EP3871803A1 - Electromagnetic coil arrangement and electromagnetic roller for a continuous casting plant - Google Patents
Electromagnetic coil arrangement and electromagnetic roller for a continuous casting plant Download PDFInfo
- Publication number
- EP3871803A1 EP3871803A1 EP20185996.4A EP20185996A EP3871803A1 EP 3871803 A1 EP3871803 A1 EP 3871803A1 EP 20185996 A EP20185996 A EP 20185996A EP 3871803 A1 EP3871803 A1 EP 3871803A1
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- EP
- European Patent Office
- Prior art keywords
- coil winding
- iron core
- support tube
- electromagnetic
- coil arrangement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/11—Treating the molten metal
- B22D11/114—Treating the molten metal by using agitating or vibrating means
- B22D11/115—Treating the molten metal by using agitating or vibrating means by using magnetic fields
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/122—Accessories for subsequent treating or working cast stock in situ using magnetic fields
Definitions
- Electromagnetic stirrers are used in continuous casting plants for the production of high-quality electrical steels. If the stirrer is in the area of the so-called casting arch, it is referred to as a strand stirrer. If the electromagnetic stirrer is installed in a roll of a segment of the continuous casting plant, it is known as a stirrer roll.
- the strand stirrer generates a stirring force in the liquid area of the strand, which moves the liquid steel horizontally along a casting production width and creates a butterfly-like flow pattern in the liquid steel.
- the structure looks usually a pair of rollers which act on the strand either from both sides or side by side.
- Such stirring rollers are for example from the documents US2015 / 0290703 A1 and US2013 / 0008624 A1 known.
- These stirring rollers consist of an iron core and winding stacks, whereby the inductance should be as high as possible in order to achieve an optimal stirring effect.
- the iron core therefore consists of a soft magnetic material with the highest possible saturation magnetic flux density and high magnetic permeability. Iron cores made of solid material can hardly be used sensibly, since eddy currents arise in the iron under the influence of variable magnetic fields. This creates additional losses in the iron, which have to be dissipated in the form of heat.
- the iron core for agitator rollers is designed as a laminated and insulated sheet-metal core, which is also referred to as a sheet-metal version.
- the winding stacks should be arranged as close as possible to the iron core.
- the iron core of the agitator rollers must cover the casting production width.
- the iron core must be supported or stabilized by means of suitable measures so that it has the necessary stability over the casting production range. It must also be ensured that the waste heat generated in the winding stacks is dissipated.
- a plant operator When operating such a stirring roller, a plant operator is always concerned to achieve the best possible stirring effect and therefore to apply the highest possible currents to the stirring roller in order to produce a correspondingly strong magnetic field.
- the support structures can lead to additional eddy current losses which lead to additional heat input. This heat input has to be transported away via complex measures, such as cooling channels created in the roll or via the copper winding.
- the object of this invention is to create an electromagnetic coil arrangement and an electromagnetic agitator roller of the type mentioned at the beginning, which on the one hand allows a stable arrangement of the iron core over the casting production width and on the other hand avoids additional eddy current losses as far as possible.
- the object is achieved in that the iron core is arranged in a hollow support tube.
- the iron core is designed as a laminated iron core.
- the iron core is a laminated and insulated laminated core so that eddy current losses are minimized as much as possible.
- the support tube consists of a hollow profile with an inner wall, an outer wall and a second longitudinal extension.
- the support tube thus has a hollow cross-section and extends in one direction - that is, has a certain length.
- the support tube ensures the stability of the iron core along the first longitudinal extension and thus functions as a support structure for the iron core.
- the support body has at least one slot with a predetermined slot area along the second longitudinal extension, and the slot extends from the outer wall to the inner wall.
- the slot has a slot length along the second longitudinal extension and one at right angles to the longitudinal extension Slot width.
- the slot width and slot length are understood to be the largest dimension in each case.
- the slot has a rectangular shape.
- the support tube is preferably designed as a tube with a circular ring cross section.
- the iron core is designed in such a way that a partial volume of the iron core - from the inner surface of the support tube in the direction of the outer surface of the support tube - can be pushed into the slot.
- the partial volume of the iron core which is pushed into the slot is therefore preferably designed as a negative to the slot.
- the partial volume fills the slot almost completely.
- the slot and the partial volume of the iron core can of course have different dimensions in order to facilitate assembly and manufacture.
- the essence of the invention is that the support tube ensures the stability of the iron core over the casting production width and that the partial volume of the iron core is as small as possible from the coil winding stacks.
- the at least two coil winding stacks completely enclose the outer wall of the support tube and in partial areas along the second longitudinal extension. By pushing the iron core into the slot in the support tube, the coil winding stacks can be arranged very close to the iron core.
- the coil winding stacks have a protective layer for protection and insulation. This protective layer completely encloses the coil winding packages.
- the support body is designed as a hollow profile and the iron core is not pushed in from the outside, but is surrounded by a hollow profile and pushed in from the inner wall in the direction of the outer wall.
- the protective layer surrounds the coil winding stacks in such a way that at least one outside and both lateral surfaces of the coil winding stacks are surrounded by the protective layer.
- the fastening stubs are each arranged on the front side of the support tube.
- the electrical connection contacts are each connected to at least one coil winding package.
- One The preferred arrangement of the electrical connection contacts is on the end faces of the fastening stub.
- the fastening stubs have bushings which enable the electrical connection contacts to be guided to an end face of the fastening stub that can be seen from the outside. The coil winding stacks can then be electrically connected to this end face via the connection contacts.
- the function of the fastening stubs is to be able to mount the coil arrangement on a bearing block.
- this design enables the iron core to be arranged over the casting production width due to the support tube and, on the other hand, minimizing the distance between the coil winding stacks and the iron core leads to an increase in the magnetic flux and thus to an increase in the stirring effect. This increase in the magnetic flux can take place without increasing the current and the space requirement.
- a protective tube with a hollow cross-section, preferably a circular cross-section encloses the coil winding stacks.
- the protective tube extends at least over the two coil winding packages.
- One possible design of the protective tube is that it consists of several parts and existing joints are sealed - for example with glued metal strips.
- the existing gaps between the protective tube and the coil winding packages are filled with filling compound.
- the filling compound means that the greatest possible part of the heat is transferred to the inside of the protective tube.
- This protective tube is made of a material that conducts heat well, preferably non-magnetic steel, and thus conducts the heat from an inside to an outside of the protective tube.
- the filling compound has a greater thermal conductivity 0 , 1 W. mK , preferably larger 1 W. mK , having.
- the filling compound with this thermal conductivity ensures particularly good heat dissipation from the coil winding packages to the protective tube.
- the support tube has a plurality of slots along the second longitudinal extension, in particular at least two, preferably at least four, particularly preferably at least six, very particularly preferably eight slots, each with a predetermined slot area.
- the iron core is designed in such a way that in each case a partial volume of the iron core can be pushed into one of these slots, the respective partial volumes preferably completely fill the respective slots.
- the design with several slots has the advantage that the pipe is prevented from expanding due to possible internal mechanical stresses in the pipe by means of webs located between the slots. This embodiment therefore provides that there are between three and ten slots which are arranged along the second longitudinal extension.
- the iron core has a partial volume for each slot, which can be pushed into the slots.
- the webs in the iron core must also be shown as negatives so that the partial volumes can be pushed into the respective slots.
- cooling channels are arranged next to the iron core within the support tube. These cooling channels run close to the iron core in order to dissipate the resulting heat as effectively as possible.
- the cooling channels can be designed as a tube which is pushed into the support tube next to the iron core.
- the iron core has at least one cooling channel. By arranging at least one In the cooling channel, the heat that arises in the iron core can be dissipated particularly effectively.
- a further advantageous embodiment of the invention provides that the coil winding stacks are designed in such a way that they can be pushed on for assembly from an end face of the support tube up to an intended assembly position.
- the coil winding stacks When pushed on, the coil winding stacks have internal dimensions which are larger than the external dimensions of the support tube in order to allow the coil winding stacks to be pushed onto the support tube.
- This design is intended to enable the coil winding stacks to be produced without a support tube and the coil winding package and support tube to be assembled separately - that is, the coils are not wound directly onto the support tube.
- the coil winding stacks can be enlarged in their dimensions during assembly by widening, such as heating or turning the windings, in order to facilitate or enable them to be pushed on.
- the coil winding stacks are thus designed in such a way that they are in a shape for assembly or can be brought into a shape in order to enable them to be pushed onto the support tube.
- Another advantageous embodiment provides that the slot surface is rectangular. This design is preferred in order to achieve the largest possible slot area.
