EP3898759A1

EP3898759A1 - Process for preparing a polyester using a 4-membered ring lactone

Info

Publication number: EP3898759A1
Application number: EP19817741.2A
Authority: EP
Inventors: Martin MACHAT; Peter Nordmann; Marina REITER; Elisabeth VOGELSANG
Original assignee: Covestro Intellectual Property GmbH and Co KG
Current assignee: Covestro Intellectual Property GmbH and Co KG
Priority date: 2018-12-21
Filing date: 2019-12-16
Publication date: 2021-10-27
Also published as: EP3670569A1; US20220049051A1; WO2020127008A1

Abstract

The invention provides a process for preparing polyesters by reacting an H-functional starter substance with a lactone in the presence of a Brønsted-acidic catalyst which comprises initially charging the H-functional starter substance and the Brønsted-acidic catalyst to form a mixture i) and subsequently adding the lactone to the mixture i), wherein the process is carried out without adding an aromatic solvent and wherein the H-functional starter substance is an OH-functional starter substance and/or a COOH-functional starter substance and wherein the lactone is a 4-membered ring lactone. The invention further provides polyesters obtainable by the method of the invention.

Description

METHOD FOR PRODUCING A POLYESTER AGENT

A 4-PIECE RING LACTON

The invention relates to a process for the preparation of polyesters by reacting an H-functional starter substance with a lactone in the presence of a Bronsted acid catalyst, comprising the introduction of the H-functional starter substance and a Bronsted acid catalyst to form a mixture i) and subsequent addition of the lactone to the mixture i), the process being carried out without the addition of an aromatic solvent, the H-functional starter substance being an OH-functional starter substance and / or a COOH-functional starter substance, and the lactone being a 4-membered ring lactone.

Another subject is polyesters obtainable by the process according to the invention.

US5032671 discloses a process for the preparation of polymeric lactones by reacting an H-functional starter substance and lactones in the presence of a double metal cyanide (DMC) catalyst. In the exemplary embodiments, the reaction of polyether polyols with e-caprolactone, d-valerolactone or β-propiolactone to give polyether-polyester polyol block copolymers is disclosed, these reactions being carried out in the presence of high amounts of 980 ppm to 1000 ppm of the cobalt-containing DMC catalyst and in Is carried out in the presence of organic solvents, the resulting products having a broad molecular weight distribution from 1.32 to 1.72. This process also requires a work-up step in which the products are filtered through diatomaceous earth and the solvent is subsequently removed. For the reaction of the polyether polyol with β-propiolactone, only the formation of a resulting polyester with a molecular weight of 10,000 g / mol is postulated. This process also requires a work-up step in which the products are filtered through diatomaceous earth and the solvent is subsequently removed.

WO2008 / 104723 A1 discloses a process for producing a polylactone or polylactam, in which the lactone or lactam is reacted with an H-functional starter substance in the presence of a non-chlorinated aromatic solvent and a sulfonic acid on a microliter scale. Low molecular weight monofunctional or polyfunctional alcohols or thiols are used as the H-functional starter substance, in the exemplary embodiments (monofunctional) n-pentanol, with e-caprolactone or d-valerolactone in the presence of high amounts of trifluoromethanesulfonic acid of 1 mol% -10 mol % is disclosed.

In Couffin et al. Poly. Chem 2014, 5, 161 discloses a selective O-acyl opening of beta-butyrolactone on H-functional starter substances such as, for example, penthanol, 1,4-butanediol and polyethylene glycols in deuterated benzene and in the presence of trifluoromethanesulfonic acid in which all reaction components have been presented and then implemented (batch mode). The reactions are carried out on a microliter scale and high amounts of the acid catalyst used 1 mol% - 5 mol% based on the amount of lactone used.

GB 1201909 also discloses a process for the preparation of polyesters by reacting a lactone with an H-functional starter compound in the presence of an organic carbon or sulfonic acid, the pKa value of which is less than 2.0 at 25 ° C. All reaction components, such as short-chain alcohols and e-caprolactone or mixtures of isomeric methyl-epsilon caprolactones, were initially introduced in large amounts of trichloro- or trifluoroacetic acid catalyst and reacted in the batch process for at least 20 hours, resulting in solids or liquid products.

It was therefore an object of the present invention to provide a simplified and technically more efficient process for the production of polyesters, which remedies the disadvantages of the production process of the prior art.

Here, the reaction should take place in the presence of the smallest possible amounts of a highly reactive, heavy metal-free catalyst to the desired polyester products, with the use of aromatic solvents being avoided, so that the catalysts and / or solvents are not separated off before further processing necessary is. In addition, the literature-known formation of undesirable unsaturated by-products such as crotonic acids is to be reduced by rearrangement and elimination reactions.

Another aspect is the provision of a safe and scalable manufacturing process by means of improved process control, for example by reducing strong exotherms during the conversion of the reaction components to the polyester in order to improve the process control.

Surprisingly, it was found that the object according to the invention is achieved by methods for producing a polyester by reacting an H-functional starter substance with a lactone in the presence of a Bronsted acid catalyst, comprising the following steps:

i) providing the H-functional starter substance and the Bronsted acid catalyst to form a mixture i);

ii) adding the lactone to mixture i);

the process being carried out without the addition of an aromatic solvent; wherein the H-functional starter substance is an OH-functional starter substance and / or a COOH functional starter substance and wherein the lactone is a 4-membered ring lactone. H-functional starter substance

In the method according to the invention, an OH-functional starter substance and / or a COOH-functional starter substance is used. Here, an OH-functional starter is a compound with at least one free hydroxyl group and a COOH-functional starter is a compound with at least one free carboxy group.

