EP3878674A1 - Hybrid power module and vehicle - Google Patents

Hybrid power module and vehicle Download PDF

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Publication number
EP3878674A1
EP3878674A1 EP18939742.5A EP18939742A EP3878674A1 EP 3878674 A1 EP3878674 A1 EP 3878674A1 EP 18939742 A EP18939742 A EP 18939742A EP 3878674 A1 EP3878674 A1 EP 3878674A1
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EP
European Patent Office
Prior art keywords
gear
motor
hybrid power
transmission
planetary
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP18939742.5A
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German (de)
French (fr)
Other versions
EP3878674A4 (en
Inventor
Junjie Xu
Bo Huang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaeffler Technologies AG and Co KG
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Schaeffler Technologies AG and Co KG
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Publication date
Application filed by Schaeffler Technologies AG and Co KG filed Critical Schaeffler Technologies AG and Co KG
Publication of EP3878674A1 publication Critical patent/EP3878674A1/en
Publication of EP3878674A4 publication Critical patent/EP3878674A4/en
Withdrawn legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/44—Series-parallel type
    • B60K6/445—Differential gearing distribution type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • B60K6/365—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/38—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
    • B60K6/387—Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/40—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the assembly or relative disposition of components
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H2003/445—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion without permanent connection between the input and the set of orbital gears
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H2200/00—Transmissions for multiple ratios
    • F16H2200/20—Transmissions using gears with orbital motion
    • F16H2200/2002—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
    • F16H2200/2005—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with one sets of orbital gears
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H2200/00—Transmissions for multiple ratios
    • F16H2200/20—Transmissions using gears with orbital motion
    • F16H2200/203—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
    • F16H2200/2035—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with two engaging means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H2200/00—Transmissions for multiple ratios
    • F16H2200/20—Transmissions using gears with orbital motion
    • F16H2200/203—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
    • F16H2200/2064—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes using at least one positive clutch, e.g. dog clutch
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H2200/00—Transmissions for multiple ratios
    • F16H2200/20—Transmissions using gears with orbital motion
    • F16H2200/2094—Transmissions using gears with orbital motion using positive clutches, e.g. dog clutches
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H2200/00—Transmissions for multiple ratios
    • F16H2200/20—Transmissions using gears with orbital motion
    • F16H2200/2097—Transmissions using gears with orbital motion comprising an orbital gear set member permanently connected to the housing, e.g. a sun wheel permanently connected to the housing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H3/46—Gearings having only two central gears, connected by orbital gears
    • F16H3/48—Gearings having only two central gears, connected by orbital gears with single orbital gears or pairs of rigidly-connected orbital gears
    • F16H3/52—Gearings having only two central gears, connected by orbital gears with single orbital gears or pairs of rigidly-connected orbital gears comprising orbital spur gears
    • F16H3/54—Gearings having only two central gears, connected by orbital gears with single orbital gears or pairs of rigidly-connected orbital gears comprising orbital spur gears one of the central gears being internally toothed and the other externally toothed
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/62—Hybrid vehicles

Definitions

  • the present invention relates to the technical field of vehicles, and in particular, a hybrid power module for a vehicle.
  • the hybrid power module comprises a hybrid power transmission and two motors.
  • the present invention further particularly relates to a vehicle comprising the above hybrid power module.
  • a current plug-in hybrid drive system two motors are disposed to be connected to a hybrid power transmission, and an internal combustion engine is connected to the hybrid power transmission. Therefore, the hybrid power transmission can implement a plurality of operating modes.
  • planetary gear mechanisms are often disposed, because as for the drive mode, a planetary gear has the advantages of small mass, small size, large transmission ratio, large carrying capacity, smooth transmission, and high transmission efficiency compared with an ordinary fixed-shaft gear.
  • US Patent No. 5558595 discloses a parallel hybrid power transmission for a vehicle, wherein a planetary gear mechanism is disposed in the hybrid power transmission, and an internal combustion engine and two motors drive the vehicle via the hybrid power transmission.
