EP4002534A1 - Electrochemical cell casing having an annular sidewall secured to a base plate by a ceramic-to-glass-to-metal seal - Google Patents
Electrochemical cell casing having an annular sidewall secured to a base plate by a ceramic-to-glass-to-metal seal Download PDFInfo
- Publication number
- EP4002534A1 EP4002534A1 EP21199613.7A EP21199613A EP4002534A1 EP 4002534 A1 EP4002534 A1 EP 4002534A1 EP 21199613 A EP21199613 A EP 21199613A EP 4002534 A1 EP4002534 A1 EP 4002534A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- annular
- base plate
- lid
- annular sidewall
- glass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 19
- 239000002184 metal Substances 0.000 title claims abstract description 19
- 239000003792 electrolyte Substances 0.000 claims abstract description 46
- 239000003989 dielectric material Substances 0.000 claims abstract description 29
- 239000005394 sealing glass Substances 0.000 claims abstract description 24
- 239000011521 glass Substances 0.000 claims abstract description 20
- 239000000919 ceramic Substances 0.000 claims abstract description 17
- 239000006182 cathode active material Substances 0.000 claims description 41
- 239000006183 anode active material Substances 0.000 claims description 29
- 239000011248 coating agent Substances 0.000 claims description 28
- 238000000576 coating method Methods 0.000 claims description 28
- 230000002093 peripheral effect Effects 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 11
- 238000003466 welding Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 229910052744 lithium Inorganic materials 0.000 claims description 6
- RAVDHKVWJUPFPT-UHFFFAOYSA-N silver;oxido(dioxo)vanadium Chemical compound [Ag+].[O-][V](=O)=O RAVDHKVWJUPFPT-UHFFFAOYSA-N 0.000 claims description 6
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 5
- 230000003213 activating effect Effects 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- YALCWJZSJOMTCG-UHFFFAOYSA-N [O--].[O--].[O--].[O--].[V+5].[Cu++].[Ag+] Chemical compound [O--].[O--].[O--].[O--].[V+5].[Cu++].[Ag+] YALCWJZSJOMTCG-UHFFFAOYSA-N 0.000 claims description 4
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 claims description 4
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 claims description 4
- 229910002986 Li4Ti5O12 Inorganic materials 0.000 claims description 3
- 229910032387 LiCoO2 Inorganic materials 0.000 claims description 3
- 239000006230 acetylene black Substances 0.000 claims description 3
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- 239000010439 graphite Substances 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- VGYDTVNNDKLMHX-UHFFFAOYSA-N lithium;manganese;nickel;oxocobalt Chemical compound [Li].[Mn].[Ni].[Co]=O VGYDTVNNDKLMHX-UHFFFAOYSA-N 0.000 claims description 3
- 239000011572 manganese Substances 0.000 claims description 3
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 claims description 2
- 229910002993 LiMnO2 Inorganic materials 0.000 claims description 2
- 229910003005 LiNiO2 Inorganic materials 0.000 claims description 2
- 229910010320 TiS Inorganic materials 0.000 claims description 2
- JKLVRIRNLLAISP-UHFFFAOYSA-N [O-2].[V+5].[Cu+2] Chemical compound [O-2].[V+5].[Cu+2] JKLVRIRNLLAISP-UHFFFAOYSA-N 0.000 claims description 2
- NFMAZVUSKIJEIH-UHFFFAOYSA-N bis(sulfanylidene)iron Chemical compound S=[Fe]=S NFMAZVUSKIJEIH-UHFFFAOYSA-N 0.000 claims description 2
- 239000000571 coke Substances 0.000 claims description 2
- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 claims description 2
- 229910000339 iron disulfide Inorganic materials 0.000 claims description 2
- 229910052960 marcasite Inorganic materials 0.000 claims description 2
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 claims description 2
- 229910052683 pyrite Inorganic materials 0.000 claims description 2
- 229910000108 silver(I,III) oxide Inorganic materials 0.000 claims description 2
- CFJRPNFOLVDFMJ-UHFFFAOYSA-N titanium disulfide Chemical compound S=[Ti]=S CFJRPNFOLVDFMJ-UHFFFAOYSA-N 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 2
- 229910052593 corundum Inorganic materials 0.000 claims 1
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 1
- 210000004027 cell Anatomy 0.000 description 55
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- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 9
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 6
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 5
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 239000007772 electrode material Substances 0.000 description 4
- 238000002955 isolation Methods 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 229910003002 lithium salt Inorganic materials 0.000 description 3
- 159000000002 lithium salts Chemical class 0.000 description 3
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- AVQQQNCBBIEMEU-UHFFFAOYSA-N 1,1,3,3-tetramethylurea Chemical compound CN(C)C(=O)N(C)C AVQQQNCBBIEMEU-UHFFFAOYSA-N 0.000 description 2
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 2
- 229910001290 LiPF6 Inorganic materials 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical group [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000001010 compromised effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 229940113088 dimethylacetamide Drugs 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 description 2
- 229910001540 lithium hexafluoroarsenate(V) Inorganic materials 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
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- 229920001155 polypropylene Polymers 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 2
- ZZXUZKXVROWEIF-UHFFFAOYSA-N 1,2-butylene carbonate Chemical compound CCC1COC(=O)O1 ZZXUZKXVROWEIF-UHFFFAOYSA-N 0.000 description 1
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 description 1
- GEWWCWZGHNIUBW-UHFFFAOYSA-N 1-(4-nitrophenyl)propan-2-one Chemical compound CC(=O)CC1=CC=C([N+]([O-])=O)C=C1 GEWWCWZGHNIUBW-UHFFFAOYSA-N 0.000 description 1
- CAQYAZNFWDDMIT-UHFFFAOYSA-N 1-ethoxy-2-methoxyethane Chemical compound CCOCCOC CAQYAZNFWDDMIT-UHFFFAOYSA-N 0.000 description 1
- 229920013683 Celanese Polymers 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- 229920001780 ECTFE Polymers 0.000 description 1
- 229910001200 Ferrotitanium Inorganic materials 0.000 description 1
- 229910013375 LiC Inorganic materials 0.000 description 1
- 229910013458 LiC6 Inorganic materials 0.000 description 1
- 229910000552 LiCF3SO3 Inorganic materials 0.000 description 1
- 229910010937 LiGaCl4 Inorganic materials 0.000 description 1
- 229910013406 LiN(SO2CF3)2 Inorganic materials 0.000 description 1
- 229910012432 LiSO6F Inorganic materials 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920006355 Tefzel Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- 239000006227 byproduct Substances 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
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- 150000003950 cyclic amides Chemical class 0.000 description 1
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- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- VUPKGFBOKBGHFZ-UHFFFAOYSA-N dipropyl carbonate Chemical compound CCCOC(=O)OCCC VUPKGFBOKBGHFZ-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- QHSJIZLJUFMIFP-UHFFFAOYSA-N ethene;1,1,2,2-tetrafluoroethene Chemical compound C=C.FC(F)=C(F)F QHSJIZLJUFMIFP-UHFFFAOYSA-N 0.000 description 1
