EP3788260A1 - Pitch bearing for a wind turbine - Google Patents

Pitch bearing for a wind turbine

Info

Publication number
EP3788260A1
EP3788260A1 EP18917401.4A EP18917401A EP3788260A1 EP 3788260 A1 EP3788260 A1 EP 3788260A1 EP 18917401 A EP18917401 A EP 18917401A EP 3788260 A1 EP3788260 A1 EP 3788260A1
Authority
EP
European Patent Office
Prior art keywords
race
rolling elements
bearing
center
row
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP18917401.4A
Other languages
German (de)
French (fr)
Other versions
EP3788260A4 (en
Inventor
Adam Daniel MINADEO
Michael Joseph KACMARCIK
Bhavesh Kachhia
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Renovables Espana SL
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Publication of EP3788260A1 publication Critical patent/EP3788260A1/en
Publication of EP3788260A4 publication Critical patent/EP3788260A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • F03D80/70Bearing or lubricating arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/50Other types of ball or roller bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/60Raceways; Race rings divided or split, e.g. comprising two juxtaposed rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/50Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/70Adjusting of angle of incidence or attack of rotating blades
    • F05B2260/79Bearing, support or actuation arrangements therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2300/00Application independent of particular apparatuses
    • F16C2300/10Application independent of particular apparatuses related to size
    • F16C2300/14Large applications, e.g. bearings having an inner diameter exceeding 500 mm
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2360/00Engines or pumps
    • F16C2360/31Wind motors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Definitions

  • the present subject matter relates generally to wind turbines and, more particularly, to pitch bearings for wind turbines.
  • a modem wind turbine typically includes a tower, a generator, a gearbox, a nacelle, and one or more rotor blades.
  • the rotor blades capture kinetic energy from wind using known airfoil principles and transmit the kinetic energy through rotational energy to turn a shaft coupling the rotor blades to a gearbox, or if a gearbox is not used, directly to the generator.
  • the generator then converts the mechanical energy to electrical energy that may be deployed to a utility grid.
  • wind turbines typically include one or more yaw and/or pitch bearings.
  • Such bearings are typically slewing bearings which are rotational ball bearings that support a heavy but slow-turning or slow-oscillating load.
  • Typical yaw and/or pitch bearings include an outer and inner race with a plurality of ball bearings configured between the races. As such, yaw bearings permit rotation of the nacelle and are mounted between the tower and the nacelle, whereas pitch bearings permit rotation of the rotor blades and are mounted between the rotatable hub and one of the rotor blades.
  • pitch bearings are typically very expensive and can be difficult to access and replace, failure of pitch bearings can result in a lengthy and expensive repair process.
  • the present disclosure is directed to a bearing for a wind turbine.
  • the bearing includes an outer race, an inner race, and a radially-split center race configured between the inner race and the outer race.
  • the center race includes a first race portion and a separate second race portion.
  • the first and second race portions are arranged together in an axial direction.
  • the bearing also includes a first set of rolling elements positioned between the inner race and the center race and a second set of rolling elements positioned between the center race and the outer race.
  • either or both of the first and second sets of rolling elements may include multiple rows.
  • the pitch bearing may include a first row of rolling elements and a second row of rolling elements aligned in the axial direction.
  • each of the first and second rows of rolling elements of the first and second sets may contact at least one of the inner race, the outer race, or the center race at only two contacting locations.
  • the two contacting locations for the first and second rows of the first set of rolling elements may include a first location on the inner race and a second location on the center race. More specifically, in such embodiments, in a cross-sectional view of the bearing, a first line connecting the two contacting locations of the first row of the first set of rolling elements and a second line connecting the two contacting locations for the second row of the first set of rolling elements intersect to form a first angle.
  • the first angle may range from greater than 0 degrees to about 90 degrees. In further embodiments, the first angle may be greater than 90 degrees.
  • the two contacting locations for the first and second rows of the second set of rolling elements may a first location on the center race and a second location on the outer race.
  • a first line connecting the two contacting locations of the first row of the second set of rolling elements and a second line connecting the two contacting locations for the second row of the second set of rolling elements intersect to form a second angle.
  • the second angle may range from greater than 0 degrees to about 90 degrees. In further embodiments, the second angle may be greater than 90 degrees.
  • the bearing may be utilized as a pitch bearing or a yaw bearing of the wind turbine.
  • the first and second sets of rolling elements may be ball bearings.
  • the present disclosure is directed to a pitch bearing for a wind turbine.
  • the pitch bearing includes an outer race, an inner race, and a radially-split center race configured between the inner and the outer races.
  • the pitch bearing includes a first set of two-point contact rolling elements positioned between the inner race and the center race and a second set of two-point contact rolling elements positioned between the center race and the outer race. It should be understood that the pitch bearing may further include any one of or a combination of the features and/or embodiments as described herein.
  • the present disclosure is directed to a rotor assembly for a wind turbine.
  • the rotor assembly includes a rotor having at least one rotor blade connected to a rotatable hub through a pitch bearing.
  • the pitch bearing includes an outer race, an inner race, and a radially-split center race configured between the inner race and the outer race.
  • the center race includes a first race portion and a separate second race portion.
  • the first and second race portions are arranged together in an axial direction.
  • the bearing also includes a first set of rolling elements positioned between the inner race and the center race and a second set of rolling elements positioned between the center race and the outer race.
  • the rotor assembly may further include any one of or a combination of the features and/or embodiments as described herein.
  • FIG. 1 illustrates a perspective view of one embodiment of a wind turbine
  • FIG. 2 illustrates a perspective, internal view of the nacelle of the wind turbine shown in FIG. 1
  • FIG. 3 illustrates a perspective view of one of the rotor blades of the wind turbine shown in FIG. 1;
  • FIG. 4 illustrates an isometric view of a three-ring pitch bearing according to the present disclosure
  • FIG. 5 illustrates a detailed, cross-sectional view of one embodiment of a three-ring pitch bearing connected between a hub and a rotor blade according to the present disclosure, particularly illustrating the inner and outer races configured to rotate with respect to the center race;
  • FIG. 6 illustrates a detailed, cross-sectional view of another embodiment of a three-ring pitch bearing connected between a hub and a rotor blade according to the present disclosure, particularly illustrating the center race configured to rotate with respect to the inner and outer races;
  • FIG. 7 illustrates a detailed, cross-sectional view of yet another embodiment of a three-ring pitch bearing connected between a hub and a rotor blade according to the present disclosure
  • FIG. 8 illustrates a cross-sectional view of one embodiment of a three- ring pitch bearing according to the present disclosure.