  • a hybrid power module for a vehicle is also disclosed in Chinese patent application No. CN 107249917 A , wherein the hybrid power module has two planetary gear mechanisms, and two motors in the hybrid vehicle can transmit power to the two planetary gear mechanisms respectively.
  • both the internal combustion engine and the motor working under a motor mode can only provide a single gear. On the one hand, it is not enough to optimize an operating point of the internal combustion engine or the motor. On the other hand, the vehicle cannot provide an enough speed during high-speed driving, and cannot provide enough torque during low-speed driving.
  • the efficiency of the internal combustion engine is very low due to the low vehicle speed. Therefore, it is often designed to disconnect the internal combustion engine from the hybrid power transmission in this case and rely on only one motor working in an electric motor mode to output power. In this case, for example, due to the characteristics of the planetary gear mechanism, it can occur that the motor drives rotating parts in the hybrid power transmission that are not used for power transmission at this moment to rotate together, which causes a large amount of rotational losses.
  • the technical problem to be solved by the present invention is to provide a hybrid power module for a vehicle, so that the vehicle, especially a hybrid vehicle, can balance power performance and fuel economy under various driving conditions; and in addition, the hybrid power module can also reduce rotational losses.
  • the hybrid power module comprises a hybrid power transmission, a first motor and a second motor, wherein the hybrid power transmission comprises a transmission input part connected to an internal combustion engine of the vehicle, a transmission output part, a first planetary gear mechanism connected to the transmission input part, a second planetary gear mechanism connected to the transmission output part, and a transmission housing.
  • the two planetary gear mechanism each comprise a sun gear, a planetary carrier, and a ring gear, that is, the first planetary gear mechanism comprises a first sun gear, a first planetary carrier, and a first ring gear; and the second planetary gear mechanism comprises a second sun gear, a second planetary carrier, and a second ring gear.
  • the transmission input part is, for example, a shaft connected to a crank of an internal combustion engine, so that power generated by the internal combustion engine can be transmitted to the hybrid power transmission.
  • the transmission output part may be a shaft or gear that transmits power to a differential mechanism.
  • the transmission input part is rotationally fixedly connected with the first ring gear, power is transmitted between the first motor and the first sun gear, power is transmitted between the second motor and the second sun gear, the second ring gear is fixed to the transmission housing, and the transmission output part is rotationally fixedly connected with the second planetary carrier; wherein a gear-shifting device is disposed in the hybrid power transmission, one end of the gear-shifting device is rotationally fixedly connected with the first planetary carrier, and the other end thereof is selectively engaged with the second sun gear, or engaged with the second planetary carrier, or kept in a neutral state. Therefore, the hybrid power module can provide three gears.
  • the first planetary gear mechanism When the other end of the gear-shifting device is in neutral, the first planetary gear mechanism is disconnected from the second planetary gear mechanism; and especially when the second motor operates alone, only corresponding components of the second planetary gear mechanism rotate, while components of the first planetary gear mechanism and the second ring gear do not rotate, thereby reducing rotational losses.
  • the "input" and “output” are descriptions based on the direction of power transmission in the hybrid power transmission when the vehicle is driven by an internal combustion engine or a motor, which is not limited to the direction of power transmission on the transmission input part or the transmission output part in a specific working mode.
  • power can be transmitted between the first motor and the first sun gear, and power can be transmitted between the second motor and the second sun gear.
  • one end and the other end of the gear-shifting device are one or more components, which are defined for convenience of explanation, or are a part of components with other functions.
  • the first planetary gear mechanism and the second planetary gear mechanism are arranged on the same axis of rotation, wherein the gear-shifting device is disposed between the first planetary gear mechanism and the second planetary gear mechanism. Therefore, the two planetary gear mechanisms can be arranged regularly, which reduces the size of the hybrid power module, and is particularly favorable for the connection between the gear-shifting device and the two planetary gear mechanisms.