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 1
- CYEDOLFRAIXARV-UHFFFAOYSA-N ethyl propyl carbonate Chemical compound CCCOC(=O)OCC CYEDOLFRAIXARV-UHFFFAOYSA-N 0.000 description 1
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- 229910001547 lithium hexafluoroantimonate(V) Inorganic materials 0.000 description 1
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- MHCFAGZWMAWTNR-UHFFFAOYSA-M lithium perchlorate Chemical compound [Li+].[O-]Cl(=O)(=O)=O MHCFAGZWMAWTNR-UHFFFAOYSA-M 0.000 description 1
- 229910001486 lithium perchlorate Inorganic materials 0.000 description 1
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- 229910001496 lithium tetrafluoroborate Inorganic materials 0.000 description 1
- QSZMZKBZAYQGRS-UHFFFAOYSA-N lithium;bis(trifluoromethylsulfonyl)azanide Chemical compound [Li+].FC(F)(F)S(=O)(=O)[N-]S(=O)(=O)C(F)(F)F QSZMZKBZAYQGRS-UHFFFAOYSA-N 0.000 description 1
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- KKQAVHGECIBFRQ-UHFFFAOYSA-N methyl propyl carbonate Chemical compound CCCOC(=O)OC KKQAVHGECIBFRQ-UHFFFAOYSA-N 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Images
Classifications
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
- H01M50/166—Lids or covers characterised by the methods of assembling casings with lids
- H01M50/171—Lids or covers characterised by the methods of assembling casings with lids using adhesives or sealing agents
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0422—Cells or battery with cylindrical casing
- H01M10/0427—Button cells
-
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- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
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- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/117—Inorganic material
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- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
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- H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
- H01M50/609—Arrangements or processes for filling with liquid, e.g. electrolytes
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- H01M50/636—Closing or sealing filling ports, e.g. using lids
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
- H01M50/609—Arrangements or processes for filling with liquid, e.g. electrolytes
- H01M50/627—Filling ports
- H01M50/636—Closing or sealing filling ports, e.g. using lids
- H01M50/645—Plugs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the electrochemical cell of the present disclosure may also have the electrolyte fill port positioned close to but spaced inwardly from the annular peripheral edge of the lid.
- an annulus may reside between the inner surface of the annular sidewall and the electrode assembly comprising the cathode active material and the spaced apart anode active material.
- the electrolyte fill port may be axially aligned with this annulus, which allows the casing to be filled with electrolyte using a vacuum filling process so that activating electrolyte readily wets the anode and cathode active materials and the intermediate separator. Without the fill port being axially aligned with the annulus between the electrode assembly and casing sidewall, it is sometimes difficult for electrolyte to sufficiently wet the opposite polarity electrode active materials to promote acceptable cell discharge.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Secondary Cells (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
Description
- This application claims priority to
U.S. provisional patent application Serial No. 63/116,219, filed on November 20, 2020 - The present invention relates to the conversion of chemical energy to electrical energy. More particularly, the present invention relates to an electrochemical cell which may have a total size or volume that is less than 0.5 cc. Such so-called miniature electrochemical cells enable numerous new and improved medical device therapies. Miniature electrochemical cells are defined as those having a size or total volume that is less than 0.5 cc.
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U.S. Patent No. 10,957,884 to Dianetti et al. - The annular sidewall is selectively coated with a dielectric or ceramic material to provide electrical isolation of the to-be-housed first active material, for example, a cathode active material, from the metallic annular sidewall. A sealing glass is applied to the perimeter of the base plate with the annular sidewall supported on the glass. The annular sidewall and base plate are heated to a temperature that is sufficient to achieve a glass-to-ceramic seal with the dielectric material coating the annular sidewall and a glass-to-metal seal with the base plate. The thickness of the sealing glass combined with the glass seal bonds at the base plate and at the dielectric or ceramic material coating the annular sidewall are sufficient to ensure electrical isolation between the base plate and the supported annular sidewall.
- A layer of a first active material, for example, a cathode active material, is deposited into the cavity formed by the base plate/annular sidewall subassembly. The cathode active material is in electrical continuity with the base plate, which serves as the positive terminal for the cell, but which is electrically isolated from the annular sidewall by the above described sealing glass and dielectric material. A separator is supported on the exemplary cathode active material.
- Separately, a layer of a second active material, for example, an anode active material, is contacted to an inner surface of the lid. The metallic lid/second active material subassembly is then seated on an inner step of the annular sidewall, and the lid and sidewall are welded together. In this construction, the lid connected to the annular sidewall is in electrical continuity with the anode active material to thereby serve as the negative terminal for the cell.
- Finally, the electrode assembly is activated with an electrolyte filled into the casing through a fill port in the lid. The fill port is then sealed with a closure member welded therein or by melting the material of the lid into a solid mass closing the fill port.
- However, a vexing problem in a miniature electrochemical cell having a size or total volume that is less than 0.5 cc is that during laser welding of the lid to the annular sidewall, thermal transfer to the glass-to-ceramic seal and to the glass-to-metal seal that bond the base plate to the annular sidewall becomes challenging. When the distance from the lid/annular sidewall weld site to the glass-to-ceramic seal and to the glass-to-metal seal at the base plate/annular sidewall is very small, which is the case in a miniature cell having a size or total volume that is less than 0.5 cc, thermal energy transfer to the glass seals increases their crack susceptibility.
- Thus, there is a need for an improved miniature electrochemical cell that is capable of being hermetically closed by welding without structurally compromising the glass-to-ceramic seal at the dielectric coated annular sidewall and at the glass-to-metal seal at the metal base plate. The present electrochemical cell provides such a robust design for the base plate serving as one terminal for the cell and being connected to the opposite polarity annular sidewall.
- Aspects and embodiments of the invention are set out in the appended claims.
