EP3853460A1 - Estimation circuit of the injection time in a combustion chamber of a direct injection engine and control device including the same - Google Patents
Estimation circuit of the injection time in a combustion chamber of a direct injection engine and control device including the sameInfo
- Publication number
- EP3853460A1 EP3853460A1 EP19787076.9A EP19787076A EP3853460A1 EP 3853460 A1 EP3853460 A1 EP 3853460A1 EP 19787076 A EP19787076 A EP 19787076A EP 3853460 A1 EP3853460 A1 EP 3853460A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- injector
- threshold
- resistor
- voltage
- estimation circuit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000002347 injection Methods 0.000 title claims abstract description 97
- 239000007924 injection Substances 0.000 title claims abstract description 97
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 20
- 239000003990 capacitor Substances 0.000 claims abstract description 35
- 239000000446 fuel Substances 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 5
- 230000001939 inductive effect Effects 0.000 claims 5
- 230000008878 coupling Effects 0.000 claims 2
- 238000010168 coupling process Methods 0.000 claims 2
- 238000005859 coupling reaction Methods 0.000 claims 2
- 238000005259 measurement Methods 0.000 description 34
- 230000005347 demagnetization Effects 0.000 description 15
- 239000000243 solution Substances 0.000 description 7
- 230000007423 decrease Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000003466 anti-cipated effect Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/0602—Control of components of the fuel supply system
- F02D19/0607—Control of components of the fuel supply system to adjust the fuel mass or volume flow
- F02D19/061—Control of components of the fuel supply system to adjust the fuel mass or volume flow by controlling fuel injectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/0602—Control of components of the fuel supply system
- F02D19/0613—Switch-over from one fuel to another
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/0626—Measuring or estimating parameters related to the fuel supply system
- F02D19/0628—Determining the fuel pressure, temperature or flow, the fuel tank fill level or a valve position
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/0639—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels
- F02D19/0642—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels at least one fuel being gaseous, the other fuels being gaseous or liquid at standard conditions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/0663—Details on the fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
- F02D19/0686—Injectors
- F02D19/0692—Arrangement of multiple injectors per combustion chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/202—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit
- F02D2041/2055—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit with means for determining actual opening or closing time
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/202—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit
- F02D2041/2058—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit using information of the actual current value
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D41/0027—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures the fuel being gaseous
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
Definitions
- the present invention relates to an estimation circuit of the injection time in a combustion chamber of a direct injection engine and to a control device including the same .
- direct injection engines include electromechanical systems that allow fuel to be injected into one or more combustion chambers of a car.
- the fuel injected into these engines is, for example, petrol (primary fuel) or a mixture of petrol and an additional fuel (alternative fuel), such as, for example, methane or LPG (in liquid or gaseous form) .
- additional fuel such as, for example, methane or LPG (in liquid or gaseous form) .
- gas in gaseous form
- Figure 1 schematically shows a direct injection system (hereinafter defined briefly as system) 1 of known type, which uses a mixture of petrol and gas as fuel to be injected into a combustion chamber 11.
- the system 1 comprises: a first and a second engine control unit (ECU) 3, 5; and a first and a second plurality of injectors (in particular, electro-injectors) 7, 9, electrically coupled, respectively, to the first and to the second ECUs 3, 5.
- the first and the second plurality of injectors 7, 9 are designed to inject petrol and gas respectively into the combustion chamber 11 and into an intake manifold 13, which in turn is connected to the combustion chamber 11 by means of one or more intake valves (not shown) .
- Each injector of the first and of the second plurality of injectors 7, 9 has a positive terminal and a negative terminal .
- each injector of the first plurality of injectors 7 is electrically coupled to the first ECU 3 by means of a first and of a second driving line 6, 8, respectively connected to the negative terminal and to the positive terminal of said injector of the first plurality of injectors 7.
- each injector of the second plurality of injectors 9 is electrically coupled to the second ECU 5 by means of a third and of a fourth driving line 12, 14, respectively connected to the negative terminal and to the positive terminal of said injector of the second plurality of injectors 9.
- the positive terminals of sub-assemblies (for example, pairs) of injectors of the first plurality of injectors 7 may share the same second driving line 8. In this way, the positive terminals of sub-assemblies of injectors of the first plurality of injectors 7 are simultaneously driven by the corresponding first ECU 3.
- the positive terminals of the injectors of the second plurality of injectors 9 are respectively connected to a corresponding fourth driving line 14.
