EP3790720A1 - Bonding assembly system including timed bladder system - Google Patents
Bonding assembly system including timed bladder systemInfo
- Publication number
- EP3790720A1 EP3790720A1 EP19729407.7A EP19729407A EP3790720A1 EP 3790720 A1 EP3790720 A1 EP 3790720A1 EP 19729407 A EP19729407 A EP 19729407A EP 3790720 A1 EP3790720 A1 EP 3790720A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bladder
- fixture
- assembly system
- opening
- mating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
- B29C43/3642—Bags, bleeder sheets or cauls for isostatic pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/02—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers
- B29C70/026—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers and with one or more layers of pure plastics material, e.g. foam layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethylene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Ethylene-propylene or ethylene-propylene-diene copolymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/18—Homopolymers or copolymers or tetrafluoroethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
- B29C43/3642—Bags, bleeder sheets or cauls for isostatic pressing
- B29C2043/3649—Inflatable bladders using gas or fluid and related details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0253—Polyolefin fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
- B32B2262/0269—Aromatic polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2603/00—Vanes, blades, propellers, rotors with blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64C—AEROPLANES; HELICOPTERS
- B64C27/00—Rotorcraft; Rotors peculiar thereto
- B64C27/32—Rotors
- B64C27/46—Blades
- B64C27/473—Constructional features
- B64C2027/4733—Rotor blades substantially made from particular materials
- B64C2027/4736—Rotor blades substantially made from particular materials from composite materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64C—AEROPLANES; HELICOPTERS
- B64C27/00—Rotorcraft; Rotors peculiar thereto
- B64C27/32—Rotors
- B64C27/46—Blades
- B64C27/473—Constructional features
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/068—Ultra high molecular weight polyethylene
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D1/00—Wind motors with rotation axis substantially parallel to the air flow entering the rotor
- F03D1/06—Rotors
- F03D1/065—Rotors characterised by their construction elements
- F03D1/0675—Rotors characterised by their construction elements of the blades
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Definitions
- the present disclosure relates to forming assembly bonds and, in particular, to forming bonded structures utilizing a malleable adhesive material.
- FIG. 1 shows an example removing adhesive 10 with a hot knife 12. The removal is followed by a secondary operation that applies a required bead fillet (not shown) in the same area as the removal, using the same adhesive as the main bond.
- an assembly system includes a fixture configured to support a structure including at least one component to receive a malleable material, and a bladder system coupled to the fixture.
- the bladder system includes a hollowed frame having sidewalls that support a bladder disposed therein.
- the hollowed frame has an opening that exposes an outer portion of the bladder and is configured to guide the exposed outer portion externally from the hollowed frame toward a targeted area of the structure.
- the outer portion of the bladder extends through the opening and applies a force against the at least one component so as to form a design feature element from the malleable material.
- a bladder system included in a bonding assembly system comprises a hollowed frame coupled to a fixture of the bonding assembly system, and an inflatable bladder disposed in the hollowed frame.
- An opening is in the hollowed frame and exposes a portion of an outer surface of the bladder. The opening is configured to guide the exposed outer surface of the bladder externally from the hollowed frame toward in response to inflating the bladder.
- a method of forming a bonded structure comprises disposing an inflatable bladder in a hollowed frame supported by a fixture of an assembly system, and coupling at least one structure to the fixture so as to define a distance between the at least one structure and the hollowed frame.
- the method further comprises depositing a malleable material on the at least one structure, and inflating the bladder such that a portion of an external surface of the bladder is forced through an opening formed in the hollowed frame.
- the method further comprises guiding the portion of an external surface of the bladder, via the frame opening, toward a target area associated with the at least one structure; and contacting the portion of an external surface of the bladder against the target area to compress the adhesive and form a design feature element from the malleable material.