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FIG. 1 is a perspective view of anelectrochemical cell 10 according to the present disclosure. -
FIG. 2 is a plan view of theelectrochemical cell 10 shown inFIG. 1 . -
FIG. 3A is a cross-sectional view alongline 3A-3A ofFIG. 2 showing an exemplary primaryelectrochemical cell 10. -
FIG. 3B is a cross-sectional view alongline 3B-3B ofFIG. 2 showing an exemplary secondaryelectrochemical cell 10. -
FIGs. 4 and5 illustrate that theelectrochemical cell 10 shown inFIGs. 1 to 3 is assembled from a casing first or base subassembly 18 (FIG. 4 ) and a casing second or upper subassembly 20 (FIG. 5 ). -
FIG. 6 is a perspective view of thelid 16 for theelectrochemical cell 10 shown inFIGs. 1 to 3 having an embossedelectrolyte fill port 32. -
FIG. 7 is a plan view of thelid 16 shown inFIG. 6 . -
FIG. 8 is a cross-sectional view taken along line 8-8 ofFIG. 7 . - To help improve the structural integrity of the base plate hermetically connected to the annular sidewall by the sealing glass, the present electrochemical cell may utilize a so-called "tongue and groove" construction that increases the bonded surface area between the base plate and the annular sidewall by approximately three times in comparison to the base plate/annular sidewall connection shown in
U.S. Patent No. 10,957,884 to Dianetti et al. - The electrochemical cell of the present disclosure may also have the electrolyte fill port positioned close to but spaced inwardly from the annular peripheral edge of the lid. Inside the casing, an annulus may reside between the inner surface of the annular sidewall and the electrode assembly comprising the cathode active material and the spaced apart anode active material. The electrolyte fill port may be axially aligned with this annulus, which allows the casing to be filled with electrolyte using a vacuum filling process so that activating electrolyte readily wets the anode and cathode active materials and the intermediate separator. Without the fill port being axially aligned with the annulus between the electrode assembly and casing sidewall, it is sometimes difficult for electrolyte to sufficiently wet the opposite polarity electrode active materials to promote acceptable cell discharge.
- Additionally, the lid may contain an embossed rim around the perimeter and around the fill port. This embossed rim is utilized during the laser welding process to absorb energy and act as a filler material into the weld joint. The energy absorption from the embossed rim helps mitigate any cracking of the glass-to-ceramic seal at the annular sidewall and the glass-to-metal seal at the base plate.
- While the present cell designs are adapted for miniature electrochemical cells, they are also applicable to cells that have a total volume that is greater than 0.5 cc and are not classified as "miniature". Moreover, the present electrochemical cells are not limited to any one chemistry; they can be an alkaline cell, a primary lithium cell, a rechargeable lithium cell, a Ni/cadmium cell, a Ni/metal hydride cell, a supercapacitor, a thin film solid-state cell, and the like. One preferred chemistry is a lithium-ion electrochemical cell comprising a carbon-based or Li4Ti5O12-based anode and a lithium metal oxide-based cathode, such as of LiCoO2 or lithium nickel manganese cobalt oxide (LiNiaMnbCo1-a-bO2). The lithium-ion electrochemical cell is activated with a liquid electrolyte.
- These and other aspects of the present disclosure will become increasingly more apparent to those skilled in the art by reference to the following detailed description and to the appended drawings.
- Turning now to the drawings,
FIG. 1 illustrates an exemplaryelectrochemical cell 10 according to the present disclosure. Theelectrochemical cell 10 comprises an electrode assembly housed in a hermetically sealed casing. The casing comprises abase plate 12 supporting anannular sidewall 14 having an open end closed by a plate-shaped cover orlid 16. Thebase plate 12,annular sidewall 14 andlid 16 are each of a biocompatible metal, for example, titanium. In addition to titanium, suitable materials for thebase plate 12,annular sidewall 14 andlid 16 include stainless steel, mild steel, nickel-plated mild steel, but not limited thereto, so long as the metallic material is compatible for use with the other cell components. -
FIGs. 4 and5 illustrate that the casing for thecell 10 is assembled from a first or base subassembly 18 (FIG. 4 ) and a second or upper subassembly 20 (FIG. 5 ). Thebase subassembly 18 comprises thebase plate 12 having an annularperipheral edge 12A extending to and meeting a base plateupper surface 12B spaced from a base platelower surface 12C. Anannular channel 12D extends part-way into the thickness of thebase plate 12 from theupper surface 12B but ends spaced from thelower surface 12C. Theannular channel 12D is spaced inwardly from the annularperipheral edge 12A. - The thickness of the
base plate 12 is defined as the distance "g" (FIG. 4 ) measured from theupper surface 12B to thelower surface 12C and ranges from about 0.012 inches to about 0.018 inches. Theannular channel 12D is spaced radially inwardly from theannular edge 12A to form a channelannular rim 12E having a height "h" measured from the channellower surface 12F to theupper surface 12B of thebase plate 12, and a width "i" measured from theperipheral edge 12A to adistal surface 12G of thechannel 12D. The height of the channel annular rim ranges from about 0.007 inches to about 0.013 inches while the width "i" ranges from about 0.005 inches to about 0.010 inches. Finally, thechannel 12D has a width "j" measured from a channelproximal surface 12H to the channeldistal surface 12G that ranges from about 0.010 inches to about 0.020 inches. -
FIGs. 1 ,3A ,3B and4 further show that theannular sidewall 14 comprises a cylindrically shaped outer surface 14A extending to an upperannular edge 14B spaced from a lowerannular edge 14C. The upper and lowerannular edges annular sidewall 14 has a first or lower cylindrically-shapedportion 14D extending upwardly part-way along the height of thesidewall 14 from the lowerannular edge 14C to astep 14E. A second or upper cylindrically-shapedportion 14F extends upwardly from thestep 14E to the upperannular edge 14B. - An annular layer of
dielectric material 22, for example, an alumina (Al2O3) material, is coated on thelower edge 14C and the inner surface of the lower cylindrically-shapedportion 14D of theannular sidewall 14. For ease in manufacturing, thedielectric material 22 may also be coated on the outer surface 14A of thesidewall 14. While thedielectric material 22 is shown inFIGs. 1 ,3A ,3B and4 extending along the lower cylindrically-shapedportion 14D of theannular sidewall 14 to thestep 14E, to function properly it need only extend along theinner portion 14D to a height that is greater than the thickness of the active material (either cathode or anode) that will subsequently nest in thecasing base subassembly 18. -
