EP3984942B1 - Device and method for treating a container with functional testing - Google Patents

Device and method for treating a container with functional testing Download PDF

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Publication number
EP3984942B1
EP3984942B1 EP21203097.7A EP21203097A EP3984942B1 EP 3984942 B1 EP3984942 B1 EP 3984942B1 EP 21203097 A EP21203097 A EP 21203097A EP 3984942 B1 EP3984942 B1 EP 3984942B1
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EP
European Patent Office
Prior art keywords
valve
treatment
filling
container
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP21203097.7A
Other languages
German (de)
French (fr)
Other versions
EP3984942C0 (en
EP3984942A1 (en
Inventor
Stefan Poeschl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
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Krones AG
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Publication of EP3984942C0 publication Critical patent/EP3984942C0/en
Publication of EP3984942B1 publication Critical patent/EP3984942B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/28Flow-control devices, e.g. using valves
    • B67C3/287Flow-control devices, e.g. using valves related to flow control using predetermined or real-time calculated parameters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/28Flow-control devices, e.g. using valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/007Applications of control, warning or safety devices in filling machinery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/225Means for filling simultaneously, e.g. in a rotary filling apparatus or multiple rows of containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/24Devices for supporting or handling bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2614Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling
    • B67C3/2617Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling the liquid valve being opened by mechanical or electrical actuation
    • B67C3/2622Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling the liquid valve being opened by mechanical or electrical actuation and the filling operation stopping when probes, e.g. electrical or optical probes, sense the wanted liquid level