- FIG. 1 shows an example of how extra adhesive can be removed
- FIG. 2 is a cross-sectional illustration of a bonding assembly system according to a non-limiting embodiment
- FIG.3 shows a top view of the bonding assembly system shown in FIG. 2 taken across line A-A according to a non-limiting embodiment
- FIG. 4 is a cross-sectional view of a bonded structure assembled according to a bonding assembly system according to a non-limiting embodiment
- FIG. 5 shows a cross-section the bonding assembly system shown in FIGS. 2 and 3 including a bladder system installed with a deflated bladder according to a non-limiting embodiment
- FIG. 6 shows the bladder system of FIG. 5 omitting the bladder from the bladder frame according to a non-limiting embodiment
- FIG. 7 illustrates the bladder system of in FIG.6 showing the bladder inflated within the bladder frame according to a non-limiting embodiment
- FIG. 8 is a close-up view of an inflated bladder in the process of bonding a mating structure to a target structure to form a design feature element according to a non-limiting embodiment
- the terms“at least one” and“one or more” may be understood to include a number greater than or equal to one (e.g., one, two, three, four, etc.) ⁇
- the term“a plurality” may be understood to include a number greater than or equal to two (e.g., two, three, four, five, etc.).
- the terms“about,”“substantially,” or“approximately,” or variations thereof, are intended to include a degree of error associated with measurement of the particular quantity based upon the equipment available.
- a bonding assembly system that includes a bladder system capable of both restricting and guiding the flow of excess adhesive material.
- the bladder is inflated to apply a uniform pressure on a circumferential bonding joint.
- the bladder is inflated at a set time, rate, and/or pressure in order to take advantage of the viscous and malleable characteristics of the uncured adhesive or malleable material.
- the bladder is partially contained within a hollowed frame installed in the bonding assembly system.
- the frame includes an opening that allows a portion of the inflated bladder to extend externally therefrom and toward a targeted location.
- the extended inflated portion is guided by the opening so that it contacts a targeted area of one or more components to be bonded, thereby allowing the geometric outline of the inflated bladder to leave behind a required bead fillet in the correct geometric orientation.
- the remaining excess adhesive flow is deposited at an accessible area that allows for easy removal.
- the bladder system utilizes the excess adhesive flow in order to create a structurally compliant fillet (referred to as design feature element) using the inflatable bladder’s exterior geometric shape.
- the outer contour of the bladder and the bladder’s location in the boding assembly system provides the resulting bead fillet with a concave and tapered shape which is favored for structural reasons. Normally an engineering team might look for a way to get rid of the excess adhesive entirely via masking or otherwise, rather than utilizing the excess to create a feature, thereby performing two operations simultaneously.
- the inflation timing is also novel, since it can be selected based in part on the chemical composition of the adhesive. For example, the inflation of the bladder needs to occur during a specific window to take advantage of the desired viscosity of the adhesive which is prime for geometric formation before the adhesive cures. An engineering team might look for a way to have the bladder constantly inflated which would yield problems during fit checks of assembly mating.
- bladders are used in the industry to help aid in composites curing in autoclave operations.
- the bladder system according to various non-limiting embodiments described herein does not form any geometric features, but is used to distribute pressure and heat to help aid in curing the laminate with the geometric and dimensional features provided by the tooling.
- the bonding assembly system 100 includes a fixture 102 and a bladder system 104.
- the fixture 102 is configured to support a one or more structures to be bonded to form a bonded structure 103.
- the bonding assembly system 100 is configured to bond a mating component 108 to a target component 109 to form the bonded structure 103.
- the target component 109 is illustrated having a conical profile, the bonding assembly system 100 can perform the bonding process described herein on structures with various different types of profiles and shapes.
- a bonding interface 111 or (also referred to as a bonding joint 111 when filled with an adhesive material) is formed between an inner wall of the target component 109 and an outer wall of the mating component 108.
- an adhesive (not shown in FIG. 4) is deposited in the bonding interface 111 so that the target component 109 can be bonded together with the mating component 109 to form the bonded structure 103.
- Various types of adhesives and other materials that are malleable until cured can be used without departing from the scope of the invention.
- the fixture 102 includes a fixture mating mechanism 105 supported by a base
- the fixture mating mechanism 105 is configured to interact with the mating component
- the fixture mating mechanism 105 can include, but is not limited to, a threaded sidewall, a snap-connector, or any other assembly capable of coupling the mating component 108 to the fixture 102.
