EP3981960B1 - Housing for waste gas device - Google Patents

Housing for waste gas device Download PDF

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Publication number
EP3981960B1
EP3981960B1 EP21194024.2A EP21194024A EP3981960B1 EP 3981960 B1 EP3981960 B1 EP 3981960B1 EP 21194024 A EP21194024 A EP 21194024A EP 3981960 B1 EP3981960 B1 EP 3981960B1
Authority
EP
European Patent Office
Prior art keywords
section
housing
sections
plug
flange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP21194024.2A
Other languages
German (de)
French (fr)
Other versions
EP3981960A1 (en
Inventor
Andreas Roller
Daniel BÖHM
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Friedrich Boysen GmbH and Co KG
Original Assignee
Friedrich Boysen GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Friedrich Boysen GmbH and Co KG filed Critical Friedrich Boysen GmbH and Co KG
Publication of EP3981960A1 publication Critical patent/EP3981960A1/en
Application granted granted Critical
Publication of EP3981960B1 publication Critical patent/EP3981960B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1838Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1838Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
    • F01N13/1844Mechanical joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1838Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
    • F01N13/1844Mechanical joints
    • F01N13/185Mechanical joints the connection being realised by deforming housing, tube, baffle, plate, or parts thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1872Construction facilitating manufacture, assembly, or disassembly the assembly using stamp-formed parts or otherwise deformed sheet-metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1872Construction facilitating manufacture, assembly, or disassembly the assembly using stamp-formed parts or otherwise deformed sheet-metal
    • F01N13/1877Construction facilitating manufacture, assembly, or disassembly the assembly using stamp-formed parts or otherwise deformed sheet-metal the channels or tubes thereof being made integrally with the housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1888Construction facilitating manufacture, assembly, or disassembly the housing of the assembly consisting of two or more parts, e.g. two half-shells
    • F01N13/1894Construction facilitating manufacture, assembly, or disassembly the housing of the assembly consisting of two or more parts, e.g. two half-shells the parts being assembled in longitudinal direction

Definitions

  • the present invention relates to a housing for a component of an exhaust system, in particular for an exhaust system of an internal combustion engine.
  • the housing comprises a first half-shell with a first connecting section, a second half-shell with a second connecting section, and at least one opening which is defined by a shape of a first section of the first half-shell and a second section of the second half-shell, in particular wherein the opening for connection the housing is provided with a tube.
  • the first and second half-shells are connected to one another at least in sections.
  • Such housings for components of an exhaust system are basically known from the prior art and are used, for example, in exhaust systems for motor vehicles, for example as housings for silencers, in particular rear silencers, and as housings for exhaust gas purification devices.
  • the first and second connecting sections are designed as laterally projecting flange sections, which lie flat on one another and are welded to one another at the front by means of a front seam, ie along a longitudinal outer contour of the housing formed by the flange sections.
  • a front seam ie along a longitudinal outer contour of the housing formed by the flange sections.
  • the flange sections preferably lie on one another at least in sections, in particular completely flatly, along their longitudinal extent. But a sectional or complete point or linear rest is also conceivable.
  • the invention is based on the general idea that a laterally projecting flange section for connecting the two half-shells is only used in an area of the connecting sections that is spaced from the opening of the housing.
  • the connecting sections according to the present invention are designed as plug-in sections, which - in contrast to the flange sections - do not have to have a significant lateral projection. Rather, the plug-in sections fit approximately into the course of a housing contour, which means that there is no significant flanging or bending of the housing in the area of the connecting sections, as is required for a flange section. The introduction of stresses into the material of the first half-shell and/or the second half-shell can thus be effectively reduced.
  • the connecting sections of the half-shells which are arranged in their edge regions, are connected to one another, for example by welding or gluing.
  • the first connecting section and the second connecting section each extend along an edge section of the respective half-shell and surround the half-shell in the circumferential direction at least in sections.
  • the first and second connecting sections first each comprise a plug-in section. If you move further away from the opening of the housing - in the longitudinal direction of the connecting section - then a laterally projecting flange section is connected, with further sections being able to be arranged between the plug-in section and the flange section.
  • each of the half-shells actually forms one half of the housing. Rather, the half-shells can each form different sized portions of a housing wall. However, the at least one opening provided in the housing is designed in such a way that both half-shells contribute to delimiting the opening, at least in sections.
  • a further component e.g. a tube and/or a shell-type component or similar
  • the component is usually inserted into the opening and then connected to the housing, in particular in a materially bonded manner, for example by means of a component and the opening circumferentially surrounding weld seam.
  • the plug-in section provided according to the invention in the area of the opening - instead of a flange section - has the advantage that the component can be immediately securely fastened with a simple circumferential weld seam even in the area of the connecting section, without the need for re-welding of a laterally projecting connecting section.
  • the plug-in section of the second connecting section has a widening towards an outside of the housing, into which the plug-in section of the first connecting section can be inserted on a side facing the inside of the housing.
  • the first connecting section can be clamped into the expansion.
  • the reverse arrangement is also possible.
  • the widening of the second plug-in section can advantageously facilitate the insertion of the first plug-in section into the second plug-in section when assembling the first and second half-shells.
  • the degree of expansion can be varied.
  • the expansion can be chosen to be so small that the plug-in section of the first connecting section is clamped without play after being inserted into the expansion, so that the subsequent connection, for example by welding, is simplified.
  • the expansion can be selected so that the plug-in section of the first connecting section can be inserted into the plug-in section of the second connecting section without significant force being applied.
  • the expansion of the second connecting section is relatively small and is, for example, in the range of one or fewer material thicknesses of the connecting section.
  • the plug-in section of the first connecting section ie the connecting section which is inserted into the second connecting section on the inside of the housing, can be tapered (slightly) towards the inside of the housing as an alternative or in addition to the widening of the second connecting section. This can in turn make the insertion process easier.
  • An expansion here does not necessarily mean that the second connecting section is flanged towards the outside of the housing. Rather, the expansion can also be described in such a way that the course of the expanded second connecting section continues to at least approximately follow the basic contour of the housing, with the expanded plug-in section of the second connecting section being displaced or offset by the expansion towards the outside of the housing (in parallel).
  • An insertion direction along which the plug-in sections of the first and second connecting sections are plugged together can be oriented at least approximately perpendicular to a first plane in which the flange section of the first connecting section is arranged.
  • the insertion direction can be oriented at least approximately perpendicular to a second plane in which the flange section of the second connecting section is arranged.
  • the plug-in sections of the first and second connecting sections can be inserted into one another during a mating movement, while at the same time the flange sections of the first and second connecting sections are brought into contact with one another.
  • the plug-in sections also stabilize the assembled housing during assembly.
  • the first and/or the second plug-in section can have an extension that projects towards the outside of the housing, in particular whereby its extension in the direction of the outside of the housing is not greater than a material thickness of the connecting section in this direction. If the plug-in section to be inserted on the inside of the housing has such an outwardly projecting extension, a stabilizing clamping effect can advantageously take place after insertion into the second plug-in section arranged on the outside of the housing. If the plug-in section arranged on the outside of the housing has such an outwardly projecting approach, this approach can advantageously be used as an insertion aid serve to accommodate the plug-in section on the inside of the housing and thus facilitate assembly.
  • the production of such an approach can be achieved particularly easily in the forming processes usually used to produce the first and second half-shells, for example in deep drawing.
  • the approach can be left standing after the forming process when the first and/or second half-shell is removed or cut to size.
  • the housing has a base body and a, in particular nozzle-like, projection, the opening being arranged at an end of the discharge facing away from the base body.
  • a pipe to be attached to the housing can be guided better and attached to the housing more securely. In this way, stresses in the fastening area between the pipe and the opening can be reduced or better distributed.
  • the socket-like projection is to be viewed in particular as being arranged in the area of the opening.
  • the transition from the base body to the projection can include a bend in the housing contour, in particular a bend in the first and/or the second half-shell.
  • the bend of the housing contour can be designed in such a way that it can also be viewed as being arranged in the area of the opening.
  • a laterally projecting transition section can be arranged between the plug-in section and the flange section of the first and second connecting sections, wherein the transition sections of the first and second connecting sections do not completely overlap.
  • a width of at least one of the two transition sections increases from the plug-in section to the flange section.
  • the width of the transition section can increase correspondingly with the distance from the opening, in particular up to a maximum width of the flange section.
  • a width of the transition section and the flange section is to be understood as meaning the extent of the corresponding section perpendicular to the longitudinal extent of the connecting section within the plane of the flange or transition section.
  • the transition section does not have any significant lateral projection compared to the flange section, the transition area is intended to convert the flange section and the plug-in section of each half-shell into one another while avoiding jumps in the width of the connecting section.
  • at least one of the transition sections of the first and second connecting sections preferably both transition sections, can have a continuous, preferably slanted and/or monotonous course. This significantly simplifies the production of a cohesive connection between the half-shells after they have been plugged together.
  • the plug-in section merges into the transition section in the area of the bend, in particular in the area of an end of the bend remote from the opening.
  • the width of the second connection section is greater than the width of the first connection section, in particular in such a way that a laterally cantilevered surface of the second connection section is at least partially exposed and is not covered by a laterally projecting surface of the first connecting section, or vice versa.
  • the first and second connecting sections therefore run in the transition section in such a way that one of the transition sections has a surface that protrudes beyond the other transition section, so that an overlap joint is created.