- the coil winding stacks consist of a maximum of two layers lying one above the other, preferably only one layer, and a large number of turns lying next to one another.
- the respective coil winding package therefore consists of a large number of turns that are wound next to one another and of a maximum of two layers on top of one another.
- the number of turns is determined by calculations and depends on a maximum available voltage and a maximum current density at a certain stirring frequency. The goal is always one Provide the highest possible stirring effect, that is, the highest possible magnetic flux density.
- the individual turns are covered with an insulating material so that the individual turns are electrically isolated from one another.
- the insulating material is preferably a polyimide film.
- the heat can be dissipated more easily to the outside or to the protective tube - which can be easily cooled from the outside. It has also been shown that by minimizing the layers - to a maximum of two - the electromagnetic flux density can be kept at a higher level for a longer period of time than is the case with an embodiment with more than two layers, since the heat generated can be better discharged.
- This design reduces a temperature difference between the inner layer and the outer layer to up to 120 Kelvin. In the preferred embodiment of the coil winding packs with only one layer - with a current density of 17 A / m 2 - the temperature difference between inside and outside can be reduced to up to 60 Kelvin.
- a particularly preferred embodiment is that the turns have a rectangular cross section, the dimensions of the turn being larger in the radial direction than in the axial direction.
- the ratio of the dimension in the axial direction - i.e. a width of a cross section of the turn - to the dimension in the radial direction - i.e. a height of a cross section of the turn - is preferably in a range from 1/3 to 1/8, particularly preferably 1/4 to 1/6.
- the turns are therefore designed as so-called standing turns.
- the rectangular cross-section allows Arrange several narrow and high turns next to one another in order to obtain the desired number of turns and still produce a compact coil winding package.
- rectangular is also understood to mean that the corners can have rounded portions which ensure simpler assembly when assembling the coil winding arrangement.
- the electrical connection contacts have a bolt with a bolt cross-sectional area, which can transmit the required energy to the coil winding stacks, and a fastening bolt stub with a fastening cross-sectional area.
- the bolt cross-sectional area and the fastening cross-sectional area have a ratio of 1.7 to 4.
- the connection contact should, on the one hand, be able to transmit the required energy to the coil winding stacks and, on the other hand, have a reliable fastening.
- the connection of electrical supply cables to the connection contacts should preferably take place via a cable lug.
- the cable lug is pushed onto the fastening stub, which must be fixed in such a way that it has good contact with the cross-sectional area of the bolt. This is preferably done in that the fastening bolt has a thread and a Screwing on a nut, the cable lug is pressed against the fastening cross-sectional area.
- the contacts require less space due to the reduced mounting cross-sectional area. This design makes it possible that the connection contacts - despite the limited space requirement - can be arranged on the end faces of the fastening stubs.
- a particularly preferred embodiment provides that the coil winding stacks closest to the fastening stubs and all coil winding stacks electrically connected to them have a higher total number of turns than a total number of turns of all other coil winding stacks - each electrically connected to one another.
- the coil winding stacks that are placed on the edge have a larger air gap, since magnetic field lines emerge at least partially over one of the two end faces of the iron core.
- these coil winding stacks have a greater length of the air gap l air in the magnetic circuit compared to those coil winding stacks which are not placed at the edge. This means that a total magnetic resistance R m, tot (cf. equation 4) is higher and the inductance therefore decreases.
- the inductance L is calculated using equation 1, where N is the number of turns.
- the magnetic resistance in the air gap is calculated according to equation 2, where ⁇ 0 is the permeability of vacuum and A is the cross-sectional area of the magnetic conductor.
- Equation 3 shows the formula for the magnetic resistance in iron, where ⁇ r is the relative permeability of the iron core.
- the embodiment according to the invention provides that all coil winding packages connected to one electrical contact each have almost the same inductivity.
- the inductance can be changed either via the number of turns N or via the magnetic resistance R m, ges .
- the simplest version results from adapting the number of turns.
- the coil winding stacks connected to the individual electrical connection contacts should have almost the same current-carrying capacity and inductivity due to the adaptation of the total number of turns.
- the electrical coil winding arrangement has three electrical connection contacts and the number of coil winding stacks corresponds to a multiple of three plus two.
- the number of coil winding packages is for example at least five, preferably at least eight, particularly preferably at least eleven, very particularly preferably fourteen.
- the coil winding stacks closest to the fastening stubs have a smaller number of turns than the remaining coil winding stacks.
- the coil winding stacks which are arranged in the vicinity of the fastening stub, that is to say are arranged on the edge of the iron core serve as so-called compensating coil winding stacks.
- a connection contact is connected to the two coil winding packages closest to the fastening stub.
- the number of turns of the compensating coil winding stacks is greater than half the number of turns but smaller than the number of turns of the remaining coil winding stacks.
- Another embodiment is that in each case two electrical connection contacts are connected to a compensating coil winding package.
- the electromagnetic coil winding arrangement has three electrical connection contacts.
- the number of coil winding packages is at least three or a multiple of three.
- the coil winding stacks closest to the fastening stubs have a greater number of turns than the remaining coil winding stacks.
- at least two electrical connection contacts are connected to a coil winding package closest to the fastening stubs.
- the object according to the invention is achieved by the electromagnetic agitator roller mentioned at the beginning.
- the electromagnetic coil arrangement described above is arranged within the reel.
- the electromagnetic coil arrangement is fixed to a bearing block on both sides.
- a cooling channel, which is connected to the inflow and the outflow, is formed between the tube and the coil arrangement.
- the role has a supporting effect on the strand.
- This arrangement results in an electromagnetic agitator roller, which with the same electrical connection power and Size a larger magnetic flux and thus an increased stirring effect achieved.
- the roller is rotatably mounted on both sides of the bearing block. This design has proven to be a particularly robust design. Another embodiment is that the storage takes place on the fastening stubs.
- a coil winding arrangement 1 according to the invention is shown.
- the iron core 2 has a first longitudinal extension L1 - that is to say a certain length - and the support tube 3 has a second longitudinal extension L2 - that is also a certain length.
- the support tube 3 has a slot 4 into which a partial volume of the iron core 2a is pushed.
- the slot 4 extends from the inner wall 3a to an outer wall 3b of the support tube.
- a residual volume of the iron core 2b is located inside the support tube 3.
- the support tube 3 and the iron core 2 are enclosed by coil winding stacks 11.
- coil winding stacks 11 there are two coil winding stacks 11, each of which is electrically connected to electrical contacts 15 which are located on the fastening stubs 12. This electrical connection exists on both sides, that is to say on the left fastening stub 12 and on the right fastening stub 12. Different phases of a supply network are connected to the electrical contacts 15 on one side during operation. The at least two electrical contacts 15 have no mutual electrical connection.
- the coil winding stacks 10 are surrounded by a protective layer 13a.
- the coil winding stacks 10 are designed in such a way that they can be pushed on for assembly from an end face 6a up to an assembly position 6b.
- a coil winding arrangement 1 is shown, which extends from Fig. 1 differs in that the support tube 3 has several slots 4.
- a web 5 is provided between the slots. These webs 5 have the function of preventing the support tube 3 from expanding when the slot is created.
- the webs are arranged in such a way that, in a preferred embodiment, they are completely enclosed by a coil winding set - that is, the webs 5 are located under a coil winding set 10.
- the iron core is - in this embodiment variant with several slots - designed so that it also has a number of partial volumes of the iron core 2a corresponding to the number of slots, which almost completely fill the respective slots.
- the partial volumes of the iron core 2a are shown by the vertical hatching.
- the coil winding stacks 10 are surrounded by a protective tube 13. Gaps present between the coil winding stacks 10 and the protective tube 13 are filled with a filling compound 14.
- FIG Fig. 3 The cross section of a coil winding arrangement is shown in FIG Fig. 3 shown.
- the iron core 2 - which has a cross section A - is arranged in the support tube 3.
- the partial volume of the iron core 2 a is pushed into the slot 4 of the support tube 3.
- the partial volume of the iron core 2a almost fills the slot, but there is a small gap on the left and right to enable insertion.
- the coil winding stacks 3 enclose the iron core 2 and the support tube 3, the coil winding stacks 10 having two layers 11a.
- the coil winding stacks 10 are enclosed by the protective tube 13, a remaining space being filled with filling compound 14. Cooling channels 20 are arranged next to the iron core.
- Fig. 4 In addition to the cooling channels 20, there is a cooling channel in the iron core 21.
- the arrangement of the cooling channels shown here is only an example; it is also conceivable that only the cooling channels 20 or only the cooling channels are present in the iron core 21.