  • the first motor is arranged between the first planetary gear mechanism and the gear-shifting device, wherein the first planetary gear mechanism and the first motor are arranged on the same axis of rotation, wherein the first motor and the first sun gear transmit power through a hollow shaft, and a transmission shaft used to transmit power between the first planetary carrier and the gear-shifting device extends and penetrates out of the hollow shaft and the radial inner side of the first motor.
  • the first motor is an inner rotor type motor, the hollow shaft and the rotor are connected on the same axis of rotation, and the hollow shaft and the first motor are sleeved on the transmission shaft rotationally fixedly connected with the first planetary carrier.
  • a connecting portion for rotationally fixedly connecting the gear-shifting device to the second planetary carrier is sleeved on a connecting portion for rotationally fixedly connecting the gear-shifting device to the second sun gear.
  • the gear-shifting device according to the present invention has one input end and two output ends.
  • the connecting portion for connecting one of the output ends to the second planetary carrier is sleeved on the connecting portion for connecting the other output end to the second sun gear, thereby implementing a compact arrangement structure.
  • the transmission output part is designed as a transmission output gear, and the transmission output gear is rotationally fixedly connected with the second planetary carrier.
  • the transmission output gear can, for example, directly mesh with a driven gear of a differential mechanism, to transmit power to the next stage.
  • the transmission output gear is located on a side of the second planetary gear mechanism, with the side facing toward the gear-shifting device. This facilitates a compact arrangement.
  • the gear-shifting device is a synchronizer. Therefore, the gear-shifting function can be advantageously realized.
  • the gear-shifting device may also be a jaw clutch.
  • the second planetary gear mechanism and the second motor are arranged on the same axis of rotation. This is beneficial to reducing the radial height of the hybrid power module.
  • the first planetary gear mechanism, the first motor and the second planetary gear mechanism are arranged on the same axis of rotation. Therefore, a compact arrangement structure is achieved.
  • a vehicle having the above hybrid power module can provide a plurality of operating modes through the above hybrid power module, such as a pure electric drive mode, a pure internal combustion engine drive mode, a hybrid drive mode, a recycling charging mode, and a standard charging mode. Therefore, a hybrid vehicle can balance power performance and fuel economy under various driving conditions; and in addition, the hybrid power module can also reduce rotational losses.
  • FIG. 1 schematically shows a hybrid power module according to a preferred embodiment of the present invention.
  • the hybrid power module is preferably used in a hybrid vehicle.
  • the hybrid power module comprises a hybrid power transmission, a first motor 4 and a second motor 8.
  • the hybrid power transmission comprises a transmission input shaft 2 (i.e., a transmission input part) connected to an internal combustion engine 1 of the vehicle, a first planetary gear mechanism 3, a second planetary gear mechanism 7, a transmission output gear 6 (i.e., a transmission output part) for transmitting power to a differential mechanism 9, a gear-shifting device, and a transmission housing.
  • the gear-shifting device is designed to serve as a synchronizer 5.
  • the transmission input shaft 2, the first planetary gear mechanism 3, the first motor 4, the second planetary gear mechanism 7 and the second motor 8 are sequentially arranged on the same axis of rotation, wherein the synchronizer 5 is arranged between the first motor 4 and the second planetary gear mechanism 7.
  • the second motor 8 can be arranged in an offset mode, i.e., the second motor 8 is arranged on a different axis of rotation with respect to the second planetary gear mechanism 7.
  • the first planetary gear mechanism 3 comprises a first sun gear 33, a first planetary carrier 32, and a first ring gear 31.
  • the second planetary gear mechanism 7 comprises a second sun gear 73, a second planetary carrier 72, and a second ring gear 71.
  • the synchronizer 5 has an engagement end and two gear ends, namely a first gear end and a second gear end, wherein the engagement end can be selectively engaged with the first gear end, or engaged with the second gear end, or kept in a neutral position.
  • the transmission input shaft 2 is rotationally fixedly connected with the first ring gear 31.