- the first ECU 3 regulates, in use, the petrol injection into the combustion chamber 11 by controlling the first plurality of injectors 7 by means of the first and of the second driving lines 6, 8.
- the second ECU 5 regulates the gas injection into the intake manifold 13 by controlling the second plurality of injectors 9 by means of the third and of the fourth driving lines 12, 14.
- each injector of the first plurality of injectors 7 is controlled by a first integrated logic 16, incorporated in the first ECU 3.
- each injector of the second plurality of injectors 9 is controlled by a second integrated logic 26 incorporated in the second ECU 5.
- the injectors of the first plurality of injectors 7 operate independently of each other.
- the injectors of the second plurality of injectors 9 operate independently of each other.
- the second ECU 5 further comprises, for each injector of the first plurality of injectors 7: a corresponding emulation load 17 (for example, a coil) having a first and a second terminal 18, 19; and a corresponding switch 24, arranged between a corresponding first central unit output terminal 20 of the first integrated logic 16 and the first driving line 6 of the corresponding injector of the first plurality of injectors 7.
- a corresponding emulation load 17 for example, a coil
- a corresponding switch 24 arranged between a corresponding first central unit output terminal 20 of the first integrated logic 16 and the first driving line 6 of the corresponding injector of the first plurality of injectors 7.
- the switch 24 is able to electrically connect the corresponding first central unit output terminal 20 with the negative terminal of the corresponding injector of the first plurality of injectors 7 (closing step) or with the second terminal 19 of the emulation load 17 (opening step) .
- the closing and opening steps of the switch 24 are controlled by the second integrated logic 26 (the connection between the switch 24 and the second integrated logic 26 is not shown) .
- the first terminal 18 of the emulation load 17 is connected to a corresponding second central unit output terminal 21 of the first integrated logic 16 and to the second driving line 8 connected to the corresponding injector 7.
- the switch 24 is a solid-state device, for example a pair of MOSFET transistors with attached driving circuitry.
- Each injector of the first and of the second plurality of injectors 7, 9 is electrically equivalent to a series of an inductor with inductance Li,i and, respectively, L ⁇ ,2 and a resistor with resistance R ⁇ ,i and, respectively, R ⁇ ,2 (not shown) .
- the inductance Li,i, L ⁇ ,2 is between 1 mH and 2 mH and the resistance Ryi, Ri,2 is between 1W and 2W.
- each injector of the first or of the second plurality of injectors 7, 9 has a respective time constant ii,i and ii,2, defined, in a known way, as the ratio between the inductance Li,i, L ⁇ ,2 and the resistance R ⁇ ,i, R ⁇ ,2 of said injectors; for example, the time constants ii,i, i ⁇ ,2 have values between 0.3 ms and 2 ms, for example 1 ms.
- the emulation load 17 is modelled at the circuit level as a series of an inductor and a resistor (not shown) , having respectively the inductance L em and the resistance R e m.
- the inductance L e m is of the same order of magnitude as the inductance Li,i of the first plurality of injectors 7.
- the inductance L e m is characterized by a time constant T em , defined as the ratio between the inductance L e m and the resistance R e m.
- the inductance L em can vary, for example, up to -50% or + 100% with respect to the inductance Li,i, such variations not significantly modifying the operation and / or performance of the system 1.
- the time constant T ern of the emulation load 17 is typically comprised in an interval t ⁇ , i + DT, with DT comprised between -0.5*t ⁇ , i and Ti,l .
- the system 1 can operate according to different operating steps, as described below.
- the same considerations apply to the other injectors of the same first plurality of injectors 7, which can operate simultaneously or sequentially with respect to the injector 7A.
- the gas injection follows the petrol injection (namely that there is no overlap between the command of the petrol injection and the gas injection) .
- the gas injection can be carried out during the petrol injection command, namely the second ECU 5 can control the second plurality of injectors 9 so that the gas injection is at least partly temporally superimposed to the petrol injection command by the first plurality of injectors 7.
- the second integrated logic 26 controls the switch 24 so as to close it and make the second terminal 19 of the emulation load 17 floating.
- the emulation load 17 is disconnected from the first ECU 3, while the negative terminal of the injector 7A is connected to the first central unit output terminal 20 of the first ECU 3 by means of the first driving line 6.
- the injector 7A receives a voltage driving signal, for example a pulsed signal (e.g., to a first approximation, a square wave) .
- the driving signal generates, in turn, a current I, which flows into the injector 7A.
- the injector 7A is controlled so as to inject petrol into the combustion chamber 11 during a time interval having a duration equal to a first injection time ti, set by the first ECU 3.