FIGs. 1, 2 ,3A, 3B and4 further show that thebase plate 12 has a diameter at its annularperipheral edge 12A that is significantly greater than the outer diameter of theannular sidewall 14. To secure thebase plate 12 to theannular sidewall 14, an endless ring of sealingglass 24 is nested or positioned in the previously describedannular channel 12D. Thelower edge 14C of the annular sidewall is then positioned on the upper surface of theglass 24. Depositing the sealingglass 24 in theannular channel 12D is achieved by several suitable methods including screen printing, dispensing, dipping into a frit paste or the use of a preformed endless glass ring. Suitable sealing glasses include both vitreous and crystallizing compositions that exhibit good electrical isolation properties and form mechanical bonds with good wetting characteristics to the metals of thebase plate 12 and theannular sidewall 14. Exemplary sealing glasses include, but are not limited to, Ferro IP510, Corning 1890, Schott 8422 and Schott 8629. - The
base plate 12, sealingglass 24 andannular sidewall 14 comprising thecasing base subassembly 18 are then heated to a temperature that is sufficient to burn off any organic binders that may be present in theglass 24 and flow the glass into intimate contact with thedielectric material 22 contacting the lowerannular edge 14C and to wick part-way up and along the height of the dielectric material coating the inner surface and possibly the outer surface of the lower cylindrically-shapedportion 14D of thesidewall 14. Upon cooling, theglass 24 forms a hermetic glass-to-ceramic seal with the dielectric material coating theannular sidewall 14 and a glass-to-metal seal with thebase plate 12. The sealingglass 24 has a thickness that ranges from about 0.002 inches to about 0.0025 inches between where it contacts thedielectric material 22 supported on theannular sidewall 14 and the facingdistal surface 12G,lower surface 12F andproximal surface 12G of theannular channel 12D in thebase plate 12. This is sufficient to ensure electrical isolation between thebase plate 12 and theannular sidewall 14. - After the
base plate 12 and theannular sidewall 14 are secured together by theintermediate sealing glass 24, in an exemplary secondary system (FIG. 3B ), a conductivecarbonaceous coating 26 is deposited on theupper surface 12B of the base plate. This is followed by a first electrodeactive material 28, for example, a cathode active material, being supported on thecarbonaceous coating 26. The cathodeactive material 28 preferably extends to anouter edge 28A that is spaced inwardly from the annulardielectric coating 22 on the inner surface of the lower cylindrically-shapedportion 14D of theannular sidewall 14. That way, the exemplary cathodeactive material 28 is in electrical continuity with thebase plate 12 through the conductivecarbonaceous coating 26. - In a primary system (
FIG. 3A ), the first electrodeactive material 28 is an anode active material, for example lithium, and thecarbonaceous coating 26 is not needed. - In the exemplary secondary system (
FIG. 3B ), the cathodeactive material 28 is deposited on the conductivecarbonaceous coating 26 using any one of many suitable methods (i.e. dispensed, pressed, preformed, sprayed, sputter deposition, evaporation deposition, tape casted, and as a coating). While not intending to limit the presentelectrochemical cell 10, the cathodeactive material 28 has a thickness extending to its upper andlower faces active material 28 has a thickness that is greater than 1 mm. Suitable cathodeactive materials 28 for both the primary and secondary systems are selected from LiCoO2, LiNiO2, LiMnO2, TiS, FeS, FeS2, CFx, Ag2O, Ag2O2, Ag2CrO4, silver vanadium oxide (SVO), copper silver vanadium oxide (CSVO), V2O5, MnO2, and lithium nickel manganese cobalt oxide (LiNiaMnbCo1-a-bO2). - If desired, the cathode
active material 28 is mixed with a binder material and a solvent prior to being deposited on the conductivecarbonaceous coating 26. Binders such as, but not limited to, a powdered fluoro-polymer, more preferably powdered polytetrafluoroethylene or powdered polyvinylidene fluoride and solvents, such as but not limited to, trimethylphosphate (TMP), dimethylformamide (DMF), dimethylacetamide (DMAc), tetramethylurea (TMU), dimethylsulfoxide (DMSO), or n-methyl-2-pyrrolidone (NMP) may be used. - In addition, up to about 10 weight percent of a conductive diluent may be added to the cathode
active material 28 to improve conductivity. Suitable materials for this purpose include acetylene black, carbon black, and graphite or, a metallic powder such as powdered nickel, aluminum, titanium, and stainless steel. - A separator 30 (
FIGs. 3A, 3B and4 ) is placed on top of theactive material 28. Theseparator 30 preferably extends to thedielectric material 22 coating the inner surface of the lower cylindrically-shapedportion 14D of theannular sidewall 14. Theseparator 30 may also contact the sealingglass 24 supported on thebase plate 12 and has a thickness that ranges from about 5 µm to about 30 µm. - Illustrative separator materials include non-woven glass, polypropylene, polyethylene, microporous materials, glass fiber materials, ceramics, the polytetrafluorethylene membrane commercially available under the designations ZITEX (Chemplast Inc.), the polypropylene membrane commercially available under the designation CELGARD (Celanese Plastic Company Inc.) and DEXIGLAS (C. H. Dexter, Div., Dexter Corp.). Other separator materials that are useful with the present disclosure include woven fabrics comprising halogenated polymeric fibers, as described in
U.S. Pat. No. 5,415,959 to Pyszczek et al. , which is assigned to the assignee of the present invention and incorporated herein by reference. Examples of halogenated polymeric materials that are suitable for the present disclosure include, but are not limited to, polyethylene tetrafluoroethylene which is commercially available under the name Tefzel, a trademark of the DuPont Company, polyethylenechlorotrifluoroethylene which is commercially available under the name Halar, a trademark of the Allied Chemical Company, and polyvinylidene fluoride. -
FIGs. 1 to 3A ,3B and5 illustrate that the casingupper subassembly 20 comprises the upper plate-shapedlid 16 having an annularperipheral edge 16A extending to and meeting a lidupper surface 16B spaced from a lidlower surface 16C. An innerannular recess 16D extends inwardly from theupper surface 16A part-way through the thickness of thelid 16. The lid thickness is defined as the distance "x" (FIG. 8 ) measured from the lidupper surface 16B to the lidlower surface 16C and ranges from about 0.0055 inches to about 0.025 inches. Theannular recess 16D is spaced radially inwardly from theannular edge 16A to form an annularembossed rim 16E having a height "y" measured from the lidupper surface 16B to therecess surface 16D and a width "z" measured from the lid annularperipheral edge 16A to aninner surface 16F of therim 16E. The height "y" of theembossed rim 16E ranges from about 0.0005 inches to about 0.010 inches, and the width "z" of the rim ranges from about 0.001 inches to about 0.012 inches. - An electrolyte fill opening or
port 32 extends through the thickness of thelid 16 at the annular embossedrim 16E. Asleeve 16G as a portion of the lid surrounds thefill port 32. Thesleeve 16G is a continuous extension of theembossed rim 16E so that the sleeve and rim together define thefill port 32. In that respect, thefill port 32 resides substantially off-center in thelid 16, spaced a relatively short distance inwardly from the annularperipheral edge 16A. As shown inFIG. 8 , thelid 16 has a longitudinal axis A-A and thefill port 32 has a longitudinal axis B-B. The distance "d" between the respective axes A-A and B-B ranges from about 0.0185 inches to about 0.30 inches. Further, the distance "e" from the longitudinal axis B-B of thefill port 32 to the closest tangent line C-C to the annularperipheral edge 16A of thelid 16 ranges from about 0.0015 inches to about 0.035 inches. Thus, the diameter of thelid 16 ranges from about 0.040 inches to about 0.67 inches and is 2x the sum of distance "d" plus distance "e". The significance of the positioning of thefill port 32 in thelid 16 will be described in greater detail hereinafter. In any event, thefill port 32 provides an open path from theupper surface 16B to thelower surface 16C of thelid 16. - In a primary system (