Definitions

  • the present invention relates to a device and a method for treating a container with a treatment fluid, in particular for filling a container with a filling product in a beverage bottling plant.
  • Filling elements of different designs are known for bottling filling products, for example beverages in a beverage bottling plant.
  • the flow of the filling product through the filling element and thus introduction into a container is usually controlled by a filling valve which comprises a valve cone which sits in a valve receptacle shaped to complement the valve cone.
  • the filling process is started by lifting the valve cone out of the valve receptacle or out of the valve seat, and the filling process is ended again by subsequently lowering the valve cone onto the valve seat.
  • the document DE102005035264B4 discloses such an apparatus and a corresponding method.
  • Measuring and monitoring the switching and any switching delay of a valve in a filling element or another container treatment element is complex in terms of mechanical engineering, since a large number of functions have to be monitored on the way from the electronic control to the mechanical implementation on the valve.
  • a large number of container treatment elements are normally installed in a system, for example up to 200 filling elements in a filler, complete sensory monitoring would be extremely complex, maintenance-prone and error-prone.
  • An object of the present invention is to specify an improved device and an improved method for treating a container with a treatment fluid, in particular to improve reliability.
  • the device according to the invention serves to treat a container with a treatment fluid.
  • the device is particularly preferably used in a beverage bottling plant, for example for bottling water, beer, juice, soft drinks, smoothies, milk products and the like.
  • the principle according to the invention can also be used in other devices or plant parts, in particular in a beverage bottling plant, for example in a blow molding device for expanding a preform into a container.
  • the device has at least one treatment element with a switchable treatment valve, the treatment element being set up to treat the container with the treatment fluid by opening the treatment valve and to end the treatment by closing the treatment valve.
  • treating can include filling the container, rinsing, cleaning, expanding or the like.
  • the device according to the invention has at least one movement sensor which is set up to detect a movement of the treatment element or of a component mechanically coupled to the treatment element when the treatment valve is switched.
  • the device also has an electronic evaluation unit which is communicatively coupled to the movement sensor.
  • the coupling can be implemented wirelessly or wired and is used for data exchange, preferably in both directions, but at least from the movement sensor to the evaluation unit.
  • the evaluation unit is set up to from a Processing the data detected by the motion sensor to draw conclusions about the switching behavior of the treatment valve.
  • the movement sensor can certainly directly detect the movement of a movable valve part of the treatment valve, such as a valve cone; however, this particularly preferably involves an indirect movement of the treatment element and/or components connected thereto, which result from the actuation of the treatment valve.
  • characteristic vibrations result when the treatment valve is closed, which can be used and evaluated to evaluate the response behavior of the treatment valve, for example to determine a dead time between a switching signal for actuating the treatment valve and the function of the same.
  • the response behavior of the treatment valve can be monitored in a simple manner in terms of mechanical engineering, as a result of which existing devices can be correspondingly retrofitted in a simple manner. With low resources and costs, the proper treatment process can be checked and reliability increased. Algorithmic evaluation of the data from the motion sensor means that even complex movements can be checked and monitored with minimal sensory effort.
  • the device further comprises: an actuator configured to actuate the treatment valve; and an electronic control device, preferably communicatively coupled to the evaluation unit, which is set up to control the actuator based on signals.
  • the control device includes electronic components, such as a circuit board with a processor, memory, communication device, etc., to control the function of the treatment organ.
  • the movement sensor is preferably integrated in the control device or attached thereto, for example directly in the electronics, on the printed circuit board or the like.
  • the treatment element can thus be equipped with the monitoring function of the response behavior in a structurally simple manner, without the treatment element itself having to be significantly modified in terms of construction.
  • the actuator preferably works pneumatically, ie it preferably comprises a pneumatic cylinder with a piston which is mechanically connected to a movable part of the treatment valve, for example a valve cone, in order to actuate the treatment valve.
  • the actuator can also be constructed in a different way, for example working hydraulically, magnetically or with an electric motor.
  • the processing of the data detected by the movement sensor by the evaluation unit preferably includes the determination of a dead time between a switching signal to the actuator and the actuation of the treatment valve.
  • the designations "actuating” and “switching” include in particular the opening and/or closing of the treatment valve. However, actuation or switching can also be implemented by moving the treatment valve to an intermediate position. All these forms of actuation lead to minimal, nonetheless characteristic movements of the treatment organ or components mechanically coupled to it, which can be detected by the movement sensor and used for the evaluation.
  • the dead time is a parameter that is comparatively easy to determine, which can be derived from it and provides information about any deviations in the response behavior from a normal behavior.
  • the evaluation unit is preferably set up to process the data detected by the movement sensor using algorithms, in particular by means of one or more self-learning algorithms, in order to detect deviations in the switching behavior of the treatment valve from the normal behavior.
  • algorithms in particular by means of one or more self-learning algorithms, in order to detect deviations in the switching behavior of the treatment valve from the normal behavior.
  • anomalies in the actuation of the treatment valve can be recognized algorithmically.
  • determined dead times can be compared with one another in order to detect malfunctions or changes in the response behavior of the treatment valve at an early stage and, if necessary, to take measures such as maintenance, replacement or the like.
  • the principle according to the invention is particularly preferably used in a device for filling a container with a filling product, in particular a beverage.
  • the treatment element is a filling element with a product outlet that is set up to deliver the filling product into a container located underneath.
  • the treatment valve is a filling valve.
  • the filling element preferably has a product channel which is in fluid connection with the product outlet, and the filling valve has a valve cone arranged in the product channel, at least one Complementary valve seat in sections and an actuator, which is set up to move the valve cone along an axial direction of the product outlet or product channel, so that the valve cone can be moved into the valve seat to block the product outlet and out of it to open the product outlet.
  • the filling valve can be designed as a check valve so that it can be switched between a closed and an open state in a binary manner.
  • the filling valve can be equipped with a flow control so that, in addition to the closed state, several open states with different volume flow rates can be set.
  • the filling valve can be regulated discretely or continuously.
  • the aforementioned flow control can be implemented, for example, by the valve cone having a cylindrical shape that tapers toward the product outlet.
  • the product channel which has the shape of an annular channel in the area of the valve cone, is formed on the inside at least in sections by the outer peripheral surface of the valve cone.
  • the annular gap is delimited or formed by a valve housing.
  • the valve cone is designed to be displaceable in the axial direction, i.e. up and down. In this way, the annular gap at the product outlet can be enlarged and reduced.
  • the height adjustment of the valve cone is preferably stepless within a working range, i.e. between a fully open position and a closed position or a position of minimum flow.
  • At least one of the movement sensors is preferably integrated in or attached to the valve cone and/or actuator. Alternatively or additionally, at least one of the movement sensors can be integrated in or attached to the valve housing.
  • the positions mentioned here for mounting a motion sensor allow the filling element to be equipped with one or more motion sensors in a simple manner in terms of mechanical engineering. If a flow meter that can be used to dose the filling product on the basis of the measured volume or mass throughput is provided, then a movement sensor can also be integrated into or attached to it.
  • the device preferably has at least one container holder for receiving, holding and/or stabilizing the container to be filled.
  • the movement sensor or at least one movement sensor is integrated in or attached to the container holder.
  • a mechanical modification of the filling element can essentially be dispensed with, and the motion sensor is mounted at a location that, if necessary easier to access and maintain.
  • the movement sensor can be attached to a lifting cylinder of the container holder.
  • the principle according to the invention can also be usefully applied in other devices, for example in a device for producing a container from a preform.
  • the treatment element is an expansion element, for example, which is set up to produce the container from a preform by subjecting it to an expansion gas.
  • the movement sensor or at least one movement sensor is particularly preferably integrated in or attached to a container holder for holding the preform and the container produced therefrom.
  • Precisely one movement sensor is preferably provided for each treatment organ.
  • the monitoring functions can be achieved with very little sensor effort. This is an important technical contribution of indirect motion detection and electronic evaluation of the same.
  • the movement sensor is preferably an acceleration sensor.
  • An acceleration sensor can detect the movements of the treatment organ or the corresponding mechanically coupled components independently, i.e. in particular without a position comparison relative to a stationary component, and is therefore particularly easy to implement in terms of mechanical engineering.
  • the movement sensor determines a movement/acceleration at least along a spatial axis.
  • the movement sensor can also be set up to detect movements/accelerations along two or three independent spatial axes.
  • Several movement sensors can also be provided for this purpose.
  • the object mentioned above is also achieved by a method for treating a container with a treatment fluid, preferably in a beverage bottling plant.
  • the method comprises: switching, preferably opening or closing, a treatment valve of a treatment organ in order to treat the container with the treatment fluid or to end the treatment; Detecting a movement of the treatment organ or a component mechanically coupled to the treatment organ, which is caused by the switching of the treatment valve, by means of a movement sensor, which is preferably a accelerometer is; and processing the data detected by the movement sensor using an electronic evaluation unit which is communicatively coupled to the movement sensor in order to draw conclusions about the switching behavior of the treatment valve.
  • the treatment valve is preferably actuated via an actuator, in particular pneumatically, hydraulically, magnetically or electromotively, the actuator in this case being signal-based via an electronic control device, preferably communicatively coupled to the evaluation unit.
  • the processing of the data detected by the movement sensor by the evaluation unit preferably includes the determination of a dead time between a switching signal to the actuator and the actuation of the treatment valve.
  • the method is preferably used when bottling a filling product, preferably a beverage.
  • the treatment element is a filling element with a product outlet which discharges the filling product into a container located below for treatment
  • the treatment valve is a filling valve.
  • the filling element preferably has a product channel that is in fluid communication with the product outlet, the filling valve having a valve cone arranged in the product channel, a valve seat that is shaped in a complementary manner, at least in sections, and an actuator that is set up to move the valve cone along an axial direction of the product outlet or product channel. so that the valve cone can be moved into the valve seat to block the product outlet and out of it to open the product outlet.
  • the movement of the valve cone and/or actuator and/or a valve housing of the filling element and/or a container holder for receiving, holding and/or stabilizing the container to be filled is preferably detected by one or more movement sensors.
  • the figure 1 is a schematic view of a device 1 for treating a container 2, here specifically for filling the container 2 with a filling product.
  • the device 1 is preferably used in a beverage bottling plant, for example for bottling water (still or carbonated), soft drinks, beer, milk products, juices, smoothies or the like.
  • the device 1 has at least one treatment element 10, which is a filling element in the present exemplary embodiment.
  • the filling element 10 is set up to fill a container 2 located underneath with the filling product.
  • a plurality of filling elements 10 are preferably provided, which are arranged approximately on the circumference of a rotary carousel (not shown in the figures) in order to be able to produce a continuous stream of filled containers on the rotary carousel.
  • the device 1 is therefore preferably designed in a rotary design.
  • the filling element 10 is set up, for example, for free-jet filling, in which the filling product flows into the container 2 to be filled, mostly at atmospheric pressure, in free fall, ie unaffected by any guide devices.
  • the filling product can be caused to swirl by means of swirl bodies and/or a corresponding shaping of a product outlet 11, so that it flows downwards in a spiral movement along the container wall under the action of the centrifugal force. Any gas in the container that is displaced by the filling product during filling can escape centrally through the container mouth. In this way, a uniform, quiet and trouble-free filling with short filling times can be achieved.
  • the filling element 10 can be set up for a pressure-tight connection to the container 2 during the filling process, in particular for sudden filling.
  • the filling product is made available under an overpressure, the container 2 to be filled is evacuated and the filling product under overpressure is introduced into the container 2 under negative pressure. Due to the pressure difference created in this way, the filling product is introduced suddenly.
  • the filling element 10 can also have a different structure, insofar as it includes a filling valve 14, the switching behavior of which is to be monitored, as is explained in detail further below.
  • the filling element 10 has a product channel 12 which is in fluid connection with the product outlet 11 .
  • the product channel 12 is supplied with filling product, for example, from a filling product reservoir (not shown in the figures) located upstream of the filling element 10 .
  • a flow meter 13 in the product channel 12, which can be used to dose the filling product on the basis of the measured volume or mass throughput.
  • the treatment element 10 also has a treatment valve 14, in the present exemplary embodiment a filling valve, which comprises a valve cone 14a and a valve seat 14b that is shaped in a complementary manner, at least in sections.
  • the filling valve 14 also has an actuator 14c or is mechanically coupled to one that can move the valve cone 14a along an axial direction, so that the valve cone 14a blocks the product channel 12 or product outlet 11 and thus interrupts the flow into the valve seat 14b and can be moved out of the product channel 12 or product outlet 11 to open it.
  • the actuator 14c can include means for electromotive, magnetic, hydraulic and/or pneumatic actuation of the valve cone 14a.
  • the actuator 14c preferably actuates the valve cone 14c pneumatically.
  • the actuator may include a spring or the like to bias the poppet 14c to an operative position, such as the closed or fully open position.
  • the filling valve 14 can be designed as a check valve so that it can be switched between a closed and an open state in a binary manner.
  • the filling valve 14 can be equipped with a flow control so that, in addition to the closed state, several open states with different volume flow rates can be set. In this case, the filling valve 14 can be regulated discretely or continuously.
  • valve cone 14a has a cylindrical shape that tapers toward the product outlet 11 .
  • the product channel 12, which has the shape of an annular channel in the region of the valve cone 14a, is formed on the inside at least in sections by the outer peripheral surface of the valve cone 14a.
  • the annular gap is delimited or formed by a valve housing 15 .
  • the poppet 14a is arranged to be displaceable in the axial direction, i.e. up and down. In this way, the annular gap at the product outlet 11 can be enlarged and reduced.
  • the height adjustment of the valve plug 14a takes place within a working range, i.e. between a fully open position and a closed position or a position of minimum flow, preferably steplessly.
  • the filling element 10 is according to the embodiment of figure 1 also equipped with a pressure and / or gas channel 16 and a CIP channel 17.
  • the pressure and/or gas channel 16 can be set up in order to put the interior of the container 2 in an overpressure or negative pressure and/or to flush the container with a gas, for example for prestressing the container, and/or any gas that is displaced during filling to derive.
  • the CIP channel 17 is part of a CIP facility.
  • CIP stands for "Cleaning-In-Place", a cleaning process in which the filling element 10 does not have to be removed for cleaning, but can be flushed or steamed with a cleaning medium in the installed state.
  • CIP also includes the so-called “Sterilizing-In-Place” (SIP), a sterilization process in which the Filling element 10 does not have to be removed in an analogous manner for sterilization, but can be flushed or steamed with a sterilizing medium when installed.
  • SIP Standardizing-In-Place
  • the device 1 also includes one or more container holders 20 for receiving, holding and/or stabilizing the container 2 to be filled.
  • the container holder 20 is attached to the filling element 10 and can in this respect be regarded as part of the same.
  • the container holder 20 can be appropriately designed depending on the container shape, treatment process, and so on.
  • the container holder 20 is set up for bottles and has a receptacle 21 for this purpose, which is set up for gripping or embracing the bottle neck or mouth section of the container 2 in the manner of a clamp.
  • the receptacle 21 can be attached to a lifting cylinder 22 in order to raise the container 2 for the filling operation in the direction of the product outlet 11, if necessary to press it against the filling member 10 and to lower it at the end of filling to remove the container 2.
  • the device 1 also includes a control device 30 which is set up to electronically control the function of the filling element 10 or of a plurality of filling elements 10 .
  • the control device 30 can be provided independently of the filling element 10, assigned to it or be part of the filling element 10 accordingly.
  • the control device 30 includes electronic components, such as a circuit board with a processor, memory, communication device, etc., to control the function of the filling element 10 .
  • the control device 30 is used to control the actuator 14c, i.e. to set the time and duration of the actuation, the stroke of the valve cone 14a and the like.
  • the control device 30 can work autonomously or be integrated into a network.
  • the control device 30 can communicate with a higher-level process controller (not shown in the figures).
  • the device 1 has at least one motion sensor 40, which in the embodiment of figure 1 attached to the filling element 10 or integrated therein.
  • the filling valve 14 When the filling valve 14 is actuated, for example when it is preloaded, opened, closed, relieved, etc., the filling element 10 and components mechanically coupled to it perform small relative movements which can be detected by the sensor.
  • the movement sensor 40 is set up to detect such movements. In this way, for example, the Dead time between a switching signal for actuating the filling valve 14 and the function of the actuator 14c, such as pneumatic function, are determined.
  • the movement sensor 40 can definitely detect the movement of the valve cone 14a directly, this is particularly preferably about indirect movements of the filling element 10 and/or components connected thereto, which result from the actuation of the filling valve 14 .
  • characteristic vibrations result when the filling valve 14 is closed, which can be used and evaluated to evaluate the response behavior of the filling valve 14 .
  • the motion sensor 40 is preferably an acceleration sensor.
  • An acceleration sensor can detect the movements without comparing the position relative to a stationary component and is therefore particularly easy to implement in terms of mechanical engineering.
  • the movement sensor 40 determines a movement/acceleration at least along a spatial axis.
  • the movement sensor 40 can also be set up to detect movements/accelerations along two or three independent spatial axes. Several movement sensors 40 can also be provided for this purpose.
  • the motion sensor 40 is integrated in the valve housing 15 or attached to it.
  • the figure 2 shows the device according to FIG figure 1 , but with alternative or additional positions for mounting one or more motion sensors 40.
  • a movement sensor 40 can be integrated in the control device 30, for example directly in the electronics, on the circuit board or the like.
  • the filling element 10 can thus be equipped in a structurally simple manner, for example with the function of dead time detection, without the filling element 10 itself having to be significantly modified in terms of construction.
  • a movement sensor 40 can be attached in or on the flow meter 13 and/or the valve cone 14a and/or the actuator 14c and/or the container holder 20, for example on the lifting cylinder 22.
  • the motion sensor 40 is communicatively coupled, wirelessly or by wire, to an evaluation unit 41 which is set up to process the data from the one or more motion sensors 40 .
  • the evaluation unit 41 can be part of the control device 30 or can be provided separately from it. Those are particularly preferred Evaluation unit 41 and the control device 30 are communicatively coupled, for example to determine the dead times mentioned.
  • anomalies in the actuation of the filling valve 14 can be recognized algorithmically.
  • determined dead times can be compared with one another in order to detect malfunctions or changes in the response behavior of the filling valve 14 and, if necessary, to take measures such as maintenance, replacement or the like.
  • the data obtained by the motion sensor 40 can be evaluated using algorithms, for example by means of so-called artificial intelligence or self-learning algorithms. In this way, deviations of the filling valve 14 from the normal behavior can be detected at an early stage, as a result of which a possible imminent malfunction, a defect or the like can be predicted ("predictive maintenance").
  • the monitoring of the response behavior of the filling valve 14 can be implemented in a simple manner in terms of mechanical engineering, as a result of which existing devices 1 can be correspondingly retrofitted in a simple manner.
  • the proper filling process can be checked with little resources and costs.
  • By means of an algorithmic evaluation of the data from the movement sensor 40 even complex movements can be checked and monitored with minimal sensor effort.
  • FIG. 3 shows figure 3 example a section of a device 1, which is provided as a blow molding device for expanding a preform.
  • the preform to be expanded is connected to a treatment element 10 which has a product outlet 11 in the form of a blowing nozzle.
  • the preform can have a thread and a support ring at its upper end.
  • the preform is placed on the blow nozzle and connected to it in a pressure-tight manner.
  • the blowing nozzle can have a stretching rod 18 which is used in the blowing process.
  • the parison is then expanded into a container 2 which is, for example, a PET bottle.
  • FIG. 12 shows a state in which the container 2 has already been blow-molded from a parison.
  • the multi-part blow mold itself which surrounds the container 2 and determines its final shape, is in the figure 3 Not shown.
  • the designations "Preform” and “container” are interchangeable as they merely represent different stages of manufacture.
  • the preform or container 2 is held by a container holder 20 during the expansion.
  • An expansion medium which is preferably a gas with a temperature in the range between 80°C and 140°C, is used to expand the preform.
  • pressure source not shown such as a compressor
  • a product channel 12 leads to the blast nozzle.
  • the product channel 12 can be shut off by a treatment valve 14 .
  • the blowing nozzle is also connected to a pressure medium discharge path which can be shut off with a discharge valve 14'.
  • the container holder 20 is equipped with a motion sensor 40, whereby the response of the treatment valve 14 and/or the shut-off valve 14' can be monitored.
  • So comprises the blowing device according to figure 3 for example an evaluation unit, analogous to the exemplary embodiments of FIG figures 1 and 2 , even if these in the figure 3 is not shown explicitly.
  • an evaluation unit analogous to the exemplary embodiments of FIG figures 1 and 2 , even if these in the figure 3 is not shown explicitly.

Description

Technisches Gebiettechnical field

Die vorliegende Erfindung betrifft eine Vorrichtung und ein Verfahren zum Behandeln eines Behälters mit einem Behandlungsfluid, insbesondere zum Befüllen eines Behälters mit einem Füllprodukt in einer Getränkeabfüllanlage.The present invention relates to a device and a method for treating a container with a treatment fluid, in particular for filling a container with a filling product in a beverage bottling plant.

