EP3894654B1 - Ladder - Google Patents
Ladder Download PDFInfo
- Publication number
- EP3894654B1 EP3894654B1 EP19894846.5A EP19894846A EP3894654B1 EP 3894654 B1 EP3894654 B1 EP 3894654B1 EP 19894846 A EP19894846 A EP 19894846A EP 3894654 B1 EP3894654 B1 EP 3894654B1
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- EP
- European Patent Office
- Prior art keywords
- ladder
- rail
- side rail
- state
- locking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06C—LADDERS
- E06C1/00—Ladders in general
- E06C1/02—Ladders in general with rigid longitudinal member or members
- E06C1/38—Special constructions of ladders, e.g. ladders with more or less than two longitudinal members, ladders with movable rungs or other treads, longitudinally-foldable ladders
- E06C1/383—Foldable ladders in which the longitudinal members are brought together on folding
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06C—LADDERS
- E06C1/00—Ladders in general
- E06C1/02—Ladders in general with rigid longitudinal member or members
- E06C1/14—Ladders capable of standing by themselves
- E06C1/16—Ladders capable of standing by themselves with hinged struts which rest on the ground
- E06C1/18—Ladders capable of standing by themselves with hinged struts which rest on the ground with supporting struts formed as ladders
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06C—LADDERS
- E06C1/00—Ladders in general
- E06C1/02—Ladders in general with rigid longitudinal member or members
- E06C1/38—Special constructions of ladders, e.g. ladders with more or less than two longitudinal members, ladders with movable rungs or other treads, longitudinally-foldable ladders
- E06C1/387—Special constructions of ladders, e.g. ladders with more or less than two longitudinal members, ladders with movable rungs or other treads, longitudinally-foldable ladders having tip-up steps
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06C—LADDERS
- E06C7/00—Component parts, supporting parts, or accessories
- E06C7/50—Joints or other connecting parts
Definitions
- Conventional straight ladders and step ladders have left and right side rails and a plurality of rungs rigidly attached between the side rails.
- Such conventional ladders occupy a substantial amount of space due to the large open spaces between the rungs and the rails. It can be very difficult for persons without access to a large truck to transport such conventional ladders from one place to another, including transporting such a ladder home from a brick-and-mortar store at which it may be purchased.
- conventional ladders make it difficult if not impossible to access older homes and structures due to narrow staircases or other obstructions preventing access.
- Figure 1A - 1B illustrate a forward side perspective view of fully collapsible ladder with hinged rungs 1100 in accordance with the present invention.
- a plurality of rung members 11104a-b are hingedly affixed to two or more elongate stringers 1102a-b.
- Each rung 1104 comprises two terminal ends 1122a-b, with each terminal end 1122 hingedly affixed to a stringer 1102.
- Each of the rung members 1104 comprises an elongate shaft, tube, beam, rod, or extruded polymeric or aluminum step or rung portion having a first end terminal end 1122a and second terminal end 1122b.
- the stringers 1102 may also be provided with apertures 1142 which serve as hand holds for porting the ladder 1100.
- the ladder 1100 folds at hinges 1800 affixed between adjacent stringers 1102.
- the hinge 1800 is known to those of skill in the art, and further described below in relation to Figure 8 .
- Figure 1A shown the ladder 1100 in a fully collapsed configuration on both axes while Figure 1B shows the ladder 1100 is semi-collapsed configuration on a single axis.
- the ladder 1100 is operable to collapse on its widthwise axis by moving the stringers 1102 along one side of the rungs 1104 along the longitudinal axis against the position of the stringers 1102 on an opposing side of the ladder 1100.
- the ladder 1100 is operable to collapse on both lengthwise and widthwise axes in a semi-collapsed or fully extended position.
- Figure 1C illustrates a forward side perspective view of fully collapsible ladder 1140 with hinged rungs in accordance with the present invention.
- the ladder 1140 may also be folded open at the hinges 1800 to configure as a fully-extended position depicted in Figure 1D .
- the ladder 1140 is provided with a latching mechanism 1144.
- the latching mechanism 1144 may include a simple hinge as known to those of skill in the art or a more complex hinge 1800 as further described below.
- Figure 1D illustrates a forward side perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention.
- the ladder 1160 is operable to collapse on its widthwise, or lateral, axis by moving the stringer 1102 in vertically opposed directions.
- Figure 2 illustrates a forward side perspective view of fully collapsible ladder 1200 with hinged rungs in accordance with the present invention.
- the rungs 1104 may be formed with ridges, molded or otherwise formed thereon, to increase track and stability of a user positioned on the rungs 1104. These ridges 1702 act to provide a relatively non-slip surface on the steps. Other non-slip surfaces may be provided instead, as would be evident to a person skilled in the art.
- Figure 3 illustrates a forward side perspective view of fully collapsible ladder 1300 with hinged rungs in accordance with the present invention.
- the rungs 1104 operate to pivot about attachment point with the stringers 1102.
- Figure 4 illustrates a rearward, exploded perspective view of fully collapsible ladder 1400 with hinged rungs in accordance with the present invention.
- the ladder 1400 comprises a diagonal brace 1402 which positions beneath each rung 1104.
- the diagonal brace 1402 is hingedly affixed at first terminal end 404 to a stringer 1102 as shown.
- the diagonal brace 1402 affixes to one of a rung 1104 and/or a pully or track within which the second terminal end 1406 travels.
- the second terminal end 1406 may affix to mounting bracket 1408 which travels within a traveling mechanism such as the pully 1410 shown.
- the diagonal brace 1402 is adapted to restrict motion of the rung 1104 to which the diagonal brace 1402 is connected from moving more than 90 degrees.
- the rung 1104 is restricted from axially rotating about its left terminal end in a clockwise direction when the rung 1104 is in perpendicular orientation to the stringer 1102 from a forward perspective.
- the ladder 1400 may comprise a plurality of polymeric feet 1412.
- Figure 5 illustrates a side perspective view of fully collapsible ladder 1500 with hinged rungs in accordance with the present invention.
- the ladder 1500 is shown in a semi-collapsed configuration.
- Figure 6 illustrates a side perspective view of fully collapsible ladder and carrying tube 600 with hinged rungs in accordance with the present invention.
- the fully collapsed ladder 1100 may insert into a tube 1602 which allows the ladder 1100 to be ported without unfolding during transport.
- the tube 1602 may cylindrical and formed from polymeric or metal alloy.
- a user can stack multiple fully collapsed ladders 1100 one upon one another.
- Figure 7 illustrates a forward perspective view of fully collapsible ladder 1700 with hinged rungs in accordance with the present invention.
- the rungs 1104 are hingedly affixed to pivot less than 90 degrees off a perpendicular orientation to the stringer 1102, with each rung 1102 pivoting forward on a vertical (or longitudinal) axis at one terminal end and rearward on the vertical axis at the opposing vertical end.
- Figure 8 illustrates a side perspective view of an interlocking hinge 1800 for foldable ladders in accordance with the prior art.
- a hinge 1800 for foldable ladders known in the prior art comprises a first joint member integrally formed with main discs, a second joint member integrally formed with a sub disc, a locking device having a button, a connecting pin, a coil spring, a rectangular locking block and a press locking control device for controlling to latch or unlatch the locking device.
- the first and second joint members are combined together through a common axis of a center shaft enabling them to rotate.
- the sub disc of the second joint member is inserted between a pair of parallel spaced main discs of the first joint member.
- the main discs of the first joint member have slot openings for inserting the locking device.
- the first protruded arcuate stopper is disposed at the inner surface of the main disc.
- the second protruded arcuate stopper is formed at the rear surface of the sub disc of the second joint member for matching with the first protruded arcuate stopper of main disc.
- a plurality of detents is formed around periphery of the sub disc.
- a press locking control device is installed for elastically actuating the device.
- the hinge 1800 may be integrated into a ladder 1100 as shown, between two stringer 1102. In various configurations, the hinge 1800 positions at a midway point on the ladder 1100 between two stringers of identical length.
- the ladder 100 generally comprises a first ladder section 300 and a second ladder section 400.
- a pair of locking hinges comprising a first locking hinge 115 and a second locking hinge 125, pivotably couple the first and second ladder sections 300, 400 to one another.
- the pair of hinges 115, 125 are adjustable between and lockable in a plurality of selectable angular configurations when each of the first and second ladder sections 300, 400 are in a load bearing state.
- the selectable angular configurations comprising a straight ladder configuration (shown in FIG. 9 ), a step ladder configuration (shown in FIG. 11 ), and a folded configuration (shown in FIG.
- the ladder 100 may be designed such that the selectable angular configurations only include the step ladder configuration (shown in FIG. 11 ) and the folded configuration (shown in FIG. 12 ). In other embodiments, the ladder 100 may only comprise the first ladder section 300 in which the second ladder section 400 and pair of hinges 115, 125 are omitted.
- the first ladder section 300 generally comprises a first side rail 110 extending from a bottom end 111 to a top end 112 along a first axis A-A and a second side rail 120 extending from a bottom end 121 to a second end 122 along a second axis B-B.
- the first side rail 110 comprises an inner surface 116 and an outer surface 117 and the second side rail 120 comprises an inner surface 126 ( FIG. 15 ) and an outer surface 127.
- the first ladder section 300 also comprises a plurality of first rungs (which comprise first non-locking rungs 130 and first locking rung 140) extending between the first and second side rails 110, 120.
- Each of the plurality of first non-locking rungs 130 comprises a first end 131 that is pivotably coupled to the first side rail 110 along or adjacent to the inner surface 116 of the first side rail 110 and a second end 132 (shown in FIG. 15 ) that is pivotably coupled to the second side rail 120 along or adjacent to the inner surface 126 of the second side rail 120.
- the first ends 131 of the non-locking rungs 130 comprise an aperture through which a pin/rod that is connected to the front and rear sidewalls 102, 103 of the first side rail 110 extends to permit the pivotability of the first non-locking rungs 130 relative to the first side rail 110.
- the second ends 132 of the first non-locking rungs 130 comprise an aperture through which a pin/rod that is connected to the front and rear sidewalls 105, 106 (not visible) of the second side rail 120 extends to permit the pivotability of the first non-locking rungs 130 relative to the second side rail 120.
- the first non-locking rungs 130 are all freely pivotable relative to the first and second side rails 110, 120 to facilitate altering the first ladder section 300 between a load bearing ladder state (shown in FIGS. 9 , 11 and 12 ) and a rail-to-rail collapsed state (shown in FIGS. 10 and 13 ), as will be describe din greater detail below.
- each of the first and second ends 131, 132 of the first rungs 130 are pivotably coupled to the first and second side rails 110, 120 by a pivot connection assembly generally comprising an end cap component 750. While the pivotable connection will be described below with respect to the first end 131 of one of the first rungs 130 being pivotably coupled to the first side rail 110, it is to be understood that the second ends 132 of the first rungs 130 are pivotably coupled to the second side rail 120 in an identical manner. Moreover, the second rungs 430 of the second ladder section 400 are also pivotable coupled to the third and fourth rails 410, 420 in an identical manner.
- the end cap component 750 is nested between the portions of the front and rear walls 102, 103 of the first and second side rails 110 that extend form the inner wall 212.
- the end cap component 750 comprises a rung receiving tube 751 having a sidewall having an inner surface 752 defining a receiving cavity 753 in which the first end 131 of the first rung 130 is positioned.
- the receiving cavity 753 extends along a rung axis R-R.
- the end cap component 750 further comprises first and second spacer tubes 755, 756 extending from opposite sides of an outer surface 752 of the rung receiving tube 751.
- Each of the first and second spacer tubes 755, 756 extend along a pivot axis P-P upon which the first end 131 of the first rung 130 pivots when the first ladder section 300 is altered between the load bearing ladder state and the rail-to-rail collapsed state.
- a pivot pin 760 is provided that extends along the pivot axis P-P and has a first end coupled to the front wall 102 of the first side rail 110 and a second end coupled to the rear wall 103 of the first side rail 110.
- the pivot pin 760 extending through the first and second spacer tubes 755, 756, through the first end 131 of the first rung 130 that is positioned in the receiving cavity 753, and through apertures in the front and rear walls 102, 103 of the first side rail 110.