- a precise estimation of the first injection time ti is given by the time elapsing between the instant (indicated as the first threshold instant tsi) in which the current I in the injector 7A exceeds a first threshold current Isi (equal, for example, to the minimum value of the current I sufficient to open the injector 7A) and the time instant (indicated as the second threshold instant ts2 ) in which the current I falls below a second threshold current Is2 (namely, when the current I is no longer able to keep the injector 7A open) .
- the second threshold current Is2 is, for example, equal to or lower than the first threshold current Isi.
- the remaining injectors 7 of the first plurality can be inactive, i.e. the first ECU 3 does not supply the driving signal to said injectors. Therefore, the remaining injectors 7 of the first plurality are subjected to zero voltage.
- the corresponding first and second central unit output terminals 20, 21 have the same voltage.
- the remaining injectors of the first plurality of injectors 7 can be activated simultaneously with the injector 7A so as to inject petrol into the combustion chamber 11 for the same first injection time ti. To a first approximation, and in particular in stationary conditions, the first injection time ti is the same for any injector of the first plurality of injectors 7.
- the second ECU 5 controls the second plurality of injectors 9 so that they are inactive during the petrol injection.
- the second integrated logic 26 controls the switch 24 of the injector 7A to open it.
- the second terminal 19 of the emulation load 17 is connected to the first central unit output terminal 20, while the negative terminal of the injector 7A keeps floating.
- the driving signal of the first ECU 3 generates, to a first approximation, the same driving signal used in the first step. However, the driving signal does not reach the injector 7A, which, therefore, is not ordered to inject further petrol into the combustion chamber 11.
- the emulation load 17 is crossed by a current (indicated in Figure 1 with I ' ) approximately equal to the current I .
- the aforementioned switching of the switch 24 of the injector 7A takes place when the second ECU 5 detects the presence of conditions (for example, temperature and pressure) required by the system 1 for the gas injection; these conditions are detected by an integrated sensor system (not shown) in the system 1, in a per se known manner .
- conditions for example, temperature and pressure
- each injector of the second plurality of injectors 9 is controlled by a corresponding driving signal, for example a voltage driving signal, by the second integrated logic 26, so as to inject gas into the intake manifold 13.
- a corresponding driving signal for example a voltage driving signal
- the negative terminal of each injector of the second plurality of injectors 9 is connected to a corresponding first central unit output terminal 27 of the second integrated logic 26 through the corresponding third driving line 12.
- the positive terminal of each injector of the second plurality of injectors 9 is connected to a corresponding second central unit output terminal 28 of the second integrated logic 26, through the respective fourth driving line 14.
- the second integrated logic 26 is able to send to each injector of the second plurality of injectors 9 the corresponding driving signal, so that it injects gas into the intake manifold 13 and therefore into the combustion chamber 11, during a time interval having a duration equal to a second injection time t 2 , which is calculated in a per se known manner based on parameters such as for example, in addition to the first injection time ti, the type of gas, the temperature and the pressure of the gas in the injectors of the second plurality of injectors 9, as well as based on engine parameters, such as, for example, engine revolutions and load.
- the second injection time t 2 is the time in which the second ECU 5 controls each injector of the second plurality of injectors 9 so as to inject an amount of gas which depends, in a per se known manner, on the amount of petrol injected by each injector of the first plurality of injectors 7.
- the engine parameters of the engine remain unchanged, so that the engine maintains a regular operation even during the transition from petrol to gas supply.
- the second ECU 5 estimates the first injection time ti; subsequently, the second ECU 5 calculates the second injection time t 2 ⁇
- Figure 2 shows time trends of electrical quantities characteristic of the system 1.
- reference will be made to a system operating solely on petrol, as previously described with reference to the first step.
- Figure 2 shows the following electrical quantities: the voltages on the positive and negative terminal of the injector 7A, indicated respectively with V + (graph 30) and V (graph 38), and whose difference defines the driving signal of the injector 7A; and the current I in the injector 7A (graph 42) .
- the voltages V and V + are generated by the first integrated logic 16, respectively on their first and second central unit output terminals 20, 21; moreover, the first integrated logic 16 implements a voltage driving.
- the system 1 is initially in the off step (namely when the first ECU 3 does not supply the driving signal to the injector 7A) , in which the voltages V + , V are both equal, for example 7.5 V, so that the potential difference (indicated hereinafter with DU) between the positive terminal and the negative terminal of the injector 7A is zero. Therefore, the corresponding current I is zero.