Stand der TechnikState of the art

Zum Abfüllen von Füllprodukten, beispielsweise Getränken in einer Getränkeabfüllanlage, sind Füllorgane unterschiedlicher Bauart bekannt. Der Durchfluss des Füllprodukts durch das Füllorgan und damit Einleiten in einen Behälter wird zumeist durch ein Füllventil gesteuert, das einen Ventilkegel umfasst, der in einer zum Ventilkegel komplementär geformten Ventilaufnahme sitzt. Durch Anheben des Ventilkegels aus der Ventilaufnahme bzw. aus dem Ventilsitz wird so der Füllvorgang gestartet, und durch anschließendes Absenken des Ventilkegels auf den Ventilsitz wird der Füllvorgang wieder beendet.Filling elements of different designs are known for bottling filling products, for example beverages in a beverage bottling plant. The flow of the filling product through the filling element and thus introduction into a container is usually controlled by a filling valve which comprises a valve cone which sits in a valve receptacle shaped to complement the valve cone. The filling process is started by lifting the valve cone out of the valve receptacle or out of the valve seat, and the filling process is ended again by subsequently lowering the valve cone onto the valve seat.

Das Dokument DE102005035264B4 offenbart eine solche Vorrichtung und ein entsprechendes Verfahren.The document DE102005035264B4 discloses such an apparatus and a corresponding method.

Es ist bekannt, das Füllventil eines Füllorgans durch eine Pneumatik zu betätigen, die wiederum elektronisch angesteuert wird. Von der elektronischen Ansteuerung bis zum Schalten des Ventils kann es zu Verzögerungen kommen, die beispielsweise vom Gebrauchszustand des Ventils abhängen und schwer vorherzusagen sind. Ferner können Funktionsstörungen auftreten. Dies gilt auch für Aktuatoren anderer Funktionsart, beispielsweise bei einer elektromotorischen oder magnetischen Ansteuerung des Ventils, sowie Ventile, die in anderen Bereichen der Behälterbehandlung bzw. Verpackungsindustrie verwendet werden, wie beispielsweise bei Blasmaschinen zum Expandieren eines Vorformlings zu einem zu befüllenden Behälter.It is known to actuate the filling valve of a filling element by pneumatics, which in turn are electronically controlled. Delays can occur between the electronic control and the switching of the valve, which depend, for example, on the state of use of the valve and are difficult to predict. Furthermore, malfunctions can occur. This also applies to actuators of other functional types, for example electromotive or magnetic actuation of the valve, as well as valves that are used in other areas of container treatment or the packaging industry, such as blow molding machines for expanding a preform into a container to be filled.

Die Messung und Überwachung der Schaltung und etwaigen Schaltverzögerung eines Ventils in einem Füllorgan oder einem anderen Behälterbehandlungsorgan ist maschinenbaulich aufwändig, da eine Vielzahl von Funktionen auf dem Weg von der elektronischen Ansteuerung bis zur mechanischen Umsetzung am Ventil zu überwachen ist. Da zudem in einer Anlage normalerweise eine Vielzahl von Behälterbehandlungsorganen verbaut ist, beispielsweise bis zu 200 Füllorgane in einem Füller, wäre eine vollständige sensorische Überwachung ausgesprochen aufwendig, wartungs- und fehleranfällig. So besteht gegenwärtig kaum eine Möglichkeit, beispielsweise im Zuge von vorausschauender Wartung, die Ventilfunktion wie etwa Pneumatikfunktion im Detail zu prüfen und zu überwachen.Measuring and monitoring the switching and any switching delay of a valve in a filling element or another container treatment element is complex in terms of mechanical engineering, since a large number of functions have to be monitored on the way from the electronic control to the mechanical implementation on the valve. In addition, since a large number of container treatment elements are normally installed in a system, for example up to 200 filling elements in a filler, complete sensory monitoring would be extremely complex, maintenance-prone and error-prone. There is currently hardly any possibility, for example in the course of predictive maintenance, to check and monitor the valve function such as the pneumatic function in detail.

Darstellung der ErfindungPresentation of the invention

Eine Aufgabe der vorliegenden Erfindung besteht darin, eine verbesserte Vorrichtung und ein verbessertes Verfahren zum Behandeln eines Behälters mit einem Behandlungsfluid anzugeben, insbesondere die Zuverlässigkeit zu verbessern.An object of the present invention is to specify an improved device and an improved method for treating a container with a treatment fluid, in particular to improve reliability.

Die Aufgabe wird durch eine Vorrichtung mit den Merkmalen des Anspruchs 1 sowie einem Verfahren mit den Merkmalen des nebengeordneten Verfahrensanspruchs gelöst. Vorteilhafte Weiterbildungen folgen aus den Unteransprüchen, der folgenden Darstellung der Erfindung sowie der Beschreibung bevorzugter Ausführungsbeispiele.The object is achieved by a device with the features of claim 1 and a method with the features of the independent method claim. Advantageous developments follow from the dependent claims, the following description of the invention and the description of preferred exemplary embodiments.

Die Vorrichtung gemäß der Erfindung dient zur Behandlung eines Behälters mit einem Behandlungsfluid. Die Vorrichtung kommt besonders bevorzugt in einer Getränkeabfüllanlage zur Anwendung, beispielsweise zum Abfüllen von Wasser, Bier, Saft, Softdrinks, Smoothies, Milchprodukten und dergleichen. Das erfindungsgemäße Prinzip ist jedoch auch in anderen Vorrichtungen oder Anlagenteilen insbesondere einer Getränkeabfüllanlage anwendbar, so beispielsweise in einer Blasvorrichtung zum Expandieren eines Vorformlings zu einem Behälter.The device according to the invention serves to treat a container with a treatment fluid. The device is particularly preferably used in a beverage bottling plant, for example for bottling water, beer, juice, soft drinks, smoothies, milk products and the like. However, the principle according to the invention can also be used in other devices or plant parts, in particular in a beverage bottling plant, for example in a blow molding device for expanding a preform into a container.

Die Vorrichtung weist zumindest ein Behandlungsorgan mit einem schaltbaren Behandlungsventil auf, wobei das Behandlungsorgan eingerichtet ist, um durch Öffnen des Behandlungsventils den Behälter mit dem Behandlungsfluid zu behandeln und durch Schließen des Behandlungsventils die Behandlung zu beenden. Die Bezeichnung "behandeln" kann etwa ein Befüllen des Behälters, Spülen, Reinigen, Expandieren oder dergleichen umfassen.The device has at least one treatment element with a switchable treatment valve, the treatment element being set up to treat the container with the treatment fluid by opening the treatment valve and to end the treatment by closing the treatment valve. The term "treating" can include filling the container, rinsing, cleaning, expanding or the like.

Die Vorrichtung gemäß der Erfindung weist zumindest einen Bewegungssensor auf, der eingerichtet ist, um eine Bewegung des Behandlungsorgans oder einer mit dem Behandlungsorgan mechanisch gekoppelten Komponente beim Schalten des Behandlungsventils zu detektieren. Die Vorrichtung weist ferner eine elektronische Auswerteeinheit auf, die mit dem Bewegungssensor kommunikativ gekoppelt ist. Die Kopplung kann drahtlos oder drahtgebunden realisiert sein und dient dem Datenaustausch vorzugsweise in beiden Richtungen, zumindest jedoch vom Bewegungssensor zur Auswerteeinheit. Die Auswerteeinheit ist eingerichtet, um aus einer Verarbeitung der vom Bewegungssensor detektierten Daten Rückschlüsse auf das Schaltverhalten des Behandlungsventils zu ziehen.The device according to the invention has at least one movement sensor which is set up to detect a movement of the treatment element or of a component mechanically coupled to the treatment element when the treatment valve is switched. The device also has an electronic evaluation unit which is communicatively coupled to the movement sensor. The coupling can be implemented wirelessly or wired and is used for data exchange, preferably in both directions, but at least from the movement sensor to the evaluation unit. The evaluation unit is set up to from a Processing the data detected by the motion sensor to draw conclusions about the switching behavior of the treatment valve.

Der Bewegungssensor kann zwar durchaus direkt die Bewegung eines beweglichen Ventilteils des Behandlungsventils, wie etwa eines Ventilkegels, detektieren; allerdings geht es hierbei besonders bevorzugt um eine mittelbare Bewegung des Behandlungsorgans und/oder damit verbundener Komponenten, die aus der Betätigung des Behandlungsventils herrühren. So ergeben sich beispielsweise charakteristische Schwingungen beim Schließen des Behandlungsventils, die zur Auswertung des Ansprechverhaltens des Behandlungsventils, beispielsweise zur Ermittlung einer Totzeit zwischen einem Schaltsignal zur Betätigung des Behandlungsventils und der Funktion desselben herangezogen und ausgewertet werden können.The movement sensor can certainly directly detect the movement of a movable valve part of the treatment valve, such as a valve cone; however, this particularly preferably involves an indirect movement of the treatment element and/or components connected thereto, which result from the actuation of the treatment valve. For example, characteristic vibrations result when the treatment valve is closed, which can be used and evaluated to evaluate the response behavior of the treatment valve, for example to determine a dead time between a switching signal for actuating the treatment valve and the function of the same.

Die Überwachung des Ansprechverhaltens des Behandlungsventils kann auf maschinenbaulich einfache Weise realisiert werden, wodurch sich bestehende Vorrichtungen auf einfache Weise entsprechend nachrüsten lassen. Mit geringen Ressourcen und Kosten können somit der ordnungsgemäße Behandlungsablauf kontrolliert und damit die Zuverlässigkeit erhöhte werden. Durch eine algorithmische Auswertung der Daten des Bewegungssensors können mit minimalem sensorischen Aufwand selbst komplexe Bewegungen geprüft und überwacht werden.The response behavior of the treatment valve can be monitored in a simple manner in terms of mechanical engineering, as a result of which existing devices can be correspondingly retrofitted in a simple manner. With low resources and costs, the proper treatment process can be checked and reliability increased. Algorithmic evaluation of the data from the motion sensor means that even complex movements can be checked and monitored with minimal sensory effort.

Vorzugsweise weist die Vorrichtung ferner auf: einen Aktuator, der eingerichtet ist, um das Behandlungsventil zu betätigen; und eine elektronische Steuereinrichtung, vorzugsweise kommunikativ gekoppelt mit der Auswerteeinheit, die eingerichtet ist, um den Aktuator signalbasiert zu steuern. Die Steuereinrichtung umfasst elektronische Bauteile, wie etwa eine Platine mit Prozessor, Speicher, Kommunikationseinrichtung usw., um die Funktion des Behandlungsorgans zu steuern.Preferably, the device further comprises: an actuator configured to actuate the treatment valve; and an electronic control device, preferably communicatively coupled to the evaluation unit, which is set up to control the actuator based on signals. The control device includes electronic components, such as a circuit board with a processor, memory, communication device, etc., to control the function of the treatment organ.

Vorzugsweise ist der Bewegungssensor in der Steuereinrichtung integriert oder daran angebracht, beispielsweise unmittelbar in der Elektronik, auf der Platine oder dergleichen. Somit kann das Behandlungsorgan auf baulich einfache Weise mit der Überwachungsfunktion des Ansprechverhaltens ausgestattet werden, ohne dass das Behandlungsorgan selbst konstruktiv wesentlich geändert werden muss.The movement sensor is preferably integrated in the control device or attached thereto, for example directly in the electronics, on the printed circuit board or the like. The treatment element can thus be equipped with the monitoring function of the response behavior in a structurally simple manner, without the treatment element itself having to be significantly modified in terms of construction.