FIG. 3A ), a current collector is first contacted to thelid 16 followed by a cathode active material, for example CFx. In a secondary system (FIG. 3B ), acarbonaceous coating 35 is deposited on thelid 16 followed by the anodeactive material 34. Regardless whether theelectrochemical cell 10 is a primary or secondary system, theactive material 34 is deposited on the current collector/carbonaceous coating 35 using any one of many suitable techniques including being pressed into contact with the current collector/carbonaceous coating 35, preformed into a sheet that is pressed into contact with the current collector/carbonaceous coating 35, sprayed onto the current collector/carbonaceous coating 35, sputtered onto the current collector/carbonaceous coating 35, or coated on the current collector/carbonaceous coating 35. While not intending to limit the presentelectrochemical cell 10, theactive material 34 has a thickness extending to its upper andlower faces active material 34 has a thickness that is greater than 1 mm. - Illustrative anode
active materials 34 for a secondary system (FIG. 3B ) include carbon-based materials selected from coke, graphite, acetylene black, carbon black, glass carbon, hairy carbon, and mixtures thereof, or lithiated materials selected from Li4Ti5O12, lithiated silver vanadium oxide, lithiated copper silver vanadium oxide, lithiated copper sulfide, lithiated iron sulfide, lithiated iron disulfide, lithiated titanium disulfide, lithiated copper vanadium oxide, LiwCuwAgyV2Oz with 0.5 ≤ x ≤ 4.0, 0.01 ≤ w ≤ 1.0, 0.01 ≤ y ≤ 1.0 and 5.01 ≤ z ≤ 6.5, and mixtures thereof. Lithium is also a suitable anode active material for a primary system (FIG. 3A ). - The
lid 16 has a diameter that is sized to fit into the second or upper cylindrically-shapedportion 14F of theannular sidewall 14, supported on thestep 14E. In this seated position, the upperplanar surface 16B of thelid 16 is substantially co-planar with the upperannular edge 14B of thesidewall 14. As shown inFIGs. 1 ,3A and 3B , thelid 16 is hermetically secured or sealed to thesidewall 14 with anannular weld 36. In that respect, a benefit attributed to theembossed rim 16E is that it provides material that absorbs heat energy during the laser welding process and that acts as filler material at the weld joint. - An activating electrolyte (not shown) is then filled into the casing through the
fill port 32. Thefill port 32 is in fluid flow communication with an annular space or annulus 38 provided between the outerannular edges active materials portion 14D of the annular sidewall or thedielectric material 22 supported on the cylindrically-shapedportion 14D, and allows the casing to be filled with electrolyte using a vacuum filling process. - Without this axial alignment, the electrode assembly would need to be soaked in electrolyte and the remaining casing void volume filled with additional electrolyte prior to welding the
lid 16 to theannular sidewall 14. Soaking the electrode assembly in electrolyte creates multiple problems. First, internal voids within the opposite polarity electrode active materials are not optimally filled with electrolyte without a vacuum drawing electrolyte into all available porosity. A second issue relates to the difficulty in welding thelid 16 to theannular sidewall 14 in the presence of electrolyte. Heat generated by the welding process can cause electrolyte to evaporate and form out-gassing byproducts that can contaminate theweld 36, thereby reducing weld integrity. - Thus, the purpose of the
fill port 32 in fluid flow communication with the annular space 38 between the outerannular edges active materials portion 14D of theannular sidewall 14 or the inner surface of thedielectric material 22 supported on the cylindrically-shapedportion 14D is to provide an open pathway for electrolyte to flow downwardly past theactive material 34 to wet the loweractive material 28 and theintermediate separator 30. This is especially important in the miniature electrochemical cells of the present disclosure having a size or total volume that is less than 0.5 cc. In such small size cells, the desired volume of electrolyte is sufficient to activate the opposed polarityactive materials fill port 32 and the internal annular space 38, it is sometimes difficult for the electrolyte to sufficiently wet theelectrode assembly FIGs. 7 and 8 ) from the longitudinal axis B-B of thefill port 30 to the closest tangent line C-C to the annularperipheral edge 16A of the lid ranging from about 0.0015 inches to about 0.035 inches provides sufficient lid material at thefill port 32 to ensure that when the fill port is hermetically welded shut, the lid will not be structurally compromised by the welding process, thereby ensuring long-term hermeticity for theelectrochemical cell 10 of the present disclosure. - The
fill port 32 is preferably closed with a closure plug (not shown) that has been press-fit into theopening 32 defined by thesleeve 16G as a continuous extension of theembossed rim 16E. This is followed by welding the closure plug to theembossed rim 16E andsleeve 16G. Alternately, thefill port 32 is closed by directing a laser beam at theembossed rim 16E andsleeve 16G to cause the rim and sleeve to flow into and hermetically seal theport 32. Suitable closure systems for sealing an electrolyte fill port are described inU.S. Patent Nos. 6,610,443 to Paulot et al. ,7,128,765 to Paulot et al. and10,446,825 to Voss et al. - The activating electrolyte is a nonaqueous and ionically conductive material mixture serving as a medium for migration of ions between the anode and cathode active materials during conversion of ions in atomic or molecular forms which migrate from the anode active material to the cathode active material. Nonaqueous electrolytes that are suitable for the present
electrochemical cell 10 are substantially inert to the anode and cathode active materials, and they exhibit those physical properties necessary for ionic transport, namely, low viscosity, low surface tension and wettability. - A suitable electrolyte has an inorganic, ionically conductive lithium salt dissolved in a mixture of aprotic organic solvents comprising a low viscosity solvent and a high permittivity solvent. The inorganic, ionically conductive lithium salt serves as the vehicle for migration of the anode ions to intercalate or react with the cathode
active material 34. Suitable lithium salts include LiPF6, LiBF4, LiAsF6, LiSbF6, LiClO4, LiO2, LiAlCl4, LiGaCl4, LiC(SO2CF3)3, LiN(SO2CF3)2, LiSCN, LiO3SCF3, LiC6F5SO3, LiO2CCF3, LiSO6F, LiB(C6H5)4 and LiCF3SO3, and mixtures thereof. - Low viscosity solvents useful with the present