- the Fig. 5 shows a stirring roller 30 for a continuous casting plant.
- the agitator roller 30 comprises the coil winding arrangement 1 and a roller 31 which supports a strand produced by the continuous casting plant.
- the coil winding arrangement 1 is fixed on both sides in a bearing block 36 - via the fastening stub 12.
- the roller 31 is rotatably mounted on both sides.
- the bearing 35 arranged in the bearing block 36.
- a cooling channel 34 is formed in the space between the coil winding arrangement 1 and the roller 31.
- a coolant can be supplied by an inflow of coolant 32 and removed again through an outflow of coolant 33.
- the electrical contacts 15 are each connected to a coil winding package 10.
- Fig. 6 a preferred embodiment of the coil winding stacks 10 is shown.
- the coil winding stacks consist of a layer 11a and a plurality of turns 11b.
- the single-layer design ensures particularly good dissipation of the heat to the outside to the protective tube 13 or the insulating layer 13a (not shown).
- Fig. 7 an alternative embodiment of the coil winding stacks 10 is shown.
- the coil winding stacks 10 have two layers 11a and each layer 11a has a plurality of turns 11b.
- FIG. 8 A schematic representation of one embodiment of the coil winding assembly is shown.
- the iron core 2 with a cross section and a first longitudinal extension is enclosed along the first longitudinal extension by a plurality of coil winding stacks 10u, 10v, 10w.
- the coil winding packs of phase u 10u has a greater number of turns 11b than the coil winding pack of phase v 10v and the coil winding pack of phase w 10w.
- two coil winding packages are connected to each of the three phases.
- Phase u and phase w are each connected to a coil winding package 10u, 10w which is closest to the fastening stub.
- coil winding stacks 10u, 10w connected to phases u and phase w have a higher number of turns than the coil winding stacks 10v connected to phase v.
- the associated with the individual phases u, v, w Coil winding packages 10u, 10v, 10w should have a number of turns that have almost the same current carrying capacity and almost the same inductance.
- the number of coil winding packages is a multiple of three - for example three, six, nine, twelve, etc.
- FIG. 9 Figure 3 is another schematic representation of a preferred embodiment.
- only phase u has an electrical connection to coil winding stacks 10u which are closest to the end faces of iron core 2 or the fastening stub (not shown).
- the coil winding stacks 10u connected to the phase u have a higher number of turns than the coil winding stacks 10v, 10w connected to the phase v and the phase w.
- connection contacts 15 are shown as a plan view.
- the space required on the fastening stub 12 for connecting three phases is small. On the one hand, it must be ensured that the required current can be conducted via the electrical connection contacts 15 and, on the other hand, secure attachment can take place.
- An electrical connection cable is fastened in a cable lug 43 and pressed tightly against the electrical connection contact 15 with a fastening element 42 - in the present example a nut.
- Fig. 11 is a floor plan and elevation of the in Fig. 10 described connection contacts shown schematically.
- the cable lug 43 is pressed firmly onto the bolt cross-section 40a by means of a fastening element (nut) 42 and a washer 44.
- the fastening bolt 41 has a fastening bolt cross section 41a.
- the ratio of bolt cross-section 40a and fastening bolt cross-section 41a is in a preferred embodiment in the ratio of 1.7 to 4.
- the bolt 40 is advantageously designed with a round cross section and the fastening bolt 41 has a thread.
- a bolt diameter is in the range from 14 mm to 20 mm in order to be able to transmit the currents required for the coil winding stacks.
- a ratio of bolt diameter to fastening bolt thread diameter - the nominal thread diameter being used here - is between 1.3 and 2.
- FIG. 12 is an enlarged view of an electrical connection contact, with the bolt 40, the cable lug 43, the washer 44 and the fastening element 42 which is screwed onto the fastening bolt 41, is shown.
- a further preferred embodiment is shown, which differs from that in Fig. 12 differs in that a washer 44 is attached on both sides of the cable lug 43.
- the washer 44 which rests on the bolt 40 can also be rigidly connected to the bolt - for example by being welded to the bolt 40. But it is also conceivable that instead of the washer - which rests on the bolt - a nut is screwed onto the bolt or the fastening bolt.
- a support tube 3 is shown with a plurality of slots 4, each with a slot surface.
- the webs 5 are located between the slots 4. The partial volumes of the iron core can be pushed into the slots 4.
- a coil winding package 10 is shown with one layer. Typical dimensions of the turns of the coil winding package 10 are a width of 3 mm and a height of 12 mm.
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Abstract
Die vorliegende Erfindung betrifft das Gebiet der metallurgischen Anlagen, konkret eine elektromagnetische Spulenanordnung für eine elektromagnetische Rührrolle einer Stranggussanlage.Die Aufgabe dieser Erfindung ist es, eine elektromagnetische Spulenanordnung und eine elektromagnetische Rührrolle zu schaffen, welche einerseits eine stabile Anordnung des Eisenkerns über die Gießproduktionsbreite erlaubt und anderseits zusätzliche Wirbelstromverluste möglichst vermeidet. Die Aufgabe wird durch eine Elektromagnetische Spulenanordnung (1) für eine elektromagnetische Rührrolle (30) einer Stranggussanlage gelöst. Diese umfasst einen Eisenkern (2) mit einem Querschnitt und einer ersten Längserstreckung (L1) und zumindest zwei Spulenwicklungspakten (10). Der Eisenkern (2) ist in einem Stützrohr (3) angeordnet. Das Stützrohr (3) besteht aus einem Hohlprofil, wobei das Stützrohr (3) entlang einer zweiten Längserstreckung zumindest einen Schlitz (4) aufweist. Der Eisenkern (2) ist derart ausgebildet, dass ein Teilvolumen des Eisenkerns (2a) in den Schlitz (4) eingeschoben werden kann, bevorzugt füllt das Teilvolumen (2a) den Schlitz nahezu vollständig aus.The present invention relates to the field of metallurgical plants, specifically an electromagnetic coil arrangement for an electromagnetic stirring roller of a continuous casting plant. The object of this invention is to create an electromagnetic coil arrangement and an electromagnetic stirring roller, which on the one hand allows a stable arrangement of the iron core over the casting production width and on the other hand, avoiding additional eddy current losses as far as possible. The object is achieved by an electromagnetic coil arrangement (1) for an electromagnetic stirring roller (30) in a continuous casting plant. This comprises an iron core (2) with a cross section and a first longitudinal extension (L1) and at least two coil winding packages (10). The iron core (2) is arranged in a support tube (3). The support tube (3) consists of a hollow profile, the support tube (3) having at least one slot (4) along a second longitudinal extension. The iron core (2) is designed in such a way that a partial volume of the iron core (2a) can be pushed into the slot (4); the partial volume (2a) preferably fills the slot almost completely.
Description
Die vorliegende Erfindung betrifft das Gebiet der metallurgischen Anlagen, konkret eine elektromagnetische Spulenanordnung für eine elektromagnetische Rührrolle einer Stranggussanlage. Die Elektromagnetische Spulenanordnung umfasst einen Eisenkern mit einem Querschnitt A und einer ersten Längserstreckung und zumindest zwei Spulenwicklungspakte, zwei Befestigungsstummel mit zumindest zwei elektrischen Anschlusskontakten, welche jeweils mit zumindest einem Spulenwicklungspaket verbunden sind. Des Weiteren betrifft die Erfindung eine Elektromagnetische Rührrolle für eine Stranggussanlage zur Herstellung von Produkten mit großen Querschnitten, insbesondere Brammen. Die Rührrolle umfasst:
- eine Rolle mit kreisrundem Hohlquerschnitt welche beidseitig drehbar gelagert ist,
- einen Zufluss für Kühlmittel
- einen Abfluss für Kühlmittel.
- a roller with a circular hollow cross-section which is rotatably mounted on both sides,
- an inlet for coolant
- a drain for coolant.
In Stranggussanlagen werden zur Produktion von hochqualitativen Elektrostählen elektromagnetische Rührer eingesetzt. Befindet sich der Rührer im Bereich des sogenannten Gießbogens, wird er als Strangrührer bezeichnet. Wenn der elektromagnetische Rührer in einer Rolle eines Segments der Stranggussanlage verbaut wird, spricht man von einer sogenannten Rührrolle.Electromagnetic stirrers are used in continuous casting plants for the production of high-quality electrical steels. If the stirrer is in the area of the so-called casting arch, it is referred to as a strand stirrer. If the electromagnetic stirrer is installed in a roll of a segment of the continuous casting plant, it is known as a stirrer roll.