- the spacer tubes 755, 756 have an outer diameter that is larger than the apertures in the in the front and rear walls 102, 103 of the first side rail 110 through which the pin 760 extends.
- the spacer tubes 755, 756 maintain the first rung 130 in a properly spaced relationship from the front and rear walls 102, 103 of the first side rail 110.
- the rung receiving tube 751 has a closed end wall that prevents sliding of the first rung 130 within the end cap component 750.
- the second ladder section 400 generally comprises a third side rail 410 extending from a bottom end 411 to a top end 412 along a third axis F-F and a fourth side rail 420 extending from a bottom end 421 to a top end 422 along a fourth axis G-G.
- the third axis F-F of the third side rail 410 is substantially coaxial with the first axis A-A of the first side rail 110 and the fourth axis G-G of the fourth side rail 420 is substantially coaxial with the second axis B-B of the second side rail 120.
- a first acute angle ⁇ 1 is formed between the first axis A-A of the first side rail 110 and the third axis F-F of the third side rail 410 and a second acute angle ⁇ 2 is formed between the second axis B-B of the second side rail 120 and the fourth axis G-G of the fourth side rail 420.
- the first and third side rails 110, 410 extend adjacent one another and the second and fourth side rails 120, 420 extend adjacent one another.
- the first and third axes A-A, F-F are substantially parallel to one another and the second and fourth axes B-B, G-G are substantially parallel to one another shown in FIG., 12 ).
- the third side rail 410 comprises an inner surface 413 and an outer surface 414 and the fourth side rail 420 comprises an inner surface (not visible) and an outer surface 424.
- the second ladder section 400 also comprises a plurality of cross-members, which in the exemplified embodiment is a plurality of second rungs 430, which are non-locking rungs (as described below, in other embodiments, such as the one shown in FIGS. 27A-B the plurality of second rungs 430 may include a locking rung 435).
- the cross-members may take the form of struts that are either collapsible and/or pivotably coupled to the third and fourth side rails 410, 420.
- each of the plurality of second rungs 430 is pivotably coupled to the third and fourth side rails 410, 420 in the same manner in which the first non-locking rungs 130 are coupled to the first and second side rails 110, 120.
- each of the plurality of second rungs 430 comprises a first end that is pivotably coupled to the third side rail 410 along or adjacent to the inner surface 413 of the third side rail 410 and a second end that is pivotably coupled to the fourth side rail 420 along or adjacent to the inner surface of the second side rail 420.
- the second rungs 430 are all freely pivotable relative to the third and fourth side rails 410, 420 to facilitate altering the second ladder section 400 between a load bearing ladder state (shown in FIGS. 9 , 11 and 12 ) and a rail-to-rail collapsed state (shown in FIGS. 10 and 13 ), as will be describe din greater detail below.
- the first and second locking hinges 115, 125 are adjustable between and lockable in a plurality of selectable angular configurations.
- the first and second locking hinges 115, 125 When rotated into one of the selectable angular configurations (e.g., the straight ladder configuration, the step ladder configuration, and the folded configuration), the first and second locking hinges 115, 125 will automatically assume a locked state as the result of resilient elements, such as coil springs, biasing the first and second locking hinges 115, 125into a mechanical interlock.
- the first and second locking hinges 115, 125 will remain in the locked state until a user applies force to a hinge actuator that will overcome the bias of the resilient elements and release the mechanical interlock.
- first and second ladder sections 300, 400 can be rotated relative to one another about a rotational axis C-C that is transverse to the first, second, third, and fourth axes A-A, B-B, F-F, and G-G. As such, the ladder 100 can be altered between and locked in the selectable angular configurations.
- the first and second locking hinges 115, 125 can be the hinge shown and described above with respect to FIG. 8 . Additionally, examples of suitable hinges for the first and second locking hinges 115, 125 are shown described in U.S. Patent No. 7,364,017 , U.S. Patent No. 7,264,082 , U.S. Patent No. 6,220,389 , U.S. Patent No. 7,047,597 , U.S. Patent No. 6,886,117 , and U.S. Patent No. 4,182,431 .
- the first side rail 110 comprises a first enclosed channel 101 and a first open channel 201.
- the first side rail 110 comprises a first outer wall 211 comprising the outer surface 117, a first inner wall 212 comprising the inner surface 126, the first front wall 102, and the first rear wall 103.
- the first enclosed channel 101 comprises a closed transverse cross-sectional profile formed by the first outer wall 211, the first inner wall 212, the first front wall 102, and the first rear wall 103.
- the first open channel 201 comprises a U-shaped open transverse cross-sectional profile formed by the first inner wall 212, a portion of the first front wall 102 that extends inward beyond the first inner wall 212, and a portion of the first rear wall 103 that extends inward beyond the first inner wall 212.
- the second side rail 120 comprises a second enclosed channel 104 and a second open channel 202.
- the second side rail 120 comprises a first outer wall 221 comprising the outer surface 127, a first inner wall 222 comprising the inner surface 126, the second front wall 105, and the second rear wall (not visible).
- the second enclosed channel 104 comprises a closed transverse cross-sectional profile formed by the second outer wall 221, the second inner wall 222, the second front wall 105, and the second rear wall.
- the second open channel 202 comprises a U-shaped open transverse cross-sectional profile formed by the second inner wall 222, a portion of the second front wall 105 that extends inward beyond the second inner wall 222, and a portion of the second rear wall that extends inward beyond the second inner wall 222.
- first and second side-rails 110, 120 have the same construction and the same transverse cross-sectional profile and, in some embodiments, are sections of the same extruded rail.
- the third and fourth side rails 410, 410 also have the same construction and same transverse cross-sectional profile as the first and second side rails 110, 120 and, thus, also comprise an open channel and a closed channel as described above.
- both the first and second ladder sections 300, 400 are alterable between a load bearing ladder state ( FIG. 12 ) and a rail-to-rail collapsed state ( FIG. 13 ).
- the first ladder section 300 is altered from the load bearing ladder state to the rail-to-rail collapsed state by folding the second side rail 120 relative to the first side rail 110 to cause pivoting about the first and second ends 131, 132 of the plurality of first rungs 130, 140.
- the first and second side rails 110, 120 are substantially parallel to and spaced from one another a first distance and the plurality of first rungs 130, 140 are substantially perpendicular to the first and second side rails 110, 120 (and, thus, the first and second axes A-A, B-B).
- the first ladder section 300 is in in the rail-to-rail collapsed state, the first and second side rails 110, 120 are substantially parallel to and spaced from one another a second distance and the plurality of first rungs 130, 140 are inclined relative to the first and second side rails 110, 120 (and, thus, the first and second axes A-A, B-B).
- the first distance is greater than the second distance.
- the second ladder section 400 is also altered from the load bearing ladder state to the rail-to-rail collapsed state by folding the second side rail 420 relative to the first side rail 410 to cause pivoting about the first end 431 and the second ends (not visible) of the plurality of second rungs 430.
- the third and fourth side rails 410, 420 are substantially parallel to and spaced from one another a first distance and the plurality of second rungs 430 are substantially perpendicular to the third and fourth side rails 410, 420 (and, thus, the third and fourth axes F-F, G-G).
- the third and fourth side rails 410, 420 are substantially parallel to and spaced from one another a second distance and the plurality of second rungs 430 are inclined relative to the third and fourth side rails 410, 420 (and, thus, the third and fourth axes F-F, G-G).
- the first distance is greater than the second distance.
- first and second ladder sections 300, 400 are coupled together via the pair of hinges 115, 125 (and specifically the second side rail 120 is coupled to the fourth side rail 420 side rail 410 by the hinge 125, the second and fourth side rails 120, 420 move as unit.
- the first and second ladder sections 300, 400 are contemporaneously altered between their load bearing ladder state to their rail-to-rail collapsed in a concerted manner.
- the first side rail 110, the second side rail 120, and the plurality of first rungs 130, 140 maintain a first parallelogram linkage.
- the third side rail 410, the fourth side rail 420, and the plurality of second rungs 430 maintain a second parallelogram linkage.
- the first ladder section 100 further comprises a user-operated actuator 160 and a locking assembly 190.
- the user-operated actuator 160 is operably coupled to the locking assembly 190 to alter the locking assembly 190 from a locked state to an unlocked state upon an actuation force being applied to the user-operated actuator 160 in an upward axial direction (moving from the bottom end 121 of the second side rail 120 toward the top end 122 of the second side rail 120).
- the locking assembly 190 is in the locked state, the first ladder section 300 (and thus the second ladder section 400) is locked in its load bearing ladder state and can not be altered into its rail-to-rail collapsed configuration.
- the second side rail 120 can be folded relative to the first side rail 110 to alter the first ladder section 300 between its load bearing ladder state and its rail-to-rail collapsed state (as can the second ladder section 400).
- each of the first and second rungs 130, 140, 430 are configured to support the weight of a user of the ladder 100. Furthermore, each of the first and second rungs 130, 140, 430 may have a textured upper surface to prevent slippage by a user during use.
- the first ladder section 300 also comprises a first handle 118 on the first side rail 110 and a second handle 119 on the second side rail 120.
- the first and second handles 118, 119 are positions on the first and second side rails 110, 120 respectively so that when the first ladder section 300 is in the load bearing ladder state, the first and second handles 118, 119 are offset from one another in an axial direction (as shown in FIGS. 12 and 14 ).
- the first handle 118 is located a first distance from the bottom end 111 of the first side rail 110 and the second handle 119 is located a second distance from a bottom end 121 of the second side rail 120, the first distance being greater than the second distance.
- the first and second handles 118, 119 are at least partially aligned with one another in the axial direction. Most preferably, as shown in FIG. 13 , when the first ladder section 300 is altered into the rail-to-rail collapsed state, the first and second handles 118, 119 are in complete alignment with one another in the axial direction. Having the first and second handles 118, 119 positioned so as to be at least partially aligned as set forth above, a user can grasp and transport the ladder 100 (when both the first and second ladder sections 300, 400 are in the rail-to-rail configuration) with a single hand.
- Each of the first and second side rails 110, 120 comprise a front surface 240A, 240B having an inner edge 241A, 241B and an outer edge 242A, 242B respectively.
- the first handle 118 is positioned on the front face of the first side rail adjacent the inner edge 241A of the front surface 240A of the first side rail 110.
- the second handle 119 is positioned on the front surface 240B of the second side rail 120 adjacent the inner edge 241B of the front surface face 240B of the second side rail 120.
- each of the first and second handles 118, 119 comprises a strap component.
- the handles 118, 119 may be in the form of flexible or rigid structure, protuberances, cutouts, or other gripping structures.
- the first ladder section 300 further comprises at least one locking rung 140 having a first end 141 pivotably coupled to the first side rail 110 and a second end 142 ( FIG. 15 ) connected to the second side rail 120.
- the second end 142 may be pivotably coupled to the second side rail 120, although this may not be required in all embodiments.
- the coupling of the locking rung 140 to the first and second side rails 110, 120 may be achieved in the same manner as the coupling of the non-locking rungs 130 to the first and second side rails 110, 120 described above (using an aperture/pin structure).
- the locking rung 140 is the lowermost rung of the first ladder section 300, although the invention is not to be so limited in all embodiments and the locking rung 140 could be located at other positions along the ladder 100.
- the locking rung 140 is also configured to support the weight of a user when the first ladder section 300 is in the load bearing ladder state.
- the locking first rung 140 has a different cross-sectional shape than the non-locking first rungs 130.
- the non-locking rung 140 comprises an upper surface 143, a lower surface 144, and a track 145 formed into the lower surface 144 having an opening in the lower surface 144.
- the track 145 is essentially a channel formed into the non-locking rung 140.
- the track 145 is configured to slidably receive a portion of a locking bar 150 so that the locking bar 150 can slide within the track 145 relative to the locking rung 140 when the first ladder section 300 is altered between load bearing ladder state and the rail-to-rail collapsed states.
- the first ladder section 300 comprises a locking assembly 190 that generally comprises the locking bar 150, a locking member 170, and a resilient element 275 ( FIG. 19 ).
- the resilient element 275 which is exemplified as a torsion spring, is operably coupled to the locking member 170 as will be described in greater detail below with respect to the functioning of the locking assembly 190.
