EP3927114B1 - Induction heating cooker - Google Patents
Induction heating cooker Download PDFInfo
- Publication number
- EP3927114B1 EP3927114B1 EP19914894.1A EP19914894A EP3927114B1 EP 3927114 B1 EP3927114 B1 EP 3927114B1 EP 19914894 A EP19914894 A EP 19914894A EP 3927114 B1 EP3927114 B1 EP 3927114B1
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- EP
- European Patent Office
- Prior art keywords
- coil
- heating
- controller
- conduction state
- inner coil
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Images
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/06—Control, e.g. of temperature, of power
- H05B6/062—Control, e.g. of temperature, of power for cooking plates or the like
- H05B6/065—Control, e.g. of temperature, of power for cooking plates or the like using coordinated control of multiple induction coils
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/06—Control, e.g. of temperature, of power
- H05B6/062—Control, e.g. of temperature, of power for cooking plates or the like
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2213/00—Aspects relating both to resistive heating and to induction heating, covered by H05B3/00 and H05B6/00
- H05B2213/05—Heating plates with pan detection means
Definitions
- the present disclosure relates to an induction heating cooker including a plurality of coils.
- Patent Literature 1 An induction heating cooker in which a current is supplied to a plurality of coils by one inverter circuit has been proposed.
- a calculation control circuit controls an inverter circuit to supply currents of at least two types of frequencies to a plurality of coils.
- the calculation control circuit calculates a current ratio of the plurality of coils at each of the frequencies from currents measured by a measurement circuit, and determines a size of a heating target based on relative relationship of the current ratios at the respective frequencies.
- Patent Literature 2 discloses an induction heating cooker with a first, a second, and a third coil with the feature that each coil has its own inverter circuit that supplies a high-frequency current to the respective coil.
- Patent Literature 3 another electromagnetic induction heating device is presented that discloses a device with an arrangement of coils that are also separately driven by independent drive circuits which are controllable with one control circuit.
- the induction heating cooker disclosed in Patent Literature 1 calculates the current ratio of the plurality of coils at each of the frequencies, and determines a load based on the relative relationship of the current ratio at the respective frequencies. Therefore, it takes a long time to determine the load. Accordingly, in a no-load state where no heating target is placed, it is not possible to rapidly stop a load determination operation.
- the present disclosure is made to solve the above-described issues, and to provide an induction heating cooker that has a configuration in which a plurality of heating coils is driven by one driver circuit and can rapidly stop a load determination operation in a no-load state.
- An induction heating cooker according to the present invention is defined by claim 1.
- the controller determines whether the heating target is present above the inner coil.
- the controller stops the operation of the driver circuit. Accordingly, in the configuration in which the plurality of heating coils are driven by one driver circuit, it is possible to rapidly stop a load determination operation in a no-load state.
- Embodiment 1 which is not encompassed by the wording of the claims.
- Fig. 1 is an exploded perspective view illustrating an induction heating cooker according to Embodiment 1.
- an induction heating cooker 100 includes, at an upper part thereof, a top plate 4 on which a heating target 5 such as a pot is to be placed.
- the top plate 4 includes, as heating ports to inductively heat the heating target 5, a first induction heating port 1 and a second induction heating port 2.
- the first induction heating port 1 and the second induction heating port 2 are provided side by side in a lateral direction on a front side of the top plate 4.
- the induction heating cooker 100 according to Embodiment 1 further includes a third induction heating port 3 as a third heating port.
- the third induction heating port 3 is provided at a center in the lateral direction of the top plate 4 beyond the first induction heating port 1 and the second induction heating port 2.
- a first induction heating unit 11, a second induction heating unit 12, and a third induction heating unit 13 each heating the heating target 5 placed on the corresponding heating port are provided respectively below the first induction heating port 1, the second induction heating port 2, and the third induction heating port 3.
- Each of the heating units includes heating coils (see Fig. 2 ).
- the top plate 4 is wholly made of a material allowing infrared rays to pass therethrough, such as heat-resistant tempered glass and crystallized glass. Further, in the top plate 4, pot position display circles each indicating a rough pot placement position are displayed by paint coating, printing, or the like, corresponding to heating ranges of the first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13.
- an operation unit 40 is provided as an input device to set input power, a cooking menu, and the like when the heating target 5 is heated by each of the first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13.
- the cooking menu includes a preheating mode, a convection mode, and a normal heating mode described below. Note that, in Embodiment 1, as the operation unit 40, an operation unit 40a, an operation unit 40b, and an operation unit 40c are provided for the respective induction heating coils.
- a display unit 41 displaying an operation state of each of the induction heating coils, input from the operation unit 40, operation contents, and the like is provided near the operation unit 40.
- a display unit 41a, a display unit 41b, and a display unit 41c are provided for the respective induction heating coils.
- the operation unit 40 and the display unit 41 may be provided for each of the induction heating units as described above or may be provided to be shared by the induction heating units, without particular limitation.
- the operation unit 40 includes, for example, mechanical switches such as a push switch and a tact switch, and a touch switch detecting input operation from variation of an electrostatic capacitance of an electrode.
- the display unit 41 includes, for example, an LCD or an LED.
- the operation unit 40 and the display unit 41 may be integrally configured as an operation display unit 43.
- the operation display unit 43 includes, for example, a touch panel in which touch switches are arranged on a top surface of the LCD.
- LCD is an abbreviation of liquid crystal device.
- LED is an abbreviation of light emitting diode.
- a driver circuit 50 and a controller 45 are provided inside the induction heating cooker 100.
- the driver circuit 50 supplies high-frequency power to each of the coils of the first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13.
- the controller 45 controls an operation of the entire induction heating cooker including the driver circuit 50.
- driver circuit 50 supplies the high-frequency power to each of the first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13, a high-frequency magnetic field is generated from each of the coils of the induction heating units.
- a detailed configuration of the driver circuit 50 is described below.
- the first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13 each have the following configuration.
- the first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13 each have a similar configuration. Therefore, the configuration of the first induction heating unit 11 is described below as a representative.
- Fig. 2 is a plan view illustrating the first induction heating unit of the induction heating cooker according to Embodiment 1.
- the first induction heating unit 11 includes a plurality of ring-shaped heating coils that are different in diameter and are concentrically arranged.
- Fig. 2 illustrates the first induction heating unit 11 as two ring-shaped coils.
- the first induction heating unit 11 includes an inner coil 111 disposed at a center of the first induction heating port 1 and an outer coil 112 disposed on an outer circumference of the inner coil 111.
- the inner coil 111 is a heating coil disposed on an innermost circumference among the plurality of heating coils configuring the first induction heating unit 11.
- the outer coil 112 is a heating coil disposed on an outermost circumference among the plurality of heating coils configuring the first induction heating unit 11.
- Each of the inner coil 111 and the outer coil 112 is configured by winding a conductive wire made of an insulation-coated metal.
- a material of the conductive wire for example, an optional metal such as copper and aluminum is usable.
- each of the inner coil 111 and the outer coil 112 is configured by independently winding the conductive wire.
- the inner coil 111 and the outer coil 112 are collectively referred to as the coils in some cases.
- Fig. 3 is a block diagram illustrating a configuration of the induction heating cooker according to Embodiment 1.
- the inner coil 111 and the outer coil 112 are electrically connected in series.
- the inner coil 111 and the outer coil 112 are driven and controlled by one driver circuit 50.
- a switcher unit 60 includes a first switcher unit 61 connected in parallel with the inner coil 111, and a second switcher unit 62 connected in parallel with the outer coil 112.
- the first switcher unit 61 switches the inner coil 111 into one of a conduction state in which a high-frequency current is supplied from the driver circuit 50 and a non-conduction state in which no high-frequency current is supplied from the driver circuit 50.
- the second switcher unit 62 switches the outer coil 112 into one of the conduction state in which the high-frequency current is supplied from the driver circuit 50 and the non-conduction state in which no high-frequency current is supplied from the driver circuit 50.
- Each of the first switcher unit 61 and the second switcher unit 62 includes, for example, a relay in which a contact switch is switched by an electric signal, or a switching element made of a semiconductor material.
- the controller 45 includes dedicated hardware, or a CPU executing programs stored in a memory 48.
- the controller 45 further includes a load determination unit 46 determining presence/absence and a material of the heating target 5 placed above each of the inner coil 111 and the outer coil 112.
- CPU is an abbreviation of central processing unit. Further, the CPU is also referred to as a central processing device, a processing device, a calculation device, a microprocessor, a microcomputer, or a processor.
- the controller 45 includes the dedicated hardware
- the controller 45 is, for example, a single circuit, a composite circuit, an ASIC, an FPGA, or a combination thereof.
- Functional units realized by the controller 45 may be realized by individual hardware or may be realized by one hardware.
- ASIC is an abbreviation of application specific integrated circuit.
- FPGA is an abbreviation of field-programmable gate array.
- each of the functions performed by the controller 45 is realized by software, firmware, or a combination of software and firmware.
- the software and the firmware are described as programs and are stored in the memory 48.
- the CPU reads out and executes the programs stored in the memory 48, to realize the functions of the controller 45.
- Examples of the memory 48 include a nonvolatile or volatile semiconductor memory such as a RAM, a ROM, a flash memory, an EPROM, and an EEPROM.
- a part of the functions of the controller 45 may be realized by dedicated hardware, and the other functions may be realized by software or firmware.
- RAM is an abbreviation of random access memory.
- ROM is an abbreviation of read only memory.
- EPROM is an abbreviation of erasable programmable read only memory.
- EEPROM is an abbreviation of electrically erasable programmable read-only memory.
- Fig. 4 is a diagram illustrating the driver circuit of the induction heating cooker according to Embodiment 1.
- Fig. 4 illustrates the driver circuit 50 driving the first induction heating unit 11.
- the driver circuit 50 includes a direct-current power supply circuit 22, an inverter circuit 23, and a resonance capacitor 24.
- the driver circuit 50 is connected to a resonance circuit that includes the inner coil 111, the outer coil 112, and the resonance capacitor 24.
- the driver circuit 50 and the resonance circuit are connected at a terminal A and a terminal B.
- the direct-current power supply circuit 22 includes a diode bridge 22a, a reactor 22b, and a smoothing capacitor 22c, converts an alternating-current voltage input from an alternating-current power supply 21 into a direct-current voltage, and outputs the direct-current voltage to the inverter circuit 23.
- an IGBT 23a and an IGBT 23b as switching elements are connected in series with an output of the direct-current power supply circuit 22.
- a diode 23c and a diode 23d as flywheel diodes are respectively connected in parallel with the IGBT 23a and the IGBT 23b.
- the inverter circuit 23 is what is called a half-bridge inverter including one arm in which two switching elements are connected in series.
- the IGBT 23a and the IGBT 23b are turned on or off by driving signals output from the controller 45.
- the controller 45 turns off the IGBT 23b while the IGBT 23a is turned on, and the controller 45 turns on the IGBT 23b while the IGBT 23a is turned off.
- the controller 45 outputs the driving signals alternately turns on and off the IGBT 23a and the IGBT 23b.
- the inverter circuit 23 converts direct-current power output from the direct-current power supply circuit 22 into a high-frequency alternating-current power of about 20 kHz to about 100 kHz, and supplies the power to the resonance circuit that includes the inner coil 111, the outer coil 112, and the resonance capacitor 24.
- the resonance capacitor 24 is connected in series with the inner coil 111 and the outer coil 112.
- the resonance circuit that includes the inner coil 111, the outer coil 112, and the resonance capacitor 24 has a resonance frequency corresponding to inductance of the inner coil 111 and the outer coil 112 and a capacitance of the resonance capacitor 24.
- the inductance of the inner coil 111 and the outer coil 112 is varied based on characteristics of a metal load when the heating target 5 as the metal load is magnetically coupled, and the resonance frequency of the resonance circuit is varied based on the variation of the inductance.
- the high-frequency current of about several tens A flows through the inner coil 111 in the conduction state.
- the heating target 5 placed on the top plate 4 just above the inner coil 111 is induction-heated by a high-frequency magnetic flux generated by the high-frequency current flowing through the inner coil 111.
- the high-frequency current of about several tens A flows through the outer coil 112 in the conduction state.
- the heating target 5 placed on the top plate 4 just above the outer coil 112 is induction-heated by a high-frequency magnetic flux generated by the high-frequency current flowing through the outer coil 112.
- the IGBT 23a and the IGBT 23b as the switching elements are each made of, for example, a silicon semiconductor; however, the IGBT 23a and the IGBT 23b may be made of a wide band gap semiconductor material such as a silicon carbide material and a gallium nitride material.
- Using the wide band gap semiconductor for the switching elements makes it possible to reduce a conduction loss of each of the switching elements. Even when a driving frequency is increased, namely, even when switching is performed at high speed, heat radiation of the driver circuit 50 is excellent. This enables downsizing of a heat radiation fin of the driver circuit 50, which makes it possible to realize downsizing and cost reduction of the driver circuit 50.
- An input current detection unit 25a includes, for example, a current sensor.
- the input current detection unit 25a detects a current input from the alternating-current power supply 21 to the driver circuit 50, and outputs a voltage signal corresponding to a value of the input current to the controller 45.
- a coil current detection unit 25b is connected to the resonance circuit that includes the inner coil 111, the outer coil 112, and the resonance capacitor 24.
- the coil current detection unit 25b includes, for example, a current sensor.
- the coil current detection unit 25b detects a current flowing through the inner coil 111 and the outer coil 112 and outputs a voltage signal corresponding to a value of the coil current to the controller 45.
- the inverter circuit 23 may be what is called a full-bridge inverter including two arms in which two switching elements are connected in series.
- Fig. 5 is a flowchart illustrating a heating operation of the induction heating cooker according to Embodiment 1.
- the controller 45 starts the heating operation.
- the controller 45 opens the first switcher unit 61 to put the inner coil 111 into the conduction state, and closes the second switcher unit 62 to put the outer coil 112 into the non-conduction state (step S1).
- the load determination unit 46 determines presence/absence and a material of the heating target 5 above the inner coil 111 while the inner coil 111 is in the conduction state and the outer coil 112 is in the non-conduction state (step S2).
- Fig. 6 is a load determination characteristic diagram based on relationship between the coil current and the input current in the induction heating cooker according to Embodiment 1.
- the relationship between the coil current and the input current is changed based on presence/absence and the material of the load placed above each of the inner coil 111 and the outer coil 112.
- the controller 45 previously stores a load determination table representing the relationship between the coil current and the input current illustrated in Fig. 6 in a table format, in the memory 48.
- the controller 45 drives the inverter circuit 23 by a specific driving signal for the load determination, and detects the input current from an output signal of the input current detection unit 25a. At the same time, the controller 45 detects the coil current from an output signal of the coil current detection unit 25b.
- the load determination unit 46 of the controller 45 determines presence/absence and the material of the load placed above each of the coils, from the detected coil current, the detected input current, and the load determination table representing the relationship of Fig. 6 . As described above, the load determination unit 46 of the controller 45 determines presence/absence and the material of the heating target 5 placed above each of the coils, based on correlation between the input current and the coil current.
- the material of the heating target 5 as the load is roughly classified into a magnetic material such as iron and ferritic stainless steel (SUS430), and a nonmagnetic material such as aluminum and copper. Further, as the material of the heating target 5, there is a composite in which the magnetic material is attached to the nonmagnetic material.
- a magnetic material such as iron and ferritic stainless steel (SUS430)
- a nonmagnetic material such as aluminum and copper.
- Fig. 7 is a diagram illustrating a composite heating target that is induction-heated by the induction heating cooker according to Embodiment 1.
- Fig. 7 is a diagram of the heating target 5 as viewed from a bottom surface.
- the composite heating target 5 is formed by attaching a magnetic material 6 such as stainless steel to a center of a bottom of a frying pan made of the nonmagnetic material such as aluminum.
- the magnetic material 6 is attached to the nonmagnetic material by using an optional method, for example, bonding, welding, thermal spraying, pressure bonding, fitting, caulking, or embedding.
- the magnetic material 6 is commonly attached to a flat center part of a bottom surface of a base made of the nonmagnetic material, and no magnetic material 6 is attached to a curved outer circumferential part of the bottom surface.
- the magnetic material and the nonmagnetic material are placed at positions that are above the plurality of heating coils.
- the load characteristics of a coil above which the magnetic material and the nonmagnetic material are placed become characteristics in a "composite region" that is a region between characteristics of the magnetic material and characteristics of the nonmagnetic material.
- the material of the load placed above each of the coils, determined by the load determination unit 46 is a material of the load just above each of the coils.
- the magnetic material 6 is placed just above the inner coil 111, and the nonmagnetic material as the base of the heating target 5 is placed further above the magnetic material 6.
- the load determination unit 46 determines that the material of the load placed above the inner coil 111 is the magnetic material.
- step S2 the controller 45 determines whether the heating target 5 is present above the inner coil 111, based on the determination result of the load determination unit 46 (step S3). In a case where no heating target 5 is present above the inner coil 111, the controller 45 stops the operation of the driver circuit 50 (step S4). In other words, in the case where no heating target 5 is present above the inner coil 111, the controller 45 ends the load determination operation without determining presence/absence and the material of the heating target 5 above the outer coil 112.
