EP3947622B1 - Procédé de fabrication d'un granulé ou d'une poudre - Google Patents
Procédé de fabrication d'un granulé ou d'une poudre Download PDFInfo
- Publication number
- EP3947622B1 EP3947622B1 EP20711944.7A EP20711944A EP3947622B1 EP 3947622 B1 EP3947622 B1 EP 3947622B1 EP 20711944 A EP20711944 A EP 20711944A EP 3947622 B1 EP3947622 B1 EP 3947622B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- acid
- powder
- alkali metal
- granule
- chelating agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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- 239000008187 granular material Substances 0.000 title claims description 82
- 239000000843 powder Substances 0.000 title claims description 67
- 238000000034 method Methods 0.000 title claims description 47
- -1 alkali metal salts Chemical class 0.000 claims description 66
- 239000012459 cleaning agent Substances 0.000 claims description 52
- 239000002738 chelating agent Substances 0.000 claims description 51
- 239000007921 spray Substances 0.000 claims description 49
- 229920001577 copolymer Polymers 0.000 claims description 44
- 229910052783 alkali metal Inorganic materials 0.000 claims description 35
- 239000002245 particle Substances 0.000 claims description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- CIEZZGWIJBXOTE-UHFFFAOYSA-N 2-[bis(carboxymethyl)amino]propanoic acid Chemical compound OC(=O)C(C)N(CC(O)=O)CC(O)=O CIEZZGWIJBXOTE-UHFFFAOYSA-N 0.000 claims description 30
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims description 27
- PQHYOGIRXOKOEJ-UHFFFAOYSA-N 2-(1,2-dicarboxyethylamino)butanedioic acid Chemical compound OC(=O)CC(C(O)=O)NC(C(O)=O)CC(O)=O PQHYOGIRXOKOEJ-UHFFFAOYSA-N 0.000 claims description 17
- 239000003513 alkali Substances 0.000 claims description 14
- 239000012530 fluid Substances 0.000 claims description 12
- 238000001694 spray drying Methods 0.000 claims description 12
- 229920005604 random copolymer Polymers 0.000 claims description 11
- 159000000000 sodium salts Chemical class 0.000 claims description 11
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 10
- 238000005469 granulation Methods 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 10
- 230000003179 granulation Effects 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 229920002125 Sokalan® Polymers 0.000 claims description 7
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 7
- 239000004584 polyacrylic acid Substances 0.000 claims description 7
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 7
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 claims description 7
- WHUUTDBJXJRKMK-UHFFFAOYSA-N Glutamic acid Natural products OC(=O)C(N)CCC(O)=O WHUUTDBJXJRKMK-UHFFFAOYSA-N 0.000 claims description 6
- 125000002843 carboxylic acid group Chemical group 0.000 claims description 6
- 235000013922 glutamic acid Nutrition 0.000 claims description 6
- 239000004220 glutamic acid Substances 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 claims description 4
- 235000019353 potassium silicate Nutrition 0.000 claims description 4
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 claims description 3
- 239000000203 mixture Substances 0.000 description 44
- 239000007787 solid Substances 0.000 description 28
- 239000007789 gas Substances 0.000 description 18
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 17
- 239000002253 acid Substances 0.000 description 17
- 150000003751 zinc Chemical class 0.000 description 17
- 239000007844 bleaching agent Substances 0.000 description 16
- 150000001875 compounds Chemical class 0.000 description 16
- 239000002002 slurry Substances 0.000 description 16
- 239000007864 aqueous solution Substances 0.000 description 15
- 239000003599 detergent Substances 0.000 description 15
- 238000004140 cleaning Methods 0.000 description 14
- 239000011734 sodium Substances 0.000 description 14
- 239000000243 solution Substances 0.000 description 13
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 12
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 12
- 229910052708 sodium Inorganic materials 0.000 description 12
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 11
- 239000004094 surface-active agent Substances 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 10
- 229940080260 iminodisuccinate Drugs 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 8
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 8
- 229910021529 ammonia Inorganic materials 0.000 description 8
- 239000000178 monomer Substances 0.000 description 8
- 239000011701 zinc Substances 0.000 description 8
- 239000003945 anionic surfactant Substances 0.000 description 7
- 238000004851 dishwashing Methods 0.000 description 7
- 238000005227 gel permeation chromatography Methods 0.000 description 7
- 229910001385 heavy metal Inorganic materials 0.000 description 7
- 239000002736 nonionic surfactant Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 229910019142 PO4 Inorganic materials 0.000 description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 6
- 229920001400 block copolymer Polymers 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- 229910052700 potassium Inorganic materials 0.000 description 6
- 239000011591 potassium Substances 0.000 description 6
- 229910052725 zinc Inorganic materials 0.000 description 6
- 235000014692 zinc oxide Nutrition 0.000 description 6
- 102000004190 Enzymes Human genes 0.000 description 5
- 108090000790 Enzymes Proteins 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- 150000001340 alkali metals Chemical class 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 239000002280 amphoteric surfactant Substances 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 238000002845 discoloration Methods 0.000 description 5
- 229940088598 enzyme Drugs 0.000 description 5
- 238000009472 formulation Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 239000003446 ligand Substances 0.000 description 5
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 5
- 239000011976 maleic acid Substances 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 235000021317 phosphate Nutrition 0.000 description 5
- 238000007873 sieving Methods 0.000 description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 125000000542 sulfonic acid group Chemical group 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- XEEYSDHEOQHCDA-UHFFFAOYSA-N 2-methylprop-2-ene-1-sulfonic acid Chemical compound CC(=C)CS(O)(=O)=O XEEYSDHEOQHCDA-UHFFFAOYSA-N 0.000 description 4
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical compound NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 4
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 239000004115 Sodium Silicate Substances 0.000 description 4
