic optical feature of the lens member 3 placed on the manufacturing apparatus.
  • the optical sensor 17 can comprise a plurality of sensors.
  • the intrinsic optical features are inherent to the lens member 3 and allow to characterize or define one or more of its optical properties. Such intrinsic optical features may or may not result from a prior manufacturing operation. In any case, it must be understood here that such an intrinsic optical feature has not been specifically provided to the lens member 3 to enable its positioning on the manufacturing apparatus.
  • the one or more intrinsic optical features can comprise for instance a curvature distribution, a pattern formed by several distinct characteristics, a polarization axis, a tint gradient, a cylinder axis or an optical function provided by at least one element for preventing focusing on the retina of an eye of a wearer under standard wearing conditions, so as to reduce the progression of an abnormal refraction of the eye.
  • At least one intrinsic optical feature is a rotation variant of the lens member 3.
  • the optical sensor 17 can comprise an image sensor, for instance a camera, arranged to acquire an image of the lens member 3.
  • the acquired image can be processed in order to detect one or more intrinsic optical features of the lens member 3 placed on the manufacturing apparatus.
  • the processing unit 19 is configured to determine the position or orientation of the lens member 3 in a framework of the manufacturing apparatus based on at least one intrinsic optical feature. Of course, the processing unit 19 can be configured to determine both the position and orientation of the lens member 3 in the framework of the manufacturing apparatus.
  • the position of the lens member 3 in the framework of the manufacturing apparatus can be characterized by the location of a reference positioning point in the framework of the manufacturing apparatus.
  • the processing unit 19 is arranged to analyze data acquired by the optical sensor 17.
  • the optical sensor 17 comprises an image sensor
  • the processing unit 19 is arranged to analyze the image of the lens member 3 acquired by the image sensor.
  • the processing unit 19 can obviously also be arranged to analyze light rays or light beams refracted by the lens member 3 and captured by the optical sensor 17.
  • the light rays or light beams refracted by the lens member 3 are for instance reflected by the mirror 15 towards the optical sensor 17.
  • the optical sensor 17 comprises an image sensor and where one or more images of the lens member 3 are transmitted by the optical sensor 17 to the processing unit 19, the latter may be arranged to apply image processing to the received images.
  • the image processing techniques are conventional techniques widely known to the skilled person for modifying for instance the definition, resolution or bitrate of the received images, and more generally any type of parameters relating to the quality of the images.
  • the processing unit 19 comprises a memory 21 and a processor 23.
  • the memory 21 is configured to store instructions whose implementation by the processor 23 results in the operation of the processing unit 19. Furthermore, the memory 21 is also configured to store measurements or data collected by the optical sensor 17. The memory 21 may be a volatile or non-volatile memory, and the stored measurements or data may be erased after using these measurements or data to determine the position or orientation of the lens member 3.
  • the memory 21 can be configured to store information received by the processing unit 19. Such information can be received by a communication interface of the processing unit 19. The received information comprises for instance a desired position or orientation of the lens member 3 in the framework of the manufacturing apparatus.
  • the processing unit 19, and more particularly the processor 23, can be configured to estimate a difference between the desired position and the determined position of the lens member 3 or between the desired orientation and the determined orientation of the lens member 3.
  • the device 1 comprises positioning means arranged to adjust the position or orientation of the lens member 3 on the manufacturing apparatus.
  • the positioning means are for instance configured to move the lens member 3 translationally from the determined position or rotationally from the determined orientation of the lens member 3.
  • the processing unit 19 receives information relating to a desired position or a desired orientation of the lens member 3 in the framework of the manufacturing apparatus, the positioning means can be used to compensate the estimated difference between the desired position and determined position of the lens member 3 or between the desired orientation and the determined orientation of the lens member 3.
  • the device 1 may also comprises blocking means (not shown in FIG. 1A ) arranged to block the lens member 3 on the manufacturing apparatus in the adjusted position or orientation.