As the H-functional starter substance, for example, one or more compounds can be selected from the group comprising mono- or polyhydric alcohols, mono- or polyhydric carboxylic acids, hydroxycarboxylic acids, hydroxyesters, polyether polyols, polyester polyols, polyester ether polyols, polyether carbonate polyols, polyether ester carbonate polyols, polycarbonate polyols, polycarbonates, polytetrahydrofurans ( PolyTHF® from BASF, such as PolyTHF® 250, 650S, 1000, 1000S, 1400, 1800, 2000), polyacrylate polyols, castor oil, the mono or diglyceride of ricinoleic acid, monoglycerides of fatty acids, chemically modified mono-, di- and / or triglycerides of fatty acids, and C1-C24 alkyl fatty acid esters, which contain an average of at least 2 OH groups per molecule. The C1-C23 alkyl fatty acid esters, which contain an average of at least 2 OH groups per molecule, are examples of commercial products such as Lupranol Balance® (from BASF AG), Merginol® types (from Hobum Oleochemicals GmbH), Sovermol® types (Cognis Deutschland GmbH & Co. KG) and Soyol®TM types (US SC Co.).

Alcohols, thiols and carboxylic acids can be used as monofunctional starter substances. The following can be used as monofunctional alcohols: methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, tert-butanol, 3-buten-1-ol, 3-butyn-1-ol, 2-methyl -3-buten-2-ol, 2-methyl-3-butyn-2-ol, propargyl alcohol, 2-methyl-2-propanol, 1-tert-butoxy-2-propanol, 1-pentanol, 2-pentanol, 3 -Pentanol, 1-hexanol, 2-hexanol, 3-hexanol, 1-heptanol, 2-heptanol, 3-heptanol, 1-octanol, 2-octanol, 3-octanol, 4-octanol, 1-dodecanol, 1-hexadecanol , Phenol, 2-hydroxybiphenyl, 3-hydroxybiphenyl, 4-hydroxybiphenyl, 2-hydroxypyridine, 3-hydroxypyridine, 4-hydroxypyridine. The following may be mentioned as monofunctional carboxylic acids: formic acid, acetic acid, propionic acid, butyric acid, fatty acids such as stearic acid, palmitic acid, oleic acid, linoleic acid, linolenic acid, benzoic acid, acrylic acid.

Polyhydric alcohols suitable as H-functional starter substances are, for example, dihydric alcohols (such as, for example, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,3-propanediol, 1,4-butanediol, 1,4-butenediol, 1,4-butynediol, neopentyl glycol, 1 , 5-pentanediol, methylpentanediols (such as 3-methyl-l, 5-pentanediol), 1,6-hexanediol; 1,8-octanediol, 1,10-decanediol, 1,12-dodecanediol, bis (hydroxymethyl) - cyclohexanes (such as, for example, 1,4-bis (hydroxymethyl) cyclohexane), triethylene glycol, tetraethylene glycol, Polyethylene glycols, dipropylene glycol, tripropylene glycol, polypropylene glycols, dibutylene glycol and polybutylene glycols); trihydric alcohols (such as, for example, trimethylolpropane, glycerin, trishydroxyethyl isocyanurate, castor oil); tetravalent alcohols (such as pentaerythritol); Polyalcohols (such as, for example, sorbitol, hexitol, sucrose, starch, starch hydrolysates, cellulose, cellulose hydrolysates, hydroxy-functionalized fats and oils, in particular castor oil), and also all modification products of these aforementioned alcohols with different amounts of e-caprolactone.

Suitable monovalent carboxylic acids are methanoic acid, ethanoic acid, propanoic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, lactic acid, fluoroacetic acid, chloroacetic acid, bromoacetic acid, iodoacetic acid, difluoroacetic acid, trifluoroacetic acid, dichloroacetic acid, trichloroacetic acid, oleic acid and oleic acid.

Suitable polyvalent carboxylic acids are oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, trimesic acid, fumaric acid, maleic acid, 1,10-decanedicarboxylic acid, 1,12-dodecanedicarboxylic acid, phthalic acid, isophthalic acid and trimellellic acid, pyromellitic acid, tereellellic acid .

Hydroxycarboxylic acids suitable as H-functional starter substances are, for example, ricinoleic acid, glycolic acid, lactic acid, 3-hydroxypropionic acid, malic acid, citric acid, mandelic acid, tartronic acid, tartaric acid, mevalonic acid, 4-hydroxybutyric acid, salicylic acid, 4-hydroxybenzoic acid and isocitric acid.

The H-functional starter substances can also be selected from the substance class of the polyether polyols, in particular those with a molecular weight Mn in the range from 50 to 4000 g / mol. Preference is given to polyether polyols which are composed of repeating ethylene oxide and propylene oxide units, preferably in a proportion of 35 to 100% propylene oxide units, particularly preferably in a proportion of 50 to 100% propylene oxide units. These can be statistical copolymers, gradient copolymers, alternating or block copolymers of ethylene oxide and propylene oxide. Suitable polyether polyols composed of repeating propylene oxide and / or ethylene oxide units are, for example, the Desmophen®, Acclaim®, Arcol®, Baycoll®, Bayfill®, Bayflex®, Baygal®, PET® and polyether polyols from Covestro AG (such as Desmophen® 3600Z, Desmophen® 1900U, Acclaim® Polyol 2200, Acclaim® Polyol 40001, Arcol® Polyol 1004, Arcol® Polyol 1010, Arcol® Polyol 1030, Arcol® Polyol 1070, Baycoll® BD 1110, Bayfill® VPPU 0789, Baygal® K55, PET® 1004, Polyether® S180). Further suitable homo-polyethylene oxides are for example the Pluriol® E brands from BASF SE, suitable homo-polypropylene oxides are for example the Pluriol® P brands from BASF SE, suitable mixed Copolymers of ethylene oxide and propylene oxide are, for example, the Pluronic® PE or Pluriol® RPE brands from BASF SE.

