EP3936649A1 - Weft yarn tensioning device - Google Patents
Weft yarn tensioning device Download PDFInfo
- Publication number
- EP3936649A1 EP3936649A1 EP21181047.8A EP21181047A EP3936649A1 EP 3936649 A1 EP3936649 A1 EP 3936649A1 EP 21181047 A EP21181047 A EP 21181047A EP 3936649 A1 EP3936649 A1 EP 3936649A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weft yarn
- air
- stretch
- travel passage
- weft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 235000014676 Phragmites communis Nutrition 0.000 claims abstract description 28
- 238000005452 bending Methods 0.000 claims description 30
- 238000007599 discharging Methods 0.000 claims description 6
- 238000009941 weaving Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000011144 upstream manufacturing Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/28—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
- D03D47/30—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
- D03D47/3066—Control or handling of the weft at or after arrival
- D03D47/308—Stretching or holding the weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/27—Drive or guide mechanisms for weft inserting
- D03D47/277—Guide mechanisms
- D03D47/278—Guide mechanisms for pneumatic looms
Definitions
- the present invention relates to a weft yarn tensioning device of an air jet loom.
- an air jet loom needs to be configured to suppress loosening of a weft yarn by applying an adequate tension to the weft yarn having been inserted.
- a weft yarn tensioning device for applying a tension to a weft yarn a weft yarn tensioning device disclosed in Japanese Patent Application No. 2010-285713 has been known.
- the weft yarn tensioning device disclosed in Japanese Patent Application No. 2010-285713 has been known.
- 2010-285713 applies a tension to a weft yarn by discharging air from an air discharge nozzle disposed on a rear side of the air jet loom towards the front side thereof so as to bend the weft yarn and introducing such a weft yarn to a stretch pipe disposed on the front side of the air jet loom.
- the present invention has been made to solve the above problem and is directed to providing a weft yarn tensioning device that can applies a sufficient tension to a weft yarn with a simple configuration.
- a weft yarn tensioning device of an air jet loom in which a weft yarn is inserted along a weft yarn guide passage formed in a reed.
- the weft yarn tensioning devise is disposed in front of the reed.
- the weft yarn tensioning device includes a weft yarn travel passage extending along the weft yarn guide passage, a first air discharge member discharging an air in a direction along the weft yarn travel passage, and a second air discharge member discharging the air in a direction different from the direction along the weft yarn travel passage.
- the first air discharge member discharges the air to introduce the weft yarn into the weft yarn travel passage.
- the second air discharge member discharges the air to the weft yarn in the weft yarn travel passage.
- the weft yarn travels through the weft yarn guide passage 11 from an upstream to a downstream thereof along a flow of air discharged from a main nozzle and a sub-nozzle (not illustrated) for weft insertion.
- the main nozzle and the sub-nozzle are disposed on the upstream side of the air jet loom.
- the modified reed 10 corresponds to a reed of the present invention.
- a projection 42 is formed in an upper portion 41 of the stretch mechanism 40, and the projection 42 projects from a main body of the stretch mechanism 40 towards the front side of the air jet loom.
- An air blow hole 60 is formed on a left side of the projection 42, i.e., on the upstream side in the weft travelling direction, as viewed from the front side of the air jet loom, which is used for air blow to the weft yarn in the weft yarn travel passage forming member 50.
- An air blow hose 62 is connected to the air blow hole 60 via an air blow joint 61.
- the air blow hose 62 is connected via a known air valve (not illustrated) to an air supply source (not illustrated) installed in a weaving factory.
- a stretch air hole 70 is formed in a lower portion 43 of the stretch mechanism 40 so as to discharge stretch air to the weft yarn in the inner space of the weft yarn travel passage forming member 50.
- a stretch air hose 72 is connected to the stretch air hole 70 via a stretch air joint 71.
- the stretch air hose 72 is connected via a known air valve (not illustrate) to an air supply source (not illustrated) in the plant.
- the air jet loom has a control device (not illustrated) for controlling air supplies to the air blow hole 60 and the stretch air hole 70.
- FIG.3 is a schematic plan view of the air jet loom of FIG. 1 in which the modified reed 10 and the stretch mechanism 40 are illustrated in cross section, taken along a horizontal direction along the weft yarn guide passage 11.
- the modified reed 10 includes a plurality of dents 12 arranged at regular intervals along the weft travelling direction and extending perpendicularly to the weft travelling direction.
- a warp yarn 21 to form a woven fabric 31 with weft yarns 23, or a selvage yarn 22 to form selvages 32 with the weft yarns 23, are disposed between any two of the dents 12.