Der Aktuator arbeitet bevorzugt pneumatisch, d.h. er umfasst vorzugsweise einen Pneumatikzylinder mit Kolben, der zur Betätigung des Behandlungsventils mit einem beweglichen Teil desselben, etwa einem Ventilkegel, mechanisch verbunden ist. Alternativ kann der Aktuator jedoch auch auf andere Weise aufgebaut sein, beispielsweise hydraulisch, magnetisch oder elektromotorisch arbeiten.The actuator preferably works pneumatically, ie it preferably comprises a pneumatic cylinder with a piston which is mechanically connected to a movable part of the treatment valve, for example a valve cone, in order to actuate the treatment valve. Alternatively, the actuator However, it can also be constructed in a different way, for example working hydraulically, magnetically or with an electric motor.

Vorzugsweise umfasst die Verarbeitung der vom Bewegungssensor detektierten Daten durch die Auswerteeinheit die Ermittlung einer Totzeit zwischen einem Schaltsignal an den Aktuator und der Betätigung des Behandlungsventils. Die Bezeichnungen "Betätigen" und "Schalten" umfassen jeweils insbesondere das Öffnen und/oder Schließen des Behandlungsventils. Allerdings kann eine Betätigung bzw. ein Schalten auch dadurch realisiert sein, dass das Behandlungsventil auf eine Zwischenposition gefahren wird. All diese Formen der Betätigung führen zu minimalen, nichtsdestotrotz charakteristischen Bewegungen des Behandlungsorgans oder damit mechanisch gekoppelter Komponenten, die vom Bewegungssensor detektiert und für die Auswertung herangezogen werden können. Die Totzeit ist hierbei ein vergleichsweise einfach zu bestimmender Parameter, der daraus abgeleitet werden kann und Informationen über etwaige Abweichungen des Ansprechverhaltens von einem Normverhalten liefert.The processing of the data detected by the movement sensor by the evaluation unit preferably includes the determination of a dead time between a switching signal to the actuator and the actuation of the treatment valve. The designations "actuating" and "switching" include in particular the opening and/or closing of the treatment valve. However, actuation or switching can also be implemented by moving the treatment valve to an intermediate position. All these forms of actuation lead to minimal, nonetheless characteristic movements of the treatment organ or components mechanically coupled to it, which can be detected by the movement sensor and used for the evaluation. In this case, the dead time is a parameter that is comparatively easy to determine, which can be derived from it and provides information about any deviations in the response behavior from a normal behavior.

Vorzugsweise ist die Auswerteeinheit eingerichtet, um die vom Bewegungssensor detektierten Daten algorithmisch zu verarbeiten, insbesondere mittels eines oder mehrerer selbstlernender Algorithmen, um Abweichungen des Schaltverhaltens des Behandlungsventils vom Normverhalten zu erkennen. Mit Hilfe der durch die Auswerteeinheit gesammelten Daten können algorithmisch Anomalien bei der Betätigung des Behandlungsventils erkannt werden. So können im einfachsten Fall ermittelte Totzeiten miteinander verglichen werden, um Funktionsstörungen oder Änderungen beim Ansprechverhalten des Behandlungsventils frühzeitig zu erkennen und gegebenenfalls Maßnahmen, wie etwa Wartung, Austausch oder dergleichen, zu ergreifen. Mittels einer aufwändigeren Verarbeitung der Daten, beispielsweise durch Anwendung sogenannter künstlicher Intelligenz bzw. selbstlernender Algorithmen, können Abweichungen des Behandlungsventils vom Normverhalten frühzeitig erkannt werden, wodurch eine etwaige baldige Funktionsstörung, ein Defekt oder dergleichen prognostiziert werden kann ("Predictive Maintenance").The evaluation unit is preferably set up to process the data detected by the movement sensor using algorithms, in particular by means of one or more self-learning algorithms, in order to detect deviations in the switching behavior of the treatment valve from the normal behavior. With the help of the data collected by the evaluation unit, anomalies in the actuation of the treatment valve can be recognized algorithmically. In the simplest case, determined dead times can be compared with one another in order to detect malfunctions or changes in the response behavior of the treatment valve at an early stage and, if necessary, to take measures such as maintenance, replacement or the like. By means of a more complex processing of the data, for example by using so-called artificial intelligence or self-learning algorithms, deviations of the treatment valve from the normal behavior can be detected at an early stage, whereby a possible imminent malfunction, a defect or the like can be predicted ("predictive maintenance").

Besonders bevorzugt kommt das erfindungsgemäße Prinzip in einer Vorrichtung zum Befüllen eines Behälters mit einem Füllprodukt, insbesondere einem Getränk, zur Anwendung. In diesem Fall ist das Behandlungsorgan ein Füllorgan mit einem Produktauslauf, der eingerichtet ist, um das Füllprodukt in einen darunter befindlichen Behälter abzugeben. Das Behandlungsventil ist hierbei ein Füllventil.The principle according to the invention is particularly preferably used in a device for filling a container with a filling product, in particular a beverage. In this case, the treatment element is a filling element with a product outlet that is set up to deliver the filling product into a container located underneath. In this case, the treatment valve is a filling valve.

Vorzugsweise weist das Füllorgan einen mit dem Produktauslauf in Fluidverbindung stehenden Produktkanal und das Füllventil einen im Produktkanal angeordneten Ventilkegel, einen zumindest abschnittsweise komplementär geformten Ventilsitz sowie einen Aktuator auf, der zur Verschiebung des Ventilkegels entlang einer Axialrichtung des Produktauslaufs bzw. Produktkanals eingerichtet ist, so dass der Ventilkegel zur Sperrung des Produktauslaufs in den Ventilsitz und zur Öffnung des Produktauslaufs aus diesem heraus fahrbar ist.The filling element preferably has a product channel which is in fluid connection with the product outlet, and the filling valve has a valve cone arranged in the product channel, at least one Complementary valve seat in sections and an actuator, which is set up to move the valve cone along an axial direction of the product outlet or product channel, so that the valve cone can be moved into the valve seat to block the product outlet and out of it to open the product outlet.

Das Füllventil kann als Sperrventil ausgeführt sein, so dass es auf binäre Weise zwischen einem geschlossenen und einem geöffneten Zustand schaltbar ist. Alternativ kann das Füllventil mit einer Durchflussregelung ausgestattet sein, so dass neben dem geschlossenen Zustand mehrere geöffnete Zustände mit unterschiedlichen Volumendurchflüssen einstellbar sind. Die Regelung des Füllventils kann in diesem Fall diskret oder kontinuierlich erfolgen.The filling valve can be designed as a check valve so that it can be switched between a closed and an open state in a binary manner. Alternatively, the filling valve can be equipped with a flow control so that, in addition to the closed state, several open states with different volume flow rates can be set. In this case, the filling valve can be regulated discretely or continuously.

Die vorstehend genannte Durchflussregelung lässt sich beispielsweise dadurch realisieren, dass der Ventilkegel eine zylindrische, sich zum Produktauslauf hin verjüngende Form hat. Der Produktkanal, der im Bereich des Ventilkegels die Form eines Ringkanals hat, wird innenseitig zumindest abschnittsweise von der Außenumfangsfläche des Ventilkegels gebildet. Außen wird der Ringspalt von einem Ventilgehäuse begrenzt bzw. gebildet. Der Ventilkegel ist gemäß dieser Ausführungsform in Axialrichtung, d.h. nach oben und unten, verschiebbar eingerichtet. Auf diese Weise lässt sich der Ringspalt am Produktauslauf vergrößern und verkleinern. Die Höhenverstellung des Ventilkegels erfolgt innerhalb eines Arbeitsbereichs, d.h. zwischen einer vollständig geöffneten Position und einer geschlossenen Position oder einer Position des minimalen Durchflusses, vorzugsweise stufenlos.The aforementioned flow control can be implemented, for example, by the valve cone having a cylindrical shape that tapers toward the product outlet. The product channel, which has the shape of an annular channel in the area of the valve cone, is formed on the inside at least in sections by the outer peripheral surface of the valve cone. On the outside, the annular gap is delimited or formed by a valve housing. According to this embodiment, the valve cone is designed to be displaceable in the axial direction, i.e. up and down. In this way, the annular gap at the product outlet can be enlarged and reduced. The height adjustment of the valve cone is preferably stepless within a working range, i.e. between a fully open position and a closed position or a position of minimum flow.

Vorzugsweise ist zumindest einer der Bewegungssensoren in dem Ventilkegel und/oder Aktuator integriert oder daran angebracht. Alternativ oder zusätzlich kann zumindest einer der Bewegungssensoren im Ventilgehäuse integriert oder daran angebracht sein. Die hier genannten Positionen zur Montage eines Bewegungssensors erlauben eine maschinenbaulich einfache Ausstattung des Füllorgans mit einem oder mehreren Bewegungssensoren. Ist ein Durchflussmesser, der zur Dosage des Füllprodukts auf der Grundlage des gemessenen Volumen- oder Massedurchsatzes genutzt werden kann, vorgesehen, dann kann auch darin ein Bewegungssensor integriert oder daran angebracht sein.At least one of the movement sensors is preferably integrated in or attached to the valve cone and/or actuator. Alternatively or additionally, at least one of the movement sensors can be integrated in or attached to the valve housing. The positions mentioned here for mounting a motion sensor allow the filling element to be equipped with one or more motion sensors in a simple manner in terms of mechanical engineering. If a flow meter that can be used to dose the filling product on the basis of the measured volume or mass throughput is provided, then a movement sensor can also be integrated into or attached to it.

Vorzugsweise weist die Vorrichtung zumindest eine Behälterhalterung zum Aufnehmen, Halten und/oder Stabilisieren des zu befüllenden Behälters auf. In diesem Fall ist der Bewegungssensor bzw. zumindest ein Bewegungssensor in der Behälterhalterung integriert oder daran angebracht. In diesem Fall kann auf eine maschinenbauliche Modifikation des Füllorgans im Wesentlichen verzichtet werden, und der Bewegungssensor wird an einer Stelle montiert, die gegebenenfalls einfacher zugänglich und zu warten ist. So kann der Bewegungssensor beispielsweise an einem Hubzylinder der Behälterhalterung angebracht sein.The device preferably has at least one container holder for receiving, holding and/or stabilizing the container to be filled. In this case, the movement sensor or at least one movement sensor is integrated in or attached to the container holder. In this case, a mechanical modification of the filling element can essentially be dispensed with, and the motion sensor is mounted at a location that, if necessary easier to access and maintain. For example, the movement sensor can be attached to a lifting cylinder of the container holder.

Das erfindungsgemäße Prinzip kann jedoch auch in anderen Vorrichtungen nutzbringend angewendet werden, so etwa in einer Vorrichtung zur Herstellung eines Behälters aus einem Vorformling. Das Behandlungsorgan ist in diesem Fall etwa ein Expansionsorgan, das eingerichtet ist, um den Behälter aus einem Vorformling durch beaufschlagen desselben mittels eines Expansionsgases herzustellen.However, the principle according to the invention can also be usefully applied in other devices, for example in a device for producing a container from a preform. In this case, the treatment element is an expansion element, for example, which is set up to produce the container from a preform by subjecting it to an expansion gas.

In diesem Fall ist der Bewegungssensor bzw. zumindest ein Bewegungssensor besonders bevorzugt in einer Behälterhalterung zum Halten des Vorformlings sowie des daraus hergestellten Behälters integriert oder daran angebracht.In this case, the movement sensor or at least one movement sensor is particularly preferably integrated in or attached to a container holder for holding the preform and the container produced therefrom.

