EP3787820A1 - Composite tooth with frustoconical insert - Google Patents

Composite tooth with frustoconical insert

Info

Publication number
EP3787820A1
EP3787820A1 EP19720596.6A EP19720596A EP3787820A1 EP 3787820 A1 EP3787820 A1 EP 3787820A1 EP 19720596 A EP19720596 A EP 19720596A EP 3787820 A1 EP3787820 A1 EP 3787820A1
Authority
EP
European Patent Office
Prior art keywords
tooth
insert
micrometric
titanium
titanium carbides
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP19720596.6A
Other languages
German (de)
French (fr)
Inventor
Guy Berton
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Magotteaux International SA
Original Assignee
Magotteaux International SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Magotteaux International SA filed Critical Magotteaux International SA
Publication of EP3787820A1 publication Critical patent/EP3787820A1/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/02Casting in, on, or around objects which form part of the product for making reinforced articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/23Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces involving a self-propagating high-temperature synthesis or reaction sintering step
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/08Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of toothed articles, e.g. gear wheels; of cam discs
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/051Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
    • C22C1/053Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor with in situ formation of hard compounds
    • C22C1/055Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor with in situ formation of hard compounds using carbon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1005Pretreatment of the non-metallic additives
    • C22C1/1015Pretreatment of the non-metallic additives by preparing or treating a non-metallic additive preform
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • C22C1/1057Reactive infiltration
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0242Making ferrous alloys by powder metallurgy using the impregnating technique
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/28Small metalwork for digging elements, e.g. teeth scraper bits
    • E02F9/2808Teeth
    • E02F9/285Teeth characterised by the material used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F2005/001Cutting tools, earth boring or grinding tool other than table ware
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B22F7/062Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
    • B22F2007/066Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts using impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy

Definitions

  • the present invention relates to a composite tooth for equipping a machine for tillage or rocks. It relates in particular to a tooth made in a foundry comprising a metal matrix reinforced by a substantially frustoconical or pyramidal insert comprising particles of titanium carbides formed during an in situ reaction at the time of casting of the cast iron.
  • teeth is to be interpreted broadly and includes any element of any size, having a pointed or flattened shape, intended in particular for working the soil, the bottom of streams or seas, rocks , on the surface or in the mines.
  • WO2010031660 discloses a composite tooth for tillage or rock, made in the foundry and comprising a ferrous alloy reinforced at least in part with titanium carbide formed in situ in a defined geometry.
  • the reinforced part of the tooth comprises an alternating macro-microstructure of millimetric zones concentrated in micrometric globular particles of titanium carbides separated by millimetric zones globally free of micrometric globular particles of titanium carbides. Concentrated areas of micrometric globular particles of titanium carbides form a microstructure in which the micrometric interstices between the globular particles are also occupied by said ferrous alloy.
  • the present invention aims to improve the performance of composite teeth of the prior art, it aims to provide improved resistance against wear while maintaining good impact resistance.
  • This property is obtained by a reinforcing insert specifically designed for this application, insert comprising a structure alternating on a millimetric scale dense areas micrometric globular fine particles of metal carbides formed in situ with areas that are practically free within of the metal matrix of the tooth, the macro-microstructure of the insert having a substantially frustoconical flattened shape or a pyramid shape, preferably truncated with a rectangular or square base, said shape being hollow.
  • the recess of the insert allows a faster "filling" of the titanium carbide insert in situ formation during casting.
  • the present invention also provides a method for obtaining said reinforcing structure. Summary of the invention
  • the present invention discloses a composite tooth for working the soil or rocks, said tooth comprising a ferrous alloy reinforced at least in part by an insert in which said reinforced part by the insert allows, after in situ reaction, the obtaining an alternating macro-microstructure of millimetric zones concentrated in micrometric globular particles of titanium carbides separated by millimetric zones substantially free of micrometric globular particles of titanium carbides, said zones concentrated in micrometric globular particles of titanium carbides forming a microstructure in which the micrometric interstices between said globular particles are also occupied by said ferrous alloy and wherein said macro-microstructure generated by the insert is spaced a few millimeters from the distal surface of the tooth, preferably at least 2 to 3 mm, and partly preferably 4 or 5 or even 6 mm of the distal surface of the tooth. It is essential that the reinforced portion does not scratch the surface of said tooth.
  • the composite tooth comprises at least one or a suitable combination of the following characteristics:
  • the insert has a flattened frustoconical shape or a truncated pyramidal shape with a rectangular or square base, solid or at least partially hollow;
  • said concentrated millimeter areas have a concentration of micrometric globular particles of titanium carbides greater than 35% by volume;
  • said insert-reinforced portion has an overall titanium carbide content between 25 and 45% by volume;
  • micrometric globular particles of titanium carbides have a size less than 50 ⁇ m, preferably less than 20 ⁇ m;
  • said zones concentrated in globular particles of titanium carbides comprise 36.9 to 72.2% by volume of titanium carbides; said concentrated zones of titanium carbides have a dimension ranging from 0.5 to 12 mm, preferably ranging from 0.5 to 6 mm, particularly preferably ranging from 1.4 to 4 mm.
  • the present invention also discloses a method of manufacturing the composite tooth according to any one of claims 1 to 7.
  • the method comprises at least one or a suitable combination of the following characteristics:
  • the insert is made by molding or confinement.