- the bending portion 54 has a stretch air discharge port 74 that is connected to the stretch air passage 73 (see FIG. 4 ) at a position where the width of the inner space of the weft yarn travel passage forming member 50 is the narrowest and is opened upwardly in a substantially vertical direction.
- the stretch air hole 70 is in communication with the stretch air discharge port 74 through the stretch air passage 73.
- the stretch air discharge port 74 and the air release hole 53 are opened so that opening of the stretch air discharge port 74 and the air release hole 53 substantially overlap with each other, as viewed in the vertical direction.
- the stretch air discharge port 74 corresponds to a second air discharge member.
- An air blow nozzle 63 is formed in the projection 42, and the air blow nozzle 63 has the air blow hole 60 as an inlet through which air flows into the air blow nozzle 63.
- the air blow nozzle 63 extends along a part of the inner wall of the weft yarn travel passage forming member 50 between the bending portion 54 and the yarn outlet 52, to a position between the bending portion 54 and the yarn outlet 52.
- the air blow nozzle 63 has an air blow port 64 at a tip end that is opposite from the air blow hole 60.
- the air blow port 64 is opened to the inner space of the weft yarn travel passage forming member 50 on the right side of the bending portion 54, i.e., on the side of the weft yarn travel passage adjacent to the yarn outlet 52, and at a position between the bending portion 54 and the yarn outlet 52.
- a space is formed between the air blow port 64 and the part of the inner wall of the weft yarn travel passage forming member 50 between the bending portion 54 and the yarn outlet 52, which allows the weft yarn 23 to pass therethrough.
- the air blow nozzle 63 corresponds to a first air discharge member.
- the stretching air supplied to the stretch air hole 70 flows through the stretch air passage 73 in a direction indicated by an arrow D, which is an upward direction. Then, the stretching air is discharged from the stretch air discharge port 74 illustrated in FIG. 6 in the substantially vertical direction. That is, the stretching air is discharged from the stretch air discharge port 74 in a direction different from the direction along the weft yarn travel passage forming member 50.
- the stretching air is discharged preferably at a timing at which the weft yarn 23 is travelled and fully stretched. Then, the stretching air flows out mainly from the air release hole 53 (see FIG. 4 ) formed in the upper portion of the weft yarn travel passage forming member 50.
- the air blow (air discharge) from the air blow nozzle 63 illustrated in FIG. 6 in the direction along the weft yarn travel passage forming member 50 is intensified may be considered.
- a covered yarn is used for the weft yarn 23
- a covering yarn may travel separately from and ahead of a core yarn of the weft yarn 23, and is discharged out from the yarn outlet 52 ahead of the core yarn.
- the weft yarn detection device 14 for the weft yarn 23 disposed on the right of the stretch mechanism 40, as illustrated in FIG. 3 may detect the separated covering yarn, which may result in excessive detection of a long pick and yarn breakage of the weft yarns 23 caused by air-blow. Therefore, this method may cause unnecessary stops during the weaving process, which may lead to an increase the cost for weaving.
- air is discharged from the air blow nozzle 63 in the direction along the weft yarn travel passage forming member 50, and the stretching air is discharged from the stretch air discharge port 74 to the weft yarn introduced to the inner space of the weft yarn travel passage forming member 50 in the direction of the arrow H, i.e., upward in the substantially vertical direction. Therefore, the yarns is unlikely to push the dents of the modified reed 10, which prevents damaging the modified reed 10.
- the stretch mechanism 40 includes the weft yarn travel passage forming member 50 disposed in front of the modified reed 10 and extending along the weft yarn guide passage 11 in the air jet loom in which the weft yarn 23 is inserted along the weft yarn guide passage 11 formed in the modified reed 10, the air blow nozzle 63 from which air is discharged in the direction along the weft yarn travel passage forming member 50, and the stretch air discharge port 74 from which the stretch air is discharged in the direction different from the direction along the weft yarn travel passage forming member 50.
- the air blow nozzle 63 is configured to discharge air to cause the weft yarn 23 to be introduced to the inner space of the weft yarn travel passage forming member 50, and the stretch air discharge port 74 is configured to discharge air to the weft yarn 23 having been introduced into the inner space of the weft yarn travel passage forming member 50.
- a sufficient tension may be applied to the weft yarn 23 with a simple configuration of the weft yarn tensioning device.
- the stretch mechanism 40 of the present embodiment air is discharged from the stretch air discharge port 74 at the bending portion 54.
