EP4012114A1 - Excavator - Google Patents
Excavator Download PDFInfo
- Publication number
- EP4012114A1 EP4012114A1 EP20849164.7A EP20849164A EP4012114A1 EP 4012114 A1 EP4012114 A1 EP 4012114A1 EP 20849164 A EP20849164 A EP 20849164A EP 4012114 A1 EP4012114 A1 EP 4012114A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- boom
- hydraulic oil
- arm
- cylinder
- excavator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2217—Hydraulic or pneumatic drives with energy recovery arrangements, e.g. using accumulators, flywheels
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2292—Systems with two or more pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/17—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors using two or more pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/14—Energy-recuperation means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20507—Type of prime mover
- F15B2211/20523—Internal combustion engine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20576—Systems with pumps with multiple pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/21—Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge
- F15B2211/214—Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge the pressure sources being hydrotransformers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/3056—Assemblies of multiple valves
- F15B2211/30565—Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve
- F15B2211/3057—Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve having two valves, one for each port of a double-acting output member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/3056—Assemblies of multiple valves
- F15B2211/3059—Assemblies of multiple valves having multiple valves for multiple output members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/3056—Assemblies of multiple valves
- F15B2211/3059—Assemblies of multiple valves having multiple valves for multiple output members
- F15B2211/30595—Assemblies of multiple valves having multiple valves for multiple output members with additional valves between the groups of valves for multiple output members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/32—Directional control characterised by the type of actuation
- F15B2211/327—Directional control characterised by the type of actuation electrically or electronically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/71—Multiple output members, e.g. multiple hydraulic motors or cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/71—Multiple output members, e.g. multiple hydraulic motors or cylinders
- F15B2211/7114—Multiple output members, e.g. multiple hydraulic motors or cylinders with direct connection between the chambers of different actuators
- F15B2211/7128—Multiple output members, e.g. multiple hydraulic motors or cylinders with direct connection between the chambers of different actuators the chambers being connected in parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/71—Multiple output members, e.g. multiple hydraulic motors or cylinders
- F15B2211/7142—Multiple output members, e.g. multiple hydraulic motors or cylinders the output members being arranged in multiple groups
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/88—Control measures for saving energy
Definitions
- the present invention relates to an excavator.
- Patent Document 1 discloses an excavator in which hydraulic oil flowing out of a bottom-side oil chamber of a boom cylinder is used by a regenerative oil-hydraulic motor when lowering the boom.
- Patent Document 1 International Publication No. 2013/0358153
- An excavator includes a boom; an arm; a boom cylinder configured to drive the boom; and an arm cylinder configured to drive the arm.
- the excavator increases a pressure at a rod side with respect to the boom cylinder and supplies the pressure to the arm cylinder.
- an excavator which suitably utilizes hydraulic oil flowing out of a boom cylinder during excavation.
- Fig. 1 is a side view of the excavator 100 according to the first embodiment.
- the excavator 100 includes a lower traveling body 1; an upper swiveling body 3 that is mounted to the lower traveling body 1 in a swivelable manner through a swiveling mechanism 2; attachments (working devices) that include a boom 4, an arm 5, and a bucket 6; and a cabin 10.
- a pair of right and left crawlers are oil-hydraulically driven by traveling oil-hydraulic motors (not depicted) to cause the excavator 100 to travel. That is, the pair of traveling oil-hydraulic motors (examples of a traveling motor) drives the lower traveling body 1 (the crawlers) that is a driving target.
- the upper swiveling body 3 is driven by a swiveling oil-hydraulic motor (not depicted) to rotate relative to the lower traveling body 1. That is, the swiveling oil-hydraulic motor is a swiveling driving unit which drives the upper swiveling body 3 that is a driving target, and is configured to change an orientation of the upper swiveling body 3.
- a swiveling oil-hydraulic motor is a swiveling driving unit which drives the upper swiveling body 3 that is a driving target, and is configured to change an orientation of the upper swiveling body 3.
- the upper swiveling body 3 may be electrically driven by an electric motor (hereinafter, referred to as a "swiveling electric motor”) instead of the swiveling oil-hydraulic motor.
- the swiveling electric motor is a swiveling driving unit that drives the upper swiveling body 3 that is a driving target, similar to the swiveling oil-hydraulic motor, and is configured to change an orientation of the upper swiveling body 3.
- the boom 4 is mounted at a front and center portion of the upper swiveling body 3 tiltably in a vertical direction; the arm 5 is mounted to an extending end of the boom 4 rotatably in a vertical direction, and the bucket 6 as an end attachment is mounted to an extending end of the arm 5 rotatably in a vertical direction.
- the boom 4, the arm 5, and the bucket 6 are oil-hydraulically driven by boom cylinders 7, an arm cylinder 8, and a bucket cylinder 9, respectively, that are oil-hydraulic actuators.
- the bucket 6 is an example of an end attachment.
- Another end attachment such as a bucket for a slope, a dredging bucket, a breaker, or the like, may be attached to the end of the arm 5 instead of the bucket 6, depending on a specific work or the like.
- the cabin 10 is a driving room for an operator, and is mounted at a front and left portion of the upper swiveling body 3.
- FIG. 2 is a diagram depicting a transition of an operation state of the excavator 100 according to the first embodiment.
- a state CD1 the operator swivels the upper swiveling body 3; lowers the boom 4 in a state where the bucket 6 is above an excavation position, the arm 5 is opened, and the bucket 6 is opened; and lowers the bucket 6 so that a tip of the bucket 6 is at a desired height from an excavation target.
- the operator visually checks a position of the bucket 6.
- swiveling the upper swiveling body 3 and lowering the boom 4 are generally performed simultaneously.
- the above-described operations are referred to as boom-lowering and swiveling operations, and a corresponding section of operations is called a boom-lowering and swiveling operation section.
- the operator closes the arm 5 until the arm 5 becomes substantially perpendicular to the ground surface, as indicated as a state CD2.
- soil at a desired depth is excavated and is scraped and collected with the bucket 6 until the arm 5 becomes substantially perpendicular to the ground surface.
- the operator then further closes the arm 5 and bucket 6, as indicated as a state CD3, and closes the bucket 6 until the bucket 6 becomes substantially perpendicular to the arm 5, as indicated as a state CD4.
- the bucket 6 is closed until an upper edge of the bucket 6 becomes substantially horizontal, and thus, collected soil is put in the bucket 6.
- the above described operations are referred to as excavation operations and a corresponding section of operations is referred to as an excavation operation section.
- the arm 5 is operated in a closing direction, and thus, the arm 5 is operated in such a manner that a rod of the arm cylinder 8 is elongated.
- the arm 5 rotates about a pin that acts as a fulcrum and connects the boom 4 and the arm 5, and the bucket 6 excavates the ground.
- a force is applied to the pin that connects the boom 4 and the arm 5 in a direction of lifting the pin.
- the boom cylinders 7 receive reaction forces in directions to elongate rods.
- the operator performs an operation to slightly lift the boom at the same time of performing an operation to close the arm.
- an amount of hydraulic oil in accordance with an amount of the operation is supplied from a main pump 14A to bottom-side oil chambers of the boom cylinders 7.
- the reason why the boom 4 is thus lifted until the bottom of the bucket 6 reaches the desired height is that, for example, if the bucket 6 is not lifted higher than a height of a loading bed of a dump truck, the bucket 6 may hit the loading bed when discharging soil onto the loading bed.
- the operator swivels the upper swiveling body 3 in a direction of an arrow AR2 as indicated as a state CD7, and moves the bucket 6 to precisely above the excavation position.
- the operator lowers the boom 4 at the same time of swiveling, and lowers the bucket 6 to a desired height from an excavating target.