  • the present invention also discloses a composite tooth obtained according to the method of the invention.
  • Figure 1a shows a three-dimensional view of a commercial tooth to be reinforced according to the invention.
  • This type of tooth can have very variable dimensions ranging from an average of a few tens of centimeters to more than one meter
  • Figure 1b shows a schematic three-dimensional view of a tooth with a frustoconical reinforcement flush with the surface of the distal end of the tooth according to the state of the art.
  • Figures 1c and 1d show reinforced teeth according to the invention with an insert of substantially frustoconical shape full or at least partially hollow.
  • the insert is here at a distance of a few millimeters from the surface at the distal end of the reinforced tooth. It does not therefore touch the surface of the tooth.
  • FIGS 2a-2h show the method of manufacturing the tooth according to the invention.
  • step 2a shows the device for mixing titanium and carbon powders
  • step 2b shows the compaction of the powders between two rollers followed by crushing and sieving with recycling of the fine particles
  • FIG. 2c shows a sand mold in which a dam has been placed to contain the compacted powder granules at the point of reinforcement of the tooth;
  • FIG. 2d shows an enlargement of the reinforcement zone in which the compacted granules comprising TiC precursor reactants are found
  • step 2e shows the casting of the ferrous alloy in the mold
  • FIG. 2g shows an enlargement of the zones with a high concentration of TiC globules - this diagram represents the same zones as in FIG. 3;
  • FIG. 2h shows an enlargement within the same zone with a high concentration of TiC globules; the micrometric globules are individually surrounded by the casting metal.
  • FIG. 3 represents a binocular view of a polished, unengaged surface of a section of the reinforced portion of the tooth according to the invention with millimetric zones (in light gray) concentrated in globular titanium carbides. micrometric (TiC globules). The dark part represents the metal matrix (steel or cast iron) filling at the same time the space between these concentrated zones in micrometric globular titanium carbides but also the spaces between the globules themselves. (See Figures 4 and 5).
  • Figures 4 and 5 show SEM electron microscope views of micrometric globular titanium carbides on polished and untouched surfaces at different magnifications. It can be seen that in this particular case most of the globules of titanium carbides have a size of less than 10 ⁇ m.
  • FIG. 6 represents a view of micrometric globular titanium carbides on a fracture surface taken by SEM electron microscopy. It is seen that the corpuscles of titanium carbides are perfectly incorporated in the metal matrix. This proves that the casting metal completely infiltrates (impregnates) the pores during casting once the chemical reaction between titanium and carbon is initiated during the SHS reaction.
  • Figure 7 shows two longitudinal sections of an example of a tooth according to the invention, the two sections being perpendicular to one another.
  • the insert is hollow frustoconical.
  • Figure 8 shows two longitudinal sections of another example of a tooth according to the invention, the two sections being perpendicular to each other.
  • the insert of FIG. 8 comprises several tunnels traversing longitudinally the truncated cone.
  • FIG. 10 represents a three-dimensional view of a tooth according to the invention comprising an insert in the form of a truncated pyramid with a rectangular or square base. In this example, the insert is full.
  • FIG. 11 represents a metal confinement for the compacted granules of Ti / C mixture. This confinement makes it possible to put the mixture of granules in a frustoconical flattened form, at least partially hollow.
  • Self-propagating high temperature synthesis a self-propagating high temperature synthesis reaction where reaction temperatures generally reach above 1500 ° C or even 2000 ° C.
  • reaction temperatures generally reach above 1500 ° C or even 2000 ° C.
  • the reaction between titanium powder and carbon powder to obtain titanium carbide TiC is highly exothermic. Only a little energy is needed to initiate the reaction locally. Then, the reaction will spontaneously propagate to the entire mixture of reagents thanks to the high temperatures reached. After initiation of the reaction, there is a reaction front which propagates spontaneously (self-propagated) and which makes it possible to obtain titanium carbide from titanium and carbon.
  • the titanium carbide thus obtained is said to be “obtained in situ” because it does not come from the cast ferrous alloy and has not been added in the form of milled ICT in the mold.
  • the reactive powder mixtures comprise carbon powder and titanium powder and are compressed into plates and then crushed in order to obtain granules whose size varies from 1 to 12 mm, preferably from 1 to 12 mm. 6 mm. These granules are not 100% compacted. They are generally compressed between 55 and 95% of the theoretical density. These granules allow easy use / handling (see Fig. 2a-2h).
  • millimetric granules of mixed carbon and titanium powders obtained according to the diagrams of FIG. 2a-2h constitute the precursors of the titanium carbide to be created.
  • the composite tooth for tillage or rocks according to the present invention comprises a frustoconical or pyramidal type preferably truncated insert with a rectangular or square base, preferably hollow type, made in grains by a mixture of carbon powders and titanium and allowing, after SHS reaction, obtaining a macro-microstructure that is to say a reinforcement network that can also be called three-dimensional alternating structure of concentrated zones in micrometric globular particles of carbides of titanium separated by areas that are practically free.
  • a reinforcement network that can also be called three-dimensional alternating structure of concentrated zones in micrometric globular particles of carbides of titanium separated by areas that are practically free.
  • Such a structure is obtained by the reaction in the mold of the granules comprising a mixture of carbon powders and titanium and having been previously shaped either by clogging grains with glue in a mold or simply in a perforated metal enclosure which will at least partially melt during casting.