- the weft yarn 23 that is bent towards the front side of the air jet loom at the bending portion 54 is bent upward in the substantially vertical direction, i.e., in the direction of the arrow H, and pressed against the upper surface of the inner wall of the bending portion 54 and against the corner 53a of the air release hole 53, so that a great frictional force is generated.
- a further greater tension may be applied to the weft yarn 23.
- the stretch air discharge port 74 is opened upward in the substantially vertical direction in the above-described embodiment, the stretch air discharge port 74 may be opened in a direction other than the direction in which air is discharged from the air blow nozzle 63.
- the stretch air discharge port 74 may be opened towards the front side of the air jet loom, i.e., in a direction away from the modified reed 10.
- the stretch mechanism 40 applies a tension to the weft yarn 23 by discharging stretch air in a direction different from the direction along the travelling direction of the weft yarn 23, similarly to the above described embodiment.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Abstract
Description
- The present invention relates to a weft yarn tensioning device of an air jet loom.
- In order to produce a high quality woven fabric, an air jet loom needs to be configured to suppress loosening of a weft yarn by applying an adequate tension to the weft yarn having been inserted. As a weft yarn tensioning device for applying a tension to a weft yarn, a weft yarn tensioning device disclosed in
Japanese Patent Application No. 2010-285713 Japanese Patent Application No. 2010-285713 - However, since the weft yarn tensioning device of the Publication applies a tension to the weft yarn by bending the weft yarn only in one direction from the rear side towards the front side of the air jet loom, a sufficient tension may not be applied to the weft yarn.
- The present invention has been made to solve the above problem and is directed to providing a weft yarn tensioning device that can applies a sufficient tension to a weft yarn with a simple configuration.
- In accordance with an aspect of the present disclosure, there is provided a weft yarn tensioning device of an air jet loom in which a weft yarn is inserted along a weft yarn guide passage formed in a reed. The weft yarn tensioning devise is disposed in front of the reed. The weft yarn tensioning device includes a weft yarn travel passage extending along the weft yarn guide passage, a first air discharge member discharging an air in a direction along the weft yarn travel passage, and a second air discharge member discharging the air in a direction different from the direction along the weft yarn travel passage. The first air discharge member discharges the air to introduce the weft yarn into the weft yarn travel passage. The second air discharge member discharges the air to the weft yarn in the weft yarn travel passage.
- Other aspects and advantages of the disclosure will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the disclosure.
- The disclosure, together with objects and advantages thereof, may best be understood by reference to the following description of the embodiments together with the accompanying drawings in which:
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FIG. 1 is a partial perspective view, schematically illustrating an air jet loom according to an embodiment of the present invention; -
FIG. 2 is a right side view of a weft yarn guide passage illustrated inFIG. 1 ; -
FIG. 3 is a schematic plan view of the air jet loom illustrated inFIG. 1 ; -
FIG. 4 is a perspective view of a stretch mechanism illustrated inFIG. 1 ; -
FIG. 5 is a bottom view of the stretch mechanism illustrated inFIG. 3 ; -
FIG. 6 is a cross-sectional plan view of an upper portion of the stretch mechanism illustrated inFIG. 3 ; and -
FIG. 7 is a cross-sectional front view of the upper portion of the stretch mechanism, illustrating an operation of the stretch mechanism according to the embodiment of the present invention. - The following will describe an embodiment of the present invention in details with reference to the accompanying drawings.