Der Strang Rührer erzeugt im Flüssigbereich des Stranges eine Rührkraft, die den flüssigen Stahl horizontal entlang einer Gießproduktionsbreite bewegt und ein schmetterlingsartiges Strömungsmuster im flüssigen Stahl erzeugt. Der Aufbau sieht dabei meistens ein Rollenpaar vor, welches entweder von beiden Seiten oder nebeneinander auf den Strang einwirkt. Solche Rührrollen sind beispielsweise aus den Dokumenten
Diese Rührrollen bestehen aus einem Eisenkern und Wicklungspaketen, wobei die Induktivität möglichst hoch sein soll um eine optimale Rührwirkung zu erzielen. Der Eisenkern, besteht deshalb aus einem weichmagnetischen Werkstoff mit möglichst hoher magnetischer Sättigungsflussdichte und hoher magnetischer Permeabilität. Eisenkerne aus Vollmaterial sind kaum sinnvoll nutzbar, da unter dem Einfluss veränderlicher Magnetfelder Wirbelströme im Eisen entstehen. Dadurch entstehen zusätzliche Verluste im Eisen, die in Form von Wärme abgeführt werden müssen. Um dies zu vermeiden, wird für Rührrollen der Eisenkern als lamelliertes und isoliertes Blechpaket ausgeführt, dies wir auch als geblechte Ausführung bezeichnet. Um den Luftspalt im magnetischen Kreis möglichst gering zu halten, sollen die Wicklungspakete möglichst nahe am Eisenkern angeordnet sein. Der Eisenkern der Rührrollen muss die Gießproduktionsbreite abdecken.These stirring rollers consist of an iron core and winding stacks, whereby the inductance should be as high as possible in order to achieve an optimal stirring effect. The iron core therefore consists of a soft magnetic material with the highest possible saturation magnetic flux density and high magnetic permeability. Iron cores made of solid material can hardly be used sensibly, since eddy currents arise in the iron under the influence of variable magnetic fields. This creates additional losses in the iron, which have to be dissipated in the form of heat. In order to avoid this, the iron core for agitator rollers is designed as a laminated and insulated sheet-metal core, which is also referred to as a sheet-metal version. In order to keep the air gap in the magnetic circuit as small as possible, the winding stacks should be arranged as close as possible to the iron core. The iron core of the agitator rollers must cover the casting production width.
Der Eisenkern muss mittels geeigneter Maßnahmen gestützt oder stabilisiert werden, damit er über die Gießproduktionsbreite die nötige Stabilität aufweist. Des Weiteren muss sichergestellt werden, dass die in den Wicklungspaketen entstehende Abwärme abgeführt wird. Beim Betrieb einer solchen Rührrolle ist ein Analgenbetreiber stets darauf bedacht eine möglichst gute Rührwirkung zu erzielen und deshalb die Rührrolle mit möglichst hohen Strömen zu beaufschlagen um ein entsprechend starkes Magnetfeld zu bewirken. Die Stützkonstruktionen können aber dazu führen, dass zusätzliche Wirbelstromverluste entstehen welche zu zusätzlichem Wärmeeintrag führen. Dieser Wärmeeintrag muss über aufwändige Maßnahmen, wie in der Rolle angelegte Kühlkanäle oder über die Kupferwicklung abtransportiert werden.The iron core must be supported or stabilized by means of suitable measures so that it has the necessary stability over the casting production range. It must also be ensured that the waste heat generated in the winding stacks is dissipated. When operating such a stirring roller, a plant operator is always concerned to achieve the best possible stirring effect and therefore to apply the highest possible currents to the stirring roller in order to produce a correspondingly strong magnetic field. However, the support structures can lead to additional eddy current losses which lead to additional heat input. This heat input has to be transported away via complex measures, such as cooling channels created in the roll or via the copper winding.
In der
Die Aufgabe dieser Erfindung ist es, eine elektromagnetische Spulenanordnung und eine elektromagnetische Rührrolle eingangs genannter Art zu schaffen, welche einerseits eine stabile Anordnung des Eisenkerns über die Gießproduktionsbreite erlaubt und anderseits zusätzliche Wirbelstromverluste möglichst vermeidet.The object of this invention is to create an electromagnetic coil arrangement and an electromagnetic agitator roller of the type mentioned at the beginning, which on the one hand allows a stable arrangement of the iron core over the casting production width and on the other hand avoids additional eddy current losses as far as possible.
Die Aufgabe wird bei der eingangs genannten elektromagnetischen Spulenanordnung dadurch gelöst, dass der Eisenkern in einem hohlen Stützrohr angeordnet ist. Der Eisenkern ist als geblechter Eisenkern ausgeführt. Der Eisenkern ist ein lamelliertes und isoliertes Blechpaket, damit Wirbelstromverluste möglichst minimiert werden. Das Stützrohr besteht aus einem Hohlprofil mit einer Innenwand, einer Außenwand und einer zweiten Längserstreckung Das Stützrohr weist also einen Hohlquerschnitt auf und erstreckt sich in eine Richtung - weist also eine bestimmte Länge auf. Das Stützrohr stellt entlang der ersten Längserstreckung die Stabilität des Eisenkerns sicher und fungiert somit als Stützkonstruktion für den Eisenkern. Diese Bauform führt aber unweigerlich zu einer Vergrößerung des Luftspaltes zwischen Wicklungspaketen und Eisenkern und außerdem zu einem zusätzlichen Wärmeeintrag im Stützrohr durch Wirbelstromverluste. Um diese Wirbelstromverluste zu minimieren, weist der Stützkörper entlang der zweiten Längserstreckung zumindest einen Schlitz mit einer vorgegebenen Schlitzfläche auf und der Schlitz erstreckt sich von der Außenwand bis zur Innenwand.In the case of the electromagnetic coil arrangement mentioned at the outset, the object is achieved in that the iron core is arranged in a hollow support tube. The iron core is designed as a laminated iron core. The iron core is a laminated and insulated laminated core so that eddy current losses are minimized as much as possible. The support tube consists of a hollow profile with an inner wall, an outer wall and a second longitudinal extension. The support tube thus has a hollow cross-section and extends in one direction - that is, has a certain length. The support tube ensures the stability of the iron core along the first longitudinal extension and thus functions as a support structure for the iron core. However, this design inevitably leads to an enlargement of the air gap between the winding stacks and the iron core and also to an additional heat input in the support tube due to eddy current losses. In order to minimize these eddy current losses, the support body has at least one slot with a predetermined slot area along the second longitudinal extension, and the slot extends from the outer wall to the inner wall.
Der Schlitz weist entlang der zweiten Längserstreckung eine Schlitzlänge und im rechten Winkel zur Längserstreckung eine Schlitzbreite auf. Unter der Schlitzbreite und Schlitzlänge wird jeweils die größte Abmessung verstanden. In einer bevorzugten Ausführungsform hat der Schlitz eine Rechteckform. Das Stützrohr ist bevorzugt als Rohr mit Kreisring Querschnitt ausgeführt.The slot has a slot length along the second longitudinal extension and one at right angles to the longitudinal extension Slot width. The slot width and slot length are understood to be the largest dimension in each case. In a preferred embodiment, the slot has a rectangular shape. The support tube is preferably designed as a tube with a circular ring cross section.
Der Eisenkern ist derart ausgebildet, dass ein Teilvolumen des Eisenkerns - von der Innenfläche des Stützrohrs in Richtung der Außenfläche des Stützrohrs - in den Schlitz eingeschoben werden kann. Das Teilvolumen des Eisenkerns, welches in den Schlitz eingeschoben wird, ist also bevorzugt als Negativ zum Schlitz ausgeführt. In einer bevorzugten Ausführung füllt das Teilvolumen den Schlitz nahezu vollständig aus. Der Schlitz und das Teilvolumen des Eisenkerns können natürlich abweichende Abmessungen aufweisen um die Montage und Fertigung zu erleichtern. Der Kern der Erfindung ist es, dass das Stützrohr die Stabilität des Eisenkerns über die Gießproduktionsbreite gewährleistet und das Teilvolumen des Eisenkerns einen möglichst geringen Abstand zu den Spulenwicklungspaketen aufweist.The iron core is designed in such a way that a partial volume of the iron core - from the inner surface of the support tube in the direction of the outer surface of the support tube - can be pushed into the slot. The partial volume of the iron core which is pushed into the slot is therefore preferably designed as a negative to the slot. In a preferred embodiment, the partial volume fills the slot almost completely. The slot and the partial volume of the iron core can of course have different dimensions in order to facilitate assembly and manufacture. The essence of the invention is that the support tube ensures the stability of the iron core over the casting production width and that the partial volume of the iron core is as small as possible from the coil winding stacks.