- a subsequent time instant t 3 corresponds to the beginning of the peak step, in which the positive terminal of the injector 7A is brought, e.g. to about 67 V; on the other hand, the negative terminal of the 7A injector is grounded (i.e. zero voltage) . In this way, the 7A injector is opened.
- the current I in the injector 7A rises quickly (portion 44 of the third graph 42) until reaching, for example, 10A at a time instant t 4 .
- the injector 7A having an electrical behaviour equivalent to that of an inductor, is gradually charged by the current I .
- the voltage V + of the injector 7A is first zero, so as to partially discharge the injector 7A, and then varies according to a pulsed waveform, not necessarily periodic, such as e.g. a square wave form, with values ranging between 0 V and 13 V (the latter value being provided for example by a battery not shown) .
- a pulsed waveform not necessarily periodic, such as e.g. a square wave form, with values ranging between 0 V and 13 V (the latter value being provided for example by a battery not shown) .
- the current I varies according to a saw-tooth pattern with values comprised between, for example, 3A and 4A.
- the voltage V- is still zero.
- the off step it involves that the voltage drop AV is about zero, so that the solenoid valve corresponding to the injector 7A remains closed. Moreover, before the beginning of the off step, the inductor representing the injector 7A is discharged thanks to the use of demagnetization pulses (described below) . In Figure 2, the current I is zeroed in a time instant ts.
- the demagnetization step consists in the inversion of the sign of the driving signal of the injector 7A.
- one or more demagnetization pulses are applied to the negative terminal of the injector 7A, thus keeping the positive terminal grounded, so that the injector 7A tends to close and, therefore, the current I quickly drops to reach a desired value, not necessarily zero.
- these demagnetization pulses have maximum values of about 70 V and durations equal to or less than 100 ps . In this way, the inductor representing the injector 7A is temporarily forced to discharge, causing a sharp decrease in the current I .
- Figure 2 shows a first demagnetization pulse 40A, which is generated during the hold step, starting from a time instant t 6 (portion 46 of graph 42) .
- a second demagnetization pulse 40B is generated just before the start of the off step, starting from a time point t 7 , so as to cause a sharp decrease in the current I, which, as mentioned above, is extinguished at the time instant ts.
- the following refers to an injection cycle to indicate the operations carried out in the time interval between the time instants t 3 and ts.
- the second ECU 5 estimates the first injection time ti (or the injection emulation time t em ) , i.e. the duration of the time interval in which the injector 7A is open and injects (would inject) petrol into the combustion chamber 11.
- the electric quantity indicative of the state of closure/opening of the injector 7A, and therefore more significant for determining the first injection time ti, is the current I.
- Different solutions are available to measure the current I and then estimate the first injection time ti.
- a shunt element (not shown) is arranged along the first driving line 6, between the first central unit output terminal 20 and the switch 24.
- the shunt element is a resistor with resistance R Sh , for example, between 20mQ and 200mQ.
- the shunt element is crossed by a current that generates a voltage drop AVs h proportional to the current I (or current I') ⁇
- This voltage drop AV Sh is typically amplified by a differential amplifier or by instrumentation and then compared with one or more threshold voltages by a threshold comparator. At the end of the comparison, the comparator supplies an output voltage to the second ECU 5, which estimates the first injection time ti.
- the shunt element is designed to have a low resistance value R Sh , so as not to significantly affect the driving of the first plurality of injectors 7 (or of the emulation load 17) . Consequently, the shunt element is crossed by currents of high value (even in the order of tens of amps, as previously shown with reference to Figure 2), making it difficult to correctly dissipate heat.
- the voltage drop AV Sh is of a few mV and, therefore, must be amplified by the differential amplifier or by instrumentation.
- the instrumentation amplifier must be insensitive to the common mode, which has a value, for example, of the order of 60-100V.
- Another solution uses a Hall sensor, rather than a shunt element, to detect the current I.
- the Hall sensor is arranged between the first central unit output terminal 20 and the switch 24.
- the detection of the current I with the Hall sensor occurs in a similar way to the detection obtained by means of the shunt element.
- the Hall sensor generates a voltage output, referred to ground and proportional to the current I (or to the current I ' in the case of driving the emulation load 17) .
- the voltage output is directly compared with one or more threshold voltages from a threshold comparator.
- the output of the comparator is then supplied to the second ECU 5, which estimates the first injection time ti.
- the Hall sensor does not introduce significant additional voltage drops on the system 1 and is almost insensitive to the common mode .