- the controller 45 determines the material of the heating target 5 above the inner coil 111 based on the determination result of the load determination unit 46 (step S5). In a case where the material of the heating target 5 above the inner coil 111 is the nonmagnetic material, the controller 45 stops the operation of the driver circuit 50 (step S4). In other words, in the case where the heating target 5 made of the nonmagnetic material is placed above the inner coil 111, the controller 45 determines that the heating target 5 is a load not suitable for induction heating, and ends the load determination operation without determining presence/absence and the material of the heating target 5 above the outer coil 112.
- the controller 45 closes the first switcher unit 61 to put the inner coil 111 into the non-conduction state, and opens the second switcher unit 62 to put the outer coil 112 into the conduction state (step S6).
- the load determination unit 46 determines presence/absence and the material of the heating target 5 above the outer coil 112 while the inner coil 111 is in the non-conduction state and the outer coil 112 is in the conduction state (step S7).
- the controller 45 determines whether the heating target 5 is present above the outer coil 112 and determines whether the material of the heating target 5 is the magnetic material or a material containing the nonmagnetic material, based on the determination result of the load determination unit 46 (step S8). In a case where the load characteristics are in the composite region, the controller 45 determines that the material of the heating target 5 is a material containing the nonmagnetic material.
- the controller 45 determines that the heating target 5 is the composite, and performs the heating operation of the heating target 5 by a composite heating operation described below (step S9). In a case where no heating target 5 is present above the outer coil 112, the controller 45 determines that the heating target 5 is the magnetic material having a small diameter, and performs the heating operation of the heating target 5 by a small-diameter heating operation described below (step S10).
- the controller 45 determines that the heating target 5 is the magnetic material having a large diameter, and performs the heating operation of the heating target 5 by a large-diameter heating operation described below (step S11).
- Fig. 8 is a diagram illustrating the heating coils and the heating target of the induction heating cooker according to Embodiment 1.
- Fig. 8 schematically illustrates a vertical cross-section in a state where the composite heating target 5 is placed on the heating port. Further, in Fig. 8 , only a right side of a center C of each of the inner coil 111 and the outer coil 112 is illustrated, and illustration of the top plate 4 is omitted.
- the load determination unit 46 determines that the magnetic material is placed above the inner coil 111, by the above-described operation. Further, the load determination unit 46 determines that the nonmagnetic material is placed above the outer coil 112.
- the controller 45 performs the following operation as the composite heating operation.
- the preheating mode in the composite heating operation is a heating mode in which a temperature of the heating target 5 is increased to a preset temperature in a state where a cooking material and the like are not put into the heating target 5.
- the controller 45 performs heating attaching importance to the outer circumferential part of the composite heating target 5.
- a heat capacity of the heating target 5 depends on the material. For example, a heat capacity of the nonmagnetic material such as aluminum and copper is smaller than a heat capacity of the magnetic material such as iron and ferritic stainless steel (SUS430). Further, in a case where the bottom surface of the heating target 5 is curved at the outer circumferential part, a distance between the outer coil 112 and the heating target 5 may be separated more than a center part of the heating target 5, and the outer circumferential part of the heating target 5 may be difficult to be induction-heated. Therefore, increasing the temperature of the outer circumferential part of the heating target 5 before the cooking material and the like are put into the composite heating target 5 makes it possible to suppress nonuniformity of the temperature of the heating target 5 in the normal heating mode described below.
- Fig. 9 is a diagram to explain an operation state of the first switcher unit and an operation state of the second switcher unit in the preheating mode of the induction heating cooker according to Embodiment 1.
- the controller 45 closes the first switcher unit 61 to put the inner coil 111 into the non-conduction state, and opens the second switcher unit 62 to put the outer coil 112 into the conduction state.
- the controller 45 stops supply of the high-frequency current to the inner coil 111 and supplies the high-frequency current to the outer coil 112.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to the outer coil 112, to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz.
- controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 90 kHz. As a result, the outer circumferential part of the composite heating target 5 placed on the top plate 4 is induction-heated.
- the controller 45 When the controller 45 operates in a mode in which the controller 45 opens the first switcher unit 61 to put the inner coil 111 into the conduction state and closes the second switcher unit 62 to put the outer coil 112 into the non-conduction state, for a short time in a time-divisional manner, the bottom surface temperature of the heating target 5 is further uniformized, which is preferable.
- the controller 45 may operate in a mode in which the controller 45 opens the first switcher unit 61 to put the inner coil 111 into the conduction state and also opens the second switcher unit 62 to put the outer coil 112 into the conduction state, for a short time in a time-divisional manner, thereby further uniformizing the bottom surface temperature of the heating target 5.
- the normal heating mode in the composite heating operation is a heating mode in which the whole of the heating target 5 is heated in a state where a cooking material and the like are put into the heating target 5.
- the controller 45 heats both of the center part and the outer circumferential part of the composite heating target 5.
- the controller 45 alternately repeats a first operation and a second operation described below.
- the controller 45 opens the first switcher unit 61 to put the inner coil 111 into the conduction state and closes the second switcher unit 62 to put the outer coil 112 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to the inner coil 111.
- the controller 45 closes the first switcher unit 61 to put the inner coil 111 into the non-conduction state and opens the second switcher unit 62 to put the outer coil 112 into the conduction state, and supplies the high-frequency current from the driver circuit 50 to the outer coil 112.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to the inner coil 111, to a first frequency, and sets the frequency of the high-frequency current supplied from the driver circuit 50 to the outer coil 112, to a second frequency higher than the first frequency.
- the controller 45 sets the first frequency to a preset frequency corresponding to the magnetic material, for example, near 25 kHz.
- the controller 45 sets the second frequency to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz.
- the controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 25 kHz or near 90 kHz. As a result, the whole of the composite heating target 5 placed on the top plate 4 is induction-heated.
- the normal heating mode is a heating mode in which a power amount supplied to the inner coil 111 is increased as compared with the preheating mode.
- the reason why the second frequency of the high-frequency current supplied from the driver circuit 50 to the outer coil 112 is set higher than the first frequency of the high-frequency current supplied to the inner coil 111 is as follows.
- the heating target 5 can be heated by Joule heat.
- the heating target 5 can be sufficiently heated by Joule heat of the eddy current.
- the controller 45 may make the second frequency higher than the first frequency by an audible frequency or more (about 20 kHz or more). Even when the heating operation is simultaneously performed at the plurality of heating ports, it is possible to suppress occurrence of the interference sound.
- Fig. 10 is a diagram to explain the operation state of the first switcher unit and the operation state of the second switcher unit in the small-diameter heating operation of the induction heating cooker according to Embodiment 1.
- the controller 45 performs the small-diameter heating operation.
- the controller 45 opens the first switcher unit 61 to put the inner coil 111 into the conduction state, and closes the second switcher unit 62 to put the outer coil 112 into the non-conduction state.
- the controller 45 supplies the high-frequency current from the driver circuit 50 to the inner coil 111, but stops supply of the high-frequency current from the driver circuit 50 to the outer coil 112.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to the inner coil 111, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 20 kHz. As a result, the whole of the heating target 5 having the small diameter placed on the top plate 4 is induction-heated.
- Fig. 11 is a diagram to explain the operation state of the first switcher unit and the operation state of the second switcher unit in the large-diameter heating operation of the induction heating cooker according to Embodiment 1.
- the controller 45 performs the following operation.
- the normal heating mode in the large-diameter heating operation is a heating mode in which the whole of the heating target 5 having the large diameter is heated.
- the controller 45 heats both of the center part and the outer circumferential part of the heating target 5 having the large diameter.
- the controller 45 opens the first switcher unit 61 and the second switcher unit 62 to put the inner coil 111 and the outer coil 112 into the conduction state, and supplies the high-frequency current from the driver circuit 50 to each of the inner coil 111 and the outer coil 112.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to each of the inner coil 111 and the outer coil 112, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 20 kHz. As a result, the whole of the heating target 5 having the large diameter placed on the top plate 4 is induction-heated.
- Such a large-diameter heating operation in the normal heating mode enables induction heating suitable for the size and the material of the heating target 5.
- the convection mode is a cooking mode in which convection is generated in a liquid cooking material contained in the heating target 5 in cooking such as stewing and noodle boiling.
- the controller 45 alternately repeats a first operation and a second operation described below.
- the controller 45 puts the inner coil 111 into the conduction state and puts the outer coil 112 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to the inner coil 111.
- the controller 45 puts the inner coil 111 into the non-conduction state and puts the outer coil 112 into the conduction state, and supplies the high-frequency current from the driver circuit 50 to the outer coil 112.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to each of the coils, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- the plurality of heating coils, one driver circuit 50 supplying the high-frequency current to each of the plurality of heating coils, and the switcher unit 60 switching each of the plurality of heating coils into one of the conduction state in which the high-frequency current is supplied from the driver circuit 50 and the non-conduction state in which no high-frequency current is supplied from the driver circuit 50, are provided. Therefore, as compared with a configuration in which the driver circuit 50 is provided for each of the plurality of heating coils, it is possible to simplify the circuit configuration. This makes it possible to reduce a manufacturing cost of the induction heating cooker 100. Further, in the configuration in which the plurality of heating coils are driven by one driver circuit 50, it is possible to switch each of the plurality of heating coils into one of the conduction state and the non-conduction state.
- the controller 45 determines whether the heating target 5 is present above the inner coil 111 while the inner coil 111 is in the conduction state and the outer coil 112 is in the non-conduction state. In a case where no heating target 5 is present above the inner coil 111, the controller 45 stops the operation of the driver circuit 50. Therefore, in the configuration in which the plurality of heating coils are driven by one driver circuit 50, it is possible to rapidly stop the load determination operation in the no-load state.
- the composite heating operation, the small-diameter heating operation, or the large-diameter heating operation is performed depending on the determination result of the material of the heating target 5 above the inner coil 111 and the determination result of the material of the heating target 5 above the outer coil 112. Therefore, in the configuration in which the plurality of heating coils are driven by one driver circuit 50, it is possible to perform induction heating suitable for the size and the material of the heating target 5.
- the controller 45 opens both of the first switcher unit 61 and the second switcher unit 62 to put both of the inner coil 111 and the outer coil 112 into the conduction state.
- the load determination unit 46 determines presence/absence and the material of the heating target 5 above each of the inner coil 111 and the outer coil 112. Adding such an operation makes it possible to grasp characteristics of the whole of the heating target 5.
- the switcher unit 60 may include only one of the first switcher unit 61 and the second switcher unit 62. A specific example is described below.
- Fig. 12 is a diagram illustrating a configuration of a switcher unit in Modification 1 of the induction heating cooker according to Embodiment 1.
- the first switcher unit 61 may be omitted and only the second switcher unit 62 may be provided.
- the controller 45 to perform the above-described small-diameter heating operation.
- Fig. 13 is a diagram illustrating another configuration of the switcher unit in Modification 1 of the induction heating cooker according to Embodiment 1.
- the second switcher unit 62 may be omitted and only the first switcher unit 61 may be provided.
- the controller 45 to perform the composite heating operation of the preheating mode described above.
- the inner coil 111 and the outer coil 112 are not limited to the circular coils concentrically arranged, and may have optional shapes. Further, each of the inner coil 111 and the outer coil 112 is not limited to one integrated coil, and may include a plurality of coils arranged in series. A specific example is described below.
- Fig. 14 is a plan view illustrating a first induction heating unit in Modification 2 of the induction heating cooker according to Embodiment 1.
- the first induction heating unit 11 includes the inner coil 111 disposed at the center of the first induction heating port 1 and the outer coil 112 disposed on the outer circumference of the inner coil 111.
- the inner coil 111 includes a circular coil 111a and a circular coil 111b that are concentrically arranged.
- the circular coils 111a and 111b are connected in series.
- the first switcher unit 61 is connected in parallel with a serial circuit of the circular coils 111a and 111b. The first switcher unit 61 switches each of the circular coils 111a and 111b into one of the conduction state and the non-conduction state.
- the outer coil 112 includes an elliptical coil 112a, an elliptical coil 112b, an elliptical coil 112c, and an elliptical coil 112d.
- the elliptical coils 112a to 112d each have a substantially 1/4-arc (banana-shaped or cucumber-shaped) flat shape, and are arranged on the outside of the inner coil 111 substantially along the outer circumference of the inner coil 111.
- the elliptical coils 112a to 112d are connected in series.
- the second switcher unit 62 is connected in parallel with a serial circuit of the elliptical coils 112a to 112d. The second switcher unit 62 switches each of the elliptical coils 112a to 112d into one of the conduction state and the non-conduction state. In such a configuration, the above-described heating operation is performable and similar effects are achievable.
- the inner coil 111 and the outer coil 112 may be configured by three or more circular heating coils that are concentrically arranged. In other words, the three or more circular heating coils are classified into the heating coils disposed on the inner circumferential side and the other heating coils disposed on the outer circumferential side.
- the first switcher unit 61 is connected in parallel with the heating coils on the inner circumferential side among the plurality of heating coils, and switches each of the heating coils into one of the conduction state and the non-conduction state.
- the second switcher unit 62 is connected in parallel with the other heating coils on the outer circumferential side among the plurality of heating coils, and switches each of the coils into one of the conduction state and the non-conduction state. In such a configuration, the above-described heating operation is performable and similar effects are achievable.
- Embodiment 2 A configuration and an operation of an induction heating cooker according to Embodiment 2 are described below while focusing on differences with Embodiment 1 described above. Note that the components same as the components in Embodiment 1 described above are denoted by the same reference numerals, and descriptions of the components are omitted.
- Fig. 15 is a plan view illustrating a first induction heating unit of the induction heating cooker according to Embodiment 2.
- the first induction heating unit 11 includes an intermediate coil 113 disposed between the inner coil 111 and the outer coil 112.
- the intermediate coil 113 is configured by winding a conductive wire made of an insulation-coated metal.
- a material of the conductive wire for example, an optional metal such as copper and aluminum is usable.
- each of the inner coil 111, the intermediate coil 113, and the outer coil 112 is configured by independently winding the conductive wire.
- Fig. 16 is a block diagram illustrating the configuration of the induction heating cooker according to Embodiment 2.
- the inner coil 111, the intermediate coil 113, and the outer coil 112 are electrically connected in series.
- the inner coil 111, the intermediate coil 113, and the outer coil 112 are driven and controlled by one driver circuit 50.
- the switcher unit 60 includes the first switcher unit 61 connected in parallel with the inner coil 111, the second switcher unit 62 connected in parallel with the outer coil 112, and a third switcher unit 63 connected in parallel with the intermediate coil 113.
- the third switcher unit 63 switches the intermediate coil 113 into one of the conduction state in which the high-frequency current is supplied from the driver circuit 50 and the non-conduction state in which no high-frequency current is supplied from the driver circuit 50.
- the third switcher unit 63 includes, for example, a relay in which a contact switch is switched by an electric signal, or a switching element made of a semiconductor material.
- Fig. 17 is a diagram illustrating a circuit configuration of the induction heating cooker according to Embodiment 2.
- a resonance circuit that includes the inner coil 111, the intermediate coil 113, the outer coil 112, and the resonance capacitor 24 is connected to the terminal A and the terminal B that are contact points with the driver circuit 50.
- the resonance circuit that includes the inner coil 111, the intermediate coil 113, the outer coil 112, and the resonance capacitor 24 has a resonance frequency corresponding to inductance of the inner coil 111, the intermediate coil 113, and the outer coil 112, and a capacitance of the resonance capacitor 24.
- the inductance of the inner coil 111, the intermediate coil 113, and the outer coil 112 is varied based on characteristics of a metal load when the heating target 5 as the metal load is magnetically coupled, and the resonance frequency of the resonance circuit is varied based on the variation of the inductance.
- the high-frequency current of about several tens A flows through the inner coil 111 in the conduction state.
- the heating target 5 placed on the top plate 4 just above the inner coil 111 is induction-heated by a high-frequency magnetic flux generated by the high-frequency current flowing through the inner coil 111.
- the high-frequency current of about several tens A flows through the intermediate coil 113 in the conduction state.
- the heating target 5 placed on the top plate 4 just above the intermediate coil 113 is induction-heated by a high-frequency magnetic flux generated by the high-frequency current flowing through the intermediate coil 113.
- the high-frequency current of about several tens A flows through the outer coil 112 in the conduction state.
- the heating target 5 placed on the top plate 4 just above the outer coil 112 is induction-heated by a high-frequency magnetic flux generated by the high-frequency current flowing through the outer coil 112.
- Fig. 18 and Fig. 19 are flowcharts illustrating a heating operation of the induction heating cooker according to Embodiment 2.
- the controller 45 opens the first switcher unit 61 to put the inner coil 111 into the conduction state, closes the third switcher unit 63 to put the intermediate coil 113 into the non-conduction state, and closes the second switcher unit 62 to put the outer coil 112 into the non-conduction state (step S21).