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FIG. 1 is a schematic perspective view of an air jet loom according to an embodiment of the present invention, illustrating a configuration of the air jet loom on the right side end or a weft yarn arrival side end thereof.FIG. 2 is a right side view of a weft yarn guide passage illustrated inFIG. 1 . A modifiedreed 10 is disposed above asley 13 that extends in a direction in which a weft yarn travels in the air jet loom. The modifiedreed 10 is disposed so as to extend in the weft yarn traveling direction, has a weftyarn guide passage 11 through which the weft yarn travels in a front surface of the modifiedreed 10. The weft yarn travels through the weftyarn guide passage 11 from an upstream to a downstream thereof along a flow of air discharged from a main nozzle and a sub-nozzle (not illustrated) for weft insertion. The main nozzle and the sub-nozzle are disposed on the upstream side of the air jet loom. The modifiedreed 10 corresponds to a reed of the present invention. - A
stretch mechanism 40 is provided in front of the modifiedreed 10, i.e., on a front side of the air jet loom. Thestretch mechanism 40 is disposed at an arrival side of the air jet loom. Thestretch mechanism 40 is configured to apply an appropriate tension to the weft yarn so as to suppress loosening of the weft yarn. A weft yarn travelpassage forming member 50 having a rectangular parallelepiped tubular shape is formed in anupper portion 41 of thestretch mechanism 40. The weft yarn travelpassage forming member 50 has an inner space that serves as a weft yarn travel passage through which a weft yarn travels. The weft yarn travelpassage forming member 50 is disposed in the weftyarn guide passage 11, and extends along the weftyarn guide passage 11. The weft yarn travelpassage forming member 50 has ayarn inlet 51 from which a weft yarn is introduced on an upstream side of the weft yarn travelpassage forming member 50, and ayarn outlet 52 from which the weft yarn is drawn out on a downstream side of the weft yarn travelpassage forming member 50. Thus, the weft yarn traveling through the weftyarn guide passage 11 of the modifiedreed 10 may travel through the weft yarn travelpassage forming member 50. Thestretch mechanism 40 is made of any suitable material such as resin and metal. Thestretch mechanism 40 corresponds to a weft yarn tensioning device. - A
projection 42 is formed in anupper portion 41 of thestretch mechanism 40, and theprojection 42 projects from a main body of thestretch mechanism 40 towards the front side of the air jet loom. Anair blow hole 60 is formed on a left side of theprojection 42, i.e., on the upstream side in the weft travelling direction, as viewed from the front side of the air jet loom, which is used for air blow to the weft yarn in the weft yarn travelpassage forming member 50. Anair blow hose 62 is connected to theair blow hole 60 via anair blow joint 61. Theair blow hose 62 is connected via a known air valve (not illustrated) to an air supply source (not illustrated) installed in a weaving factory. - A
stretch air hole 70 is formed in alower portion 43 of thestretch mechanism 40 so as to discharge stretch air to the weft yarn in the inner space of the weft yarn travelpassage forming member 50. Astretch air hose 72 is connected to thestretch air hole 70 via astretch air joint 71. Thestretch air hose 72 is connected via a known air valve (not illustrate) to an air supply source (not illustrated) in the plant. The air jet loom has a control device (not illustrated) for controlling air supplies to theair blow hole 60 and thestretch air hole 70. -
FIG.3 is a schematic plan view of the air jet loom ofFIG. 1 in which the modifiedreed 10 and thestretch mechanism 40 are illustrated in cross section, taken along a horizontal direction along the weftyarn guide passage 11. The modifiedreed 10 includes a plurality ofdents 12 arranged at regular intervals along the weft travelling direction and extending perpendicularly to the weft travelling direction. Awarp yarn 21 to form awoven fabric 31 withweft yarns 23, or aselvage yarn 22 to form selvages 32 with theweft yarns 23, are disposed between any two of thedents 12. The weft yarns 23 travel through the weftyarn guide passage 11 of the modifiedreed 10 and through the inner space of the weft yarn travelpassage forming member 50 disposed in the weftyarn guide passage 11. A known optical weftyarn detection device 14 is provided on a right side of thestretch mechanism 40, i.e., on the downstream in the weft travelling direction, as viewed from the front side of the air jet loom, and the weftyarn detection device 14 is configured to detect a long pick and yarn breakage caused by air blow of theweft yarns 23 . -
