Classifications

• • E—FIXED CONSTRUCTIONS
  • E21—EARTH OR ROCK DRILLING; MINING
  • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B37/00—Methods or apparatus for cleaning boreholes or wells
  • E21B37/02—Scrapers specially adapted therefor
• • E—FIXED CONSTRUCTIONS
  • E21—EARTH OR ROCK DRILLING; MINING
  • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B37/00—Methods or apparatus for cleaning boreholes or wells
• • E—FIXED CONSTRUCTIONS
  • E21—EARTH OR ROCK DRILLING; MINING
  • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
  • E21B23/04—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells operated by fluid means, e.g. actuated by explosion
  • E21B23/0413—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells operated by fluid means, e.g. actuated by explosion using means for blocking fluid flow, e.g. drop balls or darts
• • E—FIXED CONSTRUCTIONS
  • E21—EARTH OR ROCK DRILLING; MINING
  • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
  • E21B41/0078—Nozzles used in boreholes

Definitions

• a downhole cleaning apparatus for cleaning the area around a casing of a wellbore is disclosed. This relates particularly, but not exclusively to an apparatus for cleaning the annulus outside of a wellbore casing. A method of cleaning the area around a wellbore casing is also disclosed.
• Wellbores for the production of hydrocarbons are generally lined with steel casing to amongst other things prevent the sides of the wellbore from collapsing.
• Several lengths of casing of different diameters may concentrically overlap in a wellbore.
• This annulus can fill with debris such as cement, barite and other solids.
• WO2009/128915 discloses a device for cleaning a well casing.
• the device comprises a tubular body on which moveable brush assemblies and nozzles are disposed.
• the nozzles are biased outwardly under pressure but are designed to retract when contact is made with the well casing to prevent damage to the nozzles.
• the device is designed to be raised and lowered up and down a well casing to cause reciprocation of the brushes on the internal surface of the casing.
• This apparatus suffers from the drawback that it must be raised and lowered to clean. Also, the only contact made with the casing is by the brushes such that only the interior surface of the casing is readily cleaned.
• An apparatus for cleaning the area around a wellbore casing comprising: a body configured to be located in a casing disposed in a wellbore, the body defining an internal chamber for receipt of pressurised fluid; at least one piston mounted to the body and being moveable from an inwardly retracted condition to the outwardly
• said at least one piston further comprises an impact surface arranged to slidably engage the internal surface of a perforated casing in use and impart vibrations to said casing when the apparatus is rotated in the wellbore and the impact surface slides along said internal surface of said perforated casing.
• a casing may have been cemented many years previously and impacting the inside of the casing helps to break old cement from the outside of the casing, as well as from the wellbore around the casing.
• the apparatus provides the advantage that it can be used during operations to cement the casing. Agitation is commonly used in civil engineering applications to improve the placement of cement. Consequently, rotating the apparatus.
• apparatus in a perforated casing can be used to agitate the casing during a re-cementing operation. This helps cement to flow to hard to reach places and is therefore particularly advantageous to create an effective cement barrier to prevent hydrocarbon migration for example if the cased wellbore is to be abandoned.
• This also provides the advantage of an apparatus that can be located at a chosen point in a wellbore, for example an area where the casing is perforated, and actuated by increasing fluid pressure in the apparatus to deploy the pistons. This is an extremely straightforward method of operating a
• the apparatus further comprises at least one nozzle arranged to direct a jet of pressurised fluid from the internal chamber out of the apparatus .
• This provides the advantage of an apparatus that is capable of cleaning the area around a wellbore casing by both use of pressurised fluid and by imparting vibrations to the casing.
• the jets of fluid move against the casing and through
• a casing may have been cemented many years previously and impacting the inside of the casing helps to break old cement from the outside of the casing, as well as from the wellbore around the casing. The jetted fluid can then wash the released broken down cement away.
• Said at least one nozzle may be formed in said piston.
• Said piston may comprise an aperture through which a
• retaining bar projects, said retaining bar being mounted to the body to retain the piston in the body.
• the apparatus further comprises a mandrel disposed in said internal chamber, the mandrel comprising at least one port, the mandrel being moveable along the internal chamber from a position in which said at least one port is blocked to a position enabling fluid to be pumped through said at least one port to move said piston to the outwardly deployed condition.
• the mandrel comprises a