- the load determination unit 46 determines presence/absence and the material of the heating target 5 above the inner coil 111 while the inner coil 111 is in the conduction state and the intermediate coil 113 and the outer coil 112 are in the non-conduction state (step S22).
- the controller 45 determines whether the heating target 5 is present above the inner coil 111 based on the determination result of the load determination unit 46 (step S23). In a case where no heating target 5 is present above the inner coil 111, the controller 45 stops the operation of the driver circuit 50 (step S24). In other words, in the case where no heating target 5 is present above the inner coil 111, the controller 45 ends the load determination operation without determining presence/absence and the material of the heating target 5 above each of the intermediate coil 113 and the outer coil 112.
- the controller 45 determines the material of the heating target 5 above the inner coil 111 based on the determination result of the load determination unit 46 (step S25). In a case where the material of the heating target 5 above the inner coil 111 is the nonmagnetic material, the controller 45 stops the operation of the driver circuit 50 (step S24).
- the controller 45 closes the first switcher unit 61 to put the inner coil 111 into the non-conduction state.
- the controller 45 opens the third switcher unit 63 to put the intermediate coil 113 into the conduction state, and closes the second switcher unit 62 to put the outer coil 112 into the non-conduction state (step S26).
- the load determination unit 46 determines presence/absence and the material of the heating target 5 above the intermediate coil 113 while the inner coil 111 and the outer coil 112 are in the non-conduction state and the intermediate coil 113 is in the conduction state (step S27).
- the controller 45 closes the third switcher unit 63 to put the intermediate coil 113 into the non-conduction state, and opens the second switcher unit 62 to put the outer coil 112 into the conduction state (step S28).
- the load determination unit 46 determines presence/absence and the material of the heating target 5 above the outer coil 112 while the inner coil 111 and the intermediate coil 113 are in the non-conduction state and the outer coil 112 is in the conduction state (step S29).
- the controller 45 determines whether the heating target 5 is present above the intermediate coil 113 and determines whether the material of the heating target 5 is the magnetic material or a material containing the nonmagnetic material, based on the determination result of the load determination unit 46 (step S30).
- the controller 45 determines whether the heating target 5 is present above the outer coil 112 and determines whether the material of the heating target 5 is the magnetic material or a material containing the nonmagnetic material, based on the determination result of the load determination unit 46 (step S31).
- the controller 45 determines that the heating target 5 is a composite having a large diameter, and performs the heating operation of the heating target 5 by a large-diameter composite heating operation described below (step S32).
- the controller 45 determines that the heating target 5 is a composite having a middle diameter, and performs the heating operation of the heating target 5 by a middle-diameter composite heating operation described below (step S33).
- the controller 45 determines whether the heating target 5 is present above the outer coil 112 and determines whether the material of the heating target 5 is the magnetic material or a material containing the nonmagnetic material, based on the determination result of the load determination unit 46 (step S34).
- the controller 45 determines that the heating target 5 is a magnetic material having a large diameter, and performs the heating operation of the heating target 5 by a large-diameter magnetic-material heating operation described below (step S35).
- the controller 45 determines that the heating target 5 is a magnetic material having a middle diameter, and performs the heating operation of the heating target 5 by a middle-diameter magnetic-material heating operation described below (step S36).
- the controller 45 determines that the heating target 5 is a magnetic material having a small diameter, and performs the heating operation of the heating target 5 by a small-diameter magnetic-material heating operation described below (step S37).
- the controller 45 operates in the preheating mode in which heating is performed by attaching importance to the outer circumferential part of the composite heating target 5, and in the normal heating mode in which the whole of the heating target 5 is heated.
- the controller 45 puts the inner coil 111 into the non-conduction state and puts the intermediate coil 113 and the outer coil 112 into the conduction state, and supplies the high-frequency current from the driver circuit 50 to each of the intermediate coil 113 and the outer coil 112. Further, the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to each of the intermediate coil 113 and the outer coil 112, to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz.
- controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 90 kHz. As a result, the outer circumferential part of the composite heating target 5 placed on the top plate 4 is induction-heated.
- the controller 45 may operate in a mode in which the controller 45 opens the first switcher unit 61 to put the inner coil 111 into the conduction state and closes the second switcher unit 62 and the third switcher unit 63 to put the outer coil 112 and the intermediate coil 113 into the non-conduction state, for a short time in a time-divisional manner.
- the controller 45 may operate in a mode in which the controller 45 opens all of the first switcher unit 61, the second switcher unit 62, and the third switcher unit 63 to put all of the inner coil 111, the intermediate coil 113, and the outer coil 112 into the conduction state, for a short time in a time-divisional manner. This operation makes it possible to further uniformize the temperature of the heating target 5.
- the controller 45 alternately repeats a first operation and a second operation described below.
- the controller 45 puts the inner coil 111 into the conduction state and puts the intermediate coil 113 and the outer coil 112 into the non-conduction state, and supplies the high-frequency current of a first frequency from the driver circuit 50 to the inner coil 111.
- the controller 45 puts the inner coil 111 into the non-conduction state and puts the intermediate coil 113 and the outer coil 112 into the conduction state, and supplies the high-frequency current of a second frequency higher than the first frequency, from the driver circuit 50 to each of the intermediate coil 113 and the outer coil 112.
- the controller 45 sets the first frequency to a preset frequency corresponding to the magnetic material, for example, near 25 kHz. Further, the controller 45 sets the second frequency to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz. The controller 45 may make the second frequency higher than the first frequency by an audible frequency or more (about 20 kHz or more).
- controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 25 kHz or near 90 kHz. As a result, the whole of the composite heating target 5 placed on the top plate 4 is induction-heated.
- the controller 45 operates in the preheating mode in which heating is performed by attaching importance to the outer circumferential part of the composite heating target 5, and in the normal heating mode in which the whole of the heating target 5 is heated.
- the controller 45 puts the inner coil 111 and the outer coil 112 into the non-conduction state and puts the intermediate coil 113 into the conduction state, and supplies the high-frequency current from the driver circuit 50 to the intermediate coil 113.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to the intermediate coil 113, to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz.
- controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 90 kHz. As a result, the outer circumferential part of the composite heating target 5 placed on the top plate 4 is induction-heated.
- the controller 45 alternately repeats a first operation and a second operation described below.
- the controller 45 puts the inner coil 111 into the conduction state and puts the intermediate coil 113 and the outer coil 112 into the non-conduction state, and supplies the high-frequency current of a first frequency from the driver circuit 50 to the inner coil 111.
- the controller 45 puts the inner coil 111 and the outer coil 112 into the non-conduction state and puts the intermediate coil 113 into the conduction state, and supplies the high-frequency current of a second frequency higher than the first frequency, from the driver circuit 50 to the intermediate coil 113.
- the controller 45 sets the first frequency to a preset frequency corresponding to the magnetic material, for example, near 25 kHz. Further, the controller 45 sets the second frequency to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz. The controller 45 may make the second frequency higher than the first frequency by an audible frequency or more (about 20 kHz or more).
- controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 25 kHz or near 90 kHz. As a result, the whole of the composite heating target 5 placed on the top plate 4 is induction-heated.
- the controller 45 operates in the normal heating mode in which the whole of the heating target 5 having a large diameter is heated, and in the convection mode in which convection is generated in a liquid cooking material contained in the heating target 5.
- the controller 45 puts the inner coil 111, the intermediate coil 113, and the outer coil 112 into the conduction state, and supplies the high-frequency current from the driver circuit 50 to each of the inner coil 111, the intermediate coil 113, and the outer coil 112.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to each of the coils, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 20 kHz. As a result, the whole of the heating target 5 having a large diameter placed on the top plate 4 is induction-heated.
- Such a large-diameter magnetic-material heating operation in the normal heating mode enables induction heating suitable for the size and the material of the heating target 5.
- the controller 45 puts some of the heating coils among the inner coil 111, the intermediate coil 113, and the outer coil 112 into the conduction state, supplies the high-frequency current from the driver circuit 50, and switches the heating coil to be put into the conduction state with lapse of time, thereby sequentially changing the heating coil to be supplied with the high-frequency current.
- patterns 1 to 4 specific examples of patterns 1 to 4 are described.
- the controller 45 alternately repeats a first operation and a second operation described below.
- the controller 45 puts the inner coil 111 and the outer coil 112 into the conduction state and puts the intermediate coil 113 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to each of the inner coil 111 and the outer coil 112.
- the controller 45 puts the inner coil 111 into the non-conduction state and puts the intermediate coil 113 and the outer coil 112 into the conduction state, and supplies the high-frequency current from the driver circuit 50 to each of the intermediate coil 113 and the outer coil 112.
- the controller 45 sequentially performs a first operation, a second operation, and a third operation described below.
- the controller 45 puts the inner coil 111 into the conduction state and puts the intermediate coil 113 and the outer coil 112 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to the inner coil 111.
- the controller 45 puts the intermediate coil 113 into the conduction state and puts the inner coil 111 and the outer coil 112 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to the intermediate coil 113.
- the controller 45 puts the outer coil 112 into the conduction state and puts the inner coil 111 and the intermediate coil 113 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to the outer coil 112.
- the controller 45 alternately repeats a first operation and a second operation described below.
- the controller 45 puts the inner coil 111 into the conduction state and puts the intermediate coil 113 and the outer coil 112 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to the inner coil 111.
- the controller 45 puts the inner coil 111 into the non-conduction state and puts the intermediate coil 113 and the outer coil 112 into the conduction state, and supplies the high-frequency current from the driver circuit 50 to each of the intermediate coil 113 and the outer coil 112.
- the controller 45 alternately repeats a first operation and a second operation described below.
- the controller 45 puts the inner coil 111 and the outer coil 112 into the non-conduction state and puts the intermediate coil 113 into the conduction state, and supplies the high-frequency current from the driver circuit 50 to the intermediate coil 113.
- the controller 45 puts the inner coil 111 and the outer coil 112 into the conduction state and puts the intermediate coil 113 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to each of the inner coil 111 and the outer coil 112.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to each of the coils, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- Such a large-diameter magnetic-material heating operation in the convection mode causes convection in the liquid cooking material such as soup contained in the heating target 5, which makes it possible to diffuse the liquid cooking material.
- the inner coil 111, the intermediate coil 113, and the outer coil 112 are driven by one driver circuit 50, it is possible to generate convection in the liquid cooking material contained in the heating target 5.
- the controller 45 operates in the normal heating mode in which the whole of the heating target 5 having a middle diameter is heated, and in the convection mode in which convection is generated in a liquid cooking material contained in the heating target 5.
- the controller 45 puts the inner coil 111 and the intermediate coil 113 into the conduction state and puts the outer coil 112 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to each of the inner coil 111 and the intermediate coil 113.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to each of the coils, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 20 kHz. As a result, the whole of the heating target 5 having the large diameter placed on the top plate 4 is induction-heated.
- Such a middle-diameter magnetic-material heating operation in the normal heating mode enables induction heating suitable for the size and the material of the heating target 5.
- the controller 45 alternately repeats a first operation and a second operation described below.
- the controller 45 puts the inner coil 111 into the conduction state and puts the intermediate coil 113 and the outer coil 112 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to the inner coil 111.
- the controller 45 puts the inner coil 111 and the outer coil 112 into the non-conduction state and puts the intermediate coil 113 into the conduction state, and supplies the high-frequency current from the driver circuit 50 to the intermediate coil 113.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to each of the coils, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- Such a middle-diameter large-diameter heating operation in the convection mode causes convection in the liquid cooking material such as soup contained in the heating target 5, which makes it possible to diffuse the liquid cooking material.
- the inner coil 111, the intermediate coil 113, and the outer coil 112 are driven by one driver circuit 50, it is possible to generate convection in the liquid cooking material contained in the heating target 5.
- the controller 45 puts the inner coil 111 into the conduction state and puts the intermediate coil 113 and the outer coil 112 into the non-conduction state, and supplies the high-frequency current from the driver circuit 50 to the inner coil 111.
- the controller 45 supplies the high-frequency current from the driver circuit 50 to the inner coil 111, and stops supply of the high-frequency current from the driver circuit 50 to each of the intermediate coil 113 and the outer coil 112.
- the controller 45 sets the frequency of the high-frequency current supplied from the driver circuit 50 to the inner coil 111, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- the controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of the inverter circuit 23 near 20 kHz. As a result, the whole of the heating target 5 made of the magnetic material and having the small diameter placed on the top plate 4 is induction-heated.
- the controller 45 determines whether the heating target 5 is present above the inner coil 111 while the inner coil 111 is in the conduction state and the intermediate coil 113 and the outer coil 112 are in the non-conduction state. In the case where no heating target 5 is present above the inner coil 111, the controller 45 stops the operation of the driver circuit 50. Accordingly, in the configuration in which the plurality of heating coils are driven by one driver circuit 50, it is possible to rapidly stop the load detection operation in the no-load state.
- the heating operation is performed based on the determination result of presence/absence and the material of the heating target 5 above each of the inner coil 111, the intermediate coil 113, and the outer coil 112. Accordingly, in the configuration in which the plurality of heating coils are driven by one driver circuit 50, it is possible to perform induction heating suitable for the size and the material of the heating target 5.
- the switcher unit 60 may have a configuration in which any one of the first switcher unit 61, the third switcher unit 63, and the second switcher unit 62 is omitted. A specific example is described below.
- Fig. 20 is a diagram illustrating a configuration of a switcher unit in Modification 1 of the induction heating cooker according to Embodiment 2.
- the first switcher unit 61 may be omitted, and the third switcher unit 63 and the second switcher unit 62 may be provided.
- the heating target 5 is made of the magnetic material
- the controller 45 can perform the above-described middle-diameter magnetic-material heating operation.
- the controller 45 can operate in the above-described convection mode.
- Fig. 21 is a diagram illustrating another configuration of the switcher unit in Modification 1 of the induction heating cooker according to Embodiment 2.
- the second switcher unit 62 may be omitted, and the first switcher unit 61 and the third switcher unit 63 may be provided.
- the heating target 5 is made of the composite and has the large diameter, such a configuration enables the controller 45 to perform the above-described large-diameter composite heating operation.
- the inner coil 111, the intermediate coil 113, and the outer coil 112 are not limited to the circular coils concentrically arranged, and may have optional shapes. Further, each of the inner coil 111, the intermediate coil 113, and the outer coil 112 is not limited to one integrated coil, and may include a plurality of coils arranged in series.
- the inner coil 111, the intermediate coil 113, and the outer coil 112 may be configured by four or more circular heating coils that are concentrically arranged.
- the four or more circular heating coils are classified into three heating coil groups disposed on the inner circumferential side, the intermediate side, and the outer circumferential side.
- the first switcher unit 61 is connected in parallel with the heating coil group on the inner circumferential side among the plurality of heating coils, and switches each of the heating coils of the connected heating coil group into one of the conduction state and the non-conduction state.
- the third switcher unit 63 is connected in parallel with the heating coil group on the intermediate side among the plurality of heating coils, and switches each of the heating coils of the connected heating coil group into one of the conduction state and the non-conduction state.
- the second switcher unit 62 is connected in parallel with the heating coil group on the outer circumferential side among the plurality of heating coils, and switches each of the heating coils of the connected heating coil group into one of the conduction state and the non-conduction state.
- Embodiment 3 which is not encompassed by the wording of the claims.
- Embodiment 3 A configuration and an operation of an induction heating cooker according to Embodiment 3 are described below while focusing on differences with Embodiments 1 and 2 described above. Note that the components same as the components in Embodiments 1 and 2 described above are denoted by the same reference numerals, and descriptions of the components are omitted.
- Fig. 22 is a diagram illustrating a circuit configuration of the induction heating cooker according to Embodiment 3.
- the driver circuit 50 is connected to a resonance circuit that includes the inner coil 111, the outer coil 112, a resonance capacitor 24a, and a resonance capacitor 24b.
- the resonance capacitor 24a is connected in series with the inner coil 111 and the outer coil 112.
- the resonance capacitor 24b is connected in parallel with the resonance capacitor 24a through a selector switch 70.
- the selector switch 70 includes, for example, a relay in which a contact switch is switched by an electric signal, or a switching element made of a semiconductor material.
- the selector switch 70 When the selector switch 70 is closed, the resonance capacitor 24b is connected in parallel with the resonance capacitor 24a.
- the selector switch 70 When the selector switch 70 is opened, the resonance capacitor 24b is disconnected. In other words, when the selector switch 70 is closed, a capacitance of the resonance capacitor configuring the resonance circuit together with the inner coil 111 and the outer coil 112 is increased. In contrast, when the selector switch 70 is opened, the capacitance of the resonance capacitor configuring the resonance circuit together with the inner coil 111 and the outer coil 112 is decreased.
- the controller 45 switches the selector switch 70 to vary the capacitance of the resonance capacitor based on at least one of switching of each of the plurality of heating coils into one of the conduction state and the non-conduction state and the frequency of the high-frequency current. In other words, the controller 45 decreases the capacitance of the resonance capacitor as the number of heating coils in the conduction state increases among the plurality of heating coils. Further, the controller 45 decreases the capacitance of the resonance capacitor as the frequency of the high-frequency current increases.
