EP3831726A1 - Packing machine and method with folding function - Google Patents

Packing machine and method with folding function Download PDF

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Publication number
EP3831726A1
EP3831726A1 EP20210074.9A EP20210074A EP3831726A1 EP 3831726 A1 EP3831726 A1 EP 3831726A1 EP 20210074 A EP20210074 A EP 20210074A EP 3831726 A1 EP3831726 A1 EP 3831726A1
Authority
EP
European Patent Office
Prior art keywords
sealing
tray
edge
packaging
projections
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP20210074.9A
Other languages
German (de)
French (fr)
Other versions
EP3831726B1 (en
Inventor
Lars Ickert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Multivac Sepp Haggenmueller GmbH and Co KG
Original Assignee
Multivac Sepp Haggenmueller GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Publication of EP3831726A1 publication Critical patent/EP3831726A1/en
Application granted granted Critical
Publication of EP3831726B1 publication Critical patent/EP3831726B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842Securing closures on containers
    • B65B7/2892Securing closures on containers by deformation of the container rim
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/162Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
    • B65B7/164Securing by heat-sealing

Definitions

  • the present invention relates to a packaging machine according to claim 1 and a method according to independent claim 12.
  • Tray sealing machines also called traysealers in the following, are being used more and more frequently to produce packaging from paper fiber-based materials.
  • traysealers are being used more and more frequently to produce packaging from paper fiber-based materials.
  • new requirements are placed on the traysealer technology.
  • a particular challenge is to fold over a half-finished, almost upright cardboard edge on cardboard trays for a victory process so that a cover film can be sealed onto it. It can be particularly problematic that the essentially upright carton edge can be crushed by a conventional sealing plate which, coming from above, presses on it with an almost vertical force.
  • the EP 2 783 990 A1 discloses a tray closing machine and a method for closing trays which have a plurality of sealing planes inclined to one another with a cover film.
  • EP 1 747 995 A1 discloses an apparatus and a method for gas-tight packaging of objects with a film material which fits closely to the objects.
  • the film material is clamped between a cutting frame and a spacer plate positioned underneath, in order to hold the film material taut in front of a cutting knife positioned above it.
  • the object of the invention is to provide a packaging machine and a method with which a tray edge can be aligned for a sealing process by means of simple structural technical means on a preferably paper fiber-based, provided packaging tray in order to be able to better seal a cover film to it.
  • the packaging machine has a sealing station which comprises a lower tool part and an upper tool part.
  • the lower tool part has a tray receptacle and the upper tool part comprises at least one sealing device which has a sealing element which is configured to seal a cover film onto a tray edge of a packaging tray provided in the tray receptacle.
  • the sealing device has a holding element that provides at least one passage for a cutting element for cutting the cover film to size.
  • the holding element has a plurality of projections along an inner contour of the opening for bending over an edge region of the packaging tray provided for forming the tray edge.
  • the holding element can function as a hold-down device for folding the shell edge in the direction of the horizontal, to which the cover film can be sealed better.
  • the edge area especially if it protrudes steeply upward, is crushed by the sealing element used during the sealing process, since a perpendicular force from the sealing element on the edge area is prevented.
  • the holding element can hurry ahead of the sealing element in order to bend the shell edge in such a way that the sealing element can then press the cover film onto a shell edge that is lying flat under the action of a small amount of force.
  • the invention prevents the cover film from adhering to the packaging tray too early, i.e. already adhering to the edge area at a point in time before it is bent over. Due to a separate construction of the holding element and the sealing element, the bending over of the tray edge and the sealing of the lid foil on the bent tray edge can be carried out one after the other in a chronological order so that undesired sticking, i.e. pre-sealing of the lid foil to the packaging tray can be avoided.
  • the sealing device used on the packaging machine according to the invention forms a multifunctional tool assembly, with the holding element provided on it being able to turn the tray edge over from a steep alignment for the sealing process and the separately formed sealing element for sealing the cover film on the tray edge, which is then flatter to the horizontal.
  • the holding element and the sealing element can perform their respective functions one after the other in a common work cycle, making them particularly suitable for a time-optimized manufacturing process.
  • the sealing device, including the holding element mounted thereon and the sealing element mounted thereon has a compact design.
  • the packaging machine according to the invention is particularly advantageous when cutting and sealing sensitive lidding films, since the lidding film remains largely unstressed until the sealing process is carried out and only comes into contact with the depressed shell edge, after which it can then be optimally sealed.
  • the projections are configured to deform the edge area of the packaging tray held in the tray receptacle, which is provided for forming the tray edge, from a first orientation into a second orientation with a reduced inclination relative to a horizontal bearing plane compared to the first orientation, in order to align the shell edge for the sealing process with a reduced inclination relative to a sealing surface of the sealing element.
  • the shell edge can enclose an angle of less than 60 °, in particular less than 45 °, with the horizontal at its kink.
  • the projections can be designed to bend the edge area of the packaging tray provided into the second orientation before the cover film comes into contact with the tray edge, i.e. at the bent edge area of the packaging tray. Since the projections first bend the edge area before the cover film makes contact with it, pre-sealing, that is, undesired adhesion of the cover film to the packaging tray, can be avoided, which leads to better quality packaging results.
  • the cutting element is a knife with a geometry corresponding to the inner contour of the passage in the horizontal projection plane.
  • the knife can alternately have both outer knife sections and inwardly directed knife sections in the horizontal projection plane corresponding to the inner contour of the passage.
  • the sealing element preferably forms a plurality of sealing webs which, during the sealing process, can at least partially be retracted along the inner contour of the passage into recesses left free between the projections in order to produce a sealing seam which is interrupted several times at the edge of the shell according to the number of projections.
  • a sealing seam produced only in sections is particularly useful for closing cardboard trays with fruit or vegetables contained therein.
  • the projections and the knife resting on them can run in such a way that they protrude into the interrupted sections of the sealing seam to be produced, so that the thus cut and sealed cover film provides a corrugated border on the shell edge.
  • the respective projections formed along the inner contour of the passage have a bevel, by means of which the edge area of the packaging tray held within the tray receptacle, provided for forming the tray edge, can be folded outwards in the direction of the horizontal storage plane. Because of the incline, the respective projections can immerse themselves perfectly in the packaging tray facing them, in order to reshape the tray edge to the horizontal bearing plane without applying great force to the outside. In other words, the incline and the edge area meet in such a way that the edge area gently drifts outwards along the incline due to the reduced application of force, in order to be folded over in the direction of the horizontal.
  • the respective inclines in the vertical projection plane have an inclination between 10 ° and 60 °, in particular between 15 ° and 45 °, relative to the horizontal.
  • the edge region which protrudes in the original orientation, usually essentially perpendicularly on the packaging tray, can come into engagement at the bevels of the projections in order to fold the tray edge in such a way that only slight buckling forces act on it. In this way, crushing of the edge area can be effectively avoided.
  • a particularly neat bend can be produced at the transition to the side walls of the packaging tray.
  • the holding element is preferably designed in the form of a frame.
  • the holding element can thus be produced particularly well in a lightweight construction. Because the holding element is in the form of a frame, both the cutting element and the sealing element can be passed through in a compact design within the frame in order to cut and seal the cover film. In addition, the tools that can be guided through within the frame enable the cover film to be cut and sealed precisely.
  • the holding element is made from a heat-insulating material, in particular from a heat-insulating plastic. This makes it possible to largely prevent heat transfer from the sealing element stored in the vicinity to the holding element.
  • This has the advantage that the cover film, which is seated in some areas on the holding element, is not heated undesirably during the folding over of the edge region of the packaging tray and, after it has been cut to size, when it comes into contact with the folded over Shell edge adheres too early, before it is brought into a desired final orientation.
  • the holding element is made of plastic, the total weight of the sealing device can be reduced and the holding element can be manufactured inexpensively. In particular, this allows the heat transfer to the products to be packaged, for example fruit or vegetables, to be curbed to a greater extent.
  • the holding element is made of aluminum or steel. The holding element preferably assumes the temperature of the water-cooled, closed upper tool part.
  • a preferred variant provides that the cutting element is coupled to the movement of the sealing element or is mounted adjustably by means of its own drive in order to cut the cover film to size.
  • the coupled drive version in particular offers an expedient, cost-optimized solution.
  • the separate, i.e. decoupled drive variant could be advantageous in order to carry out the cutting of the cover film in terms of time before the sealing element is lowered to seal the cut cover film, whereby the approach of the sealing element to the cover film can be delayed in order to avoid preheating of the cover film.
  • the packaging machine is preferably designed in the form of a traysealer for closing paper fiber-based packaging trays.
  • the sealing device used on the traysealer can be available as an interchangeable kit, so that the traysealer can easily be converted to produce different packaging formats.
  • the invention also relates to a method for attaching a cover film to a tray edge of a packaging tray, for example a cardboard tray, provided in a tray receptacle within a sealing station.
  • a holding element which has at least one passage for a cutting element for cutting the cover film, bends over an edge region of the packaging tray provided for forming the tray edge by means of projections formed thereon along an inner contour of the passage for a sealing process.
  • the kinking of the tray edge and the sealing of the lid foil on it are carried out in procedural terms, in particular in separate, successive steps by means of the sealing device, whereby a tray edge is formed precisely when sealing cardboard trays and an undesired adhesion of the lid foil occurs at one point in time in which the shell edge is not yet aligned, can be avoided.
  • the holding element on the sealing device can work as a leading tool relative to the sealing element, in order to first bend the shell edge into the flat orientation before the cover film is then sealed onto the shell edge.
  • the projections formed on the holding element can come into engagement at the edge region of the packaging tray, which may be almost perpendicularly aligned, and fold this over to form the tray edge before the sealing element comes into contact with the cover film and / or with the edge region.
  • the projections make it possible for the edge area to be folded over at least temporarily prior to the sealing of the cover film, preferably in completely separate work steps one after the other.
  • the holding element as a cold forming tool for bending the tray edge and the sealing element as a heat sealing tool for sealing the cover film on the tray edge can work together excellently without damaging the packaging materials or the products contained therein, for example fruit or vegetables Packaging process are influenced.
  • the projections bend the edge area of the packaging tray provided in the tray receptacle, which is provided for forming the tray edge, from a first orientation into a second orientation with a reduced inclination relative to a horizontal bearing plane compared to the first orientation, in order to avoid the tray edge for the Orient the sealing process with a reduced tendency relative to a sealing surface of a sealing element.
  • the pressing of the cover film by means of the sealing element is thereby possible on the prefabricated shell edge with reduced application of force, which leads to a better sealing quality.
  • the edge region can be folded over into the second orientation without engagement of the sealing element, i.e. exclusively using the holding element, in particular the projections formed thereon. This can prevent undesired pre-sealing of the cover film on the packaging tray.
  • the sealing element can be used to completely fold the shell edge out of the second orientation, for example to press it into a horizontal orientation.
  • a preferred variant provides that the projections at least partially dip into an open area of the packaging tray facing them, whereby the for forming the Shell edge provided edge region of the packaging tray received within the tray receptacle along a slope formed on the respective projection outward, in the direction of the horizontal storage plane.
  • One embodiment provides that, during the sealing process, several sealing bars move at least partially into recesses left free between the projections, i.e. indentations along the inner contour of the passage, in order to produce a corresponding number of projections interrupted multiple times on the shell edge.
  • the sealing webs formed on the sealing element can alternate with the projections formed on the holding element, whereby a sealing seam with interruptions is produced on the edge of the tray, which is useful, for example, for packing fruit and vegetables.
  • FIG 1 shows a packaging machine 1.
  • the packaging machine 1 is designed in the form of a traysealer 2.
  • the traysealer 2 comprises a machine frame 3 and a feed belt 4, which is arranged on the input side on the machine frame 3 and which is configured to provide packaging trays 5 for a sealing station 6 provided on the traysealer 2.
  • the sealing station 6 is in Figure 1 associated with a gripper 7 which is designed to pick up packaging trays 5 from the feed belt 4 and to transport them into the sealing station 6.
  • the packaging trays 5 are here as cardboard trays.
  • a web of material 8 for example a cover film, can be at least partially sealed within the sealing station 6 with the packaging trays 5 received therein.
  • the web of material 8 is fed to the sealing station 6 by means of an unwinding device 9.
  • a tray holder 10 is provided.
  • the shell receptacle 10 belongs to a lower tool part 11 of the sealing station 6.
  • the sealing station 6 has an upper tool part 12 which is mounted such that it can be brought together with the lower tool part 11 in order to provide its sealing chamber 40, which is preferably hermetically sealed, for the sealing process (see Fig Figure 5C ) to include.
  • a control module 15 is attached to a machine structure 14 with the traysealer 2 shown, with which an operator can control the manufacturing process on the traysealer 2.
  • FIG 2A shows a schematic side view of a sealing device 16.
  • the sealing device 16 comprises a sealing element 17 and a holding element 18 positioned below it.
  • a cutting element 19 is arranged around the sealing element 16.
  • the holding element 18 has a plurality of projections 20.
  • Figure 2B shows the sealing device 16 from Figure 2A in a different perspective.
  • Figure 2B illustrates that the holding element 18 is in the form of a frame 21.
  • the projections 20 of the holding element 18 protrude in regions into a passage 22 formed on the frame 21.
  • the passage 22 has an inner contour 23 which enables both the sealing element 17 and the cutting element 19 to be moved through the passage 22 first to cut the cover sheet 8 and then to seal the cover sheet 8 to the packaging tray 5.
  • Figure 2B further shows that the projections 20 each have a slope 24.
  • the holding element 18, in particular its projections 20, including the respective bevels 24 formed thereon, can be used to deform the packaging tray 5. This is explained in more detail below in connection with the Figures 5A to 5F described.
  • FIG Figure 2B shows that in the radial direction, in a sequence from the inside to the outside, the sealing element 17, the cutting element 19 and the holding element 18 are designed to interlock at least in some areas, which favors a compact design of the sealing device 16.
  • This interlocking geometry of the respective tools used on the sealing device 16 is shown in FIG Figure 2C further illustrated.
  • Figure 2C shows the sealing device 16 in a perspective from below.
  • a plurality of projections 20 alternate with recesses 25 in between, which are formed in the form of indentations on the frame 21.
  • the sealing element 17 forms a plurality of sealing webs 26 protruding downward.
  • the cutting element 19 is present as an endless knife 27.
  • the knife 27 essentially has a corresponding extension with respect to the inner contour 23 of the holding element 18 designed as a frame 21.
  • the Figures 2A to 2C also show that the sealing element 17 essentially has a frame shape 28.
  • the sealing device 16 in a compact design forms several tools, namely the sealing element 17, the holding element 18 and the cutting element 19 lying close to one another and interlocking in a radial extension.
  • Figure 3 shows a horizontal sectional view of the sealing device 23.
  • the sealing webs 26 of the sealing element 17 are arranged in the respective recesses 25 of the holding element 18.
  • the one further in Figure 3 For a better understanding of the mode of operation of the sealing device 23, the shell edge 30 of the packaging shell 5 shown only partially pressing sealing webs generate the interrupted sealing seam 29 on the shell edge 30 of the packaging shell 5 (see also Fig. 4 ).
  • FIG. 3 shows Figure 3 that the knife 27 lies adjacent to the inner contour 23 of the frame 21, that is to say closely adjacent, but possibly without contact.
  • the projections 20 and adjoining sections of the knife 27 extend between the respective sealing webs 26 immersed in the recesses 25.
  • the sealing element 17, including the sealing webs 28, and the knife 27 are coupled into and out of the passage 22 of the holding element 18 moved out in order to cut the cover sheet 8 to size and to seal it in sections to the shell edge 30 of the packaging shell 5.
  • the bending of the shell edge 30 on the packaging shell 5 is carried out by means of the projections 20, in particular by means of the bevels 24 formed thereon.
  • Figure 4 shows a plan view of a schematic packaging geometry, as it is based on the sealing device 16 from Figure 3 can be produced.
  • Figure 4 thus shows that the cover film 8 adheres in a heat-sealed manner to the shell edge 30 of the packaging shell 5 only in some areas.
  • Such a packaging geometry is suitable, for example, for packaging fruit and vegetables, in particular when the packaging tray 5 is made from a paper fiber-based material.
  • a border 31 of the cover film 8 has a wave shape, which relates to the geometry of the knife 27 Figure 3 is traceable.
  • FIGS. 5A to 5F show, in a schematic sequence, the mode of operation of the sealing station 6 when forming the tray edge 30, when cutting the cover sheet 8 and when sealing the cut cover sheet 8 to the bent tray edge 30.
  • the tray receptacle 10 has a base 50, the packaging tray 5 being seated on the base 50 with a packaging base formed thereon.
  • the sealing station 6 is in an open state 32.
  • the packaging tray 5 is positioned within the tray receptacle 10 of the lower tool part 11.
  • an edge region 33 is formed which is oriented steeply, almost vertically upwards.
  • the cover film 8 is positioned above the holding element 18.
  • the sealing element 17 and the cutting element 19 are located above the cover film 8.
  • a bending edge 34 is formed on the tray receptacle 10 adjacent to the edge region 33 of the packaging tray 5. At the bending edge 34, the originally almost vertically aligned edge area 33 can be folded over, which is shown in the following Figure 5B is explained in more detail.
  • Figure 5B now shows the upper tool part 12, including the sealing device 16 stored therein, in a position displaced further downwards.
  • the projections 20 dip into an open area 38 of the packaging tray 5, as a result of which they grip the edge area 33 of the packaging tray 5 and bend it outwards towards the horizontal storage plane L.
  • the bending edge 34 supports the bending process and ensures, in particular, that the edge region 33 can be bent over properly in the direction of the horizontal bearing plane L, that is to say that a straight kink is produced.
  • FIG Figure 5C shows the sealing station 6 in a closed state 35.
  • the edge region 33 of the packaging tray 5 was still in a first orientation 36 is now shown in FIG Figure 5C the edge region 33 is bent over by means of the projections 20 in such a way that it is in a second orientation 37 in which it is present with a reduced inclination ⁇ relative to the horizontal bearing plane L.
  • the edge region 33 is now present as a half-finished, already fairly flat shell edge 30, so that the sealing process S is better possible.
  • FIG 5D shows the cutting of the cover sheet 8.
  • the cutting element 19 is now out of its in Figure 5C
  • the position shown is adjusted further down, whereby it dips into the tensioned cover sheet 8 and cuts it.
  • Figure 5E now shows how the already folded edge area 33 is bent down further out of its second orientation 37, which is done by the sealing element 17.
  • the sealing element 17 is in a further downwardly displaced position compared to Figure 5D as a result of which it presses from above onto the shell edge 30, ie the edge region 33 present in the second orientation 37, by means of the sealing webs 26 formed thereon.
  • a further lowering of the sealing element 17 has the effect that the shell edge 30 is pressed down onto the bending edge 34, which Figure 5F shows.
  • Figure 5F shows the sealing of the cut-to-size cover film 8 on the shell edge 30 by means of the sealing webs 26 pressing on the shell receptacle 10.
  • the sealing webs 26 have pressed the edge area 33, which is in its second orientation 37, against the bevels 28, further down until the shell edge 30 rests comes on the bending edge 34.
  • the holding element 18 is configured to fold the originally unbent edge area 33 of the packaging tray 5 prior to the sealing process S so that it is in a second orientation 37 for the sealing process S that is flat relative to the horizontal storage plane L so that the sealing element 17 coming from above can press it down further with little force to avoid squeezing the shell edge.
  • the principle according to the invention also makes it possible that, due to the bending process preceding the sealing process S, by means of the holding element 18, a pre-sealing of the cover film 8 on the packaging tray 5 can be avoided.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Closing Of Containers (AREA)