  • FIG. 1B illustrates a device 2 for determining the position or orientation of the lens member 3.
  • the lens member 3 is not necessarily placed on a manufacturing apparatus. Therefore, the device 2 is configured to determine the position and orientation of the lens member 3 in a known framework, which may be a framework attached to the device 2. However, the transition from a framework, for example the framework of the device 2, to another framework, for example the framework of a manufacturing apparatus, is known such that determining the position or orientation of the lens member 3 in the framework attached to the device 2 is equivalent to determining the position or orientation of the lens member 3 in the framework of a manufacturing apparatus.
  • the device 2 comprises a displaying unit 4, a holder 6, an image-capturing unit 8 and a processing unit 10.
  • the displaying unit 4 is configured to display one or more images that can be refracted by the lens member 3.
  • the displaying unit 4 takes the form of a planar screen positioned so that the screen is orthogonal to the axis A1, which is orthogonal to a surface portion of the lens member 3.
  • the displaying unit 4 is configured for instance to illuminate the lens member 3 according to a plurality of successive specific patterns comprising a bright area and a dark area.
  • the displaying unit 4 may also be suitable for displaying at least one scrolling pattern and for making this pattern scroll in at least one predetermined scrolling direction with respect to the holder 6.
  • the displaying unit 4 can also be suitable for displaying one or more stationary patterns, for example a Hartmann matrix.
  • the displaying unit 4 is for example a backlit LCD screen that plays the role of the light source of the device 2. Such a light source can be compared to the light source 5 of the device 1 illustrated in FIG. 1A . This LCD screen is then suitable for making this scrolling pattern scroll in the predetermined scrolling direction with respect to the holder 6.
  • the holder 6 illustrated in FIG. 1B can be compared to the placing means of the device 1 illustrated in FIG. 1A , namely the support plate 11 and the holder 13.
  • the holder 6 is planar and made of a transparent material.
  • the holder 6 allows the lens member 3 to be placed in order to expose it to the image displayed by the displaying unit 4.
  • the image-capturing unit 8 of the device 2 can be compared to the optical sensor 17 of the device 1 illustrated in FIG. 1A .
  • the image-capturing unit 8 is arranged to acquire an image of the lens member 3.
  • the acquired image can be processed in order to detect one or more intrinsic optical features of the lens member 3 hold by the holder 6 in order to determine the position or orientation of the lens member 3 in the framework attached to the device 2.
  • the image-capturing unit 8 is for instance a digital camera or a digital video camera.
  • the intrinsic optical features are inherent to the lens member 3 and allow to characterize or define one or more of its optical properties. Such intrinsic optical features may or may not result from a prior manufacturing operation. In any case, it must be understood here that such an intrinsic optical feature has not been specifically provided to the lens member 3 to enable its positioning on the manufacturing apparatus.
  • the processing unit 10 is configured to determine the position or orientation of the lens member 3 in a framework attached to the device 2 based on at least one intrinsic optical feature.
  • the processing unit 10 can be configured to determine both the position and orientation of the lens member 3 in the framework of the device 2.
  • the position of the lens member 3 in the framework of the device 2 can be characterized by the location of a reference positioning point in the framework of the device 2.
  • the processing unit 10 is arranged to analyze image acquired by the image-capturing unit 8.
  • the processing unit 10 of the device 2 can be arranged to apply image processing to the received images.
  • the image processing techniques are conventional techniques widely known to the skilled person for modifying for instance the definition, resolution or bitrate of the received images, and more generally any type of parameters relating to the quality of the images.
  • the processing unit 10 comprises a memory (not shown in FIG. 1B ) and a processor 12.
  • the memory is configured to store instructions whose implementation by the processor 12 results in the operation of the processing unit 10. Furthermore, the memory of the processing unit 10 is also configured to store images captured by the image-capturing unit 8. The memory of the processing unit 10 may be a volatile or non-volatile memory, and the stored images may be erased after using these images to determine the position or orientation of the lens member 3.