  • the first motor 4 and the first sun gear 33 transmit power through a hollow shaft 10, and the first planetary carrier is rotationally fixedly connected with the engagement end of the synchronizer 5 through a transmission shaft 11 extending on the radial inner side of the hollow first motor shaft 10.
  • Power can be transmitted between the second motor 8 and the second sun gear 73, the second ring gear 71 is fixed on the transmission housing, and the transmission output gear 6 is rotationally fixedly connected with the second planetary carrier 72, wherein the transmission output gear 6 is arranged on the same axis of rotation on a side of the second planetary gear mechanism 7, with the side facing toward the synchronizer 5.
  • the first gear end is connected to the second sun gear 73 through a first connecting portion
  • the second gear end is connected to the second planetary carrier 72 through a second connecting portion, wherein the second connecting portion and the transmission output gear 6 are sleeved on the first connecting portion.
  • the hybrid power module can provide three gears according to the preferred embodiment of the present invention:
  • the hybrid power module it is possible to provide a plurality of operating modes according to different modes of the internal combustion engine 1, the first motor 4, the second motor 11 and the gear-shifting device 5, such as a pure electric drive mode, a pure internal combustion engine drive mode, a hybrid drive mode, a recycling charging mode, and a standard charging mode.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Hybrid Electric Vehicles (AREA)
  • Structure Of Transmissions (AREA)
  • Arrangement Of Transmissions (AREA)

Abstract

The present invention relates to a hybrid power module for a vehicle, comprising: a hybrid power transmission, a first motor, and a second motor, wherein the hybrid power transmission comprises a transmission input part connected to an internal combustion engine of the vehicle, a transmission output part, a first planetary gear mechanism connected to the transmission input part, and a second planetary gear mechanism connected to the transmission output part, wherein the transmission input part is rotationally fixedly connected with a first ring gear, power is transmitted between the first motor and a first sun gear, power is transmitted between the second motor and a second sun gear, a second ring gear is fixed to a transmission housing, and the transmission output part is rotationally fixedly connected with a second planetary carrier, wherein a gear-shifting device is disposed in the hybrid power transmission, one end of the gear-shifting device is rotationally fixedly connected with a first planetary carrier, and the other end thereof is selectively engaged with the second sun gear, or engaged with the second planetary carrier, or kept in a neutral state. The present invention further relates to a vehicle comprising the above hybrid power module.

Description

    Technical Field
  • The present invention relates to the technical field of vehicles, and in particular, a hybrid power module for a vehicle. The hybrid power module comprises a hybrid power transmission and two motors. The present invention further particularly relates to a vehicle comprising the above hybrid power module.
    • Background
  • In a current plug-in hybrid drive system, two motors are disposed to be connected to a hybrid power transmission, and an internal combustion engine is connected to the hybrid power transmission. Therefore, the hybrid power transmission can implement a plurality of operating modes. In addition, in this design solution, planetary gear mechanisms are often disposed, because as for the drive mode, a planetary gear has the advantages of small mass, small size, large transmission ratio, large carrying capacity, smooth transmission, and high transmission efficiency compared with an ordinary fixed-shaft gear. For example, US Patent No. 5558595 discloses a parallel hybrid power transmission for a vehicle, wherein a planetary gear mechanism is disposed in the hybrid power transmission, and an internal combustion engine and two motors drive the vehicle via the hybrid power transmission. For another example, a hybrid power module for a vehicle is also disclosed in Chinese patent application No. CN 107249917 A , wherein the hybrid power module has two planetary gear mechanisms, and two motors in the hybrid vehicle can transmit power to the two planetary gear mechanisms respectively.
  • However, in the above design solution, both the internal combustion engine and the motor working under a motor mode can only provide a single gear. On the one hand, it is not enough to optimize an operating point of the internal combustion engine or the motor. On the other hand, the vehicle cannot provide an enough speed during high-speed driving, and cannot provide enough torque during low-speed driving.