- GB 2521820 describes a method for determining the derivative of a signal to detect the movement of a solenoid armature.
- GB 2521820 provides, among other things, the possibility of detecting the current flowing in a solenoid by using a resistor and a differential amplifier.
- EP 1533503 describes a device for controlling electro actuators with detection of the instant of completion of the actuation.
- the object of the present invention is to provide an estimation circuit for the injection time that at least partially overcomes the drawbacks of the prior art.
- the present invention provides an estimation circuit, a control device including the same and an estimation method, as defined in the appended claims.
- FIG. 1 shows a block diagram of a direct petrol and gas injection system
- FIG. 3 shows a block diagram of an injection system including the present control device
- Figure 4 shows trends over time of characteristic quantities of the system of Figure 3;
- FIG. 9 shows a block diagram of a variant of the system of Figure 3.
- Figure 10 shows trends over time of characteristic quantities of the system of Figure 9.
- Figure 3 schematically shows a direct injection system (hereinafter briefly defined as system) 100, which uses a mixture of petrol and gas as fuel. Elements shown in Figure 3 corresponding to elements already shown in Figure 1 are indicated with the same reference numbers and will not be further described. Moreover, to facilitate the understanding of the present invention, the second plurality of injectors 9 is not shown. In addition, the following refers, by way of example, to a system operating in one of the combustion chambers of an endothermic controlled ignition engine with direct injection.
- the system 100 comprises a measuring circuit 112, incorporated in the second ECU (here indicated with 505) and described in the following only with regard to the portion coupled to the injector 7A, without thereby losing its general character.
- the second ECU 505 represents a control device.
- the second ECU 505 and the second plurality of injectors 9 connected to it can be electrically interposed between the first ECU 3 and the injectors of the first plurality 7, in a transparent manner with regard to the operation of the first ECU 3 and in a releasable manner.
- the second ECU 505 is electrically interposed between the terminals of this injector and the first and second central unit output terminal 20, 21.
- the measuring circuit 112 includes: a measurement resistor 105 having a first terminal connected to the second driving line 8 and then to the second control unit terminal 21 of the first integrated logic 16; and a measurement capacitor 110 having a first terminal, connected to a second terminal of the measurement resistor 105, with which it forms a common node 125, and a second terminal, connected to the first central unit output terminal 20 of the first integrated logic 16.
- the measurement resistor 105 has a resistance R m , for example, between 50W and 1MW, for example 10EW. This value of R m means that the presence of the measurement resistor 105 does not substantially modify the operation of the injectors 7, of the emulation loads 17 and of the relative currents described above.
- the measurement capacitor 110 has a capacity C m , for example between lOOpF and 10pF, for example 47nF.
- the measurement capacitor 110 has a time constant T m approximately equal to the product between the capacitance C m and the resistance R m of the measurement resistor 105.
- the measurement circuit 112 further comprises a threshold generator 115, which generates a threshold voltage Vs and has a first terminal connected to the first central unit output terminal 20 of the first integrated logic 16. Furthermore, the measuring circuit 112 comprises a threshold comparator 120, which has a first and a second input, respectively connected to a second terminal of the threshold generator 115 and to the common node 125.
- the measurement capacitor 110 has a capacity such that its own time constant i m is such that the voltage trend at the ends of the measurement capacitor 110 (hereinafter indicated with Vc) reproduces to a first approximation the trend of the current I in the injector 7A.
- the time constant i m approximates the time constant T ⁇ , I of the inductor Li,i of the injector 7A.
- the time constant i m may be included in the interval [0.5*t ⁇ ,i - 2*t ⁇ ,i] .
- the time constant i m of the measurement capacitor 110 may be included in the interval [0.5*i em - 2*i em ] , where, as explained above, T em indicates the time constant of the emulation load 17.
- the system 100 operates according to the steps described with reference to Figure 1. Moreover, for a simpler exposition, reference is made only to the operation of the injector 7A, without however losing general character .
- the first integrated logic 16 applies the aforementioned voltages V and V + respectively on its first and second central unit output terminal 20, 21. Consequently, a current I* (supplied by the first ECU 3) enters the second central unit output terminal 21, while on the first central unit output terminal 20 there is a current of approximately -I*.
- a first part of the current I* flows in the measurement resistor 105 and loads the measurement capacitor 110, which is subject to the time-varying voltage Vc. To a first approximation, the first part of the current I* is negligible. A second part of the current I* flows in the injector 7A, thus constituting the aforementioned current I. Furthermore, since the time constant i m of the measurement capacitor 110 is approximately equal to the time constant t ⁇ , i of the injector 7A (or of the emulation load 17), the voltage Vc has a trend over time, to a first approximation, equal to the trend over time of the current I in the injector 7A. Consequently, based on the voltage Vc, it is possible to estimate the first injection time ti.