Vorzugsweise ist pro Behandlungsorgan genau ein Bewegungssensor vorgesehen. Die Überwachungsfunktionen sind durch einen sehr geringen sensorischen Aufwand erzielbar. Darin liegt ein wichtiger technischer Beitrag der mittelbaren Bewegungsdetektion und elektronischen Auswertung derselben.Precisely one movement sensor is preferably provided for each treatment organ. The monitoring functions can be achieved with very little sensor effort. This is an important technical contribution of indirect motion detection and electronic evaluation of the same.

Vorzugsweise ist der Bewegungssensor ein Beschleunigungssensor. Ein Beschleunigungssensor kann die Bewegungen des Behandlungsorgans bzw. der entsprechenden damit mechanisch gekoppelten Komponenten autark, d.h. insbesondere ohne Positionsvergleich relativ zu einer stationären Komponente, detektieren und ist insofern maschinenbaulich besonders einfach zu implementieren.The movement sensor is preferably an acceleration sensor. An acceleration sensor can detect the movements of the treatment organ or the corresponding mechanically coupled components independently, i.e. in particular without a position comparison relative to a stationary component, and is therefore particularly easy to implement in terms of mechanical engineering.

Der Bewegungssensor ermittelt eine Bewegung/Beschleunigung zumindest entlang einer räumlichen Achse. Allerdings kann der Bewegungssensor auch eingerichtet sein, um Bewegungen/Beschleunigungen entlang zweier oder dreier unabhängiger räumlicher Achsen zu detektieren. Zu diesem Zweck können auch mehrere Bewegungssensoren vorgesehen sein.The movement sensor determines a movement/acceleration at least along a spatial axis. However, the movement sensor can also be set up to detect movements/accelerations along two or three independent spatial axes. Several movement sensors can also be provided for this purpose.

Die oben genannte Aufgabe wird ferner durch ein Verfahren zum Behandeln eines Behälters mit einem Behandlungsfluid, vorzugsweise in einer Getränkeabfüllanlage, gelöst. Das Verfahren weist auf: Schalten, vorzugsweise Öffnen oder Schließen, eines Behandlungsventils eines Behandlungsorgans, um den Behälter mit dem Behandlungsfluid zu behandeln oder die Behandlung zu beenden; Detektieren einer Bewegung des Behandlungsorgans oder einer mit dem Behandlungsorgan mechanisch gekoppelten Komponente, die durch das Schalten des Behandlungsventils bewirkt wird, mittels eines Bewegungssensors, der vorzugsweise ein Beschleunigungssensor ist; und Verarbeiten der vom Bewegungssensor detektierten Daten mittels einer elektronischen Auswerteeinheit, die mit dem Bewegungssensor kommunikativ gekoppelt ist, um Rückschlüsse auf das Schaltverhalten des Behandlungsventils zu ziehen.The object mentioned above is also achieved by a method for treating a container with a treatment fluid, preferably in a beverage bottling plant. The method comprises: switching, preferably opening or closing, a treatment valve of a treatment organ in order to treat the container with the treatment fluid or to end the treatment; Detecting a movement of the treatment organ or a component mechanically coupled to the treatment organ, which is caused by the switching of the treatment valve, by means of a movement sensor, which is preferably a accelerometer is; and processing the data detected by the movement sensor using an electronic evaluation unit which is communicatively coupled to the movement sensor in order to draw conclusions about the switching behavior of the treatment valve.

Die Merkmale, technischen Wirkungen, Vorteile sowie Ausführungsbeispiele, die in Bezug auf die Vorrichtung beschrieben wurden, gelten analog für das Verfahren.The features, technical effects, advantages and exemplary embodiments that have been described in relation to the device apply analogously to the method.

So wird aus den oben genannten Gründen das Behandlungsventil vorzugsweise über einen Aktuator betätigt, insbesondere pneumatisch, hydraulisch, magnetisch oder elektromotorisch, wobei der Aktuator in diesem Fall signalbasiert über eine elektronische Steuereinrichtung, vorzugsweise kommunikativ gekoppelt mit der Auswerteeinheit, gesteuert wird. Die Verarbeitung der vom Bewegungssensor detektierten Daten durch die Auswerteeinheit umfasst vorzugsweise die Ermittlung einer Totzeit zwischen einem Schaltsignal an den Aktuator und der Betätigung des Behandlungsventils.For the reasons mentioned above, the treatment valve is preferably actuated via an actuator, in particular pneumatically, hydraulically, magnetically or electromotively, the actuator in this case being signal-based via an electronic control device, preferably communicatively coupled to the evaluation unit. The processing of the data detected by the movement sensor by the evaluation unit preferably includes the determination of a dead time between a switching signal to the actuator and the actuation of the treatment valve.

Vorzugsweise findet das Verfahren beim Abfüllen eines Füllprodukts, vorzugsweise eines Getränks, Anwendung. In diesem Fall ist das Behandlungsorgan ein Füllorgan mit einem Produktauslauf, der das Füllprodukt zur Behandlung in einen darunter befindlichen Behälter abgibt, und das Behandlungsventil ist ein Füllventil.The method is preferably used when bottling a filling product, preferably a beverage. In this case, the treatment element is a filling element with a product outlet which discharges the filling product into a container located below for treatment, and the treatment valve is a filling valve.

Vorzugsweise weist das Füllorgan einen mit dem Produktauslauf in Fluidverbindung stehenden Produktkanal auf, wobei das Füllventil einen im Produktkanal angeordneten Ventilkegel, einen zumindest abschnittsweise komplementär geformten Ventilsitz sowie einen Aktuator aufweist, der zur Verschiebung des Ventilkegels entlang einer Axialrichtung des Produktauslaufs bzw. Produktkanals eingerichtet ist, so dass der Ventilkegel zur Sperrung des Produktauslaufs in den Ventilsitz und zur Öffnung des Produktauslaufs aus diesem heraus fahrbar ist.The filling element preferably has a product channel that is in fluid communication with the product outlet, the filling valve having a valve cone arranged in the product channel, a valve seat that is shaped in a complementary manner, at least in sections, and an actuator that is set up to move the valve cone along an axial direction of the product outlet or product channel. so that the valve cone can be moved into the valve seat to block the product outlet and out of it to open the product outlet.

Vorzugsweise wird aus den oben genannten Gründen die Bewegung des Ventilkegels und/oder Aktuators und/oder eines Ventilgehäuses des Füllorgans und/oder einer Behälterhalterung zum Aufnehmen, Halten und/oder Stabilisieren des zu befüllenden Behälters durch einen oder mehrere Bewegungssensoren detektiert.For the reasons mentioned above, the movement of the valve cone and/or actuator and/or a valve housing of the filling element and/or a container holder for receiving, holding and/or stabilizing the container to be filled is preferably detected by one or more movement sensors.

Weitere Vorteile und Merkmale der vorliegenden Erfindung sind aus der folgenden Beschreibung bevorzugter Ausführungsbeispiele ersichtlich. Die dort beschriebenen Merkmale können alleinstehend oder in Kombination mit einem oder mehreren der oben dargelegten Merkmale umgesetzt werden, insofern sich die Merkmale nicht widersprechen. Die folgende Beschreibung bevorzugter Ausführungsbeispiele erfolgt dabei mit Bezug auf die begleitenden Zeichnungen.Further advantages and features of the present invention are evident from the following description of preferred exemplary embodiments. The features described there can be used alone or in combination with one or more of the features set out above be implemented, insofar as the characteristics do not contradict each other. The following description of preferred exemplary embodiments is made with reference to the accompanying drawings.

Kurze Beschreibung der FigurenBrief description of the figures

Bevorzugte weitere Ausführungsformen der Erfindung werden durch die nachfolgende Beschreibung der Figuren näher erläutert. Dabei zeigen:

  • Figur 1 eine schematische Ansicht eines Füllorgans zum Abfüllen eines Füllprodukts in einen Behälter mit einem am Füllorgan angebrachten Bewegungssensor;
  • Figur 2 eine schematische Ansicht eines Füllorgans zum Abfüllen eines Füllprodukts in einen Behälter mit einem an alternativen Positionen vorgesehenen Bewegungssensor; und
  • Figur 3 eine schematische Ansicht eines Ausschnitts einer Blasvorrichtung zum Expandieren eines Vorformlings zu einem Behälter.
Preferred further embodiments of the invention are explained in more detail by the following description of the figures. show:
  • figure 1 a schematic view of a filling element for filling a filling product into a container with a motion sensor attached to the filling element;
  • figure 2 a schematic view of a filling element for filling a filling product into a container with a movement sensor provided at alternative positions; and
  • figure 3 a schematic view of a section of a blow molding device for expanding a preform into a container.

Detaillierte Beschreibung bevorzugter AusführungsbeispieleDetailed description of preferred embodiments

Im Folgenden werden bevorzugte Ausführungsbeispiele anhand der Figuren beschrieben. Dabei sind gleiche, ähnliche oder gleichwirkende Elemente in den unterschiedlichen Figuren mit identischen Bezugszeichen versehen, und auf eine wiederholte Beschreibung dieser Elemente wird teilweise verzichtet, um Redundanz zu vermeiden.Preferred exemplary embodiments are described below with reference to the figures. Elements that are the same, similar or have the same effect are provided with identical reference symbols in the different figures, and a repeated description of these elements is sometimes dispensed with in order to avoid redundancy.

Die Figur 1 ist eine schematische Ansicht einer Vorrichtung 1 zum Behandeln eines Behälters 2, hier konkret zum Befüllen des Behälters 2 mit einem Füllprodukt. Die Vorrichtung 1 findet vorzugsweise Anwendung in einer Getränkeabfüllanlage, beispielsweise zum Abfüllen von Wasser (still oder karbonisiert), Softdrinks, Bier, Milchprodukten, Säften, Smoothies oder dergleichen.The figure 1 is a schematic view of a device 1 for treating a container 2, here specifically for filling the container 2 with a filling product. The device 1 is preferably used in a beverage bottling plant, for example for bottling water (still or carbonated), soft drinks, beer, milk products, juices, smoothies or the like.

Die Vorrichtung 1 weist zumindest ein Behandlungsorgan 10 auf, das im vorliegenden Ausführungsbeispiel ein Füllorgan ist. Das Füllorgan 10 ist eingerichtet, um einen darunter befindlichen Behälter 2 mit dem Füllprodukt zu befüllen.The device 1 has at least one treatment element 10, which is a filling element in the present exemplary embodiment. The filling element 10 is set up to fill a container 2 located underneath with the filling product.

Vorzugsweise sind mehrere Füllorgane 10 vorgesehen, die etwa am Umfang eines Rundläuferkarussells (in den Figuren nicht gezeigt) angeordnet sind, um einen kontinuierlichen Strom an befüllten Behältern auf dem Rundläuferkarussell produzieren zu können. Die Vorrichtung 1 ist demnach vorzugsweise in Rundläuferbauweise ausgebildet.A plurality of filling elements 10 are preferably provided, which are arranged approximately on the circumference of a rotary carousel (not shown in the figures) in order to be able to produce a continuous stream of filled containers on the rotary carousel. The device 1 is therefore preferably designed in a rotary design.