• restriction adapted to receive a first ball or dart dropped through the apparatus to block fluid flow through the mandrel and enable fluid pressure to increase to move the mandrel to a position enabling fluid to be pumped through said at least one port.
• Said ball or dart may be deformable.
• This provides the advantage of enabling the apparatus to be reset and the mandrel cleared to recommence fluid flow through a work string in which the apparatus is disposed. This is advantageous because it allows the work string to perform an alternative function.
• said at least one port is
• the apparatus may further comprise at least one shear pin arranged to retain said mandrel in the position in which said at least one port is blocked.
• the apparatus may further comprise at least one second nozzle formed through the body.
• the apparatus may further comprise a plurality of pistons.
• Said impact surface may be curved. This provides the advantage of facilitating sliding of the impact surface along the internal surface of the casing.
• a method of cleaning the area around a wellbore casing comprising: locating an apparatus as defined above in a casing disposed in a wellbore; increasing fluid pressure in the internal chamber to move said at least one piston to the outwardly deployed condition; and rotating the apparatus.
• This also provides the advantage of a cleaning method which is very straightforward to carry out as all that is required is to increase fluid pressure in a work string in which the apparatus is located and then rotate the part of the work string at which the apparatus is located.
• the step of locating the apparatus in the casing may include locating the apparatus at a position in the casing at which the casing is perforated.
• the step of increasing fluid pressure in the internal chamber may produce a jet of fluid from said at least one nozzle.
• an apparatus for cleaning the area around a wellbore casing comprising: a body configured to be located in a casing disposed in a wellbore, the body defining an internal chamber for receipt of pressurised fluid; at least one contact member mounted to the body and being moveable in and out of the body, wherein said at least one contact member is urged by spring means towards an outwardly deployed condition to engage the casing, said at least one contact member further comprising an impact surface arranged to slidably engage the internal surface of a perforated casing in use and impart vibrations to said casing when the apparatus is rotated in the wellbore and the impact surface slides along said internal surface of said perforated casing; and at least one nozzle arranged to direct a jet of pressurised fluid from the internal chamber out of the apparatus.
• a casing may have been cemented many years previously and impacting the inside of the casing helps to break old cement from the outside of the casing, as well as from the wellbore around the casing. The jetted fluid can then wash the released broken down cement away.
• the apparatus provides the advantage that it can be used during operations to cement the casing. Agitation is commonly used in civil engineering applications to improve the placement of cement. Consequently, rotating the apparatus.
• apparatus in a perforated casing can be used to agitate the casing during a re-cementing operation. This helps cement to flow to hard to reach places and is therefore particularly advantageous to create an effective cement barrier to prevent hydrocarbon migration for example if the cased wellbore is to be abandoned.
• Figure 1 is a longitudinal cross-sectional view of a first embodiment of an apparatus for cleaning the area around a casing of a wellbore, the apparatus being shown with the pistons in the inwardly retracted condition;
• Figure 2 is a cross-sectional view corresponding to Figure 1 showing the pistons in the outwardly deployed condition
• Figure 3 is a cross-sectional view taken along line c-c of Figure 2;
• Figure 4 is a perspective view of the apparatus of Figures 1 to 3;
• Figure 5a is a cross-sectional view corresponding to Figure 2 showing the fluid flow path
• Figure 5b is a perspective view corresponding to Figure 4 showing the fluid flow path and direction of jets issued from the nozzles;
• Figure 6 is a cross-sectional view of the apparatus of Figure 1 located inside a perforated wellbore casing surrounded by an outer casing;
• Figure 7 is an end on view of two concentric wellbore
• Figure 8 is a side view of a perforated wellbore casing
• Figure 9a is a longitudinal cross-sectional view of a second embodiment of an apparatus for cleaning the area around a casing of a wellbore, the apparatus being shown with the pistons in the inwardly retracted condition;
• Figure 9b is a cross-sectional view of the apparatus of
• Figure 9a showing the pistons in the outwardly deployed condition with a deformable ball seated in the ball seat
• Figure 9c is a cross-sectional view of the apparatus of Figures 9a and 9b showing the first stage of resetting the tool with rigid balls blocking the ports
• Figure 9d is a cross-sectional view of the apparatus of Figure 9a in the reset condition showing the balls in the ball catcher;
• Figure 9e is a cross-sectional view of the apparatus of Figure 9a showing an additional ball in the through ball section;
