EP3797007A1 - Coiling mandrel and relative procedure for monitoring the condition thereof - Google Patents
Coiling mandrel and relative procedure for monitoring the condition thereofInfo
- Publication number
- EP3797007A1 EP3797007A1 EP19765319.9A EP19765319A EP3797007A1 EP 3797007 A1 EP3797007 A1 EP 3797007A1 EP 19765319 A EP19765319 A EP 19765319A EP 3797007 A1 EP3797007 A1 EP 3797007A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mandrel
- temperature
- coiling
- sensors
- cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/28—Drums or other coil-holders
- B21C47/30—Drums or other coil-holders expansible or contractible
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
- B65H75/248—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages expansion caused by actuator movable in axial direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
- B65H75/248—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages expansion caused by actuator movable in axial direction
- B65H75/2484—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages expansion caused by actuator movable in axial direction movable actuator including wedge-like or lobed member
Definitions
- TITLE COILING MANDREL AND RELATIVE PROCEDURE FOR MONITORING THE CONDITION THEREOF
- the invention relates to a cooling control system for a coiling mandrel positioned downstream of a hot rolling mill which is cooled internally and/or externally.
- the core of the concept is a coiling mandrel for metal products originating from a hot rolling mill plant comprising:
- an external drum which as a whole contains coaxially said internal shaft and which is circumferentially subdivided into a plurality of segments arranged in a direct or indirect coupling connection with said sectors, wherein the indirect coupling connection is realized by wedges coupled to anyone of said sectors and interposed between said segments and said sectors;
- said segments are movable in radial direction with respect to said internal shaft by an axial movement of the latter, as a consequence of the direct or indirect coupling connection between the segments of the drum and the sectors of the internal shaft, determining the following radial expansion or collapse of the drum.
- the mandrels operating on the downcoilers are used for coiling the rolled strip in a hot rolling line, as described below with reference to Figure 3.
- the traditional mandrels are made by means of a system of radially expandable segments thanks to wedges coupled to the action of a conical shaft moved axially with respect to the mandrel so as to increase or decrease the mutual distance between said segments and said shaft.
- a traditional mandrel is disclosed in document EP 0 870 555 Al. During this coiling step and the intermediate step of waiting for the next strip, the mandrel is cooled.
- This operation is carried out in the state of the art in two ways: externally by pouring water at room temperature directly on the body of the mandrel, and internally by means of suitable distribution channels with loss of the same.
- the cooling of the high temperature areas due to the presence of the coil generates non- homogeneous thermal expansions.
- the region affected by such thermal variations expands when heated and contracts when cooled. This implies that the same region undergoes compressive forces which, due to the lowering of the resistance and of the elastic modulus, when the region is heated, can reach the yield stress and when it is cooled, exert tensile stresses.
- the object of the invention is to overcome the aforesaid drawbacks.
- the need is therefore felt to limit these important thermal variations to obtain a reduction in the probability of the onset of thermal fatigue inside the mandrel, while increasing at the same time the useful life of the components.
- the problem is solved by adopting a system that permits to monitor the temperature of the important components of the mandrel, to control the cooling and thus to limit the phenomena of thermal fatigue.
- the object is achieved through a cooling control system for a coiling mandrel for metal products, in particular strips, originating from hot rolling of the kind initially illustrated, which is characterized in that the mandrel is provided with
- the internal and/or external cooling of the mandrel according to the invention can be governed, which in this regard, by means of its sensors, provides the temperature values which are the basis for deciding whether the cooling should be increased, reduced or maintained.
- Mandrels such as those illustrated with reference to the field of the art are known and present on the market for decades, as an example the documents US 3 658 274 and US 4 107 969 are reported.
- the person skilled in the art will easily identify within the functional principle of such mandrels the construction details, such as for example the realization of segments and sectors with complementary inclinations in the contact areas between them for their direct coupling or the realization of wedges and sectors with complementary inclinations in the contact areas between them in case of an indirect coupling, where the axial displacement of the sectors causes a displacement of the complementary element in a radial direction with respect to the axis of the shaft thanks to the sliding along an inclined plane. The direction of the movement determines the increase or decrease in the diameter of the drum.