  • In addition, for example, while driving in cities, the efficiency of the internal combustion engine is very low due to the low vehicle speed. Therefore, it is often designed to disconnect the internal combustion engine from the hybrid power transmission in this case and rely on only one motor working in an electric motor mode to output power. In this case, for example, due to the characteristics of the planetary gear mechanism, it can occur that the motor drives rotating parts in the hybrid power transmission that are not used for power transmission at this moment to rotate together, which causes a large amount of rotational losses.
    • Summary
  • Therefore, the technical problem to be solved by the present invention is to provide a hybrid power module for a vehicle, so that the vehicle, especially a hybrid vehicle, can balance power performance and fuel economy under various driving conditions; and in addition, the hybrid power module can also reduce rotational losses.
  • The above technical problems are solved by a hybrid power module for a vehicle. The hybrid power module comprises a hybrid power transmission, a first motor and a second motor, wherein the hybrid power transmission comprises a transmission input part connected to an internal combustion engine of the vehicle, a transmission output part, a first planetary gear mechanism connected to the transmission input part, a second planetary gear mechanism connected to the transmission output part, and a transmission housing. The two planetary gear mechanism each comprise a sun gear, a planetary carrier, and a ring gear, that is, the first planetary gear mechanism comprises a first sun gear, a first planetary carrier, and a first ring gear; and the second planetary gear mechanism comprises a second sun gear, a second planetary carrier, and a second ring gear. The transmission input part is, for example, a shaft connected to a crank of an internal combustion engine, so that power generated by the internal combustion engine can be transmitted to the hybrid power transmission. The transmission output part may be a shaft or gear that transmits power to a differential mechanism.
  • According to the present invention, the transmission input part is rotationally fixedly connected with the first ring gear, power is transmitted between the first motor and the first sun gear, power is transmitted between the second motor and the second sun gear, the second ring gear is fixed to the transmission housing, and the transmission output part is rotationally fixedly connected with the second planetary carrier; wherein a gear-shifting device is disposed in the hybrid power transmission, one end of the gear-shifting device is rotationally fixedly connected with the first planetary carrier, and the other end thereof is selectively engaged with the second sun gear, or engaged with the second planetary carrier, or kept in a neutral state. Therefore, the hybrid power module can provide three gears. When the other end of the gear-shifting device is engaged with the second sun gear, power can be transmitted between the first planetary carrier and the second sun gear, and especially when the vehicle speed is low, the two motors can provide larger output torque through the gear. When the other end of the gear-shifting device is engaged with the second planetary carrier, power can be transmitted between the first planetary carrier and the second planetary carrier, and especially when the vehicle speed is high, the internal combustion engine and the first motor can provide a greater driving speed through the gear. When the other end of the gear-shifting device is in neutral, the first planetary gear mechanism is disconnected from the second planetary gear mechanism; and especially when the second motor operates alone, only corresponding components of the second planetary gear mechanism rotate, while components of the first planetary gear mechanism and the second ring gear do not rotate, thereby reducing rotational losses. In the present invention, the "input" and "output" are descriptions based on the direction of power transmission in the hybrid power transmission when the vehicle is driven by an internal combustion engine or a motor, which is not limited to the direction of power transmission on the transmission input part or the transmission output part in a specific working mode. In addition, power can be transmitted between the first motor and the first sun gear, and power can be transmitted between the second motor and the second sun gear. When the motor is running in an electric motor mode, the motor transmits power to the planetary gear mechanism, and when the motor is running in a generator mode, for example, when charging is performed by recovering surplus power, the planetary gear mechanism transmits power to the motor. In addition, one end and the other end of the gear-shifting device are one or more components, which are defined for convenience of explanation, or are a part of components with other functions.
  • In a preferred embodiment, the first planetary gear mechanism and the second planetary gear mechanism are arranged on the same axis of rotation, wherein the gear-shifting device is disposed between the first planetary gear mechanism and the second planetary gear mechanism. Therefore, the two planetary gear mechanisms can be arranged regularly, which reduces the size of the hybrid power module, and is particularly favorable for the connection between the gear-shifting device and the two planetary gear mechanisms.