  • the SHS reaction is initiated by the heat of casting of the cast iron or steel used to pour the whole piece of the tooth and thus both the unreinforced and the reinforced part (see Fig. 2e).
  • the casting thus triggers an exothermic reaction of self-propagating synthesis at high temperature of the mixture of powders of carbon and titanium compacted in the form of granules (self-propagating high-temperature synthesis - SHS), previously agglomerated as a frustoconical insert, preferably at least partially hollow and placed in the mold 15.
  • the reaction then has the distinction of continuing to spread as soon as it is initiated.
  • This high temperature synthesis allows easy infiltration of all millimeter and micrometer interstices, by casting or casting steel (Fig. 2g & 2h). By increasing the wettability, the infiltration can be done on any thickness or depth of reinforcement of the tooth. It advantageously makes it possible to create, after SHS reaction and infiltration by an external casting metal, an insert not flush with the distal end of the tooth and comprising a high concentration of micrometric globular particles of titanium carbides (which could be also called clusters of nodules), which areas having a size of the order of a millimeter or a few millimeters, and which alternate with areas substantially free of globular titanium carbides.
  • the reinforcing zones where these granules were found show a concentrated dispersion of micrometric globular particles 4 of TiC carbides (globules) whose micrometric interstices 3 have also been infiltrated by the casting metal which is here cast iron or steel. It is important to note that the millimetric and micrometric interstices are infiltrated by the same metallic matrix as that which constitutes the unreinforced part of the tooth; this allows a total freedom of choice of the casting metal.
  • the reinforcement zones with a high concentration of titanium carbides are composed of globular micrometric particles of TiC in significant percentage (between about 35 and about 70% by volume) and ferrous alloy infiltration.
  • micrometric globular particles are meant globally spheroidal particles which have a size ranging from micrometers to a few tens of micrometers at most, the vast majority of these particles having a size less than 50 miti, and even 20 miti or even 10 miti.
  • TiC globules This globular form is characteristic of a method for obtaining titanium carbide by self-propagating SHS synthesis (see FIG.
  • the granules of carbon / titanium reagents are obtained by compaction between rollers 10 in order to obtain strips that are then crushed in a crusher 11.
  • the mixture of the powders is made in a mixer 8 consisting of a tank equipped with blades , to promote homogeneity.
  • the mixture then passes into a granulation apparatus through a hopper 9.
  • This machine comprises two rollers 10, through which the material is passed. Pressure is applied to these rollers 10, which compresses the material. A strip of compressed material is obtained at the outlet, which is then crushed in order to obtain the granules. These granules are then sieved to the desired particle size in a sieve 13. An important parameter is the pressure applied to the rollers.
  • the degree of compaction of the bands depends on the pressure applied (in Pa) on the rollers (diameter 200 mm, width 30 mm). For a low level of compaction, of the order of 10 6 Pa, we obtain a density on the bands of the order of 55% of the theoretical density. After passing through the rollers 10 for compressing this material, the apparent density of the granules is 3.75 x 0.55, or 2.06 g / cm 3 .
  • the granules obtained from the raw material Ti + C are porous. This porosity varies from 5% for highly compressed granules, to 45% for slightly compressed granules.
  • the granules obtained generally have a size between 1 and 12 mm, preferably between 1 and 6 mm, and particularly preferably between 1.4 and 4 mm.
  • the granules are made as described above.
  • a mold 7 insert and granules are agglomerated either by means glue, or by any other means such as a perforated metal containment which will melt at least partially during casting.
  • the insert mold is for example an elastomer mold making it possible to give the desired final shape to the insert 5.
  • the insert, of frustoconical shape hollow or not, will be arranged in such a manner in the casting mold not to be flush with the distal surface of the tooth.
  • the distance will vary depending on the size of the tooth. It should be at least 1 mm, preferably at least 2 or 3 mm and particularly preferably at least 4 or 5 mm.
  • the bulk density of the stack of Ti + C granules is measured according to ISO 697 and depends on the level of compaction of the bands, the granulometric distribution of the granules and the crushing mode of the bands, which influences the form granules.
  • the bulk density of these Ti + C granules is generally of the order of 0.9 g / cm 3 to 2.5 g / cm 3 depending on the level of compaction of these granules and the density of the stack.
  • the insert is then placed in the mold 15 of the tooth, in the mold area where it is desired to strengthen the workpiece.
  • the insert is placed as illustrated in Figures 7 to 10 so that it does not flush the surface of the tooth once it is formed.
  • the metal to form the tooth is poured into the mold 15.
  • Granulation was carried out with a Sahut-Conreur granulator.
  • the compactness of the granules was obtained by varying the pressure between the rolls by 10 to 250 ⁇ 10 5 Pa.
  • the insert was made by confining Ti + C granules in a perforated metal container (perforated thin sheet) which was then judiciously placed in the casting mold of the tooth a few millimeters from the surface of the mold, at the location where the tooth is likely to be strengthened. Then, the steel or cast iron is poured into this mold and the perforated container melts freeing the space for infiltration by the casting metal.
  • a perforated metal container perforated thin sheet
  • a ferrous alloy powder is added to the carbon-titanium mixture to reduce the intensity of the reaction between carbon and titanium. It is intended to produce a tooth whose reinforced zones comprise an overall volume percentage of TiC of approximately 30%.