- These operations are part of the boom-lowering and swiveling operations described above with respect to the state CD1.
- the operator moves the bucket 6 down to a desired height as indicated as a state CD1 to perform again operations starting from excavation operations.
- the operator repeats a cycle of the above-described "boom-lowering swiveling operations”, “excavation operations”, “boom-lifting and swiveling operations”, and “dumping operations” to proceed with the excavating and dumping work.
- Fig. 3 is a diagram schematically depicting an example of a configuration in which the boom cylinders 7 and the arm cylinder 8 are oil-hydraulically driven in the excavator 100 according to the first embodiment.
- control valves 175B, 175R, 176B, and 176R, and a regenerative valve 19 are depicted in states at a time of regeneration, which will be described later.
- mechanical power lines are depicted by double lines
- hydraulic oil lines are depicted by solid lines.
- Directions of movement of rods during regeneration that will be described later are indicated by blank arrows and flows of hydraulic oil during regeneration are indicated by black arrows.
- Driving systems of the excavator 100 according to the first embodiment include an engine 11, regulators 13A and 13B, main pumps 14A and 14B, and control valves 17.
- Oil-hydraulic driving systems of the excavator 100 according to the first embodiment include oil-hydraulic actuators such as the traveling oil-hydraulic motor (not depicted), the swiveling oil-hydraulic motor (not depicted), the boom cylinders 7, the arm cylinder 8, and the bucket cylinder 9, oil-hydraulically driving the lower traveling body 1, the upper swiveling body 3, the boom 4, the arm 5, and the bucket 6, respectively, as described above.
- oil-hydraulic actuators such as the traveling oil-hydraulic motor (not depicted), the swiveling oil-hydraulic motor (not depicted), the boom cylinders 7, the arm cylinder 8, and the bucket cylinder 9, oil-hydraulically driving the lower traveling body 1, the upper swiveling body 3, the boom 4, the arm 5, and the bucket 6, respectively, as described above.
- oil-hydraulic driving systems of the boom cylinders 7 and the arm cylinder 8 are depicted, but the oil-hydraulic driving systems of the other oil-hydraulic actuators (such as the traveling oil-hydraulic motor (not depicted), the swiveling oil-hydraulic motor (not depicted), the bucket cylinder 9, and so forth) are omitted.
- the engine 11 is a main power source with respect to the oil-hydraulic driving systems and is mounted, for example, at a rear portion of the upper swiveling body 3. Specifically, the engine 11, under direct or indirect control of a controller 30, rotates at a predetermined target speed and drives the main pumps 14A and 14B.
- the engine 11 is, for example, a diesel engine fueled with light oil.
- the regulator 13A controls a discharge amount of the main pump 14A. For example, the regulator 13A adjusts an angle (tilt angle) of a swash plate of the main pump 14A in accordance with a control command from the controller 30. Similarly, the regulator 13B controls a discharge rate of the main pump 14B.
- the main pumps 14A and 14B are mounted, for example, at a rear portion of the upper swiveling body 3, where also the engine 11 is mounted, to supply hydraulic oil to the control valves 17 through high pressure hydraulic oil lines.
- the main pumps 14A and 14B are driven by the engine 11 as described above.
- the main pumps 14A and 14B are, for example, variable displacement oil-hydraulic pumps; and, as described above, under the control of the controller 30, stroke lengths of pistons are adjusted by adjusting the tilt angles of the swash plates by the regulators 13A and 13B, and thus, the discharge flow rates (discharge pressures) are controlled.
- the control valves 17 are mounted, for example, at a center portion of the upper swiveling body 3 and are oil-hydraulic control devices that control the oil-hydraulic driving systems in accordance with operations performed by an operator on a manual operating device (not depicted). As described above, the control valves 17 are connected to the main pumps 14A and 14B via high pressure hydraulic oil lines and selectively supply hydraulic oil supplied from the main pumps 14A and 14B to oil-hydraulic actuators (the traveling oil-hydraulic motor, swiveling oil-hydraulic motor, boom cylinders 7, arm cylinder 8, and bucket cylinder 9), in accordance with operated states with respect to the manual operating device (not depicted).
- oil-hydraulic actuators the traveling oil-hydraulic motor, swiveling oil-hydraulic motor, boom cylinders 7, arm cylinder 8, and bucket cylinder 9
- control valves 17 include the control valves 175B, 175R, 176B, and 176R for controlling flow rates and directions of hydraulic oil supplied from the main pumps 14A and 14B to the boom cylinders 7 and the arm cylinder 8, respectively.
- the control valves 175B and 175R correspond to the boom cylinders 7, and the control valves 176B and 176R correspond to the arm cylinder 8.
- the control valves 175B, 175R, 176B, and 176R may be, for example, solenoid spool valves driven by commands from the controller 30.
- the control valves 175B, 175R, 176B, and 176R have pump-side ports, tank-side ports, and actuator-side ports.
- the pump-side port of the control valve 175B is connected to the main pump 14A through a hydraulic oil passage C1.
- the tank-side port of the control valve 175B is connected to a hydraulic oil tank through a hydraulic oil passage C7.
- the actuator-side port of the control valve 175B is connected to bottom-side oil chambers of the boom cylinders 7 through a hydraulic oil passage C2.
- the pump-side port of the control valve 175R is connected to the main pump 14A through the hydraulic oil passage C1.
- the tank-side port of the control valve 175R is connected to the hydraulic oil tank through the hydraulic oil passage C7.
- the actuator-side port of the control valve 175R is connected to rod-side oil chambers of the boom cylinders 7 through a hydraulic oil passage C3.
- the pump-side port of the control valve 176B is connected to the main pump 14B through a hydraulic oil passage C4.
- the tank-side port of the control valve 176B is connected to the hydraulic oil tank through the hydraulic oil passage C7.
- the actuator-side port of the control valve 176B is connected to a bottom-side oil chamber of the arm cylinder 8 through a hydraulic oil passage C5.
- the pump-side port of the control valve 176R is connected to the main pump 14B through the hydraulic oil passage C4.
- the tank-side port of the control valve 176R is connected to the hydraulic oil tank through the hydraulic oil passage C7.
- the actuator-side port of the control valve 176R is connected to the rod-side oil chamber of the arm cylinder 8 through a hydraulic oil passage C6.
- the hydraulic oil passage C1 is connected at one end to the main pump 14A and at the other branch ends to the pump-side port of the control valve 175B and to the pump-side port of the control valve 175R.
- the hydraulic oil passage C2 is connected at one end to the actuator-side port of the control valve 175B and at the other branch ends to the bottom-side oil chambers of the boom cylinders 7.
- the hydraulic oil passage C3 is connected at one end to the actuator-side port of the control valve 175R and at the other branch ends connected to the rod-side oil chambers of the boom cylinders 7.
- the hydraulic oil passage C4 is connected at one end to the main pump 14B and at the other branch ends to the pump-side port of the control valve 176B and to the pump-side port of the control valve 176R.
- the hydraulic oil passage C5 is connected at one end to the actuator-side port of the control valve 176B and at the other end to the bottom-side oil chamber of the arm cylinder 8.
- the hydraulic oil passage C6 is connected at one end to the actuator-side port of the control valve 176R and at the other end to the rod-side oil chamber of the arm cylinder 8.
- the hydraulic oil passage C7 is connected at one end to the hydraulic oil tank and at the other branch ends to the tank-side ports of the control valves 175B, 175R, 176B, and 176R.
- the excavator 100 includes a regenerator 41 that regenerates pressures of the rod-side oil chambers of the boom cylinders 7A and 7B at the bottom-side oil chamber of the arm cylinder 8.