• Figure 10 is a longitudinal cross-sectional view of a third embodiment of an apparatus for cleaning the area around a casing of a wellbore, the apparatus being shown with the contact members in the inwardly retracted condition.
• a first embodiment of an apparatus 2 for cleaning the area around a casing of a wellbore comprises a body 4 configured to be located in a casing 8, the body defining an internal chamber 6 for receipt of pressurised fluid.
• Contact members 9 in the form of pistons 10 are mounted in the body and is arranged to move from an inwardly retracted condition as shown in Figure 1 to an outwardly deployed condition as shown in Figures 2, 3, 4,
• the pistons 10 further comprise nozzles 12 arranged to direct jets 14 of pressurised fluid from the apparatus 2.
• the apparatus comprises three pairs of pistons 10 disposed in an equidistant fashion around the circumference of the apparatus 2. Each pair of pistons 10 is therefore located at a separation of 120° from the other pistons 10.
• Each contact member 9 further comprises an impact surface 11 arranged to slidably engage the internal surface of a perforated casing 8 and impart vibrations to the casing when the apparatus 2 is rotated in the casing such that the impact surfaces 11 slide along the internal surface of the casing 8.
• impact surfaces are curved to
• Impact surfaces may be formed from metallic and/or hardened material to prevent breakage.
• each piston 10 comprises an aperture 16 through which a retaining bar 18 passes to retain the pistons 10 in the body.
• Pistons 10 can move freely up and down in the body to the extent to which the retaining bar 18 located in apertures 16 allows. As a consequence, an increase in fluid pressure in piston chamber 28 tends to bias the pistons 10 outwardly to the extent to which the retaining bar 18 allows.
• Piston nozzles 10 provide fluid communication between piston chamber 28, which is a continuation of
• a mandrel 20 is located in internal chamber 6 along the
• the mandrel is moveable along axis x-x and comprises at least one port to enable fluid to pass out of the mandrel 20.
• the mandrel also comprises a restriction 24 at its lowermost end.
• dart 26 when a dart 26 is dropped down the apparatus, i.e. dropped from the surface through a work string (not shown) in which the apparatus is mounted as will be familiar to persons skilled in the art, the dart 26 has a diameter larger than that of restriction 24 such that the dart 26 will be caught by restriction 24 to block the lower end of mandrel 20 and prevent fluid flowing past mandrel 20.
• Dart 26 may be deformable to enable the mandrel to be cleared to recommence fluid flow through the apparatus 2.
• deformable ball could also be used.
• Inner casing 8 defines what is known as the inner annulus "A”.
• An outer casing 32 also disposed in wellbore 34 defines outer annulus "B” between the inner casing 8 and outer casing 32.
• the "B" annulus may be filled with cement 36.
• W02012/09837782 are orientated circumferentially.
• piston nozzles 12 can be machined such that jets 14 direct fluid in a circumferential direction around the casing 8 which has been found to greatly increase the
• the apparatus 2 is moved to a point in a casing 8 at which perforations 36 are formed.
• Dart 26 is then dropped down the work string containing the apparatus 2.
• the dart 26 lodges in restriction 24 of mandrel 20.
• Fluid is then pumped through the work string to apparatus 2.
• parting pins (not shown) shear and mandrel 20 is able to move downwardly to align port 22 with piston chamber 28.
• a fluid flow path 38 ( Figure 5a) is therefore set up to enable pressurised fluid to fill piston chamber 28 thereby pushing pistons 10 outwardly and causing jets 14 and 38 to issue from piston nozzles 12 and body nozzles 30.
• the pistons therefore move to the outwardly deployed condition as a result of a pressure differential between piston chamber 28 and the outside of apparatus 2.
• the apparatus Whilst continuing to pump fluid through the apparatus 2, the apparatus is then rotated using a mud motor or by simply rotating the whole work string from the surface, which causes impact surfaces 11 of the outwardly deployed contact members 9 in the form of pistons 10 to slide against the inner profile of casing 8.
• the pistons 10 move in and out of the body 4 depending on their position in inner casing 8.
• the nozzles 12 are formed in pistons 10 at an orientation to enable jets 14 to spray through of perforations 36.
• the location of the nozzles 12 can be chosen to suit any type of casing perforation rather than that shown in the drawings.
• any kind of blocking device such as a ball or dart can be used.
• the mandrel 20 can be removed completely and the pistons 10 deployed by a simple increase in fluid pressure.
• a downhole apparatus 2 that is able to use oscillatory impact loading and vibration in order to dislodge cement, barite, and other solids in the B annulus of an oil and gas well is therefore disclosed.
• jetted fluid is used to wash and carry debris up hole back to surface for a full and thorough clean of the A and B
• the jets are specifically tailored to the type of perforation or mechanical casing cut in order to optimize the fluid trajectory and velocity at the boundary point.