  • the present subject matter is directed to a three-ring pitch bearing for a wind turbine having an outer race, an inner race, and a radially split center race configured between the inner and the outer races.
  • the center race includes a first race portion and a separate second race portion.
  • the first and second race portions are arranged together in an axial direction.
  • the bearing also includes a first set of rolling elements positioned between the inner race and the center race and a second set of rolling elements positioned between the center race and the outer race.
  • the split center race allows the rolling elements to achieve the two-point contact of the rolling elements as described herein.
  • the pitch bearing of the present disclosure provides numerous advantages not present in the cited art.
  • the pitch bearing of the present disclosure can handle increased loads due to larger rotor blades without requiring larger ball bearings or more expensive roller bearings.
  • the pitch bearing includes two-point contact ball bearings, rather than four-point contact ball bearings, which require more complex machining and/or tolerances between the races.
  • four-point contact ball bearings inherently limit the geometry of the bearing, meaning that in order to support higher loads, the bearing size and cost increases. For example, in order to machine all four-points in contact, the raceway of the bearing cannot surround more than half of an individual ball bearing, whereas for a two-point contact ball bearing, the raceway can surround much more of the ball bearing.
  • the present invention is described herein as it may relate to wind turbine bearings, including, at least, yaw bearings, pitch bearings, and/or similar. It should be appreciated, however, that the unique bearings in accordance with principles of the present invention is not limited to use with a wind turbine, but is applicable to any suitable bearing application.
  • FIG. 1 illustrates a perspective view of one embodiment of a wind turbine 10.
  • the wind turbine 10 generally includes a tower 12, a nacelle 14 mounted on the tower 12, and a rotor 16 coupled to the nacelle 14.
  • the rotor 16 includes a rotatable hub 18 and at least one rotor blade 20 coupled to and extending outwardly from the hub 18.
  • the rotor 16 includes three rotor blades 20.
  • the rotor 16 may include more or less than three rotor blades 20.
  • Each rotor blade 20 may be spaced about the hub 18 to facilitate rotating the rotor 16 to enable kinetic energy to be transferred from the wind into usable mechanical energy, and subsequently, electrical energy.
  • the hub 18 may be rotatably coupled to an electric generator 224 (FIG. 2) positioned within the nacelle 14 to permit electrical energy to be produced.
  • FIG. 2 a simplified, internal view of one
  • a generator 48 may be disposed within the nacelle 16.
  • the generator 48 may be coupled to the rotor 16 of the wind turbine 10 for generating electrical power from the rotational energy generated by the rotor 16.
  • the rotor 16 may include a rotor shaft 50 coupled to the hub 18 for rotation therewith.
  • the generator 48 may then be coupled to the rotor shaft 50 such that rotation of the rotor shaft 50 drives the generator 48.
  • the generator 48 includes a generator shaft 52 rotatably coupled to the rotor shaft 50 through a gearbox 54.
  • the generator shaft 52 may be rotatably coupled directly to the rotor shaft 50.
  • the generator 48 may be directly rotatably coupled to the rotor shaft 50 (often referred to as a“direct-drive wind turbine”).
  • the wind turbine 10 may include one or more yaw drive mechanisms 56 mounted to and/or through a bedplate 58 positioned atop the wind turbine tower 12.
  • each yaw drive mechanism 56 may be mounted to and/or through the bedplate 58 so as to engage a yaw bearing 60 coupled between the bedplate 58 and the tower 12 of the wind turbine 10.
  • the yaw bearing 60 may be mounted to the bed plate 58 such that, as the yaw bearing 60 rotates about a yaw axis 62 of the wind turbine 10, the bedplate 58 and, thus, the nacelle 14 are similarly rotated about the yaw axis.
  • each yaw drive mechanism 56 may have any suitable configuration and may include any suitable components known in the art that allow such mechanisms 56 to function as described herein.
  • each yaw drive mechanism 56 may include a yaw motor 64 mounted to the bedplate 234.
  • the yaw motor 64 may be coupled to a yaw gear 66 (e.g., a pinion gear) configured to engage the yaw bearing 60.
  • the yaw motor 64 may be coupled to the yaw gear 66 directly (e.g., by an output shaft (not shown) extending through the bedplate 58) or indirectly through a suitable gear assembly coupled between the yaw motor 64 and the yaw gear 66.
  • the torque generated by the yaw motor 64 may be transmitted through the yaw gear 66 and applied to the yaw bearing 60 to permit the nacelle 14 to be rotated about the yaw axis 62 of the wind turbine 10.
  • the illustrated wind turbine 10 is shown as including two yaw drive mechanisms 56, the wind turbine 10 may generally include any suitable number of yaw drive mechanisms 56.
  • the yaw bearing 60 may generally have any suitable configuration, including one or more of the bearing configurations described below.
  • the wind turbine 10 may also include a plurality of pitch bearings 68, with each pitch bearing 68 being coupled between the hub 18 and one of the rotor blades 20.
  • the pitch bearings 68 may be configured to allow each rotor blade 20 to be rotated about its pitch axis 70 (e.g., via a pitch adjustment mechanism), thereby allowing the orientation of each blade 20 to be adjusted relative to the direction of the wind.
  • the term“slewing bearing” may be used to refer to the yaw bearing 60 of the wind turbine 10 and/or one of the pitch bearings 68 of the wind turbine 10 or any other similar bearing.
  • FIG. 3 a perspective view of one of the rotor blades
  • the rotor blade 20 shown in FIGS. 1 and 2 is illustrated in accordance with aspects of the present subject matter.
  • the rotor blade 20 includes a blade root 22 configured for mounting the rotor blade 20 to the hub 18 of a wind turbine 10 (FIG. 1) and a blade tip 24 disposed opposite the blade root 22.