Die zumindest zwei Spulenwicklungspakete umschließen die Außenwand des Stützrohres vollständig und entlang der zweiten Längserstreckung in Teilbereichen. Durch das Einschieben des Eisenkerns in den Schlitz des Stützrohres können die Spulenwicklungspakete sehr nahe am Eisenkern angeordnet werden. Die Spulenwicklungspakete weisen zum Schutz und für die Isolation eine Schutzschicht auf. Diese Schutzschicht umschließt die Spulenwicklungspakete vollständig. Im Gegensatz zur
Die Befestigungsstummel haben die Funktion, die Spulenanordnung an einem Lagerbock montieren zu können. Diese Ausführung ermöglicht einerseits, dass die Anordnung des Eisenkerns über die Gießproduktionsbreite aufgrund des Stützrohres ermöglicht wird und andererseits führt die Minimierung des Abstandes zwischen Spulenwicklungspaketen und Eisenkern zu einer Steigerung des magnetischen Flusses und somit zu einer Steigerung der Rührwirkung. Diese Steigerung des magnetischen Flusses kann ohne Erhöhung des Stromes und des Platzbedarfes erfolgen.The function of the fastening stubs is to be able to mount the coil arrangement on a bearing block. On the one hand, this design enables the iron core to be arranged over the casting production width due to the support tube and, on the other hand, minimizing the distance between the coil winding stacks and the iron core leads to an increase in the magnetic flux and thus to an increase in the stirring effect. This increase in the magnetic flux can take place without increasing the current and the space requirement.
Eine zweckmäße Ausführung sieht vor, dass ein Schutzrohr mit Hohlquerschnitt, bevorzugt kreisringförmigem Querschnitt, die Spulenwicklungspakete umschließt. Das Schutzrohr erstreckt sich zumindest über die beiden Spulenwicklungspakete. Eine mögliche Ausführung des Schutzrohres ist, dass dies aus mehreren Teilen besteht und vorhandene Stoßstellen jeweils abgedichtet werden - beispielsweise mit verklebten Metallstreifen. Die vorhandenen Zwischenräume zwischen dem Schutzrohr und den Spulenwicklungspaketen werden mittels Füllmasse ausgefüllt. Die Füllmasse führt dazu, dass die Wärme zu einem möglichst großen Teil an eine Innenseite des Schutzrohr übertragen wird. Dieses Schutzrohr ist aus gut wärmeleitendem Material, bevorzugt aus nichtmagnetischem Stahl, hergestellt und leitet somit die Wärme von einer Innen- zu einer Außenseite des Schutzrohrs.An expedient embodiment provides that a protective tube with a hollow cross-section, preferably a circular cross-section, encloses the coil winding stacks. The protective tube extends at least over the two coil winding packages. One possible design of the protective tube is that it consists of several parts and existing joints are sealed - for example with glued metal strips. The existing gaps between the protective tube and the coil winding packages are filled with filling compound. The filling compound means that the greatest possible part of the heat is transferred to the inside of the protective tube. This protective tube is made of a material that conducts heat well, preferably non-magnetic steel, and thus conducts the heat from an inside to an outside of the protective tube.
Eine vorteilhafte Ausführung sieht vor, dass die Füllmasse eine Wärmeleitfähigkeit von größer
Eine bevorzugte Ausführungsform sieht vor, dass das Stützrohr entlang der zweiten Längserstreckung eine Mehrzahl von Schlitzen, insbesondere zumindest zwei, bevorzugt zumindest vier, besonders bevorzugt zumindest sechs, ganz besonders bevorzugt acht Schlitze, mit jeweils einer vorgegebenen Schlitzfläche aufweist. Der Eisenkern ist derart ausgebildet, dass jeweils ein Teilvolumen des Eisenkerns in jeweils einen dieser Schlitze eingeschoben werden kann, bevorzugt füllen die jeweiligen Teilvolumen die jeweiligen Schlitze vollständig aus. Die Ausführung mit mehreren Schlitzen hat den Vorteil, dass eine Aufweitung des Rohres, durch mögliche mechanische Eigenspannungen des Rohres, mittels - zwischen den Schlitzen liegenden - Stegen, verhindert wird. Diese Ausführung sieht also vor, dass zwischen drei und zehn Schlitze vorhanden sind, welche entlang der zweiten Längserstreckung angeordnet sind. Diese Stege verhindern also ein Aufweiten - also Veränderung einer ursprünglichen - beispielsweise kreisringförmigen Form - des Stützrohrs, welches nach dem Herstellen des Schlitzes auftreten kann. Der Eisenkern weist in dieser Ausführung für jeden Schlitz ein Teilvolumen auf, welches in die Schlitze eingeschoben werden kann. Somit müssen natürlich die Stege im Eisenkern ebenso als Negativ abgebildet sein, damit die Teilvolumen in die jeweiligen Schlitze eingeschoben werden können.A preferred embodiment provides that the support tube has a plurality of slots along the second longitudinal extension, in particular at least two, preferably at least four, particularly preferably at least six, very particularly preferably eight slots, each with a predetermined slot area. The iron core is designed in such a way that in each case a partial volume of the iron core can be pushed into one of these slots, the respective partial volumes preferably completely fill the respective slots. The design with several slots has the advantage that the pipe is prevented from expanding due to possible internal mechanical stresses in the pipe by means of webs located between the slots. This embodiment therefore provides that there are between three and ten slots which are arranged along the second longitudinal extension. These webs thus prevent widening - that is, a change in an original - for example circular shape - of the support tube, which can occur after the slot has been produced. In this embodiment, the iron core has a partial volume for each slot, which can be pushed into the slots. Thus, of course, the webs in the iron core must also be shown as negatives so that the partial volumes can be pushed into the respective slots.
Eine weitere bevorzugte Ausführungsform sieht vor, dass innerhalb des Stützrohrs Kühlkanäle neben dem Eisenkern angeordnet sind. Diese Kühlkanäle verlaufen nahe am Eisenkern, um die entstehende Wärme möglichst effektiv abzuführen. Die Kühlkanäle können als Rohr ausgeführt sein, welches neben dem Eisenkern in das Stützrohr eingeschoben wird.Another preferred embodiment provides that cooling channels are arranged next to the iron core within the support tube. These cooling channels run close to the iron core in order to dissipate the resulting heat as effectively as possible. The cooling channels can be designed as a tube which is pushed into the support tube next to the iron core.
Es ist auch denkbar, dass der Eisenkern zumindest einen Kühlkanal aufweist. Durch die Anordnung von zumindest einem Kühlkanal kann die Wärme, welche im Eisenkern entsteht, besonders effektiv abgeführt werden.It is also conceivable that the iron core has at least one cooling channel. By arranging at least one In the cooling channel, the heat that arises in the iron core can be dissipated particularly effectively.
Eine weitere vorteilhafte Ausgestaltung der Erfindung sieht vor, dass die Spulenwicklungspakete derart ausgestaltet sind, dass diese zur Montage von einer Stirnseite des Stützrohres bis zu einer vorgesehenen Montageposition aufschiebbar sind. Die Spulenwicklungspakete weisen beim Aufschieben Innenabmessungen auf, welche größer sind als die Außenabmessungen des Stützrohres um ein aufschieben der Spulenwicklungspakete auf das Stützrohr zu erlauben. Diese Ausführung soll ermöglichen, dass die Spulenwicklungspakete ohne Stützrohr hergestellt werden können und ein Zusammenbau von Spulenwicklungspaket und Stützrohr separat erfolgen kann - also die Spulen nicht direkt auf das Stützrohr aufgewickelt werden. Die Spulenwicklungspakete können während der Montage durch Aufweitung, wie beispielsweise Erwärmen oder Aufdrehen der Windungen, in ihren Abmessungen vergrößert werden um das Aufschieben zu erleichtern oder ermöglichen. Die Spulenwicklungspakete sind also so ausgestaltet, dass diese zur Montage in einer Form sind oder in eine Form gebracht werden können um das Aufschieben auf das Stützrohr zu ermöglichen.A further advantageous embodiment of the invention provides that the coil winding stacks are designed in such a way that they can be pushed on for assembly from an end face of the support tube up to an intended assembly position. When pushed on, the coil winding stacks have internal dimensions which are larger than the external dimensions of the support tube in order to allow the coil winding stacks to be pushed onto the support tube. This design is intended to enable the coil winding stacks to be produced without a support tube and the coil winding package and support tube to be assembled separately - that is, the coils are not wound directly onto the support tube. The coil winding stacks can be enlarged in their dimensions during assembly by widening, such as heating or turning the windings, in order to facilitate or enable them to be pushed on. The coil winding stacks are thus designed in such a way that they are in a shape for assembly or can be brought into a shape in order to enable them to be pushed onto the support tube.