• Apparatus 2 can also be used during operations to cement the casing 8. Agitation is commonly used in civil engineering applications to improve the placement of cement.
• rotating the apparatus 2 in a perforated casing 8 can be used to agitate the casing during a re-cementing operation.
• This helps cement to flow to hard to reach places and is therefore particularly advantageous to create an effective cement barrier to prevent hydrocarbon migration for example if the cased wellbore is to be abandoned.
• FIG. 9a to 9e a second embodiment of an apparatus 102 for cleaning the area around a casing of a wellbore is shown with parts common to the embodiment of Figures 1 to 6 denoted by like reference numerals but
• Apparatus 102 for cleaning the area around a wellbore casing comprises a body 104 configured to be located in a casing disposed in a wellbore.
• the body 104 defines an internal chamber 106 for receipt of a pressurised fluid.
• At least one piston member 110 is mounted to the body and is moveable from an inwardly contracted condition (Figure 9a) to outwardly deployed condition (Figure 9b) as a result of an increase in fluid pressure in chamber 106.
• a predetermined pressure differential between the internal chamber 106 and the outside of the apparatus biases pistons 110 into the outwardly deployed condition.
• Pistons 110 comprise impact surfaces 111 arranged to slide against the surface of a perforated
• Nozzles are also provided to jet fluid in the same manner as that of the embodiment of Figures 1 to 6.
• mandrel 120 is biased by spring 121 into the deactivated position as shown in Figure 9a. In this position, ports 122 of mandrel 120 are blocked and are not in fluid communication with piston chamber 128. A retaining bar 118 is disposed in piston chamber 128 to retain pistons 110.
• a first deformable ball 126 is dropped into the string in which the apparatus 102 is located.
• the ball 126 falls until it hits restriction 124 and seats therein. This causes an increase in fluid pressure on pumping above the ball 126.
• the mandrel 120 is forced downwardly overcoming the resistance of spring 121 until ports 122 align with piston chamber 128 to allow pressurised fluid to flow into the piston chamber 128 and push pistons 110 outwardly.
• two rigid balls such as steel balls 127 are dropped. The rigid balls 127 fall until they hit deformable ball 126 and seat in ports 122.
• deformable ball 126 deforms to the extent that it is pushed through restriction 122.
• Rigid balls 127 are dimensioned to be smaller than restriction 122 such that they also fall through the restriction. This reduces fluid pressure such that spring 121 can push mandrel back to the deactivated position as shown in Figure 9d.
• the fluid pressure in piston chamber 128 is now insufficient to maintain deployment of pistons 110 which are caused to retract .
• the deformable 126 and rigid 127 balls fall until they are caught by a ball catcher assembly 140.
• Figure 9e shows the ball catcher 140 holding a further ball 129.
• Ball catcher 140 allows multiple ball activated tools to be run in the same work string. For example, a first tool would use slightly larger balls that would be retained in the ball catcher sleeve. A second lower tool would use slightly smaller balls 129 which would exit windows 142 in the ball catcher sleeve and travel down into the lower tool activating and deactivating as required. This enables a work string to have two or more ball activated tools.
• the deformable balls 126 might be formed from plastic and have a diameter of 1.5 inches.
• the mandrel ports 122 are 1 inch wide and the steel deactivation balls 127 are 1.25 inches wide.
• the ball seat restriction 124 may be 1.45 inches wide in this embodiment such that the
• deformable ball 126 must deform by 0.05 inches. The system is set up such that this happens at approximately 3000 psi.
• Apparatus 202 comprises a body 204 configured to be located in a casing disposed in a wellbore.
• the body 204 defines an internal chamber 206 for receipt of pressurised fluid.
• At least one contact member 209 is mounted to the body 204 and is moveable in and out of the body.
• the contact members 209 are biased towards the outwardly deployed condition by springs 211.
• Nozzles 213 provide fluid communication between internal chamber 206 and the outside of the apparatus 202 to enable pressurised fluid to be sprayed against the casing of a wellbore.
• the embodiment of Figure 9 is therefore operated by locating the apparatus 202 at a desired point in a wellbore

Landscapes

• Life Sciences & Earth Sciences (AREA)
• Engineering & Computer Science (AREA)
• Geology (AREA)
• Mining & Mineral Resources (AREA)
• Physics & Mathematics (AREA)
• Environmental & Geological Engineering (AREA)
• Fluid Mechanics (AREA)
• General Life Sciences & Earth Sciences (AREA)
• Geochemistry & Mineralogy (AREA)
• Cleaning In General (AREA)

Applications Claiming Priority (1)

Publications (1)

Family

ID=66240163

Family Applications (1)

Country Status (3)

Cited By (1)

Families Citing this family (3)

Family Cites Families (12)

• 2019
  • 2019-04-10 EP EP19718821.2A patent/EP3953561A1/de not_active Withdrawn
  • 2019-04-10 WO PCT/GB2019/051038 patent/WO2020208327A1/en unknown
  • 2019-04-10 US US17/601,663 patent/US20220178227A1/en not_active Abandoned

Also Published As

Similar Documents

Legal Events