- the controller 45 puts the outer coil 112 into the conduction state, and performs heating attaching importance to the outer circumferential part of the heating target 5.
- the controller 45 sets the frequency of the high-frequency current supplied to the outer coil 112 to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz.
- the controller 45 opens the selector switch 70 to decrease the capacitance of the resonance capacitor configuring the resonance circuit together with the outer coil 112.
- the resonance frequency of the resonance circuit is increased and the resonance frequency and the driving frequency of the driver circuit 50 can be brought close to each other, which makes it possible to improve heating efficiency to the outer coil 112.
- the controller 45 alternately repeats a first operation in which the controller 45 puts only the inner coil 111 into the conduction state, and a second operation in which the controller 45 puts only the outer coil 112 into the conduction state.
- the controller 45 sets the frequency of the high-frequency current supplied to the inner coil 111, to a frequency corresponding to the magnetic material, for example, near 25 kHz.
- the controller 45 sets the frequency of the high-frequency current supplied to the outer coil 112, to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz.
- the controller 45 closes the selector switch 70 to increase the capacitance of the resonance capacitor configuring the resonance circuit together with the inner coil 111.
- the controller 45 opens the selector switch 70 to decrease the capacitance of the resonance capacitor configuring the resonance circuit together with the outer coil 112.
- the controller 45 puts only the inner coil 111 into the conduction state.
- the controller 45 sets the frequency of the high-frequency current supplied to the inner coil 111, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- the controller 45 closes the selector switch 70 to increase the capacitance of the resonance capacitor configuring the resonance circuit together with the inner coil 111. Since only the inner coil 111 is in the conduction state and the inductance of the resonance circuit is decreased, the capacitance of the resonance capacitor is increased to prevent the resonance frequency of the resonance circuit from being largely varied by the load. This makes it possible to bring the resonance frequency and the driving frequency of the driver circuit 50 close to each other, and to improve heating efficiency to the inner coil 111.
- the controller 45 puts the inner coil 111 and the outer coil 112 into the conduction state.
- the controller 45 sets the frequency of the high-frequency current supplied to each of the inner coil 111 and the outer coil 112, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- the controller 45 opens the selector switch 70 to decrease the capacitance of the resonance capacitor configuring the resonance circuit together with the inner coil 111 and the outer coil 112. Since the inner coil 111 and the outer coil 112 are in the conduction state and the inductance of the resonance circuit is increased, the capacitance of the resonance capacitor is decreased to prevent the resonance frequency of the resonance circuit from being largely varied by the load. This makes it possible to bring the resonance frequency and the driving frequency of the driver circuit 50 close to each other, and to improve heating efficiency to each of the inner coil 111 and the outer coil 112.
- the controller 45 In the convection mode of the large-diameter heating operation, the controller 45 alternately repeats a first operation in which the controller 45 puts only the inner coil 111 into the conduction state, and a second operation in which the controller 45 puts only the outer coil 112 into the conduction state.
- the controller 45 sets the frequency of the high-frequency current supplied to each of the inner coil 111 and the outer coil 112, to a frequency corresponding to the magnetic material, for example, near 20 kHz.
- the controller 45 closes the selector switch 70 to increase the capacitance of the resonance capacitor configuring the resonance circuit together with the inner coil 111 or the outer coil 112. Since only one of the inner coil 111 and the outer coil 112 is in the conduction state and the inductance of the resonance circuit is decreased, the capacitance of the resonance capacitor is increased to prevent the resonance frequency of the resonance circuit from being largely varied by the load. This makes it possible to bring the resonance frequency and the driving frequency of the driver circuit 50 close to each other, and to improve heating efficiency to each of the inner coil 111 and the outer coil 112.
- Embodiment 3 the configuration in which two resonance capacitors are provided in the resonance circuit is described; however, three or more resonance capacitors may be provided.
- a plurality of resonance capacitors are connected in series, and a switcher unit short-circuiting at least one or more resonance capacitors may be provided to vary the capacitance of the resonance capacitors.
- some of the plurality of resonance capacitors may be connected in series, and may be connected in parallel with the other resonance capacitors.
- Embodiment 3 the configuration in which the two heating coils that are the inner coil 111 and the outer coil 112 are provided is described; however, the number of heating coils is not limited thereto.
- the configuration of the resonance capacitors of Embodiment 3 may be applied to the configuration of Embodiment 2 described above.
- first induction heating port 1: first induction heating port, 2: second induction heating port, 3: third induction heating port, 4: top plate, 5: heating target, 6: magnetic material, 11: first induction heating unit, 12: second induction heating unit, 13: third induction heating unit, 21: alternating-current power supply, 22: direct-current power supply circuit, 22a: diode bridge, 22b: reactor, 22c: smoothing capacitor, 23: inverter circuit, 23a: IGBT, 23b: IGBT, 23c: diode, 23d: diode, 24: resonance capacitor, 24a: resonance capacitor, 24b: resonance capacitor, 25a: input current detection unit, 25b: coil current detection unit, 40: operation unit, 40a: operation unit, 40b: operation unit, 40c: operation unit, 41: display unit, 41a: display unit, 41b: display unit, 41c: display unit, 43: operation display unit, 45: controller, 46: load determination unit, 48: memory, 50: driver circuit, 60: switcher unit, 61:
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Induction Heating Cooking Devices (AREA)
Description
- The present disclosure relates to an induction heating cooker including a plurality of coils.
- An induction heating cooker in which a current is supplied to a plurality of coils by one inverter circuit has been proposed. For example, in an induction heating cooker disclosed in
Patent Literature 1, a calculation control circuit controls an inverter circuit to supply currents of at least two types of frequencies to a plurality of coils. The calculation control circuit calculates a current ratio of the plurality of coils at each of the frequencies from currents measured by a measurement circuit, and determines a size of a heating target based on relative relationship of the current ratios at the respective frequencies.
Patent Literature 2 discloses an induction heating cooker with a first, a second, and a third coil with the feature that each coil has its own inverter circuit that supplies a high-frequency current to the respective coil.
InPatent Literature 3 another electromagnetic induction heating device is presented that discloses a device with an arrangement of coils that are also separately driven by independent drive circuits which are controllable with one control circuit. -
- Patent Literature 1:
Japanese Unexamined Patent Application Publication No. 2006-310006 - Patent Literature 2:
WO 2018/173262 A1 - Patent Literature 3:
EP 2 237 641 A1 - The induction heating cooker disclosed in
Patent Literature 1 calculates the current ratio of the plurality of coils at each of the frequencies, and determines a load based on the relative relationship of the current ratio at the respective frequencies. Therefore, it takes a long time to determine the load. Accordingly, in a no-load state where no heating target is placed, it is not possible to rapidly stop a load determination operation. - The present disclosure is made to solve the above-described issues, and to provide an induction heating cooker that has a configuration in which a plurality of heating coils is driven by one driver circuit and can rapidly stop a load determination operation in a no-load state.
- An induction heating cooker according to the present invention is defined by
claim 1. - In the embodiment of the present disclosure, when the inner coil is in the conduction state and the outer coil is in the non-conduction state, the controller determines whether the heating target is present above the inner coil. When the controller determines that no heating target is present above the inner coil, the controller stops the operation of the driver circuit. Accordingly, in the configuration in which the plurality of heating coils are driven by one driver circuit, it is possible to rapidly stop a load determination operation in a no-load state.
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Fig. 1] Fig. 1 is an exploded perspective view illustrating an induction heating cooker according toEmbodiment 1. - [
Fig. 2] Fig. 2 is a plan view illustrating a first induction heating unit of the induction heating cooker according toEmbodiment 1. - [
Fig. 3] Fig. 3 is a block diagram illustrating a configuration of the induction heating cooker according toEmbodiment 1. - [
Fig. 4] Fig. 4 is a diagram illustrating a driver circuit of the induction heating cooker according toEmbodiment 1. - [
Fig. 5] Fig. 5 is a flowchart illustrating a heating operation of the induction heating cooker according toEmbodiment 1. - [
Fig. 6] Fig. 6 is a load determination characteristic diagram based on relationship between a coil current and an input current in the induction heating cooker according toEmbodiment 1. - [
Fig. 7] Fig. 7 is a diagram illustrating a composite heating target that is induction-heated by the induction heating cooker according toEmbodiment 1. - [
Fig. 8] Fig. 8 is a diagram illustrating heating coils and the heating target of the induction heating cooker according toEmbodiment 1. - [
Fig. 9] Fig. 9 is a diagram to explain an operation state of a first switcher unit and an operation state of a second switcher unit in a preheating mode of the induction heating cooker according toEmbodiment 1. - [
Fig. 10] Fig. 10 is a diagram to explain the operation state of the first switcher unit and the operation state of the second switcher unit in a small-diameter heating operation of the induction heating cooker according toEmbodiment 1. - [
Fig. 11] Fig. 11 is a diagram to explain the operation state of the first switcher unit and the operation state of the second switcher unit in a large-diameter heating operation of the induction heating cooker according toEmbodiment 1. - [
Fig. 12] Fig. 12 is a diagram illustrating a configuration of a switcher unit inModification 1 of the induction heating cooker according toEmbodiment 1. - [
Fig. 13] Fig. 13 is a diagram illustrating another configuration of the switcher unit inModification 1 of the induction heating cooker according toEmbodiment 1. - [
Fig. 14] Fig. 14 is a plan view illustrating a first induction heating unit inModification 2 of the induction heating cooker according toEmbodiment 1. - [
Fig. 15] Fig. 15 is a plan view illustrating a first induction heating unit of an induction heating cooker according toEmbodiment 2. - [
Fig. 16] Fig. 16 is a block diagram illustrating a configuration of the induction heating cooker according toEmbodiment 2. - [
Fig. 17] Fig. 17 is a diagram illustrating a circuit configuration of the induction heating cooker according toEmbodiment 2. - [
Fig. 18] Fig. 18 is a flowchart illustrating a heating operation of the induction heating cooker according toEmbodiment 2. - [
Fig. 19] Fig. 19 is a flowchart illustrating the heating operation of the induction heating cooker according toEmbodiment 2. - [
Fig. 20] Fig. 20 is a diagram illustrating a configuration of a switcher unit inModification 1 of the induction heating cooker according toEmbodiment 2. - [
Fig. 21] Fig. 21 is a diagram illustrating another configuration of the switcher unit inModification 1 of the induction heating cooker according toEmbodiment 2. - [
Fig. 22] Fig. 22 is a diagram illustrating a circuit configuration of an induction heating cooker according toEmbodiment 3. -
Embodiment 1, which is not encompassed by the wording of the claims. -
Fig. 1 is an exploded perspective view illustrating an induction heating cooker according toEmbodiment 1. - As illustrated in
Fig. 1 , aninduction heating cooker 100 includes, at an upper part thereof, a top plate 4 on which aheating target 5 such as a pot is to be placed. The top plate 4 includes, as heating ports to inductively heat theheating target 5, a firstinduction heating port 1 and a secondinduction heating port 2. The firstinduction heating port 1 and the secondinduction heating port 2 are provided side by side in a lateral direction on a front side of the top plate 4. Theinduction heating cooker 100 according toEmbodiment 1 further includes a thirdinduction heating port 3 as a third heating port. The thirdinduction heating port 3 is provided at a center in the lateral direction of the top plate 4 beyond the firstinduction heating port 1 and the secondinduction heating port 2. - A first
induction heating unit 11, a secondinduction heating unit 12, and a thirdinduction heating unit 13 each heating theheating target 5 placed on the corresponding heating port are provided respectively below the firstinduction heating port 1, the secondinduction heating port 2, and the thirdinduction heating port 3. Each of the heating units includes heating coils (seeFig. 2 ). - The top plate 4 is wholly made of a material allowing infrared rays to pass therethrough, such as heat-resistant tempered glass and crystallized glass. Further, in the top plate 4, pot position display circles each indicating a rough pot placement position are displayed by paint coating, printing, or the like, corresponding to heating ranges of the first
induction heating unit 11, the secondinduction heating unit 12, and the thirdinduction heating unit 13. - On the front side of the top plate 4, an operation unit 40 is provided as an input device to set input power, a cooking menu, and the like when the
heating target 5 is heated by each of the firstinduction heating unit 11, the secondinduction heating unit 12, and the thirdinduction heating unit 13. The cooking menu includes a preheating mode, a convection mode, and a normal heating mode described below. Note that, inEmbodiment 1, as the operation unit 40, anoperation unit 40a, anoperation unit 40b, and anoperation unit 40c are provided for the respective induction heating coils. - Further, as a notification unit, a display unit 41 displaying an operation state of each of the induction heating coils, input from the operation unit 40, operation contents, and the like is provided near the operation unit 40. Note that, in
Embodiment 1, as the display unit 41, adisplay unit 41a, adisplay unit 41b, and adisplay unit 41c are provided for the respective induction heating coils. - The operation unit 40 and the display unit 41 may be provided for each of the induction heating units as described above or may be provided to be shared by the induction heating units, without particular limitation. The operation unit 40 includes, for example, mechanical switches such as a push switch and a tact switch, and a touch switch detecting input operation from variation of an electrostatic capacitance of an electrode. The display unit 41 includes, for example, an LCD or an LED.
- The operation unit 40 and the display unit 41 may be integrally configured as an
operation display unit 43. Theoperation display unit 43 includes, for example, a touch panel in which touch switches are arranged on a top surface of the LCD. - Note that LCD is an abbreviation of liquid crystal device. Further, LED is an abbreviation of light emitting diode.
- A
driver circuit 50 and acontroller 45 are provided inside theinduction heating cooker 100. Thedriver circuit 50 supplies high-frequency power to each of the coils of the firstinduction heating unit 11, the secondinduction heating unit 12, and the thirdinduction heating unit 13. Thecontroller 45 controls an operation of the entire induction heating cooker including thedriver circuit 50. - When the
driver circuit 50 supplies the high-frequency power to each of the firstinduction heating unit 11, the secondinduction heating unit 12, and the thirdinduction heating unit 13, a high-frequency magnetic field is generated from each of the coils of the induction heating units. A detailed configuration of thedriver circuit 50 is described below. - For example, the first
induction heating unit 11, the secondinduction heating unit 12, and the thirdinduction heating unit 13 each have the following configuration. The firstinduction heating unit 11, the secondinduction heating unit 12, and the thirdinduction heating unit 13 each have a similar configuration. Therefore, the configuration of the firstinduction heating unit 11 is described below as a representative. -
Fig. 2 is a plan view illustrating the first induction heating unit of the induction heating cooker according toEmbodiment 1. - The first
induction heating unit 11 includes a plurality of ring-shaped heating coils that are different in diameter and are concentrically arranged.Fig. 2 illustrates the firstinduction heating unit 11 as two ring-shaped coils. The firstinduction heating unit 11 includes aninner coil 111 disposed at a center of the firstinduction heating port 1 and anouter coil 112 disposed on an outer circumference of theinner coil 111. In other words, theinner coil 111 is a heating coil disposed on an innermost circumference among the plurality of heating coils configuring the firstinduction heating unit 11. Theouter coil 112 is a heating coil disposed on an outermost circumference among the plurality of heating coils configuring the firstinduction heating unit 11. - Each of the
inner coil 111 and theouter coil 112 is configured by winding a conductive wire made of an insulation-coated metal. As a material of the conductive wire, for example, an optional metal such as copper and aluminum is usable. Further, each of theinner coil 111 and theouter coil 112 is configured by independently winding the conductive wire. - In the following description, the
inner coil 111 and theouter coil 112 are collectively referred to as the coils in some cases. -
Fig. 3 is a block diagram illustrating a configuration of the induction heating cooker according toEmbodiment 1. - As illustrated in
Fig. 3 , theinner coil 111 and theouter coil 112 are electrically connected in series. Theinner coil 111 and theouter coil 112 are driven and controlled by onedriver circuit 50. - A
switcher unit 60 includes afirst switcher unit 61 connected in parallel with theinner coil 111, and asecond switcher unit 62 connected in parallel with theouter coil 112. Thefirst switcher unit 61 switches theinner coil 111 into one of a conduction state in which a high-frequency current is supplied from thedriver circuit 50 and a non-conduction state in which no high-frequency current is supplied from thedriver circuit 50. Thesecond switcher unit 62 switches theouter coil 112 into one of the conduction state in which the high-frequency current is supplied from thedriver circuit 50 and the non-conduction state in which no high-frequency current is supplied from thedriver circuit 50. Each of thefirst switcher unit 61 and thesecond switcher unit 62 includes, for example, a relay in which a contact switch is switched by an electric signal, or a switching element made of a semiconductor material. - When the high-frequency current is supplied from the
driver circuit 50 to theinner coil 111 while theinner coil 111 is in the conduction state, a high-frequency magnetic field is generated from theinner coil 111. Further, when the high-frequency current is supplied from thedriver circuit 50 to theouter coil 112 while theouter coil 112 is in the conduction state, a high-frequency magnetic field is generated from theouter coil 112. - The
controller 45 includes dedicated hardware, or a CPU executing programs stored in amemory 48. Thecontroller 45 further includes aload determination unit 46 determining presence/absence and a material of theheating target 5 placed above each of theinner coil 111 and theouter coil 112. - Note that CPU is an abbreviation of central processing unit. Further, the CPU is also referred to as a central processing device, a processing device, a calculation device, a microprocessor, a microcomputer, or a processor.