- the mandrel according to the invention further comprises:
- the mandrel according to the invention further comprises:
- the preferred variant of the invention is a combination of the points (a), (b), (c), (d) with the points (e), (f) and (g).
- the system offers, where necessary, the necessary connections between the individual elements inside the mandrel. This creates a completely independent and autonomous system that does not require cables to the outside.
- the temperature measuring sensors are located inside the mandrel in selected positions among the drum segments, the wedges if present, the sectors of the internal shaft, the free spaces inside the mandrel and the outer surface of the drum and/or combinations thereof.
- the solution according to the invention provides for dislocating the sensors in the critical areas of the machine in order to monitor its thermal state. A homogeneous distribution of the sensors inside the mandrel is preferable. Based on the data measured by them, it is possible to adjust the cooling, keeping the components at an even temperature, permitting a consequent homogeneous expansion.
- the temperature measuring sensors are located mainly in the free spaces inside the mandrel. In these positions, where the internal cooling is preferably made to circulate, the temperature changes are more immediate with respect to areas inside the constructive components of the mandrel which are more "isolated" from cooling.
- the temperature measuring sensors are selected from junction thermocouples, infrared thermocouples, optic fibre temperature sensors and infrared sensors.
- the list is only exemplary and not conclusive.
- Electronics and sensors can be powered by means of various suitable solutions, for example, in addition to simple batteries, on the basis of flywheels mass inserted on the rotational axis of the mandrel: the rotation of the shaft rotates the flywheel mass which allows, through an alternator, the generation of an electromotive force that powers the electronics of the sensors.
- forms of power supply can be provided through permanent magnets, Peltier elements.
- permanent magnets In a power supply device with permanent magnets, these generate an electromotive force with respect to the containment system of the mandrel.
- the Peltier elements generate an electromotive force proportional to the thermal delta between the surfaces of said elements: the external side is affected by the heat of the wrapped product, the internal side is cooled by the internal cooling.
- the electronics that can be used in the mandrel is structured in such a way that it comprises
- an A/D converter to convert the data measured by the sensors from analog signals into digital signals
- an antenna to send digital signals to an external reader
- the electronics is preferably able to self-power thanks to the action of a flywheel mass located in this regard in the rotational axis of the mandrel (inertial electric generator) but can also benefit from a battery, for example a backup battery charged by the action of said inertial generator.
- a preferred electronics circuit for supplying the sensors is disclosed below with reference to Figure 10.
- the sensors such as for example thermocouples, detect an analog temperature signal which is converted to digital and sent directly to an external reader by means of the antenna, stored in a memory and sent outside in the form of data packages.
- This external analysis unit analyses the data and uses them to feedback control the cooling of the mandrel, as described below.
- a second aspect of the invention relates to a method for monitoring and adjusting the temperature of a coiling mandrel by means of cooling control which comprises the following steps:
- the embodiments of the invention described reach the objects of the invention. In particular, they allow to limit the thermal variations inside the mandrel to obtain a probability reduction of the onset of thermal fatigue and provide a system with autonomous supply.
- Figure 1 shows a longitudinal section of a coiling mandrel according to the state of the art.
- Figure 2 shows a cross-section along the line II-II of Figure 1 of the coiling mandrel according to the state of the art.
- Figure 3 shows the insertion of a coiling mandrel in a hot rolling line.
- Figure 4 shows a longitudinal section of a coiling mandrel according to the invention.
- Figure 5 shows in a sketched form a coiling mandrel according to the invention with a first exemplary embodiment of the configuration of the sensors inside the mandrel.
- Figure 6 shows in a sketched form a coiling mandrel according to the invention with a second exemplary embodiment of the configuration of the sensors inside the mandrel.
- Figure 7 shows a coiling mandrel according to the invention with a first exemplary embodiment of the power supply of the electronics.
- Figure 8 shows a coiling mandrel according to the invention with a second exemplary embodiment of the power supply of the electronics.
- Figure 9 shows a coiling mandrel according to the invention with a third exemplary embodiment of the power supply of the electronics.
- Figure 10 shows in a block diagram an exemplary embodiment for the electronics installed in a mandrel according to the invention.
- Figure 11 shows a feedback scheme of an exemplary embodiment of a method for governing the internal and external cooling of a coiling mandrel according to the invention.