The H-functional starter substances can also be selected from the substance class of polyester polyols, in particular those with a molecular weight Mn in the range from 50 to 4500 g / mol. At least difunctional polyesters can be used as polyester polyols. Polyester polyols preferably consist of alternating acid and alcohol units. As acid components e.g. Succinic acid, maleic acid, maleic anhydride, adipic acid, phthalic anhydride, phthalic acid, isophthalic acid, terephthalic acid, tetrahydrophthalic acid, tetrahydrophthalic anhydride, hexahydrophthalic anhydride or mixtures of the acids and / or anhydrides mentioned. As alcohol components e.g. Ethanediol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, neopentyl glycol, 1,6-hexanediol, 1,4-bis (hydroxymethyl) cyclohexane, diethylene glycol, dipropylene glycol, Trimethylolpropane, glycerol, pentaerythritol or mixtures of the alcohols mentioned are used. The resulting polyester polyols have terminal hydroxyl and / or carboxy groups.

Furthermore, polycarbonate diols can be used as H-functional starter substances, in particular those with a molecular weight Mn in the range from 50 to 4500 g / mol, which are produced, for example, by reacting phosgene, dimethyl carbonate, diethyl carbonate or diphenyl carbonate and difunctional alcohols or polyester polyols or polyether polyols. Examples of polycarbonates can be found e.g. in EP-A 1359177. For example, the Desmophen® C types from Covestro AG can be used as polycarbonate diols, e.g. Desmophen® C 1100 or Desmophen® C 2200.

In a further embodiment of the invention, polyether carbonate polyols (e.g. cardyon® polyols from Covestro), polycarbonate polyols (e.g. Converge® polyols from Novomer / Saudi Aramco, NEOSPOL polyols from Repsol etc.) and / or polyether ester carbonate polyols can be used as H-functional Starter connections are used. In particular, polyether carbonate polyols, polycarbonate polyols and / or polyether ester carbonate polyols can be obtained by reacting alkylene oxides, preferably ethylene oxide, propylene oxide or mixtures thereof, optionally further co-monomers with CO 2 in the presence of a further H-functional starter compound and using catalysts. These catalysts include double metal cyanide catalysts (DMC catalysts) and / or metal complex catalysts, for example based on the metals zinc and / or cobalt, such as, for example, zinc glutarate catalysts (described, for example, in MH Chisholm et al., Macromolecules 2002, 35, 6494) , so-called zinc diiminate catalysts (described for example in SD Allen, J. Am. Chem. Soc. 2002, 124, 14284) and so-called cobalt salen catalysts (described for example in US Pat. No. 7,304,172 B2, US 2012/0165549 Al) and /or Manganese salen complexes. An overview of the known catalysts for the copolymerization of alkylene oxides and CO 2 is given, for example, by Chemical Communications 47 (2011) 141-163. The use of different catalyst systems, reaction conditions and / or reaction sequences results in the formation of statistical, alternating, block-like or gradient-like polyether carbonate polyols, polycarbonate polyols and / or polyether ester carbonate polyols. These polyether carbonate polyols, polycarbonate polyols and / or polyether ester carbonate polyols used as H-functional starter compounds can be prepared beforehand in a separate reaction step.

The H-functional starter substances generally have an OH functionality (i.e. the number of H atoms active for the polymerization per molecule) from 1 to 8, preferably from 2 to 6 and particularly preferably from 2 to 4. The H-functional starter substances are used either individually or as a mixture of at least two H-functional starter substances.

Preferred H-functional starter substances are alcohols with a composition according to the general formula (1),

HO- (CH2) X-OH (1) where x is a number from 1 to 20, preferably an even number from 2 to 20. Examples of alcohols according to formula (VII) are ethylene glycol, 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol, 1.10 decanediol and 1.12-dodecanediol. Further preferred H-functional starter substances are neopentyl glycol, trimethylol propane, glycerol and pentaerythritol.

Also preferred as H-functional starter substances are water, diethylene glycol, dipropylene glycol, castor oil, sorbitol and polyether polyols, composed of repeating polyalkylene oxide units.

The H-functional starter substances are particularly preferably one or more compounds selected from the group consisting of ethylene glycol, propylene glycol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 2-methylpropane-l, 3-diol, neopentyl glycol, 1,6-hexanediol, diethylene glycol, dipropylene glycol, glycerol, trimethylol propane, di- and trifunctional polyether polyols, the polyether polyol consisting of a di- or tri-H-functional starter substance and propylene oxide or a di- or tri-H-functional starter substance, propylene oxide and ethylene oxide. The polyether polyols preferably have an OH functionality of 2 to 4 and a molecular weight Mn in the range from 62 to 4500 g / mol and in particular a molecular weight Mn in the range from 62 to 3000 g / mol. In one embodiment of the process according to the invention, OH functionality is from 2 to 6 and a molecular weight from 40 g / mol to 2000 g / mol, preferably from 2 to 4 and preferably from 60 g / mol to 1000 g / mol.

In one embodiment of the process according to the invention, the H-functional starter substance is one or more compounds and is selected from the group consisting of ethylene glycol, diethylene glycol, dipropylene glycol 1,3-butanediol, 1,4-butanediol, 1,1,1-trimethylolpropane , Glycerin, pentaerythritol, sorbitol, sucrose, xylitol, 1,2-propanediol, 1,3-propanediol, succinic acid, adipic acid, glutaric acid, pimelic acid, maleic acid, phthalic acid, terephthalic acid, lactic acid, citric acid and salicylic acid.

Lactone

According to the generally accepted understanding in organic chemistry, lactones are to be understood as heterocyclic compounds, lactones by intramolecular esterification, i.e. the reaction of a hydroxy functionality with a carboxy functionality of a hydroxycarboxylic acid. It is therefore cyclic esters with a ring oxygen.

In one embodiment of the process according to the invention, the 4-membered ring lactone is one or more compounds and is selected from the group consisting of propiolactone, β-butyrolactone, diketene, preferably propiolactone and β-butyrolactone.

Bronsted acid catalyst

According to the common technical definition, Bronsted acids are substances that can transfer protons to a second reaction partner, the so-called Bronsted base, typically in an aqueous medium at 25 ° C. For the purposes of the present invention, the term of the Bronsted acid catalyst denotes a non-polymeric compound, the term of the Bronsted acid catalyst having a calculated molar mass of <1200 g / mol, preferably of <1000 g / mol and particularly preferably of <850 g / mol.