  • a body 26 of the rotor blade 20 may extend lengthwise between the blade root 22 and the blade tip 24 and may generally serve as the outer shell of the rotor blade 20.
  • the body 26 may define an aerodynamic profile (e.g., by defining an airfoil shaped cross-section, such as a symmetrical or cambered airfoil-shaped cross-section) to enable the rotor blade 20 to capture kinetic energy from the wind using known aerodynamic principles.
  • the body 26 may generally include a pressure side 28 and a suction side 30 extending between a leading edge 32 and a trailing edge 34.
  • the rotor blade 20 may have a span 36 defining the total length of the body 26 between the blade root 22 and the blade tip 24 and a chord 38 defining the total length of the body 26 between the leading edge 32 and the trailing edge 34.
  • the chord 38 may vary in length with respect to the span 26 as the body 26 extends from the blade root 22 to the blade tip 24.
  • the rotor blade 20 may also include a plurality of
  • each root attachment assembly 40 may include a barrel nut 42 mounted within a portion of the blade root 22 and a root bolt 44 coupled to and extending from the barrel nut 42 so as to project outwardly from a root end 46 of the blade root 22.
  • the root bolts 44 may generally be used to couple the blade root 22 to the hub 18 (e.g., via one of the pitch bearings 50), as will be described in greater detail below.
  • the pitch bearing 68 includes an outer race 74, an inner race 76, a radially split center race 78 configured between the inner and outer races 74, 76 and a plurality of rolling elements 84, 86 disposed between the races 74, 76, 78.
  • the rolling elements 84, 86 may be ball bearings.
  • the center race 78 has a radially-split configuration (i.e.
  • the center race 78 is split horizontally along split line 91.
  • the first and second portions 80, 82 may be symmetrical or asymmetrical.
  • the center race 78 is rotatable relative to the inner and outer races 74, 76 via the rolling elements 84, 86.
  • the inner and outer races 74, 76 may be rotatable relative to the center race 78.
  • the pitch bearing 68 includes a first set 84 of rolling elements positioned between the inner race 76 and the first race portion 80 of the center race 78 and a second set 86 of rolling elements positioned between the second race portion 82 of the center race 78 and the outer race 74.
  • the rolling elements 84, 86 may be positioned within one or more raceways 79, 81, 83 of the races 74, 76, 78.
  • the outer and inner races 74, 76 may generally be configured to be mounted to a hub flange 75 of the hub 18 using a plurality of hub bolts 77 and/or other suitable fastening mechanisms.
  • the center race 78 may be configured to be mounted to the blade root 22 using the root bolts 44 of the root attachment assemblies 40.
  • each root bolt 44 may extend between a first end 45 and a second end 47.
  • the first end 45 may be configured to be coupled to a portion of the center race 78, such as by coupling the first end 45 to the center race 78 using an attachment nut and/or other suitable fastening mechanism.
  • each root bolt 44 may be configured to be coupled to the blade root 22 via the barrel nut 42 of each root attachment assembly 40.
  • the center race 78 may be configured to rotate relative to the outer and inner races 74, 76 (via the rolling elements 84, 86 that are rotated via a pitch adjustment mechanism that engage teeth 71) to allow the pitch angle of each rotor blade 20 to be adjusted.
  • the outer and inner races 74, 76 may be configured to rotate relative to the center race 78.
  • the center race 78 may include a plurality of teeth 73 configured to engage a pitch adjustment mechanism as discussed below.
  • the pitch adjustment mechanism may include any suitable components and may have any suitable configuration that allows the mechanism to function as described herein.
  • the pitch adjustment mechanism may include a pitch drive motor (e.g., an electric motor), a pitch drive gearbox, and a pitch drive pinion.
  • the pitch drive motor may be coupled to the pitch drive gearbox so that the motor imparts mechanical force to the pitch drive gearbox.
  • the pitch drive gearbox may be coupled to the pitch drive pinion for rotation therewith.
  • the pinion may, in turn, be in rotational engagement with one of the races 74, 76, 78.
  • a plurality of gear teeth may be formed along the inner circumference of the one of the races 74, 76, 78 (i.e. to the center race 78 or the inner and outer races 74, 76), with the gear teeth 71, 73 being configured to mesh with corresponding gear teeth formed on the pinion.
  • rotation of the pitch drive pinion results in rotation of center race 78 relative to the outer and inner races 74, 76 and, thus, rotation of the rotor blade 20 relative to the hub 18.
  • the races 74, 76, 78 may be rotated relative to each using any other suitable means including, for example, hydraulics.
  • first and second sets 84, 86 of rolling elements may include multiple rows, for example, a first row 85, 87 of rolling elements and a second row 88, 89 of rolling elements aligned in the axial direction 37.
  • each of the first and second rows 85, 87, 88, 89 of rolling elements of the first and second sets 84, 86 contacts at least one of the inner race 76, the outer race 74, and/or the center race 78 at only two contacting locations.
  • the two contacting locations for the first and second rows 85, 88 of the first set 84 of rolling elements may include a first location 90 on the inner race 76 and a second location 92 on the first race portion 80 of the center race 78.
  • a first line 93 connecting the two contacting locations 90, 92 of the first row 85 of the first set 84 of rolling elements and a second line 94 connecting the two contacting locations 90, 92 for the second row 88 of the first set 84 of rolling elements may intersect to form a first angle, which can be optimized for each bearing.
  • the first angle may range from about 0 degrees to about 90 degrees.
  • the first angle is about 90 degrees.
  • the first angle may be greater than 90 degrees.
  • the two contacting locations 95, 96 for the first and second rows 87, 89 of the second set 86 of rolling elements may include a first location 95 on the second race portion 82 of the center race 78 and a second location 96 on the outer race 74.
  • a first line 97 connecting the two contacting locations 95, 96 of the first row 87 of the second set 86 of rolling elements and a second line 98 connecting the two contacting locations 95, 96 for the second row 89 of the first set 86 of rolling elements intersect to form a second angle.
  • the second angle may range from about 0 degrees to about 90 degrees.
  • the second angle is about 90 degrees.
  • the two contacting locations for each of the rolling elements are spaced approximately 180-degrees apart.
  • the second angle may be greater than 90 degrees. It should also be understood that the first and second angles may be equal or different.