- the fixture 102 includes a threaded outer sidewall
- the mating component 108 includes a portion having a threaded inner sidewall. Accordingly, the threaded inner sidewall can be rotatably fitted with the threaded outer sidewall such that the mating component 108 is screwed together with the fixture 102.
- the bladder system 104 is coupled to the base 107 of the fixture 102.
- the example bladder system 104 described herein has a circumferential profile to accommodate the conical profile of the intended bonded structure 103. It should be appreciated, however, that the bladder system 104 is not limited to any particular profile.
- the bladder system 104 includes a hollowed frame 106 that is located a distance away from the mating component 108.
- the hollowed frame 106 has inner walls 115 that support an inflatable bladder 110 disposed therein (see FIG. 5).
- the hollowed frame 106 can be formed from various rigid materials such as, for example, a polymer, plastic, or metal material.
- the hollowed frame 106 includes an opening 113 (see FIG. 6) that exposes an outer portion 112 of the bladder 110.
- the hollowed frame 106 extends circumferentially around a perimeter of the fixture base 107, and has a circumference that is less than the circumference of the bonded structure 103. In this manner, the component(s) of the bonded structure 103 can be slid over the frame 106 such that the frame is positioned adjacent to the inner wall of the structure 103.
- the bladder 110 is formed as a sealed tube and includes a port or valve (not shown) configured to deliver air flow into the bladder 110 to facilitate inflation or to release air from the bladder 110 to facilitate deflation.
- the bladder 110 has a circumference that is less than the circumference of the frame 106. In this manner, the bladder 110 can be fitted completely within the hollowed frame 106 when deflated.
- the bladder 110 can be formed from various elastomer materials such as, for example, rubber.
- the elasticity and/or the thickness of the elastomer material can be selected based at least in part on the amount of desired inflation. For example, a first elastomer material having a high elasticity and/or lower thickness will inflate to greater dimensions compared to a second elastomer material having a lower elasticity and/or higher thickness.
- An air passage 114 extends through the fixture 102 and bladder assembly 104, and is in fluid communication with the port/valve. Accordingly, air flow can be directed into the bladder 110 such that the bladder 110 inflates within the frame 106.
- the opening 113 is configured to guide the inflated exposed outer portion 112 externally from the hollowed frame 106 toward a targeted area of the structure 103. For instance, as the bladder 110 inflates, an enclosed portion of the outer surface of the bladder 110 is forced against the inner walls 115 of frame 106. Accordingly, opposing force exerted by the inner walls 115 forces the exposed outer surface 112 through the opening 113 and out of the frame 106. In this example, the opening 113 guides the exposed outer portion 112 of the bladder toward a target area of the mating component 108 (see FIG. 7).
- the opening 113 can be designed to have various different profiles based on the desired guidance and target location of the bonding application. Accordingly, the inflated outer portion 112 contacts the mating component 108 and applies a pressing force thereto. Accordingly, a uniform pressure is applied to the adhesive 118 inside of the bonding joint 111 to compress the adhesive 118. In one or more embodiments, the pressure applied by the inflated external portion 112 of the bladder 110 displaces the adhesive 118 in bonding joint 111 to form a design feature element 122.
- the design feature element can be formed using a portion of the excess adhesive from the bond joint 111.
- excess adhesive 118 is controlled and guided by the inflated outer surface 112 of the bladder 110, thereby defining a geometric formation of the excess adhesive that is structurally favorable.
- the outer contour of the bladder’ s cross sectional design is utilized to define a shape the design feature element 122.
- a sacrificial piece of adhesive that can form above (in the forward axial direction) the termination of the design feature element 122 may or may not be removed according to design requirements.
- the design feature element 122 can include, for example, a malleable bonding element 122 that is bonded to a target structure in response to a pressure forced applied by an inflated portion 112 of the bladder 110.
- the design feature element 122 includes an adhesive bead fillet 122 (see FIG. 8), which can fill the bonding joint 111 extending around the entire circumference of the bonded structure 103.