- the regenerator 41 includes hydraulic oil passages C8 and C9, a pressure intensifier mechanism 18, and a regenerative valve 19.
- the hydraulic oil passage C8 is connected at one end to the hydraulic oil passage C3 (i.e., to the rod-side oil chambers of the boom cylinders 7) and at the other end to a primary chamber of the pressure intensifier mechanism 18.
- the hydraulic oil passage C9 is connected at one end to a secondary chamber of the pressure intensifier mechanism 18 and at the other end to the hydraulic oil passage C5 (i.e., to the bottom-side oil chamber of the arm cylinder 8).
- the pressure intensifier mechanism 18 is a device that increases a pressure at an input side and outputs the pressure from an output side.
- a pressure intensifier piston may be used.
- the pressure intensifier piston includes a primary chamber at an input side, a secondary chamber at an output side, and a piston that separates the primary chamber and the secondary chamber.
- a pressure at the input side is increased in accordance with a pressure receiving area ratio, and the pressure is output from the output side.
- a configuration of the pressure intensifier mechanism 18 is not limited thereto, and may be a rotary pressure intensifier mechanism.
- the regenerative valve 19 is provided in the hydraulic oil passage C9 and is an open/close valve for opening and closing the hydraulic oil passage C9.
- the regenerative valve 19 may be, for example, a solenoid valve which is driven by a command from the controller 30.
- Boom rod pressure sensors S7R detect oil pressures at the rod-side oil chambers of the boom cylinders 7.
- Boom bottom pressure sensors S7B detect oil pressures at the bottom-side oil chambers of the boom cylinders 7.
- An arm rod pressure sensor S8R detects an oil pressure at the rod-side oil chamber of the arm cylinder 8.
- An arm bottom pressure sensor S8B detects an oil pressure at the bottom-side oil chamber of the arm cylinder 8.
- the regenerative valve 19 is closed.
- the controller 30 lifts or lowers the boom 4 by elongating or shortening the boom cylinders 7 by controlling the control valves 175B and 175R in response to an operation signal (i.e., the operator's lever operation) to operate the boom 4.
- the controller 30 opens or closes the arm 5 by elongating or shortening the arm cylinder 8 by controlling the control valves 176B and 176R in response to an operation signal (i.e., the operator's lever operation) to operate the arm 5.
- Fig. 4 is a flowchart depicting regenerative control with respect to oil in excavation operations of the excavator 100 according to the first embodiment.
- the controller 30 opens the control valves 176B and 176R in response to an operation signal (e.g., the operator's lever operation to operate the arm 5).
- Hydraulic oil discharged from the main pump 14B is supplied to the bottom-side oil chamber of the arm cylinder 8 through the hydraulic oil passage C4, the control valve 176B, and the hydraulic oil passage C5.
- Hydraulic oil flowing out of the rod-side oil chamber of the arm cylinder 8 flows into the hydraulic oil tank through the hydraulic oil passage C6, the control valve 176R, and the hydraulic oil passage C7.
- the operator performs an operation to slightly lift the boom 4.
- the controller 30 opens the control valves 175B and 175R in response to an operation signal (e.g., the operator's lever operation to operate the boom 4).
- Hydraulic oil discharged from the main pump 14A is supplied to the bottom-side oil chambers of the boom cylinders 7A and 7B through the hydraulic oil passage C1, the control valve 175B, and the hydraulic oil passage C2.
- Hydraulic oil flowing out of the rod-side oil chambers of the boom cylinders 7A and 7B flows into the hydraulic oil tank through the hydraulic oil passage C3, the control valve 175R, and the hydraulic oil passage C7.
- step S1 the controller 30 determines whether excavation has been started. For example, the controller 30 determines whether excavation has started, for example, by determining whether the bucket 6 has detected a reaction force generated when excavating the ground. For example, the controller 30 determines whether excavation has started based on a difference between a detected pressure of the boom rod pressure sensor S7R, which detects an oil pressure at the rod-side oil chambers of the boom cylinders 7 and a detected pressure of the arm bottom pressure sensor S8B, which detects an oil pressure at the bottom-side oil chamber of the arm cylinder 8. Instead, the controller 30 may determine whether excavation has started, for example, based on an image taken by a forward view camera 60F. When having determined that excavation has not been started (S1: No), the controller 30 repeats step S1. When having determined that excavation has been started (S1: Yes), the controller 30 proceeds to step S2.
- step S2 the controller 30 determines whether a differential pressure ⁇ P is greater than or equal to a threshold Pref1.
- C denotes a pressure intensifying factor of the pressure intensifier mechanism 18
- Pbr denotes oil pressures at the rod-side oil chambers of the boom cylinders 7
- Pab denotes an oil pressure at the bottom-side oil chamber of the arm cylinder 8
- the differential pressure ⁇ P is obtained from the following formula (1).
- ⁇ P CPbr ⁇ Pab
- step S2 When the differential pressure ⁇ P is smaller than the threshold Pref1 (S2: No), the controller 30 repeats step S2. When the differential pressure ⁇ P is greater than or equal to the threshold Pref1 (S2: Yes), the controller 30 proceeds to step S3.
- step S3 the controller 30 opens the regenerative valve 19.
- the controller 30 closes the control valve 175R.
- the controller 30 opens the control valve 175B in response to an operation signal (e.g., the operator's lever operation to operate the boom 4).
- the controller 30 opens the control valves 176B and 176R in response to an operation signal (e.g., the operator's lever operation to operate the arm 5).
- Hydraulic oil flowing out of the rod-side oil chambers of the boom cylinders 7A and 7B flows to the input side of the pressure intensifier mechanism 18 through the hydraulic oil passage C8.
- oil pressures at the rod-side oil chambers of the boom cylinders 7 are increased by the pressure intensifier mechanism 18, and a resulting oil pressure is supplied to the bottom-side oil chamber of the arm cylinder 8.
- step S4 the controller 30 determines whether the differential pressure ⁇ P is smaller than a threshold Pref2.
- the thresholds Pref1 and Pref2 may be the same as or different from each other. In order to prevent hunting of control, "Pref1 > Pref2" is preferable.
- the controller 30 repeats step S4.
- the controller 30 proceeds to step S5.
- step S5 the controller 30 closes the regenerative valve 19.
- the controller 30 opens the control valves 175B and 175R in response to an operation signal (e.g., the operator's lever operation to operate the boom 4).
- the controller 30 opens the control valves 176B and 176R in response to an operation signal (e.g., the operator's lever operation to operate the arm 5).
- reaction forces generated at the boom cylinders 7 during excavation can be effectively utilized by the arm cylinder 8 that drives the arm 5 to perform excavation. Therefore, it is possible to improve an operating speed and reduce energy consumption of the excavator 100 during excavation.
- Fig. 5 is a diagram schematically depicting an example of a configuration in which the boom cylinders 7 and the arm cylinder 8 are oil-hydraulically driven in the excavator 100 according to the second embodiment.
- the control valves 175B, 175R, 176B, and 176R and regenerative valves 20 and 21 are in states at the time of regeneration that will be described later.
- the excavator 100 according to the second embodiment differs from the excavator 100 according to the first embodiment in that the excavator 100 according to the second embodiment has the regenerator 41 depicted in Fig. 3 , while the excavator 100 according to the second embodiment has a regenerator 42 depicted in Fig. 5 .
- Other configurations are the same and duplicate descriptions are omitted.
- the hydraulic oil passage C3 includes a hydraulic oil passage C11, a hydraulic oil passage C12, and the regenerative valve 20.
- the hydraulic oil passage C11 is connected at one end to the rod-side oil chamber of the boom cylinder 7A and at the other end to one port of the regenerative valve 20.