  • the bearing 68 of the present disclosure allows all raceway contact angles to be optimized and separate angles.
  • the second race portion 82 of the center race 78 can be lowered onto a surface.
  • a portion of the rolling elements 84, 86 can then be placed within the lower portion of the raceway 79 of the center race 78.
  • the inner and outer races 74, 76 can then be lowered around the center race 78 containing the lower row of the rolling elements 84, 86, such that the lower row of rolling elements 84, 86 fit within the raceways 81, 83 of the inner and outer races 74, 76, respectively.
  • a top row of rolling elements 84, 86 can then be placed within the upper raceways between the inner and outer races 74, 76 and the center race 78.
  • the first race portion 80 of the center race 78 can then be secured atop the second race portion 82 of the center race 78.
  • any suitable number of rolling elements 84, 86 may be employed. Further, the rolling elements 84, 86 may be arranged in any suitable configuration. For example, as mentioned, two rows of rolling elements 84, 86 may be employed, wherein each of the rolling elements 84, 86 are circumferentially spaced between the outer and inner races 62, 64. In another embodiment, a single row or multiple, axially-spaced rows of rolling elements 84, 86 may be utilized in the pitch bearing 68 to provide additional strength. For example, in various embodiments, three or more rows of rolling elements 84, 86 may be employed.
  • a plurality of lubrication ports are provided.
  • each lubrication port 65 may be configured to supply a suitable lubricant (e.g., grease, etc.) from a location outside the pitch bearing 68 to a location between the races 74, 76, 78.
  • a suitable lubricant e.g., grease, etc.
  • any gaps defined between the races 74, 76, 78 may be sealed using suitable sealing mechanisms.
  • the pitch bearing 68 includes a plurality of sealing mechanisms 67 configured between the races 74, 76, 78 so as to maintain the lubricant within the bearing 68.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Wind Motors (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

The present disclosure is directed to a bearing for a wind turbine. The bearing includes an outer race, an inner race, and a radially-split center race configured between the inner race and the outer race. Further, the center race includes a first race portion and a separate second race portion. In addition, the first and second race portions are arranged together in an axial direction. The bearing also includes a first set of rolling elements positioned between the inner race and the center race and a second set of rolling elements positioned between the center race and the outer race.

Description

PITCH BEARING FOR A WIND TURBINE
FIELD OF THE INVENTION
[0001] The present subject matter relates generally to wind turbines and, more particularly, to pitch bearings for wind turbines.
BACKGROUND OF THE INVENTION
[0002] Wind power is considered one of the cleanest, most environmentally friendly energy sources presently available, and wind turbines have gained increased atention in this regard. A modem wind turbine typically includes a tower, a generator, a gearbox, a nacelle, and one or more rotor blades. The rotor blades capture kinetic energy from wind using known airfoil principles and transmit the kinetic energy through rotational energy to turn a shaft coupling the rotor blades to a gearbox, or if a gearbox is not used, directly to the generator. The generator then converts the mechanical energy to electrical energy that may be deployed to a utility grid.
[0003] To properly orient the nacelle and the rotor blades relative to the direction of the wind, wind turbines typically include one or more yaw and/or pitch bearings. Such bearings are typically slewing bearings which are rotational ball bearings that support a heavy but slow-turning or slow-oscillating load. Typical yaw and/or pitch bearings include an outer and inner race with a plurality of ball bearings configured between the races. As such, yaw bearings permit rotation of the nacelle and are mounted between the tower and the nacelle, whereas pitch bearings permit rotation of the rotor blades and are mounted between the rotatable hub and one of the rotor blades.
[0004] As wind turbines continue to increase in size, the slewing bearings must similarly increase in size due to increased loading from longer rotor blades.
With longer rotor blades also comes increased loads acting on the pitch bearing.
Since pitch bearings are typically very expensive and can be difficult to access and replace, failure of pitch bearings can result in a lengthy and expensive repair process.
[0005] Accordingly, an improved bearing that addresses the aforementioned issues would be welcomed in the technology. BRIEF DESCRIPTION OF THE INVENTION
[0006] Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
[0007] In one aspect, the present disclosure is directed to a bearing for a wind turbine. The bearing includes an outer race, an inner race, and a radially-split center race configured between the inner race and the outer race. Further, the center race includes a first race portion and a separate second race portion. In addition, the first and second race portions are arranged together in an axial direction. The bearing also includes a first set of rolling elements positioned between the inner race and the center race and a second set of rolling elements positioned between the center race and the outer race..
[0008] In one embodiment, either or both of the first and second sets of rolling elements may include multiple rows. For example, in certain embodiments, the pitch bearing may include a first row of rolling elements and a second row of rolling elements aligned in the axial direction. In such embodiments, each of the first and second rows of rolling elements of the first and second sets may contact at least one of the inner race, the outer race, or the center race at only two contacting locations.
[0009] For example, in one embodiment, the two contacting locations for the first and second rows of the first set of rolling elements may include a first location on the inner race and a second location on the center race. More specifically, in such embodiments, in a cross-sectional view of the bearing, a first line connecting the two contacting locations of the first row of the first set of rolling elements and a second line connecting the two contacting locations for the second row of the first set of rolling elements intersect to form a first angle. In certain embodiments, the first angle may range from greater than 0 degrees to about 90 degrees. In further embodiments, the first angle may be greater than 90 degrees.
[0010] Similarly, the two contacting locations for the first and second rows of the second set of rolling elements may a first location on the center race and a second location on the outer race. Thus, in a cross-sectional view of the bearing, a first line connecting the two contacting locations of the first row of the second set of rolling elements and a second line connecting the two contacting locations for the second row of the second set of rolling elements intersect to form a second angle. In certain embodiments, the second angle may range from greater than 0 degrees to about 90 degrees. In further embodiments, the second angle may be greater than 90 degrees.
[0011] In additional embodiments, the bearing may be utilized as a pitch bearing or a yaw bearing of the wind turbine. In further embodiments, the first and second sets of rolling elements may be ball bearings.