Abstract

Die Erfindung betrifft eine Verpackungsmaschine (1) mit einer Siegelstation (6), die ein Werkzeugunterteil (11) mit mindestens einer Schalenaufnahme (10) und ein Werkzeugoberteil (12) mit mindestens einer Siegeleinrichtung (16) umfasst, wobei die Siegeleinrichtung (16) ein Siegelelement (17), das dazu konfiguriert ist, eine Deckelfolie (8) auf einen Schalenrand (30) einer in der Schalenaufnahme (10) bereitgestellten Verpackungsschale (5) aufzusiegeln, sowie ein Halteelement (18) aufweist, wobei das Halteelement (18) mindestens einen Durchgang (22) für ein Schneidelement (19) zum Zuschneiden der Deckelfolie (8) vorsieht, wobei das Halteelement (18) entlang einer Innenkontur (23) des Durchgangs (22) mehrere Vorsprünge (20) zum Umbiegen eines zum Ausbilden des Schalenrands (30) vorgesehenen Randbereichs (33) der Verpackungsschale (5) aufweist. Die Erfindung bezieht sich auch auf ein Verfahren zum Befestigen einer Deckelfolie (8) an einem Schalenrand (30).The invention relates to a packaging machine (1) with a sealing station (6) which comprises a lower tool part (11) with at least one shell receptacle (10) and an upper tool part (12) with at least one sealing device (16), the sealing device (16) being a Sealing element (17) which is configured to seal a cover film (8) onto a tray edge (30) of a packaging tray (5) provided in the tray receptacle (10) and has a holding element (18), the holding element (18) at least a passage (22) for a cutting element (19) for cutting the cover film (8) to size, the holding element (18) along an inner contour (23) of the passage (22) having several projections (20) for bending over one to form the shell edge ( 30) provided edge region (33) of the packaging tray (5). The invention also relates to a method for attaching a cover film (8) to a shell rim (30).

Description

Die vorliegende Erfindung betrifft eine Verpackungsmaschine gemäß dem Anspruch 1 sowie ein Verfahren gemäß dem unabhängigen Anspruch 12.The present invention relates to a packaging machine according to claim 1 and a method according to independent claim 12.

Schalenverschließmaschinen, im Folgenden auch Traysealer genannt, werden immer häufiger dafür eingesetzt, aus papierfaserbasierten Materialien Verpackungen herzustellen. Insbesondere für die Bereitstellung und das Bearbeiten, vor allem für das Formen und Versiegeln, von Kartontrays ergeben sich neue Anforderungen an die Traysealer-Technik.Tray sealing machines, also called traysealers in the following, are being used more and more frequently to produce packaging from paper fiber-based materials. In particular, for the provision and processing, especially for the forming and sealing, of cardboard trays, new requirements are placed on the traysealer technology.