- a user-operated actuator 160 is operably coupled to locking assembly 190 to be capable of altering the locking assembly 190 from a locked state (see FIG. 19 ) to an unlocked state (see FIG. 20 ) upon an actuation force being applied to the user-operated actuator 160.
- the actuator 160 is operably coupled to the locking assembly 190 by a linkage 180.
- the linkage 180 is a rigid rod in the exemplified but embodiment but can take on may forms, such as a flexible cable, a bar, or coupler.
- the linkage 180 is located within the second enclosed channel 104 of the second side rail 120 so that the cable 180 is not exposed to a user but rather is positioned internally and out of sight during normal use and operation of the ladder 110.
- the first ladder section 300 is in the load bearing ladder state (such as that which is shown in FIG. 12 ).
- the locking assembly 190 is in a locked state (shown in FIG. 19 ) and the actuator 160 is in a first state (shown in FIG. 17 ).
- the actuator 160 comprises slide trigger 161 and a resilient element 162, which is in the form of a coil spring 162.
- the slide trigger 161 is nested within a depression 165 in the outer surface 127 of the second side rail 120.
- the slide trigger 161 is coupled to the linkage 180 and both the slide trigger 161 and the linkage 180 are disposed within the second enclosed channel 104.
- the resilient element 162 is arranged such that the actuator 160 is biased into the first state. When the actuator 160 is in the first state, the locking member 170 is also in the locked state, as will be described below.
- the resilient element 162 is a compression coil spring.
- the invention is not to be so limited in all embodiments and the resilient element 162 could be a flexible member formed from rubber or the like, or it could be a different type of spring.
- the trigger 161 is located within a housing 163 of the actuator 160 and can be moved upwardly for actuation as shown by the arrow in FIG. 17 .
- the distance of movement of the trigger 161 for actuation may be relatively small, such as 2.54 to 76.2 mm (0.1 to 3 inches), or more specifically 2.54 to 50,8 mm (0.1 to 2 inches), or more specifically 2.54 to 25,4 mm (0.1 to 1 inch).
- the locking member 170 is pivotably mounted to the second side rail 120.
- the locking member 170 (and the locking bar 150) are illustrated in the position that corresponds to the actuator 160 being in the first state.
- the linkage 180 is operably coupled to the locking member 170 at one end and the slide trigger 161 of the actuator 160 at the other end 182.
- the linkage 180 moves upwardly in the direction of the arrow due to actuation of the actuator 160 from the first state to the second state, the locking member 170 will pivot about a pivot axis D-D as shown by the arcuate arrow.
- the locking member 170 comprises a first portion 176 located within the second enclosed channel 104 and a second portion 177 protruding from the second inner wall 222. As can be seen, the locking member 170 extends through an opening 175 in the second inner wall 222of the second rail 120 so that the second portion 177 is located within the second open channel 202 of the second side rail 120.
- the linkage 180 is coupled to the first portion 175 of the locking member 170.
- the second portion 177 of the locking member 170 comprises an engagement feature 172, in the form of socket, that engages a locking component 155 of the locking bar 150.
- the locking bar 150 is locked in place and can not slide relative to the locking rung 140. If not for the locking component 155 being engaged by the engagement feature 172, the locking bar 150 would be freely slidable relative to the locking rung 140.
- the resilient element 275 which is torsion spring that engages the locking member 170 and an edge of the locking rung 140, biases the locking member 170 into the locked state shown in FIG. 19 .
- the locking member 170 comprises an elongated arcuate slot 171 and a second end 181 of the cable 180 is coupled to the locking member 170 within the slot 171.
- the actuator 160 is operably coupled to the linkage 180 so that upward axial movement of the trigger 161 (away from the bottom end 121 of the second side rail 120) also results in upward axial movement of the linkage 180.
- the actuator 160 is illustrated as being moved to the second state and the locking member 170 is illustraetd as having been pivoted to the unlocked state.
- a user engages the trigger 161 and pulls upwardly on the trigger 161, thereby producing an actuation force on the trigger 161 in an axial upward direction towards the first and second locking hinges 115, 125 (i.e., away from the first end 121 of the second side rail 120).
- the resilient element 162 compresses and the trigger 161 moves axially upward within the housing 163.
- the linkage 180 also moves axially upward, thereby overcoming the bias of the resilient element 275 and causing the locking member 170 to pivot about axis D-D from the locked state ( FIG. 19 ) to the unlocked state ( FIG.20 ).
- the second end 181 of the linkage 80 engages an end wall 178 of the elongated slot 171, thereby causing the locking member 170 to pivot about axis D-D as the actuator 160 is moved form the first state to the second state.
- the force applied to the user-operated actuator 160 in the upward axial direction must overcome the biasing force of both of the resilient elements 162, 275.
- the trigger 161 Upon a user releasing the trigger 161, the trigger 161 will automatically alter back from the second state of FIG. 18 to the first state of FIG. 17 . This is because the resilient element 162 and the resilient element 275 are biased to return to their normal state.
- the first ladder section 300 can be altered from the load bearing ladder state ( FIG. 12 ) to the rail-to-rail collapsed state ( FIG.13 ).
- the second ladder section 400 will also be altered from the load bearing ladder state ( FIG. 12 ) to the rail-to-rail collapsed state ( FIG.13 ).
- the locking bar 150 will being to slide within the track 145 of the locking bar 140 in a direction away from the locking member 170.
- the second side rail 120 moves towards the first side rail 110 by pivoting each of the non-locking rails 130 and the locking rail 140 about their respective pivot axes.
- the second end 152 of the locking bar 150 slides within the track 145 of the locking rung 140 in a direction away from the locking member 170 and also away from the second side rail 120 and towards the first side rail 110.
- FIGS. 22 and 23 illustrate the continued sliding movement of the second end 152 of the locking bar 150 within the track 145 of the locking rung 140 as the second side rail 120 continues to be moved towards the first side rail 110.
- the second end 152 of the locking bar 150 moves further and further away from the locking member 170 and the second rail 120 to facilitate the collapse of the ladder 110.
- each of the non-locking rungs 130 are freely pivotably coupled to the first and second side rails 110, 120, once the locking assembly 190 is altered into the unlocked state there is nothing to prevent a user from collapsing the ladder 100 as described herein.
- the ladder 100 will not alter into its collapsed state automatically. Rather, user action is needed to move the second side rail 120 towards the first side rail 110 as described herein. This is because the locking bar 150 has a moment of inertia that keeps the locking bar 150 in the locked position (the position at which it can be coupled to the locking member 170). A user must take action to move the locking bar 150 away from the locked position, such action being lifting/pivoting the second side rail 120 towards the first side rail. As seen in the figures and described herein, the same upward actuation motion that takes place to actuate the actuator 160 is also used to facilitate the rail-to-rail collapsing of the ladder 100.
- FIGS. 28-30 the process by which the locking assembly 190 assumed the locked state as the first ladder section 300 is altered from the rail-to-rail collapsed state to the load bearing ladder state will be described.
- the first ladder section 300 is altered from the rail-to-rail collapsed state to the load bearing ladder state
- the second side rail 120 is lowered and folded away from the first side rail 110.
- the second end 152 of the locking bar 150 begins to slide within the track 145 of the locking rung 140 toward the second side rail 120 as indicated by the motion arrow.
- this sliding continues unobstructed until the locking component 155 of the locking bar 150 contacts a cam surface 179 of the locking member 170.
- the locking component 155 exerts an opening force to the cam surface 179 of the locking member 170, thereby overcoming the bias of the resilient element 275 and causing the locking member 170 to pivot about the axis D-D.
- the second end 181 of the linkage 180 can slide freely within the arcuate slot 171, the locking member 170 pivots from the locked state toward the unlocked state while the actuator 160 remains in the first state.
- the opening force must only overcome the biasing force of the resilient element 275 (and not the combined bias of both the resilient elements 275, 162) to alter the locking assembly 190 from the locked state to the unlocked state. This is different than the actuation force applied to the actuator 160, which must overcome the combined bias of both the resilient elements 275, 162 to alter the locking assembly 190 from the locked state to the unlocked state.
- the locking component 155 continues to ride along the cam surface 179 (and rotate the locking member 170) until the locking component 155 is aligned with the engagement feature 172. Once this happens, the bias of resilient element 275 rotates the locking member 170 back into the locked state, thereby forcing the locking component 155 into engagement with the engagement feature 172, as shown in FIG. 30 .
- the locking bar 150 extends from a first end 151 that is pivotably coupled to the first side rail 110 to a second end 152 that is slidably coupled to the locking rung 140 within the track 145 of the locking rung 140.
- the locking bar 150 With the ladder 100 in the load bearing ladder state (as shown in FIG. 9 ), the locking bar 150 extends obliquely relative to the first and second axes A-A, B-B (and hence also relative to the first and second side rails 110, 120).
- the locking bar 150 comprises a locking component 155 that both slides within the track 145 and engages the locking member 170 to lock the ladder 100 in the load bearing ladder state.
- the locking component 155 is a rod that nests within channels of the track 145 located on opposing sidewalls so that the locking bar 150 remains coupled to the locking rung 140 regardless of the specific position of the locking component 155 relative to the locking rung 140.
- the locking bar 150 remains slidably coupled to the locking rung 140.
- the ladder 100 is in a straight ladder configuration.
- the first and second side rails 110, 120 are spaced apart from one another by a first distance D1.
- the ladder 100 is ready for use as a conventional ladder.
- the ladder 100 in this configuration is very stable for use.
- the actuator 160 is operably coupled to the locking member 170.
- the actuator 160 is operably coupled to the locking member 170 via the cable 180 that extends along the first side rail 110, but other structural arrangements for this coupling may be possible in alternative embodiments.
- the actuator 160 is alterable between a first state, as shown in FIGS. 9 and 15 , whereby the locking member 170 is coupled to the locking bar 150 so that the locking assembly 190 is in a locked state, and a second state, as shown in FIG. 19 described below, whereby the locking member 170 is decoupled from the locking bar 150 so that the locking assembly 190 is in an unlocked state.
- the actuator 160 comprises a trigger 161 and pulling upwardly on the trigger 161 in a direction opposite gravity (or, in the exemplified embodiment, in a direction towards the second locking hinge 125) transitions the actuator 160 from the first state to the second state. Stated another way, the actuator 160 is actuated by pulling the trigger 161 in a direction away from the first end 121 of the second side rail 120 (and also away from the locking rung 140 and away from the locking bar 150).
- the actuator 160 is located on an upper region of the first portion 123 of the second side rail 120 adjacent to the second locking hinge 125. Thus, if the first portion 123 of the second side rail 120 were divided into thirds, the actuator 160 would be located on the upper third of the first portion 123 of the second side rail 120. Furthermore, in the exemplified embodiment, the actuator 160 is located on the outer surface 127 of the second side rail 120. This positioning of the actuator 160 makes it very accessible for actuation to alter the ladder 100 between the non-collapsed and collapsed states. However, the requirement that the trigger 161 be pulled upwardly away from the locking rung 140 makes it so that the trigger 161 is unlikely to be actuated accidently, which is a safety feature.
- the ladder 100 can be altered into the rail-to-rail collapsed state directly from the straight ladder configuration shown in FIG. 9 .
- the locking bar 150 can be decoupled from the locking member 170 so that the first and second side rails 110, 120 can be moved closer to one another.
- the non-locking rungs 130 and the locking rungs 140 pivot relative to the first and second side rails 110, 120 as the second side rail 120 is moved towards the first side rail 110.
- the first and second side rails 110, 120 are spaced apart by a second distance D2 that is less than the first distance D1 and could be a distance of zero in some embodiments.
- the second side rail 120 is raised longitudinally relative to the first side rail 110 so that the first ends 111, 121 of the first and second side rails 110, 120 are offset from one another and the second ends 112, 122 of the first and second side rails 110, 120 are offset from one another, as shown in FIG. 10 .
- FIG. 11 illustrates the ladder 100 in the step ladder configuration.
- the first and second locking hinges 115, 125 can be actuated to allow the first and second ladder section 300, 400 to fold about the rotational axis C-C.
- the ladder 100 comprises a foot 199 coupled to the bottom ends of the first, second, third, and fourth side rails 110, 120, 410, 420.
- the ladder 100 has the required minimum flare per length of the rails.