- BGRWYDHXPHLNKA-UHFFFAOYSA-N Tetraacetylethylenediamine Chemical compound CC(=O)N(C(C)=O)CCN(C(C)=O)C(C)=O BGRWYDHXPHLNKA-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 150000001768 cations Chemical class 0.000 description 4
- VTIIJXUACCWYHX-UHFFFAOYSA-L disodium;carboxylatooxy carbonate Chemical compound [Na+].[Na+].[O-]C(=O)OOC([O-])=O VTIIJXUACCWYHX-UHFFFAOYSA-L 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000001530 fumaric acid Substances 0.000 description 4
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000003352 sequestering agent Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 229940045872 sodium percarbonate Drugs 0.000 description 4
- 238000004383 yellowing Methods 0.000 description 4
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 description 3
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 3
- 102000013142 Amylases Human genes 0.000 description 3
- 108010065511 Amylases Proteins 0.000 description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 3
- 108091005804 Peptidases Proteins 0.000 description 3
- 229920002873 Polyethylenimine Polymers 0.000 description 3
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- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 3
- 239000012190 activator Substances 0.000 description 3
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- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
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- 159000000001 potassium salts Chemical class 0.000 description 3
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- 239000004246 zinc acetate Substances 0.000 description 3
- 239000011592 zinc chloride Substances 0.000 description 3
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- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 2
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- IAUGBVWVWDTCJV-UHFFFAOYSA-N 1-(prop-2-enoylamino)propane-1-sulfonic acid Chemical compound CCC(S(O)(=O)=O)NC(=O)C=C IAUGBVWVWDTCJV-UHFFFAOYSA-N 0.000 description 2
- OMXANELYEWRDAW-UHFFFAOYSA-N 1-Hexacosene Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCC=C OMXANELYEWRDAW-UHFFFAOYSA-N 0.000 description 2
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- 125000003542 3-methylbutan-2-yl group Chemical group [H]C([H])([H])C([H])(*)C([H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
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- 229940048866 lauramine oxide Drugs 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 235000019421 lipase Nutrition 0.000 description 1
- 229910003002 lithium salt Inorganic materials 0.000 description 1
- 159000000002 lithium salts Chemical class 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 239000004530 micro-emulsion Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 150000002772 monosaccharides Chemical class 0.000 description 1
- VMESOKCXSYNAKD-UHFFFAOYSA-N n,n-dimethylhydroxylamine Chemical compound CN(C)O VMESOKCXSYNAKD-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- SYSQUGFVNFXIIT-UHFFFAOYSA-N n-[4-(1,3-benzoxazol-2-yl)phenyl]-4-nitrobenzenesulfonamide Chemical class C1=CC([N+](=O)[O-])=CC=C1S(=O)(=O)NC1=CC=C(C=2OC3=CC=CC=C3N=2)C=C1 SYSQUGFVNFXIIT-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000004967 organic peroxy acids Chemical class 0.000 description 1
- 239000001254 oxidized starch Substances 0.000 description 1
- 235000013808 oxidized starch Nutrition 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- QCDYQQDYXPDABM-UHFFFAOYSA-N phloroglucinol Chemical compound OC1=CC(O)=CC(O)=C1 QCDYQQDYXPDABM-UHFFFAOYSA-N 0.000 description 1
- 229960001553 phloroglucinol Drugs 0.000 description 1
- 150000003007 phosphonic acid derivatives Chemical class 0.000 description 1
- 229910052615 phyllosilicate Inorganic materials 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 108010064470 polyaspartate Proteins 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229940072033 potash Drugs 0.000 description 1
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 1
- 235000015320 potassium carbonate Nutrition 0.000 description 1
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 1
- 229910052913 potassium silicate Inorganic materials 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000005368 silicate glass Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- 235000019294 sodium fumarate Nutrition 0.000 description 1
- NVIFVTYDZMXWGX-UHFFFAOYSA-N sodium metaborate Chemical compound [Na+].[O-]B=O NVIFVTYDZMXWGX-UHFFFAOYSA-N 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- 235000019351 sodium silicates Nutrition 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 150000003890 succinate salts Chemical class 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 150000004685 tetrahydrates Chemical class 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- 229940038773 trisodium citrate Drugs 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- ZTWTYVWXUKTLCP-UHFFFAOYSA-N vinylphosphonic acid Chemical compound OP(O)(=O)C=C ZTWTYVWXUKTLCP-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- SRWMQSFFRFWREA-UHFFFAOYSA-M zinc formate Chemical compound [Zn+2].[O-]C=O SRWMQSFFRFWREA-UHFFFAOYSA-M 0.000 description 1
- 239000011670 zinc gluconate Substances 0.000 description 1
- 235000011478 zinc gluconate Nutrition 0.000 description 1
- 229960000306 zinc gluconate Drugs 0.000 description 1
- 239000011576 zinc lactate Substances 0.000 description 1
- 235000000193 zinc lactate Nutrition 0.000 description 1
- 229940050168 zinc lactate Drugs 0.000 description 1
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical group [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 description 1
- RNWHGQJWIACOKP-UHFFFAOYSA-N zinc;oxygen(2-) Chemical group [O-2].[Zn+2] RNWHGQJWIACOKP-UHFFFAOYSA-N 0.000 description 1
- 239000002888 zwitterionic surfactant Substances 0.000 description 1
- 229910003319 β-Na2Si2O5 Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/02—Preparation in the form of powder by spray drying
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/08—Silicates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/26—Organic compounds containing nitrogen
- C11D3/33—Amino carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
- C11D3/3761—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in solid compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/39—Organic or inorganic per-compounds
- C11D3/3942—Inorganic per-compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
Definitions
- the present invention is directed towards a process making a powder or granule containing
- WO 2012/168739 a process is disclosed wherein slurries of complexing agents are spraydried under non-agglomerating conditions.