  • the memory of the processing unit 10 can be configured to store information received by the processing unit 10. Such information can be received by a communication interface of the processing unit 10. The received information can comprise formulas for changing the framework, for example from the framework of the device 2 to the framework of a manufacturing apparatus.
  • the processor 12 is thus configured to determine, based on the position or orientation of the lens member 3 in the framework attached to the device 2, the corresponding position or orientation of the lens member 3 in the manufacturing apparatus framework.
  • the operation of the processing unit 10 of the device 2 is comparable to the operation of the processing unit 19 of the device 1, and information that can be received by the processing unit 19 can also be received by the processing unit 10, in particular a desired position or orientation of the lens member 3 in the framework of a manufacturing apparatus.
  • the device 2 illustrated in FIG. 1B may also include a mechanical system, including for example an articulated arm, for positioning the lens member 3 on a manufacturing apparatus.
  • the mechanical system is configured to grip the lens member 3 placed on the holder 6 and move it to the manufacturing apparatus.
  • a mechanical system is well known to the skilled person and is widely described in the literature relating to moving a lens member from one equipment to another.
  • a method for positioning a lens member will now be described in more detail below with reference to FIG. 2 and FIG. 3 .
  • the method illustrated in FIG. 2 can be considered as a method for positioning a lens member, such as the lens member 3.
  • the method may be a method for determining the position or orientation of the lens member 3, but also a method for positioning the lens member 3 or even a method for applying an optical lens manufacturing operation to the lens member 3.
  • the nature of the method depends on which of the steps illustrated in FIG. 2 is performed last. The same considerations also apply to the device 1 described above.
  • the lens member 3 is intended to be positioned on a manufacturing apparatus configured to apply an optical lens manufacturing operation to lens member 3.
  • the manufacturing apparatus can be an apparatus for blocking, surfacing, inking, engraving or polishing the lens member 3.
  • the manufacturing apparatus can be an edging apparatus used by an optician to shape the lens member 3 into a desired form for mounting in a spectacle frame.
  • the method is described hereinafter primarily with reference to the device 1 shown in FIG. 1A .
  • the device 2 determines the position or orientation of the lens member 3 first in the framework of the device 2 and then determines the corresponding position or orientation in the framework of the manufacturing apparatus on which the lens member 3 is to be placed.
  • the images or patterns displayed by the displaying unit 4 are directly refracted by the lens member 3 without using a mirror to reflect the light rays or light beams emitted by the displaying unit 4.
  • the device 1 can be replaced with the device 2.
  • the light source 5, possibly combined with the filter 9, can be replaced with the displaying unit 4.
  • the optical sensor 17 can be replaced with the image-capturing unit 8.
  • the processing unit 19 can be replaced with the processing unit 10 while the processor 23 can be replaced with the processor 12.
  • a step S1 the lens member 3 is placed on the manufacturing apparatus configured to apply an optical lens manufacturing operation to the lens member 3.
  • the lens member is placed on the manufacturing apparatus using placing means of the device 1. More particularly, the lens member 3 is hold by the holder 13 provided at the center of the support plate 11. Typically, the support plate 11 is planar and made of a transparent material.
  • the lens member 3 is placed on the holder 6 of the device 2 and not on the manufacturing apparatus.
  • the lens member 3 is in fact only placed on the manufacturing apparatus after the position or orientation of the lens member 3 in the framework of the device 2 has been determined.
  • a desired position or orientation of the lens member 3 in the framework of the manufacturing apparatus is provided.
  • desired position and orientation of the lens member 3 in the framework of the manufacturing apparatus can be provided.
  • the desired position or orientation of the lens member 3 in the framework of the manufacturing apparatus are for instance received by the processing unit 19 and can be stored in the memory 21 of the processing unit 19.
  • the optical lens 17 of the device 1 detects at least one intrinsic optical feature of the lens member 3.
  • the optical sensor 17 can detect a single intrinsic optical feature as well as a plurality of intrinsic optical features of the lens member 3.