  • Advantageously, the first motor is arranged between the first planetary gear mechanism and the gear-shifting device, wherein the first planetary gear mechanism and the first motor are arranged on the same axis of rotation, wherein the first motor and the first sun gear transmit power through a hollow shaft, and a transmission shaft used to transmit power between the first planetary carrier and the gear-shifting device extends and penetrates out of the hollow shaft and the radial inner side of the first motor. For example, the first motor is an inner rotor type motor, the hollow shaft and the rotor are connected on the same axis of rotation, and the hollow shaft and the first motor are sleeved on the transmission shaft rotationally fixedly connected with the first planetary carrier.
  • Advantageously, a connecting portion for rotationally fixedly connecting the gear-shifting device to the second planetary carrier is sleeved on a connecting portion for rotationally fixedly connecting the gear-shifting device to the second sun gear. For example, in terms of the power transmission direction when a vehicle is driven by an internal combustion engine, the gear-shifting device according to the present invention has one input end and two output ends. In this advantageous embodiment, the connecting portion for connecting one of the output ends to the second planetary carrier is sleeved on the connecting portion for connecting the other output end to the second sun gear, thereby implementing a compact arrangement structure.
  • In another preferred embodiment, the transmission output part is designed as a transmission output gear, and the transmission output gear is rotationally fixedly connected with the second planetary carrier. The transmission output gear can, for example, directly mesh with a driven gear of a differential mechanism, to transmit power to the next stage.
  • Advantageously, the transmission output gear is located on a side of the second planetary gear mechanism, with the side facing toward the gear-shifting device. This facilitates a compact arrangement.
  • In another preferred embodiment, the gear-shifting device is a synchronizer. Therefore, the gear-shifting function can be advantageously realized. Alternatively, the gear-shifting device may also be a jaw clutch.
  • In another preferred embodiment, the second planetary gear mechanism and the second motor are arranged on the same axis of rotation. This is beneficial to reducing the radial height of the hybrid power module.
  • Advantageously, the first planetary gear mechanism, the first motor and the second planetary gear mechanism are arranged on the same axis of rotation. Therefore, a compact arrangement structure is achieved.
  • The above technical problem is also solved by using a vehicle having the above hybrid power module. Therefore, a vehicle, especially a hybrid vehicle, combined with different modes of an internal combustion engine, a first motor, a second motor, and a gear-shifting device thereof, can provide a plurality of operating modes through the above hybrid power module, such as a pure electric drive mode, a pure internal combustion engine drive mode, a hybrid drive mode, a recycling charging mode, and a standard charging mode. Therefore, a hybrid vehicle can balance power performance and fuel economy under various driving conditions; and in addition, the hybrid power module can also reduce rotational losses.
    • Brief Description of the Drawings
  • Preferred embodiments of the present invention will be schematically illustrated below with reference to drawings. Drawings are as follows:
    • FIG. 1 is a schematic diagram of a hybrid power module according to a preferred embodiment of the present invention.
    Detailed Description of Embodiments
  • FIG. 1 schematically shows a hybrid power module according to a preferred embodiment of the present invention. The hybrid power module is preferably used in a hybrid vehicle. As shown in the figure, the hybrid power module comprises a hybrid power transmission, a first motor 4 and a second motor 8. The hybrid power transmission comprises a transmission input shaft 2 (i.e., a transmission input part) connected to an internal combustion engine 1 of the vehicle, a first planetary gear mechanism 3, a second planetary gear mechanism 7, a transmission output gear 6 (i.e., a transmission output part) for transmitting power to a differential mechanism 9, a gear-shifting device, and a transmission housing. The gear-shifting device is designed to serve as a synchronizer 5.