- the hydraulic oil passage C12 is connected at one end to an actuator-side port of the control valve 175R and at the other branch ends to the other port of the regenerative valve 20 and the rod-side oil chamber of the boom cylinder 7B.
- the regenerative valve 20 is provided at a connection between the hydraulic oil passage C11 and the hydraulic oil passage C12, and is an open/close valve to enable and disable communicating between the hydraulic oil passage C11 and the hydraulic oil passage C12.
- the regenerative valve 20 may be, for example, a solenoid valve that is driven by a command from the controller 30.
- the excavator 100 includes the regenerator 42 that regenerates a pressure of the rod-side oil chamber of the boom cylinder 7A at the bottom-side oil chamber of the arm cylinder 8.
- the regenerator 42 includes a hydraulic oil passage C13 and the regenerative valves 20 and 21.
- the hydraulic oil passage C13 is connected at one end to the hydraulic oil passage C11 (i.e., to the rod-side oil chambers of the boom cylinders 7A) and at the other end to the hydraulic oil passage C5 (i.e., the bottom-side oil chamber of the arm cylinder 8).
- the regenerative valve 21 is provided in the hydraulic oil passage C13 and is an open/close valve for opening and closing the hydraulic oil passage C13.
- the regenerative valve 19 may be, for example, a solenoid valve which is driven by a command from the controller 30.
- the regenerative valve 20 is opened and the regenerative valve 21 is closed.
- the controller 30 elongates or shortens the boom cylinders 7 by controlling the control valves 175B and 175R in response to an operation signal (i.e., the operator's lever operation) to operate the boom 4, resulting in lifting or lowering the boom 4.
- the controller 30 elongates and shortens the arm cylinder 8 by controlling the control valves 176B and 176R in response to an operation signal (i.e., the operator's lever operation) to operate the arm 5, resulting in closing or opening the arm 5.
- the excavator 100 according to the second embodiment differs in the following points with respect to the flowchart depicted in Fig. 4 .
- the controller 30 opens the control valves 176B and 176R in response to an operation signal (e.g., the operator's lever operation to operate the arm 5).
- Hydraulic oil discharged from the main pump 14B is supplied to the bottom-side oil chamber of the arm cylinder 8 through the hydraulic oil passage C4, the control valve 176B, and the hydraulic oil passage C5.
- Hydraulic oil flowing out of the rod-side oil chamber of the arm cylinder 8 flows into the hydraulic oil tank through the hydraulic oil passage C6, the control valve 176R, and the hydraulic oil passage C7.
- the operator performs an operation to slightly lift the boom 4.
- the controller 30 opens the control valves 175B and 175R in response to an operation signal (e.g., the operator's lever operation to operate the boom 4).
- Hydraulic oil discharged from the main pump 14A is supplied to the bottom-side oil chambers of the boom cylinders 7A and 7B through the hydraulic oil passage C1, the control valve 175B, and the hydraulic oil passage C2.
- Hydraulic oil flowing out of the rod-side oil chambers of the boom cylinders 7A and 7B flows into the hydraulic oil tank through the hydraulic oil passage C3, the control valve 175R, and the hydraulic oil passage C7.
- step S3 the controller 30 opens the regenerative valve 21 and closes the regenerative valve 20.
- the controller 30 opens the control valve 175R so that the hydraulic oil passage C3 (C12) communicates with the hydraulic oil passage C7.
- the controller 30 opens the control valve 175B in response to an operation signal (e.g., the operator's lever operation to operate the boom 4).
- the controller 30 opens the control valves 176B and 176R in response to an operation signal (e.g., the operator's lever operation to operate the arm 5).
- Hydraulic oil flowing out of the rod-side oil chamber of the boom cylinder 7B flows into the hydraulic oil tank through the hydraulic oil passage C12, the control valve 175R, and the hydraulic oil passage C7. Hydraulic oil flowing out of the rod-side oil chamber of the boom cylinder 7A is supplied to the bottom-side oil chamber of the arm cylinder 8 through the hydraulic oil passage C13.
- step S5 the controller 30 opens the regenerative valve 21 and opens the regenerative valve 20.
- the controller 30 opens the control valves 175B and 175R in response to an operation signal (e.g., the operator's lever operation to operate the boom 4).
- the controller 30 opens the control valves 176B and 176R in response to an operation signal (e.g., the operator's lever operation to operate the arm 5).
- reaction forces generated at the boom cylinders 7 during excavation can be effectively utilized by the arm cylinder 8 that drives the arm 5 to perform excavation. Therefore, it is possible to improve the operating speed and reduce the energy consumption of the excavator 100 during excavation.
- the one boom cylinder 7A from among the two boom cylinders 7 (7A and 7B) receives a reaction force. Therefore, as a result of the reaction force being received by the one boom cylinder 7A during excavation, a pressure increase at the rod-side oil chamber of the boom cylinder 7A due to a reaction force is greater compared to a case where the reaction force during excavation is received by the two boom cylinders 7. Therefore, even if the reaction force is small, a pressure at the rod-side oil chamber of the boom cylinder 7A can be made to be higher than a pressure at the bottom-side oil chamber of the arm cylinder 8. Therefore, a pressure (reaction force) generated at the boom cylinders 7 can be utilized by the arm cylinder 8 which is driven during excavation operations.
Abstract
Description
- The present invention relates to an excavator.
- For example,
Patent Document 1 discloses an excavator in which hydraulic oil flowing out of a bottom-side oil chamber of a boom cylinder is used by a regenerative oil-hydraulic motor when lowering the boom. - [Patent Document 1] International Publication No.
2013/0358153 - However, in the excavator disclosed in
Patent Document 1, regeneration by hydraulic oil flowing out of the boom cylinder during excavation is not considered. - Accordingly, it is an object of the present invention to provide an excavator that suitably utilizes hydraulic oil flowing out of a boom cylinder during excavation.
- An excavator according to one aspect of an embodiment includes a boom; an arm; a boom cylinder configured to drive the boom; and an arm cylinder configured to drive the arm. During excavation, the excavator increases a pressure at a rod side with respect to the boom cylinder and supplies the pressure to the arm cylinder.
- According to the present invention, it is possible to provide an excavator which suitably utilizes hydraulic oil flowing out of a boom cylinder during excavation.
-
- [
Fig. 1] Fig. 1 is a side view of an excavator according to a first embodiment. - [
Fig. 2] Fig. 2 is a view depicting a transition of an operation state of the excavator according to the first embodiment. - [
Fig. 3] Fig. 3 is a diagram schematically depicting an example of a configuration in which a boom cylinder and an arm cylinder are oil-hydraulically driven in the excavator according to the first embodiment. - [
Fig. 4] Fig. 4 is a flowchart depicting regenerative control with respect to oil during excavation in the excavator according to the first embodiment. - [
Fig. 5] Fig. 5 is a diagram schematically depicting an example of a configuration in which a boom cylinder and an arm cylinder are oil-hydraulically driven in an excavator according to a second embodiment. - Hereinafter, embodiments of the present invention will be described with reference to the drawings. In each drawing, descriptions are omitted for the same or corresponding configurations while the same or corresponding reference numerals are used.