- In a case where the
controller 45 includes the dedicated hardware, thecontroller 45 is, for example, a single circuit, a composite circuit, an ASIC, an FPGA, or a combination thereof. Functional units realized by thecontroller 45 may be realized by individual hardware or may be realized by one hardware. - Note that ASIC is an abbreviation of application specific integrated circuit. Further, FPGA is an abbreviation of field-programmable gate array.
- In a case where the
controller 45 includes the CPU, each of the functions performed by thecontroller 45 is realized by software, firmware, or a combination of software and firmware. The software and the firmware are described as programs and are stored in thememory 48. The CPU reads out and executes the programs stored in thememory 48, to realize the functions of thecontroller 45. Examples of thememory 48 include a nonvolatile or volatile semiconductor memory such as a RAM, a ROM, a flash memory, an EPROM, and an EEPROM. - A part of the functions of the
controller 45 may be realized by dedicated hardware, and the other functions may be realized by software or firmware. - Note that RAM is an abbreviation of random access memory. ROM is an abbreviation of read only memory. EPROM is an abbreviation of erasable programmable read only memory. EEPROM is an abbreviation of electrically erasable programmable read-only memory.
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Fig. 4 is a diagram illustrating the driver circuit of the induction heating cooker according toEmbodiment 1. - Although the
driver circuit 50 is provided for each of the heating units, the circuit configurations may be the same or different for each heating unit.Fig. 4 illustrates thedriver circuit 50 driving the firstinduction heating unit 11. - As illustrated in
Fig. 4 , thedriver circuit 50 includes a direct-currentpower supply circuit 22, aninverter circuit 23, and aresonance capacitor 24. Thedriver circuit 50 is connected to a resonance circuit that includes theinner coil 111, theouter coil 112, and theresonance capacitor 24. As illustrated inFig. 4 , thedriver circuit 50 and the resonance circuit are connected at a terminal A and a terminal B. - The direct-current
power supply circuit 22 includes adiode bridge 22a, areactor 22b, and a smoothingcapacitor 22c, converts an alternating-current voltage input from an alternating-current power supply 21 into a direct-current voltage, and outputs the direct-current voltage to theinverter circuit 23. - In the
inverter circuit 23, anIGBT 23a and anIGBT 23b as switching elements are connected in series with an output of the direct-currentpower supply circuit 22. In theinverter circuit 23, adiode 23c and adiode 23d as flywheel diodes are respectively connected in parallel with theIGBT 23a and theIGBT 23b. Theinverter circuit 23 is what is called a half-bridge inverter including one arm in which two switching elements are connected in series. - The
IGBT 23a and theIGBT 23b are turned on or off by driving signals output from thecontroller 45. Thecontroller 45 turns off theIGBT 23b while theIGBT 23a is turned on, and thecontroller 45 turns on theIGBT 23b while theIGBT 23a is turned off. Thecontroller 45 outputs the driving signals alternately turns on and off theIGBT 23a and theIGBT 23b. As a result, theinverter circuit 23 converts direct-current power output from the direct-currentpower supply circuit 22 into a high-frequency alternating-current power of about 20 kHz to about 100 kHz, and supplies the power to the resonance circuit that includes theinner coil 111, theouter coil 112, and theresonance capacitor 24. - The
resonance capacitor 24 is connected in series with theinner coil 111 and theouter coil 112. The resonance circuit that includes theinner coil 111, theouter coil 112, and theresonance capacitor 24 has a resonance frequency corresponding to inductance of theinner coil 111 and theouter coil 112 and a capacitance of theresonance capacitor 24. The inductance of theinner coil 111 and theouter coil 112 is varied based on characteristics of a metal load when theheating target 5 as the metal load is magnetically coupled, and the resonance frequency of the resonance circuit is varied based on the variation of the inductance. - With such a configuration, the high-frequency current of about several tens A flows through the
inner coil 111 in the conduction state. Theheating target 5 placed on the top plate 4 just above theinner coil 111 is induction-heated by a high-frequency magnetic flux generated by the high-frequency current flowing through theinner coil 111. - Further, the high-frequency current of about several tens A flows through the
outer coil 112 in the conduction state. Theheating target 5 placed on the top plate 4 just above theouter coil 112 is induction-heated by a high-frequency magnetic flux generated by the high-frequency current flowing through theouter coil 112. - The
IGBT 23a and theIGBT 23b as the switching elements are each made of, for example, a silicon semiconductor; however, theIGBT 23a and theIGBT 23b may be made of a wide band gap semiconductor material such as a silicon carbide material and a gallium nitride material. - Using the wide band gap semiconductor for the switching elements makes it possible to reduce a conduction loss of each of the switching elements. Even when a driving frequency is increased, namely, even when switching is performed at high speed, heat radiation of the
driver circuit 50 is excellent. This enables downsizing of a heat radiation fin of thedriver circuit 50, which makes it possible to realize downsizing and cost reduction of thedriver circuit 50. - An input
current detection unit 25a includes, for example, a current sensor. The inputcurrent detection unit 25a detects a current input from the alternating-current power supply 21 to thedriver circuit 50, and outputs a voltage signal corresponding to a value of the input current to thecontroller 45. - A coil
current detection unit 25b is connected to the resonance circuit that includes theinner coil 111, theouter coil 112, and theresonance capacitor 24. The coilcurrent detection unit 25b includes, for example, a current sensor. The coilcurrent detection unit 25b detects a current flowing through theinner coil 111 and theouter coil 112 and outputs a voltage signal corresponding to a value of the coil current to thecontroller 45. - Although the half-bridge driver circuit is illustrated in
Fig. 4 , the driver circuit of the present disclosure is not limited thereto. Theinverter circuit 23 may be what is called a full-bridge inverter including two arms in which two switching elements are connected in series. - Next, an operation of the induction heating cooker according to
Embodiment 1 is described. -
Fig. 5 is a flowchart illustrating a heating operation of the induction heating cooker according toEmbodiment 1. - In the following, the heating operation of the
induction heating cooker 100 is described based on steps inFig. 5 . - When a user places the
heating target 5 on the heating port and instructs theoperation display unit 43 to start heating (input heating power), thecontroller 45 starts the heating operation. - The
controller 45 opens thefirst switcher unit 61 to put theinner coil 111 into the conduction state, and closes thesecond switcher unit 62 to put theouter coil 112 into the non-conduction state (step S1). Theload determination unit 46 determines presence/absence and a material of theheating target 5 above theinner coil 111 while theinner coil 111 is in the conduction state and theouter coil 112 is in the non-conduction state (step S2). -
Fig. 6 is a load determination characteristic diagram based on relationship between the coil current and the input current in the induction heating cooker according toEmbodiment 1. - As illustrated in
Fig. 6 , the relationship between the coil current and the input current is changed based on presence/absence and the material of the load placed above each of theinner coil 111 and theouter coil 112. Thecontroller 45 previously stores a load determination table representing the relationship between the coil current and the input current illustrated inFig. 6 in a table format, in thememory 48. - In the load determination operation in step S2, the
controller 45 drives theinverter circuit 23 by a specific driving signal for the load determination, and detects the input current from an output signal of the inputcurrent detection unit 25a. At the same time, thecontroller 45 detects the coil current from an output signal of the coilcurrent detection unit 25b. Theload determination unit 46 of thecontroller 45 determines presence/absence and the material of the load placed above each of the coils, from the detected coil current, the detected input current, and the load determination table representing the relationship ofFig. 6 . As described above, theload determination unit 46 of thecontroller 45 determines presence/absence and the material of theheating target 5 placed above each of the coils, based on correlation between the input current and the coil current. - The material of the
heating target 5 as the load is roughly classified into a magnetic material such as iron and ferritic stainless steel (SUS430), and a nonmagnetic material such as aluminum and copper. Further, as the material of theheating target 5, there is a composite in which the magnetic material is attached to the nonmagnetic material. -
Fig. 7 is a diagram illustrating a composite heating target that is induction-heated by the induction heating cooker according toEmbodiment 1.Fig. 7 is a diagram of theheating target 5 as viewed from a bottom surface. - As illustrated in
Fig. 7 , thecomposite heating target 5 is formed by attaching amagnetic material 6 such as stainless steel to a center of a bottom of a frying pan made of the nonmagnetic material such as aluminum. Themagnetic material 6 is attached to the nonmagnetic material by using an optional method, for example, bonding, welding, thermal spraying, pressure bonding, fitting, caulking, or embedding. - In the
composite heating target 5, themagnetic material 6 is commonly attached to a flat center part of a bottom surface of a base made of the nonmagnetic material, and nomagnetic material 6 is attached to a curved outer circumferential part of the bottom surface. When such aheating target 5 is placed on the heating port, the magnetic material and the nonmagnetic material are placed at positions that are above the plurality of heating coils. In other words, in the load determination, the load characteristics of a coil above which the magnetic material and the nonmagnetic material are placed become characteristics in a "composite region" that is a region between characteristics of the magnetic material and characteristics of the nonmagnetic material. - The material of the load placed above each of the coils, determined by the
load determination unit 46 is a material of the load just above each of the coils. For example, in the case of thecomposite heating target 5 illustrated inFig. 7 , themagnetic material 6 is placed just above theinner coil 111, and the nonmagnetic material as the base of theheating target 5 is placed further above themagnetic material 6. In this case, theload determination unit 46 determines that the material of the load placed above theinner coil 111 is the magnetic material. - Referring back to
Fig. 5 , after step S2, thecontroller 45 determines whether theheating target 5 is present above theinner coil 111, based on the determination result of the load determination unit 46 (step S3). In a case where noheating target 5 is present above theinner coil 111, thecontroller 45 stops the operation of the driver circuit 50 (step S4). In other words, in the case where noheating target 5 is present above theinner coil 111, thecontroller 45 ends the load determination operation without determining presence/absence and the material of theheating target 5 above theouter coil 112. - In a case where the
heating target 5 is present above theinner coil 111, thecontroller 45 determines the material of theheating target 5 above theinner coil 111 based on the determination result of the load determination unit 46 (step S5). In a case where the material of theheating target 5 above theinner coil 111 is the nonmagnetic material, thecontroller 45 stops the operation of the driver circuit 50 (step S4). In other words, in the case where theheating target 5 made of the nonmagnetic material is placed above theinner coil 111, thecontroller 45 determines that theheating target 5 is a load not suitable for induction heating, and ends the load determination operation without determining presence/absence and the material of theheating target 5 above theouter coil 112. - In contrast, in a case where the material of the
heating target 5 above theinner coil 111 is the magnetic material, thecontroller 45 closes thefirst switcher unit 61 to put theinner coil 111 into the non-conduction state, and opens thesecond switcher unit 62 to put theouter coil 112 into the conduction state (step S6). Theload determination unit 46 determines presence/absence and the material of theheating target 5 above theouter coil 112 while theinner coil 111 is in the non-conduction state and theouter coil 112 is in the conduction state (step S7). - Next, the
controller 45 determines whether theheating target 5 is present above theouter coil 112 and determines whether the material of theheating target 5 is the magnetic material or a material containing the nonmagnetic material, based on the determination result of the load determination unit 46 (step S8). In a case where the load characteristics are in the composite region, thecontroller 45 determines that the material of theheating target 5 is a material containing the nonmagnetic material. - In a case where the material of the
heating target 5 above theouter coil 112 contains the nonmagnetic material, thecontroller 45 determines that theheating target 5 is the composite, and performs the heating operation of theheating target 5 by a composite heating operation described below (step S9). In a case where noheating target 5 is present above theouter coil 112, thecontroller 45 determines that theheating target 5 is the magnetic material having a small diameter, and performs the heating operation of theheating target 5 by a small-diameter heating operation described below (step S10). In a case where the material of theheating target 5 above theouter coil 112 is the magnetic material, thecontroller 45 determines that theheating target 5 is the magnetic material having a large diameter, and performs the heating operation of theheating target 5 by a large-diameter heating operation described below (step S11). - In the following, each of the composite heating operation, the small-diameter heating operation, and the large-diameter heating operation is described in detail.