- the ladder 100 has at least a 31.75 mm (1.25 inch) flare per foot of side rail.
- the feet 199 are intended to increase the base width of the first and second ladder section 300, 400 to satisfy the step ladder safety standards.
- the locking bar 150 comprises an aperture 156 through which a portion of the locking member 170 is exposed. More specifically, the portion of the locking member 170 that is exposed through the aperture 156 comprises an indicium.
- FIG. 25 illustrates the first indicia 157a that is visible through the aperture 156 when the locking assembly 190 is in the locked state.
- FIG. 18 illustrates the second indicia 157b that is visible through the aperture 156 when the locking assembly 190 is in the unlocked state.
- the first indicia 157a is an image of a padlock in a locked state and the second indicia 157b is an image of a padlock in an unlocked state.
- the invention is not to be limited to these specific indicia.
- the first indicia 157a may be a first color (i.e., red) and the second indicia 157b may be a second color (i.e., green) that is different than the first color.
- the first and second indicia 157a, 157b are meant to indicate to a user whether the locking assembly 190 is in the locked state or the unlocked state so that the user knows whether he can collapse the ladder and/or safely use it in a conventional manner.
- the ladder 100 may come in various different sizes, including, for example without limitation, five foot, seven foot, nine foot, eleven foot, etc., measured from the first ends 111, 121 of the first and second rails 110, 120 to the second ends 112, 122 of the first and second rails 110, 120.
- the ladder 100 could be less than five foot or more than eleven foot in some embodiments.
- the ladder 100 could be identical to that which has been described herein regardless of the length of the ladder, in some embodiments.
- a ladder 100B is illustrated in accordance with one alternative embodiment whereby the ladder 100B is of a greater length than the ladder 100.
- the ladder 100B is structurally and functionally identical to the ladder 100 except that the ladder 100B includes two locking assemblies 390B and two actuators 160B.
- the locking assemblies 390B and the actuators 160B are identical, both structurally and functionally, to the locking assembly 190 and the actuator 160 of the ladder 100 described above.
- a detailed description of these elements and other elements of the ladder 100B will be omitted with the understanding that the discussion above for the ladder 100 is applicable to the ladder 300B (unless otherwise stated below).
- both the first ladder section 300B and the second ladder section 400B comprises their own locking assembly 190B and actuator 160B.
- the locking assembly 190B and the actuator 160B on the second ladder section 100B operates the same for the third and fourth side rails 410B, 420B as that discussed above with respect to ladder 100 for the first and second side rails 110, 120.
- a first one of the actuators 160B is located on the second side rail 120B while a second one of the actuators 160B is located on the fourth side rail 420B.
- the actuators 160B are positione don the second and fourth side rails 120B, 420B so that upon the ladder 100B being altered into the folded configuration ( FIG. 27B ), the actuators 160B are at least partially aligned with one another in the axial direction. In the exemplified embodiment, the actuators 160B are fully aligned with one another.
- the first one of the actuators 160B is located on an outer surface of the second side rail 120B and the second one of actuators 160B is located on an outer surface of the fourth side rail 420B. In the folded configuration, the first and second ones of the actuators 160B are adjacent one another.
- actuators 360 for the two locking assemblies 390 are shown positioned on the same side of the ladder 300 in FIGS. 27A-B , they could be positioned on opposing sides of the ladder 300 in other embodiments. Increasing the number of locking assemblies 390 increases the stability of the ladder 300 to accommodate for the increase in length of the ladder 300.
- ranges are used as shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ladders (AREA)
Description
- Conventional straight ladders and step ladders have left and right side rails and a plurality of rungs rigidly attached between the side rails. Such conventional ladders occupy a substantial amount of space due to the large open spaces between the rungs and the rails. It can be very difficult for persons without access to a large truck to transport such conventional ladders from one place to another, including transporting such a ladder home from a brick-and-mortar store at which it may be purchased. Furthermore, conventional ladders make it difficult if not impossible to access older homes and structures due to narrow staircases or other obstructions preventing access.
- Examples of known ladder assembly are disclosed in published documents
JPS571298 U US2006/032708 A1 ,NL1039300 C2 EP2878760 A1 . - Thus, there is a need for a ladder that can be folded and collapsed to reduce its size for storage and transport without affecting the stability and usability of the ladder.
- The aforementioned aims are reached by a ladder as claimed in the appended set of claims.
- Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended
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FIG. 1A illustrates a side perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention; -
FIG. 1B illustrates a forward side perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention; -
FIG. 1C illustrates a forward side perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention; -
FIG. 1D illustrates a forward side perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention; -
FIG. 2 illustrates a forward side perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention; -
FIG. 3 illustrates a forward side perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention; -
FIG. 4 illustrates a rearward, exploded perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention; -
FIG. 5 illustrates a side perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention; -
FIG. 6 illustrates a side perspective view of fully collapsible ladder and carrying tube with hinged rungs in accordance with the present invention; -
FIG. 7 illustrates a forward perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention; -
FIG. 8 illustrates a side perspective view of an interlocking hinge for foldable ladders in accordance with the prior art; -
FIG. 9 is a perspective view of a ladder in accordance with an embodiment of the present invention, wherein the ladder is in an extended and non-collapsed configuration; -
FIG. 10 is a perspective view of the ladder ofFIG. 9 in an extended and collapsed configuration; -
FIG. 11 is a perspective view of the ladder ofFIG. 9 in a step ladder configuration; -
FIG. 12 is a perspective view of the ladder ofFIG. 9 in a folded and non-collapsed configuration; -
FIG. 13 is a perspective view of the ladder ofFIG. 9 in a folded and collapsed configuration; -
FIG. 14 is a side view of the ladder ofFIG. 13 ; -
FIG. 15 is a cross-sectional view taken along line VII-VII ofFIG. 14 ; -
FIG. 16 is a cross-sectional view taken along line VIII-VIII ofFIG. 15 ; -
FIG. 17 is a close-up view of area IX ofFIG. 15 illustrating an actuator in a first state; -
FIG. 18 is the close up view ofFIG. 17 illustrating the actuator in a second state; -
FIG. 19 is a close-up view of area X ofFIG. 15 illustrating a locking member in a locked state; -
FIG. 20 is the close-up view ofFIG. 18 illustrating the locking member in the unlocked state; -
FIGS. 21-23 are close-up views ofFIG. 20 sequentially illustrating the process of altering the ladder from the non-collapsed configuration ofFIG. 12 to the collapsed configuration ofFIG. 13 ; -
FIG. 24 is another perspective view of the ladder ofFIG. 9 in the folded and non-collapsed configuration; -
FIG. 25 is a close-up view of area XVII ofFIG. 24 with the locking member in the locked state; -
FIG. 26 is a close-up view of area XVII ofFIG. 24 with the locking member in the unlocked state; -
FIG. 27 is a perspective view of a ladder in a step ladder configuration in accordance with an alternative embodiment of the present invention; -
FIG. 28 is a close-up view of the locking assembly as the ladder begins to be altered from the rail-to-rail collapsed state to the load bearing ladder state; -
FIG. 29 is a close-up view of the locking assembly as the locking component of the locking bar contacts the cam surface of the locking member to impart an opening force on the locking member that causes the locking member to pivot; -
FIG. 30 is close-up view of the locking assembly after the locking component has ridden over the cam surface and the locking member is biased back into the locking state; and -
FIG. 31 is a cross-section taken along view XXXI-XXXI ofFIG. 12 showing the details of how the ends of the rungs are pivotably coupled to the first and second side rails. - The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
- The description of illustrative embodiments according to principles of the present invention is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description of embodiments of the invention disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as "lower," "upper," "horizontal," "vertical," "above," "below," "up," "down," "top" and "bottom" as well as derivatives thereof (e.g., "horizontally," "downwardly," "upwardly," etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation unless explicitly indicated as such. Terms such as "attached," "affixed," "connected," "coupled," "interconnected," and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. Moreover, the features and benefits of the invention are illustrated by reference to the exemplified embodiments. Accordingly, the invention expressly should not be limited to such exemplary embodiments illustrating some possible non-limiting combination of features that may exist alone or in other combinations of features; the scope of the invention being defined by the claims appended hereto.
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Figure 1A - 1B illustrate a forward side perspective view of fully collapsible ladder with hingedrungs 1100 in accordance with the present invention. - A plurality of rung members 11104a-b are hingedly affixed to two or more
elongate stringers 1102a-b. Eachrung 1104 comprises twoterminal ends 1122a-b, with each terminal end 1122 hingedly affixed to astringer 1102. - Each of the
rung members 1104 comprises an elongate shaft, tube, beam, rod, or extruded polymeric or aluminum step or rung portion having a first endterminal end 1122a and second terminal end 1122b. - The
stringers 1102 may also be provided withapertures 1142 which serve as hand holds for porting theladder 1100. - The
ladder 1100 folds athinges 1800 affixed betweenadjacent stringers 1102. Thehinge 1800 is known to those of skill in the art, and further described below in relation toFigure 8 . -
Figure 1A shown theladder 1100 in a fully collapsed configuration on both axes whileFigure 1B shows theladder 1100 is semi-collapsed configuration on a single axis. When theladder 1100 is in either a fully collapsed or semi-collapsed configuration, theladder 1100 is operable to collapse on its widthwise axis by moving thestringers 1102 along one side of therungs 1104 along the longitudinal axis against the position of thestringers 1102 on an opposing side of theladder 1100. Theladder 1100 is operable to collapse on both lengthwise and widthwise axes in a semi-collapsed or fully extended position. -
Figure 1C illustrates a forward side perspective view of fullycollapsible ladder 1140 with hinged rungs in accordance with the present invention. - Shown in an open semi-collapsed position, the
ladder 1140 may also be folded open at thehinges 1800 to configure as a fully-extended position depicted inFigure 1D . - The
ladder 1140 is provided with alatching mechanism 1144. Thelatching mechanism 1144 may include a simple hinge as known to those of skill in the art or a morecomplex hinge 1800 as further described below. -
Figure 1D illustrates a forward side perspective view of fully collapsible ladder with hinged rungs in accordance with the present invention. - In its fully extended position shown, the
ladder 1160 is operable to collapse on its widthwise, or lateral, axis by moving thestringer 1102 in vertically opposed directions. -
Figure 2 illustrates a forward side perspective view of fullycollapsible ladder 1200 with hinged rungs in accordance with the present invention. - The
rungs 1104 may be formed with ridges, molded or otherwise formed thereon, to increase track and stability of a user positioned on therungs 1104. Theseridges 1702 act to provide a relatively non-slip surface on the steps. Other non-slip surfaces may be provided instead, as would be evident to a person skilled in the art. -
Figure 3 illustrates a forward side perspective view of fullycollapsible ladder 1300 with hinged rungs in accordance with the present invention. - The
rungs 1104 operate to pivot about attachment point with thestringers 1102. -
Figure 4 illustrates a rearward, exploded perspective view of fullycollapsible ladder 1400 with hinged rungs in accordance with the present invention. - In various embodiments, the
ladder 1400 comprises adiagonal brace 1402 which positions beneath eachrung 1104. Thediagonal brace 1402 is hingedly affixed at first terminal end 404 to astringer 1102 as shown. At a secondterminal end 1406, thediagonal brace 1402 affixes to one of arung 1104 and/or a pully or track within which the secondterminal end 1406 travels. The secondterminal end 1406 may affix to mountingbracket 1408 which travels within a traveling mechanism such as thepully 1410 shown. - The
diagonal brace 1402 is adapted to restrict motion of therung 1104 to which thediagonal brace 1402 is connected from moving more than 90 degrees. In the shown embodiment, therung 1104 is restricted from axially rotating about its left terminal end in a clockwise direction when therung 1104 is in perpendicular orientation to thestringer 1102 from a forward perspective. - The