- WO2015121170 A1 discloses a process for making a powder or granule containing 80 to 99% by weight of at least one chelating agent selected from MGDA, GLDA and IDS.
- ADW formulations contain up to 40% of MGDA builder and are packaged in single unit doses, in brief also "SUD".
- SUD single unit doses
- the inventive process is a process for making a powder or granule, said powders and granules also being referred to as inventive powders and inventive granules, respectively.
- the term "powder” refers to particulate materials that are solids at ambient temperature and that preferably have an average particle diameter in the range of from 1 ⁇ m to less than 0.1 mm, preferably 30 ⁇ m up to 75 ⁇ m.
- the average particle diameter of inventive powders can be determined, e.g., by LASER diffraction methods, for example with Malvern apparatus, and refers to the volume average.
- granule in the context of the present invention refers to particulate materials that are solids at ambient temperature and that preferably have an average particle diameter (D50) in the range of from 0.1 mm to 2 mm, preferably 0.4 mm to 1.25 mm, even more preferably 400 ⁇ m to 1 mm.
- D50 average particle diameter
- inventive granules can be determined, e.g., by optical or preferably by sieving methods.
- Sieves employed may have a mesh in the range of from 60 to 3,000 ⁇ m.
- Powders or granules made by the inventive process contain at least 75% by weight of chelating agent (A).
- the contents of chelating agent (A) may be determined, e.g., by potentiometric titration with FeCl 3 .
- the percentage refers to the solids content of said powder or granule and may be determined by Karl-Fischer titration or by drying at 160 to 200°C to constant weight with infrared light. It excludes crystal water.
- Particles of powders and granules made by the inventive process may have regular or irregular shape.
- Preferred shapes of particles of powders and of granules made by the inventive process are spheroidal shapes.
- Alkali metal salts of GLDA are selected from compounds according to general formula (I b) [OOC-CH 2 CH 2 C-CH(COO)-N(CH 2 -COO) 2 ]M a-x H x (I b) wherein
- alkali metal salts of MGDA are selected from lithium salts, potassium salts and preferably sodium salts of MGDA.
- MGDA can be partially or preferably fully neutralized with the respective alkali.
- an average of from 2.7 to three COOH groups of MGDA is neutralized with alkali metal, preferably with sodium.
- chelating agent (A) is the trisodium salt of MGDA.
- MGDA and its respective alkali metal salts are selected from the racemic mixtures, the D-isomers and the L-isomers, and from mixtures of the D- and L-isomers other than the racemic mixtures.
- MGDA and its respective alkali metal salts are selected from the racemic mixture and from mixtures containing in the range of from 55 to 85 mole-% of the L-isomer, the balance being D-isomer.
- Particularly preferred are mixtures containing in the range of from 60 to 80 mole-% of the L-isomer, the balance being D-isomer.
- Other particularly preferred embodiments are racemic mixtures.
- GLDA and its respective alkali metal salts are selected from the racemic mixtures, the D-isomers and the L-isomers, and from mixtures of the D- and L-isomers other than the racemic mixtures.
- GLDA and its respective alkali metal salts are selected from the racemic mixture and from mixtures containing in the range of from 55 to 99 mole-% of the L-isomer, the balance being D-isomer.
- Particularly preferred are mixtures containing in the range of from 60 to 98.5 mole-% of the L-isomer, the balance being D-isomer.
- Other particularly preferred embodiments are racemic mixtures.
- IDS and its respective alkali metal salts are selected from various mixtures of isomers, for example D,D-IDS, L,L-IDS and D,L-IDS and combinations therefrom. Preferred are optically inactive mixtures since they are cheaper to be manufactured.
- alkali metal salt of chelating agent (A) may contain one or more impurities that may result from the synthesis of the respective chelating agent (A).
- impurities may be selected from propionic acid, lactic acid, alanine, nitrilotriacetic acid (NTA) or the like and their respective alkali metal salts.
- NTA nitrilotriacetic acid
- impurities may be selected from maleic acid, monoamides of maleic/fumaric acid, and racemic asparagine. Such impurities are usually present in minor amounts.
- a combination alkali metal salts of at least two different chelating agents is used, for example sodium salts of MGDA and GLDA in a weight ratio of from 1:1 to 5:1.
- alkali metal salts of only one chelating agent is used, in particular sodium metal salts of MGDA.
- Particles of powders or granules made by the inventive process further contain (B) at least one alkali metal silicate, hereinafter also referred to as alkali metal silicate (B).
- alkali metal silicate refers to compounds comprising SiO 2 and M 2 O, having a molar ratio from 1.0 to 3.5, wherein M is an alkali metal, preferably potassium and/or sodium, more preferably sodium.