- First, an outline of an
excavator 100 according to a first embodiment will be described with reference toFig. 1. Fig. 1 is a side view of theexcavator 100 according to the first embodiment. - The
excavator 100 according to the first embodiment includes a lowertraveling body 1; an upperswiveling body 3 that is mounted to the lower travelingbody 1 in a swivelable manner through aswiveling mechanism 2; attachments (working devices) that include a boom 4, anarm 5, and abucket 6; and acabin 10. - In the lower traveling
body 1, a pair of right and left crawlers are oil-hydraulically driven by traveling oil-hydraulic motors (not depicted) to cause theexcavator 100 to travel. That is, the pair of traveling oil-hydraulic motors (examples of a traveling motor) drives the lower traveling body 1 (the crawlers) that is a driving target. - The upper swiveling
body 3 is driven by a swiveling oil-hydraulic motor (not depicted) to rotate relative to the lowertraveling body 1. That is, the swiveling oil-hydraulic motor is a swiveling driving unit which drives the upperswiveling body 3 that is a driving target, and is configured to change an orientation of the upperswiveling body 3. - The upper swiveling
body 3 may be electrically driven by an electric motor (hereinafter, referred to as a "swiveling electric motor") instead of the swiveling oil-hydraulic motor. In other words, the swiveling electric motor is a swiveling driving unit that drives the upperswiveling body 3 that is a driving target, similar to the swiveling oil-hydraulic motor, and is configured to change an orientation of the upper swivelingbody 3. - The boom 4 is mounted at a front and center portion of the upper
swiveling body 3 tiltably in a vertical direction; thearm 5 is mounted to an extending end of the boom 4 rotatably in a vertical direction, and thebucket 6 as an end attachment is mounted to an extending end of thearm 5 rotatably in a vertical direction. The boom 4, thearm 5, and thebucket 6 are oil-hydraulically driven byboom cylinders 7, anarm cylinder 8, and abucket cylinder 9, respectively, that are oil-hydraulic actuators. - The
bucket 6 is an example of an end attachment. Another end attachment, such as a bucket for a slope, a dredging bucket, a breaker, or the like, may be attached to the end of thearm 5 instead of thebucket 6, depending on a specific work or the like. - The
cabin 10 is a driving room for an operator, and is mounted at a front and left portion of the upperswiveling body 3. - Next, an excavation and loading operation that is an example of an operation of the
excavator 100 according to the first embodiment will be described with reference toFig. 2. Fig. 2 is a diagram depicting a transition of an operation state of theexcavator 100 according to the first embodiment. - First, as indicated as a state CD1, the operator swivels the upper
swiveling body 3; lowers the boom 4 in a state where thebucket 6 is above an excavation position, thearm 5 is opened, and thebucket 6 is opened; and lowers thebucket 6 so that a tip of thebucket 6 is at a desired height from an excavation target. Normally, when swiveling the upperswiveling body 3 and lowering the boom 4, the operator visually checks a position of thebucket 6. In addition, swiveling the upperswiveling body 3 and lowering the boom 4 are generally performed simultaneously. The above-described operations are referred to as boom-lowering and swiveling operations, and a corresponding section of operations is called a boom-lowering and swiveling operation section. - When the operator determines that the tip of the
bucket 6 has reached a desired height, the operator closes thearm 5 until thearm 5 becomes substantially perpendicular to the ground surface, as indicated as a state CD2. Thus, soil at a desired depth is excavated and is scraped and collected with thebucket 6 until thearm 5 becomes substantially perpendicular to the ground surface. The operator then further closes thearm 5 andbucket 6, as indicated as a state CD3, and closes thebucket 6 until thebucket 6 becomes substantially perpendicular to thearm 5, as indicated as a state CD4. Thus, thebucket 6 is closed until an upper edge of thebucket 6 becomes substantially horizontal, and thus, collected soil is put in thebucket 6. The above described operations are referred to as excavation operations and a corresponding section of operations is referred to as an excavation operation section. - In this regard, during an operation from the state CD1 to the state CD2 in the excavation operations, for example, the
arm 5 is operated in a closing direction, and thus, thearm 5 is operated in such a manner that a rod of thearm cylinder 8 is elongated. As a result, thearm 5 rotates about a pin that acts as a fulcrum and connects the boom 4 and thearm 5, and thebucket 6 excavates the ground. At this time, due to a reaction force from the ground, a force is applied to the pin that connects the boom 4 and thearm 5 in a direction of lifting the pin. For this reason, theboom cylinders 7 receive reaction forces in directions to elongate rods. In this regard, the operator performs an operation to slightly lift the boom at the same time of performing an operation to close the arm. as a result, an amount of hydraulic oil in accordance with an amount of the operation is supplied from amain pump 14A to bottom-side oil chambers of theboom cylinders 7. - Next, in response to the operator determining that the
bucket 6 has been closed until becoming substantially perpendicular to thearm 5, the operator lifts the boom 4 until a bottom of thebucket 6 comes to be at a desired height from the ground, with thebucket 6 kept closed, as indicated as a state CD5. These operations are referred to as boom-lifting operations, and a corresponding section of operations is referred to as a boom-lifting operation section. Following or simultaneously with these operations, the operator swivels the upperswiveling body 3 and rotates and moves thebucket 6 to a soil discharging position, as indicated as an arrow AR1. These operations including a boom lifting operation are referred to as boom-lifting and swiveling operations, and a corresponding section of operations is referred to as a boom-lifting and swiveling operation section. - The reason why the boom 4 is thus lifted until the bottom of the
bucket 6 reaches the desired height is that, for example, if thebucket 6 is not lifted higher than a height of a loading bed of a dump truck, thebucket 6 may hit the loading bed when discharging soil onto the loading bed. - Next, in response to the operator determining that the boom-lifting and swiveling operations have been completed, the operator opens the
arm 5 and thebucket 6 while lowering or stopping the boom 4 as indicated as a state CD6 to discharge soil from thebucket 6. These operations are referred to as dumping operations and a corresponding section of operations is referred to as a dumping operation section. - Next, in response to the operator determining that the dumping operations have been completed, the operator swivels the upper
swiveling body 3 in a direction of an arrow AR2 as indicated as a state CD7, and moves thebucket 6 to precisely above the excavation position. At this time, the operator lowers the boom 4 at the same time of swiveling, and lowers thebucket 6 to a desired height from an excavating target. These operations are part of the boom-lowering and swiveling operations described above with respect to the state CD1. Thereafter, the operator moves thebucket 6 down to a desired height as indicated as a state CD1 to perform again operations starting from excavation operations. - The operator repeats a cycle of the above-described "boom-lowering swiveling operations", "excavation operations", "boom-lifting and swiveling operations", and "dumping operations" to proceed with the excavating and dumping work.