FIG. 4 is a perspective view of thestretch mechanism 40 illustrated inFIG. 1 . As illustrated inFIG. 4 , theair blow hole 60 of thestretch mechanism 40 is opened at a left side surface of theprojection 42 of thestretch mechanism 40. Anair release hole 53 is opened at an upper surface of the weft yarn travelpassage forming member 50. Theair release hole 53 is connected to the inner space of the weft yarn travel passage of the weft yarn travelpassage forming member 50. Thestretch mechanism 40 has astretch air passage 73 extending in a vertical direction in an inside of thestretch mechanism 40. The inner space of the weft yarn travelpassage forming member 50 is connected to thestretch air passage 73. Thestretch air passage 73 is connected to thestretch air hole 70 of thelower portion 43. Thus, thestretch air hole 70 is configured to be in communication with theair release hole 53 through thestretch air passage 73 and the inner space of the weft yarn travelpassage forming member 50.FIG. 5 is a bottom view of thestretch mechanism 40 illustrated inFIG. 3 . As illustrated inFIG. 5 , thestretch air hole 70 is opened at a bottom surface of thelower portion 43 in a central portion thereof. -
FIG. 6 is a cross-sectional plan view of theupper portion 41 of thestretch mechanism 40 illustrated inFIG. 3 . As illustrated inFIG. 6 , the weft yarn travelpassage forming member 50 of thestretch mechanism 40 has a bendingportion 54 near theprojection 42 between theyarn inlet 51 and theyarn outlet 52 in an inside of the weft yarn travelpassage forming member 50. The bendingportion 54 has a generally trapezoidal shape, projecting from a rear side towards the front side of the air jet loom. Here, a dimension of an inside (inner space) of the weft yarn travelpassage forming member 50 in a horizontal direction along the front-rear direction of the air jet loom will be referred to as a width of the inside of the weft yarn travelpassage forming member 50. A width of the inside of the weft yarn travelpassage forming member 50 at the bendingportion 54 is formed narrower than widths of the inside of the weft yarn travelpassage forming member 50 at theyarn inlet 51 and theyarn outlet 52. As a result, the weft yarn travelpassage forming member 50 is formed so that a center line of the inner space of the weft yarn travelpassage forming member 50 is bent toward the front of the air jet loom at the bendingportion 54. - The bending
portion 54 has a stretchair discharge port 74 that is connected to the stretch air passage 73 (seeFIG. 4 ) at a position where the width of the inner space of the weft yarn travelpassage forming member 50 is the narrowest and is opened upwardly in a substantially vertical direction. Thus, thestretch air hole 70 is in communication with the stretchair discharge port 74 through thestretch air passage 73. The stretchair discharge port 74 and theair release hole 53 are opened so that opening of the stretchair discharge port 74 and theair release hole 53 substantially overlap with each other, as viewed in the vertical direction. The stretchair discharge port 74 corresponds to a second air discharge member. - An
air blow nozzle 63 is formed in theprojection 42, and theair blow nozzle 63 has theair blow hole 60 as an inlet through which air flows into theair blow nozzle 63. Theair blow nozzle 63 extends along a part of the inner wall of the weft yarn travelpassage forming member 50 between the bendingportion 54 and theyarn outlet 52, to a position between the bendingportion 54 and theyarn outlet 52. Theair blow nozzle 63 has anair blow port 64 at a tip end that is opposite from theair blow hole 60. Theair blow port 64 is opened to the inner space of the weft yarn travelpassage forming member 50 on the right side of the bendingportion 54, i.e., on the side of the weft yarn travel passage adjacent to theyarn outlet 52, and at a position between the bendingportion 54 and theyarn outlet 52. A space is formed between theair blow port 64 and the part of the inner wall of the weft yarn travelpassage forming member 50 between the bendingportion 54 and theyarn outlet 52, which allows theweft yarn 23 to pass therethrough. Theair blow nozzle 63 corresponds to a first air discharge member. - The following will describe the operation of the
stretch mechanism 40 according to the present embodiment. - Referring to
FIG. 3 , at a weft insertion of theweft yarn 23, air discharged from the main nozzle and the sub-nozzle acts on theweft yarn 23, so that theweft yarn 23 travels through the weftyarn guide passage 11 of the modifiedreed 10 from the left side to the right side of the air jet loom illustrated inFIG. 3 , i.e., from the upstream to the downstream of a flow of air discharged from the main nozzle. After theweft yarn 23 travels to a position of theselvage yarns 22, theweft yarn 23 is introduced to the inner space of the weft yarn travelpassage forming member 50 of thestretch mechanism 40 through theyarn inlet 51. - As illustrated in
FIG. 4 , when theweft yarn 23 is introduced from theyarn inlet 51 in a direction indicated by an arrow A, the control device opens the air valve, thereby supplying air from the air supply source to theair blow hole 60 through the air blow hose 62 (seeFIG. 3 ) in a direction indicated by an arrow F. - The air supplied to the
air blow hole 60 in the direction indicted by the arrow F is discharged in a direction indicated by an arrow G from theair blow port 64 at the tip end of theair blow nozzle 63, as illustrated inFIG. 6 . In other words, the air is discharged from the air blow nozzle 63 (air blow) in a direction along the weft yarn travelpassage forming member 50, more specifically, in the direction along the part of the inner wall of the weft yarn travelpassage forming member 50 extending between the bendingportion 54 and theyarn outlet 52. This air flow causes theweft yarn 23 to be drawn in a direction indicated by an arrow B towards theyarn outlet 52, when theweft yarn 23 is introduced from theyarn inlet 51. This allows theweft yarn 23 to be smoothly introduced to theyarn inlet 51. - Then, the