In one embodiment of the process according to the invention, the Bronsted acid catalyst has a pKa value of less than or equal to 1, preferably less than or equal to 0.

In one embodiment of the process according to the invention, the Bronsted acid catalyst is one or more compounds and is selected from the group consisting of aliphatic fluorinated sulfonic acids, aromatic fluorinated sulfonic acids, trifluoromethanesulfonic acid,

Perchloric acid, hydrochloric acid, hydrobromic acid, hydroiodic acid,

Fluorosulfonic acid, bis (trifluoromethane) sulfonimide, hexafluoroantimonic acid,

Pentacyanocyclopentadiene, picric acid, sulfuric acid, nitric acid, trifluoroacetic acid, methanesulfonic acid, paratoluenesulfonic acid, aromatic sulfonic acids and aliphatic sulfonic acids, preferably from trifluoromethanesulfonic acid, perchloric acid, hydrochloric acid, hydrobromic acid, hydroiodic acid, trifluoromonic acid, trifluoromonic acid, trifluoronic acid, Sulfuric acid, nitric acid, trifluoro-acetic acid, methanesulfonic acid, paratoluenesulfonic acid, methanesulfonic acid and paratoluenesulfonic acid, particularly preferably from trifluoromethanesulfonic acid, perchloric acid, hydrochloric acid, hydrobromic acid, hydroiodic acid,

Bis (trifluoromethane) sulfonimide, pentacyanocyclopentadiene, sulfuric acid, nitric acid and trifluoroacetic acid.

In one embodiment of the process according to the invention, the Bronsted acid catalyst is obtained in an amount of from 0.001 mol% to 0.5 mol%, preferably from 0.003 to 0.4 mol% and particularly preferably from 0.005 to 0.3 mol% used on the amount of lactone.

solvent

According to the current technical definition, a solvent is to be understood as meaning one or more compounds which dissolve the lactone, the H-functional starter compound and / or the Bronsted acid catalyst without, however, itself with the lactone, the H-functional starter compound and / or the Bronsted acid catalyst to react.

In one embodiment, the process according to the invention is carried out without the addition of a solvent, so that it does not have to be separated off in an additional process step after the production of the polyoxyalkylene polyester polyol.

In one embodiment of the process according to the invention, the molar ratio of the lactone to the H-functional starter substance is from 1 to 1 to 30 to 1, preferably from 1 to 1 to 20 to 1

Step i)

In step i) of the process according to the invention, the H-functional starter substance and the Bronsted acid catalyst are introduced to form a mixture i), the mixture mixture i) being prepared using suitable mixing elements. Step ii)

In one embodiment of the process according to the invention, the lactone is continuously added to mixture i) in step ii)

In the process according to the invention, a continuous addition of the lactone is understood to mean a volume flow of the lactone in step ii) of> 0 mL / min, the volume flow during this step ii) being constant or varying.

In an alternative embodiment of the process according to the invention, the lactone is added stepwise to mixture i) in step ii).

In the process according to the invention, a gradual addition of the lactone in step ii) is understood to mean at least the addition of the total amount of lactone in two or more discrete portions of the lactone, the volume flow of the lactone between the or more discrete portions being 0 ml / min and the Volume flow of the lactone can be constant or varies during a discrete portion.

The lactone is preferably added in 1 to 50, preferably 2 to 20, discrete portions.

The mixture i) in step i) and its reaction in step ii) are provided in reactors suitable for the person skilled in the art with suitable mixing elements.

Another object of the present invention are polyesters obtainable by the prescribed process according to the invention.

In one embodiment, the polyester according to the invention has a number average molecular weight of 70 g / mol to 5000 g / mol, preferably 80 g / mol to 4600 g / mol, the number average molecular weight being determined by means of the gel permeation chromatography (GPC) disclosed in the experimental part. is determined.

Another object of the present invention is a method for producing a polyurethane by reacting the polyester according to the invention with a polyisocyanate.

The polyisocyanate can be an aliphatic or aromatic polyisocyanate. Examples are 1,4-butylene diisocyanate, 1,5-pentane diisocyanate, 1,6-hexamethylene diisocyanate (HDI) or their dimers, trimers, pentamers, heptamers or nonamers or mixtures thereof, Isophorone diisocyanate (IPDI), 2,2,4- and / or 2,4,4-trimethylhexamethylene diisocyanate, the isomeric bis (4,4'-isocyanatocyclohexyl) methanes or their mixtures of any isomer content, 1,4-cyclohexylene diisocyanate, 1,4- Phenylene diisocyanate, 2,4- and / or 2,6-tolylene diisocyanate (TDI), 1,5-naphthylene diisocyanate, 2,2'- and / or 2,4'- and / or 4,4'-diphenylmethane diisocyanate (MDI) and / or higher homologs (polymeric MDI), 1,3- and / or 1,4-bis (2-isocyanato-prop-2-yl) benzene (TMXDI), 1,3-bis (isocyanatomethyl) benzene ( XDI), and alkyl 2,6-diisocyanatohexanoate (lysine diisocyanates) with CI to C6 alkyl groups. An isocyanate from the diphenylmethane diisocyanate series is preferred.

In addition to the polyisocyanates mentioned above, modified diisocyanates with uretdione, isocyanurate, urethane, carbodiimide, uretonimine, allophanate, biuret, amide, iminooxadiazinedione and / or oxadiazinetrione structure as well as unmodified polyisocyanate with more than 2 NCO- Groups per molecule such as 4-isocyanatomethyl-1, 8-octane diisocyanate (nonane triisocyanate) or triphenylmethane-4,4 ', 4 "triisocyanate can also be used.

In a first embodiment, the invention relates to a process for producing a polyester by reacting an H-functional starter substance with a lactone in the presence of a Bronsted acid catalyst, comprising the following steps:

ii) adding the lactone to mixture i);

the process being carried out without the addition of an aromatic solvent;

wherein the H-functional starter substance is an OH-functional starter substance and / or

COOH is a functional starter substance and the lactone is a 4-membered ring lactone.