- alkaline silicate such as sodium silicate or potassium silicate.
- Alkali metal silicate are soluble in water and are generally manufactured by digestion of silica sand in an aqueous alkaline medium such as NaOH or KOH solution or by dissolving silicate glass, made from the fusion of sand and soda ash or potash, in water.
- alkali metal silicate (B) is the sodium salt of water glass.
- Particles of powders or granules made by the inventive process further contain (C) at least one (co)polymer containing carboxylic acid group, partially neutralized with alkali, hereinafter also referred to as (co)polymer (C) or, specifically, polymer (C) or copolymer (C), respectively.
- Suitable comonomers for copolymers (C) are ethylenically unsaturated compounds, such as styrene, isobutene, ethylene, ⁇ -olefins such as propylene, 1-butylene, 1-hexene, and ethylenically unsaturated dicarboxylic acids and their alkali metal salty and anhydrides such as but not limited to maleic acid, fumaric acid, itaconic acid disodium maleate, disodium fumarate, itaconic anhydride, and especially maleic anhydride.
- Suitable comonomers are C 1 -C 4 -alkyl esters of (meth)acrylic acid, for example methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, n-butyl acrylate.
- (co)polymer (C) is selected from copolymers of (meth)acrylic acid and a comonomer bearing at least one sulfonic acid group per molecule. Comonomers bearing at least one sulfonic acid group per molecule may be incorporated into copolymer (C) as free acid or least partially neutralized with alkali.
- Particularly preferred sulfonic-acid-group-containing comonomers are 1-acrylamido-1-propanesulfonic acid, 2-acrylamido-2-propanesulfonic acid, 2-acrylamido-2-methylpropanesulfonic acid (AMPS), 2-methacrylamido-2-methylpropanesulfonic acid, 3-methacrylamido-2-hydroxypropanesulfonic acid, allylsulfonic acid, methallylsulfonic acid, allyloxybenzenesulfonic acid, methallyloxybenzenesulfonic acid, 2-hydroxy-3-(2-propenyloxy)propanesulfonic acid, 2-methyl-2-propene-1-sulfonic acid, styrenesulfonic acid, vinylsulfonic acid, 3-sulfopropyl acrylate, 2-sulfoethyl methacrylate, 3-sulfopropyl methacrylate, sulfomethacrylamide,
- Useful copolymers (C) are, for example, random copolymers of acrylic acid and methacrylic acid, random copolymers of acrylic acid and maleic anhydride, ternary random copolymers of acrylic acid, methacrylic acid and maleic anhydride, random or block copolymers of acrylic acid and styrene, random copolymers of acrylic acid and methyl acrylate. More preferred are homopolymers of methacrylic acid. Even more preferred are homopolymers of acrylic acid.
- (co)polymer (C) has an average molecular weight M w in the range of from 1,200 to 30,000 g/mol, preferably from 2,500 to 15,000 g/mol and even more preferably from 3,000 to 10,000 g/mol, determined by gel permeation chromatography (GPC) and referring to the respective free acid.
- (Co)polymer (C) is partially neutralized with alkali, for example with lithium or potassium or sodium or combinations of at least two of the forgoing, especially with sodium.
- alkali for example with lithium or potassium or sodium or combinations of at least two of the forgoing, especially with sodium.
- in the range of from 10 to 95 mol-% of the carboxyl groups of (co)polymer (C) may be neutralized with alkali, especially with sodium, preferably in the range from 20-70 mole-% of the carboxyl groups, even more preferred in the range of from 25-60 mole-%.
- copolymer (C) is selected from a combination of at least one polyacrylic acid and at least one copolymer of (meth)acrylic acid and a comonomer bearing at least one sulfonic acid group per molecule, both polymers being partially neutralized with alkali.
- (co)polymer (C) is selected from sodium salts of polyacrylic acid with an average molecular weight M w in the range of from 1,200 to 30,000 g/mol, preferably from 2,500 to 15,000 g/mol and even more preferably from 3,000 to 10,000 g/mol, determined by gel permeation chromatography (GPC) and referring to the respective free acid.
- M w average molecular weight
- the weight ratio of (A):[(B) + (C)] is in the range of from 20 : 1 up to 100:1,
- the weight ratio of (B)/(C) is in the range of from 10:1 to 1:10, preferably 1:1 to 1:5.
- the inventive process comprises steps (a) and (b),
- a solution of chelating agent (A) is provided that has a temperature of 35 to 50°C, and an aqueous solution of alkali metal silicate (B) is being added and (co)polymer (C), in bulk or in solution.
- Step (a) can be performed at ambient temperature. In other embodiments, step (a) is being performed at 20° C or at elevated temperature, for example at a temperature in the range of from 25 to 90°C, preferably 60 to 75°C.
- the water used in step (a) may be present in an amount that all chelating agent (A) and alkali metal silicate (B) and (co)polymer (C) are dissolved. However, it is also possible to use less amounts of water and mix chelating agent (A) and alkali metal silicate (B) and (co)polymer (C) in a way that a slurry is being formed, with the continuous phase having the appearance of a solution or an emulsion.
- the total solids content of such solution or slurry formed as result of step (a) is in the range of from 20 to 75%, preferably 35 to 50%.
- such solution or slurry has a pH value in the range of from 2.5 to 13, preferably from 7 to 12 and even more preferably at least 8 up to 12.