  • the optical sensor 17 can comprise an image sensor arranged to acquire an image of the lens member 3. More generally, the optical sensor 17 acquires data or measurements related to the light rays or light beams refracted by the lens member 3.
  • the processing unit 19 determines the position or orientation of the lens member 3 in the framework of the manufacturing apparatus based on at least one intrinsic optical feature.
  • the processing unit 19 can determine both position and orientation of the lens member 3 in the framework of the manufacturing apparatus.
  • the processing unit 19 may use a single intrinsic optical feature or multiple intrinsic optical features of the lens member 3.
  • Step S3 of detecting one or more intrinsic optical features of the lens member 3 and step S4 of determining the position or orientation of the lens member 3 will now be described in more detail with reference to FIG. 3 , which describes different embodiments corresponding to different intrinsic optical features.
  • step S3 corresponds to a single sub-step S31.
  • the image sensor acquires an image of the lens member 3.
  • the intrinsic optical feature can be a curvature distribution, several distinct optical characteristics, a tint gradient or an optical function provided by at least one element for preventing focusing on the retina of an eye of a wearer under standard wearing conditions, so as to reduce the progression of an abnormal refraction of the eye.
  • the device 2 illustrated in FIG. 1B can also be used.
  • the image of the lens member 3 is acquired by the image-capturing unit 8.
  • an intrinsic optical feature of the lens member 3 is a curvature distribution.
  • the curvature distribution is detected by acquiring, using the image sensor, an image of the lens member 3.
  • step S4 corresponds to the determination of the position of the lens member 3 in the framework of the manufacturing apparatus and is implemented according to a set of sub-steps S41, S42, S43, S44 and S47.
  • the processing unit 19 receives information relating to both the reference positioning point and the theoretical desired curvature of the lens member 3.
  • the received information can be stored in the memory 21.
  • the information includes a theoretical surface which is provided to the processing unit 19.
  • the theoretical surface is characterized by a desired curvature distribution. This curvature distribution has been determined before the implementation of the method in order to satisfy a prescription and to correct a vision disorder.
  • the information received by the processing unit 19 includes the location of the reference positioning point on the theoretical surface. This location can be defined as a set of coordinates.
  • the information can include a predetermined curvature value at the reference positioning point, in particular when this predetermined curvature value is reached by the theoretical surface only at the reference positioning point.
  • the reference positioning point can advantageously be selected so that the value of the curvature reached by the theoretical surface at this point is not reached at any other point on the theoretical surface.
  • a curvature mapping function is applied to the image acquired by the image sensor of the optical sensor 17 to generate a map of the curvature distribution of the lens member 3.
  • the processing unit 19 determines the location of the reference positioning point in the framework of the manufacturing apparatus.
  • the processing unit 19 determines which position and orientation of the generated curvature distribution of the lens member 3 best coincides or fits with the desired curvature distribution. In other words, the processing unit 19 compares the desired curvature distribution and the generated map of the curvature distribution of the lens member 3 to determine, based on the location of the reference positioning point on the theoretical surface, the location of the reference positioning point of the lens member 3 in the framework of the manufacturing apparatus.
  • the processing unit 19 applies for instance successive translations and rotations to the generated map of the curvature distribution of the lens member 3 and calculates, after each displacement, a deviation of the generated curvature distribution of the lens member 3 from the desired curvature distribution of the theoretical surface.
  • This calculation may include a least squares method, i.e. the sum of the squares of the curvature differences between the generated curvature distribution of the lens member 3 and the desired curvature distribution.
  • the processing unit 19 has determined a position and orientation of the generated map of the curvature distribution of the lens member 3 that minimizes the deviation from the desired curvature distribution of the theoretical surface, the location of the reference positioning point in the framework of the manufacturing apparatus can be determined.
  • the information includes the predetermined curvature value at the reference positioning point.