weft yarn 23 travels in the direction indicated by the arrow B, while being bent at the bendingportion 54, towards the front side of the air jet loom. Thus, theweft yarn 23 travels while being in contact with the bendingportion 54. A first tension is applied to theweft yarn 23 by the bending of theweft yarn 23 at the bendingportion 54 and friction generated by the contact of theweft yarn 23 with the bendingportion 54. After a leading end of theweft yarn 23 passes the bendingportion 54 and is drawn out of theyarn outlet 52, the control device opens the air valve to supply stretching air from the air supply source to thestretch air hole 70 illustrated inFIG. 4 through the stretch air hose 72 (FIG. 3 ) in a direction indicated by an arrow C. The stretching air supplied to thestretch air hole 70 flows through thestretch air passage 73 in a direction indicated by an arrow D, which is an upward direction. Then, the stretching air is discharged from the stretchair discharge port 74 illustrated inFIG. 6 in the substantially vertical direction. That is, the stretching air is discharged from the stretchair discharge port 74 in a direction different from the direction along the weft yarn travelpassage forming member 50. - The stretching air is discharged preferably at a timing at which the
weft yarn 23 is travelled and fully stretched. Then, the stretching air flows out mainly from the air release hole 53 (seeFIG. 4 ) formed in the upper portion of the weft yarn travelpassage forming member 50. - At the bending
portion 54, theweft yarn 23 receives the stretching air discharged from the stretchair discharge port 74 upward in the substantially vertical direction that is different from the direction along the weft yarn travelpassage forming member 50. Thus, theweft yarn 23 is bent in a direction indicated by an arrow H, i.e., upward in the substantially vertical direction, as illustrated inFIG. 7 , and is pressed against an upper surface of the inner wall of the bendingportion 54 and against acorner 53a of theair release hole 53. As a result, a second tension is applied to theweft yarn 23 by friction between theweft yarn 23 and the upper surface of the inner wall of the bendingportion 54 and friction between theweft yarn 23 and thecorner 53a of theair release hole 53. - A great tension may be applied to the
weft yarn 23 by applying the first tension, which is applied to theweft yarn 23 when theweft yarn 23 travels while being bent, and the second tension, which is applied to theweft yarn 23 when theweft yarn 23 is pressed against the bendingportion 54 in the direction of the arrow H by the stretching air. Therefore, the quality of woven cloth may be increased by suppressing loosening of theweft yarn 23, as compared with a case in which only one of the first tension and the second tension is applied to theweft yarn 23. - The control device stops supplying air to the
air blow hole 60 after the stretching air is discharged from the stretchair discharge port 74. Thus, the air blow from theair blow port 64 stops. As a result, the cost for weaving may be reduced by reducing air consumption. - As another method for applying the tension to the
weft yarn 23, the air blow (air discharge) from theair blow nozzle 63 illustrated inFIG. 6 in the direction along the weft yarn travelpassage forming member 50 is intensified may be considered. However, when a covered yarn is used for theweft yarn 23, a covering yarn may travel separately from and ahead of a core yarn of theweft yarn 23, and is discharged out from theyarn outlet 52 ahead of the core yarn. Consequently, the weftyarn detection device 14 for theweft yarn 23 disposed on the right of thestretch mechanism 40, as illustrated inFIG. 3 , may detect the separated covering yarn, which may result in excessive detection of a long pick and yarn breakage of theweft yarns 23 caused by air-blow. Therefore, this method may cause unnecessary stops during the weaving process, which may lead to an increase the cost for weaving. - On the other hand, according to the present embodiment, strong air blow from the
air blow nozzle 63 in the direction along the weft yarn travelpassage forming member 50 does not takes place. Thus, even when the covered yarn is used for theweft yarn 23, the separation of the covering yarn from the core yarn is suppressed. Therefore, the occurrence of the unnecessary stopping during the weaving process is reduced. - Further, as a weft yarn tensioning device for the air jet loom, a device that applies a tension to the weft yarn by bending the weft yarn towards the rear of the air jet loom, i.e., towards the rear side of the reed, has been known. In such a weft yarn tensioning device, however, the weft yarn is bent towards the rear side of the reed, and pulls warp yarns, so that warp yarns are bent towards the rear side of the reed and pushes the dents of the reed. Especially, in a reed provided with dents highly densely, the reed may be damaged.