  • In this preferred embodiment, the transmission input shaft 2, the first planetary gear mechanism 3, the first motor 4, the second planetary gear mechanism 7 and the second motor 8 are sequentially arranged on the same axis of rotation, wherein the synchronizer 5 is arranged between the first motor 4 and the second planetary gear mechanism 7. Alternatively, the second motor 8 can be arranged in an offset mode, i.e., the second motor 8 is arranged on a different axis of rotation with respect to the second planetary gear mechanism 7. The first planetary gear mechanism 3 comprises a first sun gear 33, a first planetary carrier 32, and a first ring gear 31. The second planetary gear mechanism 7 comprises a second sun gear 73, a second planetary carrier 72, and a second ring gear 71. The synchronizer 5 has an engagement end and two gear ends, namely a first gear end and a second gear end, wherein the engagement end can be selectively engaged with the first gear end, or engaged with the second gear end, or kept in a neutral position. The transmission input shaft 2 is rotationally fixedly connected with the first ring gear 31. The first motor 4 and the first sun gear 33 transmit power through a hollow shaft 10, and the first planetary carrier is rotationally fixedly connected with the engagement end of the synchronizer 5 through a transmission shaft 11 extending on the radial inner side of the hollow first motor shaft 10. Power can be transmitted between the second motor 8 and the second sun gear 73, the second ring gear 71 is fixed on the transmission housing, and the transmission output gear 6 is rotationally fixedly connected with the second planetary carrier 72, wherein the transmission output gear 6 is arranged on the same axis of rotation on a side of the second planetary gear mechanism 7, with the side facing toward the synchronizer 5. The first gear end is connected to the second sun gear 73 through a first connecting portion, and the second gear end is connected to the second planetary carrier 72 through a second connecting portion, wherein the second connecting portion and the transmission output gear 6 are sleeved on the first connecting portion.
  • Therefore, the hybrid power module can provide three gears according to the preferred embodiment of the present invention:
    1. (1) First gear: the engagement end of the gear-shifting device 5 is engaged with the first gear end. In this case, power can be transmitted between the first planetary carrier 32 of the first planetary gear mechanism 3 and the second sun gear 73 of the second planetary gear mechanism 7. Therefore, when the vehicle speed is low, the first motor 4 and the second motor 8 can provide larger output torque through the first gear.
    2. (2) Second gear: the engagement end of the gear-shifting device 5 is engaged with the second gear end. In this case, power can be transmitted between the first planetary carrier 32 of the first planetary gear mechanism 3 and the second planetary carrier 72 of the second planetary gear mechanism 7. Therefore, when the vehicle speed is high, the internal combustion engine 1 and the first motor 4 can provide a greater driving speed through the second gear.
    3. (3) Neutral gear: the engagement end of the gear-shifting device 5 is neither engaged with the first gear end nor engaged with the second gear end. In this case, the first planetary gear mechanism 3 and the second planetary gear mechanism 7 are disconnected. Therefore, when the second motor operates alone, if the gear-shifting device 5 is in the neutral position, only corresponding components of the second planetary gear mechanism 7 will rotate, while components of the first planetary gear mechanism won't rotate, thereby reducing rotational losses.
  • Through the hybrid power module according to the preferred embodiment, it is possible to provide a plurality of operating modes according to different modes of the internal combustion engine 1, the first motor 4, the second motor 11 and the gear-shifting device 5, such as a pure electric drive mode, a pure internal combustion engine drive mode, a hybrid drive mode, a recycling charging mode, and a standard charging mode.
  • Although possible embodiments have been described illustratively in the above description, it should be understood that there are still a large number of embodiment variations through combinations of all known technical features and embodiments as well as those are readily apparent to those skilled in the art. In addition, it should be further understood that the exemplary embodiments are just examples and shall not in any way limit the scope of protection, application and construction of the present invention. The foregoing description is more intended to provide those skilled in the art with a technical guide for converting at least one exemplary embodiment, in which various changes, especially changes in the functions and structures of the components, can be made as long as they do not depart from the scope of protection of the claims.