ladder 1400 may comprise a plurality ofpolymeric feet 1412. -
Figure 5 illustrates a side perspective view of fullycollapsible ladder 1500 with hinged rungs in accordance with the present invention. Theladder 1500 is shown in a semi-collapsed configuration. -
Figure 6 illustrates a side perspective view of fully collapsible ladder and carrying tube 600 with hinged rungs in accordance with the present invention. - The fully collapsed
ladder 1100 may insert into atube 1602 which allows theladder 1100 to be ported without unfolding during transport. Thetube 1602 may cylindrical and formed from polymeric or metal alloy. - If needed, a user can stack multiple fully collapsed
ladders 1100 one upon one another. -
Figure 7 illustrates a forward perspective view of fullycollapsible ladder 1700 with hinged rungs in accordance with the present invention. - In various embodiments, the
rungs 1104 are hingedly affixed to pivot less than 90 degrees off a perpendicular orientation to thestringer 1102, with eachrung 1102 pivoting forward on a vertical (or longitudinal) axis at one terminal end and rearward on the vertical axis at the opposing vertical end. -
Figure 8 illustrates a side perspective view of aninterlocking hinge 1800 for foldable ladders in accordance with the prior art. - A
hinge 1800 for foldable ladders known in the prior art comprises a first joint member integrally formed with main discs, a second joint member integrally formed with a sub disc, a locking device having a button, a connecting pin, a coil spring, a rectangular locking block and a press locking control device for controlling to latch or unlatch the locking device. The first and second joint members are combined together through a common axis of a center shaft enabling them to rotate. The sub disc of the second joint member is inserted between a pair of parallel spaced main discs of the first joint member. The main discs of the first joint member have slot openings for inserting the locking device. The first protruded arcuate stopper is disposed at the inner surface of the main disc. The second protruded arcuate stopper is formed at the rear surface of the sub disc of the second joint member for matching with the first protruded arcuate stopper of main disc. A plurality of detents is formed around periphery of the sub disc. At one side of slot opening of the main disc, a press locking control device is installed for elastically actuating the device. - The
hinge 1800 may be integrated into aladder 1100 as shown, between twostringer 1102. In various configurations, thehinge 1800 positions at a midway point on theladder 1100 between two stringers of identical length. - Referring to
FIG. 9 , aladder 100 is illustrated in accordance with an embodiment of the present invention. Theladder 100 generally comprises afirst ladder section 300 and asecond ladder section 400. A pair of locking hinges, comprising afirst locking hinge 115 and asecond locking hinge 125, pivotably couple the first andsecond ladder sections hinges second ladder sections FIG. 9 ), a step ladder configuration (shown inFIG. 11 ), and a folded configuration (shown inFIG. 12 ). In certain embodiments, theladder 100 may be designed such that the selectable angular configurations only include the step ladder configuration (shown inFIG. 11 ) and the folded configuration (shown inFIG. 12 ). In other embodiments, theladder 100 may only comprise thefirst ladder section 300 in which thesecond ladder section 400 and pair ofhinges - The
first ladder section 300 generally comprises afirst side rail 110 extending from abottom end 111 to atop end 112 along a first axis A-A and asecond side rail 120 extending from abottom end 121 to asecond end 122 along a second axis B-B. Thefirst side rail 110 comprises aninner surface 116 and anouter surface 117 and thesecond side rail 120 comprises an inner surface 126 (FIG. 15 ) and anouter surface 127. - The
first ladder section 300 also comprises a plurality of first rungs (which comprise firstnon-locking rungs 130 and first locking rung 140) extending between the first and second side rails 110, 120. Each of the plurality of firstnon-locking rungs 130 comprises afirst end 131 that is pivotably coupled to thefirst side rail 110 along or adjacent to theinner surface 116 of thefirst side rail 110 and a second end 132 (shown inFIG. 15 ) that is pivotably coupled to thesecond side rail 120 along or adjacent to theinner surface 126 of thesecond side rail 120. The first ends 131 of thenon-locking rungs 130 comprise an aperture through which a pin/rod that is connected to the front andrear sidewalls first side rail 110 extends to permit the pivotability of the firstnon-locking rungs 130 relative to thefirst side rail 110. Similarly, the second ends 132 of the firstnon-locking rungs 130 comprise an aperture through which a pin/rod that is connected to the front andrear sidewalls 105, 106 (not visible) of thesecond side rail 120 extends to permit the pivotability of the firstnon-locking rungs 130 relative to thesecond side rail 120. The firstnon-locking rungs 130 are all freely pivotable relative to the first and second side rails 110, 120 to facilitate altering thefirst ladder section 300 between a load bearing ladder state (shown inFIGS. 9 ,11 and12 ) and a rail-to-rail collapsed state (shown inFIGS. 10 and13 ), as will be describe din greater detail below. - More specifically, and now referring to
FIGS. 12 and31 concurrently, each of the first and second ends 131, 132 of thefirst rungs 130 are pivotably coupled to the first and second side rails 110, 120 by a pivot connection assembly generally comprising anend cap component 750. While the pivotable connection will be described below with respect to thefirst end 131 of one of thefirst rungs 130 being pivotably coupled to thefirst side rail 110, it is to be understood that the second ends 132 of thefirst rungs 130 are pivotably coupled to thesecond side rail 120 in an identical manner. Moreover, thesecond rungs 430 of thesecond ladder section 400 are also pivotable coupled to the third andfourth rails - As can be seen in
FIG. 31 , theend cap component 750 is nested between the portions of the front andrear walls inner wall 212. Theend cap component 750 comprises arung receiving tube 751 having a sidewall having aninner surface 752 defining a receivingcavity 753 in which thefirst end 131 of thefirst rung 130 is positioned. The receivingcavity 753 extends along a rung axis R-R. Theend cap component 750 further comprises first andsecond spacer tubes outer surface 752 of therung receiving tube 751. Each of the first andsecond spacer tubes first end 131 of thefirst rung 130 pivots when thefirst ladder section 300 is altered between the load bearing ladder state and the rail-to-rail collapsed state. - A
pivot pin 760 is provided that extends along the pivot axis P-P and has a first end coupled to thefront wall 102 of thefirst side rail 110 and a second end coupled to therear wall 103 of thefirst side rail 110. As can be seen, thepivot pin 760 extending through the first andsecond spacer tubes first end 131 of thefirst rung 130 that is positioned in the receivingcavity 753, and through apertures in the front andrear walls first side rail 110. Thespacer tubes rear walls first side rail 110 through which thepin 760 extends. Thus, thespacer tubes first rung 130 in a properly spaced relationship from the front andrear walls first side rail 110. Finally, therung receiving tube 751 has a closed end wall that prevents sliding of thefirst rung 130 within theend cap component 750. - Referring back to
FIG. 9 , similar to thefirst ladder section 300, thesecond ladder section 400 generally comprises athird side rail 410 extending from abottom end 411 to atop end 412 along a third axis F-F and afourth side rail 420 extending from abottom end 421 to atop end 422 along a fourth axis G-G. As shown inFIG. 9 in which theladder 100 is in the straight ladder configuration, the third axis F-F of thethird side rail 410 is substantially coaxial with the first axis A-A of thefirst side rail 110 and the fourth axis G-G of thefourth side rail 420 is substantially coaxial with the second axis B-B of thesecond side rail 120. When in the step ladder configuration, as shown inFIG. 11 , a first acute angle Θ1 is formed between the first axis A-A of thefirst side rail 110 and the third axis F-F of thethird side rail 410 and a second acute angle Θ2 is formed between the second axis B-B of thesecond side rail 120 and the fourth axis G-G of thefourth side rail 420. When in the folded configuration, as shown inFIG. 12 , the first and third side rails 110, 410 extend adjacent one another and the second and fourth side rails 120, 420 extend adjacent one another. Moreover, in certain embodiments, when in the folded state, the first and third axes A-A, F-F are substantially parallel to one another and the second and fourth axes B-B, G-G are substantially parallel to one another shown inFIG., 12 ). - The
third side rail 410 comprises aninner surface 413 and anouter surface 414 and thefourth side rail 420 comprises an inner surface (not visible) and anouter surface 424. Thesecond ladder section 400 also comprises a plurality of cross-members, which in the exemplified embodiment is a plurality ofsecond rungs 430, which are non-locking rungs (as described below, in other embodiments, such as the one shown inFIGS. 27A-B the plurality ofsecond rungs 430 may include a locking rung 435). In other embodiments where it is not desired that the second ladder section be a load bearing ladder section, the cross-members may take the form of struts that are either collapsible and/or pivotably coupled to the third and fourth side rails 410, 420. - The plurality of
second rungs 430 are pivotably coupled to the third and fourth side rails 410, 420 in the same manner in which the firstnon-locking rungs 130 are coupled to the first and second side rails 110, 120. Thus, while not called out in detail in the FIGS., each of the plurality ofsecond rungs 430 comprises a first end that is pivotably coupled to thethird side rail 410 along or adjacent to theinner surface 413 of thethird side rail 410 and a second end that is pivotably coupled to thefourth side rail 420 along or adjacent to the inner surface of thesecond side rail 420. Thus, in the exemplified embodiment, thesecond rungs 430 are all freely pivotable relative to the third and fourth side rails 410, 420 to facilitate altering thesecond ladder section 400 between a load bearing ladder state (shown inFIGS. 9 ,11 and12 ) and a rail-to-rail collapsed state (shown inFIGS. 10 and13 ), as will be describe din greater detail below. - As mentioned above, the first and second locking hinges 115, 125 are adjustable between and lockable in a plurality of selectable angular configurations. When rotated into one of the selectable angular configurations (e.g., the straight ladder configuration, the step ladder configuration, and the folded configuration), the first and second locking hinges 115, 125 will automatically assume a locked state as the result of resilient elements, such as coil springs, biasing the first and second locking hinges 115, 125into a mechanical interlock. The first and second locking hinges 115, 125 will remain in the locked state until a user applies force to a hinge actuator that will overcome the bias of the resilient elements and release the mechanical interlock. Once the mechanical interlock is released, the first and
second ladder sections ladder 100 can be altered between and locked in the selectable angular configurations. - The first and second locking hinges 115, 125 can be the hinge shown and described above with respect to
FIG. 8 . Additionally, examples of suitable hinges for the first and second locking hinges 115, 125 are shown described inU.S. Patent No. 7,364,017 ,U.S. Patent No. 7,264,082 ,U.S. Patent No. 6,220,389 ,U.S. Patent No. 7,047,597 ,U.S. Patent No. 6,886,117 , andU.S. Patent No. 4,182,431 . - Referring now to
FIGS. 9 ,15 , and31 concurrently, thefirst side rail 110 comprises a firstenclosed channel 101 and a firstopen channel 201. Thefirst side rail 110 comprises a firstouter wall 211 comprising theouter surface 117, a firstinner wall 212 comprising theinner surface 126, the firstfront wall 102, and the firstrear wall 103. The firstenclosed channel 101 comprises a closed transverse cross-sectional profile formed by the firstouter wall 211, the firstinner wall 212, the firstfront wall 102, and the firstrear wall 103. The firstopen channel 201 comprises a U-shaped open transverse cross-sectional profile formed by the firstinner wall 212, a portion of the firstfront wall 102 that extends inward beyond the firstinner wall 212, and a portion of the firstrear wall 103 that extends inward beyond the firstinner wall 212. - Similarly, the
second side rail 120 comprises a secondenclosed channel 104 and a secondopen channel 202. Thesecond side rail 120 comprises a firstouter wall 221 comprising theouter surface 127, a firstinner wall 222 comprising theinner surface 126, the secondfront wall 105, and the second rear wall (not visible). The secondenclosed channel 104 comprises a closed transverse cross-sectional profile formed by the secondouter wall 221, the secondinner wall 222, the secondfront wall 105, and the second rear wall. The secondopen channel 202 comprises a U-shaped open transverse cross-sectional profile formed by the secondinner wall 222, a portion of the secondfront wall 105 that extends inward beyond the secondinner wall 222, and a portion of the second rear wall that extends inward beyond the secondinner wall 222. - As can be understood from the above discussion, the first and second side-
rails - Referring now to