  • a compaction band is produced at 85% of the theoretical density of a mixture by weight of 15% of C, 63% of Ti and 22% of Fe.
  • the granules are sieved to obtain a granule size between 1.4 and 4 mm.
  • a bulk density of the order of 2 g / cm 3 (45% of space between the granules + 15% of porosity in the granules) is obtained.
  • the present invention allows a decrease in the phenomenon of cracking of the tooth, during its manufacture but also in use.
  • the rejection rate is reduced, in particular thanks to hollow frustoconical cones or truncated pyramids. hollow which reduce overall the concentration of ceramics in the room. Too much ceramic presence potentially causes cracking and / or infiltration defects.
  • the wear of the teeth in use is reduced thanks to the inserts of the present invention. Indeed, the cracking of the ceramic is decreased when the insert is not immediately exposed on the surface. The rupture primers that could weaken the tooth in service are thus limited.
  • the cracks generally originate at the most fragile places, which are in this case the TiC particle or the interface between this particle and the infiltration metal alloy. If a crack originates at the interface or in the micrometric particle of TiC, the propagation of this crack is then impeded by the infiltration alloy which surrounds this particle.
  • the toughness of the infiltration alloy is greater than that of the TiC ceramic particle. The crack needs more energy to pass from one particle to another, to cross the micrometric spaces that exist between the particles.
  • the coefficient of expansion of the TiC reinforcement is lower than that of the ferrous alloy matrix (TiC expansion coefficient: 7.5 ⁇ 10 6 / K and the ferrous alloy: about 12.0 ⁇ 10 6 / K).
  • This difference in the expansion coefficients has the consequence of generating tensions in the material during the solidification phase and also during the heat treatment. If these voltages are too great, cracks may appear in the room and lead to scrapping it.
  • the recesses in the insert make it possible to reduce the proportion of TiC reinforcement (less than 45% by volume in the macro-microstructure reinforced), resulting in less tension in the room.
  • the presence of a more ductile matrix between the micrometric globular particles of TiC in alternating zones of low and high concentration makes it possible to better manage any local voltages.
  • the boundary between the insert and the unreinforced portion of the tooth is not abrupt because there is a continuity of the metal matrix between the insert and the unreinforced portion, thanks to frustoconical inserts and hollow pyramids, which protects it against a complete tearing of the insert.
  • the small volume of a frustoconical or hollow pyramidal insert also reduces the overall amount of TiC, decreasing the cost of the piece in the same way.
  • the hollows also allow a faster "filling" of the insert during casting.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Civil Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Powder Metallurgy (AREA)
  • Dental Preparations (AREA)

Abstract

The present invention discloses a composite tooth for working the ground or rocks, said tooth having a ferrous alloy reinforced at least in part by an insert, said part reinforced by the insert making it possible, after in situ reaction, to obtain an alternating macro/microstructure of concentrated millimetric zones of micrometric globular particles of titanium carbides separated by millimetric zones substantially free of micrometric globular particles of titanium carbides, said concentrated zones of micrometric globular particles of titanium carbides forming a microstructure in which micrometric interstices between said globular particles are also occupied by said ferrous alloy, characterized in that said macro/microstructure generated by the insert is spaced by at least 2 mm, preferably at least 3 mm, from the distal surface of said tooth.

Description

DENT COMPOSITE AVEC INSERT TRONCONIQUE  COMPOSITE TOOTH WITH TRONCONIC INSERT
Objet de l'invention Object of the invention
[0001] La présente invention se rapporte à une dent composite destinée à équiper une machine pour le travail du sol ou des roches. Elle se rapporte en particulier à une dent réalisée en fonderie comportant une matrice métallique renforcée par un insert substantiellement tronconique ou pyramidal comprenant des particules de carbures de titane formées lors d’une réaction in situ au moment de la coulée de la fonte.  The present invention relates to a composite tooth for equipping a machine for tillage or rocks. It relates in particular to a tooth made in a foundry comprising a metal matrix reinforced by a substantially frustoconical or pyramidal insert comprising particles of titanium carbides formed during an in situ reaction at the time of casting of the cast iron.
Définition Definition
[0002] L’expression « dent » est à interpréter au sens large et comporte tout élément de toute dimension, présentant une forme pointue ou aplatie, destiné notamment à travailler le sol, le fond des cours d'eau ou des mers, les roches, en surface ou dans les mines.  The term "tooth" is to be interpreted broadly and includes any element of any size, having a pointed or flattened shape, intended in particular for working the soil, the bottom of streams or seas, rocks , on the surface or in the mines.
Etat de la technique State of the art
[0003] Peu de moyens sont connus pour modifier la dureté et la résistance à l’impact d’un alliage de fonderie en profondeur "dans la masse". Les moyens connus concernent généralement des modifications en surface de faible profondeur (quelques millimètres). Pour les dents réalisées en fonderie, les éléments de renfort doivent être présents en profondeur afin de résister à des sollicitations localisées importantes et simultanées en termes de contraintes mécaniques, d’usure et d’impact, et aussi parce qu’une dent est utilisée sur une grande partie de sa longueur.  Few means are known to change the hardness and impact resistance of a foundry alloy in depth "in the mass". Known means generally relate to shallow surface modifications (a few millimeters). For foundry teeth, the reinforcing elements must be present in depth in order to withstand significant and simultaneous localized stress in terms of mechanical stress, wear and impact, and also because a tooth is used on much of its length.