  • the lap joint can be used to place a connecting seam.
  • the flange sections and/or the transition sections of the first and second connecting sections are preferably arranged essentially parallel to one another.
  • the laterally projecting surfaces of the first and second flange and/or transition sections are arranged essentially parallel to one another, so that they rest stably on one another.
  • One of the two surfaces or both surfaces can also be arranged (in sections) obliquely to a parting plane of the half-shells, so that a (in sections) linear support of the two flange sections is created.
  • the flange sections of the first and second connecting sections are preferably flush with one another on an outside of the housing, in particular with the flange sections having at least essentially the same width and/or completely overlapping one another.
  • the flange sections can simply be connected to one another along their outside (e.g. by means of a weld in the form of an end seam), while the completely overlapping laterally projecting surfaces stabilize the connection. If there is a non-flush termination or if the flange sections do not completely overlap, a connection can also be provided by means of a weld seam in the form of a fillet weld.
  • the first connecting section and the second connecting section are in the plug-in section, in the transition section (if present) and/or in the flange section by means of a cohesive connection connected to each other, the connection being continuous.
  • the connecting sections can be connected to one another by means of welding, soldering or other cohesive types of connection, or optionally also glued to one another.
  • a continuous connection can usually be produced with little effort and also ensures high reliability, tightness and stability.
  • connection is a weld seam which is designed as a fillet seam in the area of the plug-in section and/or in the transition section and/or as a front seam in the area of the flange section.
  • the front seam in the area of the flange section is typically carried out on the outer flank of the two flange sections.
  • the fillet weld in the transition section can be carried out in the area of the overlap joint of the laterally projecting surfaces of the first and second transition sections.
  • the fillet weld can be carried out in a joint area of the first and second plug-in sections.
  • the invention further relates to a method for producing a housing according to at least one of the preceding claims, comprising the steps (i) providing a first half-shell with a first connecting section and a second half-shell with a second connecting section, (ii) assembling the first and second half-shells , wherein the flange sections of the first and second connecting sections are brought into contact and the plug-in sections of the first and second connecting sections are inserted into one another along an insertion direction, (iii) materially connecting the first and the second half-shell, in particular by means of a weld seam, in particular in the area the flange sections are carried out at a first angle on the front side, and which in the area of the plug-in sections are carried out at a second angle which deviates from the first angle by 90 degrees or less, and which optionally in the area of the transition sections is carried out at a third angle, which lies between the first and second angles.
  • the weld seam is carried out continuously across the flange section, the transition section and the plug-in section, in particular by successively adjusting the angle in the welding process.
  • This makes the automated production of the housing easier and an improved connection of the half-shells can be achieved.
  • the connection can also be made remotely, for example if the connection is to be made in the area of the plug-in section, the flange section and/or - if present - the transition section by different machines (e.g. robots).
  • Fig. 1 and 2 show an example of a section of a housing for a component of an exhaust system, for example a housing of a silencer for a motor vehicle, as is known from the prior art.
  • the housing comprises a first half-shell 12 and a second half-shell arranged underneath 14.
  • the shape of the first half-shell 12 and the second half-shell 14 define an opening 16 in the housing 10, which is provided for connecting the housing 10 to a pipe, for example an exhaust pipe (not shown).
  • the first half-shell 12 and the second half-shell 14 have a first connecting section 18 and a second connecting section 20, respectively, which extend longitudinally along the edge regions of the respective half-shell 12 and 14, respectively.
  • first connecting section 18 and the second connecting section 20 are each designed along their entire longitudinal extent as laterally projecting flange sections 18c and 20c, which rest against one another and are connected to one another, for example by welding.
  • the first half-shell 12 and the second half-shell 14 of the housing according to the invention form a base body 10a and a socket-like projection 10b, which is defined by the shape of the first half-shell 12 and the second half-shell 14.
  • the opening 16 is arranged at an end of the projection 10b facing away from the base body 10a.
  • the base body 10a merges into the projection 10b through a bend that is realized by the contours of the first half-shell 12 and the second half-shell 14.
  • the first half-shell 12 and the second half-shell 14 have a first connecting section 18 and a second connecting section 20, respectively.
  • the connecting sections 18, 20 each have a laterally projecting flange section 18c and 20c, respectively, which extend from the opening 16 - along the longitudinal direction of the connecting sections 18, 20 seen - are spaced apart.
  • the first connection section 18 and the second connection section 20 are each designed as plug-in sections 18a and 20a.
  • the plug-in sections 18a and 20a are inserted into one another and overlap one another, while they follow a shape of the housing 10 to a certain extent.
  • the flange sections 18c, 20c protrude laterally from the basic shape of the housing 10 and lie flat on one another.
  • the laterally projecting surfaces of the flange sections 18c and 20c are arranged parallel to one another and the flange sections 18c and 20c are also flush with one another on their outside.
  • the plug-in sections 18a and 20a extend - seen in the longitudinal direction of the connecting sections 10, 20 - from the opening 16 into the area of the bend, which transfers the base body 10a into the projection 10b of the housing 10. As in Fig. 4 is shown, the plug-in sections 18a and 20a can extend into the area of the bend and possibly up to an end of the bend away from the opening ( Fig. 4 , right side) or alternatively extend through the entire bend and beyond the end of the bend far from the opening ( Fig. 4 , left side).
  • transition sections 18b and 20b are arranged between the plug-in sections 18a and 20a and the flange sections 18c and 20c.
  • the width B 1.2 of the laterally projecting surfaces of the Transition sections 18b, 20b increase steadily from the plug-in sections 18a, 20a to the associated flange sections 18c, 20c until each transition section 18b, 20b has reached the width B F of the respective flange section 18c, 20c (see also Fig. 7A, B ).
  • the transition sections 18b, 20b each have an oblique outer contour.
  • the laterally projecting surfaces of the transition sections 18b and 20b are arranged parallel to one another in the assembled housing 10, so that they lie flat on one another, while their surfaces do not completely overlap. Rather, in the exemplary embodiment shown, the second transition section 20b is designed to be slightly wider at each point than the first transition section 18b, so that the laterally projecting surface of the second transition section 20b is partially exposed and is not covered by the laterally projecting surface of the first transition section 18b (see Fig. 5 ).
  • FIG. 6 shows a cross section through the first and second connection sections 18, 20 in the area of the plug-in sections 18a and 20a.
  • the plug-in section 18a of the first connecting section 18 is inserted into the plug-in section 20a of the second connecting section 20 on the inside of the housing.
  • the second plug-in section 20a has a slight widening 22 towards the outside of the housing.
  • the contour of the plug-in section 20a is shifted towards the outside of the housing in the area of the widening 22 via a region 22a that runs obliquely towards the outside of the housing, but only by approximately a material thickness of the connecting section 18, so that it can be easily accommodated on the inside of the housing.
  • the expanded region 22 of the plug-in section 20a essentially follows the general housing contour, ie there is no flanging or bending of the plug-in section 20a.
  • the first plug-in section 18a inserted into the second plug-in section 20a is in Fig. 6 clamped into the expansion 22.
  • the first plug-in section 18a has a first projection 24 which projects minimally towards the outside of the housing, with which the first plug-in section 18a clamps on the second plug-in section 20a after being plugged together.
  • the second plug-in section 20a also has a second extension 26 which projects towards the outside of the housing and extends towards the outside of the housing by less than a material thickness of the plug-in section 20a.
  • the second approach 26 serves as an insertion aid when inserting the first plug-in section 18a.
  • Figures 7A and 7B show cross-sectional views of the transition sections 18b and 20b along the in Fig. 5 marked cross-sectional areas. It can be clearly seen that as the distance from the opening 16 increases from FIG. 7A to 7B, the width B 1.2 of the transition sections 18b and 20b each increases. It is also clear that the width B 2 of the second transition section 20b is greater than the corresponding width B 1 of the first transition section 18b at any distance from the opening 16, so that an overlap joint of the transition sections 18b and 20b results.
  • Fig. 8 shows a cross section through the first flange section 18c and the second flange section 20c.
  • the flange sections 18c and 20c have the same width B F and completely overlap one another, so that a so-called flanged joint results.
  • the first half-shell 12 and the second half-shell 14 are first assembled, so that the flange sections 18c, 20c and the transition sections 18b, 20b are brought into contact with one another and the plug-in sections 18a, 20a are inserted into one another become.
  • the insertion direction E along which the plug-in sections 18a, 20a are plugged together, is oriented perpendicular to the planes in which the laterally projecting flange sections 18c and 20c of the first and second connecting sections 18 and 20 are arranged. In this way, the plug-in sections 18a, 20a are plugged together and the flange sections 18c, 20c and the transition sections 18b, 20b are brought into contact at the same time.
  • the first half-shell 12 and the second half-shell 14 of the housing 10 in the exemplary embodiment shown are connected to one another by means of a material connection, here by welding.
  • a weld seam is created in the 6, 7A, 7B and 8 each indicated by oval markings 34, formed via the plug-in sections 18a, 20a, the transition sections 18b, 20b and the flange sections 18c, 20c.
  • the weld seam is formed as a front seam, which is placed along the outer contour of the flange sections 18c and 20c.
  • the weld seam is carried out parallel to the plane in which the laterally projecting surfaces of the flange sections 18c and 20c are arranged.
  • a fillet weld is placed in the joint area between the first plug-in section 18a and the second plug-in section 20a, specifically at an angle 30 that deviates from the first angle 28 by a maximum of 90 °.
  • a fillet weld is carried out at a third angle 32, which lies between the first angle 28 and the second angle 30.
  • transition sections 18b, 20b are provided.
  • Sections 18b, 20b are optional.
  • the plug-in sections 18a, 20a may merge into the flange sections 18c, 20c without pronounced transition sections.
  • the flange sections 18c, 20c also do not have to be arranged completely overlapping or flush with their outside. In this case, they are preferably welded together using a fillet weld.
  • Figures 9A and 9B show that the flange sections 18c, 20c do not necessarily have to be arranged parallel to one another. As shown by way of example, both can extend along their longitudinal extent (possibly in regions) at least in sections obliquely to a parting plane T of the half-shells 12, 14, so that a linear support of the sections 18c, 20c results. It is also conceivable that one of the sections 18c, 20c is arranged (in sections) obliquely to the plane T and that the other section 20c or 18c extends essentially parallel to the plane T. Even then there is a linear support. The same applies - if available - to the transition sections 18b, 20b.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Silencers (AREA)