Eine besondere Herausforderung besteht darin, an Kartontrays einen daran im halbfertigen Zustand ausgebildeten, nahezu aufrecht stehenden Kartonrand für einen Siegvorgang umzulegen, damit daran eine Deckelfolie angesiegelt werden kann. Insbesondere problematisch kann es sein, dass der im Wesentlichen aufrecht stehende Kartonrand von einer herkömmlichen Siegelplatte, die von oben her kommend mit beinahe senkrechter Krafteinwirkung auf diesen drückt, zerquetscht werden kann.A particular challenge is to fold over a half-finished, almost upright cardboard edge on cardboard trays for a victory process so that a cover film can be sealed onto it. It can be particularly problematic that the essentially upright carton edge can be crushed by a conventional sealing plate which, coming from above, presses on it with an almost vertical force.

Die EP 2 783 990 A1 offenbart eine Schalenverschließmaschine sowie ein Verfahren, um Schalen, die mehrere zueinander geneigte Siegelebenen aufweisen, mit einer Deckelfolie zu verschließen.The EP 2 783 990 A1 discloses a tray closing machine and a method for closing trays which have a plurality of sealing planes inclined to one another with a cover film.

EP 1 747 995 A1 offenbart eine Vorrichtung sowie ein Verfahren zum gasdichten Verpacken von Gegenständen mit einem sich eng an die Gegenstände anlegenden Folienmaterial. Zum Zuschneiden des Folienmaterials wird das Folienmaterial zwischen einen Schneidrahmen und einer darunter positionierten Distanzplatte eingespannt, um das Folienmaterial einem darüber positionierten Schneidmesser gespannt vorzuhalten. EP 1 747 995 A1 discloses an apparatus and a method for gas-tight packaging of objects with a film material which fits closely to the objects. In order to cut the film material to size, the film material is clamped between a cutting frame and a spacer plate positioned underneath, in order to hold the film material taut in front of a cutting knife positioned above it.

Aufgabe der Erfindung ist es, eine Verpackungsmaschine sowie ein Verfahren zur Verfügung zu stellen, womit sich mittels einfacher konstruktiver technischer Mittel an einer vorzugsweise papierfaserbasierten, bereitgestellten Verpackungsschale ein Schalenrand für einen Siegelvorgang ausrichten lässt, um daran eine Deckelfolie besser ansiegeln zu können.The object of the invention is to provide a packaging machine and a method with which a tray edge can be aligned for a sealing process by means of simple structural technical means on a preferably paper fiber-based, provided packaging tray in order to be able to better seal a cover film to it.

Diese Aufgabe wird gelöst mittels einer Verpackungsmaschine mit den technischen Merkmalen des Anspruchs 1. Weiter wird diese Aufgabe gelöst mittels eines Verfahrens mit den technischen Merkmalen des unabhängigen Anspruchs 12.This object is achieved by means of a packaging machine with the technical features of claim 1. Furthermore, this object is achieved by means of a method with the technical features of independent claim 12.

Vorteilhafte Weiterbildungen der Erfindung sind in den jeweiligen Unteransprüchen angegeben.Advantageous further developments of the invention are specified in the respective subclaims.

Die erfindungsgemäße Verpackungsmaschine weist eine Siegelstation auf, die ein Werkzeugunterteil und ein Werkzeugoberteil umfasst. Das Werkzeugunterteil verfügt über eine Schalenaufnahme und das Werkzeugoberteil umfasst mindestens eine Siegeleinrichtung, die ein Siegelelement aufweist, das dazu konfiguriert ist, eine Deckelfolie auf einen Schalenrand einer in der Schalenaufnahme bereitgestellten Verpackungsschale aufzusiegeln. Ferner weist die Siegeleinrichtung ein Haltelement auf, dass mindestens einen Durchgang für ein Schneidelement zum Zuschneiden der Deckelfolie vorsieht.The packaging machine according to the invention has a sealing station which comprises a lower tool part and an upper tool part. The lower tool part has a tray receptacle and the upper tool part comprises at least one sealing device which has a sealing element which is configured to seal a cover film onto a tray edge of a packaging tray provided in the tray receptacle. Furthermore, the sealing device has a holding element that provides at least one passage for a cutting element for cutting the cover film to size.

Erfindungsgemäß weist das Halteelement entlang einer Innenkontur des Durchbruchs mehrere Vorsprünge zum Umbiegen eines zum Ausbilden des Schalenrands vorgesehenen Randbereichs der Verpackungsschale auf. Damit kann das Halteelement als Niederhalter zum Umlegen des Schalenrands in Richtung zur Horizontalen fungieren, woran sich die Deckelfolie besser ansiegeln lässt.According to the invention, the holding element has a plurality of projections along an inner contour of the opening for bending over an edge region of the packaging tray provided for forming the tray edge. In this way, the holding element can function as a hold-down device for folding the shell edge in the direction of the horizontal, to which the cover film can be sealed better.

Demzufolge kann vermieden werden, dass der Randbereich, insbesondere, wenn dieser steil nach oben vorsteht, durch das beim Siegelvorgang eingesetzte Siegelelement zerquetscht wird, da eine senkrechte Krafteinwirkung vom Siegelelement auf den Randbereich verhindert wird. In anderen Worten kann das Halteelement dem Siegelelement derart vorauseilen, um den Schalenrand umzubiegen, dass im Anschluss daran das Siegelelement auf einen flach vorliegenden Schalenrand die Deckelfolie unter geringer Krafteinwirkung andrücken kann.Accordingly, it can be avoided that the edge area, especially if it protrudes steeply upward, is crushed by the sealing element used during the sealing process, since a perpendicular force from the sealing element on the edge area is prevented. In other words, the holding element can hurry ahead of the sealing element in order to bend the shell edge in such a way that the sealing element can then press the cover film onto a shell edge that is lying flat under the action of a small amount of force.

Unter anderem verhindert die Erfindung, dass die Deckelfolie zu früh an der Verpackungsschale anhaftet, d.h. bereits zu einem Zeitpunkt am Randbereich anklebt, bevor dieser umgebogen ist. Aufgrund einer gesonderten Bauweise des Halteelements und des Siegelelements können das Umbiegen des Schalenrands sowie das Ansiegeln der Deckelfolie am umgebogenen Schalenrand in zeitlicher Abfolge nacheinander durchgeführt werden, sodass ein unerwünschtes Anhaften, sprich Vorsiegeln der Deckelfolie an der Verpackungsschale vermieden werden kann.Among other things, the invention prevents the cover film from adhering to the packaging tray too early, i.e. already adhering to the edge area at a point in time before it is bent over. Due to a separate construction of the holding element and the sealing element, the bending over of the tray edge and the sealing of the lid foil on the bent tray edge can be carried out one after the other in a chronological order so that undesired sticking, i.e. pre-sealing of the lid foil to the packaging tray can be avoided.

Die an der erfindungsgemäßen Verpackungsmaschine eingesetzte Siegeleinrichtung bildet eine multifunktionale Werkzeugbaugruppe aus, wobei das daran vorgesehene Halteelement den Schalenrand aus einer steilen Ausrichtung heraus für den Siegelvorgang umlegen kann und das davon gesondert ausgebildete Siegelelement zum Ansiegeln der Deckelfolie am dann zur Horizontalen flacher ausgerichteten Schalenrand vorgesehen ist. Das Halteelement und das Siegelelement können dabei in einem gemeinsamen Arbeitstakt Ihre jeweiligen Funktionen nacheinander ausüben, wodurch sie insbesondere für einen zeitoptimierten Herstellungsprozess geeignet sind. Des Weiteren weist die Siegeleinrichtung, einschließlich des daran gelagerten Haltelements sowie des daran gelagerten Siegelelements, eine kompakte Bauweise auf.The sealing device used on the packaging machine according to the invention forms a multifunctional tool assembly, with the holding element provided on it being able to turn the tray edge over from a steep alignment for the sealing process and the separately formed sealing element for sealing the cover film on the tray edge, which is then flatter to the horizontal. The holding element and the sealing element can perform their respective functions one after the other in a common work cycle, making them particularly suitable for a time-optimized manufacturing process. Furthermore, the sealing device, including the holding element mounted thereon and the sealing element mounted thereon, has a compact design.

Insbesondere vorteilhaft ist die erfindungsgemäße Verpackungsmaschine beim Zuschneiden sowie Versiegeln empfindlicher Deckelfolien, da die Deckelfolie bis zur Durchführung des Siegelvorgangs thermisch weitestgehend unbelastet bleibt und erst mit dem niedergedrückten Schalenrand in Kontakt gerät, worauf sie sich dann optimal ansiegeln lässt.The packaging machine according to the invention is particularly advantageous when cutting and sealing sensitive lidding films, since the lidding film remains largely unstressed until the sealing process is carried out and only comes into contact with the depressed shell edge, after which it can then be optimally sealed.

Vorteilhaft ist es, wenn die Vorsprünge dazu konfiguriert sind, den zum Ausbilden des Schalenrands vorgesehenen Randbereich der in der Schalenaufnahme vorgehaltenen Verpackungsschale aus einer ersten Ausrichtung heraus in eine zweite Ausrichtung mit einer im Vergleich zu ersten Ausrichtung reduzierten Neigung relativ zu einer horizontalen Lagerebene zu verformen, um den Schalenrand für den Siegelvorgang mit reduzierter Neigung relativ zu einer Siegelfläche des Siegelements auszurichten. In der zweiten Ausrichtung kann der Schalenrand an seiner Knickstelle mit der Horizontalen einen Winkel von kleiner als 60°, insbesondere kleiner als 45° einschließen.It is advantageous if the projections are configured to deform the edge area of the packaging tray held in the tray receptacle, which is provided for forming the tray edge, from a first orientation into a second orientation with a reduced inclination relative to a horizontal bearing plane compared to the first orientation, in order to align the shell edge for the sealing process with a reduced inclination relative to a sealing surface of the sealing element. In the second orientation, the shell edge can enclose an angle of less than 60 °, in particular less than 45 °, with the horizontal at its kink.

Insbesondere können die Vorsprünge dazu ausgebildet sein, den Randbereich der bereitgestellten Verpackungsschale in die zweite Ausrichtung zu biegen, bevor die Deckelfolie am Schalenrand, d.h. am umgebogenen Randbereich der Verpackungsschale, in Kontakt gerät. Indem die Vorsprünge zunächst den Randbereich umbiegen, bevor daran die Deckelfolie kontaktiert, kann ein Vorsiegeln, sprich unerwünschtes Anhaften der Deckfolie an der Verpackungsschale, vermieden werden, was zu qualitativ besseren Verpackungsergebnissen führt.In particular, the projections can be designed to bend the edge area of the packaging tray provided into the second orientation before the cover film comes into contact with the tray edge, i.e. at the bent edge area of the packaging tray. Since the projections first bend the edge area before the cover film makes contact with it, pre-sealing, that is, undesired adhesion of the cover film to the packaging tray, can be avoided, which leads to better quality packaging results.