[0004] Il est connu de recharger des dents avec des carbures métalliques (Technosphère® - Technogenia) par soudage oxyacétylénique. Un tel rechargement permet de déposer une couche de carbures de quelques millimètres d’épaisseur à la surface d’une dent. Un tel renfort n’est cependant pas intégré à la matrice métallique de la dent et ne garantit pas la même performance qu’une dent où un renfort de carbures est entièrement incorporé dans la masse de la matrice métallique. It is known to reload teeth with metal carbides (Technosphère® - Technogenia) by oxyacetylene welding. Such reloading makes it possible to deposit a layer of carbides a few millimeters thick on the surface of a tooth. Such a reinforcement is however not integrated in the metal matrix of the tooth and does not guarantee the same performance that a tooth where a carbide reinforcement is fully incorporated into the mass of the metal matrix.
[0005] Le document WO2010031660 divulgue une dent composite pour le travail du sol ou des roches, réalisée en fonderie et comportant un alliage ferreux renforcé au moins en partie avec du carbure de titane formé in situ selon une géométrie définie. La partie renforcée de la dent comporte une macro-microstructure alternée de zones millimétriques concentrées en particules globulaires micrométriques de carbures de titane séparées par des zones millimétriques globalement exemptes de particules globulaires micrométriques de carbures de titane. Les zones concentrées en particules globulaires micrométriques de carbures de titane forment une microstructure dans laquelle les interstices micrométriques entre les particules globulaires sont également occupés par ledit alliage ferreux.  WO2010031660 discloses a composite tooth for tillage or rock, made in the foundry and comprising a ferrous alloy reinforced at least in part with titanium carbide formed in situ in a defined geometry. The reinforced part of the tooth comprises an alternating macro-microstructure of millimetric zones concentrated in micrometric globular particles of titanium carbides separated by millimetric zones globally free of micrometric globular particles of titanium carbides. Concentrated areas of micrometric globular particles of titanium carbides form a microstructure in which the micrometric interstices between the globular particles are also occupied by said ferrous alloy.
Buts de l'invention Goals of the invention
[0006] La présente invention vise à améliorer la performance des dents composites de l’art antérieur, elle vise à offrir une résistance améliorée contre l’usure tout en maintenant une bonne résistance aux chocs. Cette propriété est obtenue par un insert de renforcement spécifiquement conçu pour cette application, insert comprenant une structure faisant alterner à l'échelle millimétrique des zones denses en fines particules globulaires micrométriques de carbures métalliques formés in situ avec des zones qui en sont pratiquement exemptes au sein de la matrice métallique de la dent, la macro-microstructure de l’insert ayant une forme substantiellement tronconique aplatie ou une forme de pyramide, préférentiellement tronquée à base rectangulaire ou carrée, ladite forme pouvant être creuse. L’évidement de l’insert permet un « remplissage » plus rapide de l’insert de carbures de titane en formation in situ lors de la coulée.  The present invention aims to improve the performance of composite teeth of the prior art, it aims to provide improved resistance against wear while maintaining good impact resistance. This property is obtained by a reinforcing insert specifically designed for this application, insert comprising a structure alternating on a millimetric scale dense areas micrometric globular fine particles of metal carbides formed in situ with areas that are practically free within of the metal matrix of the tooth, the macro-microstructure of the insert having a substantially frustoconical flattened shape or a pyramid shape, preferably truncated with a rectangular or square base, said shape being hollow. The recess of the insert allows a faster "filling" of the titanium carbide insert in situ formation during casting.
[0007] La présente invention propose également un procédé pour l’obtention de ladite structure de renforcement. Résumé de l'invention The present invention also provides a method for obtaining said reinforcing structure. Summary of the invention
[0008] La présente invention divulgue une dent composite pour le travail du sol ou des roches, ladite dent comportant un alliage ferreux renforcé au moins en partie par un insert dans laquelle ladite partie renforcée par l’insert permet, après réaction in situ, l’obtention d’une macro-microstructure alternée de zones millimétriques concentrées en particules globulaires micrométriques de carbures de titane séparées par des zones millimétriques substantiellement exemptes de particules globulaires micrométriques de carbures de titane, lesdites zones concentrées en particules globulaires micrométriques de carbures de titane formant une microstructure dans laquelle les interstices micrométriques entre lesdites particules globulaires sont également occupés par ledit alliage ferreux et où ladite macro-microstructure engendrée par l’insert est distante de quelques millimètres de la surface distale de la dent, de préférence au moins 2 à 3 mm, et de manière particulièrement préférée, 4 ou 5, voire 6 mm de la surface distale de la dent. Il est essentiel que la partie renforcée n’affleure pas la surface de ladite dent.  The present invention discloses a composite tooth for working the soil or rocks, said tooth comprising a ferrous alloy reinforced at least in part by an insert in which said reinforced part by the insert allows, after in situ reaction, the obtaining an alternating macro-microstructure of millimetric zones concentrated in micrometric globular particles of titanium carbides separated by millimetric zones substantially free of micrometric globular particles of titanium carbides, said zones concentrated in micrometric globular particles of titanium carbides forming a microstructure in which the micrometric interstices between said globular particles are also occupied by said ferrous alloy and wherein said macro-microstructure generated by the insert is spaced a few millimeters from the distal surface of the tooth, preferably at least 2 to 3 mm, and partly preferably 4 or 5 or even 6 mm of the distal surface of the tooth. It is essential that the reinforced portion does not scratch the surface of said tooth.