Description

Die vorliegende Erfindung betrifft ein Gehäuse für ein Bauteil einer Abgasanlage, insbesondere für eine Abgasanlage einer Brennkraftmaschine. Das Gehäuse umfasst eine erste Halbschale mit einem ersten Verbindungsabschnitt, eine zweite Halbschale mit einem zweiten Verbindungsabschnitt, und mindestens eine Öffnung, die durch eine Formgebung eines ersten Abschnitts der ersten Halbschale und eines zweiten Abschnitts der zweiten Halbschale definiert ist, insbesondere wobei die Öffnung zur Verbindung des Gehäuses mit einem Rohr vorgesehen ist. Mittels des ersten und das zweiten Verbindungsabschnitts sind die erste und die zweite Halbschale zumindest abschnittsweise miteinander verbunden.The present invention relates to a housing for a component of an exhaust system, in particular for an exhaust system of an internal combustion engine. The housing comprises a first half-shell with a first connecting section, a second half-shell with a second connecting section, and at least one opening which is defined by a shape of a first section of the first half-shell and a second section of the second half-shell, in particular wherein the opening for connection the housing is provided with a tube. By means of the first and second connecting sections, the first and second half-shells are connected to one another at least in sections.

Aus dem Stand der Technik sind derartige Gehäuse für Bauteile einer Abgasanlage grundsätzlich bekannt, und kommen beispielsweise in Abgasanlagen für Kraftfahrzeuge zum Einsatz, beispielsweise als Gehäuse von Schalldämpfern, insbesondere Endschalldämpfern, und als Gehäuse von Abgasreinigungseinrichtungen. Üblicherweise sind der erste und der zweite Verbindungsabschnitt als seitlich auskragende Flanschabschnitte ausgebildet, welche flächig aufeinander aufliegen und stirnseitig mittels einer Stirnnaht, d.h. entlang einer durch die Flanschabschnitte gebildeten längsseitigen Außenkontur des Gehäuses, miteinander verschweißt werden. Im Bereich der Öffnung zur Befestigung eines Rohrs, beispielsweise eines Abgasrohrs, an dem Gehäuse, kann eine derartige Verbindung eine Versteifung der Gehäusestruktur zur Folge haben, so dass bei ständiger Biegebeanspruchung bei Betrieb der Abgasanlage Ermüdungserscheinungen auftreten können. Gerade im Bereich des Rohranschlusses des Gehäuses kann im Bereich der Schweißnähte es zu einer Spannungskonzentration kommen, durch welche Stabilität und Unversehrtheit des Gehäuses gefährdet sind. Zudem ist der Schweißprozess im Bereich der Öffnung schwierig durchzuführen und daher von schwankender Qualität. Die US 2 262 627 A offenbart ein Verteilerrohr gemäß dem Oberbegriff des unabhängigen Anspruchs 1 der vorliegenden Anmeldung. Weitere aus schalenförmigen Teilen zusammengesetzte Rohre sind aus der JP H09 96218 A und der DE 35 36 657 bekannt.Such housings for components of an exhaust system are basically known from the prior art and are used, for example, in exhaust systems for motor vehicles, for example as housings for silencers, in particular rear silencers, and as housings for exhaust gas purification devices. Typically, the first and second connecting sections are designed as laterally projecting flange sections, which lie flat on one another and are welded to one another at the front by means of a front seam, ie along a longitudinal outer contour of the housing formed by the flange sections. In the area of the opening for fastening a pipe, for example an exhaust pipe, to the housing, such a connection can result in a stiffening of the housing structure, so that signs of fatigue can occur under constant bending stress during operation of the exhaust system. Especially in the area of the pipe connection of the housing, a concentration of stress can occur in the area of the weld seams, which endangers the stability and integrity of the housing. In addition, the welding process in the area of the opening is difficult to carry out and therefore fluctuates Quality. The US 2,262,627 A discloses a manifold according to the preamble of independent claim 1 of the present application. Other tubes composed of shell-shaped parts are made from the JP H09 96218 A and the DE 35 36 657 known.

Es ist eine Aufgabe der vorliegenden Erfindung, ein Gehäuse für ein Bauteil einer Abgasanlage bereitzustellen, bei dem das Material beanspruchende Spannungen im Bereich einer Anschlussöffnung (z.B. für ein Rohr) reduziert sind und welches sich durch eine einfachere und wirtschaftlichere Fertigung auszeichnet.It is an object of the present invention to provide a housing for a component of an exhaust system, in which stresses on the material in the area of a connection opening (e.g. for a pipe) are reduced and which is characterized by simpler and more economical production.

Diese Aufgabe wird gelöst durch ein Gehäuse mit den Merkmalen des Anspruchs 1. Bevorzugt liegen die Flanschabschnitte entlang ihrer Längserstreckung zumindest abschnittsweise, insbesondere vollständig flächig aufeinander auf. Aber auch ein abschnittsweises oder vollständiges punktuelles oder linienförmiges Aufliegen ist denkbar.This object is achieved by a housing with the features of claim 1. The flange sections preferably lie on one another at least in sections, in particular completely flatly, along their longitudinal extent. But a sectional or complete point or linear rest is also conceivable.

Der Erfindung liegt die allgemeine Idee zugrunde, dass ein seitlich auskragender Flanschabschnitt zur Verbindung der zwei Halbschalen lediglich in einem Bereich der Verbindungsabschnitte eingesetzt wird, der von der Öffnung des Gehäuses beabstandet ist. Im Bereich der Öffnung sind die Verbindungsabschnitte gemäß der vorliegenden Erfindung hingegen als Steckabschnitte ausgebildet, welche - im Gegensatz zu den Flanschabschnitten - keine wesentliche seitliche Auskragung aufweisen müssen. Vielmehr fügen sich die Steckabschnitte annähernd in den Verlauf einer Gehäusekontur ein, wodurch ein nennenswertes Umbördeln oder Umbiegen des Gehäuses im Bereich der Verbindungsabschnitte, wie es für einen Flanschabschnitt erforderlich ist, unterbleiben kann. Der Eintrag von Spannungen in das Material der ersten Halbschale und/oder der zweiten Halbschale kann somit wirksam reduziert werden.The invention is based on the general idea that a laterally projecting flange section for connecting the two half-shells is only used in an area of the connecting sections that is spaced from the opening of the housing. In the area of the opening, however, the connecting sections according to the present invention are designed as plug-in sections, which - in contrast to the flange sections - do not have to have a significant lateral projection. Rather, the plug-in sections fit approximately into the course of a housing contour, which means that there is no significant flanging or bending of the housing in the area of the connecting sections, as is required for a flange section. The introduction of stresses into the material of the first half-shell and/or the second half-shell can thus be effectively reduced.

Die Verbindungsabschnitte der Halbschalen, die in deren Randbereichen angeordnet sind, werden miteinander verbunden, beispielsweise durch Schweißen oder Kleben. Der erste Verbindungsabschnitt und der zweite Verbindungsabschnitt erstrecken sich jeweils längs eines Randabschnitts der jeweiligen Halbschale und umgeben die Halbschale in Umfangsrichtung zumindest abschnittsweise. Im Bereich der Öffnung, d.h. direkt an die Öffnung angrenzend und dem Verbindungsabschnitt ausgehend von der Öffnung in seiner Längsrichtung folgend, umfassen der erste und der zweite Verbindungsabschnitt zuerst jeweils einen Steckabschnitt. Entfernt man sich - in Längserstreckungsrichtung des Verbindungsabschnitts - weiter von der Öffnung des Gehäuses, so schließt sich ein seitlich auskragenden der Flanschabschnitt an, wobei zwischen dem Steckabschnitt und dem Flanschabschnitt weitere Abschnitte angeordnet sein können.The connecting sections of the half-shells, which are arranged in their edge regions, are connected to one another, for example by welding or gluing. The first connecting section and the second connecting section each extend along an edge section of the respective half-shell and surround the half-shell in the circumferential direction at least in sections. In the area of the opening, i.e. directly adjacent to the opening and following the connecting section starting from the opening in its longitudinal direction, the first and second connecting sections first each comprise a plug-in section. If you move further away from the opening of the housing - in the longitudinal direction of the connecting section - then a laterally projecting flange section is connected, with further sections being able to be arranged between the plug-in section and the flange section.

Es ist nicht zwingend erforderlich, dass jede der Halbschalen tatsächlich eine Hälfte des Gehäuses ausbildet. Vielmehr können die Halbschalen jeweils verschieden große Anteile einer Gehäusewandlung formen. Die in dem Gehäuse vorgesehene mindestens eine Öffnung ist jedoch derart ausgebildet, dass beide Halbschalen zumindest abschnittsweise zur Begrenzung der Öffnung beitragen.It is not absolutely necessary that each of the half-shells actually forms one half of the housing. Rather, the half-shells can each form different sized portions of a housing wall. However, the at least one opening provided in the housing is designed in such a way that both half-shells contribute to delimiting the opening, at least in sections.

Zur Verbindung einer weiteren Komponente (z.B. ein Rohr und/oder ein Bauteil in Schalenbauweise o.ä.) mit dem Gehäuse wird die Komponente üblicherweise in die Öffnung eingeführt und anschließend mit dem Gehäuse verbunden, insbesondere stoffschlüssig, beispielsweise mittels einer die Komponente und die Öffnung in Umfangsrichtung umgebenden Schweißnaht. Der erfindungsgemäß im Bereich der Öffnung vorgesehene Steckabschnitt - anstelle eines Flanschabschnitts - hat den Vorteil, dass die Komponente mit einer einfachen umlaufenden Schweißnaht auch im Bereich des Verbindungsabschnitts sofort sicher befestigt werden kann, ohne dass ein Nachschweißen eines seitlich auskragenden Verbindungsabschnitts erforderlich ist.To connect a further component (e.g. a tube and/or a shell-type component or similar) to the housing, the component is usually inserted into the opening and then connected to the housing, in particular in a materially bonded manner, for example by means of a component and the opening circumferentially surrounding weld seam. The plug-in section provided according to the invention in the area of the opening - instead of a flange section - has the advantage that the component can be immediately securely fastened with a simple circumferential weld seam even in the area of the connecting section, without the need for re-welding of a laterally projecting connecting section.

Vorteilhafte Ausbildungen der Erfindung sind den Unteransprüchen, der Beschreibung und der Zeichnung zu entnehmen.Advantageous embodiments of the invention can be found in the subclaims, the description and the drawing.

Gemäß einer Ausführungsform weist der Steckabschnitt des zweiten Verbindungsabschnitts eine Aufweitung zu einer Gehäuseaußenseite hin auf, in welche der Steckabschnitt des ersten Verbindungsabschnitts auf einer der Innenseite des Gehäuses zugewandten Seite einsteckbar ist. Insbesondere ist der erste Verbindungsabschnitt in die Aufweitung einklemmbar. Ebenso ist die umgekehrte Anordnung möglich.According to one embodiment, the plug-in section of the second connecting section has a widening towards an outside of the housing, into which the plug-in section of the first connecting section can be inserted on a side facing the inside of the housing. In particular, the first connecting section can be clamped into the expansion. The reverse arrangement is also possible.

Die Aufweitung des zweiten Steckabschnitts kann vorteilhafterweise das Einstecken des ersten Steckabschnitts in den zweiten Steckabschnitt bei der Montage der ersten und der zweiten Halbschale erleichtern. Der Grad der Aufweitung kann variiert werden. Beispielsweise kann die Aufweitung so gering gewählt werden, dass der Steckabschnitt des ersten Verbindungsabschnitts nach dem Einstecken in die Aufweitung spielfrei eingeklemmt ist, sodass die anschließende Verbindung, beispielsweise mittels Schweißens, vereinfacht wird. Alternativ kann die Aufweitung so gewählt werden, dass der Steckabschnitt des ersten Verbindungsabschnitts ohne wesentliche Kraftaufwendung in den Steckabschnitt des zweiten Verbindungsabschnitts einsteckbar ist. Grundsätzlich ist die Aufweitung des zweiten Verbindungsabschnitts jedoch verhältnismäßig gering und liegt beispielsweise im Bereich einer oder weniger Materialstärken des Verbindungsabschnitts.The widening of the second plug-in section can advantageously facilitate the insertion of the first plug-in section into the second plug-in section when assembling the first and second half-shells. The degree of expansion can be varied. For example, the expansion can be chosen to be so small that the plug-in section of the first connecting section is clamped without play after being inserted into the expansion, so that the subsequent connection, for example by welding, is simplified. Alternatively, the expansion can be selected so that the plug-in section of the first connecting section can be inserted into the plug-in section of the second connecting section without significant force being applied. In principle, however, the expansion of the second connecting section is relatively small and is, for example, in the range of one or fewer material thicknesses of the connecting section.