- On the other hand, according to the present embodiment, air is discharged from the
air blow nozzle 63 in the direction along the weft yarn travelpassage forming member 50, and the stretching air is discharged from the stretchair discharge port 74 to the weft yarn introduced to the inner space of the weft yarn travelpassage forming member 50 in the direction of the arrow H, i.e., upward in the substantially vertical direction. Therefore, the yarns is unlikely to push the dents of the modifiedreed 10, which prevents damaging the modifiedreed 10. - As has been described, the
stretch mechanism 40 according to the present embodiment includes the weft yarn travelpassage forming member 50 disposed in front of the modifiedreed 10 and extending along the weftyarn guide passage 11 in the air jet loom in which theweft yarn 23 is inserted along the weftyarn guide passage 11 formed in the modifiedreed 10, theair blow nozzle 63 from which air is discharged in the direction along the weft yarn travelpassage forming member 50, and the stretchair discharge port 74 from which the stretch air is discharged in the direction different from the direction along the weft yarn travelpassage forming member 50. Theair blow nozzle 63 is configured to discharge air to cause theweft yarn 23 to be introduced to the inner space of the weft yarn travelpassage forming member 50, and the stretchair discharge port 74 is configured to discharge air to theweft yarn 23 having been introduced into the inner space of the weft yarn travelpassage forming member 50. Thus, a sufficient tension may be applied to theweft yarn 23 with a simple configuration of the weft yarn tensioning device. - According to the
stretch mechanism 40 of the present embodiment, since the weft yarn travelpassage forming member 50 has the bendingportion 54, a great yarn tension may be applied to theweft yarn 23 by the friction between theweft yarn 23 and the bendingportion 54. - Further, in the
stretch mechanism 40 of the present embodiment, air is discharged from the stretchair discharge port 74 at the bendingportion 54. Thus, theweft yarn 23 that is bent towards the front side of the air jet loom at the bendingportion 54 is bent upward in the substantially vertical direction, i.e., in the direction of the arrow H, and pressed against the upper surface of the inner wall of the bendingportion 54 and against thecorner 53a of theair release hole 53, so that a great frictional force is generated. As a result, a further greater tension may be applied to theweft yarn 23. - According to the
stretch mechanism 40 of the present embodiment, air discharge from theair blow nozzle 63 stops after the stretching air is discharged from the stretchair discharge port 74, so that air consumption is reduced, thereby reducing the cost for the weaving process. - Although air discharge from the
air blow nozzle 63 stops after the stretching air is discharged from the stretchair discharge port 74 in the above-described embodiment, air discharge from theair blow nozzle 63 may be continued after the air is discharged from the stretchair discharge port 74 when a yarn having a structure less likely to be split off such as filament is used for theweft yarn 23. - In this way, in the
stretch mechanism 40 according to the above-described embodiment, theair blow nozzle 63 may continue the air discharge after the air is discharged from the stretchair discharge port 74. Thus, in addition to the above-described first tension and the second tension, a third tension may be applied to theweft yarn 23 by the air blown in the direction along the weft yarn travelpassage forming member 50, which allows a further greater yarn tension to be applied to theweft yarn 23. - In order to increase an weft yarn fully stretched amount of the weft yarn23 and a period of time in which the
weft yarn 23 is fully stretched while traveling, theair blow nozzle 63 may continue blowing the air after the air is discharged from the stretchair discharge port 74. An air blow nozzle may be added to a position different from the position of theair blow nozzle 63 so as to add air blow. - Although the stretch
air discharge port 74 is opened upward in the substantially vertical direction in the above-described embodiment, the stretchair discharge port 74 may be opened in a direction other than the direction in which air is discharged from theair blow nozzle 63. For example, the stretchair discharge port 74 may be opened towards the front side of the air jet loom, i.e., in a direction away from the modifiedreed 10. Thus, thestretch mechanism 40 applies a tension to theweft yarn 23 by discharging stretch air in a direction different from the direction along the travelling direction of theweft yarn 23, similarly to the above described embodiment. - The present invention is not limited to the above-described embodiments, but may be modified in various manner within the scope of the present invention.
- A weft yarn tensioning device (40) of an air jet loom in which a weft yarn (23) is inserted along a weft yarn guide passage (11) formed in a reed (10). The weft yarn tensioning devise (40) includes a weft yarn travel passage (50) extending along the weft yarn guide passage (11), a first air discharge member (63) configured to discharge an air in a direction along the weft yarn travel passage (50), a second air discharge member (74) configured to discharge the air in a direction different from the direction along the weft yarn travel passage (50). The first air discharge member (63) discharges the air to introduce the weft yarn (23) into the weft yarn travel passage (50), and the second air discharge member (74) discharges the air to the weft yarn (23) in the weft yarn travel passage (50).