- Mixing may be performed with mechanical support, for example shaking or stirring.
- step (b) a spray-drying or spray granulation is performed, using a gas with an inlet temperature of at least 125°C.
- Said gas hereinafter also being referred to as "hot gas”
- hot gas may be nitrogen, a rare gas or preferably air.
- most of the water used in step (a) will be removed, for example at least 55%, preferably at least 65% of the water. In one embodiment of the present invention, 99% of the water at most will be removed.
- the aqueous slurry or aqueous solution according to step (a) may have a temperature in the range of from 15 to 95°C, preferably 20 to 90°C and even more preferably 50 to 90°C.
- the average residence time of chelating agent (A) in step (b) is in the range of from 2 minutes to 4 hours, preferably from 30 minutes to 2 hours.
- such aging may take in the range of from 2 hours to 24 hours at the temperature preferably higher than ambient temperature.
- fines have a particles diameter of 30 ⁇ m or less, for example 1 to 30 ⁇ m.
- step (b) 40 to 100% of the fines present in the respective material withdrawn at the end of step (b) are separated off.
- step (c) 80 to 99% by weight of the fines are separated off, and the residual 1 to 20% are left in the respective powder or granule. It is tedious to try to remove the fines quantitatively.
- step (c) of the inventive process so-called lumps or “overs” may be separated off from said powder or granules.
- said lumps to be separated off are particles that have a minimum particle diameter of 1,000 ⁇ m, for example, 1,500 ⁇ m to 2 mm or even more. In a preferred embodiment, lumps are particles that have a minimum particle diameter of 1,250 ⁇ m or more, even more preferably 900 ⁇ m to 2 mm.
- said lumps or overs have a minimum particle diameter of 250 ⁇ m or more, for example 250 to 1,000 ⁇ m.
- Overs or lumps may be removed, e.g., with the help of a discharge screw or a rotary valve, usually together with desired product, and then classified.
- Separating off lumps and fines may be performed in any order, consecutively or simultaneously.
- the amount of powder or granule, respectively, other than fines and overs is in the range of from 55 to 70% by weight, referring to total amount of material removed at the end of step (b).
- the lumps separated of in step (c) may be milled down to a smaller size, for example to maximum particle diameter of 500 ⁇ m, preferably to a maximum particle diameter of 400 ⁇ m.
- the milling may be performed in any type of mills. Examples of particularly useful mills are jet mills, pin mills and bolting machines (German: Stiftmühlen). Further examples are roller mills and ball mills.
- said fines from step (c) and milled lumps from step (c) are reintroduced into a spray-dryer or spray-granulator.
- Such reintroducing may be performed by pneumatically transporting said fines milled lumps from step (c) into the spray tower or spray granulator, respectively, preferably through an extra opening rather than together with solution or slurry from step (a).
- powders and granules may be obtained.
- Such powders and granules have a particularly high bulk density (German: Schüttêt), for example 800 to 950 g/l, preferably 850 to 920 g/l and more preferably 875 to 910 g/l, determined according to DIN ISO 697-1984-01.
- the term "in molecularly disperse form” implies that all or a vast majority, for example at least 80% of the particles of inventive powder and of inventive granules contain chelating agent (A) and alkali metal silicate (B) and (co)polymer (C).
- the term “in molecularly disperse form” implies as well that chelating agent (A) and alkali metal silicate (B) and (co)polymer (C)are distributed over the diameter of the particle in an almost homogeneous way.
- inventive powders are selected from powders having an average particle diameter in the range of from 1 ⁇ m to less than 0.1 mm.
- Inventive cleaning agents may contain at least one bleaching agent and at least one inventive powder or at least one inventive granule. Inventive cleaning agents show a reduced tendency for yellowing and therefore have an extended shelve-life.
- suitable peroxy compounds are sodium perborate, anhydrous or for example as monohydrate or as tetrahydrate or so-called dihydrate, sodium percarbonate, anhydrous or, for example, as monohydrate, hydrogen peroxide, persulfates, organic peracids such as peroxylauric acid, peroxystearic acid, peroxy- ⁇ -naphthoic acid, 1,12-diperoxydodecanedioic acid, perbenzoic acid, peroxylauric acid, 1 ,9-diperoxyazelaic acid, diperoxyisophthalic acid, in each case as free acid or as alkali metal salt, in particular as sodium salt, also sulfonylperoxy acids and cationic peroxy acids.
- organic peracids such as peroxylauric acid, peroxystearic acid, peroxy- ⁇ -naphthoic acid, 1,12-diperoxydodecanedioic acid, perbenzoic acid, peroxylauric acid
- peroxy compound is selected from inorganic percarbonates, persulfates and perborates.
- sodium percarbonates are 2 Na 2 CO 3 ⁇ 3 H 2 O 2 .
- sodium perborate are (Na 2 [B(OH) 2 (O 2 )] 2 ), sometimes written as NaBO 2 ⁇ O 2 ⁇ 3H 2 O instead.
- Most preferred peroxy compound is sodium percarbonate.
- inventive cleaning agents may contain further ingredients such as one or more surfactants that may be selected from non-ionic, zwitterionic, cationic, and anionic surfactants.
- Other ingredients that may be contained in inventive cleaning agents may be selected from bleach activators, bleach catalysts, corrosion inhibitors, sequestering agents other than chelating agent (A), enzymes, fragrances, dyestuffs, antifoams, and builders.