Der Steckabschnitt des ersten Verbindungsabschnitts, d.h. der Verbindungsabschnitt, welcher in den zweiten Verbindungsabschnitt gehäuseinnenseitig eingesteckt wird, kann alternativ oder zusätzlich zu der Aufweitung des zweiten Verbindungsabschnitts (leicht) zur Gehäuseinnenseite verjüngt sein. Dies kann wiederum den Einsteckvorgang erleichtern.The plug-in section of the first connecting section, ie the connecting section which is inserted into the second connecting section on the inside of the housing, can be tapered (slightly) towards the inside of the housing as an alternative or in addition to the widening of the second connecting section. This can in turn make the insertion process easier.

Unter einer Aufweitung ist hier nicht zwingend zu verstehen, dass der zweite Verbindungsabschnitt zu der Gehäuseaußenseite hin umgebördelt ist. Vielmehr kann die Aufweitung auch so beschrieben werden, dass der Verlauf des aufgeweiteten zweiten Verbindungsabschnitts weiterhin zumindest annähernd der Grundkontur des Gehäuses folgt, wobei der aufgeweitete Steckabschnitt des zweiten Verbindungsabschnitts um die Aufweitung zu der Gehäuseaußenseite hin (parallel) verschoben oder versetzt ist.An expansion here does not necessarily mean that the second connecting section is flanged towards the outside of the housing. Rather, the expansion can also be described in such a way that the course of the expanded second connecting section continues to at least approximately follow the basic contour of the housing, with the expanded plug-in section of the second connecting section being displaced or offset by the expansion towards the outside of the housing (in parallel).

Eine Einsteckrichtung, entlang der ein Zusammenstecken der Steckabschnitte des ersten und des zweiten Verbindungsabschnitts erfolgt, kann zumindest annähernd senkrecht zu einer ersten Ebene orientiert sein, in der der Flanschabschnitt des ersten Verbindungsabschnitts angeordnet ist. Alternativ oder zusätzlich kann die Einsteckrichtung zumindest annähernd senkrecht zu einer zweiten Ebene orientiert sein, in der der Flanschabschnitt des zweiten Verbindungsabschnitts angeordnet ist. In besonders einfacher Weise können bei einer Zusammensteckbewegung die Steckabschnitte des ersten und des zweiten Verbindungsabschnitts ineinander gesteckt werden, während zugleich die Flanschabschnitte des ersten und des zweiten Verbindungsabschnitts miteinander in Anlage gebracht werden. Durch die Steckabschnitte erfolgt zudem eine Stabilisierung des zusammengesteckten Gehäuses während der Montage.An insertion direction along which the plug-in sections of the first and second connecting sections are plugged together can be oriented at least approximately perpendicular to a first plane in which the flange section of the first connecting section is arranged. Alternatively or additionally, the insertion direction can be oriented at least approximately perpendicular to a second plane in which the flange section of the second connecting section is arranged. In a particularly simple manner, the plug-in sections of the first and second connecting sections can be inserted into one another during a mating movement, while at the same time the flange sections of the first and second connecting sections are brought into contact with one another. The plug-in sections also stabilize the assembled housing during assembly.

Der erste und/oder der zweite Steckabschnitt können einen zu einer Gehäuseaußenseite ragenden Ansatz aufweisen, insbesondere wobei dessen Erstreckung in Richtung der Gehäuseaußenseite nicht größer ist als eine Materialstärke des Verbindungsabschnitts in dieser Richtung. Weist der gehäuseinnenseitig einzusteckende Steckabschnitt einen derartigen nach außen ragenden Ansatz auf, so kann vorteilhafterweise eine stabilisierende Klemmwirkung nach dem Einstecken in den gehäuseaußenseitig angeordneten zweiten Steckabschnitt erfolgen. Weist der gehäuseaußenseitig angeordnete Steckabschnitt einen derartigen nach außen ragenden Ansatz auf, so kann dieser Ansatz vorteilhafterweise als Einführhilfe für den gehäuseinnenseitig aufzunehmenden Steckabschnitt dienen und somit die Montage erleichtern.The first and/or the second plug-in section can have an extension that projects towards the outside of the housing, in particular whereby its extension in the direction of the outside of the housing is not greater than a material thickness of the connecting section in this direction. If the plug-in section to be inserted on the inside of the housing has such an outwardly projecting extension, a stabilizing clamping effect can advantageously take place after insertion into the second plug-in section arranged on the outside of the housing. If the plug-in section arranged on the outside of the housing has such an outwardly projecting approach, this approach can advantageously be used as an insertion aid serve to accommodate the plug-in section on the inside of the housing and thus facilitate assembly.

Die Erzeugung eines derartigen Ansatzes kann besonders einfach in den üblicherweise zur Herstellung der ersten und zweiten Halbschale verwendeten Umformverfahren, beispielsweise beim Tiefziehen, erreicht werden. Insbesondere kann der Ansatz nach dem um Umformprozess beim Heraustrennen bzw. Zuschneiden der ersten und/oder zweiten Halbschale stehen gelassen werden.The production of such an approach can be achieved particularly easily in the forming processes usually used to produce the first and second half-shells, for example in deep drawing. In particular, the approach can be left standing after the forming process when the first and/or second half-shell is removed or cut to size.

Gemäß einer bevorzugten Ausführungsform weist das Gehäuse einen Grundkörper und eine, insbesondere stutzenartige Auskragung auf, wobei die Öffnung an einem dem Grundkörper abgewandten Ende der Austragung angeordnet ist. Durch eine solche stutzenartige Auskragung des Gehäuses kann ein an dem Gehäuse zu befestigendes Rohr besser geführt und sicherer an dem Gehäuse angebracht werden. Spannungen im Befestigungsbereich zwischen Rohr und Öffnung können auf diese Weise reduziert bzw. besser verteilt werden. Die stutzenartige Auskragung ist insbesondere als im Bereich der Öffnung angeordnet anzusehen.According to a preferred embodiment, the housing has a base body and a, in particular nozzle-like, projection, the opening being arranged at an end of the discharge facing away from the base body. Through such a socket-like projection of the housing, a pipe to be attached to the housing can be guided better and attached to the housing more securely. In this way, stresses in the fastening area between the pipe and the opening can be reduced or better distributed. The socket-like projection is to be viewed in particular as being arranged in the area of the opening.

Der Übergang von dem Grundkörper zu der Auskragung kann eine Biegung der Gehäusekontur umfassen, insbesondere eine Biegung der ersten und/oder der zweiten Halbschale. Die Biegung der Gehäusekontur kann derart ausgebildet sein, dass sie ebenfalls als im Bereich der Öffnung angeordnet anzusehen ist.The transition from the base body to the projection can include a bend in the housing contour, in particular a bend in the first and/or the second half-shell. The bend of the housing contour can be designed in such a way that it can also be viewed as being arranged in the area of the opening.

Zwischen dem Steckabschnitt und dem Flanschabschnitt des ersten und des zweiten Verbindungsabschnitts kann jeweils ein seitlich auskragender Übergangsabschnitt angeordnet sein, wobei sich die Übergangsabschnitte des ersten und des zweiten Verbindungsabschnitts nicht vollständig überlappen. Insbesondere nimmt eine Breite zumindest eines der beiden Übergangsabschnitte von dem Steckabschnitt bis zu dem Flanschabschnitt hin zu. Die Breite des Übergangsabschnitts kann entsprechend mit der Entfernung von der Öffnung zunehmen, insbesondere bis zu einer maximalen Breite des Flanschabschnitts. Unter einer Breite des Übergangsabschnitts sowie des Flanschabschnitts ist jeweils die Ausdehnung des entsprechenden Abschnitts senkrecht zur Längserstreckung des Verbindungsabschnitts innerhalb der Ebene des Flansch- bzw. Übergangsabschnitt zu verstehen.A laterally projecting transition section can be arranged between the plug-in section and the flange section of the first and second connecting sections, wherein the transition sections of the first and second connecting sections do not completely overlap. In particular, a width of at least one of the two transition sections increases from the plug-in section to the flange section. The width of the transition section can increase correspondingly with the distance from the opening, in particular up to a maximum width of the flange section. A width of the transition section and the flange section is to be understood as meaning the extent of the corresponding section perpendicular to the longitudinal extent of the connecting section within the plane of the flange or transition section.

Da der Übergangsabschnitt, wie vorstehend beschrieben, im Vergleich zu dem Flanschabschnitt keine wesentliche seitliche Auskragung aufweist, ist der Übergangsbereich dazu vorgesehen, den Flanschabschnitt und den Steckabschnitt jeder Halbschale unter Vermeidung von Sprüngen in der Breite des Verbindungsabschnitts ineinander überzuführen. Zu diesem Zweck kann zumindest einer der Übergangsabschnitte des ersten und des zweiten Verbindungsabschnitts, bevorzugt beide Übergangsabschnitte, einen stetigen, bevorzugt angeschrägten und/oder monotonen Verlauf aufweisen. Die Fertigung einer stoffschlüssigen Verbindung der Halbschalen nach dem Zusammenstecken wird dadurch deutlich vereinfacht.Since the transition section, as described above, does not have any significant lateral projection compared to the flange section, the transition area is intended to convert the flange section and the plug-in section of each half-shell into one another while avoiding jumps in the width of the connecting section. For this purpose, at least one of the transition sections of the first and second connecting sections, preferably both transition sections, can have a continuous, preferably slanted and/or monotonous course. This significantly simplifies the production of a cohesive connection between the half-shells after they have been plugged together.

Gemäß einer Ausführungsform geht der Steckabschnitt im Bereich der Biegung, insbesondere im Bereich eines öffnungsfernen Endes der Biegung, in den Übergangsabschnitt über. Die seitlich auskragenden Bereiche des Übergangsabschnitts und des Flanschabschnitts schließen sich, von der Öffnung aus in Längsrichtung des Verbindungsabschnitts gesehen, also erst im Bereich der Biegung oder danach an den Steckanschnitt an. Das Einbringen von Spannungen in das Material der ersten und zweiten Halbschale durch Herstellen der Biegung einerseits und eines auskragenden Übergangsbereichs andererseits kann wirksam vermieden werden.According to one embodiment, the plug-in section merges into the transition section in the area of the bend, in particular in the area of an end of the bend remote from the opening. The laterally projecting areas of the transition section and the flange section, as seen from the opening in the longitudinal direction of the connecting section, adjoin the plug-in section only in the area of the bend or afterwards. The introduction of stresses into the material of the first and second half-shells by producing the bend on the one hand and a cantilevered transition region on the other hand can be effectively avoided.