[0012] In another aspect, the present disclosure is directed to a pitch bearing for a wind turbine. The pitch bearing includes an outer race, an inner race, and a radially-split center race configured between the inner and the outer races. In addition, the pitch bearing includes a first set of two-point contact rolling elements positioned between the inner race and the center race and a second set of two-point contact rolling elements positioned between the center race and the outer race. It should be understood that the pitch bearing may further include any one of or a combination of the features and/or embodiments as described herein.
[0013] In yet another aspect, the present disclosure is directed to a rotor assembly for a wind turbine. The rotor assembly includes a rotor having at least one rotor blade connected to a rotatable hub through a pitch bearing. The pitch bearing includes an outer race, an inner race, and a radially-split center race configured between the inner race and the outer race. Further, the center race includes a first race portion and a separate second race portion. In addition, the first and second race portions are arranged together in an axial direction. The bearing also includes a first set of rolling elements positioned between the inner race and the center race and a second set of rolling elements positioned between the center race and the outer race.
It should be understood that the rotor assembly may further include any one of or a combination of the features and/or embodiments as described herein.
[0014] These and other features, aspects and advantages of the present invention will be further supported and described with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
[0016] FIG. 1 illustrates a perspective view of one embodiment of a wind turbine;
[0017] FIG. 2 illustrates a perspective, internal view of the nacelle of the wind turbine shown in FIG. 1
[0018] FIG. 3 illustrates a perspective view of one of the rotor blades of the wind turbine shown in FIG. 1;
[0019] FIG. 4 illustrates an isometric view of a three-ring pitch bearing according to the present disclosure;
[0020] FIG. 5 illustrates a detailed, cross-sectional view of one embodiment of a three-ring pitch bearing connected between a hub and a rotor blade according to the present disclosure, particularly illustrating the inner and outer races configured to rotate with respect to the center race;
[0021] FIG. 6 illustrates a detailed, cross-sectional view of another embodiment of a three-ring pitch bearing connected between a hub and a rotor blade according to the present disclosure, particularly illustrating the center race configured to rotate with respect to the inner and outer races;
[0022] FIG. 7 illustrates a detailed, cross-sectional view of yet another embodiment of a three-ring pitch bearing connected between a hub and a rotor blade according to the present disclosure; and
[0023] FIG. 8 illustrates a cross-sectional view of one embodiment of a three- ring pitch bearing according to the present disclosure.
DETAILED DESCRIPTION OF THE INVENTION
[0024] Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further
embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0025] In general, the present subject matter is directed to a three-ring pitch bearing for a wind turbine having an outer race, an inner race, and a radially split center race configured between the inner and the outer races. Further, the center race includes a first race portion and a separate second race portion. In addition, the first and second race portions are arranged together in an axial direction. The bearing also includes a first set of rolling elements positioned between the inner race and the center race and a second set of rolling elements positioned between the center race and the outer race. Moreover, the split center race allows the rolling elements to achieve the two-point contact of the rolling elements as described herein.
[0026] As such, the pitch bearing of the present disclosure provides numerous advantages not present in the cited art. For example, the pitch bearing of the present disclosure can handle increased loads due to larger rotor blades without requiring larger ball bearings or more expensive roller bearings. In addition, the pitch bearing includes two-point contact ball bearings, rather than four-point contact ball bearings, which require more complex machining and/or tolerances between the races. In addition, four-point contact ball bearings inherently limit the geometry of the bearing, meaning that in order to support higher loads, the bearing size and cost increases. For example, in order to machine all four-points in contact, the raceway of the bearing cannot surround more than half of an individual ball bearing, whereas for a two-point contact ball bearing, the raceway can surround much more of the ball bearing.
[0027] The present invention is described herein as it may relate to wind turbine bearings, including, at least, yaw bearings, pitch bearings, and/or similar. It should be appreciated, however, that the unique bearings in accordance with principles of the present invention is not limited to use with a wind turbine, but is applicable to any suitable bearing application.
[0028] Referring now to the drawings, FIG. 1 illustrates a perspective view of one embodiment of a wind turbine 10. As shown, the wind turbine 10 generally includes a tower 12, a nacelle 14 mounted on the tower 12, and a rotor 16 coupled to the nacelle 14. The rotor 16 includes a rotatable hub 18 and at least one rotor blade 20 coupled to and extending outwardly from the hub 18. For example, in the illustrated embodiment, the rotor 16 includes three rotor blades 20. However, in an alternative embodiment, the rotor 16 may include more or less than three rotor blades 20. Each rotor blade 20 may be spaced about the hub 18 to facilitate rotating the rotor 16 to enable kinetic energy to be transferred from the wind into usable mechanical energy, and subsequently, electrical energy. For instance, the hub 18 may be rotatably coupled to an electric generator 224 (FIG. 2) positioned within the nacelle 14 to permit electrical energy to be produced.
[0029] Referring now to FIG. 2, a simplified, internal view of one
embodiment of the nacelle 14 of the wind turbine 10 shown in FIG. 1 is illustrated.
As shown, a generator 48 may be disposed within the nacelle 16. In general, the generator 48 may be coupled to the rotor 16 of the wind turbine 10 for generating electrical power from the rotational energy generated by the rotor 16. For example, the rotor 16 may include a rotor shaft 50 coupled to the hub 18 for rotation therewith. The generator 48 may then be coupled to the rotor shaft 50 such that rotation of the rotor shaft 50 drives the generator 48. For instance, in the illustrated embodiment, the generator 48 includes a generator shaft 52 rotatably coupled to the rotor shaft 50 through a gearbox 54. However, in other embodiments, it should be appreciated that the generator shaft 52 may be rotatably coupled directly to the rotor shaft 50.
Alternatively, the generator 48 may be directly rotatably coupled to the rotor shaft 50 (often referred to as a“direct-drive wind turbine”).
[0030] Additionally, the wind turbine 10 may include one or more yaw drive mechanisms 56 mounted to and/or through a bedplate 58 positioned atop the wind turbine tower 12. Specifically, each yaw drive mechanism 56 may be mounted to and/or through the bedplate 58 so as to engage a yaw bearing 60 coupled between the bedplate 58 and the tower 12 of the wind turbine 10. The yaw bearing 60 may be mounted to the bed plate 58 such that, as the yaw bearing 60 rotates about a yaw axis 62 of the wind turbine 10, the bedplate 58 and, thus, the nacelle 14 are similarly rotated about the yaw axis.