- advantageous inventive cleaning agents are free from phosphate.
- "Free from phosphate” should be understood in the context of the present invention, as meaning that the content of phosphate and polyphosphate is in sum in the range from 10 ppm to 0.2% by weight, determined by gravimetric methods and referring to the respective inventive cleaning agent.
- Inventive cleaning agents may contain one or more surfactant, preferably one or more non-ionic surfactant.
- alkoxylated alcohols and alkoxylated fatty alcohols are, for example, compounds of the general formula (II) in which the variables are defined as follows:
- compounds of the general formula (II) may be block copolymers or random copolymers, preference being given to block copolymers.
- hydroxyalkyl mixed ethers are compounds of the general formula (IV) in which the variables are defined as follows:
- n and n are in the range from zero to 300, where the sum of n and m is at least one, preferably in the range of from 5 to 50.
- m is in the range from 1 to 100 and n is in the range from 0 to 30.
- Compounds of the general formula (II) and (III) may be block copolymers or random copolymers, preference being given to block copolymers.
- nonionic surfactants are selected from di- and multiblock copolymers, composed of ethylene oxide and propylene oxide. Further suitable nonionic surfactants are selected from ethoxylated or propoxylated sorbitan esters. Amine oxides or alkyl polyglycosides, especially linear C 4 -C 16 -alkyl polyglucosides and branched C 8 -C 14 -alkyl polyglycosides such as compounds of general average formula (V) are likewise suitable. wherein the variables are defined as follows:
- surfactants that may be present are selected from amphoteric (zwitterionic) surfactants and anionic surfactants and mixtures thereof.
- amphoteric surfactants are those that bear a positive and a negative charge in the same molecule under use conditions.
- Preferred examples of amphoteric surfactants are so-called betaine-surfactants.
- Many examples of betaine-surfactants bear one quaternized nitrogen atom and one carboxylic acid group per molecule.
- a particularly preferred example of amphoteric surfactants is cocamidopropyl betaine (lauramidopropyl betaine).
- amine oxide surfactants are compounds of the general formula (VI) R 7 R 8 R 9 N ⁇ O (VI) wherein R 7 , R 8 and R 9 are selected independently from each other from aliphatic, cycloaliphatic or C 2 -C 4 -alkylene C 10 -C 20 -alkylamido moieties.
- R 7 is selected from C 8 -C 20 -alkyl or C 2 -C 4 -alkylene C 10 -C 20 -alkylamido and R 8 and R 9 are both methyl.
- a particularly preferred example is lauryl dimethyl aminoxide, sometimes also called lauramine oxide.
- a further particularly preferred example is cocamidylpropyl dimethylaminoxide, sometimes also called cocamidopropylamine oxide.
- Suitable anionic surfactants are alkali metal and ammonium salts of C 8 -C 18 -alkyl sulfates, of C 8 -C 18 -fatty alcohol polyether sulfates, of sulfuric acid half-esters of ethoxylated C 4 -C 12 -alkylphenols (ethoxylation: 1 to 50 mol of ethylene oxide/mol), C 12 -C 18 sulfo fatty acid alkyl esters, for example of C 12 -C 18 sulfo fatty acid methyl esters, furthermore of C 12 -C 18 -alkylsulfonic acids and of C 10 -C 18 -alkylarylsulfonic acids.
- Suitable anionic surfactants are soaps, for example the sodium or potassium salts of stearoic acid, oleic acid, palmitic acid, ether carboxylates, and alkylether phosphates.
- laundry detergent compositions contain at least one anionic surfactant.
- inventive cleaning agents that are determined to be used as laundry detergent compositions may contain 0.1 to 60 % by weight of at least one surfactant, selected from anionic surfactants, amphoteric surfactants and amine oxide surfactants.
- inventive cleaning agents that are determined to be used for hard surface cleaning may contain 0.1 to 60 % by weight of at least one surfactant, selected from anionic surfactants, amphoteric surfactants and amine oxide surfactants.
- inventive cleaning agents do not contain any anionic detergent.
- Inventive cleaning agents may comprise one or more bleach activators, for example N-methylmorpholinium-acetonitrile salts ("MMA salts”), trimethylammonium acetonitrile salts, N-acylimides such as, for example, N-nonanoylsuccinimide, 1,5-diacetyl-2,2-dioxohexahydro-1,3,5-triazine (“DADHT”) or nitrile quats (trimethylammonium acetonitrile salts).
- MMA salts N-methylmorpholinium-acetonitrile salts
- DADHT 1,5-diacetyl-2,2-dioxohexahydro-1,3,5-triazine
- nitrile quats trimethylammonium acetonitrile salts
- TAED tetraacetylethylenediamine
- TAED tetraacetylhexylenediamine
- Inventive cleaning agents may comprise one or more builders, selected from organic and inorganic builders.
- suitable inorganic builders are sodium sulfate or sodium carbonate or silicates, in particular sodium disilicate and sodium metasilicate, zeolites, sheet silicates, in particular those of the formula ⁇ -Na 2 Si 2 O 5 , ⁇ -Na 2 Si 2 O 5 , and ⁇ -Na 2 Si 2 O 5 , also fatty acid sulfonates, ⁇ -hydroxypropionic acid, alkali metal malonates, fatty acid sulfonates, alkyl and alkenyl disuccinates, tartaric acid diacetate, tartaric acid monoacetate, oxidized starch, and polymeric builders, for example polycarboxylates and polyaspartic acid.