Eine Variante sieht vor, dass das Schneidelement ein Messer mit einer zur Innenkontur des Durchgangs in horizontaler Projektionsebene korrespondierenden Geometrie ist. Insbesondere kann das Messer in horizontaler Projektionsebene entsprechend der Innenkontur des Durchgangs abwechselnd sowohl äußere Messerabschnitte als auch nach innen gerichtete Messerabschnitte aufweisen.One variant provides that the cutting element is a knife with a geometry corresponding to the inner contour of the passage in the horizontal projection plane. In particular, the knife can alternately have both outer knife sections and inwardly directed knife sections in the horizontal projection plane corresponding to the inner contour of the passage.

Vorzugsweise bildet das Siegelelement mehrere Siegelstege aus, die beim Siegelvorgang entlang der Innenkontur des Durchgangs zumindest teilweise in zwischen den Vorsprüngen freigelassenen Ausnehmungen einfahrbar sind, um am Schalenrand eine entsprechend der Anzahl der Vorsprünge mehrfach unterbrochene Siegelnaht herzustellen. Eine derartig lediglich abschnittsweise hergestellte Siegelnaht ist insbesondere zum Verschließen von Kartontrays mit darin aufgenommenen Obst oder Gemüse zweckmäßig.The sealing element preferably forms a plurality of sealing webs which, during the sealing process, can at least partially be retracted along the inner contour of the passage into recesses left free between the projections in order to produce a sealing seam which is interrupted several times at the edge of the shell according to the number of projections. Such a sealing seam produced only in sections is particularly useful for closing cardboard trays with fruit or vegetables contained therein.

In horizontaler Projektionsebene betrachtet, können die Vorsprünge sowie das daran anliegende Messer derart verlaufen, dass sie in die unterbrochenen Abschnitte der herzustellenden Siegelnaht hineinragen, sodass die dadurch zugeschnittene und angesiegelte Deckelfolie auf dem Schalenrand eine gewellte Umrandung vorsieht.Viewed in the horizontal projection plane, the projections and the knife resting on them can run in such a way that they protrude into the interrupted sections of the sealing seam to be produced, so that the thus cut and sealed cover film provides a corrugated border on the shell edge.

Eine Ausführungsform sieht vor, dass die jeweiligen entlang der Innenkontur des Durchgangs ausgebildeten Vorsprüngen eine Schräge aufweisen, mittels welcher der zum Ausbilden des Schalenrands vorgesehene Randbereich der innerhalb der Schalenaufnahme vorgehaltenen Verpackungsschale nach außen, in Richtung zur horizontalen Lagerebene hin umlegbar ist. Aufgrund der Schräge können die jeweiligen Vorsprünge ausgezeichnet in die ihnen zugewandte Verpackungsschale eintauchen, um den Schalenrand ohne große Krafteinwirkung nach außen hin zur horizontalen Lagerebene umzuformen. In anderen Worten treffen die Schräge und der Randbereich derart aufeinander, dass der Randbereich sanft, wegen reduzierter Krafteinwirkung, entlang der Schräge nach außen hin abdriftet, um in Richtung zur Horizontalen umgelegt zu werden.One embodiment provides that the respective projections formed along the inner contour of the passage have a bevel, by means of which the edge area of the packaging tray held within the tray receptacle, provided for forming the tray edge, can be folded outwards in the direction of the horizontal storage plane. Because of the incline, the respective projections can immerse themselves perfectly in the packaging tray facing them, in order to reshape the tray edge to the horizontal bearing plane without applying great force to the outside. In other words, the incline and the edge area meet in such a way that the edge area gently drifts outwards along the incline due to the reduced application of force, in order to be folded over in the direction of the horizontal.

Vorteilhaft ist es, wenn die jeweiligen Schrägen in vertikaler Projektionsebene relativ zur Horizontalen eine Neigung zwischen 10° und 60°, insbesondere zwischen 15° und 45° aufweisen. An den Schrägen der Vorsprünge kann der in ursprünglicher Ausrichtung, meist im Wesentlichen senkrecht an der Verpackungsschale vorstehende Randbereich derart zum Umlegen des Schalenrands in Eingriff geraten, dass auf ihn lediglich geringe Knickkräfte einwirken. Damit kann ein Zerquetschen des Randbereichs wirksam vermieden werden. Weiterhin lässt sich durch das sanfte Umlegen des Randbereichs ein besonders sauberer Knick am Übergang zu den Seitenwänden der Verpackungsschale herstellen.It is advantageous if the respective inclines in the vertical projection plane have an inclination between 10 ° and 60 °, in particular between 15 ° and 45 °, relative to the horizontal. The edge region, which protrudes in the original orientation, usually essentially perpendicularly on the packaging tray, can come into engagement at the bevels of the projections in order to fold the tray edge in such a way that only slight buckling forces act on it. In this way, crushing of the edge area can be effectively avoided. Furthermore, by gently folding over the edge area, a particularly neat bend can be produced at the transition to the side walls of the packaging tray.

Vorzugsweise ist das Halteelement in Form eines Rahmens ausgebildet. Das Halteelement kann damit besonders gut in Leichtbauweise hergestellt sein. Dadurch, dass das Halteelement in Rahmenform vorliegt, können sowohl das Schneidelement als auch das Siegelelement in kompakter Bauweise innerhalb des Rahmens hindurchgeführt werden, um die Deckelfolie zuzuschneiden und zu versiegeln. Außerdem ermöglichen die innerhalb des Rahmens hindurchführbaren Werkzeuge ein präzises Zuschneiden und Ansiegeln der Deckelfolie.The holding element is preferably designed in the form of a frame. The holding element can thus be produced particularly well in a lightweight construction. Because the holding element is in the form of a frame, both the cutting element and the sealing element can be passed through in a compact design within the frame in order to cut and seal the cover film. In addition, the tools that can be guided through within the frame enable the cover film to be cut and sealed precisely.

Eine Ausführungsform sieht vor, dass das Halteelement aus einem wärmeisolierenden Material hergestellt ist, insbesondere aus einem wärmeisolierenden Kunststoff. Damit ist es möglich, weitestgehend eine Wärmeübertragung vom in der Nähe gelagerten Siegelelement auf das Haltelement zu unterbinden. Dies hat den Vorteil, dass die am Halteelement bereichsweise aufsitzende Deckelfolie während des Umlegens des Randbereichs der Verpackungsschale nicht unerwünscht erhitzt, und, nachdem sie zugeschnitten wurde, beim in Kontakt geraten mit dem umgelegten Schalenrand zu früh anhaftet, bevor dieser in eine gewünschte Endausrichtung gebracht ist. Ist das Halteelement aus Kunststoff hergestellt, lässt sich das Gesamtgewicht der Siegeleinrichtung reduzieren und das Halteelement ist kostengünstig herstellbar. Insbesondere lässt sich damit die Wärmeübertragung auf die zu verpackenden Produkte, beispielsweise Obst oder Gemüse, verstärkt eindämmen. Eine weitere Ausführungsform sieht vor, dass das Halteelement aus Aluminium oder Stahl hergestellt ist. Vorzugsweise nimmt das Haltelement die Temperatur des wassergekühlten geschlossenen Werkzeugoberteils an.One embodiment provides that the holding element is made from a heat-insulating material, in particular from a heat-insulating plastic. This makes it possible to largely prevent heat transfer from the sealing element stored in the vicinity to the holding element. This has the advantage that the cover film, which is seated in some areas on the holding element, is not heated undesirably during the folding over of the edge region of the packaging tray and, after it has been cut to size, when it comes into contact with the folded over Shell edge adheres too early, before it is brought into a desired final orientation. If the holding element is made of plastic, the total weight of the sealing device can be reduced and the holding element can be manufactured inexpensively. In particular, this allows the heat transfer to the products to be packaged, for example fruit or vegetables, to be curbed to a greater extent. Another embodiment provides that the holding element is made of aluminum or steel. The holding element preferably assumes the temperature of the water-cooled, closed upper tool part.

Eine bevorzugte Variante sieht vor, dass das Schneidelement an die Bewegung des Siegelelements gekoppelt oder mittels eines eigenen Antriebs verstellbar gelagert ist, um die Deckelfolie zuzuschneiden. Besonders die gekoppelte Antriebsausführung bietet eine zweckdienliche, kostenoptimierte Lösung. Die gesonderte, d.h. entkoppelte Antriebsvariante könnte von Vorteil sein, um das Zuschneiden der Deckelfolie in zeitlicher Hinsicht vor einem Absenken des Siegelelements zum Ansiegeln der zugeschnittenen Deckelfolie durchzuführen, wodurch sich zur Vermeidung eines Vorheizens der Deckelfolie das Annähern des Siegelelements an die Deckelfolie hinauszögern lässt.A preferred variant provides that the cutting element is coupled to the movement of the sealing element or is mounted adjustably by means of its own drive in order to cut the cover film to size. The coupled drive version in particular offers an expedient, cost-optimized solution. The separate, i.e. decoupled drive variant could be advantageous in order to carry out the cutting of the cover film in terms of time before the sealing element is lowered to seal the cut cover film, whereby the approach of the sealing element to the cover film can be delayed in order to avoid preheating of the cover film.

Vorzugsweise ist die Verpackungsmaschine in Form eines Traysealers zum Verschließen von papierfaserbasierten Verpackungsschalen ausgebildet. Für einen flexiblen Einsatz kann die am Traysealer eingesetzte Siegeleinrichtung als Wechselbausatz vorliegen, sodass am Traysealer zur Herstellung verschiedener Verpackungsformate ohne großen Aufwand ein Umrüstvorgang möglich ist.The packaging machine is preferably designed in the form of a traysealer for closing paper fiber-based packaging trays. For flexible use, the sealing device used on the traysealer can be available as an interchangeable kit, so that the traysealer can easily be converted to produce different packaging formats.

Die Erfindung betrifft auch ein Verfahren zum Befestigen einer Deckelfolie an einen Schalenrand einer innerhalb einer Siegelstation in einer Schalenaufnahme bereitgestellten Verpackungsschale, beispielsweise eines Kartontrays. Erfindungsgemäß ist vorgesehen, dass ein Halteelement, das mindestens einen Durchgang für ein Schneidelement zum Zuschneiden der Deckelfolie aufweist, mittels daran entlang einer Innenkontur des Durchgangs ausgebildeter Vorsprünge für einen Siegelvorgang einen zum Ausbilden des Schalenrands vorgesehenen Randbereich der Verpackungsschale umbiegt.The invention also relates to a method for attaching a cover film to a tray edge of a packaging tray, for example a cardboard tray, provided in a tray receptacle within a sealing station. According to the invention it is provided that a holding element, which has at least one passage for a cutting element for cutting the cover film, bends over an edge region of the packaging tray provided for forming the tray edge by means of projections formed thereon along an inner contour of the passage for a sealing process.

Das Knicken des Schalenrands sowie das Ansiegeln der Deckelfolie daran werden in verfahrenstechnisch, insbesondere in voneinander getrennten, aufeinanderfolgenden Schritten mittels der Siegeleinrichtung durchgeführt, womit sich vor allem beim Versiegeln von Kartontrays daran präzise ein Schalenrand ausbilden und sich ein unerwünschtes Anhaften der Deckelfolie, zu einem Zeitpunkt bei dem der Schalenrand noch nicht ausgerichtet ist, vermeiden lässt. Beim erfindungsgemäßen Verfahren kann das Halteelement an der Siegeleinrichtung als vorauseilendes Werkzeug relativ zum Siegelelement arbeiten, um zunächst den Schalenrand in die flachgehaltene Ausrichtung umzubiegen, bevor im Anschluss daran die Deckelfolie am Schalenrand angesiegelt wird.The kinking of the tray edge and the sealing of the lid foil on it are carried out in procedural terms, in particular in separate, successive steps by means of the sealing device, whereby a tray edge is formed precisely when sealing cardboard trays and an undesired adhesion of the lid foil occurs at one point in time in which the shell edge is not yet aligned, can be avoided. When the invention In a method, the holding element on the sealing device can work as a leading tool relative to the sealing element, in order to first bend the shell edge into the flat orientation before the cover film is then sealed onto the shell edge.