electrochemical cell 10 include esters, linear and cyclic ethers and dialkyl carbonates such as tetrahydrofuran (THF), methyl acetate (MA), diglyme, trigylme, tetragylme, dimethyl carbonate (DMC), 1,2-dimethoxyethane (DME), 1,2-diethoxyethane (DEE), 1-ethoxy, 2-methoxyethane (EME), ethyl methyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, diethyl carbonate, dipropyl carbonate, and mixtures thereof, and high permittivity solvents include cyclic carbonates, cyclic esters and cyclic amides such as propylene carbonate (PC), ethylene carbonate (EC), butylene carbonate, acetonitrile, dimethyl sulfoxide, dimethyl formamide, dimethyl acetamide, γ-valerolactone, γ-butyrolactone (GBL), N-methylpyrrolidinone (NMP), and mixtures thereof. - For example, the preferred anode active material for a primary system (
FIG. 3A ) is lithium metal, one preferred cathode active material is CFx and the preferred electrolyte is 0.8M to 1.5M LiAsF6 or LiPF6 dissolved in a 30:70 mixture, by volume, of propylene carbonate as the preferred high permittivity solvent and 1,2-dimethoxyethane as the preferred low viscosity solvent. - When the present
electrochemical cell 10 is of a primary chemistry (FIG. 3A ), the combined thicknesses of thecurrent collector 26, the cathodeactive material 28, theseparator 30, the anodeactive material 34 and thecarbonaceous coating 35 is substantially equal to or slightly greater than the distance measured from theupper surface 12B of thebase plate 12 to thestep 14E. That way, there is enough stack pressure inside the casing to provide intimate contact between the anode/cathode electrode assembly to ensure acceptable discharge for the primary chemistry cell. - Alternatively, when the
electrochemical cell 10 is of a secondary chemistry, the combined thicknesses of the conductivecarbonaceous coating 26, the cathodeactive material 28, theseparator 30, and the anodeactive material 34 is somewhat less than the distance measured from theupper surface 12B of thebase plate 12 to thestep 14E. That way, there is enough free space inside the casing to accommodate expansion and contraction of the electrode stack or anode/cathode electrode assembly as theelectrochemical cell 10 of the secondary chemistry is subjected to charge and discharge cycles. - In a primary system (
FIG. 3A ), with the cathodeactive material 28/anodeactive material 34 activated with the electrolyte and housed inside the casing comprising the casing base subassembly 18 (FIG. 4 ) hermetically sealed to the casing upper subassembly 20 (FIG. 5 ), thelid 16 welded to theannular sidewall 14 in contact with the cathodeactive material 34 serves as the positive terminal, and thebase plate 12 in electrical continuity with the anodeactive material 28 serves as the negative terminal for the cell. - As those skilled in the art will readily appreciate, in a primary system (
FIG. 3A ), the cathode active material can be switched with the anode active material. In this alternate embodiment, the cathode active material in electrical continuity withbase plate 12 serves as the positive terminal and the anode active material in continuity with thelid 16 welded to theannular sidewall 14 serves as the negative terminal. In a similar manner, the secondary system illustrated inFIG. 3B can have the respective anode and cathode active materials switched with their position shown in the drawing. In that case, the anode active material is in electrical continuity with thebase plate 12 serving as the negative terminal and the cathode active material in electrical continuity witheth lid 16 serves as the positive terminal. - With the
base plate 12 having a surface area ranging from about 1 mm2 to about 1 cm2 (surface area of either of the upper andlower surfaces upper surface 16B of thelid 16 and theupper edge 14B of theannular sidewall 14 having a combined surface area ranging from about 1 mm2 to about 1 cm2, and with the height of the casing as measured from thelower surface 12C of thebase plate 12 to theupper edge 14B of theannular sidewall 14 ranging from about 250 µm to about 2.5 mm, the presentelectrochemical cell 10 represents an advancement in electrochemical technology. The cell can be built with a total volume that is less than 0.5 cc but, as a hermetically sealed enclosure, is capable of being implanted in human or animal body tissue for extended periods of time. - Further, a method for providing an
electrochemical cell 10 according to the present disclosure comprises first providing a casing. That is done by providing abase plate 12 and anannular sidewall 14. Thebase plate 12 has an annular channel that extends part-way into the thickness of the base plate and is spaced inwardly from an annularperipheral edge 12A thereof. Theannular sidewall 14 extends to an upperannular edge 14B spaced from a lowerannular edge 14C, and an outer annular surface 14A spaced from an inner surface. The inner surface is provided with astep 14E. Adielectric material 22 is coated on the lowerannular edge 14C and at least a portion of the inner surface of theannular sidewall 14 . - Next, a ring-shaped
sealing glass 24 is nested in theannular channel 12D of thebase plate 12 andannular sidewall 14 is seated on the glass. This subassembly is heated to form a glass-to-metal seal with thebase plate 12 and a glass-to-ceramic seal with thedielectric material 22 at the lowerannular edge 14C of theannular sidewall 14. If desired, thedielectric material 22 can only coat the lower cylindrically-shapedportion 14D of the annular sidewall. That way, the sealingglass 24 seals directly to thebase plate 12 and theannular sidewall 14. - Separately, a
lid 16 is provided. Thelid 16 has anelectrolyte fill port 32 extending through its thickness from a lidupper surface 16B to a spaced apart lidlower surface 16C. Thelid 16 also has arecess 16D extending inwardly from the lid upper surface into its thickness. - An electrode assembly is then provided. The electrode assembly comprises a first
active material 28 and a second, opposite polarityactive material 34. One of the first and secondactive materials lid 16 serving as one terminal for the cell. The other of the first and secondactive materials base plate 12 serving as the other terminal. Aseparator 30 is positioned to segregate the firstactive material 28 from directed physical contact with the secondactive material 34. - The electrochemical cell is completed when the
lid 16 is seated on thestep 14E of theannular sidewall 14 and welded 36 to the upperannular edge 14B thereof. Importantly, thelid 16 is provided with anembossed rim 16E extending between its outerperipheral edge 16A and therecess 16D. When thelid 16 is welded to theannular sidewall 14, the material comprising therim 16E provides sufficient material to both absorb heat created at the weld and to provide material that flows into the gap between thelid 16 andsidewall 14 to provide a hermetic seal between these casing members. The heat absorbed by therim 16E helps to prevent structure compromise of the glass-to-metal and glass-to-ceramic seals between theannular sidewall 14 and thebase plate 12. - This is followed by filling an activating electrolyte into the casing through the
electrolyte fill port 32 in thelid 16 and then closing the fill port. Also, an annulus 38 resides between the inner surface of theannular sidewall 14 and the electrode assembly. The electrolyte fillport 32 is axially aligned with this annulus 38. That way, electrolyte filled into the casing through thefill port 32 readily wets the electrode assembly to thereby promote extended cell discharge. - It is appreciated that various modifications to the inventive concepts described herein may be apparent to those of ordinary skill in the art without departing from the spirit and scope of the present invention as defined by the appended claims.