Eine weitere vorteilhafte Ausführung sieht vor, dass die Schlitzfläche rechteckig ist. Diese Ausführung wird bevorzugt, um eine möglichst große Schlitzfläche zu erzielen.Another advantageous embodiment provides that the slot surface is rectangular. This design is preferred in order to achieve the largest possible slot area.
Eine zweckmäßige Ausführung sieht vor, dass die Spulenwicklungspakete aus maximal zwei übereinanderliegenden Lagen, bevorzugt nur aus einer Lage, sowie einer Vielzahl nebeneinander liegender Windungen, bestehen. Das jeweilige Spulenwicklungspaket besteht also aus einer Vielzahl von Windungen, die nebeneinander gewickelt werden und aus maximal zwei übereinander liegenden Lagen. Die Anzahl der Windungen wird durch Berechnungen ermittelt und hängt von einer maximal verfügbaren Spannung und einer maximalen Stromdichte bei einer bestimmten Rührfrequenz ab. Das Ziel ist immer eine möglichst hohe Rührwirkung bereitzustellen, also eine möglichst hohe magnetische Flussdichte. Die einzelnen Windungen sind mit einem Isoliermaterial überzogen, damit eine elektrische Isolation der einzelnen Windungen zueinander gegeben ist. Das Isoliermaterial ist bevorzugt eine Polyimidfolie. Durch die Ausführung der Spulenwicklungspakete mit maximal zwei Lagen kann die Wärme leichter nach außen bzw. zum Schutzrohr - welches von außen leicht gekühlt werden kann - abgeführt werden. Es hat sich zusätzlich gezeigt, dass durch die Minimierung der Lagen - auf maximal zwei - die elektromagnetische Flussdichte über einen längeren Zeitraum auf einem höheren Niveau gehalten werden kann, als dies bei einer Ausführung mit mehr als zwei Lagen der Fall ist, da die entstehende Wärme besser abgeführt werden kann. Diese Ausführung reduziert eine Temperaturdifferenz zwischen der inneren Lage und der äußeren Lage auf bis zu 120 Kelvin. Bei der bevorzugten Ausführung der Spulenwicklungspakete mit nur einer Lage lässt sich - bei einer Stromdichte von 17 A/m2 - die Temperaturdifferenz zwischen innen und außen auf bis zu 60 Kelvin reduzieren. Bei Ausführungen mit mehreren Lagen wurden Temperaturdifferenzen - zwischen innerer und äußerer Lage - von 200 Kelvin ermittelt, wodurch die Gefahr der Überschreitung der Maximaltemperatur der Isolierwerkstoffe besteht. Um dies zu verhindern, muss in einem solchen Fall die in die Spulen eingespeiste Energie, also der Strom, reduziert werden. Dies hat zur Folge, dass die Rührwirkung verringert wird.An expedient embodiment provides that the coil winding stacks consist of a maximum of two layers lying one above the other, preferably only one layer, and a large number of turns lying next to one another. The respective coil winding package therefore consists of a large number of turns that are wound next to one another and of a maximum of two layers on top of one another. The number of turns is determined by calculations and depends on a maximum available voltage and a maximum current density at a certain stirring frequency. The goal is always one Provide the highest possible stirring effect, that is, the highest possible magnetic flux density. The individual turns are covered with an insulating material so that the individual turns are electrically isolated from one another. The insulating material is preferably a polyimide film. By designing the coil winding stacks with a maximum of two layers, the heat can be dissipated more easily to the outside or to the protective tube - which can be easily cooled from the outside. It has also been shown that by minimizing the layers - to a maximum of two - the electromagnetic flux density can be kept at a higher level for a longer period of time than is the case with an embodiment with more than two layers, since the heat generated can be better discharged. This design reduces a temperature difference between the inner layer and the outer layer to up to 120 Kelvin. In the preferred embodiment of the coil winding packs with only one layer - with a current density of 17 A / m 2 - the temperature difference between inside and outside can be reduced to up to 60 Kelvin. In the case of designs with several layers, temperature differences - between the inner and outer layers - of 200 Kelvin were determined, which means that there is a risk of the maximum temperature of the insulating materials being exceeded. In order to prevent this, the energy fed into the coils, i.e. the current, must be reduced in such a case. As a result, the stirring effect is reduced.
Eine besonders bevorzugte Ausführungsform ist, dass die Windungen einen rechteckigen Querschnitt aufweisen, wobei die Abmessung der Windung in Radialrichtung größer ist als in Axialrichtung. Das Verhältnis der Abmessung in Axialrichtung - also einer Breite eines Querschnittes der Windung - zu der Abmessung in Radialrichtung -- also einer Höhe eines Querschnittes der Windung - liegt bevorzugt in einem Bereich von 1/3 bis 1/8, besonders bevorzugt 1/4 bis 1/6. Die Windungen sind also als sogenannte stehende Windungen ausgeführt. Durch den rechteckigen Querschnitt lassen sich mehrere schmale und hohe Windungen nebeneinander anordnen, um die gewünschte Windungszahl zu erhalten und trotzdem ein kompaktes Spulenwicklungspaket herzustellen. In diesem Zusammenhang wird unter rechteckig auch verstanden, dass die Ecken Rundungen aufweisen können, welche eine einfachere Montage beim Zusammenbau der Spulenwicklungsanordnung gewährleisten.A particularly preferred embodiment is that the turns have a rectangular cross section, the dimensions of the turn being larger in the radial direction than in the axial direction. The ratio of the dimension in the axial direction - i.e. a width of a cross section of the turn - to the dimension in the radial direction - i.e. a height of a cross section of the turn - is preferably in a range from 1/3 to 1/8, particularly preferably 1/4 to 1/6. The turns are therefore designed as so-called standing turns. The rectangular cross-section allows Arrange several narrow and high turns next to one another in order to obtain the desired number of turns and still produce a compact coil winding package. In this context, rectangular is also understood to mean that the corners can have rounded portions which ensure simpler assembly when assembling the coil winding arrangement.
Als ganz besonders bevorzugte Ausführung hat sich eine Windung mit rechteckigem Querschnitt und nur einer Lage ergeben. Bei dieser Ausführungsvariante ergibt sich eine besonders gute Wärmeabführung nach außen. In Versuchen hat sich gezeigt, dass dadurch die Temperaturdifferenz am geringsten ist. Bei dieser einlagigen Ausführung ergeben sich in Radialrichtung keine Übergänge von isolierter Windung zu darüber liegender isolierter Windung, wodurch eine besonders guter Wärmetransport nach außen ergibt.A winding with a rectangular cross section and only one layer has emerged as a particularly preferred embodiment. This embodiment variant results in particularly good heat dissipation to the outside. Tests have shown that this results in the lowest temperature difference. With this single-layer design, there are no transitions in the radial direction from an insulated turn to an overlying insulated turn, which results in particularly good heat transport to the outside.
In einer weiteren zweckmäßigen Ausprägung weisen die elektrischen Anschlusskontakte einen Bolzen mit einer Bolzenquerschnittsfläche, welche eine benötigte Energie an die Spulenwicklungspakete übertragen kann, sowie einen Befestigungsbolzenstummel, mit einer Befestigungsquerschnittfläche, auf. Die Bolzenquerschnittsfläche und die Befestigungsquerschnittsfläche weisen ein Verhältnis von 1,7 bis 4 auf. Die Anschlusskontakte müssen für diese Anwendungen auf sehr begrenztem Raum angeordnet und befestigt werden können. Aus diesem Grund soll der Anschlusskontakt einerseits die benötigte Energie an die Spulenwicklungspakete übertragen können und andererseits eine zuverlässige Befestigung aufweisen. Der Anschluss von elektrischen Versorgungskabeln an die Anschlusskontakte soll bevorzugt über einen Kabelschuh erfolgen. Der Kabelschuh wird auf den Befestigungsstummel aufgeschoben, wobei dieser so fixiert werden muss, dass dieser einen guten Kontakt zur Bolzenquerschnittsfläche aufweist. Dies erfolgt vorzugsweise dadurch, dass der Befestigungsbolzen ein Gewinde aufweist und durch ein Aufschrauben einer Mutter der Kabelschuh an die Befestigungsquerschnittsfläche angepresst wird. Durch die verringerte Befestigungsquerschnittsfläche benötigen die Kontakte weniger Platz. Diese Ausführung ermöglicht es, dass die Anschlusskontakte - trotz begrenztem Platzbedarf - an den Stirnseiten der Befestigungsstummeln angeordnet werden können.In a further expedient embodiment, the electrical connection contacts have a bolt with a bolt cross-sectional area, which can transmit the required energy to the coil winding stacks, and a fastening bolt stub with a fastening cross-sectional area. The bolt cross-sectional area and the fastening cross-sectional area have a ratio of 1.7 to 4. For these applications, it must be possible to arrange and fasten the connection contacts in a very limited space. For this reason, the connection contact should, on the one hand, be able to transmit the required energy to the coil winding stacks and, on the other hand, have a reliable fastening. The connection of electrical supply cables to the connection contacts should preferably take place via a cable lug. The cable lug is pushed onto the fastening stub, which must be fixed in such a way that it has good contact with the cross-sectional area of the bolt. This is preferably done in that the fastening bolt has a thread and a Screwing on a nut, the cable lug is pressed against the fastening cross-sectional area. The contacts require less space due to the reduced mounting cross-sectional area. This design makes it possible that the connection contacts - despite the limited space requirement - can be arranged on the end faces of the fastening stubs.