[0031] In general, it should be appreciated that the yaw drive mechanisms 56 may have any suitable configuration and may include any suitable components known in the art that allow such mechanisms 56 to function as described herein. For example, as shown in FIG. 2, each yaw drive mechanism 56 may include a yaw motor 64 mounted to the bedplate 234. The yaw motor 64 may be coupled to a yaw gear 66 (e.g., a pinion gear) configured to engage the yaw bearing 60. For instance, the yaw motor 64 may be coupled to the yaw gear 66 directly (e.g., by an output shaft (not shown) extending through the bedplate 58) or indirectly through a suitable gear assembly coupled between the yaw motor 64 and the yaw gear 66. As such, the torque generated by the yaw motor 64 may be transmitted through the yaw gear 66 and applied to the yaw bearing 60 to permit the nacelle 14 to be rotated about the yaw axis 62 of the wind turbine 10. It should be appreciated that, although the illustrated wind turbine 10 is shown as including two yaw drive mechanisms 56, the wind turbine 10 may generally include any suitable number of yaw drive mechanisms 56. Similarly, it should be appreciated that the yaw bearing 60 may generally have any suitable configuration, including one or more of the bearing configurations described below.
[0032] Referring still to FIG. 2, the wind turbine 10 may also include a plurality of pitch bearings 68, with each pitch bearing 68 being coupled between the hub 18 and one of the rotor blades 20. As will be described below, the pitch bearings 68 may be configured to allow each rotor blade 20 to be rotated about its pitch axis 70 (e.g., via a pitch adjustment mechanism), thereby allowing the orientation of each blade 20 to be adjusted relative to the direction of the wind. It should be appreciated that, as used herein, the term“slewing bearing” may be used to refer to the yaw bearing 60 of the wind turbine 10 and/or one of the pitch bearings 68 of the wind turbine 10 or any other similar bearing.
[0033] Referring now to FIG. 3, a perspective view of one of the rotor blades
20 shown in FIGS. 1 and 2 is illustrated in accordance with aspects of the present subject matter. As shown, the rotor blade 20 includes a blade root 22 configured for mounting the rotor blade 20 to the hub 18 of a wind turbine 10 (FIG. 1) and a blade tip 24 disposed opposite the blade root 22. A body 26 of the rotor blade 20 may extend lengthwise between the blade root 22 and the blade tip 24 and may generally serve as the outer shell of the rotor blade 20. As is generally understood, the body 26 may define an aerodynamic profile (e.g., by defining an airfoil shaped cross-section, such as a symmetrical or cambered airfoil-shaped cross-section) to enable the rotor blade 20 to capture kinetic energy from the wind using known aerodynamic principles. Thus, the body 26 may generally include a pressure side 28 and a suction side 30 extending between a leading edge 32 and a trailing edge 34. Additionally, the rotor blade 20 may have a span 36 defining the total length of the body 26 between the blade root 22 and the blade tip 24 and a chord 38 defining the total length of the body 26 between the leading edge 32 and the trailing edge 34. As is generally understood, the chord 38 may vary in length with respect to the span 26 as the body 26 extends from the blade root 22 to the blade tip 24.
[0034] Moreover, as shown, the rotor blade 20 may also include a plurality of
T-bolts or root attachment assemblies 40 for coupling the blade root 20 to the hub 18 of the wind turbine 10. In general, each root attachment assembly 40 may include a barrel nut 42 mounted within a portion of the blade root 22 and a root bolt 44 coupled to and extending from the barrel nut 42 so as to project outwardly from a root end 46 of the blade root 22. By projecting outwardly from the root end 46, the root bolts 44 may generally be used to couple the blade root 22 to the hub 18 (e.g., via one of the pitch bearings 50), as will be described in greater detail below.
[0035] Referring now to FIGS. 4-8, various views of the pitch bearing 68 in accordance with aspects of the present disclosure are illustrated. As generally shown, the pitch bearing 68 includes an outer race 74, an inner race 76, a radially split center race 78 configured between the inner and outer races 74, 76 and a plurality of rolling elements 84, 86 disposed between the races 74, 76, 78. For example, in one embodiment, the rolling elements 84, 86 may be ball bearings. More specifically, as shown, the center race 78 has a radially-split configuration (i.e. split in a radial direction as indicated by arrow 35) with a first race portion 80 and a separate second race portion 82 aligned in an axial direction 37. More specifically, as shown, the center race 78 is split horizontally along split line 91. Moreover, the first and second portions 80, 82 may be symmetrical or asymmetrical. In addition, as shown in FIG. 6, the center race 78 is rotatable relative to the inner and outer races 74, 76 via the rolling elements 84, 86. Alternatively, as shown in FIG. 5, the inner and outer races 74, 76 may be rotatable relative to the center race 78. More specifically, as shown, the pitch bearing 68 includes a first set 84 of rolling elements positioned between the inner race 76 and the first race portion 80 of the center race 78 and a second set 86 of rolling elements positioned between the second race portion 82 of the center race 78 and the outer race 74. For example, as shown in FIG. 8, the rolling elements 84, 86 may be positioned within one or more raceways 79, 81, 83 of the races 74, 76, 78.
[0036] Further, as shown in FIG. 5, the outer and inner races 74, 76 may generally be configured to be mounted to a hub flange 75 of the hub 18 using a plurality of hub bolts 77 and/or other suitable fastening mechanisms. Similarly, the center race 78 may be configured to be mounted to the blade root 22 using the root bolts 44 of the root attachment assemblies 40. For example, as shown in FIG. 5, each root bolt 44 may extend between a first end 45 and a second end 47. As such, the first end 45 may be configured to be coupled to a portion of the center race 78, such as by coupling the first end 45 to the center race 78 using an attachment nut and/or other suitable fastening mechanism. The second end 47 of each root bolt 44 may be configured to be coupled to the blade root 22 via the barrel nut 42 of each root attachment assembly 40. Thus, the center race 78 may be configured to rotate relative to the outer and inner races 74, 76 (via the rolling elements 84, 86 that are rotated via a pitch adjustment mechanism that engage teeth 71) to allow the pitch angle of each rotor blade 20 to be adjusted.