Claims (15)
- An electrochemical cell, comprising:a) a casing, comprising:i) an annular sidewall extending to an upper annular edge spaced from a lower annular edge, the annular sidewall having an outer surface spaced from an inner surface;ii) a lid closing the upper annular edge of the annular sidewall, wherein the lid has a hermetically sealed electrolyte fill port and the electrolyte fill port extends through a lid thickness from a lid upper surface to a spaced apart lid lower surface;iii) a base plate;iv) a dielectric material coating the lower annular edge of the annular sidewall and at least a portion of the inner surface of the annular sidewall; andv) a ring-shaped sealing glass in a glass-to-metal seal relationship with the base plate and in a glass-to-ceramic relationship with the dielectric material coating the lower annular edge of the annular sidewall; andb) an electrode assembly housed inside the casing, the electrode assembly comprising:i) an anode active material;ii) a cathode active material; andiii) a separator segregating the anode active material from directed physical contact with the cathode active material,iv) wherein one of the anode and the cathode active materials is in electrical continuity with the lid serving as one terminal for the cell, and the other of the anode and the cathode active materials is in electrical continuity with the base plate serving as the other terminal for the cell; andc) an electrolyte filled in the casing to activate the electrode assembly.
- The electrochemical cell of claim 1, wherein the outer surface of the annular sidewall is cylindrical.
- The electrochemical cell of claim 1 or claim 2, wherein the inner surface of the annular sidewall is provided with a step, and wherein the lid is seated on the step.
- The electrochemical cell of any of claims 1 to 3, wherein an upper surface of the lid is substantially co-planar with the upper annular edge of the annular sidewall.
- The electrochemical cell of any of claims 1 to 4, wherein the electrolyte fill port is either welded closed or provided with a closure plug that is welded to the lid to hermetically seal the electrolyte fill port.
- The electrochemical cell of any of claims 1 to 5, wherein:the dielectric material is an alumina (Al2O3); and/orthe anode active material is selected from the group of coke, graphite, acetylene black, carbon black, glass carbon, hairy carbon, Li4Ti5O12, lithiated silver vanadium oxide, lithiated copper silver vanadium oxide, lithiated copper sulfide, lithiated iron sulfide, lithiated iron disulfide, lithiated titanium disulfide, lithiated copper vanadium oxide, LixCuwAgyV2Oz with 0.5 ≤ x ≤ 4.0, 0.01 ≤ w ≤ 1.0, 0.01 ≤ y ≤ 1.0 and 5.01 ≤ z v 6.5, lithium, and mixtures thereon, and wherein the cathode active material is selected from the group of lithium nickel manganese cobalt oxide (LiNiaMnbCo1-a-bO2), LiCoO2, LiNiO2, LiMnO2, TiS, FeS, FeS2, CFx, Ag2O, Ag2O2, Ag2CrO4, silver vanadium oxide (SVO), copper silver vanadium oxide (CSVO), V2O5, MnO2.
- The electrochemical cell of any of claims 1 to 6 having a total volume that is less than 0.5 cc.
- An electrochemical cell, comprising:a) a casing, comprising:i) an annular sidewall extending to an upper annular edge spaced from a lower annular edge, and an outer annular surface spaced from an inner surface, wherein the inner surface of the annular sidewall is provided with a step;ii) a lid seated on the step to close the upper annular edge of the annular sidewall, wherein the lid has a hermetically sealed electrolyte fill port and the electrolyte fill port extends through a lid thickness from a lid upper surface to a spaced apart lid lower surface;iii) a base plate;iv) an alumina dielectric material coating the lower annular edge and at least a portion of the inner surface of the annular sidewall; andv) a ring-shaped sealing glass in a glass-to-metal seal relationship with the base plate and in a glass-to-ceramic seal relationship with the alumina at the lower annular edge of the annular sidewall; andb) an electrode assembly housed inside the casing, the electrode assembly comprising:i) an anode active material;ii) a cathode active material; andiii) a separator segregating the anode active material from directed physical contact with the cathode active material,iv) wherein one of the anode and the cathode active materials is in electrical continuity with the lid serving as one terminal for the cell, and the other of the anode and the cathode active materials is in electrical continuity with the base plate serving as the other terminal for the cell; andc) an electrolyte filled in the casing to activate the electrode assembly.
- The electrochemical cell of any of claims 1 to 8, wherein the base plate has an annular peripheral edge and a base plate thickness extending from a base plate upper surface to a base plate lower surface, and wherein the base plate has an annular channel that is spaced inwardly from the annular peripheral edge, the annular channel extending part-way into the thickness of the base plate from the base plate upper surface, and wherein the sealing glass resides in the annular channel of the base plate to form the glass-to-metal seal with the base plate and the glass-to-ceramic seal with the dielectric material at the lower annular edge of the annular sidewall.
- The electrochemical cell of any of claims 1 to 9, wherein the sealing glass forms the glass-to-ceramic seal with the dielectric material at the lower annular edge and at the inner and outer surfaces of the annular sidewall.