Eine besonders bevorzugte Ausführungsform sieht vor, dass die jeweils den Befestigungsstummeln nächstgelegenen Spulenwicklungspakete und alle mit diesen elektrisch verbundenen Spulenwicklungspakete eine höhere Gesamtwindungszahl aufweisen als eine Gesamtwindungszahl aller anderen - jeweils elektrisch miteinander verbundenen - Spulenwicklungspakete. Die Spulenwicklungspakete, welche am Rand platziert sind, weisen einen größeren Luftspalt auf, da magnetische Feldlinien zumindest teilweise über eine der beiden Stirnseiten des Eisenkerns austreten. Dies führt dazu, dass diese Spulenwicklungspakete im Vergleich zu jenen Spulenwicklungspaketen, welche nicht am Rand platziert sind, eine größere Länge des Luftspalts lLuft im magnetischen Kreis aufweisen. Daraus ergibt sich, dass ein magnetischer Gesamtwiderstand Rm,ges (vgl. Gleichung 4) höher ist und deshalb die Induktivität abnimmt. Die Induktivität L errechnet sich durch die Gleichung 1, wobei N die Windungszahl ist. Der magnetische Widerstand im Luftspalt errechnet sich nach Gleichung 2, wobei µ0 die Permeabilität von Vakuum und A die Querschnittsfläche des magnetischen Leiters ist. In Gleichung 3 ist die Formel für den magnetischen Widerstand im Eisen dargestellt, wobei µr die relative Permeabilität des Eisenkerns ist.
Diese Gleichungen dienen dem Verständnis der Zusammenhänge, eine analytische Berechnung des magnetischen Widerstandes ist aber aufgrund des weitgehend unbekannten Luftspalts und wegen der dynamischen Veränderungen während des Betriebes einer Rührrolle schwierig, und wird dementsprechend auch über Finite Elemente Methoden (FEM) Programme gelöst.These equations are used to understand the relationships, but an analytical calculation of the magnetic resistance is difficult due to the largely unknown air gap and the dynamic changes during operation of a stirring roller, and is accordingly also solved using finite element methods (FEM) programs.
Die erfindungsgemäße Ausführung sieht vor, dass alle mit jeweils einem elektrischen Kontakt verbundenen Spulenwicklungspakte nahezu die gleiche Induktivität aufweisen. Wie in der Gleichung 1 ersichtlich, kann die Induktivität entweder über die Windungszahl N oder durch den magnetischen Widerstand Rm,ges verändert werden. Die einfachste Ausführung ergibt sich durch die Anpassung der Windungszahl. Die jeweils mit den einzelnen elektrischen Anschlusskontakten verbundenen Spulenwicklungspakete sollen durch die Anpassung der Gesamtwindungszahl eine nahezu gleiche Strombelastbarkeit und Induktivität aufweisen. Mit dieser Lösung ist es möglich, bei gleichbleibenden Platzverhältnissen, die elektrische Leistung der Rührrolle im Größenbereich von 5% zu steigern. Dies erfolgt durch eine ideale - also gleiche - Stromaufteilung auf alle Spulenwicklungspakete der elektromagnetischen Spulenwicklungsanordnung.The embodiment according to the invention provides that all coil winding packages connected to one electrical contact each have almost the same inductivity. As can be seen in
Eine bevorzugte Ausführungsform sieht vor, dass die elektrische Spulenwicklungsanordnung drei elektrische Anschlusskontakte aufweist und die Anzahl der Spulenwicklungspakete einem Vielfachen von drei plus zwei entspricht. Die Anzahl von Spulenwicklungspakete ist also beispielsweise zumindest fünf, bevorzugt zumindest acht, besonders bevorzugt zumindest elf, ganz besonders bevorzugt vierzehn. Die jeweils den Befestigungsstummeln nächstgelegenen Spulenwicklungspakete, weisen eine kleinere Windungszahl auf, als die restlichen Spulenwicklungspakete. In dieser Ausführungsform dienen die Spulenwicklungspakete, welche in der Nähe des Befestigungsstummel angeordnet sind, also am Rand des Eisenkerns angeordnet sind, als sogenannte Ausgleichs-Spulenwicklungspakete. Eine Ausführung sieht vor, dass ein Anschlusskontakt mit beiden, dem Befestigungsstummeln nächstgelegenen, Spulenwicklungspakten verbunden ist. In diesem Ausführungsfall ist die Windungsanzahl der Ausgleichs-Spulenwicklungspakete größer als die halbe Windungszahl aber kleiner als die Windungszahl der restlichen Spulenwicklungspakete. Eine andere Ausführung ist, dass jeweils zwei elektrische Anschlusskontakte mit einem Ausgleichs-Spulenwicklungspaket verbunden sind.A preferred embodiment provides that the electrical coil winding arrangement has three electrical connection contacts and the number of coil winding stacks corresponds to a multiple of three plus two. The number of coil winding packages is for example at least five, preferably at least eight, particularly preferably at least eleven, very particularly preferably fourteen. The coil winding stacks closest to the fastening stubs have a smaller number of turns than the remaining coil winding stacks. In this embodiment, the coil winding stacks which are arranged in the vicinity of the fastening stub, that is to say are arranged on the edge of the iron core, serve as so-called compensating coil winding stacks. One embodiment provides that a connection contact is connected to the two coil winding packages closest to the fastening stub. In this embodiment, the number of turns of the compensating coil winding stacks is greater than half the number of turns but smaller than the number of turns of the remaining coil winding stacks. Another embodiment is that in each case two electrical connection contacts are connected to a compensating coil winding package.
Eine vorteilhafte Ausführung sieht vor, dass die elektromagnetische Spulenwicklungsanordnung drei elektrische Anschlusskontakte aufweist. Die Anzahl der Spulenwicklungspakete beträgt zumindest drei oder ein Vielfaches von drei. Die jeweils den Befestigungsstummeln nächstgelegenen Spulenwicklungspakete weisen eine größere Windungszahl auf, als die restlichen Spulenwicklungspakete. In dieser Ausführung sind zumindest zwei elektrische Anschlusskontakte mit einem den Befestigungsstummeln nächstgelegenen Spulenwicklungspakt verbunden.An advantageous embodiment provides that the electromagnetic coil winding arrangement has three electrical connection contacts. The number of coil winding packages is at least three or a multiple of three. The coil winding stacks closest to the fastening stubs have a greater number of turns than the remaining coil winding stacks. In this embodiment, at least two electrical connection contacts are connected to a coil winding package closest to the fastening stubs.
Die erfindungsgemäße Aufgabe wird durch die eingangs genannte elektromagnetische Rührrolle gelöst. Die zuvor beschriebene elektromagnetische Spulenanordnung ist innerhalb der Rolle angeordnet. Die elektromagnetische Spulenanordnung ist beidseitig an einem Lagerbock fixiert. Zwischen dem Rohr und der Spulenanordnung ist ein Kühlkanal ausgebildet, welcher mit dem Zufluss und dem Abfluss verbunden ist. Die Rolle übt eine Stützwirkung auf den Strang aus. Diese Anordnung ergibt eine elektromagnetische Rührrolle, welche bei gleicher elektrischer Anschlussleistung und Baugröße einen größeren magnetischen Fluss und somit eine gesteigerte Rührwirkung erzielt.The object according to the invention is achieved by the electromagnetic agitator roller mentioned at the beginning. The electromagnetic coil arrangement described above is arranged within the reel. The electromagnetic coil arrangement is fixed to a bearing block on both sides. A cooling channel, which is connected to the inflow and the outflow, is formed between the tube and the coil arrangement. The role has a supporting effect on the strand. This arrangement results in an electromagnetic agitator roller, which with the same electrical connection power and Size a larger magnetic flux and thus an increased stirring effect achieved.