- Figure 1 shows a longitudinal section of a coiling mandrel according to the state of the art.
- the traditional mandrels 2 (see for example US 3,658,274) are made by means of a system of radially expandable segments 4 thanks to wedges 6 coupled to the action of a conical shaft 8 moved axially along the arrow a with respect to the mandrel so as to increase or decrease the mutual distance between the segments and the shaft.
- the mandrel 2 is supported by means of bearings 10 supported by a frame 12.
- Figure 1 shows the sliding ratio created between the shaft and wedges/segments (arrow a).
- Figure 2 shows in a cross-section along the line II- II of Figure 1 a coiling mandrel to the state of the art, which allows to understand how the mandrel 2 can expand or collapse according to the different steps of the coiling process.
- the area A shows the fully expanded segment 4
- the area B shows an intermediate expansion of the segment 4
- the area C shows the segment 4 in the completely collapsed version.
- the shaping 14 represents the end of stroke for the expansion of the segments 4.
- the coiling starts with the partially collapsed mandrel 2, therefore with a diameter close to the minimum and a reduced rotation speed.
- a strip (not shown) is driven by suitable known deflectors (not shown) around the mandrel 2 until the formation of at least one complete turn around it, so that the head of the strip is stuck and held by the following strip.
- the coiling speed is increased and the mandrel 2 begins the step of progressive expansion of its diameter: in this way the internal friction between the strip and the mandrel 2 gradually increases in order to avoid slippage between the coiled layers and thus increase the quality of the coiling.
- the coiling step lasts about 3 minutes with the strip temperature at 600- 700°C.
- Figure 3 shows an example of a coiling mandrel in a hot rolling line.
- the mandrels 2 which operate on the downcoilers are used for coiling the rolled strip 16 in a hot rolling line.
- a series of mill stands 18 provide a progressive thinning of the thickness of the strip 16, which then passes on a roller path 20 and is cooled by jets of water 22 at a temperature suitable for coiling (about 600-700°C).
- the product is then sent through conveyor systems and bridles 24, suitable for keeping the strip 16 in traction, to the coiling area in a coiling mandrel 2, wherein the latter begins to coil the rolled product 16 on itself until it reaches the limit weight at which a known shear (not shown) intervenes separating the coil formed from the rest of the strip 16 upstream for its evacuation from the line.
- Figure 4 shows a longitudinal section of a coiling mandrel 102 according to the invention.
- the mandrel 102 is provided with a shaft 108 with various conical sectors 109, interfacing with wedges 106, so as to permit the mutual approach/departure between the different segments 104 of the mandrel 102.
- the structure of the mandrel essentially corresponds to that of the mandrel disclosed in US 3.658.274. Further constructional details or possible variants of the mandrel are widely known and therefore do not require a more detailed disclosure.
- the inventive concept of thermal control of the mandrel is applicable to the most varied embodiments of mandrels of the type defined in the first claim.
- the electronics 142 deals with the power supply of the sensors 130, 132, 134, 136 and of the data accumulation which are sent through the antenna 140 to an external processing unit (not shown) which compares them with threshold or nominal values so as to actively drive the cooling.
- the electronics 142 is housed in the area supporting the rotation of the mandrel on the operator side.
- these sensors 130, 132, 134, 136 can be junction thermocouples, infrared thermocouples, optic fibre temperature sensors, infrared sensors.
- Figure 5 shows in a sketched form a coiling mandrel 202 according to the invention with a first exemplary embodiment of the configuration of the sensors 234, 236 inside the mandrel 202, and precisely in the conical sectors of the shaft and in the free spaces.
- the wiring 250 connects the sensors 234, 236, the electronics 242 and the antenna 240.
- Figure 6 shows in a sketched form a coiling mandrel 302 with shaft 308 and wedges 306 according to the invention with a second exemplary embodiment of the configuration of the sensors inside the mandrel.
- sensors 332 inside the wedges 306 and sensors 336 in the free spaces.
- a wiring 350 connects the sensors 332, 336, the electronics 342 and the antenna 340.