- The electrochemical cell of any of claims 1 to 10, wherein an annulus resides between the inner surface of the annular sidewall and the electrode assembly and the electrolyte fill port is axially aligned with the annulus.
- The electrochemical cell of any of claims 1 to 11, wherein a recess extends inwardly from the lid upper surface part-way into the thickness of the lid to thereby provide an annular rim extending between the outer peripheral edge of the annular sidewall and the recess, and wherein the lid is welded to the annular sidewall with the annular rim at least partially filling into a gap between the lid and the annular sidewall.
- A method for providing an electrochemical cell, the method comprising the steps of:a) providing a casing, comprising:i) providing an annular sidewall extending to an upper annular edge spaced from a lower annular edge, and an outer annular surface spaced from an inner surface, wherein the inner surface of the annular sidewall is provided with a step;ii) coating a dielectric material on the lower annular edge of the annular sidewall and at least a portion of the inner surface of the annular sidewall;iii) providing a base plate;iv) positioning a ring-shaped sealing glass on an upper surface of the base plate;v) positioning the annular sidewall on the sealing glass opposite the base plate so that the dielectric material coating the lower annular edge of the annular sidewall contacts the sealing glass;vi) heating the base plate and the annular sidewall to form a glass-to-metal seal with the base plate and a glass-to-ceramic seal with the dielectric material at the lower annular edge of the annular sidewall;vii) providing a lid having an electrolyte fill port extending through a lid thickness from a lid upper surface to a spaced apart lid lower surface; andviii) contacting a carbonaceous material to an upper surface of the base plate;b) providing an electrode assembly, comprising:i) an anode active material;ii) a cathode active material;iii) contacting the anode active material to the lid serving as a negative terminal for the cell, and contacting the cathode active material to the carbonaceous material contacting the upper surface of the base plate base plate serving as a positive terminal for the cell; andiv) positioning a separator segregating the anode active material from directed physical contact with the cathode active material;c) seating the lid on the step of the annular sidewall; andd) welding the lid to the upper annular edge of the annular sidewall; ande) filling an activating electrolyte into the casing through the electrolyte fill port in the lid and then closing the electrolyte fill port.
- The method of claim 13, further including providing:a) the base plate having an annular peripheral edge and a base plate thickness extending from a base plate upper surface to a base plate lower surface, and the base plate having an annular channel that is spaced inwardly from the annular peripheral edge, the annular channel extending part-way into the thickness of the base plate from the base plate upper surface;b) positioning the sealing glass in the annular channel of the base plate;c) positioning the annular sidewall on the sealing glass in the annular channel of the base plate; andd) heating the base plate and the annular sidewall to form the glass-to-ceramic seal with the dielectric material at the lower annular edge of the annular sidewall and to form the glass-to-metal seal with the base plate.
- The method of claim 13 or claim 14, including providing:a recess extending inwardly from the lid upper surface into the thickness of the lid to thereby form an annular rim extending between an outer peripheral edge of the lid and the lid recess, and welding the lid to the upper annular edge of the annular sidewall with the annular rim at least partially filling into a gap between the lid and the annular sidewall; and/oran annulus residing between the inner surface of the annular sidewall and the electrode assembly, wherein the electrolyte fill port is axially aligned with the annulus.
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US202063116219P | 2020-11-20 | 2020-11-20 | |
US17/483,241 US20220166095A1 (en) | 2020-11-20 | 2021-09-23 | Electrochemical Cell Casing Having An Annular Sidewall Secured To A Base Plate By A Ceramic-To-Glass-To-Metal Seal |
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EP4002534A1 true EP4002534A1 (en) | 2022-05-25 |
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EP4164007A1 (en) | 2021-10-08 | 2023-04-12 | Greatbatch Ltd. | Miniature secondary electrochemical cell with current collector design to improve open circuit voltage |
US20230361395A1 (en) | 2022-05-06 | 2023-11-09 | Greatbatch Ltd. | Miniature Electrical Power Source Housed In A Casing Having An Intermediate Ceramic Ring Diffusion Bonded To Opposed Titanium Members |
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EP1441400A1 (en) * | 2003-01-17 | 2004-07-28 | Wilson Greatbatch Technologies, Inc. | Hermetically sealed coin cell |
EP1914818A1 (en) * | 2006-10-06 | 2008-04-23 | Greatbatch Ltd. | Highly compact electrochemical cell |
US20110097623A1 (en) * | 2008-02-12 | 2011-04-28 | Massachusetts Institute Of Technology | Small-scale batteries and electrodes for use thereof |
WO2017025858A1 (en) * | 2015-08-07 | 2017-02-16 | International Business Machines Corporation | All-silicon hermetic package and processing for narrow, low-profile microbatteries |
US10957884B1 (en) | 2018-01-08 | 2021-03-23 | Greatbatch Ltd. | Miniature electrochemical cells housed in a metallic casing having a glass-to-metal seal isolating the opposite polarity terminals |
EP3926740A1 (en) * | 2020-06-19 | 2021-12-22 | Greatbatch Ltd. | Electrochemical cell activated with a liquid electrolyte wetting the electrode assembly through an opening in one of the electrodes |
-
2021
- 2021-09-23 US US17/483,241 patent/US20220166095A1/en active Pending
- 2021-09-28 EP EP21199613.7A patent/EP4002534A1/en active Pending
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US5415959A (en) | 1993-10-29 | 1995-05-16 | Wilson Greatbatch Ltd. | Woven synthetic halogenated polymer fibers as separator material for electrochemical cells |
EP1441400A1 (en) * | 2003-01-17 | 2004-07-28 | Wilson Greatbatch Technologies, Inc. | Hermetically sealed coin cell |
EP1914818A1 (en) * | 2006-10-06 | 2008-04-23 | Greatbatch Ltd. | Highly compact electrochemical cell |
US20110097623A1 (en) * | 2008-02-12 | 2011-04-28 | Massachusetts Institute Of Technology | Small-scale batteries and electrodes for use thereof |
WO2017025858A1 (en) * | 2015-08-07 | 2017-02-16 | International Business Machines Corporation | All-silicon hermetic package and processing for narrow, low-profile microbatteries |
US10957884B1 (en) | 2018-01-08 | 2021-03-23 | Greatbatch Ltd. | Miniature electrochemical cells housed in a metallic casing having a glass-to-metal seal isolating the opposite polarity terminals |
EP3926740A1 (en) * | 2020-06-19 | 2021-12-22 | Greatbatch Ltd. | Electrochemical cell activated with a liquid electrolyte wetting the electrode assembly through an opening in one of the electrodes |
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