Vorteilhafterweise ist in dem Übergangsabschnitt bei jeder Entfernung von der Öffnung die Breite des zweiten Verbindungabschnitts größer als die Breite des ersten Verbindungsabschnitts, insbesondere derart, dass eine seitlich auskragend angeordnete Fläche des zweiten Verbindungsabschnitts zumindest teilweise freigelegt und nicht von einer seitlich ausfallenden Fläche des ersten Verbindungabschnitts bedeckt ist, oder umgekehrt. Der erste und der zweite Verbindungsabschnitt verlaufen also in dem Übergangsabschnitt derart, dass einer der Übergangsabschnitte eine über den anderen Übergangsabschnitt herausragende Fläche aufweist, sodass ein Überlappstoß entsteht. Der Überlappenstoß kann dazu dienen, eine Verbindungsnaht zu platzieren.Advantageously, in the transition section, at any distance from the opening, the width of the second connection section is greater than the width of the first connection section, in particular in such a way that a laterally cantilevered surface of the second connection section is at least partially exposed and is not covered by a laterally projecting surface of the first connecting section, or vice versa. The first and second connecting sections therefore run in the transition section in such a way that one of the transition sections has a surface that protrudes beyond the other transition section, so that an overlap joint is created. The lap joint can be used to place a connecting seam.

Die Flanschabschnitte und/oder die Übergangsabschnitte des ersten und des zweiten Verbindungsabschnitts sind bevorzugt im Wesentlichen parallel zueinander angeordnet. Insbesondere sind die seitlich auskragenden Flächen der ersten und der zweiten Flansch- und/oder Übergangsabschnitte im Wesentlichen parallel zueinander angeordnet, sodass sie stabil aufeinander aufliegen. Eine der beiden Flächen oder beide Flächen können auch (abschnittsweise) schräg zu einer Trennebene der Halbschalen angeordnet sein, so dass eine (abschnittsweise) linienförmige Auflage der beiden Flanschabschnitte entsteht.The flange sections and/or the transition sections of the first and second connecting sections are preferably arranged essentially parallel to one another. In particular, the laterally projecting surfaces of the first and second flange and/or transition sections are arranged essentially parallel to one another, so that they rest stably on one another. One of the two surfaces or both surfaces can also be arranged (in sections) obliquely to a parting plane of the half-shells, so that a (in sections) linear support of the two flange sections is created.

Weiterhin schließen die Flanschabschnitte des ersten und des zweiten Verbindungsabschnitts auf einer Außenseite des Gehäuses bevorzugt bündig miteinander ab, insbesondere wobei die Flanschabschnitte zumindest im Wesentlichen die gleiche Breite aufweisen und/oder sich vollständig überlappen. Die Flanschabschnitte können in diesem Fall einfach entlang ihrer Außenseite miteinander verbunden werden (z.B. mittels einer Schweißnaht in Form einer Stirnnaht), während die vollständig überlappenden seitlich auskragenden Flächen die Verbindung stabilisieren. Bei einem nicht-bündigen Abschluss bzw. bei einem nicht vollständigen Überlappen der Flanschabschnitte kann auch eine Verbindung mittels einer Schweißnaht in Form einer Kehlnaht vorgesehen sein.Furthermore, the flange sections of the first and second connecting sections are preferably flush with one another on an outside of the housing, in particular with the flange sections having at least essentially the same width and/or completely overlapping one another. In this case, the flange sections can simply be connected to one another along their outside (e.g. by means of a weld in the form of an end seam), while the completely overlapping laterally projecting surfaces stabilize the connection. If there is a non-flush termination or if the flange sections do not completely overlap, a connection can also be provided by means of a weld seam in the form of a fillet weld.

Erfindungsgemäß sind der erste Verbindungsabschnitt und der zweite Verbindungsabschnitt in dem Steckabschnitt, in dem Übergangsabschnitt (falls vorhanden) und/oder in dem Flanschabschnitt mittels einer stoffschlüssigen Verbindung miteinander verbunden, wobei die Verbindung durchgehend ist. Beispielsweise können die Verbindungsabschnitte mittels Schweißen, Löten oder weitere stoffschlüssigen Verbindungsarten miteinander verbunden sein, wahlweise auch miteinander verklebt sein. Eine durchgängige Verbindung ist üblicherweise mit geringem Aufwand herstellbar und gewährleistet zudem eine hohe Zuverlässigkeit, Dichtigkeit und Stabilität.According to the invention, the first connecting section and the second connecting section are in the plug-in section, in the transition section (if present) and/or in the flange section by means of a cohesive connection connected to each other, the connection being continuous. For example, the connecting sections can be connected to one another by means of welding, soldering or other cohesive types of connection, or optionally also glued to one another. A continuous connection can usually be produced with little effort and also ensures high reliability, tightness and stability.

Insbesondere ist die Verbindung eine Schweißnaht, die im Bereich des Steckabschnitts und/oder in dem Übergangsabschnitt als Kehlnaht und/oder im Bereich des Flanschabschnitts als Stirnnaht ausgebildet ist. Die Stirnnaht im Bereich des Flanschabschnitts wird typischerweise an der äußeren Flanke der beiden Flanschabschnitte ausgeführt. Die Kehlnaht in dem Übergangsabschnitt kann in dem Bereich des Überlappstoßes der seitlich auskragenden Flächen des ersten und des zweiten Übergangsabschnitt ausgeführt werden. In dem Steckabschnitt kann die Kehlnaht in einem Stoßbereich des ersten und des zweiten Steckabschnitts ausgeführt werden.In particular, the connection is a weld seam which is designed as a fillet seam in the area of the plug-in section and/or in the transition section and/or as a front seam in the area of the flange section. The front seam in the area of the flange section is typically carried out on the outer flank of the two flange sections. The fillet weld in the transition section can be carried out in the area of the overlap joint of the laterally projecting surfaces of the first and second transition sections. In the plug-in section, the fillet weld can be carried out in a joint area of the first and second plug-in sections.

Die Erfindung betrifft weiterhin ein Verfahren zur Herstellung eines Gehäuses nach zumindest einem der vorstehenden Ansprüche, umfassend die Schritte (i) Bereitstellen einer ersten Halbschale mit einem ersten Verbindungsabschnitt und einer zweiten Halbschale mit einem zweiten Verbindungsabschnitt, (ii) Zusammensetzen der ersten und der zweiten Halbschale, wobei die Flanschabschnitte des ersten und der zweiten Verbindungsabschnitts in Anlage gebracht und die Steckabschnitte des ersten und des zweiten Verbindungsabschnitts entlang einer Einsteckrichtung ineinander eingesteckt werden, (iii) stoffschlüssiges Verbinden der ersten und der zweiten Halbschale, insbesondere mittels einer Schweißnaht, insbesondere welche im Bereich der Flanschabschnitte stirnseitig unter einem ersten Winkel ausgeführt wird, und welche im Bereich der Steckabschnitte unter einem zweiten Winkel ausgeführt wird, der von dem ersten Winkel um 90 Grad oder weniger abweicht, und welche gegebenenfalls im Bereich der Übergangsabschnitte unter einem dritten Winkel ausgeführt wird, der zwischen dem ersten und dem zweiten Winkel liegt. Insgesamt ergibt sich von dem Flanschabschnitt über den Übergangsabschnitt zu dem Steckabschnitt (oder umgekehrt) eine sukzessive Veränderung des zum Verschweißen der ersten und der zweiten Halbschale benötigten Winkels, unter dem die Schweißnaht des entsprechenden Abschnitts auszuführen ist, wodurch die Fertigung erleichtert wird.The invention further relates to a method for producing a housing according to at least one of the preceding claims, comprising the steps (i) providing a first half-shell with a first connecting section and a second half-shell with a second connecting section, (ii) assembling the first and second half-shells , wherein the flange sections of the first and second connecting sections are brought into contact and the plug-in sections of the first and second connecting sections are inserted into one another along an insertion direction, (iii) materially connecting the first and the second half-shell, in particular by means of a weld seam, in particular in the area the flange sections are carried out at a first angle on the front side, and which in the area of the plug-in sections are carried out at a second angle which deviates from the first angle by 90 degrees or less, and which optionally in the area of the transition sections is carried out at a third angle, which lies between the first and second angles. Overall, from the flange section via the transition section to the plug-in section (or vice versa), there is a successive change in the angle required for welding the first and second half-shells at which the weld seam of the corresponding section is to be carried out, which makes production easier.

Bei dem Verfahren wird die Schweißnaht über den Flanschabschnitt, den Übergangsabschnitt und den Steckabschnitt hinweg durchgängig ausgeführt, insbesondere indem der Winkel in dem Schweißprozess sukzessive angepasst wird. Dadurch kann die automatisierte Fertigung des Gehäuses erleichtert und eine verbesserte Verbindung der Halbschalen erreichet werden. Die Verbindung kann aber auch abgesetzt erfolgen, z.B. wenn die Verbindung im Bereich des Steckabschnitts, des Flanschabschnitts und/oder - so vorhanden - des Übergangsabschnitts von verschiedenen Maschinen (z.B. Robotern) hergestellt werden soll.In the method, the weld seam is carried out continuously across the flange section, the transition section and the plug-in section, in particular by successively adjusting the angle in the welding process. This makes the automated production of the housing easier and an improved connection of the half-shells can be achieved. However, the connection can also be made remotely, for example if the connection is to be made in the area of the plug-in section, the flange section and/or - if present - the transition section by different machines (e.g. robots).

Die im Zusammenhang mit dem Gehäuse vorstehend beschriebenen weiteren Vorteile können mit dem erfindungsgemäßen Verfahren entsprechend erreicht werden.The further advantages described above in connection with the housing can be achieved accordingly with the method according to the invention.

Nachfolgend wird die Erfindung rein beispielhaft anhand einer möglichen Ausführungsform unter Bezugnahme auf die beigefügte Zeichnungen beschrieben. Es zeigen:

Fig. 1
ein Gehäuse für ein Bauteil einer Abgasanlage nach dem Stand der Technik;
Fig. 2
eine Draufsicht auf das Gehäuse von Fig. 1;
Fig. 3
ein Gehäuse für ein Bauteil einer Abgasanlage gemäß der vorliegenden Erfindung;
Fig. 4
eine Draufsicht auf das Gehäuse von Fig. 3;
Fig. 5
eine Detailansicht des Übergangsabschnitts von Fig. 3;
Fig. 6
eine Querschnittsansicht durch den ersten Verbindungsabschnitt und den zweiten Verbindungsabschnitt im Bereich eines Steckabschnitts von Fig. 3;
Fig. 7A
eine erste Querschnittsansicht durch den Verbindungsabschnitt und den zweiten Verbindungsabschnitt im Bereich des Übergangsabschnitts von Fig. 3;
Fig. 7B
eine zweite Querschnittsansicht durch den ersten Verbindungsabschnitt und den zweiten Verbindungsabschnitt im Bereich eines Übergangsabschnitts von Fig. 3;
Fig. 8
eine Querschnittsansicht durch den ersten Verbindungsabschnitt und den zweiten Verbindungsabschnitt im Bereich des Flanschabschnitts von Fig. 3 und
Fig. 9A, 9B
alternative Ausführungsformen des Flanschabschnitts oder Übergangsabschnitts.
The invention is described below purely by way of example using a possible embodiment with reference to the accompanying drawings. Show it:
Fig. 1
a housing for a component of an exhaust system according to the prior art;
Fig. 2
a top view of the housing of Fig. 1 ;
Fig. 3
a housing for a component of an exhaust system according to the present invention;
Fig. 4
a top view of the housing of Fig. 3 ;
Fig. 5
a detailed view of the transition section of Fig. 3 ;
Fig. 6
a cross-sectional view through the first connection section and the second connection section in the area of a plug-in section Fig. 3 ;
Fig. 7A
a first cross-sectional view through the connecting section and the second connecting section in the area of the transition section of Fig. 3 ;
Fig. 7B
a second cross-sectional view through the first connecting section and the second connecting section in the area of a transition section of Fig. 3 ;
Fig. 8
a cross-sectional view through the first connecting section and the second connecting section in the area of the flange section of Fig. 3 and
Figs. 9A, 9B
alternative embodiments of the flange section or transition section.