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Fig. 8 is a diagram illustrating the heating coils and the heating target of the induction heating cooker according toEmbodiment 1.Fig. 8 schematically illustrates a vertical cross-section in a state where thecomposite heating target 5 is placed on the heating port. Further, inFig. 8 , only a right side of a center C of each of theinner coil 111 and theouter coil 112 is illustrated, and illustration of the top plate 4 is omitted. - As illustrated in
Fig. 8 , in a case where thecomposite heating target 5 is placed on the heating port of theinduction heating cooker 100, theload determination unit 46 determines that the magnetic material is placed above theinner coil 111, by the above-described operation. Further, theload determination unit 46 determines that the nonmagnetic material is placed above theouter coil 112. - In a case where the material of the
heating target 5 above theinner coil 111 is the magnetic material and the material of theheating target 5 above theouter coil 112 contains the nonmagnetic material, thecontroller 45 performs the following operation as the composite heating operation. - The preheating mode in the composite heating operation is a heating mode in which a temperature of the
heating target 5 is increased to a preset temperature in a state where a cooking material and the like are not put into theheating target 5. In the preheating mode, thecontroller 45 performs heating attaching importance to the outer circumferential part of thecomposite heating target 5. - A heat capacity of the
heating target 5 depends on the material. For example, a heat capacity of the nonmagnetic material such as aluminum and copper is smaller than a heat capacity of the magnetic material such as iron and ferritic stainless steel (SUS430). Further, in a case where the bottom surface of theheating target 5 is curved at the outer circumferential part, a distance between theouter coil 112 and theheating target 5 may be separated more than a center part of theheating target 5, and the outer circumferential part of theheating target 5 may be difficult to be induction-heated. Therefore, increasing the temperature of the outer circumferential part of theheating target 5 before the cooking material and the like are put into thecomposite heating target 5 makes it possible to suppress nonuniformity of the temperature of theheating target 5 in the normal heating mode described below. -
Fig. 9 is a diagram to explain an operation state of the first switcher unit and an operation state of the second switcher unit in the preheating mode of the induction heating cooker according toEmbodiment 1. - As illustrated in
Fig. 9 , thecontroller 45 closes thefirst switcher unit 61 to put theinner coil 111 into the non-conduction state, and opens thesecond switcher unit 62 to put theouter coil 112 into the conduction state. In other words, thecontroller 45 stops supply of the high-frequency current to theinner coil 111 and supplies the high-frequency current to theouter coil 112. Further, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to theouter coil 112, to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz. - Further, the
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 90 kHz. As a result, the outer circumferential part of thecomposite heating target 5 placed on the top plate 4 is induction-heated. - When the
controller 45 operates in a mode in which thecontroller 45 opens thefirst switcher unit 61 to put theinner coil 111 into the conduction state and closes thesecond switcher unit 62 to put theouter coil 112 into the non-conduction state, for a short time in a time-divisional manner, the bottom surface temperature of theheating target 5 is further uniformized, which is preferable. Alternatively, thecontroller 45 may operate in a mode in which thecontroller 45 opens thefirst switcher unit 61 to put theinner coil 111 into the conduction state and also opens thesecond switcher unit 62 to put theouter coil 112 into the conduction state, for a short time in a time-divisional manner, thereby further uniformizing the bottom surface temperature of theheating target 5. - The normal heating mode in the composite heating operation is a heating mode in which the whole of the
heating target 5 is heated in a state where a cooking material and the like are put into theheating target 5. In the normal heating mode, thecontroller 45 heats both of the center part and the outer circumferential part of thecomposite heating target 5. - The
controller 45 alternately repeats a first operation and a second operation described below. In the first operation, thecontroller 45 opens thefirst switcher unit 61 to put theinner coil 111 into the conduction state and closes thesecond switcher unit 62 to put theouter coil 112 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to theinner coil 111. In the second operation, thecontroller 45 closes thefirst switcher unit 61 to put theinner coil 111 into the non-conduction state and opens thesecond switcher unit 62 to put theouter coil 112 into the conduction state, and supplies the high-frequency current from thedriver circuit 50 to theouter coil 112. - Further, the
controller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to theinner coil 111, to a first frequency, and sets the frequency of the high-frequency current supplied from thedriver circuit 50 to theouter coil 112, to a second frequency higher than the first frequency. For example, thecontroller 45 sets the first frequency to a preset frequency corresponding to the magnetic material, for example, near 25 kHz. Further, for example, thecontroller 45 sets the second frequency to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz. - The
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 25 kHz or near 90 kHz. As a result, the whole of thecomposite heating target 5 placed on the top plate 4 is induction-heated. In other words, the normal heating mode is a heating mode in which a power amount supplied to theinner coil 111 is increased as compared with the preheating mode. - The reason why the second frequency of the high-frequency current supplied from the
driver circuit 50 to theouter coil 112 is set higher than the first frequency of the high-frequency current supplied to theinner coil 111 is as follows. - To perform induction heating of the nonmagnetic material such as aluminum, it is necessary to reduce a skin depth and a penetration volume of an eddy current generated in the
heating target 5, to increase impedance of the current. Therefore, when the high-frequency current (for example, 80 kHz or more and 100 kHz or less) is supplied to theouter coil 112 above which the nonmagnetic material is placed, to generate the high-frequency eddy current in the nonmagnetic material, theheating target 5 can be heated by Joule heat. - On the other hand, in the magnetic material such as iron, impedance to the eddy current is large. Therefore, even when the high-frequency current of the frequency (for example, 20 kHz or more and 35 kHz or less) lower than the frequency of the high-frequency current supplied to the
outer coil 112 is supplied to theinner coil 111 above which the magnetic material is placed, theheating target 5 can be sufficiently heated by Joule heat of the eddy current. - When a plurality of induction heating units are simultaneously driven at the plurality of heating ports, interference sound corresponding to a difference among the driving frequencies may occur. To suppress such interference sound, the
controller 45 may make the second frequency higher than the first frequency by an audible frequency or more (about 20 kHz or more). Even when the heating operation is simultaneously performed at the plurality of heating ports, it is possible to suppress occurrence of the interference sound. - In the configuration in which the high-frequency current is supplied from one
driver circuit 50 to each of theinner coil 111 and theouter coil 112, such composite heating operation enables induction heating suitable for the material of thecomposite heating target 5. Further, it is possible to suppress nonuniformity of the heating temperature when thecomposite heating target 5 is heated. -
Fig. 10 is a diagram to explain the operation state of the first switcher unit and the operation state of the second switcher unit in the small-diameter heating operation of the induction heating cooker according toEmbodiment 1. - In a case where the
heating target 5 is present above theinner coil 111 and noheating target 5 is present above theouter coil 112, thecontroller 45 performs the small-diameter heating operation. - As illustrated in
Fig. 10 , thecontroller 45 opens thefirst switcher unit 61 to put theinner coil 111 into the conduction state, and closes thesecond switcher unit 62 to put theouter coil 112 into the non-conduction state. In other words, thecontroller 45 supplies the high-frequency current from thedriver circuit 50 to theinner coil 111, but stops supply of the high-frequency current from thedriver circuit 50 to theouter coil 112. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to theinner coil 111, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - Further, the
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 20 kHz. As a result, the whole of theheating target 5 having the small diameter placed on the top plate 4 is induction-heated. - In the small-diameter heating operation, no high-frequency current is supplied to the
outer coil 112 above which noheating target 5 is placed. This enables effective use of energy. Further, it is possible to prevent unnecessary magnetic field from being radiated from theouter coil 112. -
Fig. 11 is a diagram to explain the operation state of the first switcher unit and the operation state of the second switcher unit in the large-diameter heating operation of the induction heating cooker according toEmbodiment 1. - In a case where the
heating target 5 is present above theinner coil 111 and theouter coil 112, thecontroller 45 performs the following operation. - The normal heating mode in the large-diameter heating operation is a heating mode in which the whole of the
heating target 5 having the large diameter is heated. In the normal heating mode, thecontroller 45 heats both of the center part and the outer circumferential part of theheating target 5 having the large diameter. - As illustrated in
Fig. 11 , thecontroller 45 opens thefirst switcher unit 61 and thesecond switcher unit 62 to put theinner coil 111 and theouter coil 112 into the conduction state, and supplies the high-frequency current from thedriver circuit 50 to each of theinner coil 111 and theouter coil 112. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to each of theinner coil 111 and theouter coil 112, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - Further, the
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 20 kHz. As a result, the whole of theheating target 5 having the large diameter placed on the top plate 4 is induction-heated. - Such a large-diameter heating operation in the normal heating mode enables induction heating suitable for the size and the material of the
heating target 5. - The convection mode is a cooking mode in which convection is generated in a liquid cooking material contained in the
heating target 5 in cooking such as stewing and noodle boiling. - The
controller 45 alternately repeats a first operation and a second operation described below. In the first operation, thecontroller 45 puts theinner coil 111 into the conduction state and puts theouter coil 112 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to theinner coil 111. In the second operation, thecontroller 45 puts theinner coil 111 into the non-conduction state and puts theouter coil 112 into the conduction state, and supplies the high-frequency current from thedriver circuit 50 to theouter coil 112. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to each of the coils, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - In such a large-diameter heating operation in the convection mode, heating of the center part of the
heating target 5 by theinner coil 111 and heating of the outer circumferential part of theheating target 5 by theouter coil 112 are alternately repeated. As a result, convection is generated in the liquid cooking material such as soup contained in theheating target 5, which makes it possible to diffuse the liquid cooking material. In other words, in the configuration in which theinner coil 111 and theouter coil 112 are driven by onedriver circuit 50, it is possible to generate convection in the liquid cooking material contained in theheating target 5. - As described above, in
Embodiment 1, the plurality of heating coils, onedriver circuit 50 supplying the high-frequency current to each of the plurality of heating coils, and theswitcher unit 60 switching each of the plurality of heating coils into one of the conduction state in which the high-frequency current is supplied from thedriver circuit 50 and the non-conduction state in which no high-frequency current is supplied from thedriver circuit 50, are provided. Therefore, as compared with a configuration in which thedriver circuit 50 is provided for each of the plurality of heating coils, it is possible to simplify the circuit configuration. This makes it possible to reduce a manufacturing cost of theinduction heating cooker 100. Further, in the configuration in which the plurality of heating coils are driven by onedriver circuit 50, it is possible to switch each of the plurality of heating coils into one of the conduction state and the non-conduction state. - Further, in
Embodiment 1, thecontroller 45 determines whether theheating target 5 is present above theinner coil 111 while theinner coil 111 is in the conduction state and theouter coil 112 is in the non-conduction state. In a case where noheating target 5 is present above theinner coil 111, thecontroller 45 stops the operation of thedriver circuit 50. Therefore, in the configuration in which the plurality of heating coils are driven by onedriver circuit 50, it is possible to rapidly stop the load determination operation in the no-load state. - Further, the composite heating operation, the small-diameter heating operation, or the large-diameter heating operation is performed depending on the determination result of the material of the
heating target 5 above theinner coil 111 and the determination result of the material of theheating target 5 above theouter coil 112. Therefore, in the configuration in which the plurality of heating coils are driven by onedriver circuit 50, it is possible to perform induction heating suitable for the size and the material of theheating target 5. - Note that, in the above-described heating operation (
Fig. 5 ), the following operation may be performed after step S7. Thecontroller 45 opens both of thefirst switcher unit 61 and thesecond switcher unit 62 to put both of theinner coil 111 and theouter coil 112 into the conduction state. In this state, theload determination unit 46 determines presence/absence and the material of theheating target 5 above each of theinner coil 111 and theouter coil 112. Adding such an operation makes it possible to grasp characteristics of the whole of theheating target 5. - The
switcher unit 60 may include only one of thefirst switcher unit 61 and thesecond switcher unit 62. A specific example is described below. -
Fig. 12 is a diagram illustrating a configuration of a switcher unit inModification 1 of the induction heating cooker according toEmbodiment 1. - As illustrated in
Fig. 12 , thefirst switcher unit 61 may be omitted and only thesecond switcher unit 62 may be provided. In the case where theheating target 5 has the small diameter, such a configuration enables thecontroller 45 to perform the above-described small-diameter heating operation. -
Fig. 13 is a diagram illustrating another configuration of the switcher unit inModification 1 of the induction heating cooker according toEmbodiment 1. - As illustrated in
Fig. 13 , thesecond switcher unit 62 may be omitted and only thefirst switcher unit 61 may be provided. In the case where theheating target 5 is the composite, such a configuration enables thecontroller 45 to perform the composite heating operation of the preheating mode described above. - The
inner coil 111 and theouter coil 112 are not limited to the circular coils concentrically arranged, and may have optional shapes. Further, each of theinner coil 111 and theouter coil 112 is not limited to one integrated coil, and may include a plurality of coils arranged in series. A specific example is described below. -
Fig. 14 is a plan view illustrating a first induction heating unit inModification 2 of the induction heating cooker according toEmbodiment 1. - As illustrated in
Fig. 14 , the firstinduction heating unit 11 includes theinner coil 111 disposed at the center of the firstinduction heating port 1 and theouter coil 112 disposed on the outer circumference of theinner coil 111. - The
inner coil 111 includes acircular coil 111a and acircular coil 111b that are concentrically arranged. Thecircular coils first switcher unit 61 is connected in parallel with a serial circuit of thecircular coils first switcher unit 61 switches each of thecircular coils - The
outer coil 112 includes anelliptical coil 112a, anelliptical coil 112b, anelliptical coil 112c, and anelliptical coil 112d. Theelliptical coils 112a to 112d each have a substantially 1/4-arc (banana-shaped or cucumber-shaped) flat shape, and are arranged on the outside of theinner coil 111 substantially along the outer circumference of theinner coil 111. Theelliptical coils 112a to 112d are connected in series. Thesecond switcher unit 62 is connected in parallel with a serial circuit of theelliptical coils 112a to 112d. Thesecond switcher unit 62 switches each of theelliptical coils 112a to 112d into one of the conduction state and the non-conduction state. In such a configuration, the above-described heating operation is performable and similar effects are achievable. - The
inner coil 111 and theouter coil 112 may be configured by three or more circular heating coils that are concentrically arranged. In other words, the three or more circular heating coils are classified into the heating coils disposed on the inner circumferential side and the other heating coils disposed on the outer circumferential side. Thefirst switcher unit 61 is connected in parallel with the heating coils on the inner circumferential side among the plurality of heating coils, and switches each of the heating coils into one of the conduction state and the non-conduction state. Thesecond switcher unit 62 is connected in parallel with the other heating coils on the outer circumferential side among the plurality of heating coils, and switches each of the coils into one of the conduction state and the non-conduction state. In such a configuration, the above-described heating operation is performable and similar effects are achievable. - A configuration and an operation of an induction heating cooker according to
Embodiment 2 are described below while focusing on differences withEmbodiment 1 described above. Note that the components same as the components inEmbodiment 1 described above are denoted by the same reference numerals, and descriptions of the components are omitted. -
Fig. 15 is a plan view illustrating a first induction heating unit of the induction heating cooker according toEmbodiment 2. - As illustrated in
Fig. 15 , the firstinduction heating unit 11 includes anintermediate coil 113 disposed between theinner coil 111 and theouter coil 112. Theintermediate coil 113 is configured by winding a conductive wire made of an insulation-coated metal. As a material of the conductive wire, for example, an optional metal such as copper and aluminum is usable. Further, each of theinner coil 111, theintermediate coil 113, and theouter coil 112 is configured by independently winding the conductive wire. -
Fig. 16 is a block diagram illustrating the configuration of the induction heating cooker according toEmbodiment 2. - As illustrated in
Fig. 16 , theinner coil 111, theintermediate coil 113, and theouter coil 112 are electrically connected in series. Theinner coil 111, theintermediate coil 113, and theouter coil 112 are driven and controlled by onedriver circuit 50. - The
switcher unit 60 includes thefirst switcher unit 61 connected in parallel with theinner coil 111, thesecond switcher unit 62 connected in parallel with theouter coil 112, and athird switcher unit 63 connected in parallel with theintermediate coil 113. Thethird switcher unit 63 switches theintermediate coil 113 into one of the conduction state in which the high-frequency current is supplied from thedriver circuit 50 and the non-conduction state in which no high-frequency current is supplied from thedriver circuit 50. Thethird switcher unit 63 includes, for example, a relay in which a contact switch is switched by an electric signal, or a switching element made of a semiconductor material. When the high-frequency current is supplied from thedriver circuit 50 to theintermediate coil 113 while theintermediate coil 113 is in the conduction state, a high-frequency magnetic field is generated from theintermediate coil 113. -
Fig. 17 is a diagram illustrating a circuit configuration of the induction heating cooker according toEmbodiment 2. - As illustrated in
Fig. 17 , a resonance circuit that includes theinner coil 111, theintermediate coil 113, theouter coil 112, and theresonance capacitor 24 is connected to the terminal A and the terminal B that are contact points with thedriver circuit 50. The resonance circuit that includes theinner coil 111, theintermediate coil 113, theouter coil 112, and theresonance capacitor 24 has a resonance frequency corresponding to inductance of theinner coil 111, theintermediate coil 113, and theouter coil 112, and a capacitance of theresonance capacitor 24. The inductance of theinner coil 111, theintermediate coil 113, and theouter coil 112 is varied based on characteristics of a metal load when theheating target 5 as the metal load is magnetically coupled, and the resonance frequency of the resonance circuit is varied based on the variation of the inductance. - With such a configuration, the high-frequency current of about several tens A flows through the
inner coil 111 in the conduction state. Theheating target 5 placed on the top plate 4 just above theinner coil 111 is induction-heated by a high-frequency magnetic flux generated by the high-frequency current flowing through theinner coil 111. - Further, the high-frequency current of about several tens A flows through the
intermediate coil 113 in the conduction state. Theheating target 5 placed on the top plate 4 just above theintermediate coil 113 is induction-heated by a high-frequency magnetic flux generated by the high-frequency current flowing through theintermediate coil 113. - Furthermore, the high-frequency current of about several tens A flows through the
outer coil 112 in the conduction state. Theheating target 5 placed on the top plate 4 just above theouter coil 112 is induction-heated by a high-frequency magnetic flux generated by the high-frequency current flowing through theouter coil 112. - Next, an operation of the induction heating cooker according to
Embodiment 2 is described. -
Fig. 18 andFig. 19 are flowcharts illustrating a heating operation of the induction heating cooker according toEmbodiment 2. - In the following, the heating operation of the
induction heating cooker 100 is described based on steps inFig. 18 andFig. 19 while focusing on differences withEmbodiment 1 described above. - The
controller 45 opens thefirst switcher unit 61 to put theinner coil 111 into the conduction state, closes thethird switcher unit 63 to put theintermediate coil 113 into the non-conduction state, and closes thesecond switcher unit 62 to put theouter coil 112 into the non-conduction state (step S21). Theload determination unit 46 determines presence/absence and the material of theheating target 5 above theinner coil 111 while theinner coil 111 is in the conduction state and theintermediate coil 113 and theouter coil 112 are in the non-conduction state (step S22). - Next, the
controller 45 determines whether theheating target 5 is present above theinner coil 111 based on the determination result of the load determination unit 46 (step S23). In a case where noheating target 5 is present above theinner coil 111, thecontroller 45 stops the operation of the driver circuit 50 (step S24). In other words, in the case where noheating target 5 is present above theinner coil 111, thecontroller 45 ends the load determination operation without determining presence/absence and the material of theheating target 5 above each of theintermediate coil 113 and theouter coil 112. - In a case where the
heating target 5 is present above theinner coil 111, thecontroller 45 determines the material of theheating target 5 above theinner coil 111 based on the determination result of the load determination unit 46 (step S25). In a case where the material of theheating target 5 above theinner coil 111 is the nonmagnetic material, thecontroller 45 stops the operation of the driver circuit 50 (step S24). - In contrast, in a case where the material of the
heating target 5 above theinner coil 111 is the magnetic material, thecontroller 45 closes thefirst switcher unit 61 to put theinner coil 111 into the non-conduction state. In addition, thecontroller 45 opens thethird switcher unit 63 to put theintermediate coil 113 into the conduction state, and closes thesecond switcher unit 62 to put theouter coil 112 into the non-conduction state (step S26). Theload determination unit 46 determines presence/absence and the material of theheating target 5 above theintermediate coil 113 while theinner coil 111 and theouter coil 112 are in the non-conduction state and theintermediate coil 113 is in the conduction state (step S27). - Next, the
controller 45 closes thethird switcher unit 63 to put theintermediate coil 113 into the non-conduction state, and opens thesecond switcher unit 62 to put theouter coil 112 into the conduction state (step S28). Theload determination unit 46 determines presence/absence and the material of theheating target 5 above theouter coil 112 while theinner coil 111 and theintermediate coil 113 are in the non-conduction state and theouter coil 112 is in the conduction state (step S29). - The
controller 45 determines whether theheating target 5 is present above theintermediate coil 113 and determines whether the material of theheating target 5 is the magnetic material or a material containing the nonmagnetic material, based on the determination result of the load determination unit 46 (step S30). - In a case where the material of the
heating target 5 above theintermediate coil 113 contains the nonmagnetic material in step S30, thecontroller 45 determines whether theheating target 5 is present above theouter coil 112 and determines whether the material of theheating target 5 is the magnetic material or a material containing the nonmagnetic material, based on the determination result of the load determination unit 46 (step S31). - In a case where the material of the
heating target 5 above theouter coil 112 contains the nonmagnetic material in step S31, thecontroller 45 determines that theheating target 5 is a composite having a large diameter, and performs the heating operation of theheating target 5 by a large-diameter composite heating operation described below (step S32). - In a case where no
heating target 5 is present above theouter coil 112 in step S31, thecontroller 45 determines that theheating target 5 is a composite having a middle diameter, and performs the heating operation of theheating target 5 by a middle-diameter composite heating operation described below (step S33). - In a case where the material of the
heating target 5 above theintermediate coil 113 is the magnetic material in step S30, thecontroller 45 determines whether theheating target 5 is present above theouter coil 112 and determines whether the material of theheating target 5 is the magnetic material or a material containing the nonmagnetic material, based on the determination result of the load determination unit 46 (step S34). - In a case where the material of the
heating target 5 above theouter coil 112 is the magnetic material in step S34, thecontroller 45 determines that theheating target 5 is a magnetic material having a large diameter, and performs the heating operation of theheating target 5 by a large-diameter magnetic-material heating operation described below (step S35). - In a case where no
heating target 5 is present above theouter coil 112 in step S34, thecontroller 45 determines that theheating target 5 is a magnetic material having a middle diameter, and performs the heating operation of theheating target 5 by a middle-diameter magnetic-material heating operation described below (step S36). - In a case where no
heating target 5 is present above theintermediate coil 113 in step S30, thecontroller 45 determines that theheating target 5 is a magnetic material having a small diameter, and performs the heating operation of theheating target 5 by a small-diameter magnetic-material heating operation described below (step S37). - Each heating operation is described in detail below.