In a second embodiment, the invention relates to a process according to the first embodiment, wherein the 4-membered ring lactone is one or more compound (s) and is selected from the group consisting of propiolactone, β-butyrolactone, diketene, preferably propiolactone and β-butyrolactone.

In a third embodiment, the invention relates to a method according to the first or second embodiment, the lactone being added continuously to mixture i) in step ii).

In a fourth embodiment, the invention relates to a method according to the first or second embodiment, the lactone being added stepwise to mixture i) in step ii). In a fifth embodiment, the invention relates to a method according to one of the first to fourth embodiments, the H-functional starter substance being one or more compound (s) and being selected from the group consisting of ethylene glycol, diethylene glycol, dipropylene glycol 1,3-butanediol, 1,4-butanediol 1,1,1-trimethylolpropane, glycerin, pentaerythritol, sorbitol, saccarose, xylitol, 1,2-propanediol, 1,3-propanediol, succinic acid, adipic acid, glutaric acid, pimelic acid, maleic acid, phthalic acid, terephthalic acid, lactic acid , Citric acid and salicylic acid.

In a sixth embodiment, the invention relates to a method according to one of the first to fifth embodiments, wherein no solvent is used.

In a seventh embodiment, the invention relates to a process according to one of the first to sixth embodiments, the Bronsted acid catalyst having a pKa value of less than or equal to 1, preferably less than or equal to 0.

In an eighth embodiment, the invention relates to a process according to one of the first to seventh embodiments, the Bronsted acid catalyst being one or more compounds and being selected from the group consisting of aliphatic fluorinated sulfonic acids, aromatic fluorinated sulfonic acids, trifluoromethanesulfonic acid, perchloric acid , Hydrochloric acid, hydrobromic acid, hydroiodic acid, fluorosulfonic acid, bis (trifluoromethane) sulfonimide, hexafluoroantimonic acid, pentacyanocyclopentadiene, picric acid, sulfuric acid, nitric acid, trifluoroacetic acid, methanesulfonic acid, paratoluenesulfonic acid, trihydric sulfonic acid, aliphatic sulfonic acid, chlorophilic acid, aliphatic sulfonic acid, aliphatic sulfonic acid, aliphatic sulfonic acid, aliphatic sulfonic acid, chlorophosphonic acid, aliphatic sulfonic acid, aliphatic sulfonic acid, chlorofluoric acid, from hydrogen sulfonic acid, peroxychloric acid, and hydrochloric acid, from hydrogen sulfonic acid, aliphatic sulfonic acid, from hydrofluoric acid, from hydrofluoric acid, from hydrofluoric acid, from hydrogen sulfonic acid, and from aromatic sulfonic acid, from hydrogen sulfonic acid, aliphatic sulfonic acid, from hydrogen sulfonic acid, aliphatic sulfonic acid, from hydrogen sulfonic acid, chlorophosphonic acid , Bis (trifluoromethane) sulfonimide, hexafluoroantimonic acid, pentacyanocyclopentadiene, picric acid, sulfuric acid, nitric acid, trifluoroacetic acid, methanesulfonic acid, para toluenesulfonic acid, methanesulfonic acid and paratoluenesulfonic acid, particularly preferably from trifluoromethanesulfonic acid, perchloric acid, hydrochloric acid, hydrobromic acid, hydroiodic acid, bis (trifluoromethane) sulfonimide,

Pentacyanocyclopentadiene, sulfuric acid, nitric acid and trifluoroacetic acid.

In a ninth embodiment, the invention relates to a process according to one of the first to eighth embodiments, the Bronsted acid catalyst in an amount of 0.001 mol% to 0.5 mol%, preferably 0.003 to 0.4 mol% and particularly preferably from 0.005 to 0.3 mol% based on the amount of lactone is used. In a tenth embodiment, the invention relates to a method according to one of the first to ninth embodiments, the molar ratio of the lactone to the H-functional starter being from 1 to 1 to 30 to 1, preferably from 1 to 1 to 20 to 1.

In an eleventh embodiment, the invention relates to a polyester obtainable according to one of the first to tenth embodiments

In a twelfth embodiment, the invention relates to a polyester according to the eleventh embodiment with a number average molecular weight of 70 g / mol to 5000 g / mol, preferably from 80 g / mol to 4600 g / mol, the number average molecular weight using the gel disclosed in the experimental part Permeation Chromatography (GPC) is determined.

In a thirteenth embodiment, the invention relates to a method for producing a polyurethane by reacting a polyester according to the eleventh or twelfth embodiment with a polyisocyanate.

In a fourteenth embodiment, the invention relates to a method according to the thirteenth embodiment, wherein the polyisocyanate is one or more compound (s) and is selected from the group consisting of 1,4-butylene diisocyanate, 1,5-pentane diisocyanate, 1,6-hexamethylene diisocyanate ( HDI) or their dimers, trimers, pentamers, heptamers or nonamers or mixtures thereof, isophorone diisocyanate (IPDI), 2,2,4- and / or 2,4,4-trimethylhexamethylene diisocyanate, the isomeric bis (4,4'-isocyanatocyclohexyl ) methanes or their mixtures of any isomer content, 1,4-cyclohexylene diisocyanate, 1,4-phenylene diisocyanate, 2,4- and / or 2,6-tolylene diisocyanate (TDI), 1,5-naphthylene diisocyanate, 2,2'-and / or 2,4'- and / or 4,4'-diphenylmethane diisocyanate (MDI) and / or higher homologues (polymeric MDI), 1,3- and / or 1,4-bis- (2-isocyanato-prop-2-yl ) -benzene (TMXDI), 1,3-bis- (isocyanatomethyl) benzene (XDI), alkyl-2,6-diisocyanatohexanoate (lysine diisocyanate) with C 1 to C 6 alkyl groups.

Examples

The present invention is explained in more detail with reference to the following figures and examples, but without being restricted thereto.