- the first integrated logic 16 applies again the aforementioned voltages V- and V + . Therefore, the emulation load 17 is traversed by the current I', which is approximately equal to the current I. Furthermore, the measurement capacitor 1 1 0 and the measurement resistor 1 05 are subjected to the same electrical stimuli (i.e., they are flown through by the same current) to which they were subjected during the first step. Consequently, the voltage Vc on the measurement capacitor 110 follows the same trend followed during the first step.
- the possible injection time ti' is independent of the closing state of the switch 24. In practice, if the switch 24 remains closed for the entire duration of the possible injection time ti' , this latter coincides with the aforementioned first injection time ti; vice versa, if the switch 24 remains open for the entire duration of the possible injection time ti' , this latter coincides with the aforementioned injection emulation time t e m.
- the possible injection time ti' is therefore indicative of the voltages V- and V + , but does not depend on the state of the switch 24. Furthermore, the possible injection time ti' can be determined based on the voltage Vc .
- the voltage Vc of the measurement capacitor 110 is compared with the threshold voltage Vs of the threshold generator 115 by the threshold comparator 120. After the comparison, the threshold comparator 120 sends to the second integrated logic 26 an output voltage V out , starting from which the second integrated logic 26 estimates the possible injection time ti' and calculates the second injection time t 2 ⁇ Subsequently, in a per se known manner, the second integrated logic 26 controls the injectors 9 so as to inject the desired amount of gas.
- the output voltage V out is a logic signal indicative of time instants t si *, t S 2* in which the voltage Vc respectively exceeds the threshold voltage Vs and becomes lower than the threshold voltage Vs.
- the time instants t si *, t S 2* are respectively equal to the time instants t si , t S 2, as qualitatively shown in Figure 4. Therefore, the possible injection time ti' can be estimated as equal to the difference between the time instants t si * and t S 2* .
- Figure 4 shows trends of electrical quantities characteristic of the system of Figure 3.
- electrical quantities of Figure 4 corresponding to electrical quantities of Figure 2 are indicated in Figure 4 with the same reference numbers and not further described.
- Figure 4 refers to the case in which, during the feeding cycle, and in particular during the hold step, the switch 24 switches from closed to open. In detail, the switch 24 switches in a time instant t sw .
- Figure 4 shows the trend of the current I* present on the second central unit output terminal 21 (fourth graph 142) .
- This trend has a first portion 144, comprised between the time instants t 3 and t sw , and a second portion 146, comprised between the time instants t sw and ts.
- the trend of the current I and of the current I in the emulation load 17 are respectively equal, to a first approximation, to the aforementioned first and second portions 144, 146 of the current I*.
- Figure 4 further shows a fifth graph 150, representing the trend of the voltage Vc of the measurement capacitor 110 in the different operating steps described with reference to Figure 2.
- the fourth graph 150 has a trend that, to a first approximation, is the same as the one of the fourth graph 142, in particular as regards the portions close to the time instants t 3 and ts.
- greater deviations occur close to the current peak and in a portion subsequent to the time instant t sw , due to the switching of the switch 24, this latter deviation being therefore absent when the switch 24 does not switch during the injection cycle.
- Figure 4 further shows a sixth graph 152, relating to an example of the output voltage V out .
- the output voltage V out generated by the threshold comparator 120 is still indicative of the possible injection time ti' , regardless of the fact that, during the supply cycle, a changeover of the switch 24 has occurred.
- Figure 5 shows an embodiment of the threshold generator 115 in greater detail.
- the threshold generator 1 15 comprises: a current generator 1 60 connected to a threshold node 1 61 and to a supply node 1 63 , which is placed at a supply voltage V DD ; and a threshold resistor 1 62 , interposed between the threshold node 1 61 and the first central unit output terminal 2 0 of the first integrated logic 1 6 .
- the threshold resistor 1 62 has a resistance Rs equal, for example, to 47kQ.
- the current generator 1 60 generates a threshold current Ith, which, assuming that the comparator 120 has a high impedance, flows in the threshold resistor 1 62 , generating a voltage drop on this latter. In this way, the threshold resistor 1 62 has the threshold voltage Vs .
- the current generator 160 is, for example, a current mirror.