- Figure 7 shows a coiling mandrel 402 with sensors 43N (N stands for 0, 2, 4, 6 to indicate that the position of the sensor does not matter here, but that the types of power supply represented apply to all imaginable positions of the sensors) with a first exemplary embodiment of the power supply of the electronics which is represented here by permanent magnets 460.
- sensors 43N N stands for 0, 2, 4, 6 to indicate that the position of the sensor does not matter here, but that the types of power supply represented apply to all imaginable positions of the sensors
- a first exemplary embodiment of the power supply of the electronics which is represented here by permanent magnets 460.
- wiring 450, electronics 442 and antenna 440 it is possible to note wiring 450, electronics 442 and antenna 440.
- Figure 8 shows a coiling mandrel 502 according to the invention with sensors 53N (N stands for 0, 2, 4, 6 to indicate that the position of the sensor does not matter here, but that the types of power supply represented apply to all imaginable positions of the sensors) with a second exemplary embodiment of the power supply of the electronics which is represented here by a plurality of Peltier elements 570.
- sensors 53N N stands for 0, 2, 4, 6 to indicate that the position of the sensor does not matter here, but that the types of power supply represented apply to all imaginable positions of the sensors
- a second exemplary embodiment of the power supply of the electronics which is represented here by a plurality of Peltier elements 570.
- wiring 550, electronics 542 and antenna 540 The wiring 550 also connects the Peltier elements 570 to the electronics 542.
- Figure 9 shows a coiling mandrel 602 according to the invention with sensors 63N (N stands for 0, 2, 4, 6 to indicate that the position of the sensor does not matter here, but that the types of power supply represented apply to all imaginable positions of the sensors) with a third exemplary embodiment of the power supply of the electronics which is represented here by a contactless device 680 comprising power supply with current and the signal transmission.
- the wiring is referred with 650.
- Figure 10 shows in a block diagram an exemplary embodiment for the electronics installed in a mandrel according to the invention for the power supply of the sensors.
- the sensors detect an analog signal which is converted into digital and stored in a memory and sent in the form of data packages to an external reader by means of the antenna.
- the sensors 3N of temperature Tl, T2, T3, T4, T5 send analog signals to the A/D converter 19 which converts them into digital signals which through a temperature recording and analysis electronics 17 and a receiver/transmitter module 15 are processed and sent to an external control unit (not represented) through the antenna 40.
- These disclosed elements constitute an analysis and communication module, which is powered by an electric power supply module composed of a battery 13, a battery charging module 11 and an energy converter 7 powered by an inertial generator 5 with connections and operations well known in the art.
- These electronic components can be powered in different ways.
- the preferred solution is the ability of the system to self -power without the aid of external power supply sources but through the action of a flywheel mass inserted in the rotational axis of the mandrel and which behaves as an alternator and called an inertial electric generator.
- a second solution provides for the use of a backup battery which is charged by the energy made available by this inertial generator.
- FIG 11 shows a feedback scheme of an exemplary embodiment of a method for governing the internal and external cooling of a coiling mandrel according to the invention.
- a heat source with a certain temperature which is measured 23 by a sensor.
- the measured temperature Tmeas is compared 25 with a target temperature nominal value Tn corresponding to a temperature at which the surface should remain. If the values coincide 29, the cooling system receives the message 31 to keep the cooling flow constant. If the values do not correspond 27, 33 there can be two situations wherein Tmeas 1 Tn, and precisely the case 37 wherein Tmeas ⁇ T n and the case 35 wherein Tmeas > T n .
- the cooling system receives the command to reduce the cooling flow 41, in the second case 35, it receives the command to increase the cooling flow. Subsequently 43 the process continues with a new temperature measurement 23, a following comparison of the temperature with respect to the target one and a subsequent cooling control.