Beim erfindungsgemäßen Verfahren können die am Halteelement ausgebildeten Vorsprünge am gegebenenfalls nahezu senkrecht ausgerichteten Randbereich der Verpackungsschale in Eingriff gelangen und diesen zum Ausbilden des Schalenrands umlegen, bevor das Siegelelement mit der Deckelfolie und/oder mit dem Randbereich in Kontakt gerät. Die Vorsprünge ermöglichen es, dass das Umlegen des Randbereichs zeitlich dem Ansiegeln der Deckelfolie zumindest zeitweise vorrausgehend, vorzugsweise in vollkommen getrennten Arbeitsschritten nacheinander, stattfindet.In the method according to the invention, the projections formed on the holding element can come into engagement at the edge region of the packaging tray, which may be almost perpendicularly aligned, and fold this over to form the tray edge before the sealing element comes into contact with the cover film and / or with the edge region. The projections make it possible for the edge area to be folded over at least temporarily prior to the sealing of the cover film, preferably in completely separate work steps one after the other.

Beim erfindungsgemäßen Verfahren können wegen deren getrennter Bau- und Arbeitsweise das Halteelement als Kaltformwerkzeug zum Umbiegen des Schalenrands und das Siegelelement als Heißsiegelwerkzeug zum Ansiegeln der Deckelfolie am Schalenrand hervorragend zusammenarbeiten, ohne dass Verpackungsmaterialien beschädigt oder die darin aufgenommenen Produkte, beispielsweise Obst oder Gemüse, durch den Verpackungsprozess beeinflusst werden.In the method according to the invention, because of their separate construction and operation, the holding element as a cold forming tool for bending the tray edge and the sealing element as a heat sealing tool for sealing the cover film on the tray edge can work together excellently without damaging the packaging materials or the products contained therein, for example fruit or vegetables Packaging process are influenced.

Vorteilhaft ist es, wenn die Vorsprünge den zum Ausbilden des Schalenrands vorgesehenen Randbereich der in der Schalenaufnahme vorgehaltenen Verpackungsschale aus einer ersten Ausrichtung heraus in eine zweite Ausrichtung mit einer im Vergleich zur ersten Ausrichtung reduzierten Neigung relativ zu einer horizontalen Lagerebene umbiegen, um den Schalenrand für den Siegelvorgang mit reduzierter Neigung relativ zu einer Siegelfläche eines Siegelelements auszurichten. Das Andrücken der Deckelfolie mittels des Siegelelements ist dadurch auf den vorgefertigten Schalenrand mit reduzierter Krafteinwirkung möglich, was zu einer besseren Siegelqualität führt.It is advantageous if the projections bend the edge area of the packaging tray provided in the tray receptacle, which is provided for forming the tray edge, from a first orientation into a second orientation with a reduced inclination relative to a horizontal bearing plane compared to the first orientation, in order to avoid the tray edge for the Orient the sealing process with a reduced tendency relative to a sealing surface of a sealing element. The pressing of the cover film by means of the sealing element is thereby possible on the prefabricated shell edge with reduced application of force, which leads to a better sealing quality.

Insbesondere kann das Umlegen des Randbereichs in die zweite Ausrichtung ohne einen Eingriff des Siegelelements, d.h. ausschließlich unter Anwendung des Halteelements, insbesondere der daran ausgebildeten Vorsprünge, geschehen. Ein unerwünschtes Vorsiegeln der Deckelfolie an der Verpackungsschale kann damit verhindert werden. Das Siegelelement kann dafür genutzt werden, um den Schalenrand aus der zweiten Ausrichtung heraus vollends umzulegen, beispielsweise in eine horizontale Ausrichtung zu drücken.In particular, the edge region can be folded over into the second orientation without engagement of the sealing element, i.e. exclusively using the holding element, in particular the projections formed thereon. This can prevent undesired pre-sealing of the cover film on the packaging tray. The sealing element can be used to completely fold the shell edge out of the second orientation, for example to press it into a horizontal orientation.

Eine bevorzugte Variante sieht vor, dass die Vorsprünge zumindest teilweise in einen ihnen zugewandten offenen Bereich der Verpackungsschale eintauchen, wodurch der zum Ausbilden des Schalenrands vorgesehene Randbereich der innerhalb der Schalenaufnahme aufgenommenen Verpackungsschale entlang einer am jeweiligen Vorsprung ausgebildeten Schräge nach außen, in Richtung zur horizontalen Lagerebene hin umgelegt wird. Das Eintauchen der Vorsprünge in den ihnen zugewandten offenen Bereich der Verpackungsschale, das erstmalige Anstoßen des Randbereichs an den jeweiligen Schrägen, sowie das durch weiteres Absenken des Halteelements resultierende seitwärts gerichtete Abdriften des Randbereichs entlang der Schrägen, um den Randbereich weiter nach unten zur Horizontalen hin umzulegen, erfolgt mit geringer Krafteinwirkung auf den Randbereich, selbst wenn dieser ursprünglich beinahe senkrecht geformt ist.A preferred variant provides that the projections at least partially dip into an open area of the packaging tray facing them, whereby the for forming the Shell edge provided edge region of the packaging tray received within the tray receptacle along a slope formed on the respective projection outward, in the direction of the horizontal storage plane. The immersion of the projections in the open area of the packaging tray facing them, the initial abutment of the edge area on the respective inclines, as well as the sideways drifting of the edge area along the inclines resulting from further lowering of the holding element in order to fold the edge area further down towards the horizontal , takes place with little force on the edge area, even if it was originally shaped almost vertically.

Eine Ausführungsform sieht vor, dass mehrere Siegelstege beim Siegelvorgang zumindest teilweise in zwischen den Vorsprüngen frei gelassene Ausnehmungen, d.h. Einbuchtungen entlang der Innenkontur des Durchgangs, einfahren, um am Schalenrand eine entsprechend Anzahl der Vorsprünge mehrfach unterbrochene Siegelnaht herzustellen. In horizontaler Projektionsebene können sich die am Siegelelement ausgebildeten Siegelstege mit den am Halteelement ausgebildeten Vorsprüngen abwechseln, wodurch eine Siegelnaht mit Unterbrechungen am Schalenrand hergestellt wird, die beispielsweise zum Verpacken von Obst und Gemüse zweckgemäß ist.One embodiment provides that, during the sealing process, several sealing bars move at least partially into recesses left free between the projections, i.e. indentations along the inner contour of the passage, in order to produce a corresponding number of projections interrupted multiple times on the shell edge. In the horizontal projection plane, the sealing webs formed on the sealing element can alternate with the projections formed on the holding element, whereby a sealing seam with interruptions is produced on the edge of the tray, which is useful, for example, for packing fruit and vegetables.

Ausführungsbeispiele der Erfindung werden anhand der folgenden Figuren genauer erläutert. Es zeigen

Fig. 1
eine Verpackungsmaschine, die in Form eines Traysealers vorliegt,
Fig. 2A
eine schematische Darstellung einer Siegeleinrichtung,
Fig. 2B
eine perspektivische Darstellung der in Figur 2A gezeigten Siegeleinrichtung,
Fig. 2C
eine weitere perspektivische Darstellung der in Figur 2A gezeigten Siegeleinrichtung,
Fig. 3
eine Schnittdarstellung in horizontaler Projektionsebene der Siegeleinrichtung,
Fig. 4
ein hergestelltes Verpackungsprodukt mit unterbrochener Siegelnaht, und
Fig. 5A bis 5F
die Arbeitsweise der Siegeleinrichtung in schematischer Darstellung.
Embodiments of the invention are explained in more detail with reference to the following figures. Show it
Fig. 1
a packaging machine in the form of a traysealer,
Figure 2A
a schematic representation of a sealing device,
Figure 2B
a perspective view of the in Figure 2A sealing device shown,
Figure 2C
a further perspective view of the in Figure 2A sealing device shown,
Fig. 3
a sectional view in the horizontal projection plane of the sealing device,
Fig. 4
a manufactured packaging product with an interrupted sealing seam, and
Figures 5A through 5F
the operation of the sealing device in a schematic representation.

Gleiche Komponenten sind in den Figuren durchgehend mit gleichen Bezugszeichen versehen.The same components are provided with the same reference symbols throughout the figures.

Figur 1 zeigt eine Verpackungsmaschine 1. Die Verpackungsmaschine 1 ist in Form eines Traysealers 2 ausgebildet. Der Traysealer 2 umfasst ein Maschinengestell 3 und ein Zuführband 4, das eingangsseitig am Maschinengestell 3 angeordnet und das dazu konfiguriert ist, Verpackungsschalen 5 für eine am Traysealer 2 vorgesehene Siegelstation 6 bereitzustellen. Der Siegelstation 6 ist in Figur 1 ein Greifer 7 zugeordnet, der dazu ausgebildet ist, Verpackungsschalen 5 vom Zuführband 4 aufzunehmen und in die Siegelstation 6 zu transportieren. Die Verpackungsschalen 5 liegen hier als Kartontrays vor. Figure 1 shows a packaging machine 1. The packaging machine 1 is designed in the form of a traysealer 2. The traysealer 2 comprises a machine frame 3 and a feed belt 4, which is arranged on the input side on the machine frame 3 and which is configured to provide packaging trays 5 for a sealing station 6 provided on the traysealer 2. The sealing station 6 is in Figure 1 associated with a gripper 7 which is designed to pick up packaging trays 5 from the feed belt 4 and to transport them into the sealing station 6. The packaging trays 5 are here as cardboard trays.

Durch einen in der Siegelstation 6 durchgeführten Siegelvorgang S kann eine Stoffbahn 8, beispielsweise eine Deckelfolie, innerhalb der Siegelstation 6 mit darin aufgenommenen Verpackungsschalen 5 zumindest teilweise versiegelt werden. Die Stoffbahn 8 wird mittels einer Abwickelvorrichtung 9 der Siegelstation 6 zugeführt.By means of a sealing process S carried out in the sealing station 6, a web of material 8, for example a cover film, can be at least partially sealed within the sealing station 6 with the packaging trays 5 received therein. The web of material 8 is fed to the sealing station 6 by means of an unwinding device 9.