- Figure 6 shows another embodiment of the threshold generator 115; in particular, elements shown in Figure 6 corresponding to elements shown in Figure 5 are indicated in Figure 6 with the same reference numbers and not further described .
- the threshold generator 1 15 comprises: a threshold diode 17 0 , arranged in series with the current generator 1 60 ; and a threshold capacitor 172 , arranged in parallel with the threshold resistor 1 62 .
- the threshold diode 17 0 has the cathode and the anode respectively connected to the threshold node 1 61 and to the threshold current generator 1 60 .
- the threshold capacitor 172 has terminals respectively connected to the threshold node 1 61 and to the first central unit output terminal 2 0 .
- the threshold capacitor 172 has a capacity Cs equal, for example, to lOnF.
- the present configuration is advantageously usable to maintain the constant threshold voltage Vs in the presence of demagnetization pulses 40A, 40B.
- the demagnetization pulses 40A, 40B may cause the threshold voltage Vs to vary significantly in the event of malfunctions of the threshold current generator 160.
- the threshold diode 170 allows a momentary interruption of the connection between the threshold current generator 160 and the threshold resistor 162, so as to prevent the threshold current Ith from flowing towards the supply node 163.
- the threshold capacitor 172 has a time constant is defined as the product between the capacity Cs and the resistance Rs of the threshold resistor 162. In order to maintain the constant threshold voltage Vs during a demagnetization pulse, the time constant is may be, for example, greater than five times the duration of said demagnetization pulse.
- this configuration allows tolerating short periods of time in which the supply voltage V DD is lower than the voltage V- .
- Figure 7 shows a further embodiment of the threshold generator 115. In particular, elements shown in Figure 7 corresponding to elements shown in Figure 6 are indicated in Figure 7 with the same reference numbers and not further described .
- the threshold generator 115 comprises a compensation generator 180, which is a current generator with terminals respectively connected to the first central unit output terminal 20 and to the ground.
- the compensation generator 180 is designed to discharge at least part of the threshold current Ith to the ground, starting from the first central unit output terminal 20.
- This configuration can be advantageously used to reduce the interference of the measuring circuit 112 on the operation of the first plurality of injectors 7. In fact, by subtracting the threshold current Ith from the first central unit output terminal 20, it is possible to avoid that part of the threshold current Ith flows towards the negative terminal of the injector 7A.
- Figure 8 shows a further embodiment of the threshold generator 115.
- elements shown in Figure 8 corresponding to elements shown in Figure 7 are indicated in Figure 8 with the same reference numbers and not further described .
- the system 100 comprises a first limitation diode 201, such as for example a Zener diode.
- the first limitation diode 201 has an anode and a cathode respectively connected to the first central unit output terminal 20 and to the common node 125.
- the first limitation diode 201 allows limiting the voltage Vc at the ends of the measurement capacitor 110, with the following advantages.
- the injector 7A presents non-linear phenomena due to magnetic saturation.
- Such phenomena mainly in the presence of high current values I (for example, 10A in the peak step) , may cause sudden variations of the aforementioned current I with respect to an ideal case.
- these current variations I are faster also with respect to the trend of the voltage Vc at the ends of the measurement capacitor 110, since the voltage Vc has a behaviour closer to an ideal case. Consequently, the limitation of the voltage Vc introduced by the first limitation diode 201 allows avoiding a possible overestimation of the possible injection time ti' .
- system 100 of Figure 8 comprises a second and a third limitation diode 203, 205 and a limitation resistor 207, arranged in series.
- the cathode and the anode of the second limiting diode 203 are respectively connected to the cathode of the third limiting diode 205 and to the common node 125.
- the third limitation diode 205 is a Zener diode, whose anode is connected to a first terminal of the limitation resistor 207, whose second terminal is connected to the second central unit output terminal 21.
- the Applicant has observed how, in the off step, the current I decreases faster than the voltage Vc at the ends of the measurement capacitor 110. This discrepancy can represent a further cause of overestimation of the possible injection time ti' .
- This configuration represents a solution to the problem, since the second and third limitation diodes 203, 205 and the limitation resistor 207 allow speeding up the discharge of the measurement capacitor 110.
- the second limitation diode 203 disconnects the third limitation diode 205 in the charging step, enabling it, together with the limitation resistor 207, only to discharge.
- the first limitation diode 201 limits the voltage only during the charging step.
- FIG. 9 shows a further embodiment of the system 100, which is now described with reference only to the differences with respect to the embodiment shown in Figure
- the system 100 comprises a correction circuit 130, which has two inputs connected to the negative and positive terminals of the injector 7A.