In einer besonders bevorzugten Ausführungsform ist die Rolle auf der Lagerbock beidseitig drehbar gelagert. Diese Ausführung hat sich als besonders robuste Ausführungsform erwiesen. Eine andere Ausführung ist, dass die Lagerung auf den Befestigungsstummeln erfolgt.In a particularly preferred embodiment, the roller is rotatably mounted on both sides of the bearing block. This design has proven to be a particularly robust design. Another embodiment is that the storage takes place on the fastening stubs.
-
Fig. 1 eine schematische Darstellung einer erfindungsgemäßen SpulenwicklungsanordnungFig. 1 a schematic representation of a coil winding arrangement according to the invention -
Fig. 2 eine schematische Darstellung einer Ausführungsvariante einer SpulenwicklungsanordnungFig. 2 a schematic representation of a variant embodiment of a coil winding arrangement -
Fig. 3 ein schematischer Querschnitt einer Ausführungsvariante einer SpulenwicklungsanordnungFig. 3 a schematic cross section of an embodiment variant of a coil winding arrangement -
Fig. 4 ein schematischer Querschnitt einer weiteren Ausführungsvariante einer SpulenwicklungsanordnungFig. 4 a schematic cross section of a further embodiment of a coil winding arrangement -
Fig. 5 eine schematische Darstellung einer RührrolleFig. 5 a schematic representation of a stirring roller -
Fig. 6-7 eine schematische Darstellung einer Ausführungsform einer SpulenwicklungsanordnungFig. 6-7 a schematic representation of an embodiment of a coil winding arrangement -
Fig. 8-9 eine weitere schematische Darstellung einer Anordnung von Spulenwicklungspaketen bei einer SpulenwicklungsanordnungFigures 8-9 a further schematic illustration of an arrangement of coil winding stacks in a coil winding arrangement -
Fig. 10 - 13 schematische Darstellungen von Ausführungsformen der elektrischen AnschlusskontakteFig. 10-13 schematic representations of embodiments of the electrical connection contacts -
Fig. 14 eine schematische Darstellung eines StützrohresFig. 14 a schematic representation of a support tube -
Fig. 15 schematische Darstellung von einem SpulenwicklungspaketFig. 15 schematic representation of a coil winding package
In der
In
Der Eisenkern ist - bei dieser Ausführungsvariante mit mehreren Schlitzen - so ausgestaltet, dass er auch entsprechend der Anzahl von Schlitzen eine Anzahl von Teilvolumen des Eisenkerns 2a aufweist, welche die jeweiligen Schlitze nahezu vollständig ausfüllen. Die Teilvolumen des Eisenkerns 2a sind durch die senkrechte Schraffur dargestellt. Die Spulenwicklungspakete 10 sind von einem Schutzrohr 13 umgeben. Zwischen den Spulenwicklungspaketen 10 und dem Schutzrohr 13 vorhandene Zwischenräume werden mit einer Füllmasse 14 ausgefüllt.The iron core is - in this embodiment variant with several slots - designed so that it also has a number of partial volumes of the
Der Querschnitt einer Spulenwicklungsanordnung ist in
In
Die
In
In
In
In
In
In
In der
In
In
In
Obwohl die Erfindung im Detail durch die bevorzugten Ausführungsbeispiele näher illustriert und beschrieben wurde, so ist die Erfindung nicht durch die offenbarten Beispiele eingeschränkt und andere Variationen können vom Fachmann hieraus abgeleitet werden, ohne den Schutzumfang der Erfindung gemäß den Ansprüchen zu verlassen.Although the invention has been illustrated and described in more detail by the preferred exemplary embodiments, the invention is not restricted by the disclosed examples and other variations can be derived therefrom by the person skilled in the art without departing from the scope of protection of the invention according to the claims.
- 11
- SpulenwicklungsanordnungCoil winding arrangement
- 22
- EisenkernIron core
- 2a2a
- Teilvolumen des EisenkernsPartial volume of the iron core
- 2b2 B
- Restvolumen des EisenkernsResidual volume of the iron core
- 33
- StützrohrSupport tube
- 3a3a
- InnenwandInner wall
- 3b3b
- AußenwandOuter wall
- 44th
- Schlitzslot
- 55
- StegeBridges
- 6a6a
- StirnseiteFront side
- 6b6b
- MontagepositionSpulenwicklungspaketCoil winding package
- 1010
- Spulenwicklungspakete der Phase uPhase u coil winding packages
- 10u10u
- Spulenwicklungspakete der Phase vCoil winding packages of phase v
- 10v10v
- Spulenwicklungspakete der Phase wPhase w coil winding packages
- 10w10w
- Lagelocation
- 11a11a
- WindungenTurns
- 11b11b
- BefestigungsstummelFastening stub
- 1212th
- SchutzschichtProtective layer
- 13a13a
- SchutzrohrProtection tube
- 1313th
- FüllmasseFilling compound
- 1414th
- Elektrische AnschlusskontakteElectrical connection contacts
- 1515th
- KühlkanalCooling duct
- 2020th
- Kühlkanal im EisenkernCooling channel in the iron core
- 2121
- RührrolleAgitator roller
- 3030th
- Rollerole
- 3131
- Zufluss für KühlmittelInflow for coolant
- 3232
- Abfluss für KühlmittelDrain for coolant
- 3333
- KühlkanalCooling duct
- 3434
- Lagercamp
- 3535
- LagerbockBearing block
- 3636
- Bolzenbolt
- 4040
- BolzenquerschnittBolt cross-section
- 40a40a
- BefestigungsbolzenstummelFastening bolt stub
- 4141
- BefestigungsbolzenstummelquerschnittFastening bolt stub cross-section
- 41a41a
- BefestigungselementFastener
- 4242
- KabelschuhCable lug
- 4343
- BeilagscheibeWasher
- 4444
- Phase uPhase u
- uu
- Phase vPhase v
- vv
- Phase wPhase w
- ww
- Erste LängserstreckungFirst longitudinal extension
- L1L1
- Zweite LängserstreckungSecond longitudinal extension
- L2L2
- Querschnittcross-section
- AA.
Claims (15)
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EP20185996.4A Withdrawn EP3871803A1 (en) | 2019-07-17 | 2020-07-15 | Electromagnetic coil arrangement and electromagnetic roller for a continuous casting plant |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4429731A (en) | 1980-11-25 | 1984-02-07 | Cem Compagnie Electro-Mecanique | Translating field inductor for producing a directionally oriented flux within the stirring roller of a continuous caster for slabs |
SU1537362A1 (en) * | 1988-02-08 | 1990-01-23 | Всесоюзный научно-исследовательский и проектно-конструкторский институт металлургического машиностроения | Inductor-electromagnetic roller for continuous casting machine |
SU1616770A1 (en) * | 1988-06-22 | 1990-12-30 | Ленинградское Производственное Электромашиностроительное Объединение "Электросила" Им.С.М.Кирова | Arrangement for electromagnetic agitation of liquid core of continuously-cast ingot |
US20130008624A1 (en) | 2010-03-23 | 2013-01-10 | Rotelec | Stirring-roller for a continuous slab-casting machine |
US20150290703A1 (en) | 2012-03-27 | 2015-10-15 | Rotelec | Stirring-roll for a continuous cast machine of metallic products of large cross section |
-
2020
- 2020-07-15 EP EP20185996.4A patent/EP3871803A1/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4429731A (en) | 1980-11-25 | 1984-02-07 | Cem Compagnie Electro-Mecanique | Translating field inductor for producing a directionally oriented flux within the stirring roller of a continuous caster for slabs |
SU1537362A1 (en) * | 1988-02-08 | 1990-01-23 | Всесоюзный научно-исследовательский и проектно-конструкторский институт металлургического машиностроения | Inductor-electromagnetic roller for continuous casting machine |
SU1616770A1 (en) * | 1988-06-22 | 1990-12-30 | Ленинградское Производственное Электромашиностроительное Объединение "Электросила" Им.С.М.Кирова | Arrangement for electromagnetic agitation of liquid core of continuously-cast ingot |
US20130008624A1 (en) | 2010-03-23 | 2013-01-10 | Rotelec | Stirring-roller for a continuous slab-casting machine |
US20150290703A1 (en) | 2012-03-27 | 2015-10-15 | Rotelec | Stirring-roll for a continuous cast machine of metallic products of large cross section |
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