- an adhesive bead fillet 122 is formed with a uniform width (e.g., extending between the sidewall of the mating component 108 and the sidewall of the target component) around the entire circumference of the bonded structure 103.
- a sacrificial portion may be formed above the design feature 122 (e.g., bead fillet) and would have a profile that conforms to the profile of the inflated outer surface 112 past its tangential contact with the end of the design feature elements (e.g., the bead fillet).
- the sacrificial portion is forced out of the bonding joint 111 and is pushed above the design feature element 122 conformally formed against the inflated outer surface 112 of the bladder 110.
- the sacrificial portion can be conveniently accessed and removed if desired.
- the bonding assembly system 104 further includes a control system including an air supply 116 and an electronic controller 117.
- the air supply includes for example, an air pump configured to force air into the air passage 114, and thus into the bladder 110.
- the controller 117 includes memory configured to store input parameters and a processor configured to execute algorithms and computer-readable program instructions stored in the memory is configured to control the air supply 116 so as to control the inflation and deflation of the bladder 110. In one or more embodiments the controller 117 is configured to inflate the bladder 110 according to one or more inflation parameters.
- the inflation parameters include, but are not limited to, an inflation time, an inflation rate, and an inflation pressure in order to take advantage of the viscous and malleable characteristics of the uncured adhesive 118.
- the inflation time, rate and/or pressure can be manually set according to the bonding application, parts to bonded, adhesive used, cure time of the adhesive used, etc.
- the controller 117 can automatically deactivate the air supply so as to deflate the bladder 110.
- the inflation parameters can include an inflation time that is set based on a time necessary for the adhesive 118 to adequately cure. Accordingly, the bladder 110 can be inflated and maintained at a set inflation pressure until the inflation time is met. In response to meeting the inflation time, the bladder 110 can be automatically deflated. Thereafter, the bonded product 103 can be removed from the fixture 102 and any excess portions above the design feature element 122 (e.g., the bead fillet) can be conveniently removed if desired.
- FIG. 9 a flow diagram illustrates a method of forming a bonded structure 103 according to a non- limiting embodiment.
- the method begins at operation 900, and at operation 902 a mating component 108 is coupled to a fixture 102 of a bonding assembly system 100.
- the coupling can be achieved by interacting (e.g., screwing together) a first fixture mating mechanism (e.g., a first threading) provided on the mating component 108 with a second fixture mating mechanism (e.g., second threading) provided on the fixture 102.
- a target component 109 is arranged adjacent to the mating component 108 to define a bonding interface 111 therebetween.
- an adhesive 118 is deposited in the bonding interface to form a bonding joint 111.
- one or more inflation parameters are set.
- the inflation parameters can be programmed into a controller 117 configured to control an air supply 116, for example.
- the inflation parameters include, but are not limited to, an inflation time, an inflation rate, and an inflation pressure in order to take advantage of the viscous and malleable characteristics of the uncured adhesive 118.
- the inflation time, inflation rate and/or inflation pressure can be set according to the bonding application, parts to bonded, adhesive used, cure time of the adhesive used, etc.
- the bladder 110 is inflated, and at operation 912 a portion 112 of the external surface of the bladder 110 is guided externally from the bladder frame 106 toward a target area using a frame opening 113.
- the target area includes a portion of the mating component 108 which is separated from the target component 109 by the bonding joint 111.
- the inflated external portion 112 of the bladder 110 contacts the target area to compress the adhesive 118 and form a design feature element 122.
- the design feature element 122 is a bead fillet that is formed at the termination of the bonding joint 111.
- the inflation parameters e.g., inflation time
- one or more non- limiting embodiments provide a bonding assembly system that includes a bladder system capable of both restricting and guiding the flow of excess adhesive material.
- the bladder is inflated to apply a uniform pressure at the termination of a circumferential bonding joint.
- the bladder is inflated at a set time, rate, and/or pressure in order to take advantage of the viscous and malleable characteristics of the uncured adhesive.
- an improved bonding joint with improved uniform dimensions can be achieved.