-
Fig. 3 is a diagram schematically depicting an example of a configuration in which theboom cylinders 7 and thearm cylinder 8 are oil-hydraulically driven in theexcavator 100 according to the first embodiment. InFig. 3 ,control valves regenerative valve 19 are depicted in states at a time of regeneration, which will be described later. InFig. 3 (andFig. 5 to be described later), mechanical power lines are depicted by double lines, and hydraulic oil lines are depicted by solid lines. Directions of movement of rods during regeneration that will be described later are indicated by blank arrows and flows of hydraulic oil during regeneration are indicated by black arrows. - Driving systems of the
excavator 100 according to the first embodiment include anengine 11,regulators main pumps valves 17. Oil-hydraulic driving systems of theexcavator 100 according to the first embodiment include oil-hydraulic actuators such as the traveling oil-hydraulic motor (not depicted), the swiveling oil-hydraulic motor (not depicted), theboom cylinders 7, thearm cylinder 8, and thebucket cylinder 9, oil-hydraulically driving thelower traveling body 1, theupper swiveling body 3, the boom 4, thearm 5, and thebucket 6, respectively, as described above. InFig. 3 , the oil-hydraulic driving systems of theboom cylinders 7 and thearm cylinder 8 are depicted, but the oil-hydraulic driving systems of the other oil-hydraulic actuators (such as the traveling oil-hydraulic motor (not depicted), the swiveling oil-hydraulic motor (not depicted), thebucket cylinder 9, and so forth) are omitted. - The
engine 11 is a main power source with respect to the oil-hydraulic driving systems and is mounted, for example, at a rear portion of theupper swiveling body 3. Specifically, theengine 11, under direct or indirect control of acontroller 30, rotates at a predetermined target speed and drives themain pumps engine 11 is, for example, a diesel engine fueled with light oil. - The
regulator 13A controls a discharge amount of themain pump 14A. For example, theregulator 13A adjusts an angle (tilt angle) of a swash plate of themain pump 14A in accordance with a control command from thecontroller 30. Similarly, theregulator 13B controls a discharge rate of themain pump 14B. - The
main pumps upper swiveling body 3, where also theengine 11 is mounted, to supply hydraulic oil to thecontrol valves 17 through high pressure hydraulic oil lines. Themain pumps engine 11 as described above. Themain pumps controller 30, stroke lengths of pistons are adjusted by adjusting the tilt angles of the swash plates by theregulators - The
control valves 17 are mounted, for example, at a center portion of theupper swiveling body 3 and are oil-hydraulic control devices that control the oil-hydraulic driving systems in accordance with operations performed by an operator on a manual operating device (not depicted). As described above, thecontrol valves 17 are connected to themain pumps main pumps boom cylinders 7,arm cylinder 8, and bucket cylinder 9), in accordance with operated states with respect to the manual operating device (not depicted). - Specifically, the
control valves 17 include thecontrol valves main pumps boom cylinders 7 and thearm cylinder 8, respectively. Thecontrol valves boom cylinders 7, and thecontrol valves arm cylinder 8. - The
control valves controller 30. Thecontrol valves - The pump-side port of the
control valve 175B is connected to themain pump 14A through a hydraulic oil passage C1. The tank-side port of thecontrol valve 175B is connected to a hydraulic oil tank through a hydraulic oil passage C7. The actuator-side port of thecontrol valve 175B is connected to bottom-side oil chambers of theboom cylinders 7 through a hydraulic oil passage C2. - The pump-side port of the
control valve 175R is connected to themain pump 14A through the hydraulic oil passage C1. The tank-side port of thecontrol valve 175R is connected to the hydraulic oil tank through the hydraulic oil passage C7. The actuator-side port of thecontrol valve 175R is connected to rod-side oil chambers of theboom cylinders 7 through a hydraulic oil passage C3. - The pump-side port of the
control valve 176B is connected to themain pump 14B through a hydraulic oil passage C4. The tank-side port of thecontrol valve 176B is connected to the hydraulic oil tank through the hydraulic oil passage C7. The actuator-side port of thecontrol valve 176B is connected to a bottom-side oil chamber of thearm cylinder 8 through a hydraulic oil passage C5. - The pump-side port of the
control valve 176R is connected to themain pump 14B through the hydraulic oil passage C4. The tank-side port of thecontrol valve 176R is connected to the hydraulic oil tank through the hydraulic oil passage C7. The actuator-side port of thecontrol valve 176R is connected to the rod-side oil chamber of thearm cylinder 8 through a hydraulic oil passage C6. - The hydraulic oil passage C1 is connected at one end to the
main pump 14A and at the other branch ends to the pump-side port of thecontrol valve 175B and to the pump-side port of thecontrol valve 175R. The hydraulic oil passage C2 is connected at one end to the actuator-side port of thecontrol valve 175B and at the other branch ends to the bottom-side oil chambers of theboom cylinders 7. The hydraulic oil passage C3 is connected at one end to the actuator-side port of thecontrol valve 175R and at the other branch ends connected to the rod-side oil chambers of theboom cylinders 7. The hydraulic oil passage C4 is connected at one end to themain pump 14B and at the other branch ends to the pump-side port of thecontrol valve 176B and to the pump-side port of thecontrol valve 176R. The hydraulic oil passage C5 is connected at one end to the actuator-side port of thecontrol valve 176B and at the other end to the bottom-side oil chamber of thearm cylinder 8. The hydraulic oil passage C6 is connected at one end to the actuator-side port of thecontrol valve 176R and at the other end to the rod-side oil chamber of thearm cylinder 8. The hydraulic oil passage C7 is connected at one end to the hydraulic oil tank and at the other branch ends to the tank-side ports of thecontrol valves - The
excavator 100 according to the first embodiment includes aregenerator 41 that regenerates pressures of the rod-side oil chambers of theboom cylinders arm cylinder 8. Theregenerator 41 includes hydraulic oil passages C8 and C9, apressure intensifier mechanism 18, and aregenerative valve 19. - The hydraulic oil passage C8 is connected at one end to the hydraulic oil passage C3 (i.e., to the rod-side oil chambers of the boom cylinders 7) and at the other end to a primary chamber of the
pressure intensifier mechanism 18. The hydraulic oil passage C9 is connected at one end to a secondary chamber of thepressure intensifier mechanism 18 and at the other end to the hydraulic oil passage C5 (i.e., to the bottom-side oil chamber of the arm cylinder 8). - The
pressure intensifier mechanism 18 is a device that increases a pressure at an input side and outputs the pressure from an output side. For example, a pressure intensifier piston may be used. The pressure intensifier piston includes a primary chamber at an input side, a secondary chamber at an output side, and a piston that separates the primary chamber and the secondary chamber. A pressure at the input side is increased in accordance with a pressure receiving area ratio, and the pressure is output from the output side. A configuration of thepressure intensifier mechanism 18 is not limited thereto, and may be a rotary pressure intensifier mechanism. - The
regenerative valve 19 is provided in the hydraulic oil passage C9 and is an open/close valve for opening and closing the hydraulic oil passage C9. Theregenerative valve 19 may be, for example, a solenoid valve which is driven by a command from thecontroller 30. - Boom rod pressure sensors S7R detect oil pressures at the rod-side oil chambers of the
boom cylinders 7. Boom bottom pressure sensors S7B detect oil pressures at the bottom-side oil chambers of theboom cylinders 7. An arm rod pressure sensor S8R detects an oil pressure at the rod-side oil chamber of thearm cylinder 8. An arm bottom pressure sensor S8B detects an oil pressure at the bottom-side oil chamber of thearm cylinder 8. - Operations of the oil-hydraulic driving systems under normal conditions will now be described. Normally, the
regenerative valve 19 is closed. When the boom 4 is to be lifted or lowered, thecontroller 30 lifts or lowers the boom 4 by elongating or shortening theboom cylinders 7 by controlling thecontrol valves arm 5 is to be closed or opened, thecontroller 30 opens or closes thearm 5 by elongating or shortening thearm cylinder 8 by controlling thecontrol valves arm 5. -
Fig. 4 is a flowchart depicting regenerative control with respect to oil in excavation operations of theexcavator 100 according to the first embodiment. - It is assumed that the operator performs an operation to close the
arm 5. Thus, thecontroller 30 opens thecontrol valves main pump 14B is supplied to the bottom-side oil chamber of thearm cylinder 8 through the hydraulic oil passage C4, thecontrol valve 176B, and the hydraulic oil passage C5. Hydraulic oil flowing out of the rod-side oil chamber of thearm cylinder 8 flows into the hydraulic oil tank through the hydraulic oil passage C6, thecontrol valve 176R, and the hydraulic oil passage C7. At the same time of thus performing the operation to close thearm 5, the operator performs an operation to slightly lift the boom 4. Thus, thecontroller 30 opens thecontrol valves main pump 14A is supplied to the bottom-side oil chambers of theboom cylinders control valve 175B, and the hydraulic oil passage C2. Hydraulic oil flowing out of the rod-side oil chambers of theboom cylinders control valve 175R, and the hydraulic oil passage C7. - In step S1, the