- In the large-diameter composite heating operation, the
controller 45 operates in the preheating mode in which heating is performed by attaching importance to the outer circumferential part of thecomposite heating target 5, and in the normal heating mode in which the whole of theheating target 5 is heated. - The
controller 45 puts theinner coil 111 into the non-conduction state and puts theintermediate coil 113 and theouter coil 112 into the conduction state, and supplies the high-frequency current from thedriver circuit 50 to each of theintermediate coil 113 and theouter coil 112. Further, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to each of theintermediate coil 113 and theouter coil 112, to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz. - Further, the
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 90 kHz. As a result, the outer circumferential part of thecomposite heating target 5 placed on the top plate 4 is induction-heated. - The
controller 45 may operate in a mode in which thecontroller 45 opens thefirst switcher unit 61 to put theinner coil 111 into the conduction state and closes thesecond switcher unit 62 and thethird switcher unit 63 to put theouter coil 112 and theintermediate coil 113 into the non-conduction state, for a short time in a time-divisional manner. Alternatively, thecontroller 45 may operate in a mode in which thecontroller 45 opens all of thefirst switcher unit 61, thesecond switcher unit 62, and thethird switcher unit 63 to put all of theinner coil 111, theintermediate coil 113, and theouter coil 112 into the conduction state, for a short time in a time-divisional manner. This operation makes it possible to further uniformize the temperature of theheating target 5. - The
controller 45 alternately repeats a first operation and a second operation described below. In the first operation, thecontroller 45 puts theinner coil 111 into the conduction state and puts theintermediate coil 113 and theouter coil 112 into the non-conduction state, and supplies the high-frequency current of a first frequency from thedriver circuit 50 to theinner coil 111. In the second operation, thecontroller 45 puts theinner coil 111 into the non-conduction state and puts theintermediate coil 113 and theouter coil 112 into the conduction state, and supplies the high-frequency current of a second frequency higher than the first frequency, from thedriver circuit 50 to each of theintermediate coil 113 and theouter coil 112. - The
controller 45 sets the first frequency to a preset frequency corresponding to the magnetic material, for example, near 25 kHz. Further, thecontroller 45 sets the second frequency to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz. Thecontroller 45 may make the second frequency higher than the first frequency by an audible frequency or more (about 20 kHz or more). - Further, the
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 25 kHz or near 90 kHz. As a result, the whole of thecomposite heating target 5 placed on the top plate 4 is induction-heated. - In the configuration in which the high-frequency current is supplied from one
driver circuit 50 to each of theinner coil 111, theintermediate coil 113, and theouter coil 112, such a composite heating operation enables induction heating suitable for the material and the size of thecomposite heating target 5. Further, it is possible to suppress nonuniformity of the heating temperature when thecomposite heating target 5 is heated. - In the middle-diameter composite heating operation, the
controller 45 operates in the preheating mode in which heating is performed by attaching importance to the outer circumferential part of thecomposite heating target 5, and in the normal heating mode in which the whole of theheating target 5 is heated. - The
controller 45 puts theinner coil 111 and theouter coil 112 into the non-conduction state and puts theintermediate coil 113 into the conduction state, and supplies the high-frequency current from thedriver circuit 50 to theintermediate coil 113. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to theintermediate coil 113, to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz. - Further, the
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 90 kHz. As a result, the outer circumferential part of thecomposite heating target 5 placed on the top plate 4 is induction-heated. - The
controller 45 alternately repeats a first operation and a second operation described below. In the first operation, thecontroller 45 puts theinner coil 111 into the conduction state and puts theintermediate coil 113 and theouter coil 112 into the non-conduction state, and supplies the high-frequency current of a first frequency from thedriver circuit 50 to theinner coil 111. In the second operation, thecontroller 45 puts theinner coil 111 and theouter coil 112 into the non-conduction state and puts theintermediate coil 113 into the conduction state, and supplies the high-frequency current of a second frequency higher than the first frequency, from thedriver circuit 50 to theintermediate coil 113. - The
controller 45 sets the first frequency to a preset frequency corresponding to the magnetic material, for example, near 25 kHz. Further, thecontroller 45 sets the second frequency to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz. Thecontroller 45 may make the second frequency higher than the first frequency by an audible frequency or more (about 20 kHz or more). - Further, the
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 25 kHz or near 90 kHz. As a result, the whole of thecomposite heating target 5 placed on the top plate 4 is induction-heated. - In the configuration in which the high-frequency current is supplied from one
driver circuit 50 to each of theinner coil 111, theintermediate coil 113, and theouter coil 112, such a composite heating operation enables induction heating suitable for the material and the size of thecomposite heating target 5. Further, it is possible to suppress nonuniformity of the heating temperature when thecomposite heating target 5 is heated. - In the large-diameter magnetic-material heating operation, the
controller 45 operates in the normal heating mode in which the whole of theheating target 5 having a large diameter is heated, and in the convection mode in which convection is generated in a liquid cooking material contained in theheating target 5. - The
controller 45 puts theinner coil 111, theintermediate coil 113, and theouter coil 112 into the conduction state, and supplies the high-frequency current from thedriver circuit 50 to each of theinner coil 111, theintermediate coil 113, and theouter coil 112. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to each of the coils, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - Further, the
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 20 kHz. As a result, the whole of theheating target 5 having a large diameter placed on the top plate 4 is induction-heated. - Such a large-diameter magnetic-material heating operation in the normal heating mode enables induction heating suitable for the size and the material of the
heating target 5. - The
controller 45 puts some of the heating coils among theinner coil 111, theintermediate coil 113, and theouter coil 112 into the conduction state, supplies the high-frequency current from thedriver circuit 50, and switches the heating coil to be put into the conduction state with lapse of time, thereby sequentially changing the heating coil to be supplied with the high-frequency current. In the following, specific examples ofpatterns 1 to 4 are described. - The
controller 45 alternately repeats a first operation and a second operation described below. In the first operation, thecontroller 45 puts theinner coil 111 and theouter coil 112 into the conduction state and puts theintermediate coil 113 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to each of theinner coil 111 and theouter coil 112. In the second operation, thecontroller 45 puts theinner coil 111 into the non-conduction state and puts theintermediate coil 113 and theouter coil 112 into the conduction state, and supplies the high-frequency current from thedriver circuit 50 to each of theintermediate coil 113 and theouter coil 112. - The
controller 45 sequentially performs a first operation, a second operation, and a third operation described below. In the first operation, thecontroller 45 puts theinner coil 111 into the conduction state and puts theintermediate coil 113 and theouter coil 112 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to theinner coil 111. In the second operation, thecontroller 45 puts theintermediate coil 113 into the conduction state and puts theinner coil 111 and theouter coil 112 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to theintermediate coil 113. In the third operation, thecontroller 45 puts theouter coil 112 into the conduction state and puts theinner coil 111 and theintermediate coil 113 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to theouter coil 112. - The
controller 45 alternately repeats a first operation and a second operation described below. In the first operation, thecontroller 45 puts theinner coil 111 into the conduction state and puts theintermediate coil 113 and theouter coil 112 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to theinner coil 111. In the second operation, thecontroller 45 puts theinner coil 111 into the non-conduction state and puts theintermediate coil 113 and theouter coil 112 into the conduction state, and supplies the high-frequency current from thedriver circuit 50 to each of theintermediate coil 113 and theouter coil 112. - The
controller 45 alternately repeats a first operation and a second operation described below. In the first operation, thecontroller 45 puts theinner coil 111 and theouter coil 112 into the non-conduction state and puts theintermediate coil 113 into the conduction state, and supplies the high-frequency current from thedriver circuit 50 to theintermediate coil 113. In the second operation, thecontroller 45 puts theinner coil 111 and theouter coil 112 into the conduction state and puts theintermediate coil 113 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to each of theinner coil 111 and theouter coil 112. - In any of the
patterns 1 to 4, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to each of the coils, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - Such a large-diameter magnetic-material heating operation in the convection mode causes convection in the liquid cooking material such as soup contained in the
heating target 5, which makes it possible to diffuse the liquid cooking material. In other words, in the configuration in which theinner coil 111, theintermediate coil 113, and theouter coil 112 are driven by onedriver circuit 50, it is possible to generate convection in the liquid cooking material contained in theheating target 5. - In the middle-diameter magnetic-material heating operation, the
controller 45 operates in the normal heating mode in which the whole of theheating target 5 having a middle diameter is heated, and in the convection mode in which convection is generated in a liquid cooking material contained in theheating target 5. - The
controller 45 puts theinner coil 111 and theintermediate coil 113 into the conduction state and puts theouter coil 112 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to each of theinner coil 111 and theintermediate coil 113. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to each of the coils, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - Further, the
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 20 kHz. As a result, the whole of theheating target 5 having the large diameter placed on the top plate 4 is induction-heated. - Such a middle-diameter magnetic-material heating operation in the normal heating mode enables induction heating suitable for the size and the material of the
heating target 5. - The
controller 45 alternately repeats a first operation and a second operation described below. In the first operation, thecontroller 45 puts theinner coil 111 into the conduction state and puts theintermediate coil 113 and theouter coil 112 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to theinner coil 111. In the second operation, thecontroller 45 puts theinner coil 111 and theouter coil 112 into the non-conduction state and puts theintermediate coil 113 into the conduction state, and supplies the high-frequency current from thedriver circuit 50 to theintermediate coil 113. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to each of the coils, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - Such a middle-diameter large-diameter heating operation in the convection mode causes convection in the liquid cooking material such as soup contained in the
heating target 5, which makes it possible to diffuse the liquid cooking material. In other words, in the configuration in which theinner coil 111, theintermediate coil 113, and theouter coil 112 are driven by onedriver circuit 50, it is possible to generate convection in the liquid cooking material contained in theheating target 5. - The
controller 45 puts theinner coil 111 into the conduction state and puts theintermediate coil 113 and theouter coil 112 into the non-conduction state, and supplies the high-frequency current from thedriver circuit 50 to theinner coil 111. Thecontroller 45 supplies the high-frequency current from thedriver circuit 50 to theinner coil 111, and stops supply of the high-frequency current from thedriver circuit 50 to each of theintermediate coil 113 and theouter coil 112. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied from thedriver circuit 50 to theinner coil 111, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - Further, the
controller 45 controls heating power (power) by varying the driving frequency of each of the switching elements of theinverter circuit 23 near 20 kHz. As a result, the whole of theheating target 5 made of the magnetic material and having the small diameter placed on the top plate 4 is induction-heated. - In such a small-diameter magnetic-material heating operation, no high-frequency current is supplied to each of the
intermediate coil 113 and theouter coil 112 above which noheating target 5 is placed. This enables effective use of energy. Further, it is possible to prevent unnecessary magnetic field from being radiated from theintermediate coil 113 and theouter coil 112. - As described above, in
Embodiment 2, thecontroller 45 determines whether theheating target 5 is present above theinner coil 111 while theinner coil 111 is in the conduction state and theintermediate coil 113 and theouter coil 112 are in the non-conduction state. In the case where noheating target 5 is present above theinner coil 111, thecontroller 45 stops the operation of thedriver circuit 50. Accordingly, in the configuration in which the plurality of heating coils are driven by onedriver circuit 50, it is possible to rapidly stop the load detection operation in the no-load state. - Further, the heating operation is performed based on the determination result of presence/absence and the material of the
heating target 5 above each of theinner coil 111, theintermediate coil 113, and theouter coil 112. Accordingly, in the configuration in which the plurality of heating coils are driven by onedriver circuit 50, it is possible to perform induction heating suitable for the size and the material of theheating target 5. - The
switcher unit 60 may have a configuration in which any one of thefirst switcher unit 61, thethird switcher unit 63, and thesecond switcher unit 62 is omitted. A specific example is described below. -
Fig. 20 is a diagram illustrating a configuration of a switcher unit inModification 1 of the induction heating cooker according toEmbodiment 2. - As illustrated in
Fig. 20 , thefirst switcher unit 61 may be omitted, and thethird switcher unit 63 and thesecond switcher unit 62 may be provided. In the case where theheating target 5 is made of the magnetic material, such a configuration enables thecontroller 45 to perform the small-diameter magnetic-material heating operation, the middle-diameter magnetic-material heating operation, or the large-diameter magnetic-material heating operation each described above based on the size of theheating target 5. Further, in the case where theheating target 5 has the middle diameter, thecontroller 45 can perform the above-described middle-diameter magnetic-material heating operation. Furthermore, in the middle-diameter magnetic-material heating operation or the large-diameter magnetic-material heating operation, thecontroller 45 can operate in the above-described convection mode. -
Fig. 21 is a diagram illustrating another configuration of the switcher unit inModification 1 of the induction heating cooker according toEmbodiment 2. - As illustrated in
Fig. 21 , thesecond switcher unit 62 may be omitted, and thefirst switcher unit 61 and thethird switcher unit 63 may be provided. In the case where theheating target 5 is made of the composite and has the large diameter, such a configuration enables thecontroller 45 to perform the above-described large-diameter composite heating operation. - The
inner coil 111, theintermediate coil 113, and theouter coil 112 are not limited to the circular coils concentrically arranged, and may have optional shapes. Further, each of theinner coil 111, theintermediate coil 113, and theouter coil 112 is not limited to one integrated coil, and may include a plurality of coils arranged in series. - For example, the
inner coil 111, theintermediate coil 113, and theouter coil 112 may be configured by four or more circular heating coils that are concentrically arranged. In other words, the four or more circular heating coils are classified into three heating coil groups disposed on the inner circumferential side, the intermediate side, and the outer circumferential side. Thefirst switcher unit 61 is connected in parallel with the heating coil group on the inner circumferential side among the plurality of heating coils, and switches each of the heating coils of the connected heating coil group into one of the conduction state and the non-conduction state. Thethird switcher unit 63 is connected in parallel with the heating coil group on the intermediate side among the plurality of heating coils, and switches each of the heating coils of the connected heating coil group into one of the conduction state and the non-conduction state. Thesecond switcher unit 62 is connected in parallel with the heating coil group on the outer circumferential side among the plurality of heating coils, and switches each of the heating coils of the connected heating coil group into one of the conduction state and the non-conduction state. In such a configuration, the above-described heating operation is performable and similar effects are achievable. -
Embodiment 3, which is not encompassed by the wording of the claims. - A configuration and an operation of an induction heating cooker according to
Embodiment 3 are described below while focusing on differences withEmbodiments Embodiments -
Fig. 22 is a diagram illustrating a circuit configuration of the induction heating cooker according toEmbodiment 3. - As illustrated in
Fig. 22 , thedriver circuit 50 is connected to a resonance circuit that includes theinner coil 111, theouter coil 112, aresonance capacitor 24a, and aresonance capacitor 24b. - The
resonance capacitor 24a is connected in series with theinner coil 111 and theouter coil 112. Theresonance capacitor 24b is connected in parallel with theresonance capacitor 24a through aselector switch 70. - The
selector switch 70 includes, for example, a relay in which a contact switch is switched by an electric signal, or a switching element made of a semiconductor material. When theselector switch 70 is closed, theresonance capacitor 24b is connected in parallel with theresonance capacitor 24a. When theselector switch 70 is opened, theresonance capacitor 24b is disconnected. In other words, when theselector switch 70 is closed, a capacitance of the resonance capacitor configuring the resonance circuit together with theinner coil 111 and theouter coil 112 is increased. In contrast, when theselector switch 70 is opened, the capacitance of the resonance capacitor configuring the resonance circuit together with theinner coil 111 and theouter coil 112 is decreased. - The