Das Füllorgan 10 ist beispielsweise zum Freistrahlfüllen eingerichtet, bei dem das Füllprodukt, zumeist bei atmosphärischem Druck, im freien Fall, also unbeeinflusst durch etwaige Führungsvorrichtungen, in den zu befüllenden Behälter 2 einfließt. Das Füllprodukt kann dabei durch Drallkörper und/oder eine entsprechende Formgebung eines Produktauslaufs 11 in Drall versetzt werden, so dass dieses unter Einwirkung der Zentrifugalkraft in einer Spiralbewegung an der Behälterwand abwärts strömt. Ein etwaiges im Behälter befindliches Gas, das bei der Befüllung durch das Füllprodukt verdrängt wird, kann zentral durch die Behältermündung entweichen. Auf diese Weise lässt sich eine gleichmäßige, ruhige und störungsfreie Abfüllung mit kurzen Füllzeiten realisieren.The filling element 10 is set up, for example, for free-jet filling, in which the filling product flows into the container 2 to be filled, mostly at atmospheric pressure, in free fall, ie unaffected by any guide devices. The filling product can be caused to swirl by means of swirl bodies and/or a corresponding shaping of a product outlet 11, so that it flows downwards in a spiral movement along the container wall under the action of the centrifugal force. Any gas in the container that is displaced by the filling product during filling can escape centrally through the container mouth. In this way, a uniform, quiet and trouble-free filling with short filling times can be achieved.

Alternativ kann das Füllorgan 10 für eine druckdichte Verbindung mit dem Behälter 2 während des Füllprozesses, insbesondere für ein schlagartiges Befüllen, eingerichtet sein. Im Fall des schlagartigen Befüllens wird das Füllprodukt unter einem Überdruck bereitgestellt, der zu befüllende Behälter 2 wird evakuiert und das unter Überdruck stehende Füllprodukt in den unter Unterdruck stehenden Behälter 2 eingeleitet. Aufgrund der so hergestellten Druckdifferenz erfolgt das Einleiten des Füllprodukts schlagartig.Alternatively, the filling element 10 can be set up for a pressure-tight connection to the container 2 during the filling process, in particular for sudden filling. In the case of sudden filling, the filling product is made available under an overpressure, the container 2 to be filled is evacuated and the filling product under overpressure is introduced into the container 2 under negative pressure. Due to the pressure difference created in this way, the filling product is introduced suddenly.

Das Füllorgan 10 kann jedoch auch einen anderen Aufbau aufweisen, insofern es ein Füllventil 14 umfasst, dessen Schaltverhalten überwacht werden soll, wie es weiter unten im Detail dargelegt ist.However, the filling element 10 can also have a different structure, insofar as it includes a filling valve 14, the switching behavior of which is to be monitored, as is explained in detail further below.

Das Füllorgan 10 gemäß dem vorliegenden Ausführungsbeispiel weist einen Produktkanal 12 auf, der mit dem Produktauslauf 11 in Fluidverbindung steht. Der Produktkanal 12 wird beispielsweise aus einem stromaufwärts des Füllorgans 10 liegenden Füllproduktreservoir (in den Figuren nicht gezeigt) mit Füllprodukt versorgt. Im Ausführungsbeispiel der Figur 1 befindet sich im Produktkanal 12 ein Durchflussmesser 13, der zur Dosage des Füllprodukts auf der Grundlage des gemessenen Volumen- oder Massedurchsatzes genutzt werden kann.The filling element 10 according to the present exemplary embodiment has a product channel 12 which is in fluid connection with the product outlet 11 . The product channel 12 is supplied with filling product, for example, from a filling product reservoir (not shown in the figures) located upstream of the filling element 10 . In the embodiment of figure 1 there is a flow meter 13 in the product channel 12, which can be used to dose the filling product on the basis of the measured volume or mass throughput.

Das Behandlungsorgan 10 weist ferner ein Behandlungsventil 14 auf, im vorliegenden Ausführungsbeispiel ein Füllventil, das einen Ventilkegel 14a und einen zumindest abschnittsweise komplementär geformten Ventilsitz 14b umfasst. Das Füllventil 14 weist ferner einen Aktuator 14c auf oder ist mit einem solchen mechanisch gekoppelt, der den Ventilkegel 14a entlang einer Axialrichtung verschieben kann, so dass der Ventilkegel 14a zur Sperrung des Produktkanals 12 bzw. Produktauslaufs 11 und damit zur Unterbrechung des Durchflusses in den Ventilsitz 14b gefahren und zur Öffnung des Produktkanals 12 bzw. Produktauslaufs 11 aus diesem heraus gefahren werden kann.The treatment element 10 also has a treatment valve 14, in the present exemplary embodiment a filling valve, which comprises a valve cone 14a and a valve seat 14b that is shaped in a complementary manner, at least in sections. The filling valve 14 also has an actuator 14c or is mechanically coupled to one that can move the valve cone 14a along an axial direction, so that the valve cone 14a blocks the product channel 12 or product outlet 11 and thus interrupts the flow into the valve seat 14b and can be moved out of the product channel 12 or product outlet 11 to open it.

Der Aktuator 14c kann Mittel zur elektromotorischen, magnetischen, hydraulischen und/oder pneumatischen Betätigung des Ventilkegels 14a umfassen. Vorzugsweise betätigt der Aktuator 14c den Ventilkegel 14c pneumatisch. Ferner kann der Aktuator eine Feder oder dergleichen aufweisen, um den Ventilkegel 14c in eine Arbeitsposition, etwa die geschlossene oder vollständig geöffnete Stellung, vorzuspannen.The actuator 14c can include means for electromotive, magnetic, hydraulic and/or pneumatic actuation of the valve cone 14a. The actuator 14c preferably actuates the valve cone 14c pneumatically. Further, the actuator may include a spring or the like to bias the poppet 14c to an operative position, such as the closed or fully open position.

Das Füllventil 14 kann als Sperrventil ausgeführt sein, so dass es auf binäre Weise zwischen einem geschlossenen und einem geöffneten Zustand schaltbar ist. Alternativ kann das Füllventil 14 mit einer Durchflussregelung ausgestattet sein, so dass neben dem geschlossenen Zustand mehrere geöffnete Zustände mit unterschiedlichen Volumendurchflüssen einstellbar sind. Die Regelung des Füllventils 14 kann in diesem Fall diskret oder kontinuierlich erfolgen.The filling valve 14 can be designed as a check valve so that it can be switched between a closed and an open state in a binary manner. Alternatively, the filling valve 14 can be equipped with a flow control so that, in addition to the closed state, several open states with different volume flow rates can be set. In this case, the filling valve 14 can be regulated discretely or continuously.

Die vorstehend genannte Durchflussregelung lässt sich beispielsweise dadurch realisieren, dass der Ventilkegel 14a eine zylindrische, sich zum Produktauslauf 11 hin verjüngende Form hat. Der Produktkanal 12, der im Bereich des Ventilkegels 14a die Form eines Ringkanals hat, wird innenseitig zumindest abschnittsweise von der Außenumfangsfläche des Ventilkegels 14a gebildet. Außen wird der Ringspalt von einem Ventilgehäuse 15 begrenzt bzw. gebildet. Der Ventilkegel 14a ist gemäß dem vorliegenden Ausführungsbeispiel in Axialrichtung, d.h. nach oben und unten, verschiebbar eingerichtet. Auf diese Weise lässt sich der Ringspalt am Produktauslauf 11 vergrößern und verkleinern. Die Höhenverstellung des Ventilkegels 14a erfolgt innerhalb eines Arbeitsbereichs, d.h. zwischen einer vollständig geöffneten Position und einer geschlossenen Position oder einer Position des minimalen Durchflusses, vorzugsweise stufenlos.The flow regulation mentioned above can be implemented, for example, in that the valve cone 14a has a cylindrical shape that tapers toward the product outlet 11 . The product channel 12, which has the shape of an annular channel in the region of the valve cone 14a, is formed on the inside at least in sections by the outer peripheral surface of the valve cone 14a. On the outside, the annular gap is delimited or formed by a valve housing 15 . According to the present embodiment, the poppet 14a is arranged to be displaceable in the axial direction, i.e. up and down. In this way, the annular gap at the product outlet 11 can be enlarged and reduced. The height adjustment of the valve plug 14a takes place within a working range, i.e. between a fully open position and a closed position or a position of minimum flow, preferably steplessly.

Das Füllorgan 10 ist gemäß dem Ausführungsbeispiel der Figur 1 ferner mit einem Druck- und/oder Gaskanal 16 und einem CIP-Kanal 17 ausgestattet.The filling element 10 is according to the embodiment of figure 1 also equipped with a pressure and / or gas channel 16 and a CIP channel 17.

Der Druck- und/oder Gaskanal 16 kann eingerichtet sind, um den Innenraum des Behälters 2 in einen Über- oder Unterdruck zu versetzen und/oder den Behälter mit einem Gas zu spülen, etwa zum Vorspannen des Behälters, und/oder etwaiges Gas, das bei der Befüllung verdrängt wird, abzuleiten.The pressure and/or gas channel 16 can be set up in order to put the interior of the container 2 in an overpressure or negative pressure and/or to flush the container with a gas, for example for prestressing the container, and/or any gas that is displaced during filling to derive.

Der CIP-Kanal 17 ist Teil einer CIP-Einrichtung. Die Bezeichnung "CIP" steht hierbei für "Cleaning-In-Place", ein Reinigungsverfahren, bei dem das Füllorgan 10 zur Reinigung nicht ausgebaut werden muss, sondern im eingebauten Zustand mit einem Reinigungsmedium durchspült bzw. bedämpft werden kann. Der sprachlichen Einfachheit halber umfasst die Bezeichnung "CIP" hierin auch das sogenannte "Sterilizing-In-Place" (SIP), ein Sterilisierungsverfahren, bei dem das Füllorgan 10 auf analoge Weise für eine Sterilisation nicht ausgebaut werden muss, sondern im eingebauten Zustand mit einem Sterilisierungsmedium durchspült bzw. bedämpft werden kann.The CIP channel 17 is part of a CIP facility. The designation "CIP" stands for "Cleaning-In-Place", a cleaning process in which the filling element 10 does not have to be removed for cleaning, but can be flushed or steamed with a cleaning medium in the installed state. For the sake of linguistic simplicity, the term "CIP" also includes the so-called "Sterilizing-In-Place" (SIP), a sterilization process in which the Filling element 10 does not have to be removed in an analogous manner for sterilization, but can be flushed or steamed with a sterilizing medium when installed.

Die Vorrichtung 1 umfasst ferner einen oder mehrere Behälterhalterungen 20 zum Aufnehmen, Halten und/oder Stabilisieren der zu befüllenden Behälter 2. Die Behälterhalterungen 20 können unabhängig von den Füllorganen 10 vorgesehen, diesen jeweils zugeordnet oder entsprechend Teil der Füllorgane 10 sein. Im Ausführungsbeispiel der Figur 1 ist die Behälterhalterung 20 am Füllorgan 10 angebracht und kann insofern als Bestandteil desselben angesehen werden.The device 1 also includes one or more container holders 20 for receiving, holding and/or stabilizing the container 2 to be filled. In the embodiment of figure 1 the container holder 20 is attached to the filling element 10 and can in this respect be regarded as part of the same.

Die Behälterhalterung 20 kann je nach Behälterform, Behandlungsprozess usw. geeignet gestaltet sein. Im Ausführungsbeispiel der Figur 1 ist die Behälterhalterung 20 für Flaschen eingerichtet und weist dazu eine Aufnahme 21 auf, die zum klammerartigen Greifen oder Umfassen des Flaschenhalses bzw. Mündungsabschnitts des Behälters 2 eingerichtet ist. Die Aufnahme 21 kann an einem Hubzylinder 22 angebracht sein, um den Behälter 2 für den Füllbetrieb in Richtung Produktauslauf 11 anzuheben, gegebenenfalls gegen das Füllorgan 10 zudrücken, und bei Füllende zur Entnahme des Behälters 2 abzusenken.The container holder 20 can be appropriately designed depending on the container shape, treatment process, and so on. In the embodiment of figure 1 the container holder 20 is set up for bottles and has a receptacle 21 for this purpose, which is set up for gripping or embracing the bottle neck or mouth section of the container 2 in the manner of a clamp. The receptacle 21 can be attached to a lifting cylinder 22 in order to raise the container 2 for the filling operation in the direction of the product outlet 11, if necessary to press it against the filling member 10 and to lower it at the end of filling to remove the container 2.