Fig. 1 und 2 zeigen beispielhaft einen Ausschnitt eines Gehäuses für ein Bauteil einer Abgasanlage, beispielsweise ein Gehäuse eines Schalldämpfers für ein Kraftfahrzeug, wie es aus dem Stand der Technik bekannt ist. Das Gehäuse umfasst eine erste Halbschale 12 und eine darunter angeordnete zweite Halbschale 14. Die Formgebung der ersten Halbschale 12 und der zweiten Halbschale 14 definieren eine Öffnung 16 in dem Gehäuse 10, welche zur Verbindung des Gehäuses 10 mit einem Rohr, beispielsweise einem Abgasrohr (nicht gezeigt), vorgesehen ist. Fig. 1 and 2 show an example of a section of a housing for a component of an exhaust system, for example a housing of a silencer for a motor vehicle, as is known from the prior art. The housing comprises a first half-shell 12 and a second half-shell arranged underneath 14. The shape of the first half-shell 12 and the second half-shell 14 define an opening 16 in the housing 10, which is provided for connecting the housing 10 to a pipe, for example an exhaust pipe (not shown).

Die erste Halbschale 12 und die zweite Halbschale 14 weisen einen ersten Verbindungabschnitt 18 bzw. einen zweiten Verbindungabschnitt 20 auf, die sich längs entlang der Randbereiche der jeweiligen Halbschale 12 bzw. 14 erstrecken. Wie in Fig. 1 gezeigt, ist es aus dem Stand der Technik bekannt, dass der erste Verbindungabschnitt 18 und der zweite Verbindungsabschnitt 20 jeweils entlang ihrer gesamten Längserstreckung als seitlich auskragende Flanschabschnitte 18c und 20c ausgebildet sind, welche aneinander anliegen und beispielsweise durch Verschweißen miteinander verbunden sind.The first half-shell 12 and the second half-shell 14 have a first connecting section 18 and a second connecting section 20, respectively, which extend longitudinally along the edge regions of the respective half-shell 12 and 14, respectively. As in Fig. 1 shown, it is known from the prior art that the first connecting section 18 and the second connecting section 20 are each designed along their entire longitudinal extent as laterally projecting flange sections 18c and 20c, which rest against one another and are connected to one another, for example by welding.

Erfindungsgemäß wurde erkannt, dass für diese Gehäuse eine Versteifung der Struktur im Bereich der Öffnung auftritt, wodurch bei einer im Betrieb der Abgasanlage entstehenden Biegebeanspruchung Ermüdungserscheinungen auftreten können und somit die Haltbarkeit des Gehäuses verringert werden kann.According to the invention, it was recognized that for these housings a stiffening of the structure occurs in the area of the opening, whereby signs of fatigue can occur when the bending stress occurs during operation of the exhaust system and thus the durability of the housing can be reduced.

Dieses Problem wird überwunden durch ein erfindungsgemäßes Gehäuse 10, wie es in Fig. 3 und Fig. 4 gezeigt ist. Die erste Halbschale 12 und die zweite Halbschale 14 des erfindungsgemäßen Gehäuses bilden einen Grundkörper 10a sowie eine stutzenartige Auskragung 10b, welche durch die Formgebung der ersten Halbschale 12 und der zweiten Halbschale 14 definiert ist. Die Öffnung 16 ist an einem dem Grundkörper 10a abgewandten Ende der Auskragung 10b angeordnet. Der Grundkörper 10a geht in die Auskragung 10b durch eine Biegung über, die durch die Konturen der ersten Halbschale 12 und der zweiten Halbschale 14 realisiert ist.This problem is overcome by a housing 10 according to the invention, as shown in Fig. 3 and Fig. 4 is shown. The first half-shell 12 and the second half-shell 14 of the housing according to the invention form a base body 10a and a socket-like projection 10b, which is defined by the shape of the first half-shell 12 and the second half-shell 14. The opening 16 is arranged at an end of the projection 10b facing away from the base body 10a. The base body 10a merges into the projection 10b through a bend that is realized by the contours of the first half-shell 12 and the second half-shell 14.

Die erste Halbschale 12 und die zweite Halbschale 14 verfügen über einen ersten Verbindungabschnitt 18 bzw. einen zweiten Verbindungabschnitt 20. Die Verbindungsabschnitte 18, 20 weisen jeweils einen seitlich auskragenden Flanschabschnitt 18c bzw. 20c auf, welche von der Öffnung 16 - entlang der Längserstreckungsrichtung der Verbindungsabschnitte 18, 20 gesehen - beabstandet sind. Im Bereich der Öffnung 16 sind der erste Verbindungabschnitt 18 und der zweite Verbindungsabschnitt 20 jeweils als Steckabschnitt 18a und 20a ausgebildet.The first half-shell 12 and the second half-shell 14 have a first connecting section 18 and a second connecting section 20, respectively. The connecting sections 18, 20 each have a laterally projecting flange section 18c and 20c, respectively, which extend from the opening 16 - along the longitudinal direction of the connecting sections 18, 20 seen - are spaced apart. In the area of the opening 16, the first connection section 18 and the second connection section 20 are each designed as plug-in sections 18a and 20a.

Bei dem montierten Gehäuse 10 sind die Steckabschnitte 18a und 20a ineinander eingesteckt und überlappen einander, während sie dabei gewissermaßen einer Formgebung des Gehäuses 10 folgen. Die Flanschabschnitte 18c, 20c ragen hingegen seitlich aus der grundsätzlichen Formgebung des Gehäuses 10 heraus und liegen flächig aufeinander auf. Die seitlich auskragenden Flächen der Flanschabschnitte 18c und 20c sind dabei parallel zueinander angeordnet und zudem schließen die Flanschabschnitte 18c und 20c an ihrer Außenseite bündig miteinander ab.In the assembled housing 10, the plug-in sections 18a and 20a are inserted into one another and overlap one another, while they follow a shape of the housing 10 to a certain extent. The flange sections 18c, 20c, on the other hand, protrude laterally from the basic shape of the housing 10 and lie flat on one another. The laterally projecting surfaces of the flange sections 18c and 20c are arranged parallel to one another and the flange sections 18c and 20c are also flush with one another on their outside.

Die Steckabschnitte 18a und 20a erstrecken sich - in Längsrichtung der Verbindungsabschnitte 10, 20 gesehen - von der Öffnung 16 bis in den Bereich der Biegung, welche den Grundkörper 10a in die Auskragung 10b des Gehäuses 10 überführt. Wie in Fig. 4 gezeigt ist, können die Steckabschnitte 18a und 20a sich bis in den Bereich der Biegung hinein und ggf. bis zu einem öffnungsfernen Ende der Biegung (Fig. 4, rechte Seite) oder alternativ durch die gesamte Biegung hindurch und über das öffnungsferne Ende der Biegung hinaus erstrecken (Fig. 4, linke Seite).The plug-in sections 18a and 20a extend - seen in the longitudinal direction of the connecting sections 10, 20 - from the opening 16 into the area of the bend, which transfers the base body 10a into the projection 10b of the housing 10. As in Fig. 4 is shown, the plug-in sections 18a and 20a can extend into the area of the bend and possibly up to an end of the bend away from the opening ( Fig. 4 , right side) or alternatively extend through the entire bend and beyond the end of the bend far from the opening ( Fig. 4 , left side).

Um die Steckabschnitte 18a und 20a in die jeweiligen Flanschabschnitte 18c und 20c zu überführen, sind zwischen den Steckabschnitten 18a und 20a und den Flanschabschnitten 18c und 20c jeweils seitlich auskragende Übergangsabschnitte 18b und 20b angeordnet. Die Breite B1,2 der seitlich auskragenden Flächen der Übergangsabschnitte 18b, 20b nimmt jeweils stetig von den Steckabschnitten 18a, 20a bis zu den zugehörigen Flanschabschnitten 18c, 20c hin zu, bis jeder Übergangsabschnitt 18b, 20b die Breite BF des jeweiligen Flanschabschnitts 18c, 20c erreicht hat (siehe auch Fig. 7A, B). Die Übergangsabschnitte 18b, 20b weisen jeweils eine schräg verlaufende Außenkontur auf.In order to transfer the plug-in sections 18a and 20a into the respective flange sections 18c and 20c, laterally projecting transition sections 18b and 20b are arranged between the plug-in sections 18a and 20a and the flange sections 18c and 20c. The width B 1.2 of the laterally projecting surfaces of the Transition sections 18b, 20b increase steadily from the plug-in sections 18a, 20a to the associated flange sections 18c, 20c until each transition section 18b, 20b has reached the width B F of the respective flange section 18c, 20c (see also Fig. 7A, B ). The transition sections 18b, 20b each have an oblique outer contour.

Die seitlich auskragenden Flächen der Übergangsabschnitte 18b und 20b sind bei dem montierten Gehäuse 10 parallel zueinander angeordnet, sodass sie flächig aufeinander aufliegen, während ihre Flächen nicht vollständig überlappen. Vielmehr ist in dem gezeigten Ausführungsbeispiel der zweite Übergangsabschnitt 20b an jeder Stelle etwas breiter ausgebildet als der erste Übergangsabschnitt 18b, sodass die seitlich auskragende Fläche des zweiten Übergangsabschnitts 20b teilweise freigelegt und nicht von der seitlich auskragenden Fläche des ersten Übergangsabschnitts 18b bedeckt ist (siehe Fig. 5).The laterally projecting surfaces of the transition sections 18b and 20b are arranged parallel to one another in the assembled housing 10, so that they lie flat on one another, while their surfaces do not completely overlap. Rather, in the exemplary embodiment shown, the second transition section 20b is designed to be slightly wider at each point than the first transition section 18b, so that the laterally projecting surface of the second transition section 20b is partially exposed and is not covered by the laterally projecting surface of the first transition section 18b (see Fig. 5 ).