- the correction circuit 130 is a demagnetization pulse detector, namely it generates and supplies to the second integrated logic 26 of the second ECU 505 a detection signal indicative of the starting instants of the demagnetization pulses 40A, 40B.
- the second integrated logic 26 of the second ECU 505 then calculates an improved estimation of the possible injection time ti' , which is estimated as the time elapsing between the time instant t si * and the time instant t df when the last demagnetization pulse 40B begins before the time instant t S 2* . This solves the problem described below with reference to Figure 10.
- Figure 10 shows an example of the trend of the voltage V, indicated with 132 and including a pair of respective demagnetization pulses 40A', 40B'.
- Figure 11 shows another embodiment of the present system.
- Figure 11 shows a system 300 having a general structure similar to the one of the system 100 shown in Figure 7, so that parts identical to those shown and described with reference to Figure 7 are indicated in Figure 11 with the same reference numbers.
- the system 300 has an additional measurement circuit 112', which is the same as the measuring circuit 112, except for the differences described below. Consequently, the elements of the additional measurement circuit 112' are indicated with the same reference numbers as the corresponding elements of the measuring circuit 112 with the addition of an apex. Furthermore, the additional measurement circuit 112' connects to the first and second central unit output terminal 20, 21 of the first ECU 3 in the same way as the measurement circuit 112.
- the additional measurement circuit 112' is such that an additional threshold voltage Vs' greater than the threshold voltage Vs is set on the threshold resistor 162'.
- the voltages Vc and Vc' have the same trend, proportional to the current I* generated on the second central unit output terminal 21 of the first ECU 3.
- the output voltage V out ' is indicative of time instants t si **, t S 2** in which the voltage V c f respectively exceeds the threshold voltage Vs' and becomes lower than the threshold voltage Vs' .
- the second integrated logic 26 estimates the possible injection time ti' as equal to the time interval between the time instants t si ** and Ls 2
- the present embodiment is advantageously usable in the case in which, before the peak step, the voltage V + is non-zero (for example has a pulsed trend), in which case the beginning of the possible injection time ti' could be incorrectly anticipated with respect to the actual occurrence of the peak step, if only the threshold voltage V s were available.
- the present control device represented by the second ECU
- the present control device includes a circuit for estimating the injection time that allows obtaining an efficient and precise estimation of the petrol injection time, comparing a voltage signal with one or more thresholds without having to resort to direct current measurements.
- the estimation circuit uses discrete components and therefore is inexpensive, with low power consumption and a reduced need to dissipate heat.
- the estimation circuit is composed of small sized components that are easy to find.
- control device does not interfere with the normal operation of the direct injection system, since it is inserted between the first ECU and the first plurality of injectors in a transparent manner with respect to the first ECU, namely without causing any modification in the operation of this latter .
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- Combustion & Propulsion (AREA)
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Abstract
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IT201800008651 | 2018-09-17 | ||
PCT/IB2019/057818 WO2020058845A1 (en) | 2018-09-17 | 2019-09-17 | Estimation circuit of the injection time in a combustion chamber of a direct injection engine and control device including the same |
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EP3853460A1 true EP3853460A1 (en) | 2021-07-28 |
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EP19787076.9A Pending EP3853460A1 (en) | 2018-09-17 | 2019-09-17 | Estimation circuit of the injection time in a combustion chamber of a direct injection engine and control device including the same |
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ITTO20030922A1 (en) * | 2003-11-20 | 2005-05-21 | Fiat Ricerche | CONTROL DEVICE OF ELECTRO-ACTUATORS WITH SHORT-CIRCUIT PROTECTION TOWARDS MASS OR TOWARDS THE POWER OF THE TERMINALS OF THE ELECTRO-ACTUATORS. |
ITTO20030921A1 (en) * | 2003-11-20 | 2005-05-21 | Fiat Ricerche | CONTROL DEVICE OF ELECTRO-ACTUATORS WITH DETECTION OF THE END OF IMPLEMENTATION AND METHOD OF DETECTING THE END OF IMPLEMENTATION OF AN ELECTRO-ACTUATOR. |
GB2521820A (en) * | 2013-06-19 | 2015-07-08 | Continental Automotive Systems | Integral subtraction differentiator |
US10060374B2 (en) * | 2015-04-29 | 2018-08-28 | General Electric Company | Engine system and method |
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- 2019-09-17 WO PCT/IB2019/057818 patent/WO2020058845A1/en active Application Filing
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