[0009] Selon des modes particuliers de l’invention, la dent composite comporte au moins une ou une combinaison appropriée des caractéristiques suivantes :  According to particular embodiments of the invention, the composite tooth comprises at least one or a suitable combination of the following characteristics:
L’insert a une forme tronconique aplatie ou une forme pyramidale tronquée à base rectangulaire ou carrée, pleine ou au moins partiellement creuse ;  The insert has a flattened frustoconical shape or a truncated pyramidal shape with a rectangular or square base, solid or at least partially hollow;
lesdites zones millimétriques concentrées ont une concentration en particules globulaires micrométriques de carbures de titane supérieure à 35% en volume ;  said concentrated millimeter areas have a concentration of micrometric globular particles of titanium carbides greater than 35% by volume;
ladite partie renforcée par l’insert a une teneur globale de carbures de titane entre 25 et 45 % en volume;  said insert-reinforced portion has an overall titanium carbide content between 25 and 45% by volume;
les particules micrométriques globulaires de carbures de titane ont une taille inférieure à 50pm, préférablement inférieure à 20 pm;  the micrometric globular particles of titanium carbides have a size less than 50 μm, preferably less than 20 μm;
lesdites zones concentrées en particules globulaires de carbures de titane comportent 36.9 à 72.2 % en volume de carbures de titane ; lesdites zones concentrées en carbures de titane ont une dimension variant de 0.5 à 12 mm, de préférence variant de 0.5 à 6 mm, de manière particulièrement préférée variant entre 1.4 à 4 mm. said zones concentrated in globular particles of titanium carbides comprise 36.9 to 72.2% by volume of titanium carbides; said concentrated zones of titanium carbides have a dimension ranging from 0.5 to 12 mm, preferably ranging from 0.5 to 6 mm, particularly preferably ranging from 1.4 to 4 mm.
[0010] La présente invention divulgue également un procédé de fabrication de la dent composite selon l’une quelconque des revendications 1 à 7.  The present invention also discloses a method of manufacturing the composite tooth according to any one of claims 1 to 7.
[0011] Selon des modes particuliers de l’invention, le procédé comporte au moins une ou une combinaison appropriée des caractéristiques suivantes :  According to particular embodiments of the invention, the method comprises at least one or a suitable combination of the following characteristics:
- mise à disposition d’un insert sous forme de granulés millimétriques d’un mélange de poudres compactées comportant du carbone et du titane précurseurs de carbures de titane ; celui-ci peut être obtenu par moulage avec de la colle ou par confinement dans une enveloppe métallique qui fondra lors de la coulée.  - Provision of an insert in the form of millimetric granules of a mixture of compacted powders comprising carbon and titanium precursors of titanium carbides; this can be obtained by molding with glue or by confinement in a metal casing which will melt during casting.
- introduction de l’insert dans le moule de la dent de sorte que ledit insert est maintenu à quelques millimètres de la surface distale de la dent ;  inserting the insert into the tooth mold so that said insert is held a few millimeters from the distal surface of the tooth;
- coulée d’un alliage ferreux dans le moule, la chaleur de ladite coulée déclenchant une réaction exothermique de synthèse auto-propagée de carbures de titane à haute température (SHS) au sein desdits granulés précurseurs;  casting a ferrous alloy in the mold, the heat of said casting triggering an exothermic reaction of self-propagating synthesis of high temperature titanium carbides (SHS) within said precursor granules;
- formation, au sein de l’insert de la dent, d’une macro-microstructure alternée de zones millimétriques concentrées en particules globulaires micrométriques de carbures de titane à l’emplacement desdits granulés précurseurs, lesdites zones étant séparées entre elles par des zones millimétriques substantiellement exemptes de particules globulaires micrométriques de carbures de titane, lesdites particules globulaires étant également séparées au sein desdites zones millimétriques concentrées de carbures de titane par des interstices micrométriques, dans ladite macro- microstructure ;  forming, within the tooth insert, an alternating macro-microstructure of millimetric zones concentrated in micrometric globular particles of titanium carbides at the location of said precursor granules, said zones being separated from each other by millimetric zones substantially free of micrometric globular particles of titanium carbides, said globular particles being also separated within said concentrated millimetric zones of titanium carbides by micrometric interstices in said macro-microstructure;
- infiltration des interstices millimétriques, des interstices micrométriques par ledit alliage ferreux de coulée à haute température, consécutive à la formation de particules microscopiques globulaires de carbures de titane. - Infiltration of millimeter interstices, micrometric interstices by said ferrous alloy casting at high temperature, following the formation of microscopic globular particles of titanium carbides.
- l’insert est réalisé par moulage ou confinement. [0012] La présente invention divulgue également une dent composite obtenue selon le procédé de l’invention. the insert is made by molding or confinement. The present invention also discloses a composite tooth obtained according to the method of the invention.