Die Vorrichtung 1 umfasst ferner eine Steuereinrichtung 30, die eingerichtet ist, um die Funktion des Füllorgans 10 oder mehrerer Füllorgane 10 elektronisch zu steuern. Die Steuereinrichtung 30 kann unabhängig vom Füllorganen 10 vorgesehen, diesem zugeordnet oder entsprechend Teil des Füllorgans 10 sein. Die Steuereinrichtung 30 umfasst elektronische Bauteile, wie etwa eine Platine mit Prozessor, Speicher, Kommunikationseinrichtung usw., um die Funktion des Füllorgans 10 zu steuern. Insbesondere dient die Steuereinrichtung 30 dazu, den Aktuator 14c anzusteuern, d.h. Zeitpunkt sowie Dauer der Betätigung, Hubweg des Ventilkegels 14a und dergleichen einzustellen. Die Steuereinrichtung 30 kann autark arbeiten oder in ein Netzwerk eingebunden sein. So kann die Steuereinrichtung 30 beispielsweise mit einer übergeordneten Prozessregelung (in den Figuren nicht gezeigt) kommunizieren.The device 1 also includes a control device 30 which is set up to electronically control the function of the filling element 10 or of a plurality of filling elements 10 . The control device 30 can be provided independently of the filling element 10, assigned to it or be part of the filling element 10 accordingly. The control device 30 includes electronic components, such as a circuit board with a processor, memory, communication device, etc., to control the function of the filling element 10 . In particular, the control device 30 is used to control the actuator 14c, i.e. to set the time and duration of the actuation, the stroke of the valve cone 14a and the like. The control device 30 can work autonomously or be integrated into a network. For example, the control device 30 can communicate with a higher-level process controller (not shown in the figures).

Die Vorrichtung 1 weist zumindest einen Bewegungssensor 40 auf, der im Ausführungsbeispiel der Figur 1 am Füllorgan 10 angebracht oder darin integriert ist.The device 1 has at least one motion sensor 40, which in the embodiment of figure 1 attached to the filling element 10 or integrated therein.

Bei einer Betätigung des Füllventils 14, etwa beim Vorspannen, Öffnen, Schließen, Entlasten usw., führen das Füllorgan 10 und mechanisch daran gekoppelte Komponenten kleine Relativbewegungen aus, die durch den Sensor erfassbar sind. Der Bewegungssensor 40 ist eingerichtet, um solche Bewegungen zu detektieren. Auf diese Weise kann beispielsweise die Totzeit zwischen einem Schaltsignal zur Betätigung des Füllventils 14 und der Funktion des Aktuators 14c, etwa Pneumatikfunktion, ermittelt werden.When the filling valve 14 is actuated, for example when it is preloaded, opened, closed, relieved, etc., the filling element 10 and components mechanically coupled to it perform small relative movements which can be detected by the sensor. The movement sensor 40 is set up to detect such movements. In this way, for example, the Dead time between a switching signal for actuating the filling valve 14 and the function of the actuator 14c, such as pneumatic function, are determined.

Der Bewegungssensor 40 kann zwar durchaus direkt die Bewegung des Ventilkegels 14a detektieren, allerdings geht es hierbei besonders bevorzugt um mittelbare Bewegungen des Füllorgans 10 und/oder damit verbundener Komponenten, die aus der Betätigung des Füllventils 14 herrühren. So ergeben sich beispielsweise charakteristische Schwingungen beim Schließen des Füllventils 14, die zur Auswertung des Ansprechverhaltens des Füllventils 14 herangezogen und ausgewertet werden können.Although the movement sensor 40 can definitely detect the movement of the valve cone 14a directly, this is particularly preferably about indirect movements of the filling element 10 and/or components connected thereto, which result from the actuation of the filling valve 14 . For example, characteristic vibrations result when the filling valve 14 is closed, which can be used and evaluated to evaluate the response behavior of the filling valve 14 .

Zu diesem Zweck ist der Bewegungssensor 40 vorzugsweise ein Beschleunigungssensor. Ein Beschleunigungssensor kann die Bewegungen ohne Positionsvergleich relativ zu einer stationären Komponente detektieren und ist insofern maschinenbaulich besonders einfach zu implementieren. Der Bewegungssensor 40 ermittelt eine Bewegung/Beschleunigung zumindest entlang einer räumlichen Achse. Allerdings kann der Bewegungssensor 40 auch eingerichtet sein, um Bewegungen/Beschleunigungen entlang zweier oder dreier unabhängiger räumlicher Achsen zu detektieren. Zu diesem Zweck können auch mehrere Bewegungssensoren 40 vorgesehen sein.For this purpose, the motion sensor 40 is preferably an acceleration sensor. An acceleration sensor can detect the movements without comparing the position relative to a stationary component and is therefore particularly easy to implement in terms of mechanical engineering. The movement sensor 40 determines a movement/acceleration at least along a spatial axis. However, the movement sensor 40 can also be set up to detect movements/accelerations along two or three independent spatial axes. Several movement sensors 40 can also be provided for this purpose.

Im Ausführungsbeispiel der Figur 1 ist der Bewegungssensor 40 im Ventilgehäuse 15 integriert oder an diesem angebracht.In the embodiment of figure 1 the motion sensor 40 is integrated in the valve housing 15 or attached to it.

Die Figur 2 zeigt die Vorrichtung gemäß der Figur 1, jedoch mit alternativen oder zusätzlichen Positionen zur Montage eines oder mehrerer Bewegungssensoren 40.The figure 2 shows the device according to FIG figure 1 , but with alternative or additional positions for mounting one or more motion sensors 40.

So kann ein Bewegungssensor 40 in der Steuereinrichtung 30 integriert sein, beispielsweise unmittelbar in der Elektronik, auf der Platine oder dergleichen. Somit kann das Füllorgan 10 auf baulich einfache Weise etwa mit der Funktion der Totzeitdetektion ausgestattet werden, ohne dass das Füllorgan 10 selbst konstruktiv wesentlich geändert werden muss.A movement sensor 40 can be integrated in the control device 30, for example directly in the electronics, on the circuit board or the like. The filling element 10 can thus be equipped in a structurally simple manner, for example with the function of dead time detection, without the filling element 10 itself having to be significantly modified in terms of construction.

Alternativ oder zusätzlich kann ein Bewegungssensor 40 in oder an dem Durchflussmesser 13 und/oder Ventilkegel 14a und/oder Aktuator 14c und/oder der Behälterhalterung 20, beispielsweise am Hubzylinder 22, angebracht sein.Alternatively or additionally, a movement sensor 40 can be attached in or on the flow meter 13 and/or the valve cone 14a and/or the actuator 14c and/or the container holder 20, for example on the lifting cylinder 22.

Der Bewegungssensor 40 ist kommunikativ, drahtlos oder drahtgebunden, mit einer Auswerteeinheit 41 gekoppelt, die eingerichtet ist, um die Daten des einen oder der mehreren Bewegungssensoren 40 zu verarbeiten. Die Auswerteieinheit 41 kann Bestandteil der Steuereinrichtung 30 oder auch getrennt davon vorgesehen sein. Besonders bevorzugt sind die Auswerteeinheit 41 und die Steuereinrichtung 30 kommunikativ gekoppelt, etwa zur Ermittlung der erwähnten Totzeiten.The motion sensor 40 is communicatively coupled, wirelessly or by wire, to an evaluation unit 41 which is set up to process the data from the one or more motion sensors 40 . The evaluation unit 41 can be part of the control device 30 or can be provided separately from it. Those are particularly preferred Evaluation unit 41 and the control device 30 are communicatively coupled, for example to determine the dead times mentioned.

Mit Hilfe der durch die Auswerteeinheit 41 gesammelten Daten können algorithmisch Anomalien bei der Betätigung des Füllventils 14 erkannt werden. So können im einfachsten Fall ermittelte Totzeiten miteinander verglichen werden, um Funktionsstörungen oder Änderungen beim Ansprechverhalten des Füllventils 14 zu erkennen und gegebenenfalls Maßnahmen, wie etwa Wartung, Austausch oder dergleichen, zu ergreifen. Die durch den Bewegungssensor 40 gewonnenen Daten können algorithmisch ausgewertet werden, beispielsweise mittels sogenannter künstlicher Intelligenz bzw. selbstlernender Algorithmen. Auf diese Weise können Abweichungen des Füllventils 14 vom Normverhalten frühzeitig erkannt werden, wodurch eine etwaige baldige Funktionsstörung, ein Defekt oder dergleichen vorhergesagt werden kann ("Predictive Maintenance").With the help of the data collected by the evaluation unit 41, anomalies in the actuation of the filling valve 14 can be recognized algorithmically. In the simplest case, determined dead times can be compared with one another in order to detect malfunctions or changes in the response behavior of the filling valve 14 and, if necessary, to take measures such as maintenance, replacement or the like. The data obtained by the motion sensor 40 can be evaluated using algorithms, for example by means of so-called artificial intelligence or self-learning algorithms. In this way, deviations of the filling valve 14 from the normal behavior can be detected at an early stage, as a result of which a possible imminent malfunction, a defect or the like can be predicted ("predictive maintenance").

Die Überwachung des Ansprechverhaltens des Füllventils 14 kann auf maschinenbaulich einfache Weise realisiert werden, wodurch sich bestehende Vorrichtungen 1 auf einfache Weise entsprechend nachrüsten lassen. Mit geringen Ressourcen und Kosten kann der ordnungsgemäße Füllablauf kontrolliert werden. Durch eine algorithmische Auswertung der Daten des Bewegungssensors 40 können mit minimalem Sensoraufwand selbst komplexe Bewegungen geprüft und überwacht werden.The monitoring of the response behavior of the filling valve 14 can be implemented in a simple manner in terms of mechanical engineering, as a result of which existing devices 1 can be correspondingly retrofitted in a simple manner. The proper filling process can be checked with little resources and costs. By means of an algorithmic evaluation of the data from the movement sensor 40, even complex movements can be checked and monitored with minimal sensor effort.

Die hierin dargelegte Funktionalität kann auf analoge Weise auch in anderen Vorrichtungen, insbesondere Vorrichtungen oder Anlagenteilen einer Getränkeabfüllanlage, implementiert werden.The functionality presented here can also be implemented in an analogous manner in other devices, in particular devices or system parts of a beverage bottling system.

So zeigt die Figur 3 beispielhaft einen Ausschnitt einer Vorrichtung 1, die als Blasvorrichtung zum Expandieren eines Vorformlings vorgesehen ist. Zu diesem Zweck wird der zu expandierende Vorformling mit einem Behandlungsorgan 10 verbunden, das einen als Blasdüse ausgeprägten Produktauslauf 11 aufweist. Der Vorformling kann an seinem oberen Ende ein Gewinde und einen Tragring aufweisen. Der Vorformling wird auf die Blasdüse aufgesetzt und mit dieser druckdicht verbunden. Die Blasdüse kann eine Reckstange 18 aufweisen, die bei dem Blasvorgang eingesetzt wird. Der Vorformling wird anschließend zu einem Behälter 2 expandiert, der beispielsweise eine PET-Flasche ist.This is how it shows figure 3 example a section of a device 1, which is provided as a blow molding device for expanding a preform. For this purpose, the preform to be expanded is connected to a treatment element 10 which has a product outlet 11 in the form of a blowing nozzle. The preform can have a thread and a support ring at its upper end. The preform is placed on the blow nozzle and connected to it in a pressure-tight manner. The blowing nozzle can have a stretching rod 18 which is used in the blowing process. The parison is then expanded into a container 2 which is, for example, a PET bottle.