Zur Aufnahme der Verpackungsschalen 5 innerhalb der Siegelstation 6 ist eine Schalenaufnahme 10 vorgesehen. Die Schalenaufnahme 10 gehört zu einem Werkzeugunterteil 11 der Siegelstation 6. Ferner verfügt die Siegelstation 6 über ein Werkzeugoberteil 12, das zusammen mit dem Werkzeugunterteil 11 zusammenführbar gelagert ist, um dazwischen für den Siegelvorgang Seine vorzugsweise hermetisch abgedichtete Siegelkammer 40 (siehe Figur 5C) einzuschließen.To accommodate the packaging trays 5 within the sealing station 6, a tray holder 10 is provided. The shell receptacle 10 belongs to a lower tool part 11 of the sealing station 6. Furthermore, the sealing station 6 has an upper tool part 12 which is mounted such that it can be brought together with the lower tool part 11 in order to provide its sealing chamber 40, which is preferably hermetically sealed, for the sealing process (see Fig Figure 5C ) to include.

Im Anschluss an einen innerhalb der Siegelstation 6 durchgeführten Siegelvorgang S können die dann versiegelten Verpackungsschalen 5 mittels des Greifers 7 aus der Schalenaufnahme 5 heraus auf ein in Produktionsrichtung R nachgelagertes Abführband 13 transportiert werden. Zum Steuern des in Figur 1 gezeigten Traysealers 2 ist an einem Maschinenaufbau 14 ein Steuermodul 15 befestigt, womit ein Bediener den Herstellungsprozess am Traysealer 2 steuern kann.Following a sealing process S carried out within the sealing station 6, the then sealed packaging trays 5 can be transported by means of the gripper 7 out of the tray receptacle 5 onto a discharge belt 13 located downstream in the production direction R. To control the in Figure 1 A control module 15 is attached to a machine structure 14 with the traysealer 2 shown, with which an operator can control the manufacturing process on the traysealer 2.

Figur 2A zeigt in schematischer Seitenansicht eine Siegeleinrichtung 16. Die Siegeleinrichtung 16 umfasst ein Siegelelement 17 sowie ein darunter positioniertes Halteelement 18. Um das Siegelelement 16 herum ist ein Schneidelement 19 angeordnet. Ferner zeigt Figur 2A, dass das Halteelement 18 mehrere Vorsprünge 20 aufweist. Figure 2A shows a schematic side view of a sealing device 16. The sealing device 16 comprises a sealing element 17 and a holding element 18 positioned below it. A cutting element 19 is arranged around the sealing element 16. Also shows Figure 2A that the holding element 18 has a plurality of projections 20.

Figur 2B zeigt die Siegeleinrichtung 16 aus Figur 2A in einer anderen Perspektive. Figur 2B veranschaulicht, dass das Halteelement 18 in Form eines Rahmens 21 vorliegt. Die Vorsprünge 20 des Halteelements 18 ragen bereichsweise in einen am Rahmen 21 ausgebildeten Durchgang 22 hinein. Der Durchgang 22 weist eine Innenkontur 23 auf, die es ermöglicht, dass sowohl das Siegelelement 17 als auch das Schneidelement 19 zunächst für ein Zuschneiden der Deckelfolie 8 und anschließend für ein Ansiegeln der Deckelfolie 8 an der Verpackungsschale 5 durch den Durchgang 22 hindurchbewegt werden können. Figure 2B shows the sealing device 16 from Figure 2A in a different perspective. Figure 2B illustrates that the holding element 18 is in the form of a frame 21. The projections 20 of the holding element 18 protrude in regions into a passage 22 formed on the frame 21. The passage 22 has an inner contour 23 which enables both the sealing element 17 and the cutting element 19 to be moved through the passage 22 first to cut the cover sheet 8 and then to seal the cover sheet 8 to the packaging tray 5.

Figur 2B zeigt weiter, dass die Vorsprünge 20 jeweils eine Schräge 24 aufweisen. Das Halteelement 18, insbesondere dessen Vorsprünge 20, einschließlich der jeweiligen daran ausgebildeten Schrägen 24, kann zum Verformen der Verpackungsschale 5 eingesetzt werden. Dies wird weiter unten noch detailliert in Zusammenhang mit den Figuren 5A bis 5F beschrieben. Figure 2B further shows that the projections 20 each have a slope 24. The holding element 18, in particular its projections 20, including the respective bevels 24 formed thereon, can be used to deform the packaging tray 5. This is explained in more detail below in connection with the Figures 5A to 5F described.

Figur 2B zeigt, dass in radialer Richtung, in einer Reihenfolge von innen nach außen, das Siegelelement 17, das Schneidelement 19 und das Halteelement 18 zumindest bereichsweise ineinandergreifend ausgebildet sind, was einen kompakten Aufbau der Siegeleinrichtung 16 begünstigt. Diese ineinandergreifende Geometrie der jeweiligen an der Siegeleinrichtung 16 eingesetzten Werkzeuge wird in Figur 2C weiter veranschaulicht. Figure 2B shows that in the radial direction, in a sequence from the inside to the outside, the sealing element 17, the cutting element 19 and the holding element 18 are designed to interlock at least in some areas, which favors a compact design of the sealing device 16. This interlocking geometry of the respective tools used on the sealing device 16 is shown in FIG Figure 2C further illustrated.

Figur 2C zeigt die Siegeleinrichtung 16 in einer Perspektive von unten. Entlang der Innenkontur 23 des Rahmens 21 wechseln sich mehrere Vorsprünge 20 mit dazwischenliegenden Ausnehmungen 25, die in Form von Einbuchtungen am Rahmen 21 ausgebildet sind, ab. Das Siegelelement 17 bildet mehrere nach unten vorstehende Siegelstege 26 aus. Ferner zeigt Figur 2C, dass das Schneidelement 19 als endloses Messer 27 vorliegt. Das Messer 27 hat im Wesentlichen eine korrespondierende Erstreckung hinsichtlich der Innenkontur 23 des als Rahmen 21 ausgebildeten Halteelements 18. Figure 2C shows the sealing device 16 in a perspective from below. Along the inner contour 23 of the frame 21, a plurality of projections 20 alternate with recesses 25 in between, which are formed in the form of indentations on the frame 21. The sealing element 17 forms a plurality of sealing webs 26 protruding downward. Also shows Figure 2C that the cutting element 19 is present as an endless knife 27. The knife 27 essentially has a corresponding extension with respect to the inner contour 23 of the holding element 18 designed as a frame 21.

In Figur 2C ist erkennbar, dass die jeweiligen Siegelstege 26 sowie in radialer Blickrichtung daran angrenzende Abschnitte des Messers 27 den jeweiligen Ausnehmungen 25 des Rahmens 21 zugeordnet sind. Dadurch ist es möglich, an der Verpackungsschale 5 eine unterbrochene Siegelnaht 29 (siehe Fig. 4) herzustellen.In Figure 2C it can be seen that the respective sealing webs 26 as well as sections of the knife 27 adjoining them in the radial viewing direction are assigned to the respective recesses 25 of the frame 21. This makes it possible to have an interrupted sealing seam 29 (see FIG Fig. 4 ) to produce.

Die Figuren 2A bis 2C zeigen auch, dass das Siegelelement 17 im Wesentlichen eine Rahmenform 28 aufweist. Insbesondere verdeutlichen aber die Figuren 2A bis 2C, dass die Siegeleinrichtung 16 in kompakter Bauweise gleich mehrere Werkzeuge, nämlich das Siegelelement 17, das Halteelement 18 sowie das Schneidelement 19 in radialer Erstreckung dicht nebeneinanderliegend sowie ineinandergreifend, ausbildet.The Figures 2A to 2C also show that the sealing element 17 essentially has a frame shape 28. In particular, however, illustrate the Figures 2A to 2C that the sealing device 16 in a compact design forms several tools, namely the sealing element 17, the holding element 18 and the cutting element 19 lying close to one another and interlocking in a radial extension.

Figur 3 zeigt eine horizontale Schnittdarstellung der Siegeleinrichtung 23. In den jeweiligen Ausnehmungen 25 des Halteelements 18 sind die Siegelstege 26 des Siegelelements 17 angeordnet. Die an einem weiter in Figur 3 zum besseren Verständnis der Arbeitsweise der Siegeleinrichtung 23 dargestellten Schalenrand 30 der Verpackungsschale 5 lediglich bereichsweise andrückenden Siegelstege 26 erzeugen die unterbrochene Siegelnaht 29 am Schalenrand 30 der Verpackungsschale 5 (siehe auch Fig. 4). Figure 3 shows a horizontal sectional view of the sealing device 23. The sealing webs 26 of the sealing element 17 are arranged in the respective recesses 25 of the holding element 18. The one further in Figure 3 For a better understanding of the mode of operation of the sealing device 23, the shell edge 30 of the packaging shell 5 shown only partially pressing sealing webs generate the interrupted sealing seam 29 on the shell edge 30 of the packaging shell 5 (see also Fig. 4 ).

Weiter zeigt Figur 3, dass das Messer 27 entlang der Innenkontur 23 des Rahmens 21 anliegend, d.h. eng angrenzend, ggf. jedoch kontaktfrei, verläuft. Die Vorsprünge 20 sowie daran angrenzende Abschnitte des Messers 27 erstrecken sich zwischen den jeweiligen in den Ausnehmungen 25 eingetauchten Siegelstegen 26. Vorzugsweise wird das Siegelelement 17, einschließlich der Siegelstege 28, sowie das Messer 27 aneinandergekoppelt in den Durchgang 22 des Halteelements 18 hinein und aus diesem herausbewegt, um die Deckelfolie 8 zuzuschneiden und abschnittsweise am Schalenrand 30 der Verpackungsschale 5 anzusiegeln. In Vorarbeit dazu wird mittels der Vorsprünge 20, insbesondere mittels der daran ausgebildeten Schrägen 24, das Umbiegen des Schalenrands 30 an der Verpackungsschale 5 durchgeführt.Next shows Figure 3 that the knife 27 lies adjacent to the inner contour 23 of the frame 21, that is to say closely adjacent, but possibly without contact. The projections 20 and adjoining sections of the knife 27 extend between the respective sealing webs 26 immersed in the recesses 25. Preferably, the sealing element 17, including the sealing webs 28, and the knife 27 are coupled into and out of the passage 22 of the holding element 18 moved out in order to cut the cover sheet 8 to size and to seal it in sections to the shell edge 30 of the packaging shell 5. In preparation for this, the bending of the shell edge 30 on the packaging shell 5 is carried out by means of the projections 20, in particular by means of the bevels 24 formed thereon.

Figur 4 zeigt in Draufsicht eine schematische Verpackungsgeometrie, wie sie anhand der Siegeleinrichtung 16 aus Figur 3 herstellbar ist. Figure 4 shows a plan view of a schematic packaging geometry, as it is based on the sealing device 16 from Figure 3 can be produced.

Am Schalenrand 30 ist die unterbrochene Siegelnaht 29 hergestellt, die sich mittels der am Siegelelement 17 ausgebildeten Siegelstege 26 herstellen lässt. Figur 4 zeigt damit, dass die Deckelfolie 8 lediglich bereichsweise am Schalenrand 30 der Verpackungsschale 5 heißversiegelt anhaftet. Eine derartige Verpackungsgeometrie eignet sich beispielsweise zum Verpacken von Obst und Gemüse, insbesondere dann, wenn die Verpackungsschale 5 aus einem papierfaserbasierten Material hergestellt ist.The interrupted sealing seam 29, which can be produced by means of the sealing webs 26 formed on the sealing element 17, is produced on the shell edge 30. Figure 4 thus shows that the cover film 8 adheres in a heat-sealed manner to the shell edge 30 of the packaging shell 5 only in some areas. Such a packaging geometry is suitable, for example, for packaging fruit and vegetables, in particular when the packaging tray 5 is made from a paper fiber-based material.