controller 30 determines whether excavation has been started. For example, thecontroller 30 determines whether excavation has started, for example, by determining whether thebucket 6 has detected a reaction force generated when excavating the ground. For example, thecontroller 30 determines whether excavation has started based on a difference between a detected pressure of the boom rod pressure sensor S7R, which detects an oil pressure at the rod-side oil chambers of theboom cylinders 7 and a detected pressure of the arm bottom pressure sensor S8B, which detects an oil pressure at the bottom-side oil chamber of thearm cylinder 8. Instead, thecontroller 30 may determine whether excavation has started, for example, based on an image taken by aforward view camera 60F. When having determined that excavation has not been started (S1: No), thecontroller 30 repeats step S1. When having determined that excavation has been started (S1: Yes), thecontroller 30 proceeds to step S2. - In step S2, the
controller 30 determines whether a differential pressure ΔP is greater than or equal to a threshold Pref1. In this regard, C denotes a pressure intensifying factor of thepressure intensifier mechanism 18, Pbr denotes oil pressures at the rod-side oil chambers of theboom cylinders 7, Pab denotes an oil pressure at the bottom-side oil chamber of thearm cylinder 8, and the differential pressure ΔP is obtained from the following formula (1). The threshold Pref1 has a predetermined threshold (offset value), and, for example, "Pref1 = 0" holds. - When the differential pressure ΔP is smaller than the threshold Pref1 (S2: No), the
controller 30 repeats step S2. When the differential pressure ΔP is greater than or equal to the threshold Pref1 (S2: Yes), thecontroller 30 proceeds to step S3. - In step S3, the
controller 30 opens theregenerative valve 19. In addition, thecontroller 30 closes thecontrol valve 175R. Thecontroller 30 opens thecontrol valve 175B in response to an operation signal (e.g., the operator's lever operation to operate the boom 4). In addition, thecontroller 30 opens thecontrol valves boom cylinders pressure intensifier mechanism 18 through the hydraulic oil passage C8. As a result, oil pressures at the rod-side oil chambers of theboom cylinders 7 are increased by thepressure intensifier mechanism 18, and a resulting oil pressure is supplied to the bottom-side oil chamber of thearm cylinder 8. - In step S4, the
controller 30 determines whether the differential pressure ΔP is smaller than a threshold Pref2. The threshold Pref2 is a predetermined threshold (offset value), for example, "Pref2 = 0" holds. The thresholds Pref1 and Pref2 may be the same as or different from each other. In order to prevent hunting of control, "Pref1 > Pref2" is preferable. When the differential pressure ΔP is not smaller than the threshold Pref2 (S4: No), thecontroller 30 repeats step S4. When the differential pressure ΔP is smaller than the threshold Pref2 (S4: Yes), thecontroller 30 proceeds to step S5. - In step S5, the
controller 30 closes theregenerative valve 19. Thecontroller 30 opens thecontrol valves controller 30 opens thecontrol valves boom cylinders 7 to the bottom-side oil chamber of thearm cylinder 8 ends. Then, thecontroller 30 ends the process depicted inFig. 3 . - As described above, according to the
excavator 100 of the first embodiment, reaction forces generated at theboom cylinders 7 during excavation can be effectively utilized by thearm cylinder 8 that drives thearm 5 to perform excavation. Therefore, it is possible to improve an operating speed and reduce energy consumption of theexcavator 100 during excavation. - Further, according to the
excavator 100 of the first embodiment, even when, for example, the reaction forces are small and pressures at the rod-side oil chambers of theboom cylinders 7 are smaller than a pressure at the bottom-side oil chamber of thearm cylinder 8, pressures (reaction forces) generated at theboom cylinders 7 can be utilized by thearm cylinder 8 that is driven during excavation operations, by increasing a pressure by thepressure intensifier mechanism 18. - Next, the
excavator 100 according to a second embodiment will be described.Fig. 5 is a diagram schematically depicting an example of a configuration in which theboom cylinders 7 and thearm cylinder 8 are oil-hydraulically driven in theexcavator 100 according to the second embodiment. InFig. 5 , thecontrol valves regenerative valves - The
excavator 100 according to the second embodiment differs from theexcavator 100 according to the first embodiment in that theexcavator 100 according to the second embodiment has theregenerator 41 depicted inFig. 3 , while theexcavator 100 according to the second embodiment has aregenerator 42 depicted inFig. 5 . Other configurations are the same and duplicate descriptions are omitted. - The hydraulic oil passage C3 includes a hydraulic oil passage C11, a hydraulic oil passage C12, and the
regenerative valve 20. The hydraulic oil passage C11 is connected at one end to the rod-side oil chamber of theboom cylinder 7A and at the other end to one port of theregenerative valve 20. The hydraulic oil passage C12 is connected at one end to an actuator-side port of thecontrol valve 175R and at the other branch ends to the other port of theregenerative valve 20 and the rod-side oil chamber of theboom cylinder 7B. - The
regenerative valve 20 is provided at a connection between the hydraulic oil passage C11 and the hydraulic oil passage C12, and is an open/close valve to enable and disable communicating between the hydraulic oil passage C11 and the hydraulic oil passage C12. Theregenerative valve 20 may be, for example, a solenoid valve that is driven by a command from thecontroller 30. - The
excavator 100 according to the second embodiment includes theregenerator 42 that regenerates a pressure of the rod-side oil chamber of theboom cylinder 7A at the bottom-side oil chamber of thearm cylinder 8. Theregenerator 42 includes a hydraulic oil passage C13 and theregenerative valves - The hydraulic oil passage C13 is connected at one end to the hydraulic oil passage C11 (i.e., to the rod-side oil chambers of the
boom cylinders 7A) and at the other end to the hydraulic oil passage C5 (i.e., the bottom-side oil chamber of the arm cylinder 8). - The
regenerative valve 21 is provided in the hydraulic oil passage C13 and is an open/close valve for opening and closing the hydraulic oil passage C13. Theregenerative valve 19 may be, for example, a solenoid valve which is driven by a command from thecontroller 30. - Operations of the oil-hydraulic driving systems under normal conditions will now be described. Normally, the
regenerative valve 20 is opened and theregenerative valve 21 is closed. When the boom 4 is to be lifted or lowered, thecontroller 30 elongates or shortens theboom cylinders 7 by controlling thecontrol valves arm 5 is to be closed or opened, thecontroller 30 elongates and shortens thearm cylinder 8 by controlling thecontrol valves arm 5, resulting in closing or opening thearm 5. - The
excavator 100 according to the second embodiment differs in the following points with respect to the flowchart depicted inFig. 4 . - It is assumed that the operator performs an operation to close the
arm 5. Thus, thecontroller 30 opens thecontrol valves main pump 14B is supplied to the bottom-side oil chamber of thearm cylinder 8 through the hydraulic oil passage C4, thecontrol valve 176B, and the hydraulic oil passage C5. Hydraulic oil flowing out of the rod-side oil chamber of thearm cylinder 8 flows into the hydraulic oil tank through the hydraulic oil passage C6, thecontrol valve 176R, and the hydraulic oil passage C7. At the same time of performing the operation to close thearm 5, the operator performs an operation to slightly lift the boom 4. Thus, thecontroller 30 opens thecontrol valves main pump 14A is supplied to the bottom-side oil chambers of theboom cylinders control valve 175B, and the hydraulic oil passage C2. Hydraulic oil flowing out of the rod-side oil chambers of theboom cylinders control valve 175R, and the hydraulic oil passage C7. - In step S3, the
controller 30 opens theregenerative valve 21 and closes theregenerative valve 20. In addition, thecontroller 30 opens thecontrol valve 175R so that the hydraulic oil passage C3 (C12) communicates with the hydraulic oil passage C7. Thecontroller 30 opens thecontrol valve 175B in response to an operation signal (e.g., the operator's lever operation to operate the boom 4). In addition, thecontroller 30 opens thecontrol valves boom cylinder 7B flows into the hydraulic oil tank through the hydraulic oil passage C12, thecontrol valve 175R, and the hydraulic oil passage C7. Hydraulic oil flowing out of the rod-side oil chamber of theboom cylinder 7A is supplied to the bottom-side oil chamber of thearm cylinder 8 through the hydraulic oil passage C13. - In step S5, the
controller 30 opens theregenerative valve 21 and opens theregenerative valve 20. In addition, thecontroller 30 opens thecontrol valves controller 30 opens thecontrol valves boom cylinder 7A to the bottom-side oil chamber of thearm cylinder 8 ends. - Other processes are the same and duplicate descriptions are omitted.