  • this predetermined value of curvature is reached by the surface of the lens member 3 to deduce the location of the reference positioning point by unique correspondence.
  • the generated map allows for example to associate each point of a surface of the lens member 3 with the corresponding measured curvature value.
  • Each point of a surface of the lens member 3 can be characterized by three-dimensional coordinates in the framework of the manufacturing apparatus while the curvature is characterized by a value corresponding to the inverse of the radius of curvature at the associated point. Since the curvature of the reference positioning point is predetermined and is reached, in a particular case, by the surface of the lens member 3 only at the reference positioning point, this curvature value can be found in the generated map and the three-dimensional coordinates of the reference positioning point are then directly determined.
  • the processing unit 19 determines the position of the lens member 3 in the framework of the manufacturing apparatus on the basis of the location of the reference positioning point.
  • the intrinsic optical feature can correspond to several distinct characteristics forming a pattern.
  • the distinct characteristics are detected by acquiring, using the image sensor, an image of the lens member 3.
  • FIG. 4 An example of the embodiment in which the considered intrinsic optical feature correspond to several distinct characteristics forming a pattern of the lens member 3 is illustrated in more detail in FIG. 4 .
  • FIG. 4 illustrates a cross-sectional view of the lens member 3 having a plurality of distinct characteristics CH.
  • the cross-section of the lens member 3 shown is for instance orthogonal to the axis A1 shown in FIG. 1A .
  • the optical characteristics CH are intrinsic, which means that the optical characteristics CH have not been intentionally etched or engraved onto the lens member 3 for the specific purpose of determining the position or orientation of the lens member 3.
  • This embodiment aims here to exploit intrinsic optical characteristics CH, which correspond to diffusing elements.
  • the image sensor detects the optical characteristics CH by acquiring an image of the lens member 3 in the sub-step S31. More particularly, the image sensor detects three optical characteristics of the lens member 3.
  • step S4 corresponds to the determination of both position and orientation of the lens member 3 in the framework of the manufacturing apparatus and is implemented according to a set of sub-steps S44, S47 and S48.
  • the processing unit 19 processes the image acquired by the image sensor of the optical sensor 17 to find the location of a plurality of distinct characteristics CH.
  • the processing of the acquired image comprises the positioning of a predetermined geometrical figure on the acquired image so that the predetermined geometrical figure passes through the plurality of found distinct characteristics.
  • the processing unit 19 positions a predetermined geometrical figure GF which corresponds here to a rectangle. This rectangle passes through the three optical characteristics CH as well as through the other optical characteristics which, potentially, have not been detected by the image sensor.
  • the processing unit 19 determines the location of a reference positioning point RPP based on the position of the predetermined geometrical figure.
  • the reference positioning point RPP corresponds to the geometrical center of the geometrical figure GF, which is here a rectangle.
  • the processing unit 19, and more exactly the processor 23, deduces the position of the lens member 3 in the framework of the manufacturing apparatus from the position of the geometrical figure on the processed image.
  • the position of the lens member 3 in the framework of the manufacturing apparatus is for instance determined based on the location of the reference positioning point RPP.
  • the processing unit 19 processes the acquired image to position a geometrical figure GF corresponding to a rectangle, the position of the lens member 3 in the framework of the manufacturing apparatus based on the location of the reference positioning point RPP.
  • the processing unit 19 can also deduce the orientation of the lens member 3 in the framework of the manufacturing apparatus from the orientation of the geometrical figure on the processed image.
  • an intrinsic optical feature can be a tint gradient.
  • the tint gradient is also detected by acquiring, using the image sensor, an image of a surface of the lens member 3.
  • step S4 corresponds to the determination of the orientation of the lens member 3 in the framework of the manufacturing apparatus and is implemented according to a set of sub-steps S45, S46 and S48.
  • a predetermined function of variation of the tint on the surface of the lens member 3 is provided.
  • the predetermined function of variation of the tint is for instance received by the processing unit 19 and then stored in the memory 21.