Starting materials used cyclic lactones ß-propiolactone (purity 98.5%, Ferak Berlin GmbH) ß-butyrolactone (purity 98%, Sigma-Aldrich Chemie GmbH)

H-functional starter substance ethylene glycol (EG,> 99%, Oqema GmbH)

1,1,1-trimethylolpropane TMP, (purity> 99.8%, Perstorp AB)

Glycerin (Gly, purity 99.5%, Brenntag AG)

1,2 propanediol (PD, purity> 99.8%, Brenntag AG)

Adipic acid (AS, purity 99.5% (BioXtra), Sigma Aldrich Chemie GmbH)

1.8 octanediol (OD, purity 98%, Sigma Aldrich GmbH)

PEG-300 (PE, Purity Carl Roth GmbH + Co. KG)

Catalysts

Trifluoromethanesulfonic acid (TfOH, purity 98%, Sigma-Aldrich Chemie GmbH)

Sulfuric acid (H2S04, 95-97%, Sigma Aldrich Chemie GmbH) Solvent

Toluene (Toi,> 99.5%, Azelis Deutschland GmbH)

Description of the methods:

Gel Permeation Chromatography (GPC): The measurements were carried out on an Agilent 1200 Series (G1311A Bin Pump, G1313A ALS, G1362A RID), detection via RID; Eluent: tetrahydrofuran (GPC grade), flow rate 1.0 mL / min at 40 ° C column temperature; Column combination: 2 x PSS SDV guard column 100 Å (5 mm), 2x PSS SDV 1000 Å (5 mm). The ReadyCal kit poly (styrene) low in the range Mp = 266 - 66000 Da from "PSS Polymer Standards Service" was used for calibration. The program package “PSS WinGPC Unity” was used as measurement recording and evaluation software. The weighted (Mw) and number average (Mn) molecular weight polydispersity index of the gel permeation chromatography is defined as Mw / Mn. ¹ H NMR

1) The composition of the polymer was determined by H-NMR (Bruker, DPX 400, 400 MHz; pulse program zg30, waiting time Dl: 10s, 64 scans). The sample was dissolved in deuterated chloroform. The relevant resonances in ¹ H-NMR (based on TMS = 0 ppm) and the assignment of the area integrals (A) result as follows:

• Poly (hydroxybutyrate) (= polybutyrolactone) with a resonance between 1.30 - 1.08 ppm, surface integral corresponds to 3 H atoms (CH ₃ group)

• Unsaturated impurities (free crotonic acid, unsaturated end groups of the polymer) with a resonance between 1.87-1.81 + 1.67-1.55 ppm (sum of both integrals), surface integral corresponds to 3 H atoms (CH3 group)

All mentioned areas are integrated to the sum of 1.00, whereby after multiplication by 100 the molar proportion of unsaturated impurities x _unsaturated [%] results.

When beta-propiolactone was polymerized under the conditions given in the table, the measurement accuracy of the NMR was too imprecise for the integral determination of the double bonds. An evaluation was not carried out here, but the value is <1% in all cases.

2) The conversion of the monomer was determined by ¹ H-NMR (Bruker, DPX 400, 400 MHz; pulse program zg30, waiting time Dl: 10s, 64 scans). The sample was dissolved in deuterated chloroform. The relevant resonances in ¹ H-NMR (based on TMS = 0 ppm) and the assignment of the area integrals (A) result as follows: • Poly (hydroxybutyrate) (= polybutyrolactone) with resonance at 5.25 (1H), 2.61 (1H), 2.48 (1H) and 1.28 (3H).

Ss-Butyrolactone with resonance at 4.70 (1H), 3.57 (1H), 3.07 (1H) and 1.57 (3H).

• poly (hydroxypropionate) (= polypropiolactone) with resonance at 4.38 (2H) and 2.66 (2H)

Β-propiolactone with resonance at 4.28 (2H) and 3.54 (2H)

The conversion is determined as the integral of a suitable polymer signal divided by the sum of a suitable polymer signal and monomer signal. All signals are referenced to 1H.

Infrared spectroscopy

The percentage lactone conversion based on the amount of lactone used was determined by means of IR spectroscopy. For this purpose, the product carbonyl bands (polypropiolactone, polybutyrolactone: 1780-1660 cm ^-1 ) and the propiolactone educt bands (eg educt

Carbonyl bands 1800 cm ^-1 -1830 cm ^-1 ) or butyrolactone educt bands (1810 cm ^-1 -1825 cm ^-1 ) were examined.

The percentage lactone conversion is then as follows:

X (lactone) [%] = F (polylactone) / [F (polylactone) + F (lactone)] * 100 (III)

In formula (III), F (polylactone) represents the area of the product carbonyl band at 1780-1660 cm-

¹ and F (lactone) for the area of the educt bands at 1800-1830 cm ^-1 and 1810-1825 cm ^-1, respectively.

Examples 1, 7, 9, 10: polyester by stepwise addition of lactone without the addition of an additional solvent

In a three-necked flask with a reflux condenser and KPG stirrer, 7.0 g (81.4 mmol, 0.29 eq.) Ss-butyrolactone (BBL), trifluoromethanesulfonic acid (0.168 g, 1.12 mmol, 0.004 eq.) And ethylene glycol (17.3 g, 279 mmol, 1 eq.) submitted (Example 1, mass data for Example 7, 9, 10 see Table 1). The clear solution was warmed to 73 ° C and the reaction process was followed by ATR-IR spectroscopy. After a conversion of the BBL of> 70% by means of IR spectroscopy was ensured (100 minutes), 7.0 g of BBL was again added, no increase in temperature being observed. This procedure (addition of 6-7 g portions) was repeated until a total of 120.0 g (1.4 mol, 5 eq.) BBL had been consumed. The highest temperature rise was from 70 ° C - 88 ° C, with the heat source not being removed. At the end of the reaction, the glass flask is cooled and the polyol is characterized by GPC analysis (molecular weight distribution) and H NMR (conversion of the β-lactone, proportion of unsaturated compounds). In all cases, almost complete conversions of the monomer were achieved (³ 99%). In addition, the molecular weight distribution was always monomodal and it no signal from the free starter could be detected. Due to the gradual addition of the lactone, the stationary amount of free lactone is considerably lower than in the batch process.