- As described above, according to the
excavator 100 of the second embodiment, reaction forces generated at theboom cylinders 7 during excavation can be effectively utilized by thearm cylinder 8 that drives thearm 5 to perform excavation. Therefore, it is possible to improve the operating speed and reduce the energy consumption of theexcavator 100 during excavation. - Further, according to the
excavator 100 of the second embodiment, the oneboom cylinder 7A from among the two boom cylinders 7 (7A and 7B) receives a reaction force. Therefore, as a result of the reaction force being received by the oneboom cylinder 7A during excavation, a pressure increase at the rod-side oil chamber of theboom cylinder 7A due to a reaction force is greater compared to a case where the reaction force during excavation is received by the twoboom cylinders 7. Therefore, even if the reaction force is small, a pressure at the rod-side oil chamber of theboom cylinder 7A can be made to be higher than a pressure at the bottom-side oil chamber of thearm cylinder 8. Therefore, a pressure (reaction force) generated at theboom cylinders 7 can be utilized by thearm cylinder 8 which is driven during excavation operations. - Although the embodiments of the
excavator 100 and so forth have been described above, the present invention is not limited to the above-described embodiments and so forth, and various modifications and improvements can be made within the scope of the present invention described in the appended claims. - The present application claims priority based on
Japanese Patent Application No. 2019-146180, filed August 8, 2019 -
- 1 Lower traveling body
- 2 Swiveling mechanism
- 3 Upper swiveling body
- 4 Boom
- 5 Arm
- 6 Bucket
- 7 Boom cylinder
- 8 Arm cylinder
- 9 Bucket cylinder
- 10 Cabin
- 11 Engine
- 14A and 14B Main pumps
- 17 Control valves
- 175B, 175R, 176B, 176R Control valves
- 18 Pressure intensifier mechanism
- 19, 20, 21 Regenerative valves
- 30 Controller
- 41, 42 Regenerators
- 100 Excavator
Claims (5)
- An excavator comprising:a boom;an arm;a boom cylinder configured to drive the boom; andan arm cylinder configured to drive the arm,whereinduring excavation, the excavator increases a pressure at a rod side with respect to the boom cylinder and supplies the pressure to the arm cylinder.
- The excavator as claimed in claim 1,
wherein hydraulic oil that is increased in pressure and is supplied to the arm cylinder is increased in pressure by a pressure intensifier mechanism configured to increase hydraulic oil flowing out of the rod side with respect to the boom cylinder. - The excavator as claimed in claim 1,
whereinthe boom cylinder configured to drive the boom includes two boom cylinders, andhydraulic oil that is increased in pressure and is supplied to the arm cylinder is increased in pressure as a result of hydraulic oil flowing out of a rod side with respect to one of the two boom cylinders being supplied to the arm cylinder. - The excavator as claimed in claim 1, comprising:a regenerative hydraulic oil passage connecting a rod side with respect to the boom cylinder and a bottom side with respect to the arm cylinder;a pressure intensifier mechanism provided in the regenerative hydraulic oil passage; andan opening/closing valve configured to open and close the regenerative hydraulic oil passage.
- The excavator as claimed in claim 1,
whereinthe boom cylinder configured to drive the boom includes a first boom cylinder and a second boom cylinder, andthe excavator includes:a regenerative hydraulic oil passage connecting a rod side with respect to the first boom cylinder and a bottom side with respect to the arm cylinder,a regenerative opening/closing valve configured to open and close the regenerative hydraulic oil passage, anda main opening/closing valve provided in a main hydraulic oil passage that connects the rod side with respect to the first boom cylinder and a control valve, and configured to open and close the main hydraulic oil passage.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019146180 | 2019-08-08 | ||
PCT/JP2020/030521 WO2021025170A1 (en) | 2019-08-08 | 2020-08-07 | Excavator |
Publications (2)
Publication Number | Publication Date |
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EP4012114A1 true EP4012114A1 (en) | 2022-06-15 |
EP4012114A4 EP4012114A4 (en) | 2022-11-02 |
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ID=74503918
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20849164.7A Pending EP4012114A4 (en) | 2019-08-08 | 2020-08-07 | Excavator |
Country Status (4)
Country | Link |
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EP (1) | EP4012114A4 (en) |
JP (1) | JPWO2021025170A1 (en) |
CN (1) | CN114008276B (en) |
WO (1) | WO2021025170A1 (en) |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1541872B1 (en) * | 2002-07-09 | 2007-08-29 | Hitachi Construction Machinery Co., Ltd. | Hydraulic drive unit |
JP4209705B2 (en) * | 2003-03-17 | 2009-01-14 | 日立建機株式会社 | Working machine hydraulic circuit |
JP5498108B2 (en) * | 2009-09-25 | 2014-05-21 | キャタピラー エス エー アール エル | Regenerative control device for work equipment |
JP5764968B2 (en) * | 2011-02-24 | 2015-08-19 | コベルコ建機株式会社 | Hydraulic control equipment for construction machinery |
WO2013005809A1 (en) * | 2011-07-06 | 2013-01-10 | 住友重機械工業株式会社 | Shovel and control method of shovel |
US8984873B2 (en) * | 2011-10-21 | 2015-03-24 | Caterpillar Inc. | Meterless hydraulic system having flow sharing and combining functionality |
JP2015172400A (en) * | 2014-03-11 | 2015-10-01 | 住友重機械工業株式会社 | Shovel |
JP6499665B2 (en) | 2014-08-18 | 2019-04-10 | パナソニック株式会社 | MIMO training method and radio apparatus |
WO2016204309A1 (en) * | 2015-06-15 | 2016-12-22 | 볼보 컨스트럭션 이큅먼트 에이비 | Arm regeneration device for construction equipment and control method |
WO2017056199A1 (en) * | 2015-09-29 | 2017-04-06 | 日立建機株式会社 | Construction machine |
JP2019094608A (en) * | 2016-03-29 | 2019-06-20 | 住友重機械工業株式会社 | Shovel |
CN108138817B (en) * | 2016-09-23 | 2019-09-27 | 日立建机株式会社 | The hydraulic oil energy retrogradation device of Work machine |
-
2020
- 2020-08-07 WO PCT/JP2020/030521 patent/WO2021025170A1/en unknown
- 2020-08-07 EP EP20849164.7A patent/EP4012114A4/en active Pending
- 2020-08-07 JP JP2021537412A patent/JPWO2021025170A1/ja active Pending
- 2020-08-07 CN CN202080045357.5A patent/CN114008276B/en active Active
Also Published As
Publication number | Publication date |
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WO2021025170A1 (en) | 2021-02-11 |
JPWO2021025170A1 (en) | 2021-02-11 |
CN114008276A (en) | 2022-02-01 |
CN114008276B (en) | 2023-09-08 |
EP4012114A4 (en) | 2022-11-02 |
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