Brève description des figures Brief description of the figures
[0013] La figure 1 a montre une vue en trois dimensions d’une dent du commerce destinée à être renforcée selon l’invention. Ce type de dent peut avoir des dimensions très variables allant en moyenne de quelques dizaines de centimètres à plus d’un mètre Figure 1a shows a three-dimensional view of a commercial tooth to be reinforced according to the invention. This type of tooth can have very variable dimensions ranging from an average of a few tens of centimeters to more than one meter
[0014] La figure 1 b montre une vue schématique en trois dimensions d’une dent avec un renforcement tronconique affleurant la surface de l’extrémité distale de la dent selon l’état de la technique.  Figure 1b shows a schematic three-dimensional view of a tooth with a frustoconical reinforcement flush with the surface of the distal end of the tooth according to the state of the art.
[0015] Les figures 1c et 1d montrent des dents renforcées selon l’invention avec un insert de forme substantiellement tronconique plein ou au moins partiellement creux. L’insert se trouve ici à une distance de quelques millimètres de la surface à l’extrémité distale de la dent renforcée. Il n'affleure donc pas la surface de la dent.  Figures 1c and 1d show reinforced teeth according to the invention with an insert of substantially frustoconical shape full or at least partially hollow. The insert is here at a distance of a few millimeters from the surface at the distal end of the reinforced tooth. It does not therefore touch the surface of the tooth.
[0016] Les figures 2a-2h représentent le procédé de fabrication de la dent selon l’invention.  Figures 2a-2h show the method of manufacturing the tooth according to the invention.
- l’étape 2a montre le dispositif de mélange des poudres de titane et de carbone ;  step 2a shows the device for mixing titanium and carbon powders;
- l’étape 2b montre la compaction des poudres entre deux rouleaux suivie d’un concassage et d’un tamisage avec recyclage des particules trop fines ; step 2b shows the compaction of the powders between two rollers followed by crushing and sieving with recycling of the fine particles;
- la figure 2c montre un moule de sable dans lequel on a placé un barrage pour contenir les granulés de poudre compactés à l’endroit du renforcement de la dent; FIG. 2c shows a sand mold in which a dam has been placed to contain the compacted powder granules at the point of reinforcement of the tooth;
- la figure 2d montre un agrandissement de la zone de renforcement dans laquelle se trouvent les granulés compactés comportant les réactifs précurseurs du TiC ;  FIG. 2d shows an enlargement of the reinforcement zone in which the compacted granules comprising TiC precursor reactants are found;
- l’étape 2e montre la coulée de l’alliage ferreux dans le moule ;  step 2e shows the casting of the ferrous alloy in the mold;
- la figure 2f montre schématiquement la dent résultant de la coulée ;  - Figure 2f shows schematically the tooth resulting from the casting;
- la figure 2g montre un agrandissement des zones à forte concentration en globules de TiC - ce schéma représente les mêmes zones que dans la figure 3 ; - la figure 2h montre un agrandissement au sein d’une même zone à forte concentration en globules de TiC - les globules micrométriques sont individuellement entourés par le métal de coulée. FIG. 2g shows an enlargement of the zones with a high concentration of TiC globules - this diagram represents the same zones as in FIG. 3; FIG. 2h shows an enlargement within the same zone with a high concentration of TiC globules; the micrometric globules are individually surrounded by the casting metal.
[0017] La figure 3 représente une vue au binoculaire d’une surface polie, non attaquée, d’une coupe de la partie renforcée de la dent selon l’invention avec des zones millimétriques (en gris clair) concentrées en carbures de titane globulaires micrométriques (globules de TiC). La partie sombre représente la matrice métallique (acier ou fonte) remplissant à la fois l’espace entre ces zones concentrées en carbures de titane globulaires micrométriques mais aussi les espaces entre les globules eux-mêmes. (Voir figures 4 et 5).  FIG. 3 represents a binocular view of a polished, unengaged surface of a section of the reinforced portion of the tooth according to the invention with millimetric zones (in light gray) concentrated in globular titanium carbides. micrometric (TiC globules). The dark part represents the metal matrix (steel or cast iron) filling at the same time the space between these concentrated zones in micrometric globular titanium carbides but also the spaces between the globules themselves. (See Figures 4 and 5).
[0018] Les figures 4 et 5 représentent des vues prises au microscope électronique SEM de carbures de titane globulaires micrométriques sur des surfaces polies et non attaquées à des grossissements différents. On voit que dans ce cas particulier la plupart des globules de carbures de titane ont une taille inférieure à 10 pm. Figures 4 and 5 show SEM electron microscope views of micrometric globular titanium carbides on polished and untouched surfaces at different magnifications. It can be seen that in this particular case most of the globules of titanium carbides have a size of less than 10 μm.
[0019] La figure 6 représente une vue de carbures de titane globulaires micrométriques sur une surface de rupture prise au microscope électronique SEM. On voit que les globules de carbures de titane sont parfaitement incorporés dans la matrice métallique. Ceci prouve que le métal de coulée infiltre (imprègne) complètement les pores lors de la coulée une fois que la réaction chimique entre le titane et le carbone est initiée lors de la réaction SHS.  FIG. 6 represents a view of micrometric globular titanium carbides on a fracture surface taken by SEM electron microscopy. It is seen that the corpuscles of titanium carbides are perfectly incorporated in the metal matrix. This proves that the casting metal completely infiltrates (impregnates) the pores during casting once the chemical reaction between titanium and carbon is initiated during the SHS reaction.