Die Figur 3 zeigt einen Zustand, in dem das Formblasen des Behälters 2 aus einem Vorformling bereits erfolgt ist. Die mehrteilige Blasform selbst, die den Behälter 2 umgibt und dessen finale Form bestimmt, ist in der Figur 3 nicht gezeigt. Es sei darauf hingewiesen, dass die Bezeichnungen "Vorformling" und "Behälter" austauschbar sind, da sie lediglich unterschiedliche Herstellungsstadien darstellen. Der Vorformling bzw. Behälter 2 wird während der Expansion von einer Behälterhalterung 20 gehalten.The figure 3 Fig. 12 shows a state in which the container 2 has already been blow-molded from a parison. The multi-part blow mold itself, which surrounds the container 2 and determines its final shape, is in the figure 3 Not shown. It should be noted that the designations "Preform" and "container" are interchangeable as they merely represent different stages of manufacture. The preform or container 2 is held by a container holder 20 during the expansion.

Zum Expandieren des Vorformlings wird ein Expansionsmedium genutzt, das vorzugsweise ein Gas mit einer Temperatur im Bereich zwischen 80°C bis 140°C ist. Von einer in der Figur 3 nicht gezeigten Druckquelle, etwa einem Kompressor, führt ein Produktkanal 12 zur Blasdüse. Der Produktkanal 12 ist durch ein Behandlungsventil 14 absperrbar.An expansion medium, which is preferably a gas with a temperature in the range between 80°C and 140°C, is used to expand the preform. From one in the figure 3 pressure source not shown, such as a compressor, a product channel 12 leads to the blast nozzle. The product channel 12 can be shut off by a treatment valve 14 .

Die Blasdüse ist ferner mit einem Druckmittelablassweg verbunden, der mit einem Ablassventil 14' absperrbar ist.The blowing nozzle is also connected to a pressure medium discharge path which can be shut off with a discharge valve 14'.

Gemäß dem Ausführungsbeispiel der Figur 3 ist die Behälterhalterung 20 mit einem Bewegungssensor 40 ausgestattet, wodurch das Ansprechverhalten des Behandlungsventils 14 und/oder des Absperrventils 14' überwacht werden kann.According to the embodiment of figure 3 For example, the container holder 20 is equipped with a motion sensor 40, whereby the response of the treatment valve 14 and/or the shut-off valve 14' can be monitored.

Soweit anwendbar, können alle einzelnen Merkmale, die in den Ausführungsbeispielen dargestellt sind, miteinander kombiniert und/oder ausgetauscht werden, ohne den Bereich der Erfindung zu verlassen.As far as applicable, all individual features that are presented in the exemplary embodiments can be combined with one another and/or exchanged without departing from the scope of the invention.

So umfasst die Blasvorrichtung gemäß der Figur 3 beispielsweise eine Auswerteeinheit, analog zu den Ausführungsbeispielen der Figuren 1 und 2, auch wenn diese in der Figur 3 nicht explizit gezeigt ist. Gleichermaßen gelten nicht nur die Merkmale sondern auch Vorteile, technischen Beiträge und dergleichen, die in Bezug auf die Figuren 1 und 2 beschrieben wurden, analog für das Ausführungsbeispiel der Figur 3.So comprises the blowing device according to figure 3 for example an evaluation unit, analogous to the exemplary embodiments of FIG figures 1 and 2 , even if these in the figure 3 is not shown explicitly. Likewise, not only the features but also advantages, technical contributions and the like, which are related to the figures 1 and 2 were described, analogous to the embodiment of figure 3 .

Soweit anwendbar, können alle einzelnen Merkmale, die in den Ausführungsbeispielen dargestellt sind, miteinander kombiniert und/oder ausgetauscht werden, ohne den Bereich der Erfindung zu verlassen.As far as applicable, all individual features that are presented in the exemplary embodiments can be combined with one another and/or exchanged without departing from the scope of the invention.

BezugszeichenlisteReference List

11
Vorrichtung zum Behandeln eines BehältersDevice for treating a container
22
Behältercontainer
1010
Behandlungsorgantreatment organ
1111
Produktauslaufproduct phase-out
1212
Produktkanalproduct channel
1313
Durchflussmesserflow meter
1414
Behandlungsventiltreatment valve
14a14a
Ventilkegelpoppet
14b14b
Ventilsitzvalve seat
14c14c
Aktuatoractuator
14'14'
Ablassventildrain valve
1515
Ventilgehäusevalve body
1616
Druck- und Gaskanalpressure and gas channel
1717
CIP-KanalCIP channel
1818
Reckstangehorizontal bar
2020
Behälterhalterungcontainer holder
2121
AufnahmeRecording
2222
Hubzylinderlifting cylinder
3030
Steuereinrichtungcontrol device
4040
Bewegungssensormotion sensor
4141
Auswerteeinheitevaluation unit

Claims (15)

  1. Device (1) for treating a container (2) with a treatment fluid, preferably in a beverage filling plant, wherein the device (1) has:
    at least one treatment member (10) with a switchable treatment valve (14), wherein the at least one treatment member (10) is configured to treat the container (2) with the treatment fluid by opening the treatment valve (14) and to end the treatment by closing the treatment valve (14);
    at least one motion sensor (40) configured to detect a movement of the treatment member (10) or of a component that is mechanically coupled to the treatment member (10) during switching of the treatment valve (14); and
    an electronic evaluation unit (41) coupled in a communicating manner to the at least one motion sensor (40), and configured to draw conclusions about the switching behaviour of the treatment valve (14) by processing the data that are detected by the motion sensor (40).
  2. Device (1) according to claim 1, characterised in that it further has:
    an actuator (14c) configured to operate the treatment valve (14), preferably pneumatically, hydraulically, magnetically or electromotively; and
    an electronic control apparatus (30) preferably coupled in a communicating manner to the evaluation unit (41), and configured to control the actuator (14c) in a signal-based manner, wherein the motion sensor (40) is preferably integrated into or fitted to the control apparatus (30).
  3. Device (1) according to claim 2, characterised in that the processing, by the evaluation unit (41), of the data detected by the motion sensor (40) comprises ascertaining a dead time between a switching signal from the control apparatus (30) to the actuator (14c) and the operation of the treatment valve (14).
  4. Device (1) according to any one of the preceding claims, characterised in that the evaluation unit (41) is configured to algorithmically process the data detected by the at least one motion sensor (40), preferably by means of one or more self-learning algorithms, in order to identify deviations in the switching behavior of the treatment valve (14) from a standard behaviour.
  5. Device (1) according to any one of the preceding claims, characterised in that the treatment fluid is a filling product, preferably a beverage, the treatment member (10) is a filling member having a product outlet (11) configured to dispense the filling product into a container located therebeneath, and the treatment valve (14) is a filling valve.
  6. Device (1) according to claim 5, characterised in that the filling member (10) has a product duct (10) which is fluidically connected to the product outlet (11), and the filling valve (14) has a valve cone (21) arranged in the product duct (10), a valve seat (22) which is of complementary shape to said valve cone at least in sections, and an actuator (14c) which is configured to shift the valve cone (21) along an axial direction of the product outlet (11), so that the valve cone (21) can be moved into the valve seat (22) to block the product outlet (11) and moved out of said valve seat to open the product outlet (11), wherein preferably at least one of the motion sensors (40) is integrated into or fitted to the valve cone (14a) and/or actuator (14c).
  7. Device (1) according to claim 5 or 6, characterised in that the filling member (10) has a valve housing (15) and at least one of the motion sensors (40) is integrated into or fitted to the valve housing (15).
  8. Device (1) according to any one of claims 5 to 7, characterised in that at least one container holder (20) is provided for receiving, holding and/or stabilising the container (2) to be filled and at least one of the motion sensors (40) is integrated into or fitted to the container holder (20).
  9. Device (1) according to any one of claims 1 to 4, characterised in that the treatment fluid is an expansion gas and the treatment member (10) is an expansion member configured to produce the container (2) from a preform upon being acted upon by the expansion gas, wherein the motion sensor (40) is preferably integrated into or fitted to a container holder (20) for holding the preform as well as the container (2) produced therefrom.
  10. Device (1) according to any one of the preceding claims, characterised in that exactly one motion sensor (40) is provided per treatment member (10).
  11. Device (1) according to any one of the preceding claims, characterised in that the motion sensor (40) is an acceleration sensor.
  12. Method for treating a container (2) with a treatment fluid, preferably in a beverage filling plant, wherein the method has the steps of:
    switching, preferably opening or closing, a treatment valve (14) of a treatment member (10) to treat the container (2) with the treatment fluid or to end the treatment;
    detecting a movement of the treatment member (10) or of a component that is mechanically coupled to the treatment member (10), which movement is caused by switching the treatment valve (14), by means of a motion sensor (40) which is preferably an acceleration sensor; and
    processing the data detected by the motion sensor (40) by means of an electronic evaluation unit (41) that is coupled in a communicating manner to the motion sensor (40) in order to draw conclusions about the switching behaviour of the treatment valve (14).
  13. Method according to claim 12, characterised in that
    the treatment valve (14) is operated by an actuator (14c), preferably pneumatically, hydraulically, magnetically or electromotively, and the actuator (14c) is controlled in a signal-based manner by an electronic control apparatus (30), preferably so as to be coupled in a communicating manner to the evaluation unit (41); and
    the processing, by the evaluation unit (41), of the data detected by the motion sensor (40) comprises ascertaining a dead time between a switching signal from the control apparatus (30) to the actuator (14c) and the operation of the treatment valve (14).
  14. Method according to any one of the preceding claims, characterised in that
    the treatment fluid is a filling product, preferably a beverage, the treatment member (10) is a filling member having a product outlet (11) configured to dispense the filling product for treatment into a container located therebeneath, and the treatment valve (14) is a filling valve; and
    the filling member (10) has a product duct (10) which is fluidically connected to the product outlet (11), and the filling valve (14) has a valve cone (21) arranged in the product duct (10), a valve seat (22) which is of complementary shape to said valve cone at least in sections, and an actuator (14c) which is configured to shift the valve cone (21) along an axial direction of the product outlet (11), so that the valve cone (21) can be moved into the valve seat (22) to block the product outlet (11) and moved out of said valve seat to open the product outlet (11).
  15. Method according to claim 14, characterised in that the movement of the valve cone (14a) and/or actuator (14c) and/or a valve housing (15) of the filling member (10) and/or a container holder (20) for receiving, holding and/or stabilising the container (2) to be filled is detected by one or more motion sensors (40).
EP21203097.7A 2020-10-16 2021-10-18 Device and method for treating a container with functional testing Active EP3984942B1 (en)

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DE102020127389.4A DE102020127389A1 (en) 2020-10-16 2020-10-16 Device and method for treating a container with functional testing

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EP3984942C0 (en) 2023-08-09
DE102020127389A1 (en) 2022-04-21
EP3984942A1 (en) 2022-04-20
US20220119238A1 (en) 2022-04-21
US11691862B2 (en) 2023-07-04

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