    • List of Reference Numerals
    • 1
    Internal combustion engine
    2
    Transmission input part, transmission input shaft
    3
    First planetary gear mechanism
    31
    First ring gear
    32
    First planetary carrier
    33
    First sun gear
    4
    First motor
    5
    Gear-shifting device, synchronizer
    6
    Transmission output part, transmission output gear
    7
    Second planetary gear mechanism
    71
    Second ring gear
    72
    Second planetary carrier
    73
    Second sun gear
    8
    Second motor
    9
    Differential mechanism
    10
    Hollow shaft, first motor shaft
    11
    Transmission shaft

Claims (10)

  1. A hybrid power module for a vehicle, comprising: a hybrid power transmission, a first motor (4) and a second motor (8), wherein the hybrid power transmission comprises a transmission input part (2) connected to an internal combustion engine (1) of the vehicle, a transmission output part (6), a first planetary gear mechanism (3) connected to the transmission input part (2), a second planetary gear mechanism (7) connected to the transmission output part (6), and a transmission housing, wherein the first planetary gear mechanism (3) comprises a first sun gear (33), a first planetary carrier (32), and a first ring gear (31), and the second planetary gear mechanism (7) comprises a second sun gear (73), a second planetary carrier (72), and a second ring gear (71),
    wherein the transmission input part (2) is rotationally fixedly connected with the first ring gear (31), power is transmitted between the first motor (4) and the first sun gear (33), power is transmitted between the second motor (8) and the second sun gear (73), the second ring gear (71) is fixed to the transmission housing, and the transmission output part (6) is rotationally fixedly connected with the second planetary carrier (72),
    wherein a gear-shifting device (5) is disposed in the hybrid power transmission, one end of the gear-shifting device (5) is rotationally fixedly connected with the first planetary carrier (32), and the other end thereof is selectively engaged with the second sun gear (73), or engaged with the second planetary carrier (72), or kept in a neutral state.
  2. The hybrid power module according to claim 1, wherein the first planetary gear mechanism (3) and the second planetary gear mechanism (7) are arranged on the same axis of rotation, wherein the gear-shifting device (5) is disposed between the first planetary gear mechanism (3) and the second planetary gear mechanism (7).
  3. The hybrid power module according to claim 2, wherein the first motor (4) is arranged between the first planetary gear mechanism (3) and the gear-shifting device (5), wherein the first planetary gear mechanism (3) and the first motor (4) are arranged on the same axis of rotation, wherein the first motor (4) and the first sun gear (33) transmit power through a hollow shaft (10), and a transmission shaft (11) used to transmit power between the first planetary carrier (32) and the gear-shifting device (5) extends and passes through the hollow shaft (10) and the first motor (4).
  4. The hybrid power module according to claim 2, wherein a connecting portion for rotationally fixedly connecting the gear-shifting device (5) to the second planetary carrier (72) is sleeved on a connecting portion for rotationally fixedly connecting the gear-shifting device (5) to the second sun gear (73).
  5. The hybrid power module according to claim 1, wherein the transmission output part is a transmission output gear (6), and the transmission output gear (6) is rotationally fixedly connected with the second planetary carrier (72).
  6. The hybrid power module according to claim 5, wherein the transmission output gear (6) is located on a side of the second planetary gear mechanism (7), with the side facing toward the gear-shifting device (5).
  7. The hybrid power module according to claim 1, wherein the gear-shifting device (5) is a synchronizer.
  8. The hybrid power module according to claim 1, wherein the second planetary gear mechanism (7) and the second motor (8) are arranged on the same axis of rotation.
  9. The hybrid power module according to claim 8, wherein the first planetary gear mechanism (7), the first motor (4) and the second planetary gear mechanism (7) are arranged on the same axis of rotation.
  10. A vehicle, wherein the vehicle has a hybrid power module according to any one of the preceding claims.
EP18939742.5A 2018-11-08 2018-11-08 Hybrid power module and vehicle Withdrawn EP3878674A4 (en)

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