controller 45 switches theselector switch 70 to vary the capacitance of the resonance capacitor based on at least one of switching of each of the plurality of heating coils into one of the conduction state and the non-conduction state and the frequency of the high-frequency current. In other words, thecontroller 45 decreases the capacitance of the resonance capacitor as the number of heating coils in the conduction state increases among the plurality of heating coils. Further, thecontroller 45 decreases the capacitance of the resonance capacitor as the frequency of the high-frequency current increases. - Specific examples for the composite heating operation, the small-diameter heating operation, and the large-diameter heating operation in
Embodiment 1 described above are individually described below. - In the preheating mode of the composite heating operation, the
controller 45 puts theouter coil 112 into the conduction state, and performs heating attaching importance to the outer circumferential part of theheating target 5. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied to theouter coil 112 to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz. - In this operation, the
controller 45 opens theselector switch 70 to decrease the capacitance of the resonance capacitor configuring the resonance circuit together with theouter coil 112. As a result, the resonance frequency of the resonance circuit is increased and the resonance frequency and the driving frequency of thedriver circuit 50 can be brought close to each other, which makes it possible to improve heating efficiency to theouter coil 112. - In the normal heating mode of the composite heating operation, the
controller 45 alternately repeats a first operation in which thecontroller 45 puts only theinner coil 111 into the conduction state, and a second operation in which thecontroller 45 puts only theouter coil 112 into the conduction state. In the first operation, thecontroller 45 sets the frequency of the high-frequency current supplied to theinner coil 111, to a frequency corresponding to the magnetic material, for example, near 25 kHz. In the second operation, thecontroller 45 sets the frequency of the high-frequency current supplied to theouter coil 112, to a frequency corresponding to the nonmagnetic material, for example, near 90 kHz. - In the first operation, the
controller 45 closes theselector switch 70 to increase the capacitance of the resonance capacitor configuring the resonance circuit together with theinner coil 111. In the second operation, thecontroller 45 opens theselector switch 70 to decrease the capacitance of the resonance capacitor configuring the resonance circuit together with theouter coil 112. As a result, in any of the first operation and the second operation, the resonance frequency and the driving frequency of thedriver circuit 50 can be brought close to each other, which makes it possible to improve heating efficiency to each of theinner coil 111 and theouter coil 112. - In the small-diameter heating operation, the
controller 45 puts only theinner coil 111 into the conduction state. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied to theinner coil 111, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - In this operation, the
controller 45 closes theselector switch 70 to increase the capacitance of the resonance capacitor configuring the resonance circuit together with theinner coil 111. Since only theinner coil 111 is in the conduction state and the inductance of the resonance circuit is decreased, the capacitance of the resonance capacitor is increased to prevent the resonance frequency of the resonance circuit from being largely varied by the load. This makes it possible to bring the resonance frequency and the driving frequency of thedriver circuit 50 close to each other, and to improve heating efficiency to theinner coil 111. - In the normal heating mode of the large-diameter heating operation, the
controller 45 puts theinner coil 111 and theouter coil 112 into the conduction state. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied to each of theinner coil 111 and theouter coil 112, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - In this operation, the
controller 45 opens theselector switch 70 to decrease the capacitance of the resonance capacitor configuring the resonance circuit together with theinner coil 111 and theouter coil 112. Since theinner coil 111 and theouter coil 112 are in the conduction state and the inductance of the resonance circuit is increased, the capacitance of the resonance capacitor is decreased to prevent the resonance frequency of the resonance circuit from being largely varied by the load. This makes it possible to bring the resonance frequency and the driving frequency of thedriver circuit 50 close to each other, and to improve heating efficiency to each of theinner coil 111 and theouter coil 112. - In the convection mode of the large-diameter heating operation, the
controller 45 alternately repeats a first operation in which thecontroller 45 puts only theinner coil 111 into the conduction state, and a second operation in which thecontroller 45 puts only theouter coil 112 into the conduction state. In addition, thecontroller 45 sets the frequency of the high-frequency current supplied to each of theinner coil 111 and theouter coil 112, to a frequency corresponding to the magnetic material, for example, near 20 kHz. - In any of the first operation and the second operation, the
controller 45 closes theselector switch 70 to increase the capacitance of the resonance capacitor configuring the resonance circuit together with theinner coil 111 or theouter coil 112. Since only one of theinner coil 111 and theouter coil 112 is in the conduction state and the inductance of the resonance circuit is decreased, the capacitance of the resonance capacitor is increased to prevent the resonance frequency of the resonance circuit from being largely varied by the load. This makes it possible to bring the resonance frequency and the driving frequency of thedriver circuit 50 close to each other, and to improve heating efficiency to each of theinner coil 111 and theouter coil 112. - Note that, in
Embodiment 3, the configuration in which two resonance capacitors are provided in the resonance circuit is described; however, three or more resonance capacitors may be provided. A plurality of resonance capacitors are connected in series, and a switcher unit short-circuiting at least one or more resonance capacitors may be provided to vary the capacitance of the resonance capacitors. Alternatively, some of the plurality of resonance capacitors may be connected in series, and may be connected in parallel with the other resonance capacitors. - In
Embodiment 3, the configuration in which the two heating coils that are theinner coil 111 and theouter coil 112 are provided is described; however, the number of heating coils is not limited thereto. For example, the configuration of the resonance capacitors ofEmbodiment 3 may be applied to the configuration ofEmbodiment 2 described above. - 1: first induction heating port, 2: second induction heating port, 3: third induction heating port, 4: top plate, 5: heating target, 6: magnetic material, 11: first induction heating unit, 12: second induction heating unit, 13: third induction heating unit, 21: alternating-current power supply, 22: direct-current power supply circuit, 22a: diode bridge, 22b: reactor, 22c: smoothing capacitor, 23: inverter circuit, 23a: IGBT, 23b: IGBT, 23c: diode, 23d: diode, 24: resonance capacitor, 24a: resonance capacitor, 24b: resonance capacitor, 25a: input current detection unit, 25b: coil current detection unit, 40: operation unit, 40a: operation unit, 40b: operation unit, 40c: operation unit, 41: display unit, 41a: display unit, 41b: display unit, 41c: display unit, 43: operation display unit, 45: controller, 46: load determination unit, 48: memory, 50: driver circuit, 60: switcher unit, 61: first switcher unit, 62: second switcher unit, 63: third switcher unit, 70: selector switch, 100: induction heating cooker, 111: inner coil, 111a: circular coil, 111b: circular coil, 112: outer coil, 112a: elliptical coil, 112b: elliptical coil, 112c: elliptical coil, 112d: elliptical coil, 113: intermediate coil
Claims (15)
- An induction heating cooker (100), comprising:
a plurality of heating coils including an inner coil (111) disposed on an innermost circumference, an outer coil (112) disposed on an outermost circumference, and an intermediate coil (113) disposed between the inner coil (111) and the outer coil (112); and characterized in that the induction heating cooker (100) further comprisesone driver circuit (50) configured to supply a high-frequency current to each of the plurality of heating coils;a switcher unit (60) configured to switch each of the plurality of heating coils into one of a conduction state in which the high-frequency current is supplied from the driver circuit (50) and a non-conduction state in which no high-frequency current is supplied from the driver circuit (50); anda controller (45) configure to control an operation of the driver circuit (50) and an operation of the switcher unit (60),the controller (45) being configured to,determine whether a heating target (5) is present above the inner coil (111) while the inner coil (111) is in the conduction state and the intermediate coil (113) and the outer coil (112) are in the non-conduction state, andwhen the controller (45) determines that no heating target (5) is present above the inner coil (111), stop an operation of the driver circuit (50). - The induction heating cooker (100) of claim 1, whereinthe controller (45) is configured to determine whether the heating target (5) is present above the inner coil (111) and determines a material of the heating target (5) while the inner coil (111) is in the conduction state and the intermediate coil (113) and the outer coil (112) are in the non-conduction state, andwhen the controller (45) determines that the heating target (5) is present above the inner coil (111), the controller (45) determines whether the heating target (5) is present above the intermediate coil (113) and determines a material of the heating target (5) while the inner coil (111) and the outer coil (112) are in the non-conduction state and the intermediate coil (113) is in the conduction state, and the controller (45) is configured to determine whether the heating target (5) is present above the outer coil (112) and determines a material of the heating target (5) while the inner coil (111) and the intermediate coil (113) are in the non-conduction state and the outer coil (112) is in the conduction state.
- The induction heating cooker (100) of claim 2, wherein, when the controller (45) determines that the material of the heating target (5) at the position that is above the inner coil (111) is a magnetic material and the material of the heating target (5) at the position that is above each of the intermediate coil (113) and the outer coil (112) contains a nonmagnetic material, the controller (45) puts the inner coil (111) into the non-conduction state and puts the intermediate coil (113) and the outer coil (112) into the conduction state, and supplies the high-frequency current from the driver circuit (50) to each of the intermediate coil (113) and the outer coil (112).
- The induction heating cooker (100) of claim 2, wherein, when the controller (45) determines that the material of the heating target (5) at the position that is above the inner coil (111) is a magnetic material and the material of the heating target (5) at the position that is above each of the intermediate coil (113) and the outer coil (112) contains a non-magnetic material, the controller (45) alternately repeats an operation in which the controller (45) puts the inner coil (111) into the conduction state and puts the intermediate coil (113) and the outer coil (112) into the non-conduction state, and supplies the high-frequency current of a first frequency from the driver circuit (50) to the inner coil (111), and an operation in which the controller (45) puts the inner coil (111) into the non-conduction state and puts the intermediate coil (113) and the outer coil (112) into the conduction state, and supplies the high-frequency current of a second frequency higher than the first frequency from the driver circuit (50) to each of the intermediate coil (113) and the outer coil (112).
- The induction heating cooker (100) of claim 2, wherein, when the controller (45) determines that the material of the heating target (5) at the position that is above the inner coil (111) is a magnetic material, the material of the heating target (5) at the position that is above the intermediate coil (113) contains a nonmagnetic material, and no heating target (5) is present above the outer coil (112), the controller (45) puts the inner coil (111) and the outer coil (112) into the non-conduction state and puts the intermediate coil (113) into the conduction state, and supplies the high-frequency current from the driver circuit (50) to the intermediate coil (113).
- The induction heating cooker (100) of claim 2, wherein, when the controller (45) determines that the heating target (5) is present above the inner coil (111) and no heating target (5) is present above the intermediate coil (113) and the outer coil (112), the controller (45) puts the inner coil (111) into the conduction state and puts the intermediate coil (113) and the outer coil (112) into the non-conduction state, and supplies the high-frequency current from the driver circuit (50) to the inner coil (111).
- The induction heating cooker (100) of claim 2, wherein, when the controller (45) determines that the heating target (5) is present above the inner coil (111), the intermediate coil (113), and the outer coil (112), the controller (45) puts the inner coil (111), the intermediate coil (113), and the outer coil (112) into the conduction state, and supplies the high-frequency current from the driver circuit (50) to each of the inner coil (111), the intermediate coil (113), and the outer coil (112).
- The induction heating cooker (100) of claim 2, wherein, when the controller (45) determines that the heating target (5) is present above the inner coil (111), the intermediate coil (113), and the outer coil (112), the controller (45) puts some of the heating coils among the inner coil (111), the intermediate coil (113), and the outer coil (112) into the conduction state, and supplies the high-frequency current from the driver circuit (50), and switches the heating coil to be put into the conduction state with lapse of time to sequentially change the heating coil to be supplied with the high-frequency current.
- The induction heating cooker (100) of claim 2, wherein, when the controller (45) determines that the heating target (5) is present above the inner coil (111) and the intermediate coil (113) and no heating target (5) is present above the outer coil (112), the controller (45) puts the inner coil (111) and the intermediate coil (113) into the conduction state and puts the outer coil (112) into the non-conduction state, and supplies the high-frequency current from the driver circuit (50) to each of the inner coil (111) and the intermediate coil (113).
- The induction heating cooker (100) of claim 2, wherein, when the controller (45) determines that the heating target (5) is present above the inner coil (111) and the intermediate coil (113) and no heating target (5) is present above the outer coil (112), the controller (45) alternately repeats an operation in which the controller (45) puts the inner coil (111) into the conduction state and puts the intermediate coil (113) and the outer coil (112) into the non-conduction state, and supplies the high-frequency current from the driver circuit (50) to the inner coil (111), and an operation in which the controller (45) puts the inner coil (111) and the outer coil (112) into the non-conduction state and puts the intermediate coil (113) into the conduction state, and supplies the high-frequency current from the driver circuit (50) to the intermediate coil (113).
- The induction heating cooker (100) of any one of claims 1 to 10, whereinthe driver circuit (50) includes a resonance capacitor (24) that configures a resonance circuit together with the plurality of heating coils and has a variable capacitance, andthe controller (45) varies the capacitance of the resonance capacitor (24) based on at least one of switching of each of the plurality of heating coils into one of the conduction state and the non-conduction state and the frequency of the high-frequency current.
- The induction heating cooker (100) of claim 11, wherein the controller (45) decreases the capacitance of the resonance capacitor (24) as number of heating coils in the conduction state increases among the plurality of heating coils.
- The induction heating cooker (100) of claim 11 or 12, wherein the controller (45) decreases the capacitance of the resonance capacitor (24) as the frequency of the high-frequency current increases.
- The induction heating cooker (100) of any one of claims 1to 13, further comprising:an input current detection unit (25a) configured to detect a current input to the driver circuit (50); anda coil current detection unit (25b) configured to detect a coil current flowing through each of the plurality of heating coils, whereinthe controller (45) determines whether the heating target (5) is present above the plurality of heating coils and a material of the heating target (5), based on correlation between the input current and the coil current.
- The induction heating cooker (100) of any one of claims 1 to 14, wherein the driver circuit (50) includes an inverter circuit (23) including at least one arm in which two switching elements (23a, 23b) are connected in series.
Applications Claiming Priority (1)
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PCT/JP2019/005547 WO2020166061A1 (en) | 2019-02-15 | 2019-02-15 | Induction heating cooker |
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EP3927114A1 EP3927114A1 (en) | 2021-12-22 |
EP3927114A4 EP3927114A4 (en) | 2022-02-23 |
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JP (1) | JP7154321B2 (en) |
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KR20220112119A (en) * | 2021-02-03 | 2022-08-10 | 엘지전자 주식회사 | Induction heating apparatus and method for controlling induction heating apparatus |
KR20220115365A (en) * | 2021-02-10 | 2022-08-17 | 엘지전자 주식회사 | Induction heating apparatus and method for controlling induction heating apparatus |
KR20230106844A (en) * | 2022-01-07 | 2023-07-14 | 엘지전자 주식회사 | Induction heating type cooktop |
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FR2728132A1 (en) * | 1994-12-09 | 1996-06-14 | Bonnet Sa | DEVICE FOR HEATING BY INDUCTION OF CONTAINER AND METHOD FOR CONTROLLING SUCH A DEVICE |
JP4193095B2 (en) * | 2001-11-08 | 2008-12-10 | 三菱電機株式会社 | Induction heating cooker |
JP2004127821A (en) * | 2002-10-04 | 2004-04-22 | Tiger Vacuum Bottle Co Ltd | Induction heating cooking device |
JP4193143B2 (en) | 2005-04-27 | 2008-12-10 | 三菱電機株式会社 | Induction heating cooker |
JP5052329B2 (en) * | 2007-12-27 | 2012-10-17 | 和光電研株式会社 | Electromagnetic induction heating device |
JP5424309B2 (en) * | 2009-05-27 | 2014-02-26 | 東京電力株式会社 | Electromagnetic induction heating cooker and electromagnetic induction heating cooker set |
JP2011034712A (en) * | 2009-07-30 | 2011-02-17 | Mitsubishi Electric Corp | Induction heating cooker |
JP5213937B2 (en) * | 2010-11-11 | 2013-06-19 | 三菱電機株式会社 | Induction heating cooker |
JP5677564B2 (en) * | 2011-03-29 | 2015-02-25 | 三菱電機株式会社 | Induction heating cooker |
JP5369202B2 (en) * | 2012-01-30 | 2013-12-18 | 三菱電機株式会社 | Induction heating cooker |
DE112014001914T5 (en) * | 2013-04-10 | 2016-01-07 | Panasonic Intellectual Property Management Co., Ltd. | induction heater |
JP2016207544A (en) * | 2015-04-24 | 2016-12-08 | 三菱電機株式会社 | Induction heating cooker |
JP6207690B2 (en) * | 2016-08-09 | 2017-10-04 | 三菱電機株式会社 | Cooker |
JP6723432B2 (en) * | 2017-03-24 | 2020-07-15 | 三菱電機株式会社 | Induction cooker |
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- 2019-02-15 WO PCT/JP2019/005547 patent/WO2020166061A1/en unknown
- 2019-02-15 EP EP19914894.1A patent/EP3927114B1/en active Active
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JPWO2020166061A1 (en) | 2021-09-30 |
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EP3927114A4 (en) | 2022-02-23 |
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