Claims (5)
- A weft yarn tensioning device (40) of an air jet loom in which a weft yarn (23) is inserted along a weft yarn guide passage (11) formed in a reed (10), the weft yarn tensioning devise (40) being disposed in front of the reed (10) at a weft yarn arrival side of the air jet loom,
the weft yarn tensioning device (40) comprising:a weft yarn travel passage (50) extending along the weft yarn guide passage (11);a first air discharge member (63) configured to discharge an air in a direction along the weft yarn travel passage (50); anda second air discharge member (74) configured to discharge the air in a direction different from the direction along the weft yarn travel passage (50),characterized in thatthe first air discharge member (63) discharges the air to introduce the weft yarn (23) into the weft yarn travel passage (50),the second air discharge member (74) discharges the air to the weft yarn (23) in the weft yarn travel passage (50). - The weft yarn tensioning device (40) according to claim 1, characterized in that
the weft yarn travel passage (50) includes a bending portion (54). - The weft yarn tensioning device (40) according to claim 2, characterized in that
the second air discharge member (74) discharges the air at the bending portion (54). - The weft yarn tensioning device (40) according to any one of claims 1 to 3, characterized in that
the first air discharge member (63) stops discharging air after the second air discharge member (74) discharges the air. - The weft yarn tensioning device (40) according to any one of claims 1 to 3, characterized in that
the first air discharge member (63) continues discharging the air after the second air discharge member (74) discharges the air.
Applications Claiming Priority (1)
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JP2020116908A JP2022014545A (en) | 2020-07-07 | 2020-07-07 | Weft tensioning device |
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EP3936649A1 true EP3936649A1 (en) | 2022-01-12 |
EP3936649B1 EP3936649B1 (en) | 2023-06-14 |
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EP21181047.8A Active EP3936649B1 (en) | 2020-07-07 | 2021-06-23 | Weft yarn tensioning device |
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EP (1) | EP3936649B1 (en) |
JP (1) | JP2022014545A (en) |
CN (1) | CN113913999B (en) |
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JP2023156763A (en) | 2022-04-13 | 2023-10-25 | 株式会社豊田自動織機 | Weft tensioning device for air jet loom |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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BE1017893A5 (en) * | 2007-12-10 | 2009-10-06 | Te Strake Textile Bv | Weft thread stretching device for weaving machine, has input portion formed over distance close to U-shaped channel insertion, and blower provided near entrance of conduction element |
JP2010285713A (en) | 2009-06-11 | 2010-12-24 | Toyota Industries Corp | Weft tension-imparting device in air jet loom |
Family Cites Families (7)
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JP2000170057A (en) * | 1998-12-09 | 2000-06-20 | Toyota Autom Loom Works Ltd | Device for giving tension to filling yarn in jet loom |
DE10224078A1 (en) * | 2002-05-31 | 2003-12-18 | Dornier Gmbh Lindauer | Process for keeping a weft thread straight and weaving machine for carrying out the process |
JP2004218103A (en) * | 2003-01-10 | 2004-08-05 | Tsudakoma Corp | Weft tension applying device for fluid jet type loom |
JP4410048B2 (en) * | 2004-02-19 | 2010-02-03 | 株式会社豊田中央研究所 | Weft tension applying device in jet loom |
JP5689827B2 (en) * | 2011-02-01 | 2015-03-25 | 株式会社豊田中央研究所 | Weft tension applying device |
JP5884774B2 (en) * | 2013-05-29 | 2016-03-15 | 株式会社豊田自動織機 | Weft tension applying device for air jet loom |
JP6119715B2 (en) * | 2014-10-27 | 2017-04-26 | 株式会社豊田自動織機 | Weft tension applying device for air jet loom |
-
2020
- 2020-07-07 JP JP2020116908A patent/JP2022014545A/en active Pending
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2021
- 2021-06-23 EP EP21181047.8A patent/EP3936649B1/en active Active
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE1017893A5 (en) * | 2007-12-10 | 2009-10-06 | Te Strake Textile Bv | Weft thread stretching device for weaving machine, has input portion formed over distance close to U-shaped channel insertion, and blower provided near entrance of conduction element |
JP2010285713A (en) | 2009-06-11 | 2010-12-24 | Toyota Industries Corp | Weft tension-imparting device in air jet loom |
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CN113913999B (en) | 2022-10-04 |
CN113913999A (en) | 2022-01-11 |
EP3936649B1 (en) | 2023-06-14 |
JP2022014545A (en) | 2022-01-20 |
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