- zinc salt can change.
- zinc acetate or ZnCl 2 for preparing formulation according to the invention, but this converts at a pH of 8 or 9 in an aqueous environment to ZnO, Zn(OH) 2 or ZnO ⁇ aq, which can be present in non-complexed or in complexed form.
- Zinc salt may be present in those inventive cleaning agents that are liquid at room temperature.
- inventive cleaning agents zinc salts are preferably present in dissolved or in solid or in colloidal form.
- inventive cleaning agents are free from heavy metals apart from zinc compounds.
- this may be understood as meaning that inventive cleaning agents are free from those heavy metal compounds which do not act as bleach catalysts, in particular of compounds of iron and of bismuth.
- "free from” in connection with heavy metal compounds is to be understood as meaning that the content of heavy metal compounds which do not act as bleach catalysts is in sum in the range from 0 to 100 ppm, determined by the leach method and based on the solids content.
- inventive cleaning agents has, apart from zinc, a heavy metal content below 0.05 ppm, based on the solids content of the formulation in question. The fraction of zinc is thus not included.
- heavy metals are deemed to be all metals with a specific density of at least 6 g/cm 3 with the exception of zinc.
- the heavy metals are metals such as bismuth, iron, copper, lead, tin, nickel, cadmium and chromium.
- inventive cleaning agents comprise no measurable fractions of bismuth compounds, i.e. for example less than 1 ppm.
- the molecular weight of polymers (C.1) and (C.2) was determined GPC. Said measurements were performed at a pH value of 7.4 (phosphate buffer), stationary phase: cross-linked polyacrylate, mobile phase: water, pH value 7.4, phosphate buffer with 0.01 M NaN 3 .
- a vessel was charged with 14.629 kg of an aqueous solution of (A.1) (40 % by weight). An amount of 124 g of a 48.5 % by weight aqueous solution of (B.1) and 246 g of a 49% by weight aqueous solution (C.1) was added. The spray liquor SL.1 so obtained was stirred vigorously and then heated to 70°C for 3 hours and subjected to spray granulation.
- example detergent compositions for automatic dishwashing detergents can be formulated by mixing the respective components according to Table 3.
- Table 3 Example detergent compositions for automatic dishwashing All amounts in g/sample ADW.1 ADW.2 ADW.3 either of Gr.1, Gr.2, Gr.3 or Gr.4 30 22.5 15 Protease 2.5 2.5 2.5 Amylase 1 1 1 n-C 18 H 37 -O(CH 2 CH 2 O) 9 H 5 5 5 5 Sodium percarbonate 10.5 10.5 10.5 TAED 4 4 4 Na 2 CO 3 19.5 19.5 19.5 Sodium citrate dihydrate 15 22.5 30 HEDP 0.5 0.5 0.5 0.5 ethoxylated polyethylenimine, 20 EO/NH group, M n : 30,000 g/mol optionally: 0.1 optionally: 0.1 optionally: 0.1 optionally: 0.1
- detergent compositions for automatic dishwashing detergents can be formulated by mixing the respective components according to Table 4.
- Table 4 Example detergent compositions for automatic dishwashing All amounts in g/sample ADW.1 ADW.2 ADW.3 either of C-Gr.5, C-Gr.6, C-Gr.7, C-Gr.8 or C-Gr.9 30 22.5 15 Protease 2.5 2.5 2.5 Amylase 1 1 1 n-C 18 H 37 -O(CH 2 CH 2 O) 9 H 5 5 5 5 5 Sodium percarbonate 10.5 10.5 10.5 TAED 4 4 4 Na 2 CO 3 19.5 19.5 19.5 Sodium citrate dihydrate 15 22.5 30 HEDP 0.5 0.5 0.5 ethoxylated polyethylenimine, 20 EO/NH group, M n : 30,000 g/mol optionally: 0.1 optionally: 0.1 optionally: 0.1 optionally: 0.1
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Claims (14)
- Procédé pour la préparation d'une poudre d'un granulé contenant(A) au moins un agent chélatant choisi parmi des sels de métal alcalin d'acide méthylglycinediacétique (MGDA) et de diacétate d'acide glutamique (GLDA) et d'acide iminodisuccinique (IDS),(B) au moins un silicate de métal alcalin, et(C) au moins un (co)polymère contenant un groupe acide carboxylique, partiellement neutralisé avec un alcali,en un rapport en poids de (A) : [(B) + (C)] allant de 20 : 1 jusqu'à 100 : 1,ladite poudre ou ledit granulé contenant au moins 75 % en poids d'agent chélatant (A),ledit procédé comprenant les étapes de(a) mélange de l'au moins un agent chélatant (A) et de l'au moins un silicate de métal alcalin (B) et de l'au moins un (co)polymère (C) en la présence d'eau,(b) élimination de la plupart de ladite eau par séchage par pulvérisation ou granulation par pulvérisation en utilisant un gaz avec une température d'entrée d'au moins 125 °C.
- Procédé selon la revendication 1, l'agent chélatant (A) étant choisi parmi le sel trisodique de MGDA et le sel tétrasodique de GLDA.
- Procédé selon la revendication 1 ou 2, ledit silicate de métal alcalin (B) étant le sel de sodium de verre d'eau.
- Procédé selon l'une quelconque des revendications précédentes, le (co)polymère (C) étant choisi parmi un poly(acide acrylique), des copolymères statistiques d'acide acrylique et d'anhydride maléique ou d'acide 2-acrylamido-2-méthylpropanesulfonique, chaque (co)polymère étant partiellement choisi avec un alcali.