  • the processing unit 19 processes the image acquired by the image sensor of the optical sensor 17 to calculate a function characterizing the variation of the tint on the surface of the lens member 3.
  • the processing unit 19 deduces the orientation of the lens member 3 in the framework of the manufacturing apparatus by comparing the calculated function with the predetermined function of variation of the tint of the surface of the lens member 3.
  • an intrinsic optical feature of the lens member 3 can be an optical function provided by at least one element for preventing focusing on the retina of an eye of a wearer under standard wearing conditions, so as to reduce the progression of an abnormal refraction of the eye.
  • each optical element is for instance a micro-lens.
  • the optical function is detected by acquiring, using the image sensor, an image of the lens member 3.
  • the image of the lens member 3 is acquired by the image-capturing unit 8.
  • step S4 corresponds to the determination of both position and orientation of the lens member 3 in the framework of the manufacturing apparatus and is implemented according to a set of sub-steps S44, S47 and S48. Consequently, this embodiment is similar to the one in which the intrinsic optical feature corresponds to several distinct optical characteristics CH.
  • the processing unit 19 processes the image acquired by the image sensor of the optical sensor 17 to find the location of one or more optical elements.
  • the processing unit 19 determines the location of a reference positioning point RPP based on the location of the found optical elements.
  • the processing unit 19, and more exactly the processor 23, deduces the position of the lens member 3 in the framework of the manufacturing apparatus from the location of the optical elements on the processed image.
  • the position of the lens member 3 in the framework of the manufacturing apparatus is for instance determined based on the location of the reference positioning point RPP.
  • the image processing is particularly effective when each optical element is a micro-lens so that the lens member 3 has an array of micro-lenses.
  • the processing unit 19 can also deduce the orientation of the lens member 3 in the framework of the manufacturing apparatus from the orientation of the optical elements on the processed image.
  • step S3 corresponds to a set of sub-steps S32, S33 and S34.
  • a polarization of a light ray incident on the lens member 3 is determined.
  • the information about the polarization of the incident light ray is known, for example, at the light source 5 of the device 1. This information is then transmitted to the processing unit 19 and can be stored in the memory 21 to be used by the processor 23.
  • a polarization of the same light ray, but after refraction by the lens member 3, is determined.
  • the polarization of the refracted light ray is measures by the optical sensor 17. Indeed, as illustrated in FIG. 1A , the refracted light ray can be reflected by the mirror 15 towards the optical sensor 17.
  • the polarization axis of the lens member 3 is deduced by comparing the polarization of the light ray before and after refraction by the lens member 3. Such a comparison is for example performed by the processing unit 19, and more precisely by the processor 23, after receiving the information about the polarization of the emitted light ray from the light source 5 and after receiving the measured polarization of the light ray refracted by the lens member 3 from the optical sensor 17.
  • step S4 corresponds to the determination of the orientation of the lens member 3 in the framework of the manufacturing apparatus and is implemented according to a single sub-step S48.
  • the processing unit 19 determines the orientation of the lens member 3 in the framework of the manufacturing apparatus on the basis of the polarization axis.
  • step S3 corresponds to a set of sub-steps S35, S36 and S37.
  • FIG. 5 An example of the embodiment in which the considered intrinsic optical feature is a cylinder axis of the lens member 3 is illustrated in more detail in FIG. 5 .
  • a pattern image PI is placed in front of the lens member 3.
  • the pattern image can be mounted in the filter 9.
  • the filter 9 received the light rays or light beams emitted by the light source 5 and reflected by the mirror 7.
  • the filter 9 is arranged between the mirror 5 and the lens member 3.
  • the filter 9 is for example orthogonal to the axis A1, which is orthogonal to a surface portion of the lens member 3.
  • the pattern image PI has the shape of a circle.
  • multiple other patterns can be used.
  • an image sensor of the optical sensor 17 acquires a refracted image of the pattern image PI through the lens member 3.
  • the pattern image PI is refracted due to the cylinder axis of the lens member 3.