In Figur 4 ist auch zu sehen, dass eine Umrandung 31 der Deckelfolie 8 eine Wellenform aufweist, was auf die Geometrie des Messers 27 aus Figur 3 zurückführbar ist.In Figure 4 it can also be seen that a border 31 of the cover film 8 has a wave shape, which relates to the geometry of the knife 27 Figure 3 is traceable.

Die Figuren 5A bis 5F zeigen in schematischer Abfolge die Arbeitsweise der Siegelstation 6 beim Formen des Schalenrands 30, beim Zuschneiden der Deckelfolie 8 sowie beim Ansiegeln der zugeschnittenen Deckelfolie 8 an den umgebogenen Schalenrand 30.The Figures 5A to 5F show, in a schematic sequence, the mode of operation of the sealing station 6 when forming the tray edge 30, when cutting the cover sheet 8 and when sealing the cut cover sheet 8 to the bent tray edge 30.

In den Figuren 5A bis 5F weist die Schalenaufnahme 10 einen Boden 50 auf, wobei die Verpackungsschale 5 mit einem daran ausgebildeten Verpackungsboden auf dem Boden 50 aufsitzt.In the Figures 5A to 5F the tray receptacle 10 has a base 50, the packaging tray 5 being seated on the base 50 with a packaging base formed thereon.

In der Figur 5A ist die Siegelstation 6 in einem geöffneten Zustand 32. Die Verpackungsschale 5 ist innerhalb der Schalenaufnahme 10 des Werkzeugunterteils 11 positioniert. An der Verpackungsschale 5 ist ein Randbereich 33 ausgebildet, welcher steil, nahezu senkrecht nach oben ausgerichtet ist. In Figur 5A ist die Deckelfolie 8 oberhalb des Halteelements 18 positioniert. Das Siegelelement 17 sowie das Schneidelement 19 befinden sich oberhalb der Deckelfolie 8.In the Figure 5A the sealing station 6 is in an open state 32. The packaging tray 5 is positioned within the tray receptacle 10 of the lower tool part 11. On the packaging tray 5, an edge region 33 is formed which is oriented steeply, almost vertically upwards. In Figure 5A the cover film 8 is positioned above the holding element 18. The sealing element 17 and the cutting element 19 are located above the cover film 8.

An der Schalenaufnahme 10 ist benachbart zu dem Randbereich 33 der Verpackungsschale 5 eine Biegekante 34 ausgebildet. An der Biegekante 34 kann der ursprünglich fast senkrecht ausgerichtete Randbereich 33 umgelegt werden, was in der folgenden Figur 5B genauer erläutert wird.A bending edge 34 is formed on the tray receptacle 10 adjacent to the edge region 33 of the packaging tray 5. At the bending edge 34, the originally almost vertically aligned edge area 33 can be folded over, which is shown in the following Figure 5B is explained in more detail.

Figur 5B zeigt nun das Werkzeugoberteil 12, einschließlich der darin gelagerten Siegeleinrichtung 16, in einer weiter nach unten verlagerten Position. Die Vorsprünge 20 tauchen in einen offenen Bereich 38 der Verpackungsschale 5 ein, wodurch sie den Randbereich 33 der Verpackungsschale 5 ergreifen und nach außen, zur horizontalen Lagerebene L hin umbiegen. Die Biegekante 34 unterstützt den Biegevorgang und gewährleistet insbesondere, dass der Randbereich 33 einwandfrei in Richtung zu der horizontalen Lagerebene L hin umgebogen werden kann, sprich ein geradliniger Knick entsteht. Figure 5B now shows the upper tool part 12, including the sealing device 16 stored therein, in a position displaced further downwards. The projections 20 dip into an open area 38 of the packaging tray 5, as a result of which they grip the edge area 33 of the packaging tray 5 and bend it outwards towards the horizontal storage plane L. The bending edge 34 supports the bending process and ensures, in particular, that the edge region 33 can be bent over properly in the direction of the horizontal bearing plane L, that is to say that a straight kink is produced.

Figur 5C zeigt die Siegelstation 6 in einem geschlossenen Zustand 35. Im Vergleich zur Figur 5A, in welcher der Randbereich 33 der Verpackungsschale 5 noch in einer ersten Ausrichtung 36 vorlag, ist nun in Figur 5C der Randbereich 33 derartig mittels der Vorsprünge 20 umgebogen, dass er in einer zweiten Ausrichtung 37 vorliegt, in welcher er mit einer reduzierten Neigung α relativ zur horizontalen Lagerebene L vorliegt. In der zweiten Ausrichtung 37 liegt der Randbereich 33 nun als halbfertiger, bereits ziemlich flach umgelegter Schalenrand 30 vor, sodass der Siegelvorgang S besser möglich ist. Figure 5C shows the sealing station 6 in a closed state 35. In comparison to FIG Figure 5A , in which the edge region 33 of the packaging tray 5 was still in a first orientation 36 is now shown in FIG Figure 5C the edge region 33 is bent over by means of the projections 20 in such a way that it is in a second orientation 37 in which it is present with a reduced inclination α relative to the horizontal bearing plane L. In the second orientation 37, the edge region 33 is now present as a half-finished, already fairly flat shell edge 30, so that the sealing process S is better possible.

Figur 5D zeigt das Zuschneiden der Deckelfolie 8. Das Schneidelement 19 ist nun aus seiner in Figur 5C gezeigten Position weiter nach unten verstellt, wodurch es in die gespannte Deckelfolie 8 eintaucht und diese durchtrennt. Figure 5D shows the cutting of the cover sheet 8. The cutting element 19 is now out of its in Figure 5C The position shown is adjusted further down, whereby it dips into the tensioned cover sheet 8 and cuts it.

Figur 5E zeigt nun wie der bereits umgelegte Randbereich 33 aus seiner zweiten Ausrichtung 37 heraus weiter nach unten umgebogen wird, was durch das Siegelelement 17 geschieht. In Figur 5E ist das Siegelelement 17 in einer weiter nach unten verlagerten Position im Vergleich zur Figur 5D gezeigt, wodurch es mittels der daran ausgebildeten Siegelstege 26 von oben auf den Schalenrand 30, d.h. den in der zweiten Ausrichtung 37 vorliegenden Randbereich 33, drückt. Ein weiteres Absenken des Siegelelements 17 bewirkt, dass der Schalenrand 30 auf die Biegekante 34 niedergedrückt wird, was Figur 5F zeigt. Figure 5E now shows how the already folded edge area 33 is bent down further out of its second orientation 37, which is done by the sealing element 17. In Figure 5E the sealing element 17 is in a further downwardly displaced position compared to Figure 5D as a result of which it presses from above onto the shell edge 30, ie the edge region 33 present in the second orientation 37, by means of the sealing webs 26 formed thereon. A further lowering of the sealing element 17 has the effect that the shell edge 30 is pressed down onto the bending edge 34, which Figure 5F shows.

Figur 5F zeigt das Ansiegeln der zugeschnittenen Deckelfolie 8 am Schalenrand 30 mittels der auf die Schalenaufnahme 10 drückenden Siegelstege 26. Die Siegelstege 26 haben dafür den in seiner zweiten Ausrichtung 37, an den Schrägen 28 anliegenden Randbereich 33 weiter nach unten gedrückt, bis der Schalenrand 30 zum Aufliegen auf der Biegekante 34 kommt. Figure 5F shows the sealing of the cut-to-size cover film 8 on the shell edge 30 by means of the sealing webs 26 pressing on the shell receptacle 10. The sealing webs 26 have pressed the edge area 33, which is in its second orientation 37, against the bevels 28, further down until the shell edge 30 rests comes on the bending edge 34.

Der in seiner ersten Ausrichtung 36 in Figur 5A gezeigte, nahezu senkrecht nach oben stehende Randbereich 33 der Verpackungsschale 5 wird mittels des Halteelements 18 in die gemäß Figur 5C gezeigte zweite Ausrichtung 37 umgelegt, damit das im Anschluss von oben kommende, abgesenkte Siegelelement 17 nicht mehr mit senkrechter Krafteinwirkung auf den Randbereich 33 drückt, sondern diesen aus Figur 5E heraus, wegen dessen flacher Ausrichtung, sanfter nach unten biegt.The 36 in Figure 5A The edge region 33 of the packaging tray 5, which is shown almost vertically upwards, is moved into the according to FIG Figure 5C The second alignment 37 shown is folded over so that the lowered sealing element 17, which then comes from above, no longer presses the edge area 33 with a vertical force, but instead presses it out Figure 5E because of its flat orientation, it bends more gently downwards.

Die im Vorangehenden beschriebenen Figuren verdeutlichen demzufolge, dass das Halteelement 18 dafür konfiguriert ist, den ursprünglich ungebogenen Randbereich 33 der Verpackungsschale 5 vorab des Siegelvorgangs S so umzulegen, damit dieser in einer relativ zur horizontalen Lagerebene L flachen, zweiten Ausrichtung 37 für den Siegelvorgang S vorliegt, sodass das von oben kommende Siegelelement 17 mit geringer Krafteinwirkung zur Vermeidung einer Schalenrandquetschung diesen weiter niederdrücken kann. Das erfindungsgemäße Prinzip ermöglicht es auch, dass aufgrund des dem Siegelvorgang S vorgeschalteten Biegevorgangs mittels des Halteelements 18 vermieden werden kann, dass ein Vorsiegeln der Deckelfolie 8 an der Verpackungsschale 5 stattfindet.The figures described above therefore make it clear that the holding element 18 is configured to fold the originally unbent edge area 33 of the packaging tray 5 prior to the sealing process S so that it is in a second orientation 37 for the sealing process S that is flat relative to the horizontal storage plane L so that the sealing element 17 coming from above can press it down further with little force to avoid squeezing the shell edge. The principle according to the invention also makes it possible that, due to the bending process preceding the sealing process S, by means of the holding element 18, a pre-sealing of the cover film 8 on the packaging tray 5 can be avoided.