The mass data of the remaining test examples can be found in Table 1.

Table 1 :

Example 2 (comparative example): polyester by batch production process

In a four-necked flask with a reflux condenser and KPG stirrer, 100 g (1.16 mol, 5 eq.) Β-butyrolactone (BBL), trifluoromethanesulfonic acid (0.14 g, 0.933 mmol, 0.004 eq.) And ethylene glycol (14.4 g, 232 mmol, 1 eq.) submitted at 10-15 ° C. The clear solution was then heated to about 45-50 ° C., the temperature at which the reaction started and the progress of the reaction was monitored by IR spectroscopy. After two hours, a strong temperature jump with a temperature difference> 60 ° C was observed despite stirring with a KPG stirrer and the oil bath was therefore removed immediately. After cooling to room temperature, IR spectroscopy showed that the BBL had been completely consumed. The glass flask was cooled and the polyol was characterized by GPC analysis (molecular weight distribution) and H NMR (conversion of the β-lactone, proportion of unsaturated compounds). The turnover was almost complete (> 99%). In addition, the molecular weight distribution was monomodal and no signal of the free starter could be detected. If this experiment is carried out on a small scale (10 g BBL), the temperature jump only occurs from 55 ° C.

Example 3 (comparative example): polyester by batch production process

Analogous to example 2, 0.0125 eq. TfOH (= 0.25 mol%), 10 g BBL were used. As soon as the internal temperature of 45 ° C was exceeded, a sharp rise in temperature with a temperature difference DT> 60 ° C was observed and the heating source was immediately removed. The glass flask was cooled and the polyol was characterized by GPC analysis (molecular weight distribution) and H NMR (conversion of the β-lactone, proportion of unsaturated compounds). The turnover was almost complete (> 99%). In addition, the molecular weight distribution was monomodal and it no signal from the free starter could be detected. However, a significant proportion of unsaturated by-products of 10% was detected using H NMR spectroscopy. In the original state of the art, 1 mol% of TfOH was used as the minimum amount, with a BBL amount of 200 pL. This attempt would lead to a larger, uncontrollable rise in temperature on a> 10 g scale and was not carried out for safety reasons.

Example 4 (comparative example): polyester by batch production process using an aromatic solvent

10 g (0.116 mol, 5 eq.) Of β-butyrolactone (BBL) in toluene were placed in a three-necked flask with a reflux condenser and magnetic stirrer. Thereafter, successively trifluoromethanesulfonic acid (0.014 g, 0.0933 mmol, 0.004 eq.) And ethylene glycol (1.44 g, 23.2 mmol, 1 eq.) Were added at 10-15 ° C. The clear solution was then heated to about 45-50 ° C. and the progress of the reaction was monitored using IR spectroscopy. After 100 minutes and heating to 62 ° C, a temperature jump of> 20 ° C was observed despite stirring and the heating of the oil bath was immediately switched off. After cooling to 64 ° C, the reaction was continued and followed by IR spectroscopy. At the end of the reaction, the glass flask was cooled and the polyol was characterized by GPC analysis (molecular weight distribution) and H NMR (conversion of the β-lactone, proportion of unsaturated compounds). The turnover was almost complete (> 99%). In addition, the molecular weight distribution was monomodal and no signal of the free starter could be detected. Again, a direct comparative example with at least 1 mol% TfOH was dispensed with due to an uncontrollable rise in temperature and the associated safety risks.

Example 5 (comparative example): Polyester by stepwise addition of lactone using an aromatic solvent

In a three-necked flask with a reflux condenser and magnetic stirrer, 1 g (0.0116 mol, 0.5 eq.) Ss-butyrolactone (BBL), trifluoromethanesulfonic acid (0.014 g, 0.0933 mmol, 0.004 eq.), 10 mL toluene and ethylene glycol (1.44 g, 23.2 mmol, 1 eq.) submitted at 10-15 ° C. The clear solution was then heated to about 50-76 ° C. and the progress of the reaction was monitored by IR spectroscopy. After two hours, the conversion of the reaction after IR spectroscopy was only about 14% (total amount BBL planned: 10 g) and the batch was discarded, although the portionwise addition of the remaining 9 g BBL was still outstanding. Examples 6, 8, 11-13: Polyester by continuous lactone addition

The first starter (amount: Table 2) and the second catalyst (amount: Table 2) are placed in a 500 mL flat-surface reactor with the shortest possible contact with air. The reactor is closed, the stirrer is switched on (200-400 rpm) and it is flushed with N for 10-15 min (approx. 1 bubble / s). 10 g lactone are added and the thermostat is then set to 60 ° C. The reaction is stirred for 60 min. A sample is then taken and an IR measured. If the conversion is <50%, the temperature is increased to 70 ° C. and the mixture is stirred for a further 60 min. A sample is then taken again and an IR is measured. If a conversion> 50% has taken place, the reaction temperature is increased to 70 ° C. and switched to continuous metering (flow rate lactone 0.5 g / min). The mixture is then stirred for 30 minutes and the conversion is checked by IR. The mixture is stirred until complete conversion has taken place (IR). At the end of the reaction, the face grinding reactor is cooled and the polyol is characterized by GPC analysis (molecular weight distribution) and H NMR (conversion of the β-lactone). In all cases, almost complete conversions of the monomer were achieved (> 99%). In addition, the molecular weight distribution was always monomodal and no signal of the free starter could be detected.

Table 2: Overview of the weighed quantities in experiments 6, 8, 11-13.