  • the circle then appears as an inclined ellipse, i.e. the circle seen at a certain angle, due to the cylinder axis of the lens member 3.
  • the inclination of the axis of the ellipse makes it possible to determine the cylinder axis.
  • the processing unit 19 deduces the cylinder axis of the lens member 3 by comparing the pattern image PI before refraction with the refracted image of the pattern image PI.
  • the pattern image PI before refraction is typically known by the processing unit 19.
  • an information relating to the pattern image PI can be transmitted to the processing unit 19 and stored in the memory 21 to be used by the processor 23.
  • step S4 corresponds to the determination of the orientation of the lens member 3 in the framework of the manufacturing apparatus and is implemented according to a single sub-step S48.
  • the processing unit 19 determines the orientation of the lens member 3 in the framework of the manufacturing apparatus on the basis of the cylinder axis.
  • the skilled person understands that several intrinsic optical features can be detected to determine both the position and orientation of the lens member 3 in the manufacturing apparatus framework. By exploiting an additional intrinsic optical feature, the determined position or orientation may be corrected. Alternatively, if an intrinsic optical feature is used to determine only the position of the lens member 3 in the framework of the manufacturing apparatus, another intrinsic optical feature may be used in addition to determine the orientation of the lens member 3. Accordingly, the previously described embodiments may be combined.
  • the optical sensor 17 may detect the cylinder axis of the lens member 3 to determine the orientation of the lens member 3 in the framework of the manufacturing apparatus and may detect the curvature distribution of the lens member 3 to also determine the position of the lens member 3 in the framework of the manufacturing apparatus.
  • the position or orientation of the lens member 3 in the framework of the manufacturing apparatus is determined.
  • both the position and the orientation are determined by the processing unit 19.
  • the position or orientation of the lens member 3 is determined in the framework of the manufacturing apparatus on which the lens member 3 is placed. However, if the method is carried out using the device 2 shown in FIG. 1B , the position or orientation of the lens member 3 is determined in the framework of the device 2. This position or orientation is then converted into the framework of the device 2 using the processing unit 10.
  • a desired position or orientation of the lens member 3 in the framework of the manufacturing apparatus have been provided in the step S2. It must be noted that the step S2 of providing the desired position or orientation of the lens member 3 in the framework of the manufacturing apparatus can be provided after the step S4 of determining the position or orientation of the lens member 3 in the framework of the manufacturing apparatus.
  • a step S5 the processing unit 19 estimates a difference between the desired position and the determined position of the lens member 3 or between the desired orientation and the determined orientation of the lens member 3.
  • the processing unit 19 estimates the difference between the desired position and the determined position of the lens member 3 and the difference between the desired orientation and the determined orientation of the lens member 3.
  • the position of the lens member 3 on the manufacturing apparatus is adjusted by moving the lens member 3 translationally from the determined position of the lens member 3 in order to compensate the estimated difference between the desired position and the determined position of the lens member 3.
  • the orientation of the lens member 3 on the manufacturing apparatus is adjusted by moving the lens member 3 rotationally from the determined orientation of the lens member 3 in order to compensate the estimated difference between the desired orientation and the determined orientation of the lens member 3.
  • the device 1 can comprise positioning means arranged to adjust the position or orientation of the lens member 3 on the manufacturing apparatus.
  • the positioning means are for instance configured to move the lens member 3 translationally from the determined position or rotationally from the determined orientation of the lens member 3.
  • the positioning means can be used to position the lens member 3 on the manufacturing apparatus.
  • the lens member 3 is blocked on the manufacturing apparatus in the adjusted position or orientation by using blocking means.
  • the blocking means prevent movement of the lens member 3 during the manufacturing operation applied by the manufacturing apparatus to the lens member 3.
  • the blocking means can comprise a blocking accessory to be attached to the lens member 3, so that the lens member 3 can be detachably fastened to the manufacturing apparatus. After the manufacturing operation, the blocking accessory, still attached to the lens member 3, can be removed from the manufacturing apparatus and placed on another manufacturing apparatus.