Claims (15)

Verpackungsmaschine (1) mit einer Siegelstation (6), die ein Werkzeugunterteil (11) mit mindestens einer Schalenaufnahme (10) und ein Werkzeugoberteil (12) mit mindestens einer Siegeleinrichtung (16) umfasst, wobei die Siegeleinrichtung (16) ein Siegelelement (17), das dazu konfiguriert ist, eine Deckelfolie (8) auf einen Schalenrand (30) einer in der Schalenaufnahme (10) bereitgestellten Verpackungsschale (5) aufzusiegeln, sowie ein Halteelement (18) aufweist, wobei das Halteelement (18) mindestens einen Durchgang (22) für ein Schneidelement (19) zum Zuschneiden der Deckelfolie (8) vorsieht, dadurch gekennzeichnet, dass das Halteelement (18) entlang einer Innenkontur (23) des Durchgangs (22) mehrere Vorsprünge (20) zum Umbiegen eines zum Ausbilden des Schalenrands (30) vorgesehenen Randbereichs (33) der Verpackungsschale (5) aufweist.Packaging machine (1) with a sealing station (6) which comprises a lower tool part (11) with at least one shell receptacle (10) and an upper tool part (12) with at least one sealing device (16), the sealing device (16) having a sealing element (17) , which is configured to seal a cover film (8) onto a tray edge (30) of a packaging tray (5) provided in the tray receptacle (10) and has a holding element (18), the holding element (18) having at least one passage (22 ) provides for a cutting element (19) for cutting the cover film (8) to size, characterized in that the holding element (18) along an inner contour (23) of the passage (22) provides a plurality of projections (20) for bending over one to form the shell edge (30 ) provided edge region (33) of the packaging tray (5). Verpackungsmaschine nach Anspruch 1, dadurch gekennzeichnet, dass die Vorsprünge (20) dazu konfiguriert sind, den zum Ausbilden des Schalenrands (30) vorgesehenen Randbereich (33) der in der Schalenaufnahme (10) vorgehaltenen Verpackungsschale (5) aus einer ersten Ausrichtung (36) heraus in eine zweite Ausrichtung (37) mit einer im Vergleich zur ersten Ausrichtung (36) reduzierten Neigung (a) relativ zu einer horizontalen Lagerebene (L) zu verformen, um den Schalenrand (30) für den Siegelvorgang (S) mit reduzierter Neigung (a) relativ zu einer Siegelfläche des Siegelelements (17) auszurichten.Packaging machine according to Claim 1, characterized in that the projections (20) are configured to move the edge region (33) of the packaging tray (5) held in the tray receptacle (10), which is provided for forming the tray edge (30), from a first orientation (36). out into a second orientation (37) with a reduced inclination (a) relative to a horizontal bearing plane (L) in comparison to the first orientation (36) in order to deform the tray edge (30) for the sealing process (S) with a reduced inclination ( a) to be aligned relative to a sealing surface of the sealing element (17). Verpackungsmaschine nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Schneidelement (19) ein Messer (27) mit einer zur Innenkontur (23) des Durchgangs (22) in horizontaler Projektionsebene korrespondierenden Geometrie ist.Packaging machine according to claim 1 or 2, characterized in that the cutting element (19) is a knife (27) with a geometry corresponding to the inner contour (23) of the passage (22) in the horizontal projection plane. Verpackungsmaschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das Siegelelement (17) mehrere Siegelstege (26) aufweist, die beim Siegelvorgang (S) zumindest teilweise in zwischen den Vorsprüngen (20) freigelassenen Ausnehmungen (25) entlang der Innenkontur (23) des Durchgangs (22) einfahrbar sind, um am Schalenrand (30) eine entsprechend der Anzahl der Vorsprünge (20) mehrfach unterbrochene Siegelnaht (29) herzustellen.Packaging machine according to one of the preceding claims, characterized in that the sealing element (17) has several sealing webs (26) which, during the sealing process (S), are at least partially in recesses (25) left free between the projections (20) along the inner contour (23) of the Passage (22) can be retracted in order to produce a sealing seam (29) which is interrupted several times according to the number of projections (20) on the shell edge (30). Verpackungsmaschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die jeweiligen entlang der Innenkontur (23) des Durchgangs (22) ausgebildeten Vorsprünge (20) eine Schräge (24) aufweisen, mittels welcher der zum Ausbilden des Schalenrands (30) vorgesehene Randbereich (33) der innerhalb der Schalenaufnahme (10) vorgehaltenen Verpackungsschale (5) nach außen, in Richtung zur horizontalen Lagerebene (L) hin umlegbar ist.Packaging machine according to one of the preceding claims, characterized in that the respective projections (20) formed along the inner contour (23) of the passage (22) have a slope (24) by means of which the for forming the Shell edge (30) provided edge region (33) of the packaging tray (5) held within the tray receptacle (10) can be folded outwards in the direction of the horizontal storage plane (L). Verpackungsmaschine nach Anspruch 5, dadurch gekennzeichnet, dass die jeweiligen Schrägen (24) in vertikaler Projektionsebene relativ zur Horizontalen eine Neigung zwischen 10° und 60°, insbesondere zwischen 15° und 45°, aufweisen.Packaging machine according to Claim 5, characterized in that the respective inclines (24) in the vertical projection plane have an inclination between 10 ° and 60 °, in particular between 15 ° and 45 °, relative to the horizontal. Verpackungsmaschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das Halteelement (18) in Form eines Rahmens (21) ausgebildet ist.Packaging machine according to one of the preceding claims, characterized in that the holding element (18) is designed in the form of a frame (21). Verpackungsmaschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das Halteelement (18) aus einem wärmeisolierenden Material hergestellt ist.Packaging machine according to one of the preceding claims, characterized in that the holding element (18) is made from a heat-insulating material. Verpackungsmaschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das Schneidelement (19) an die Bewegung des Siegelelements (17) gekoppelt oder mittels eines eigenen Antriebs verstellbar gelagert ist, um die Deckelfolie (8) zuzuschneiden.Packaging machine according to one of the preceding claims, characterized in that the cutting element (19) is coupled to the movement of the sealing element (17) or is mounted adjustably by means of its own drive in order to cut the cover film (8). Verpackungsmaschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Verpackungsmaschine (1) in Form eines Traysealer (2) zum Verschließen von papierfaserbasierten Verpackungsschalen (5) ausgebildet ist.Packaging machine according to one of the preceding claims, characterized in that the packaging machine (1) is designed in the form of a traysealer (2) for closing paper fiber-based packaging trays (5). Verpackungsmaschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das Siegelelement (17) und das Schneidelement (19) als austauschbarer Wechselbausatz vorliegen.Packaging machine according to one of the preceding claims, characterized in that the sealing element (17) and the cutting element (19) are available as an exchangeable, interchangeable kit. Verfahren zum Befestigen einer Deckelfolie (8) an einem Schalenrand (30) einer innerhalb einer Siegelstation (6) in einer Schalenaufnahme (10) bereitgestellten Verpackungsschale (5), dadurch gekennzeichnet, dass ein Halteelement (18), das mindestens einen Durchgang (22) für ein Schneidelement (19) zum Zuschneiden der Deckelfolie (8) aufweist, mittels daran entlang einer Innenkontur (23) des Durchgangs (22) ausgebildeter Vorsprünge (20) für einen Siegelvorgang (S) einen zum Ausbilden des Schalenrands (30) vorgesehenen Randbereich (33) der Verpackungsschale (5) umbiegt.Method for attaching a cover film (8) to a tray edge (30) of a packaging tray (5) provided within a sealing station (6) in a tray receptacle (10), characterized in that a holding element (18), which has at least one passage (22) for a cutting element (19) for cutting the cover film (8) to size, by means of projections (20) formed thereon along an inner contour (23) of the passage (22) for a sealing process (S) an edge region (30) provided for forming the shell edge (30). 33) of the packaging tray (5). Verfahren nach Anspruch 12, dadurch gekennzeichnet, dass die Vorsprünge (20) den zum Ausbilden des Schalenrands (30) vorgesehenen Randbereich (33) der in der Schalenaufnahme (10) vorgehaltenen Verpackungsschale (5) aus einer ersten Ausrichtung (36) heraus in eine zweite Ausrichtung (37) mit einer im Vergleich zur ersten Ausrichtung (36) reduzierten Neigung (a) relativ zu einer horizontalen Lagerebene (L) umbiegen, um den Schalenrand (30) für den Siegelvorgang (S) mit reduzierter Neigung (a) relativ zu einer Siegelfläche eines Siegelelements (17) auszurichten.The method according to claim 12, characterized in that the projections (20) move the edge region (33) of the packaging tray (5) held in the tray receptacle (10) provided for forming the tray edge (30) from a first orientation (36) into a second Bend alignment (37) with a reduced inclination (a) relative to a horizontal bearing plane (L) compared to the first alignment (36) in order to bend the tray edge (30) for the sealing process (S) with a reduced inclination (a) relative to a Align the sealing surface of a sealing element (17). Verfahren nach Anspruch 12 oder 13, dadurch gekennzeichnet, dass die Vorsprünge (20) zumindest teilweise in einen ihnen zugewandten offenen Bereich (38) der Verpackungsschale (5) eintauchen, wodurch der zum Ausbilden des Schalenrands (30) vorgesehene Randbereich (33) der innerhalb der Schalenaufnahme (10) aufgenommenen Verpackungsschale (5) entlang einer am jeweiligen Vorsprung (20) ausbildeten Schräge (24) nach außen, in Richtung zur horizontalen Lagerebene (L) hin umgelegt wird.Method according to claim 12 or 13, characterized in that the projections (20) at least partially dip into an open area (38) of the packaging tray (5) facing them, whereby the edge area (33) provided for forming the tray edge (30) becomes the inside the tray receptacle (10) received packaging tray (5) along a slope (24) formed on the respective projection (20) outwards, in the direction of the horizontal storage plane (L). Verfahren nach einem der vorangehenden Ansprüche 12 bis 14, dadurch gekennzeichnet, dass mehrere Siegelstege (26) beim Siegelvorgang (S) zumindest teilweise in zwischen den Vorsprüngen (20) freigelassene Ausnehmungen (25) entlang der Innenkontur (23) des Durchgangs (22) einfahren, um am Schalenrand (30) eine entsprechend der Anzahl der Vorsprünge (20) mehrfach unterbrochene Siegelnaht (29) herzustellen.Method according to one of the preceding claims 12 to 14, characterized in that several sealing webs (26) move at least partially into recesses (25) left between the projections (20) along the inner contour (23) of the passage (22) during the sealing process (S) in order to produce a sealing seam (29) which is interrupted several times according to the number of projections (20) on the shell edge (30).
EP20210074.9A 2019-12-06 2020-11-26 Packing machine and method with folding function Active EP3831726B1 (en)

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DE102019219062.6A DE102019219062A1 (en) 2019-12-06 2019-12-06 PACKAGING MACHINE AND PROCESS WITH FOLDER FUNCTION

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EP1747995A1 (en) 2005-07-26 2007-01-31 Jörg von Seggern GmbH Method and apparatus for the gastight conditioning of articles in a skin-packaging foil
EP2783990A1 (en) 2013-03-27 2014-10-01 Multivac Sepp Haggenmüller GmbH & Co. KG Shell closing machine and method

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EP2374730A1 (en) * 2010-04-07 2011-10-12 Ton Kamp Method, device and stamp for producing a sealed container as well as a sealed container with a product to be preserved therein
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DE19802356A1 (en) * 1998-01-22 1999-07-29 Alcan Gmbh Closing assembly for fast food aluminum container with upright rim
US6666005B1 (en) * 1999-05-18 2003-12-23 Ishida Co., Ltd. Packaging method and packaging apparatus
DE10237933A1 (en) * 2002-08-14 2004-02-26 Multivac Sepp Haggenmüller Gmbh & Co. Kg Packaging machine for food in trays comprises mobile upper and lower sections enclosing chamber for tray, rollers feeding film into chamber, after which it is lifted away from food and sealed to tray at its edges
EP1747995A1 (en) 2005-07-26 2007-01-31 Jörg von Seggern GmbH Method and apparatus for the gastight conditioning of articles in a skin-packaging foil
EP2783990A1 (en) 2013-03-27 2014-10-01 Multivac Sepp Haggenmüller GmbH & Co. KG Shell closing machine and method

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DE102019219062A1 (en) 2021-06-10
ES2960760T3 (en) 2024-03-06

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