[0037] In alternative embodiments, as shown in FIG. 6, the outer and inner races 74, 76 may be configured to rotate relative to the center race 78. In such an embodiment, the center race 78 may include a plurality of teeth 73 configured to engage a pitch adjustment mechanism as discussed below.
[0038] As shown in FIG. 5, such relative rotation of the outer and inner races
74, 76 may be achieved using a pitch adjustment mechanism (not shown), for example, mounted within a portion of the hub 18. In general, the pitch adjustment mechanism may include any suitable components and may have any suitable configuration that allows the mechanism to function as described herein. For example, in certain embodiments, the pitch adjustment mechanism may include a pitch drive motor (e.g., an electric motor), a pitch drive gearbox, and a pitch drive pinion. In such an embodiment, the pitch drive motor may be coupled to the pitch drive gearbox so that the motor imparts mechanical force to the pitch drive gearbox. Similarly, the pitch drive gearbox may be coupled to the pitch drive pinion for rotation therewith. The pinion may, in turn, be in rotational engagement with one of the races 74, 76, 78. For example, a plurality of gear teeth (e.g. teeth 71, 73) may be formed along the inner circumference of the one of the races 74, 76, 78 (i.e. to the center race 78 or the inner and outer races 74, 76), with the gear teeth 71, 73 being configured to mesh with corresponding gear teeth formed on the pinion. Thus, due to meshing of the gear teeth, rotation of the pitch drive pinion results in rotation of center race 78 relative to the outer and inner races 74, 76 and, thus, rotation of the rotor blade 20 relative to the hub 18. In addition, the races 74, 76, 78 may be rotated relative to each using any other suitable means including, for example, hydraulics.
[0039] In addition, either or both of the first and second sets 84, 86 of rolling elements may include multiple rows, for example, a first row 85, 87 of rolling elements and a second row 88, 89 of rolling elements aligned in the axial direction 37. In such embodiments, each of the first and second rows 85, 87, 88, 89 of rolling elements of the first and second sets 84, 86 contacts at least one of the inner race 76, the outer race 74, and/or the center race 78 at only two contacting locations.
[0040] More specifically, as shown in the illustrated embodiment, the two contacting locations for the first and second rows 85, 88 of the first set 84 of rolling elements may include a first location 90 on the inner race 76 and a second location 92 on the first race portion 80 of the center race 78. Thus, as shown, in a cross-sectional view of the pitch bearing 68 as shown in FIGS. 5-7, a first line 93 connecting the two contacting locations 90, 92 of the first row 85 of the first set 84 of rolling elements and a second line 94 connecting the two contacting locations 90, 92 for the second row 88 of the first set 84 of rolling elements may intersect to form a first angle, which can be optimized for each bearing. In certain embodiments, the first angle may range from about 0 degrees to about 90 degrees. For example, as shown, the first angle is about 90 degrees. In additional embodiments, the first angle may be greater than 90 degrees.
[0041] Similarly, the two contacting locations 95, 96 for the first and second rows 87, 89 of the second set 86 of rolling elements may include a first location 95 on the second race portion 82 of the center race 78 and a second location 96 on the outer race 74. Thus, in a cross-sectional view of the pitch bearing 68 as shown in FIGS. 5- 7, a first line 97 connecting the two contacting locations 95, 96 of the first row 87 of the second set 86 of rolling elements and a second line 98 connecting the two contacting locations 95, 96 for the second row 89 of the first set 86 of rolling elements intersect to form a second angle. In certain embodiments, the second angle may range from about 0 degrees to about 90 degrees. For example, as shown, the second angle is about 90 degrees. As such, for the illustrated embodiments, the two contacting locations for each of the rolling elements are spaced approximately 180-degrees apart. In additional embodiments, the second angle may be greater than 90 degrees. It should also be understood that the first and second angles may be equal or different.
[0042] In further embodiments, the closer the first and second contact angles are to the axial direction 37, the more capable the bearing 68 may be against fatigue loads cycles, i.e. caused by a plurality of load cycles. Alternatively, the closer the first and second contact angles are to the radial direction 35, the more capable the bearing 68 may be against extreme loads. Thus, the bearing 68 of the present disclosure allows all raceway contact angles to be optimized and separate angles.
[0043] Referring particularly to FIG. 8, a cross-sectional view of the bearing
68 is illustrated to further example the assembly of the bearing 68. More specifically, as shown, the second race portion 82 of the center race 78 can be lowered onto a surface. A portion of the rolling elements 84, 86 can then be placed within the lower portion of the raceway 79 of the center race 78. As such, the inner and outer races 74, 76 can then be lowered around the center race 78 containing the lower row of the rolling elements 84, 86, such that the lower row of rolling elements 84, 86 fit within the raceways 81, 83 of the inner and outer races 74, 76, respectively. A top row of rolling elements 84, 86 can then be placed within the upper raceways between the inner and outer races 74, 76 and the center race 78. The first race portion 80 of the center race 78 can then be secured atop the second race portion 82 of the center race 78.
[0044] In addition, any suitable number of rolling elements 84, 86 may be employed. Further, the rolling elements 84, 86 may be arranged in any suitable configuration. For example, as mentioned, two rows of rolling elements 84, 86 may be employed, wherein each of the rolling elements 84, 86 are circumferentially spaced between the outer and inner races 62, 64. In another embodiment, a single row or multiple, axially-spaced rows of rolling elements 84, 86 may be utilized in the pitch bearing 68 to provide additional strength. For example, in various embodiments, three or more rows of rolling elements 84, 86 may be employed.
[0045] Additionally, in several embodiments, a plurality of lubrication ports
65 may be defined through the races 74, 76, 78. In general, each lubrication port 65 may be configured to supply a suitable lubricant (e.g., grease, etc.) from a location outside the pitch bearing 68 to a location between the races 74, 76, 78. In addition, to maintain the lubricant within the pitch bearing 68, any gaps defined between the races 74, 76, 78 may be sealed using suitable sealing mechanisms. For instance, as shown in FIGS. 5-7, the pitch bearing 68 includes a plurality of sealing mechanisms 67 configured between the races 74, 76, 78 so as to maintain the lubricant within the bearing 68.