- inconsistent design features e.g., dimensions of the bead filet
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Standing Axle, Rod, Or Tube Structures Coupled By Welding, Adhesion, Or Deposition (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201862669480P | 2018-05-10 | 2018-05-10 | |
| PCT/US2019/031651 WO2019217774A1 (en) | 2018-05-10 | 2019-05-10 | Bonding assembly system including timed bladder system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3790720A1 true EP3790720A1 (en) | 2021-03-17 |
| EP3790720B1 EP3790720B1 (en) | 2023-09-20 |
Family
ID=66794092
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19729407.7A Active EP3790720B1 (en) | 2018-05-10 | 2019-05-10 | Bonding assembly system including timed bladder system |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US11247429B2 (en) |
| EP (1) | EP3790720B1 (en) |
| JP (1) | JP7050959B2 (en) |
| PL (1) | PL3790720T3 (en) |
| WO (1) | WO2019217774A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12384120B2 (en) * | 2022-12-02 | 2025-08-12 | Lm Wind Power A/S | Assembly fixture for a modular rotor blade |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2834609A (en) * | 1956-11-05 | 1958-05-13 | Harry A Bertrand | Passenger safety device for vehicles |
| US3199598A (en) | 1962-07-02 | 1965-08-10 | Loomis Jean Doyle | Apparatus for testing and repairing well pipes |
| DE2440086C3 (en) | 1974-08-19 | 1978-07-13 | Main-Gaswerke Ag, 6000 Frankfurt | Method and device for the internal sealing of pipe socket connections |
| DE2719320C2 (en) | 1977-04-27 | 1979-08-09 | Main-Gaswerke Ag, 6000 Frankfurt | Device for the internal sealing of pipe socket connections |
| JPS6058015B2 (en) | 1979-12-13 | 1985-12-18 | 日立電線株式会社 | Pipe connection method and device |
| JPH07117128A (en) | 1993-10-22 | 1995-05-09 | Yodogawa Kasei Kk | Joining jig and pipe joining method using the same |
| US5882034A (en) * | 1996-05-02 | 1999-03-16 | Motorola, Inc. | Automobile airbag system |
| DE19731314A1 (en) * | 1997-07-16 | 1999-01-28 | Petri Ag | Steering wheel with airbag module |
| JP4187878B2 (en) * | 1999-07-19 | 2008-11-26 | 富士重工業株式会社 | Aircraft composite wing and method for manufacturing the same |
| US6513757B1 (en) | 1999-07-19 | 2003-02-04 | Fuji Jukogyo Kabushiki Kaisha | Wing of composite material and method of fabricating the same |
| US20030070743A1 (en) | 2001-10-17 | 2003-04-17 | John Kesapradist | Technique for joining tubular members |
| US20070035070A1 (en) * | 2005-08-15 | 2007-02-15 | Essilor International Compagnie Generale D'optique | Inflatable membrane pressing apparatus for a film or coating application or lamination process |
| JP2007182134A (en) * | 2006-01-06 | 2007-07-19 | Takata Corp | Curtain airbag device |
| US10583801B2 (en) * | 2013-08-14 | 2020-03-10 | Milliken & Company | Coated airbag comprising a filled, cross-linked silicone polymer |
-
2019
- 2019-05-09 US US16/408,106 patent/US11247429B2/en active Active
- 2019-05-10 WO PCT/US2019/031651 patent/WO2019217774A1/en not_active Ceased
- 2019-05-10 PL PL19729407.7T patent/PL3790720T3/en unknown
- 2019-05-10 JP JP2020563560A patent/JP7050959B2/en active Active
- 2019-05-10 EP EP19729407.7A patent/EP3790720B1/en active Active
-
2022
- 2022-01-07 US US17/570,894 patent/US20220126544A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| JP7050959B2 (en) | 2022-04-08 |
| US11247429B2 (en) | 2022-02-15 |
| US20190344546A1 (en) | 2019-11-14 |
| WO2019217774A1 (en) | 2019-11-14 |
| JP2021529103A (en) | 2021-10-28 |
| EP3790720B1 (en) | 2023-09-20 |
| US20220126544A1 (en) | 2022-04-28 |
| PL3790720T3 (en) | 2024-04-02 |
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