FIGS. 12 and13 concurrently, when in the folded configuration, both the first andsecond ladder sections FIG. 12 ) and a rail-to-rail collapsed state (FIG. 13 ). Thefirst ladder section 300 is altered from the load bearing ladder state to the rail-to-rail collapsed state by folding thesecond side rail 120 relative to thefirst side rail 110 to cause pivoting about the first and second ends 131, 132 of the plurality offirst rungs first ladder section 300 is in the load bearing ladder state, the first and second side rails 110, 120 are substantially parallel to and spaced from one another a first distance and the plurality offirst rungs first ladder section 300 is in in the rail-to-rail collapsed state, the first and second side rails 110, 120 are substantially parallel to and spaced from one another a second distance and the plurality offirst rungs - Similarly, the
second ladder section 400 is also altered from the load bearing ladder state to the rail-to-rail collapsed state by folding thesecond side rail 420 relative to thefirst side rail 410 to cause pivoting about thefirst end 431 and the second ends (not visible) of the plurality ofsecond rungs 430. When thesecond ladder section 400 is in the load bearing ladder state, the third and fourth side rails 410, 420 are substantially parallel to and spaced from one another a first distance and the plurality ofsecond rungs 430 are substantially perpendicular to the third and fourth side rails 410, 420 (and, thus, the third and fourth axes F-F, G-G). When thesecond ladder section 400 is in in the rail-to-rail collapsed state, the third and fourth side rails 410, 420 are substantially parallel to and spaced from one another a second distance and the plurality ofsecond rungs 430 are inclined relative to the third and fourth side rails 410, 420 (and, thus, the third and fourth axes F-F, G-G). The first distance is greater than the second distance. - Because the first and
second ladder sections hinges 115, 125 (and specifically thesecond side rail 120 is coupled to thefourth side rail 420side rail 410 by thehinge 125, the second and fourth side rails 120, 420 move as unit. Thus, the first andsecond ladder sections first ladder section 300, thefirst side rail 110, thesecond side rail 120, and the plurality offirst rungs second ladder section 400, thethird side rail 410, thefourth side rail 420, and the plurality ofsecond rungs 430 maintain a second parallelogram linkage. - As will be described in greater detail below, the
first ladder section 100 further comprises a user-operatedactuator 160 and a lockingassembly 190. The user-operatedactuator 160 is operably coupled to the lockingassembly 190 to alter the lockingassembly 190 from a locked state to an unlocked state upon an actuation force being applied to the user-operatedactuator 160 in an upward axial direction (moving from thebottom end 121 of thesecond side rail 120 toward thetop end 122 of the second side rail 120). When the lockingassembly 190 is in the locked state, the first ladder section 300 (and thus the second ladder section 400) is locked in its load bearing ladder state and can not be altered into its rail-to-rail collapsed configuration. When the lockingassembly 190 is in the unlocked state, thesecond side rail 120 can be folded relative to thefirst side rail 110 to alter thefirst ladder section 300 between its load bearing ladder state and its rail-to-rail collapsed state (as can the second ladder section 400). - When the first and
second ladder sections FIGS. 9 ,11 , and12 ), each of the first andsecond rungs ladder 100. Furthermore, each of the first andsecond rungs - Referring to
FIGS. 12-14 concurrently, thefirst ladder section 300 also comprises afirst handle 118 on thefirst side rail 110 and asecond handle 119 on thesecond side rail 120. The first andsecond handles first ladder section 300 is in the load bearing ladder state, the first andsecond handles FIGS. 12 and14 ). As can be seen, thefirst handle 118 is located a first distance from thebottom end 111 of thefirst side rail 110 and thesecond handle 119 is located a second distance from abottom end 121 of thesecond side rail 120, the first distance being greater than the second distance. - When the
first ladder section 300 is altered into the rail-to-rail collapsed state, the first andsecond handles FIG. 13 , when thefirst ladder section 300 is altered into the rail-to-rail collapsed state, the first andsecond handles second handles second ladder sections - Each of the first and second side rails 110, 120 comprise a
front surface inner edge outer edge first handle 118 is positioned on the front face of the first side rail adjacent theinner edge 241A of thefront surface 240A of thefirst side rail 110. Thesecond handle 119 is positioned on thefront surface 240B of thesecond side rail 120 adjacent theinner edge 241B of thefront surface face 240B of thesecond side rail 120. As a result of this placement, the user's ability to carry theladder 100 in the rail-to-rail collapsed state with one hand is further facilitated. Moreover, this positioning of the first andsecond handles second ladder sections - In the exemplified embodiment, each of the first and
second handles handles - Referring to
FIGS. 9 and15-16 concurrently, thefirst ladder section 300 further comprises at least onelocking rung 140 having afirst end 141 pivotably coupled to thefirst side rail 110 and a second end 142 (FIG. 15 ) connected to thesecond side rail 120. In some embodiments, thesecond end 142 may be pivotably coupled to thesecond side rail 120, although this may not be required in all embodiments. The coupling of the lockingrung 140 to the first and second side rails 110, 120 may be achieved in the same manner as the coupling of thenon-locking rungs 130 to the first and second side rails 110, 120 described above (using an aperture/pin structure). In the exemplified embodiment, there is only one of the lockingrungs 140, but the invention is not to be so limited in all embodiments and theladder 100 could include more than one of the lockingrungs 140 on the first and/orsecond ladder sections rung 140 is the lowermost rung of thefirst ladder section 300, although the invention is not to be so limited in all embodiments and the lockingrung 140 could be located at other positions along theladder 100. The lockingrung 140 is also configured to support the weight of a user when thefirst ladder section 300 is in the load bearing ladder state. - The locking
first rung 140 has a different cross-sectional shape than the non-lockingfirst rungs 130. Specifically, thenon-locking rung 140 comprises anupper surface 143, alower surface 144, and atrack 145 formed into thelower surface 144 having an opening in thelower surface 144. Thetrack 145 is essentially a channel formed into thenon-locking rung 140. Thetrack 145 is configured to slidably receive a portion of a lockingbar 150 so that the lockingbar 150 can slide within thetrack 145 relative to thelocking rung 140 when thefirst ladder section 300 is altered between load bearing ladder state and the rail-to-rail collapsed states. - Referring now to
FIGS. 9 and15 concurrently, thefirst ladder section 300 comprises a lockingassembly 190 that generally comprises the lockingbar 150, a lockingmember 170, and a resilient element 275 (FIG. 19 ). Theresilient element 275, which is exemplified as a torsion spring, is operably coupled to the lockingmember 170 as will be described in greater detail below with respect to the functioning of the lockingassembly 190. A user-operatedactuator 160 is operably coupled to lockingassembly 190 to be capable of altering the lockingassembly 190 from a locked state (seeFIG. 19 ) to an unlocked state (seeFIG. 20 ) upon an actuation force being applied to the user-operatedactuator 160. In the exemplified embodiment, theactuator 160 is operably coupled to the lockingassembly 190 by alinkage 180. Thelinkage 180 is a rigid rod in the exemplified but embodiment but can take on may forms, such as a flexible cable, a bar, or coupler. In the exemplified embodiment, thelinkage 180 is located within the secondenclosed channel 104 of thesecond side rail 120 so that thecable 180 is not exposed to a user but rather is positioned internally and out of sight during normal use and operation of theladder 110. - Referring now to
FIGS. 15 and17-20 , a process of altering the lockingassembly 190, using theactuator 160, from a locked state (in which thefirst ladder section 300 is locked in the load bearing ladder state) and an unlocked state (in which thefirst ladder section 300 can be altered from the load bearing ladder state to the rail-to-rail collapsed state) will be described. - Starting with
FIGS. 17 and19 , thefirst ladder section 300 is in the load bearing ladder state (such as that which is shown inFIG. 12 ). When in this state, the lockingassembly 190 is in a locked state (shown inFIG. 19 ) and theactuator 160 is in a first state (shown inFIG. 17 ). Theactuator 160 comprisesslide trigger 161 and aresilient element 162, which is in the form of acoil spring 162. Theslide trigger 161 is nested within adepression 165 in theouter surface 127 of thesecond side rail 120. As can be seen, theslide trigger 161 is coupled to thelinkage 180 and both theslide trigger 161 and thelinkage 180 are disposed within the secondenclosed channel 104. - The
resilient element 162 is arranged such that theactuator 160 is biased into the first state. When theactuator 160 is in the first state, the lockingmember 170 is also in the locked state, as will be described below. In the exemplified embodiment, theresilient element 162 is a compression coil spring. However, the invention is not to be so limited in all embodiments and theresilient element 162 could be a flexible member formed from rubber or the like, or it could be a different type of spring. - The
trigger 161 is located within ahousing 163 of theactuator 160 and can be moved upwardly for actuation as shown by the arrow inFIG. 17 . The distance of movement of thetrigger 161 for actuation may be relatively small, such as 2.54 to 76.2 mm (0.1 to 3 inches), or more specifically 2.54 to 50,8 mm (0.1 to 2 inches), or more specifically 2.54 to 25,4 mm (0.1 to 1 inch). - The locking
member 170 is pivotably mounted to thesecond side rail 120. The locking member 170 (and the locking bar 150) are illustrated in the position that corresponds to theactuator 160 being in the first state. As noted above, thelinkage 180 is operably coupled to the lockingmember 170 at one end and theslide trigger 161 of theactuator 160 at the other end 182. Thus, if thelinkage 180 moves upwardly in the direction of the arrow due to actuation of the actuator 160 from the first state to the second state, the lockingmember 170 will pivot about a pivot axis D-D as shown by the arcuate arrow. - The locking
member 170 comprises afirst portion 176 located within the secondenclosed channel 104 and asecond portion 177 protruding from the secondinner wall 222. As can be seen, the lockingmember 170 extends through anopening 175 in the second inner wall 222of thesecond rail 120 so that thesecond portion 177 is located within the secondopen channel 202 of thesecond side rail 120. Thelinkage 180 is coupled to thefirst portion 175 of the lockingmember 170. Thesecond portion 177 of the lockingmember 170 comprises anengagement feature 172, in the form of socket, that engages alocking component 155 of the lockingbar 150. As a result of the engagement between theengagement feature 172 and thelocking component 155 of the lockingbar 150, the lockingbar 150 is locked in place and can not slide relative to thelocking rung 140. If not for thelocking component 155 being engaged by theengagement feature 172, the lockingbar 150 would be freely slidable relative to thelocking rung 140. - The
resilient element 275, which is torsion spring that engages the lockingmember 170 and an edge of the lockingrung 140, biases the lockingmember 170 into the locked state shown inFIG. 19 . The lockingmember 170 comprises an elongatedarcuate slot 171 and asecond end 181 of thecable 180 is coupled to the lockingmember 170 within theslot 171. - The
actuator 160 is operably coupled to thelinkage 180 so that upward axial movement of the trigger 161 (away from thebottom end 121 of the second side rail 120) also results in upward axial movement of thelinkage 180. - Referring now to
FIGS. 18 and20 , theactuator 160 is illustrated as being moved to the second state and the lockingmember 170 is illustraetd as having been pivoted to the unlocked state. To alter the actuator 160 from the first state to the second state, a user engages thetrigger 161 and pulls upwardly on thetrigger 161, thereby producing an actuation force on thetrigger 161 in an axial upward direction towards the first and second locking hinges 115, 125 (i.e., away from thefirst end 121 of the second side rail 120). In doing this, theresilient element 162 compresses and thetrigger 161 moves axially upward within thehousing 163. Because thetrigger 161 is operably coupled to thelinkage 180, thelinkage 180 also moves axially upward, thereby overcoming the bias of theresilient element 275 and causing the lockingmember 170 to pivot about axis D-D from the locked state (FIG. 19 ) to the unlocked state (FIG.20 ). During this motion, thesecond end 181 of the linkage 80 engages anend wall 178 of theelongated slot 171, thereby causing the lockingmember 170 to pivot about axis D-D as theactuator 160 is moved form the first state to the second state. - In order to alter the locking
assembly 190 from the locked state (FIG. 19 ) to the unlocked state (FIG. 20 ) the force applied to the user-operatedactuator 160 in the upward axial direction must overcome the biasing force of both of theresilient elements trigger 161, thetrigger 161 will automatically alter back from the second state ofFIG. 18 to the first state ofFIG. 17 . This is because theresilient element 162 and theresilient element 275 are biased to return to their normal state. - Referring now to
FIGS. 21-23 , once the locking assembly 190 (via rotation of the locking member 170) achieves the unlocked state, continued application of the force to the first user-operatedactuator 160 in the upward axial direction causes thesecond side rail 120 to lift relative to and fold toward thefirst side rail 110. As a result, thefirst ladder section 300 can be altered from the load bearing ladder state (FIG. 12 ) to the rail-to-rail collapsed state (FIG.13 ). As mentioned earlier, due their coupling, thesecond ladder section 400 will also be altered from the load bearing ladder state (FIG. 12 ) to the rail-to-rail collapsed state (FIG.13 ). - As the user raises the