[0046] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.

Claims

WHAT IS CLAIMED IS:
1. A bearing for a wind turbine, comprising;
an outer race;
an inner race;
a radially-split center race configured between the inner race and the outer race, the center race comprising a first race portion and a separate second race portion, the first and second race portions arranged together in an axial direction;
a first set of rolling elements positioned between the inner race and the center race; and,
a second set of rolling elements positioned between the outer race and the center race.
2. The bearing of claim 1, wherein at least one of the first set of rolling elements or the second set of rolling elements comprises at least a first row of rolling elements and a second row of rolling elements.
3. The bearing of claim 2, wherein each of the first and second rows of rolling elements of the first and second sets contacts at least one of the inner race, the outer race, or the center race at only two contacting locations.
4. The bearing of claim 3, wherein the two contacting locations for the first and second rows of the first set of rolling elements comprise a first location on the inner race and a second location on the center race.
5. The bearing of claim 4, wherein, in a cross-sectional view of the bearing, a first line connecting the two contacting locations of the first row of the first set of rolling elements and a second line connecting the two contacting locations for the second row of the first set of rolling elements intersect to form a first angle, the first angle ranging from greater than 0 degrees to about 90 degrees.
6. The bearing of claim 3, wherein the two contacting locations for the first and second rows of the second set of rolling elements comprise a first location on the center race and a second location on the outer race.
7. The bearing of claim 6, wherein, in a cross-sectional view of the bearing, a first line connecting the two contacting locations of the first row of the second set of rolling elements and a second line connecting the two contacting locations for the second row of the second set of rolling elements intersect to form a second angle, the second angle ranging from greater than 0 degrees to about 90 degrees.
8. The bearing of claim 1, wherein the bearing comprises at least of a pitch bearing or a yaw bearing of the wind turbine.
9. The bearing of claim 1, wherein the first and second sets of rolling elements comprise ball bearings.
10. A pitch bearing for a wind turbine, comprising;
an outer race;
an inner race;
a radially-split center race configured between the inner and the outer races; a first set of two-point contact rolling elements positioned between the inner race and the center race; and,
a second set of two-point contact rolling elements positioned between the center race and the outer race.
11. A rotor assembly for a wind turbine, comprising;
a rotor comprising at least one rotor blade connected to a rotatable hub through a pitch bearing, the pitch bearing comprising:
an outer race;
an inner race;
a radially-split center race configured between the inner race and the outer race, the center race comprising a first race portion and a separate second race portion;
a first set of rolling elements positioned between the inner race and the center race; and,
a second set of rolling elements positioned between the center race and the outer race.
12. The rotor assembly of claim 11, wherein at least one of the first set of rolling elements or the second set of rolling elements comprises at least a first row of rolling elements and a second row of rolling elements.
13. The rotor assembly of claim 12, wherein each of the first and second rows of rolling elements of the first and second sets contacts at least one of the inner race, the outer race, or the center race at only two contacting locations.
14. The rotor assembly of claim 13, wherein the two contacting locations for the first and second rows of the first set of rolling elements comprise a first location on the inner race and a second location on the center race.
15. The rotor assembly of claim 14, wherein, in a cross-sectional view of the bearing, a first line connecting the two contacting locations of the first row of the first set of rolling elements and a second line connecting the two contacting locations for the second row of the first set of rolling elements intersect to form a first angle, the first angle ranging from greater than 0 degrees to about 90 degrees.
16. The rotor assembly of claim 13, wherein the two contacting locations for the first and second rows of the second set of rolling elements comprise a first location on the center race and a second location on the outer race.
17. The rotor assembly of claim 16, in a cross-sectional view of the bearing, a first line connecting the two contacting locations of the first row of the second set of rolling elements and a second line connecting the two contacting locations for the second row of the second set of rolling elements intersect to form a second angle, the second angle ranging from greater than 0 degrees to about 90 degrees.
18. The rotor assembly of claim 11, wherein the center race is secured to the rotor blade and the inner and outer races are secured to the rotatable hub.
19. The rotor assembly of claim 11, wherein the center race is secured to the rotatable hub and the inner and outer races are secured to the rotor blade.
20. The rotor assembly of claim 11, wherein the bearing comprises at least of a pitch bearing or a yaw bearing of the wind turbine.
EP18917401.4A 2018-05-03 2018-05-03 Pitch bearing for a wind turbine Withdrawn EP3788260A4 (en)

Applications Claiming Priority (1)

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PCT/US2018/030933 WO2019212557A1 (en) 2018-05-03 2018-05-03 Pitch bearing for a wind turbine

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FR2888293B1 (en) * 2005-07-08 2011-01-14 Defontaine BEAR BEARING BEARING
CN101595299B (en) * 2007-01-31 2012-06-27 维斯塔斯风力系统有限公司 A wind turbine, a method for servicing a main bearing unit of a wind turbine and use thereof
DE102009035749A1 (en) * 2009-08-01 2011-02-03 Schaeffler Technologies Gmbh & Co. Kg Bearing construction i.e. angular ball bearing, for rotor bearing of wind power plant, has roller body series with pressure lines that intersect each other, where intermediate angle between lines ranges between specific degree
EP2372146B1 (en) * 2010-03-29 2012-12-05 Vestas Wind Systems A/S A wind turbine and a pitch bearing for a wind turbine
DE102011076872A1 (en) * 2011-06-01 2012-12-06 Aloys Wobben slewing bearings
DE102012002203A1 (en) * 2012-02-07 2013-08-08 Imo Holding Gmbh Rolling bearing arrangement for the storage of parts of a wind turbine, as well as wind turbine with a thus designed blade bearing
KR101345714B1 (en) * 2012-07-11 2013-12-27 삼성중공업 주식회사 Wind power generator
US9188107B2 (en) * 2013-08-30 2015-11-17 General Electric Company Wind turbine bearings
US11725633B2 (en) * 2017-03-28 2023-08-15 General Electric Company Pitch bearing for a wind turbine

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CN112105816A (en) 2020-12-18
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BR112020021961A2 (en) 2021-01-26
CA3097996A1 (en) 2019-11-07

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