- Procédé selon l'une quelconque des revendications précédentes, l'étape (b) étant réalisée avec une buse à deux fluides.
- Poudre ou granulé contenant(A) au moins un agent chélatant choisi parmi l'acide méthylglycinediacétique (MGDA) et le diacétate d'acide glutamique (GLDA) et l'acide iminodisuccinique (IDS) et leurs sels de métal alcalin respectifs,(B) au moins un silicate de métal alcalin, et(C) au moins un (co)polymère contenant un groupe acide carboxylique, partiellement neutralisé avec un alcali,en un rapport en poids de (A) : [(B) + (C)] allant de 20 : 1 jusqu'à 100 : 1,sous forme dispersée de manière moléculaire, au moins 80 % des particules de poudre et de granules contenant un agent chélatant (A) et un silicate de métal alcalin (B) et un (co)polymère (C), et (A), (B) et (C) étant distribués sur le diamètre des particules de manière presque homogène, etladite poudre ou ledit granulé contenant au moins 75 % en poids d'agent chélatant (A).
- Poudre ou granulé selon la revendication 6 possédant une teneur en humidité résiduelle dans la plage allant de 1 à 20 % en poids.
- Poudre selon la revendication 6 ou 7 possédant un diamètre moyen de particule dans la plage allant de 1 µm à moins de 0,1 mm.
- Granulé selon la revendication 6 ou 7 possédant un diamètre moyen de particule dans la plage allant de 0,1 mm à 2 mm.
- Poudre ou granulé selon l'une quelconque des revendications 6 à 9, ledit silicate de métal alcalin étant le sel de sodium du verre d'eau correspondant.
- Poudre ou granulé selon l'une quelconque des revendications 6 à 10, l'agent chélatant (A) étant choisi parmi le sel trisodique de MGDA et le sel tétrasodique de GLDA.
- Poudre ou granulé selon l'une quelconque des revendications 6 à 11, ledit (co)polymère (C) étant choisi parmi un poly(acide acrylique), des copolymères statistiques d'acide acrylique avec l'anhydride maléique ou l'acide 2-acrylamido-2-méthylpropanesulfonique, chaque (co)polymère étant partiellement choisi avec un alcali.
- Utilisation d'une poudre ou d'un granulé selon l'une quelconque des revendications 6 à 12 pour la fabrication d'un agent de nettoyage pour des fibres ou des surfaces dures, ledit agent de nettoyage contenant au moins un composé de type peroxy choisi parmi des percarbonates, des persulfates et des perborates.
- Agent de nettoyage, contenant au moins un composé de type peroxy et au moins une poudre ou un granulé selon l'une quelconque des revendications 6 à 12.
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EP19166573 | 2019-04-01 | ||
EP19213520 | 2019-12-04 | ||
PCT/EP2020/057749 WO2020200836A1 (fr) | 2019-04-01 | 2020-03-20 | Procédé pour la fabrication d'un granulé ou d'une poudre |
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EP3947622A1 EP3947622A1 (fr) | 2022-02-09 |
EP3947622B1 true EP3947622B1 (fr) | 2023-03-15 |
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US (1) | US20220154112A1 (fr) |
EP (1) | EP3947622B1 (fr) |
CN (1) | CN113710789A (fr) |
WO (1) | WO2020200836A1 (fr) |
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PL3822335T3 (pl) * | 2019-11-15 | 2023-03-13 | Basf Se | Kompozycje czyszczące i ich zastosowanie |
CN113999733B (zh) * | 2021-12-03 | 2024-04-05 | 广州立白企业集团有限公司 | 一种颗粒组合物及洗碗机专用洗涤剂组合物 |
WO2023186679A1 (fr) * | 2022-03-30 | 2023-10-05 | Basf Se | Procédé de fabrication de solutions aqueuses contenant un agent complexant à haute concentration |
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US5837663A (en) | 1996-12-23 | 1998-11-17 | Lever Brothers Company, Division Of Conopco, Inc. | Machine dishwashing tablets containing a peracid |
DE19819187A1 (de) | 1998-04-30 | 1999-11-11 | Henkel Kgaa | Festes maschinelles Geschirrspülmittel mit Phosphat und kristallinen schichtförmigen Silikaten |
US8183410B2 (en) * | 2008-04-01 | 2012-05-22 | Conopco, Inc. | Preparation of free flowing granules of methylglycine diacetic acid |
GB2491619B (en) * | 2011-06-09 | 2014-10-01 | Pq Silicas Bv | Builder granules and process for their preparation |
WO2013160132A1 (fr) * | 2012-04-25 | 2013-10-31 | Basf Se | Formulations solides et production et utilisation desdites formulations |
WO2014037255A1 (fr) * | 2012-09-07 | 2014-03-13 | Basf Se | Particules, procédé de fabrication et utilisation |
MX2016010570A (es) * | 2014-02-13 | 2016-11-29 | Basf Se | Polvo y granulo, proceso para fabricar dicho polvo y granulo, y sus usos. |
WO2017220308A1 (fr) * | 2016-06-20 | 2017-12-28 | Basf Se | Poudres et granulés et procédé de fabrication desdites poudres et desdits granulés |
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- 2020-03-20 EP EP20711944.7A patent/EP3947622B1/fr active Active
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