second side rail 120 relative to the first side rail 110 (and folds thesecond side rail 120 towards the first side rail 110), the lockingbar 150 will being to slide within thetrack 145 of the lockingbar 140 in a direction away from the lockingmember 170. During this movement, thesecond side rail 120 moves towards thefirst side rail 110 by pivoting each of thenon-locking rails 130 and the lockingrail 140 about their respective pivot axes. As shown inFIG. 21 as thesecond side rail 120 is being lifted relative to thefirst side rail 110, thesecond end 152 of the lockingbar 150 slides within thetrack 145 of the lockingrung 140 in a direction away from the lockingmember 170 and also away from thesecond side rail 120 and towards thefirst side rail 110. Once thelocking component 155 of the lockingbar 150 has moved out of alignment with theengagement feature 172, the user can release theactuator 160. Because thelocking component 155 of the lockingbar 150 has moved away from theengagement feature 172, releasing theactuator 160 will not lock the lockingassembly 190.FIGS. 22 and23 illustrate the continued sliding movement of thesecond end 152 of the lockingbar 150 within thetrack 145 of the lockingrung 140 as thesecond side rail 120 continues to be moved towards thefirst side rail 110. Thesecond end 152 of the lockingbar 150 moves further and further away from the lockingmember 170 and thesecond rail 120 to facilitate the collapse of theladder 110. Because each of thenon-locking rungs 130 are freely pivotably coupled to the first and second side rails 110, 120, once the lockingassembly 190 is altered into the unlocked state there is nothing to prevent a user from collapsing theladder 100 as described herein. - It should be appreciated that the
ladder 100 will not alter into its collapsed state automatically. Rather, user action is needed to move thesecond side rail 120 towards thefirst side rail 110 as described herein. This is because the lockingbar 150 has a moment of inertia that keeps the lockingbar 150 in the locked position (the position at which it can be coupled to the locking member 170). A user must take action to move the lockingbar 150 away from the locked position, such action being lifting/pivoting thesecond side rail 120 towards the first side rail. As seen in the figures and described herein, the same upward actuation motion that takes place to actuate theactuator 160 is also used to facilitate the rail-to-rail collapsing of theladder 100. - Referring now to
FIGS. 28-30 , the process by which the lockingassembly 190 assumed the locked state as thefirst ladder section 300 is altered from the rail-to-rail collapsed state to the load bearing ladder state will be described. Referring toFIG. 28 , as thefirst ladder section 300 is altered from the rail-to-rail collapsed state to the load bearing ladder state, thesecond side rail 120 is lowered and folded away from thefirst side rail 110. As a result, thesecond end 152 of the lockingbar 150 begins to slide within thetrack 145 of the lockingrung 140 toward thesecond side rail 120 as indicated by the motion arrow. Referring toFIG. 29 , this sliding continues unobstructed until thelocking component 155 of the lockingbar 150 contacts acam surface 179 of the lockingmember 170. As the lowering and folding away of thesecond side rail 120 relative to thefirst side rail 110 continues, thelocking component 155 exerts an opening force to thecam surface 179 of the lockingmember 170, thereby overcoming the bias of theresilient element 275 and causing the lockingmember 170 to pivot about the axis D-D. However, because thesecond end 181 of thelinkage 180 can slide freely within thearcuate slot 171, the lockingmember 170 pivots from the locked state toward the unlocked state while theactuator 160 remains in the first state. In other words, the opening force must only overcome the biasing force of the resilient element 275 (and not the combined bias of both theresilient elements 275, 162) to alter the lockingassembly 190 from the locked state to the unlocked state. This is different than the actuation force applied to theactuator 160, which must overcome the combined bias of both theresilient elements assembly 190 from the locked state to the unlocked state. - The
locking component 155 continues to ride along the cam surface 179 (and rotate the locking member 170) until thelocking component 155 is aligned with theengagement feature 172. Once this happens, the bias ofresilient element 275 rotates the lockingmember 170 back into the locked state, thereby forcing thelocking component 155 into engagement with theengagement feature 172, as shown inFIG. 30 . - Generally speaking, the locking
bar 150 extends from afirst end 151 that is pivotably coupled to thefirst side rail 110 to asecond end 152 that is slidably coupled to thelocking rung 140 within thetrack 145 of the lockingrung 140. With theladder 100 in the load bearing ladder state (as shown inFIG. 9 ), the lockingbar 150 extends obliquely relative to the first and second axes A-A, B-B (and hence also relative to the first and second side rails 110, 120). As described above, the lockingbar 150 comprises alocking component 155 that both slides within thetrack 145 and engages the lockingmember 170 to lock theladder 100 in the load bearing ladder state. In the exemplified embodiment, thelocking component 155 is a rod that nests within channels of thetrack 145 located on opposing sidewalls so that the lockingbar 150 remains coupled to thelocking rung 140 regardless of the specific position of thelocking component 155 relative to thelocking rung 140. Thus, regardless of whether theladder 100 is in the load bearing ladder state or the rail-to-rail collapsed state (FIG. 10 ), the lockingbar 150 remains slidably coupled to thelocking rung 140. - In
FIG. 9 , theladder 100 is in a straight ladder configuration. In this configuration, the first and second side rails 110, 120 are spaced apart from one another by a first distance D1. In the straight ladder configuration, theladder 100 is ready for use as a conventional ladder. Theladder 100 in this configuration is very stable for use. - As mentioned above, the
actuator 160 is operably coupled to the lockingmember 170. In the exemplified embodiment, theactuator 160 is operably coupled to the lockingmember 170 via thecable 180 that extends along thefirst side rail 110, but other structural arrangements for this coupling may be possible in alternative embodiments. Theactuator 160 is alterable between a first state, as shown inFIGS. 9 and15 , whereby the lockingmember 170 is coupled to the lockingbar 150 so that the lockingassembly 190 is in a locked state, and a second state, as shown inFIG. 19 described below, whereby the lockingmember 170 is decoupled from the lockingbar 150 so that the lockingassembly 190 is in an unlocked state. In the exemplified embodiment, theactuator 160 comprises atrigger 161 and pulling upwardly on thetrigger 161 in a direction opposite gravity (or, in the exemplified embodiment, in a direction towards the second locking hinge 125) transitions the actuator 160 from the first state to the second state. Stated another way, theactuator 160 is actuated by pulling thetrigger 161 in a direction away from thefirst end 121 of the second side rail 120 (and also away from the lockingrung 140 and away from the locking bar 150). - In the exemplified embodiment, the
actuator 160 is located on an upper region of the first portion 123 of thesecond side rail 120 adjacent to thesecond locking hinge 125. Thus, if the first portion 123 of thesecond side rail 120 were divided into thirds, theactuator 160 would be located on the upper third of the first portion 123 of thesecond side rail 120. Furthermore, in the exemplified embodiment, theactuator 160 is located on theouter surface 127 of thesecond side rail 120. This positioning of theactuator 160 makes it very accessible for actuation to alter theladder 100 between the non-collapsed and collapsed states. However, the requirement that thetrigger 161 be pulled upwardly away from the lockingrung 140 makes it so that thetrigger 161 is unlikely to be actuated accidently, which is a safety feature. - Referring to
FIG. 10 , as mentioned above theladder 100 can be altered into the rail-to-rail collapsed state directly from the straight ladder configuration shown inFIG. 9 . Specifically, by actuating theactuator 160, the lockingbar 150 can be decoupled from the lockingmember 170 so that the first and second side rails 110, 120 can be moved closer to one another. During this process, thenon-locking rungs 130 and the lockingrungs 140 pivot relative to the first and second side rails 110, 120 as thesecond side rail 120 is moved towards thefirst side rail 110. When in the collapsed state, the first and second side rails 110, 120 are spaced apart by a second distance D2 that is less than the first distance D1 and could be a distance of zero in some embodiments. Furthermore, in the collapsed state thesecond side rail 120 is raised longitudinally relative to thefirst side rail 110 so that the first ends 111, 121 of the first and second side rails 110, 120 are offset from one another and the second ends 112, 122 of the first and second side rails 110, 120 are offset from one another, as shown inFIG. 10 . -
FIG. 11 illustrates theladder 100 in the step ladder configuration. Specifically, the first and second locking hinges 115, 125 can be actuated to allow the first andsecond ladder section ladder 100 comprises afoot 199 coupled to the bottom ends of the first, second, third, and fourth side rails 110, 120, 410, 420. In order to qualify as a step ladder under ANSI standards, theladder 100 has the required minimum flare per length of the rails. For example, theladder 100 has at least a 31.75 mm (1.25 inch) flare per foot of side rail. Thus, thefeet 199 are intended to increase the base width of the first andsecond ladder section - Referring to
FIGS. 24-26 , another feature of theladder 100 will be described. In the exemplified embodiment, the lockingbar 150 comprises anaperture 156 through which a portion of the lockingmember 170 is exposed. More specifically, the portion of the lockingmember 170 that is exposed through theaperture 156 comprises an indicium.FIG. 25 illustrates thefirst indicia 157a that is visible through theaperture 156 when the lockingassembly 190 is in the locked state.FIG. 18 illustrates thesecond indicia 157b that is visible through theaperture 156 when the lockingassembly 190 is in the unlocked state. In the exemplified embodiment, thefirst indicia 157a is an image of a padlock in a locked state and thesecond indicia 157b is an image of a padlock in an unlocked state. Of course, the invention is not to be limited to these specific indicia. In other embodiments, thefirst indicia 157a may be a first color (i.e., red) and thesecond indicia 157b may be a second color (i.e., green) that is different than the first color. The first andsecond indicia assembly 190 is in the locked state or the unlocked state so that the user knows whether he can collapse the ladder and/or safely use it in a conventional manner. - The
ladder 100 may come in various different sizes, including, for example without limitation, five foot, seven foot, nine foot, eleven foot, etc., measured from the first ends 111, 121 of the first andsecond rails second rails ladder 100 could be less than five foot or more than eleven foot in some embodiments. Theladder 100 could be identical to that which has been described herein regardless of the length of the ladder, in some embodiments. - Referring briefly to
FIGS. 27A-B , aladder 100B is illustrated in accordance with one alternative embodiment whereby theladder 100B is of a greater length than theladder 100. Theladder 100B is structurally and functionally identical to theladder 100 except that theladder 100B includes two locking assemblies 390B and twoactuators 160B. The locking assemblies 390B and theactuators 160B are identical, both structurally and functionally, to the lockingassembly 190 and theactuator 160 of theladder 100 described above. Thus, a detailed description of these elements and other elements of theladder 100B will be omitted with the understanding that the discussion above for theladder 100 is applicable to theladder 300B (unless otherwise stated below). - In
FIG. 27A , theladder 100B is shown in the step ladder configuration while, inFIG. 27B , theladder 100B is shown in the folded configuration. As can be seen, both thefirst ladder section 300B and thesecond ladder section 400B comprises theirown locking assembly 190B andactuator 160B. The lockingassembly 190B and the actuator 160B on thesecond ladder section 100B operates the same for the third and fourth side rails 410B, 420B as that discussed above with respect to ladder 100 for the first and second side rails 110, 120. - A first one of the
actuators 160B is located on thesecond side rail 120B while a second one of theactuators 160B is located on thefourth side rail 420B. Theactuators 160B are positione don the second and fourth side rails 120B, 420B so that upon theladder 100B being altered into the folded configuration (FIG. 27B ), theactuators 160B are at least partially aligned with one another in the axial direction. In the exemplified embodiment, theactuators 160B are fully aligned with one another. The first one of theactuators 160B is located on an outer surface of thesecond side rail 120B and the second one ofactuators 160B is located on an outer surface of thefourth side rail 420B. In the folded configuration, the first and second ones of theactuators 160B are adjacent one another. - Although the actuators 360 for the two locking assemblies 390 are shown positioned on the same side of the
ladder 300 inFIGS. 27A-B , they could be positioned on opposing sides of theladder 300 in other embodiments. Increasing the number of locking assemblies 390 increases the stability of theladder 300 to accommodate for the increase in length of theladder 300. - As used throughout, ranges are used as shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range.