- the executive step it will be possible to make non-disclosed further modifications or executive variants to the coiling mandrel for products originating from hot rolling, to the cooling control system of the coiling mandrel and to the procedure for controlling and adjusting the temperature of the coiling mandrel by controlling its cooling, object of the invention. If such modifications or such variants should fall within the scope of the following claims, they should all be considered protected by the present patent.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102018000006760A IT201800006760A1 (en) | 2018-06-28 | 2018-06-28 | WINDING SPINDLE AND A RELATED PROCEDURE FOR MONITORING THE CONDITION OF THIS |
| PCT/IB2019/055432 WO2020003182A1 (en) | 2018-06-28 | 2019-06-27 | Coiling mandrel and relative procedure for monitoring the condition thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3797007A1 true EP3797007A1 (en) | 2021-03-31 |
| EP3797007B1 EP3797007B1 (en) | 2021-12-15 |
Family
ID=63834372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19765319.9A Active EP3797007B1 (en) | 2018-06-28 | 2019-06-27 | Coiling mandrel and relative procedure for monitoring the condition thereof |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20210260637A1 (en) |
| EP (1) | EP3797007B1 (en) |
| CN (1) | CN112384314B (en) |
| IT (1) | IT201800006760A1 (en) |
| WO (1) | WO2020003182A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102022210533A1 (en) * | 2022-10-05 | 2024-04-11 | Sms Group Gmbh | Method and computer program for operating a reeling device |
| CN119348929B (en) * | 2024-12-20 | 2025-04-08 | 小黄蜂智能科技(苏州)有限公司 | A paper-free micro-movement membrane seat |
| CN119972805B (en) * | 2025-04-15 | 2025-06-17 | 西安重型技术有限责任公司 | Hot rolling coiler reel |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB775144A (en) * | 1955-01-25 | 1957-05-22 | Davy & United Eng Co Ltd | Improvements in or relating to collapsible mandrels |
| US3754720A (en) * | 1969-07-16 | 1973-08-28 | Gulf & Western Ind Prod Co | Expandible mandrel assembly |
| US3658274A (en) | 1970-01-19 | 1972-04-25 | United Engineering And Fonndry | Rotatable mandrel |
| US3666194A (en) * | 1970-07-17 | 1972-05-30 | Walter H Gosnell | Reels for strip material |
| GB1545422A (en) | 1976-05-15 | 1979-05-10 | Sumitomo Metal Ind | Hot strip coiling mandrel |
| DE2648197C3 (en) * | 1976-10-25 | 1984-02-09 | Mannesmann AG, 4000 Düsseldorf | Expandable reel mandrel |
| JPS58135724A (en) * | 1982-02-09 | 1983-08-12 | Mitsubishi Heavy Ind Ltd | Temperature measuring method of mandrel of down coiler |
| AT382393B (en) * | 1984-06-18 | 1987-02-25 | Voest Alpine Ag | REEL |
| JPH0839146A (en) * | 1994-07-29 | 1996-02-13 | Ishikawajima Harima Heavy Ind Co Ltd | Mandrel for hot rolling and winding |
| FR2761964B1 (en) * | 1997-04-10 | 1999-07-02 | Kvaerner Metals Clecim | COIL MANDREL FOR WINDING A TAPE PRODUCT AND USE THEREOF |
| FR2846263B1 (en) * | 2002-10-23 | 2005-01-21 | Vai Clecim | COOLED CHUCK FOR WINDING A BANDED PRODUCT |
| DE102008030145A1 (en) * | 2008-06-27 | 2009-12-31 | Sms Siemag Aktiengesellschaft | Method and device for winding metal strip |
| CN202893873U (en) * | 2012-09-27 | 2013-04-24 | 河南中孚实业股份有限公司 | Aluminum hot rolling recoiling machine sector plate cooling system |
| JP5935674B2 (en) * | 2012-12-03 | 2016-06-15 | 東芝三菱電機産業システム株式会社 | Hot strip winding control device |
-
2018
- 2018-06-28 IT IT102018000006760A patent/IT201800006760A1/en unknown
-
2019
- 2019-06-27 WO PCT/IB2019/055432 patent/WO2020003182A1/en not_active Ceased
- 2019-06-27 US US17/250,226 patent/US20210260637A1/en not_active Abandoned
- 2019-06-27 EP EP19765319.9A patent/EP3797007B1/en active Active
- 2019-06-27 CN CN201980043092.2A patent/CN112384314B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| EP3797007B1 (en) | 2021-12-15 |
| IT201800006760A1 (en) | 2019-12-28 |
| CN112384314B (en) | 2022-09-27 |
| CN112384314A (en) | 2021-02-19 |
| US20210260637A1 (en) | 2021-08-26 |
| WO2020003182A1 (en) | 2020-01-02 |
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