Examples 14-18 (comparative examples): Polyester by stepwise / continuous addition of lactone in the presence of a DMC catalyst

In a 300 mL steel autoclave, 1st starter, 2nd catalyst (quantity: Table 3) and 3rd solvent are placed with the shortest possible air contact. The reactor is flushed with N. The β-lactone is then continuously fed into the reactor over two hours at 130.degree. The mixture is then stirred for about two hours. Via IR analysis of the reaction solution, the reaction time and temperature of the subsequent stirring time were adjusted in order to ensure full conversion of the β-lactone. No exothermic reaction is observed during the period of continuous dosing and after-stirring. When using low molecular weight starter compounds (eg ethylene glycol), the starter is metered continuously into the reaction solution analogously to the monomer. At the end of the reaction, the reactor is cooled, volatile components are removed from the reaction solution and the polyol is characterized by GPC analysis (molecular weight distribution) and ¹ H NMR (conversion of the β-lactone). In all cases, almost complete conversions of the monomer were achieved (> 95%), but unsaturated impurities were detected in the 2-7% range. In addition, a clean adjustment of the molecular weight was not possible in all cases. The molecular weight distributions were always bimodal and in addition to the polyester, free starters were also present in the product in all capacities.

In experiment 18, no solvent was used.

Table 3: Overview of the quantities weighed in experiments 14-18.

Table 4: Comparison of experiments 1 to 18.

Claims

1. A process for the preparation of a polyester by reacting an H-functional starter substance with a lactone in the presence of a Bronsted acid catalyst, comprising the following steps:

ii) adding the lactone to mixture i);

the process being carried out without the addition of an aromatic solvent; wherein the H-functional starter substance is an OH-functional starter substance and / or a COOH functional starter substance;

and wherein the lactone is a 4-membered ring lactone.

2. The method according to claim 1, wherein the 4-membered ring lactone is one or more compound (s) and is selected from the group consisting of propiolactone, β-butyrolactone, diketene, preferably propiolactone and β-butyrolactone.

3. The method according to claim 1 or 2, wherein the lactone in step ii) is added continuously to the mixture i).

4. The method according to claim 1 or 2, wherein the lactone in step ii) is gradually added to the mixture i).

5. The method according to any one of claims 1 to 4, wherein the H-functional starter substance is one or more compound (s) and is selected from the group consisting of ethylene glycol, diethylene glycol, dipropylene glycol 1,3-butanediol, 1,4-butanediol 1 , 1,1-trimethylolpropane, glycerin, pentaerythritol, sorbitol, saccarose, xylitol, 1,2-propanediol, 1,3-propanediol, succinic acid, adipic acid, glutaric acid, pimelic acid, maleic acid, phthalic acid, terephthalic acid, lactic acid, citric acid and salicylic acid.

6. The method according to any one of claims 1 to 5, wherein no solvent is used.

7. The method according to any one of claims 1 to 6, wherein the Bronsted acid catalyst has a pKa value of less than or equal to 1, preferably less than or equal to 0.

8. The method according to any one of claims 1 to 7, wherein the Bronsted acid catalyst is one or more compound (s) and is selected from the group consisting of aliphatic fluorinated sulfonic acids, aromatic fluorinated sulfonic acids, trifluoromethanesulfonic acid, perchloric acid, hydrochloric acid, hydrobromic acid, hydroiodic acid , Fluorosulfonic acid, bis (trifluoromethane) sulfonimide,

Hexafluoroantimonic, pentacyanocyclopentadiene, picric acid, sulfuric acid, nitric acid, trifluoroacetic acid, methanesulfonic acid, paratoluene sulfonic acid, aromatic sulfonic acids and aliphatic sulfonic acids, preferably from trifluoromethanesulfonic acid, perchloric acid, hydrochloric acid, hydrobromic acid, hydriodic acid, fluorosulfonic acid, bis (trifluoromethane) sulfonimide, hexafluoroantimonic acid,

Pentacyanocyclopentadiene, picric acid, sulfuric acid, nitric acid, trifluoroacetic acid, methanesulfonic acid, paratoluenesulfonic acid, methanesulfonic acid and paratoluenesulfonic acid, particularly preferably from trifluoromethanesulfonic acid, perchloric acid, hydrochloric acid, hydrobromic acid, hydroiodic acid,

9. The method according to any one of claims 1 to 8, wherein the Bronsted acid catalyst in an amount of 0.001 mol% to 0.5 mol%, preferably from 0.003 to 0.4 mol% and particularly preferably from 0.005 to 0, 3 mol% based on the amount of lactone is used.

10. The method according to any one of claims 1 to 9, wherein the molar ratio of the lactone to the H-functional starter substance is from 1 to 1 to 30 to 1, preferably from 1 to 1 to 20 to 1.

11. Polyester obtainable according to at least one of claims 1 to 10.

12. Polyester according to claim 11 with a number average molecular weight of 70 g / mol to 5000 g / mol, preferably from 80 g / mol to 4600 g / mol, wherein the number average molecular weight by means of the gel permeation chromatography (GPC) disclosed in the experimental part is determined.

13. A method for producing a polyurethane by reacting a polyester according to claim 11 or 12 with a polyisocyanate.

14. The method according to claim 13, wherein the polyisocyanate is one or more compound (s) and is selected from the group consisting of 1,4-butylene diisocyanate, 1,5-pentane diisocyanate, 1,6-hexamethylene diisocyanate (HDI) or their dimers , Trimers, pentamers, heptamers or nonamers or mixtures thereof, isophorone diisocyanate (IPDI), 2,2,4- and / or 2,4,4-trimethylhexamethylene diisocyanate, the isomeric bis (4,4'-isocyanatocyclohexyl) methanes or mixtures thereof Isomer content, 1,4-cyclohexylene diisocyanate, 1,4-phenylene diisocyanate, 2,4- and / or 2,6-tolylene diisocyanate (TDI), 1,5-naphthylene diisocyanate, 2,2'- and / or 2,4'- and / or 4,4'-diphenylmethane diisocyanate (MDI) and / or higher homologs (polymeric MDI), 1,3- and / or 1,4-bis (2-isocyanato-prop-2-yl) benzene ( TMXDI), 1,3-bis (isocyanatomethyl) benzene (XDI),

Alkyl 2,6-diisocyanatohexanoate (lysine diisocyanate) with CI to C6 alkyl groups.