- While the invention has been described with respect to specific examples including presently preferred modes of carrying out the invention, those skilled in the art will appreciate that there are numerous variations and permutations of the above described systems and techniques. It is to be understood that other embodiments may be utilized and structural and functional modifications may be made without departing from the scope of the present invention as set forth in the appended claims.
Claims (13)
- A ladder (100) comprising:a first ladder section (300) comprising:a first side rail (110) extending along a first axis (A-A) and comprising an inner surface (116), an outer surface (117), and a front surface (240A);a second side rail (120) extending along a second axis (B-B) and comprising an inner surface (126), an outer surface (127), and a front surface (240B);a plurality of first rungs (130) having a first end (131) pivotably coupled to the first side rail (110) along or adjacent to the inner surface (116) of the first side rail (110) and a second end (132) pivotably coupled to the second side rail (120) along or adjacent to the inner surface (126) of the second side rail (120);a first handle (118) on the front surface (240A) of the first side rail (110); anda second handle (119) on the front surface (240B) of the second side rail (120); andthe first ladder section (300) alterable, by folding the second side rail (120) relative to the first side rail (110) to cause pivoting about the first and second ends (131, 132) of the plurality of first rungs (130), between: (1) a load bearing ladder state in which the first and second handle (118, 119) are offset from one another in an axial direction; and (2) a rail-to-rail collapsed state in which the first and second side rails (110, 120) are adjacent one another and the first and second handles (118, 119) are at least partially aligned with one another in the axial direction so that a user can grasp the first and second handles (118, 119) with a single hand to transport the ladder (100) while maintaining the first ladder section (300) in the rail-to-rail collapsed state.
- The ladder (100) according to claim 1 further comprising:in the load bearing state, the first and second side rails (110, 120) being substantially parallel to and spaced from one another a first distance and the plurality of first rungs (130) being substantially perpendicular to the first and second side rails (110, 120); andin the rail-to-rail collapsed state, the first and second side rails (110, 120) being substantially parallel to and spaced from one another a second distance and the plurality of first rungs (130) being inclined relative to the first and second side rails (110, 120), the first distance being greater than the second distance.
- The ladder (100) according to any one of claims 1 to 2 wherein, in the rail-to-rail collapsed state, the first and second handles (118, 119) are in substantially complete alignment with one another in the axial direction.
- The ladder (100) according to any one of claims 1 to 3 further comprising:the front surface (240A, 240B) of each of the first and second side rails (110, 120) having an inner edge (241A, 241B) and an outer edge (242A, 242B);the first handle (118) positioned on the front surface (240A) of the first side rail (110) adjacent the inner edge (241A) of the front surface (240A) of the first side rail (110); andthe second handle (119) positioned on the front surface (240B) of the second side rail (120) adjacent the inner edge (241B) of the front surface (240B) of the second side rail (120).
- The ladder (100) according to claim 4 wherein in the rail-to-rail collapsed state, gripping of the first and second handles (118, 119) maintains the first ladder section (300) in the rail-to-rail collapsed state.
- The ladder (100) according to ay one of claims 1 to 5 wherein the first handle (118) is located a first distance from a bottom end (111) of the first side rail (120) and the second handle (119) is located a second distance from a bottom end (121) of the second side rail (120), the first distance being greater than the second distance.
- The ladder (100) according to any one of claims 1 to 6 wherein each of the first and second handles (118, 119) comprises a strap component.
- The ladder (100) according to any one of claims 1 to 7 wherein the first ladder section (300) further comprises:a locking assembly (190) alterable between: (1) a locked state in which the first ladder section (300) is locked in the load bearing ladder state; and (2) an unlocked state in which the second side rail (120) can be folded relative to the first side rail (110) to alter the first ladder section (300) between the load bearing ladder state and the rail-to-rail collapsed state; anda user-operated actuator (160) operably coupled to the locking assembly (190) and configured to alter the locking assembly (190) from the locked state to the unlocked state upon being moved from a first state to a second state.
- The ladder (100) according to claim 7 wherein the user-operated actuator (160) is biased into the first state.
- The ladder (100) according to any one of claims 7 to 8 further comprising:the user-operated actuator (160) located on the second side rail (120) and configured to move from the first state to the second state upon a force being applied to the user-operator actuator (160) in an upward axial direction moving from a bottom end (121) of the second side rail (120) toward a top end (122) of the second side rail (120); andwherein, upon the locking assembly (190) assuming the unlocked state, continued application of the force in the upward axial direction causes pivoting about the first and second ends (131, 132) of the plurality of first rungs (130) to cause the second side rail (120) to fold toward the first side rail (110), thereby altering the first ladder section (300) from the load bearing ladder state to the rail-to-rail collapsed state.
- The ladder (100) according to any one of claims 1 to 10 further comprising:a second ladder section (400) comprising:a third side rail (410) extending along a third axis (F-F);a fourth side rail (420) extending along a fourth axis (G-G); anda plurality of second rungs (430) having a first end pivotably coupled to the third side rail (410) and a second end pivotably coupled to the fourth side rail (420);the second ladder section (400) alterable, by folding the fourth side rail (420) toward the third side rail (410) to cause pivoting about the first and second ends of the plurality of second rungs (430), between: (1) a load bearing ladder state; and (2) a rail-to-rail collapsed state in which the third and fourth side rails (410,4 20) are adjacent one another; andthe first and second ladder sections (300, 400) pivotably coupled to one another by a pair of hinges (115, 125), the pair of hinges (115, 125) adjustable between and lockable in a plurality of selectable angular configurations when the first and second ladder sections (300, 400) are in the load bearing states, the selectable angular configurations comprising: (1) a straight ladder configuration in which the third axis (F-F) of the third side rail (410) is substantially coaxial with the first axis (A-A) of the first side rail (110) and the fourth axis (G-G) of the fourth side rail (420) is substantially coaxial with the second axis (B-B) of the second side rail (120); (2) a step ladder configuration in which a first acute angle is formed between the first axis (A-A) of the first side rail (110) and the third axis (F-F) of the third side rail (410) and a second acute angle is formed between the second axis (B-B) of the second side rail (120) and the fourth axis (G-G) of the fourth side rail (420); and (3) a folded configuration in which the first and third side rails (110, 410) extend adjacent one another and the second and fourth side rails (120, 420) extend adjacent one another.
- The ladder (100) according to claim 11 wherein, in the folded state, the first and third axes (A-A, F-F) are substantially parallel to one another and the second and fourth axes (B-B, G-G) are substantially parallel to one another.
- The ladder (100) according to any one of claims 1 to 12 wherein the first side rail (110), the second side rail (120), and the plurality of first rungs (130) maintain a parallelogram linkage during transition between the load bearing ladder state and the rail-to-rail collapsed state.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP24150659.1A EP4325024A3 (en) | 2018-12-13 | 2019-12-13 | Ladder |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US16/219,834 US20220154530A1 (en) | 2018-12-13 | 2018-12-13 | Step Ladder with Hinged Rungs Operable to Collapse on Multiple Axes |
US201962865185P | 2019-06-22 | 2019-06-22 | |
PCT/US2019/066162 WO2020123905A1 (en) | 2018-12-13 | 2019-12-13 | Ladder |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP24150659.1A Division EP4325024A3 (en) | 2018-12-13 | 2019-12-13 | Ladder |
Publications (3)
Publication Number | Publication Date |
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EP3894654A1 EP3894654A1 (en) | 2021-10-20 |
EP3894654A4 EP3894654A4 (en) | 2022-01-19 |
EP3894654B1 true EP3894654B1 (en) | 2024-01-24 |
Family
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Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP19894846.5A Active EP3894654B1 (en) | 2018-12-13 | 2019-12-13 | Ladder |
EP24150659.1A Pending EP4325024A3 (en) | 2018-12-13 | 2019-12-13 | Ladder |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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EP24150659.1A Pending EP4325024A3 (en) | 2018-12-13 | 2019-12-13 | Ladder |
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EP (2) | EP3894654B1 (en) |
CN (2) | CN113195863B (en) |
CA (1) | CA3123005A1 (en) |
MX (1) | MX2021007027A (en) |
WO (1) | WO2020123905A1 (en) |
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KR102683585B1 (en) * | 2021-10-12 | 2024-07-09 | 강순택 | Agricultural ladder having two-way harvesting structure |
Family Cites Families (18)
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US295127A (en) * | 1884-03-11 | miller- | ||
US4182431A (en) | 1978-03-13 | 1980-01-08 | Little Giant Industries Inc. | Combination extension and step ladder rungs therefor |
US4245717A (en) * | 1979-08-23 | 1981-01-20 | Soucy Donald P | Fire escape ladder |
JPS571298U (en) * | 1980-06-02 | 1982-01-06 | ||
US4463829A (en) * | 1982-02-25 | 1984-08-07 | Ariy Grin | Foldable ladder |
JPH0512480Y2 (en) * | 1987-05-29 | 1993-03-30 | ||
KR900009116Y1 (en) * | 1987-06-04 | 1990-09-29 | 유희관 | Ladder |
DE29703876U1 (en) | 1997-03-04 | 1998-07-02 | Krause-Werk GmbH & Co KG, 36304 Alsfeld | Extension ladder |
US6536558B2 (en) * | 2001-02-16 | 2003-03-25 | Harold E. Price | Folding ladder |
US6886117B2 (en) | 2001-11-20 | 2005-04-26 | Hewlett-Packard Development Company, L.P. | Field repairable embedded memory in system-on-a-chip |
US6857503B2 (en) | 2002-02-07 | 2005-02-22 | Tricam Industries, Inc. | Convertible ladder |
US20060032708A1 (en) * | 2002-04-19 | 2006-02-16 | Welsh Graham K | Collapsible ladder |
CA2508885C (en) | 2002-11-11 | 2011-01-18 | Wing Enterprises, Inc. | Combination ladders, ladder components and methods of manufacturing same |
KR200317046Y1 (en) | 2003-02-19 | 2003-06-25 | 이상규 | Hinge apparatus of ladder |
CN101446176B (en) * | 2008-12-23 | 2011-06-29 | 王万兴 | Collapsible ladder |
NL1039300C2 (en) * | 2012-01-17 | 2013-07-18 | Robert Dartel | SHARED COMBINATION OF A UNIVERSAL BASKET WITH A TAPS-RUNNING LADDER C.Q. HOUSEHOLD STAIRS WHICH LAST EXTENDED BY THE SLIDING AND REMOVAL OF THE BORGAS AND CAN BE FITTED LADDER AGAINST A WALL OR OTHERWISE OR WORKED OUT AS HOUSEHOLD STAIR OR OTHERWISE SERVICE. |
EP2878760A1 (en) * | 2013-11-29 | 2015-06-03 | Teräs-Kari OY | Foldable ladder |
EP3263827B1 (en) * | 2016-06-27 | 2019-02-27 | Otis Elevator Company | Locking system for foldable ladder |
-
2019
- 2019-12-13 CN CN201980083607.1A patent/CN113195863B/en active Active
- 2019-12-13 CN CN202410153634.4A patent/CN117967182A/en active Pending
- 2019-12-13 CA CA3123005A patent/CA3123005A1/en active Pending
- 2019-12-13 WO PCT/US2019/066162 patent/WO2020123905A1/en unknown
- 2019-12-13 MX MX2021007027A patent/MX2021007027A/en unknown
- 2019-12-13 EP EP19894846.5A patent/EP3894654B1/en active Active
- 2019-12-13 EP EP24150659.1A patent/EP4325024A3/en active Pending
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CN117967182A (en) | 2024-05-03 |
EP4325024A2 (en) | 2024-02-21 |
EP3894654A4 (en) | 2022-01-19 |
CA3123005A1 (en) | 2020-06-18 |
MX2021007027A (en) | 2021-09-30 |
CN113195863B (en) | 2024-02-27 |
WO2020123905A1 (en) | 2020-06-18 |
EP4325024A3 (en) | 2024-08-14 |
CN113195863A (en) | 2021-07-30 |
EP3894654A1 (en) | 2021-10-20 |
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