  • step S8 the manufacturing apparatus on which the lens member is blocked applies a manufacturing operation to the lens member.
  • the manufacturing apparatus is for instance an apparatus for blocking, surfacing or polishing the lens member 3, especially when the lens member 3 is a lens blank or a semi-finished lens.
  • the manufacturing apparatus can also be an edging apparatus used by an optician to shape the lens member 3 into a desired form for mounting in a spectacle frame, when the lens member is a finished lens.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Eyeglasses (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
EP21305742.5A 2021-06-02 2021-06-02 Verfahren und vorrichtung zur positionierung eines linsenelements auf einer herstellungsvorrichtung Pending EP4098399A1 (de)

Priority Applications (6)

Application Number Priority Date Filing Date Title
EP21305742.5A EP4098399A1 (de) 2021-06-02 2021-06-02 Verfahren und vorrichtung zur positionierung eines linsenelements auf einer herstellungsvorrichtung
CN202280038595.2A CN117396306A (zh) 2021-06-02 2022-05-24 用于将镜片构件定位在制造设备上的方法和装置
BR112023024647A BR112023024647A2 (pt) 2021-06-02 2022-05-24 Método e dispositivo para posicionamento de um membro de lente em um aparelho de fabricação
PCT/EP2022/063990 WO2022253627A1 (en) 2021-06-02 2022-05-24 Method and device for positioning a lens member on a manufacturing apparatus
US18/566,533 US20240286240A1 (en) 2021-06-02 2022-05-24 Method and device for positioning a lens member on a manufacturing apparatus
MX2023014440A MX2023014440A (es) 2021-06-02 2022-05-24 Metodo y dispositivo para colocar un elemento de lente en un aparato de fabricacion.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP21305742.5A EP4098399A1 (de) 2021-06-02 2021-06-02 Verfahren und vorrichtung zur positionierung eines linsenelements auf einer herstellungsvorrichtung

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EP4098399A1 true EP4098399A1 (de) 2022-12-07

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Country Status (6)

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US (1) US20240286240A1 (de)
EP (1) EP4098399A1 (de)
CN (1) CN117396306A (de)
BR (1) BR112023024647A2 (de)
MX (1) MX2023014440A (de)
WO (1) WO2022253627A1 (de)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110066276A1 (en) * 2009-09-14 2011-03-17 Essilor International (Compagnie Generale D'optique) Method for generating a trimming setpoint for an ophtalmic lens
EP3226067A1 (de) * 2016-03-29 2017-10-04 Essilor International Verfahren zur verarbeitung eines unvollendeten optischen linsenelements
US20180195931A1 (en) * 2015-07-30 2018-07-12 Essilor International (Compagnie Generale D'optique) Method for checking a geometric characteristic and an optical characteristic of a trimmed ophthalmic lens and associated device
EP3785072A1 (de) 2018-04-26 2021-03-03 Essilor International Linsenelement

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110066276A1 (en) * 2009-09-14 2011-03-17 Essilor International (Compagnie Generale D'optique) Method for generating a trimming setpoint for an ophtalmic lens
US20180195931A1 (en) * 2015-07-30 2018-07-12 Essilor International (Compagnie Generale D'optique) Method for checking a geometric characteristic and an optical characteristic of a trimmed ophthalmic lens and associated device
EP3226067A1 (de) * 2016-03-29 2017-10-04 Essilor International Verfahren zur verarbeitung eines unvollendeten optischen linsenelements
EP3785072A1 (de) 2018-04-26 2021-03-03 Essilor International Linsenelement

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WO2022253627A1 (en) 2022-12-08
US20240286240A1 (en) 2024-08-29
MX2023014440A (es) 2023-12-15
CN117396306A (zh) 2024-01-12
BR112023024647A2 (pt) 2024-02-20

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