Detaillierte Querschnittsansichten durch den ersten und den zweiten Verbindungabschnitt 18, 20 sind in den Fig. 6 bis 8 gezeigt. Fig. 6 zeigt einen Querschnitt durch den ersten und den zweiten Verbindungabschnitt 18, 20 im Bereich der Steckabschnitte 18a und 20a. Im gezeigten Ausführungsbeispiel ist der Steckabschnitt 18a des ersten Verbindungabschnitts 18 gehäuseinnenseitig in den Steckabschnitt 20a des zweiten Verbindungabschnitts 20 eingesteckt. Um die Aufnahme des ersten Steckabschnitts 18a zu erleichtern, weist der zweite Steckabschnitt 20a zu der Gehäuseaußenseite hin eine leichte Aufweitung 22 auf. Über einen schräg zu einer Gehäuseaußenseite hin verlaufenden Bereich 22a wird im Bereich der Aufweitung 22 die Kontur des Steckabschnitts 20a zu der Gehäuseaußenseite hin verlagert, jedoch lediglich um etwa eine Materialstärke des Verbindungsabschnitts 18, sodass dieser gut gehäuseinnenseitig aufnehmbar ist. In seiner Formgebung folgt der aufgeweitete Bereich 22 des Steckabschnitts 20a im Wesentlichen der allgemeinen Gehäusekontur, d.h. ein Umbördeln oder Umbiegen des Steckabschnitts 20a erfolgt nicht.Detailed cross-sectional views through the first and second connection sections 18, 20 are in the Fig. 6 to 8 shown. Fig. 6 shows a cross section through the first and second connection sections 18, 20 in the area of the plug-in sections 18a and 20a. In the exemplary embodiment shown, the plug-in section 18a of the first connecting section 18 is inserted into the plug-in section 20a of the second connecting section 20 on the inside of the housing. In order to make it easier to accommodate the first plug-in section 18a, the second plug-in section 20a has a slight widening 22 towards the outside of the housing. The contour of the plug-in section 20a is shifted towards the outside of the housing in the area of the widening 22 via a region 22a that runs obliquely towards the outside of the housing, but only by approximately a material thickness of the connecting section 18, so that it can be easily accommodated on the inside of the housing. In terms of its shape, the expanded region 22 of the plug-in section 20a essentially follows the general housing contour, ie there is no flanging or bending of the plug-in section 20a.

Der in den zweiten Steckabschnitt 20a eingesteckte erste Steckabschnitt 18a ist in Fig. 6 in die Aufweitung 22 eingeklemmt. Zu diesem Zweck weist der erste Steckabschnitt 18a einen minimal in Richtung der Gehäuseaußenseite ragenden ersten Ansatz 24 auf, mit dem sich der erste Steckabschnitt 18a an dem zweiten Steckabschnitt 20a nach dem Zusammenstecken verklemmt.The first plug-in section 18a inserted into the second plug-in section 20a is in Fig. 6 clamped into the expansion 22. For this purpose, the first plug-in section 18a has a first projection 24 which projects minimally towards the outside of the housing, with which the first plug-in section 18a clamps on the second plug-in section 20a after being plugged together.

Auch der zweite Steckabschnitt 20a weist einen zu der Gehäuseaußenseite hin ragenden zweiten Ansatz 26 auf, der sich um weniger als eine Materialstärke des Steckabschnitts 20a in Richtung der Gehäuseaußenseite erstreckt. Der zweite Ansatz 26 dient beim Einstecken des ersten Steckabschnitts 18a als Einführhilfe.The second plug-in section 20a also has a second extension 26 which projects towards the outside of the housing and extends towards the outside of the housing by less than a material thickness of the plug-in section 20a. The second approach 26 serves as an insertion aid when inserting the first plug-in section 18a.

Fig. 7A und 7B zeigen Querschnittsansichten der Übergangsabschnitte 18b und 20b entlang der in Fig. 5 gekennzeichneten Querschnittsflächen. Deutlich erkennbar ist, dass mit der von 7A zu 7B zunehmenden Entfernung von der Öffnung 16 die Breite B1,2 der Übergangsabschnitte 18b und 20b jeweils zunimmt. Ebenso wird deutlich, dass die Breite B2 des zweiten Übergangsabschnitts 20b bei jeder Entfernung von der Öffnung 16 größer ist als die entsprechende Breite B1 des ersten Übergangsabschnitts 18b, sodass ein Überlappstoß der Übergangsabschnitte 18b und 20b resultiert. Figures 7A and 7B show cross-sectional views of the transition sections 18b and 20b along the in Fig. 5 marked cross-sectional areas. It can be clearly seen that as the distance from the opening 16 increases from FIG. 7A to 7B, the width B 1.2 of the transition sections 18b and 20b each increases. It is also clear that the width B 2 of the second transition section 20b is greater than the corresponding width B 1 of the first transition section 18b at any distance from the opening 16, so that an overlap joint of the transition sections 18b and 20b results.

Fig. 8 zeigt einen Querschnitt durch den ersten Flanschabschnitt 18c und den zweiten Flanschabschnitt 20c. Die Flanschabschnitte 18c und 20c weisen die gleiche Breite BF auf und überlappen vollständig miteinander, sodass ein sogenannter Bördelstoß resultiert. Fig. 8 shows a cross section through the first flange section 18c and the second flange section 20c. The flange sections 18c and 20c have the same width B F and completely overlap one another, so that a so-called flanged joint results.

Zur Montage des vorstehend beschriebenen Gehäuses 10 werden zunächst die erste Halbschale 12 und die zweite Halbschale 14 zusammengesetzt, sodass die Flanschabschnitte 18c, 20c und die Übergangsabschnitte 18b, 20b in Anlage miteinander gebracht werden und die Steckabschnitte 18a, 20a ineinander eingesteckt werden. Die Einsteckrichtung E, entlang der das Zusammenstecken der Steckabschnitte 18a, 20a erfolgt, ist senkrecht zu den Ebenen orientiert, in denen die seitlich auskragenden Flanschabschnitte 18c und 20c des ersten und des zweiten Verbindungabschnitts 18 und 20 angeordnet sind. Auf diese Weise erfolgen das Zusammenstecken der Steckabschnitte 18a, 20a und das in Anlage Bringen der Flanschabschnitte 18c, 20c und der Übergangsabschnitte 18b, 20b gleichzeitig. Im nächsten Schritt werden die erste Halbschale 12 und die zweite Halbschale 14 des Gehäuses 10 im gezeigten Ausführungsbeispiel mittels einer stoffschlüssigen Verbindung, hier durch Schweißen, miteinander verbunden.To assemble the housing 10 described above, the first half-shell 12 and the second half-shell 14 are first assembled, so that the flange sections 18c, 20c and the transition sections 18b, 20b are brought into contact with one another and the plug-in sections 18a, 20a are inserted into one another become. The insertion direction E, along which the plug-in sections 18a, 20a are plugged together, is oriented perpendicular to the planes in which the laterally projecting flange sections 18c and 20c of the first and second connecting sections 18 and 20 are arranged. In this way, the plug-in sections 18a, 20a are plugged together and the flange sections 18c, 20c and the transition sections 18b, 20b are brought into contact at the same time. In the next step, the first half-shell 12 and the second half-shell 14 of the housing 10 in the exemplary embodiment shown are connected to one another by means of a material connection, here by welding.

Konkret wird eine Schweißnaht, welche in den Fig. 6, 7A, 7B und 8 jeweils durch ovale Markierungen 34 angedeutet ist, über die Steckabschnitte 18a, 20a, die Übergangsabschnitte 18b, 20b und die Flanschabschnitte 18c, 20c ausgebildet. Im Bereich der Flanschabschnitte 18c und 20c wird die Schweißnaht als Stirnnaht ausgebildet, die entlang der Außenkontur der Flanschabschnitte 18c und 20c platziert wird. Wie in Fig. 8 durch den Pfeil 28 angedeutet ist, wird die Schweißnaht parallel zu der Ebene ausgeführt, in der die seitlich auskragenden Flächen der Flanschabschnitte 18c und 20c angeordnet sind. In dem Bereich der Steckabschnitte 18a und 20a wird eine Kehlnaht in dem Stoßbereich zwischen dem ersten Steckabschnitt 18a und dem zweiten Steckabschnitt 20a gesetzt, und zwar unter einem Winkel 30, der von dem ersten Winkel 28 um höchstens 90° abweicht.Specifically, a weld seam is created in the 6, 7A, 7B and 8 each indicated by oval markings 34, formed via the plug-in sections 18a, 20a, the transition sections 18b, 20b and the flange sections 18c, 20c. In the area of the flange sections 18c and 20c, the weld seam is formed as a front seam, which is placed along the outer contour of the flange sections 18c and 20c. As in Fig. 8 is indicated by the arrow 28, the weld seam is carried out parallel to the plane in which the laterally projecting surfaces of the flange sections 18c and 20c are arranged. In the area of the plug-in sections 18a and 20a, a fillet weld is placed in the joint area between the first plug-in section 18a and the second plug-in section 20a, specifically at an angle 30 that deviates from the first angle 28 by a maximum of 90 °.

In dem Bereich der Übergangsabschnitte 18b und 22b wird eine Kehlnaht unter einem dritten Winkel 32 ausgeführt, der zwischen dem ersten Winkel 28 und dem zweiten Winkel 30 liegt.In the area of the transition sections 18b and 22b, a fillet weld is carried out at a third angle 32, which lies between the first angle 28 and the second angle 30.

Ausgehend von den Flanschabschnitten 18c und 20c über die Übergangsabschnitte 18b und 20b zu den Steckabschnitten 18a und 20a (oder umgekehrt) ist somit lediglich eine sukzessive Veränderung des Schweißwinkels nötig. Dadurch wird es insbesondere möglich, den Schweißprozess maschinell durchzuführen und eine Schweißnaht vorzusehen, welche durchgängig über die Flanschabschnitte 18c und 20c, die Übergangsabschnitte 18b und 20b und die Steckabschnitte 18a und 20a ausgeführt wird und diese in einem Fertigungsschritt unter entsprechender Änderung des Winkels 28, 32, 30 zuverlässig verbindet. Eine abgesetzte Verschweißung der Halbschalen in den verschiedenen Abschnitten ist ebenfalls denkbar.Starting from the flange sections 18c and 20c via the transition sections 18b and 20b to the plug-in sections 18a and 20a (or vice versa), all that is necessary is a gradual change in the welding angle. This makes it possible, in particular, to carry out the welding process mechanically and to provide a weld seam which is carried out continuously over the flange sections 18c and 20c, the transition sections 18b and 20b and the plug-in sections 18a and 20a and reliably connects them in one manufacturing step with a corresponding change in the angle 28, 32, 30. A separate welding of the half-shells in the different sections is also conceivable.

Zwar wurde die vorliegende Erfindung exemplarisch anhand einer Ausführungsform beschrieben, bei der Übergangsabschnitte 18b, 20b vorgesehen sind. Der Vollständigkeit halber wird jedoch darauf hingewiesen, dass die Abschnitte 18b, 20b optional sind. Es ist auch möglich, dass die Steckabschnitte 18a, 20a ohne ausgeprägte Übergangsabschnitte in die Flanschabschnitte 18c, 20c übergehen. Die Flanschabschnitte 18c, 20c müssen auch nicht vollständig überlappend oder ihrer Außenseite bündig abschließend angeordnet sein. In diesem Fall sind sie bevorzugt mittels einer Kehlnaht miteinander verschweißt.The present invention has been described as an example using an embodiment in which transition sections 18b, 20b are provided. However, for the sake of completeness, it should be noted that Sections 18b, 20b are optional. It is also possible for the plug-in sections 18a, 20a to merge into the flange sections 18c, 20c without pronounced transition sections. The flange sections 18c, 20c also do not have to be arranged completely overlapping or flush with their outside. In this case, they are preferably welded together using a fillet weld.

Fig. 9A und 9B zeigen, dass die Flanschabschnitte 18c, 20c nicht zwingend parallel zueinander angeordnet sein müssen. Wie beispielhaft gezeigt ist, können sich beide entlang ihrer Längserstreckung (ggf. bereichsweise) zumindest abschnittsweise schräg zu einer Trennebene T der Halbschalen 12, 14 erstrecken, so dass sich eine linienförmige Auflage der Abschnitte 18c, 20c ergibt. Denkbar ist auch, dass einer der Abschnitt 18c, 20c (abschnittsweise) schräg zu der Ebene T angeordnet ist und dass sich der andere Abschnitt 20c bzw. 18c im Wesentlichen parallel zu der Ebene T erstreckt. Auch dann ergibt sich eine linienförmige Auflage. Analoges gilt - so vorhanden - für die Übergangsabschnitte 18b, 20b. Figures 9A and 9B show that the flange sections 18c, 20c do not necessarily have to be arranged parallel to one another. As shown by way of example, both can extend along their longitudinal extent (possibly in regions) at least in sections obliquely to a parting plane T of the half-shells 12, 14, so that a linear support of the sections 18c, 20c results. It is also conceivable that one of the sections 18c, 20c is arranged (in sections) obliquely to the plane T and that the other section 20c or 18c extends essentially parallel to the plane T. Even then there is a linear support. The same applies - if available - to the transition sections 18b, 20b.

BezugszeichenlisteReference symbol list

1010
GehäuseHousing
10a10a
GrundkörperBasic body
10b10b
Auskragungprojection
1212
erste Halbschalefirst half shell
1414
zweite Halbschalesecond half shell
1616
Öffnungopening
1818
erster Verbindungsabschnittfirst connection section
18a18a
erster Steckabschnittfirst plug section
18b18b
erster Übergangsabschnittfirst transition section
18c18c
erster Flanschabschnittfirst flange section
2020
zweiter Verbindungsabschnittsecond connection section
20a20a
zweiter Steckabschnittsecond plug section
20b20b
zweiter Übergangsabschnittsecond transition section
20c20c
zweiter Flanschabschnittsecond flange section
2222
Aufweitungexpansion
22a22a
schräg verlaufender Bereichsloping area
2424
erster Ansatzfirst approach
2626
zweiter Ansatzsecond approach
2828
erster Schweißwinkelfirst welding angle
3030
zweiter Schweißwinkelsecond welding angle
3232
dritter Schweißwinkelthird welding angle
3434
SchweißnahtWeld
B1B1
Breite des ersten Übergangsabschnitts 18bWidth of the first transition section 18b
B2B2
Breite des zweiten Übergangsabschnitts 20bWidth of the second transition section 20b
BFBF
Breite der Flanschabschnitte 18c, 20cWidth of the flange sections 18c, 20c
EE
EinsteckrichtungInsertion direction
TT
Trennebenedividing plane

Claims (13)

  1. A housing (10) for a component of an exhaust gas system, in particular for an exhaust gas system of an internal combustion engine, comprising
    a first half-shell (12) having a first connection section (18),
    a second half-shell (14) having a second connection section (20), and
    at least one opening (16) which is defined by a shape of a first section of the first half-shell (12) and a shape of a second section of the second half-shell (14), in particular wherein the opening (16) is provided for connecting the housing (16) to a pipe or a component in shell construction,
    wherein the first (12) and the second half-shell (14) are at least sectionally connected to one another by means of the first (18) and the second connection section (20),
    wherein the first connection section (18) and the second connection section (20) - viewed in their longitudinal extent - each comprise a plug-in section (18a, 20a) in the region of the opening (16) and a laterally projecting flange section (18c, 20c) - directly or indirectly - adjoining said plug-in section (18a, 20a), wherein the plug-in sections (18a, 20a) of the connection sections (18, 20) are plugged into one another and the flange sections (18c, 20c) lie above one another, in particular lie areally above one another, wherein the first connection section (18) and the second connection section (20) are connected to one another by means of a bonded connection in the plug-in section (18a, 20a), in a transition section (18b, 20b) - if present - and/or in the flange section (18c, 20c),
    characterized in that
    the connection is continuous.
  2. A housing (10) in accordance with claim 1,
    wherein the plug-in section (20a) of the second connection section (20) has a widening (22) towards an outer housing side into which the plug-in section (18a) of the first connection section (18) can be plugged at a side facing the inner side of the housing (10), in particular wherein the first connection section (18) can be clamped into the widening (22), or vice versa.
  3. A housing (10) in accordance with at least one of the preceding claims,
    wherein a plug-in direction (E), along which a plugging together of the plug-in sections (18a, 20a) of the first (18) and the second connection section (20) takes place, is oriented at least approximately perpendicular to a first plane in which the flange section (18c) of the first connection section (18) is arranged and/or is oriented at least approximately perpendicular to a second plane in which the flange section (20c) of the second connection section (20) is arranged.
  4. A housing (10) in accordance with at least one of the preceding claims,
    wherein the first (18a) and/or the second plug-in section (20a) has/have a lug (24, 26) which projects towards an outer housing side and in particular whose extent in the direction of the outer housing side is not greater than a material thickness of the connection section (18, 20) in this direction.
  5. A housing (10) in accordance with at least one of the preceding claims,
    wherein the housing (10) has a base body (10a) and a protrusion (10b), in particular a nozzle-like projection, wherein the opening (16) is arranged at an end of the protrusion (10b) facing away from the base body (10a).
  6. A housing (10) in accordance with claim 5,
    wherein the transition from the base body (10a) to the protrusion (10b) comprises a bending of the housing contour, in particular a bending of the first (12) and/or the second half-shell (14).
  7. A housing (10) in accordance with at least one of the preceding claims,
    wherein a laterally projecting transition section (18b, 20b) is in each case arranged between the plug-in section (18a, 20a) and the flange section (18c, 20c) of the first (18) and the second connection section (20), wherein the transition sections (18b, 20b) of the first (18) and the second connection section (20) do not completely overlap, in particular wherein a width (B1,2) of at least one of the two transition sections (18b, 20b) increases in each case from the plug-in section (18a, 20a) up to the flange section (18c, 20c).
  8. A housing (10) in accordance with claim 6 and 7,
    wherein the plug-in section (18a, 20a) merges into the transition section (18b, 20b) in the region of the bend, in particular in the region of an end of the bend remote from the opening.
  9. A housing (10) in accordance with claim 7 or 8,
    wherein, in the transition section (18b, 20b), at any distance from the opening, the width (B2) of the second connection section (18) is greater than the width (B1) of the first connection section (20), in particular such that a surface of the second connection section (20) arranged in a laterally protruding manner is at least partly exposed and not covered by a laterally protruding surface of the first connection section (18), or vice versa.
  10. A housing (10) in accordance with at least one of the preceding claims,
    wherein the flange sections (18c, 20c) and/or the transition sections (18b, 20b) of the first (18) and the second connection section (20) are arranged substantially in parallel with one another.
  11. A housing (10) in accordance with at least one of the preceding claims,
    wherein the flange sections (18a, 20a) of the first (18) and the second connection section (20) end flush with one another at an outer side of the housing (10), in particular wherein the flange sections (18a, 20a) at least substantially have the same width (BF) and/or completely overlap.
  12. A housing (10) in accordance with at least one of the preceding claims,
    wherein the connection is a weld seam which is formed as a fillet weld in the region of the plug-in section (18a, 20a) and/or in the transition section (18b, 20b) and/or is formed as a front weld in the region of the flange section (18c, 20c).
  13. A method of manufacturing a housing (10) in accordance with at least one of the preceding claims, comprising the steps
    - providing a first half-shell (12) having a first connection section (18) and a second half-shell (14) having a second connection section (20),
    - assembling the first (12) and the second half-shell (14), wherein the flange sections (18c, 20c) of the first (18) and the second connection section (20) are brought into contact and the plug-in sections (18a, 20a) of the first (18) and the second connection section (20) are plugged into one another along a plug-in direction (E),
    - connecting the first (12) and the second half-shell (14) by means of bonding, in particular by means of a weld seam which is in particular executed in the region of the flange sections (18c, 20c) at the end face at a first angle (28), which is executed in the region of the plug-in sections (18a, 20a) at a second angle (30) that deviates from the first angle (28) by 90 degrees or less, and which, if necessary, is executed in the region of the transition sections (18b, 20b) at a third angle (32) that lies between the first (28) and the second angle (32),
    wherein the bonded connection is executed continuously over the flange section (18c, 20c), the transition section (18b, 20b) and the plug-in section (18a, 20a).
EP21194024.2A 2020-10-05 2021-08-31 Housing for waste gas device Active EP3981960B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102020125954.9A DE102020125954A1 (en) 2020-10-05 2020-10-05 Housing for exhaust system

Publications (2)

Publication Number Publication Date
EP3981960A1 EP3981960A1 (en) 2022-04-13
EP3981960B1 true EP3981960B1 (en) 2023-10-04

Family

ID=77563995

Family Applications (1)

Application Number Title Priority Date Filing Date
EP21194024.2A Active EP3981960B1 (en) 2020-10-05 2021-08-31 Housing for waste gas device

Country Status (3)

Country Link
EP (1) EP3981960B1 (en)
DE (1) DE102020125954A1 (en)
ES (1) ES2969637T3 (en)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2262627A (en) 1938-11-15 1941-11-11 Budd Edward G Mfg Co Manifold
DE3536657A1 (en) * 1984-10-25 1986-04-30 Joh. Vaillant Gmbh U. Co, 5630 Remscheid Pipe bend
JPH0996218A (en) 1995-10-03 1997-04-08 Toyota Motor Corp Exhaust gas manifold
DE10149381A1 (en) * 2001-10-06 2003-05-08 Daimler Chrysler Ag Method for producing a branch pipe
JP5054817B2 (en) 2008-05-14 2012-10-24 株式会社小松製作所 Exhaust treatment device and manufacturing method thereof

Also Published As

Publication number Publication date
EP3981960A1 (en) 2022-04-13
DE102020125954A1 (en) 2022-04-07
ES2969637T3 (en) 2024-05-21

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