[0020] La figure 7 représente deux coupes longitudinales d’un exemple de dent selon l’invention, les deux coupes étant perpendiculaires l’une par rapport à l’autre. Sur cette figure, l’insert est tronconique creux.  Figure 7 shows two longitudinal sections of an example of a tooth according to the invention, the two sections being perpendicular to one another. In this figure, the insert is hollow frustoconical.
[0021] La figure 8 représente deux coupes longitudinales d’un autre exemple de dent selon l’invention, les deux coupes étant perpendiculaires entre elles. L’insert de la figure 8 comprend plusieurs tunnels traversant de manière longitudinale le cône tronqué.  Figure 8 shows two longitudinal sections of another example of a tooth according to the invention, the two sections being perpendicular to each other. The insert of FIG. 8 comprises several tunnels traversing longitudinally the truncated cone.
[0022] La figure 9 représente deux vues en trois dimensions d’une dent selon l’invention, les deux vues étant perpendiculaires l’une par rapport à l’autre. [0023] La figure 10 représente une vue en trois dimensions d’une dent selon l’invention comprenant un insert sous forme de pyramide tronquée à base rectangulaire ou carrée. Dans cet exemple, l’insert est plein. Figure 9 shows two three-dimensional views of a tooth according to the invention, the two views being perpendicular to one another. FIG. 10 represents a three-dimensional view of a tooth according to the invention comprising an insert in the form of a truncated pyramid with a rectangular or square base. In this example, the insert is full.
[0024] La figure 11 représente un confinement métallique pour les granulés compactés de mélange Ti/C. Ce confinement permet de mettre le mélange de granules sous une forme tronconique aplatie, au moins partiellement creuse.  FIG. 11 represents a metal confinement for the compacted granules of Ti / C mixture. This confinement makes it possible to put the mixture of granules in a frustoconical flattened form, at least partially hollow.
1. zones millimétriques concentrées en particules globulaires (nodules) micrométriques de carbures de titane (zones claires) 1. Millimeter areas concentrated in micrometric globular particles (nodules) micrometric titanium carbides (bright areas)
2. interstices millimétriques remplis par l’alliage ferreux de coulée globalement exempts de particules globulaires micrométriques de carbures de titane (zones foncées)  2. millimetric interstices filled with the ferrous casting alloy globally free of micrometric globular particles of titanium carbides (dark areas)
3. interstices micrométriques entre les nodules de TiC également infiltrés par l’alliage de coulée  3. micrometric interstices between TiC nodules also infiltrated by casting alloy
4. carbures de titane globulaires micrométriques, dans les zones concentrées en carbures de titane  4. micrometric globular titanium carbides, in the zones concentrated in titanium carbides
5. insert de forme tronconique ou de forme pyramidale, plein ou partiellement ou entièrement creux, entièrement intégré à la matrice en fonte et distant de quelques millimètres de l’extrémité distale de la dent.  5. A frustoconical or pyramidal shaped insert, full or partially or completely hollow, fully integrated into the cast iron matrix and a few millimeters away from the distal end of the tooth.
6. défauts de gaz  6. gas defects
7. confinement métallique pour les granulés compactés de mélange Ti/C 7. metal containment for compacted granules of Ti / C mixture
8. mélangeur de poudres de Ti et de C 8. mixer of Ti and C powders
9. trémie  9. hopper
10. rouleau  10. roll
11. concasseur  11. crusher
12. grille de sortie  12. exit grid
13. tamis  13. sieve
14. recyclage des particules trop fines vers la trémie  14. recycling of fine particles to the hopper
15. moule de sable  15. sand mold
16. barrage contenant les granulés compactés de mélange Ti/C  16. dam containing the compacted granules of Ti / C mixture
17. poche de coulée détaillée de l’invention 17. ladle Detailed description of the invention
[0025] En science des matériaux, on appelle réaction SHS ou In materials science, we call the SHS reaction or
« self-propagating high température synthesis », une réaction de synthèse à haute température auto-propagée où l’on atteint des températures de réaction généralement supérieures à 1500°C, voire 2000°C. Par exemple, la réaction entre de la poudre de titane et de la poudre de carbone pour obtenir le carbure de titane TiC, est fortement exothermique. On a uniquement besoin d’un peu d’énergie pour initier localement la réaction. Ensuite, la réaction se propagera spontanément à la totalité du mélange des réactifs grâce aux hautes températures atteintes. Après initiation de la réaction, on a un front de réaction qui se propage ainsi spontanément (auto-propagée) et qui permet l’obtention du carbure de titane à partir du titane et du carbone. Le carbure de titane ainsi obtenu est dit « obtenu in situ » car il ne provient pas de l'alliage ferreux coulé et n’a pas été ajouté sous forme de TIC broyé en poudre dans le moule. "Self-propagating high temperature synthesis", a self-propagating high temperature synthesis reaction where reaction temperatures generally reach above 1500 ° C or even 2000 ° C. For example, the reaction between titanium powder and carbon powder to obtain titanium carbide TiC is highly exothermic. Only a little energy is needed to initiate the reaction locally. Then, the reaction will spontaneously propagate to the entire mixture of reagents thanks to the high temperatures reached. After initiation of the reaction, there is a reaction front which propagates spontaneously (self-propagated) and which makes it possible to obtain titanium carbide from titanium and carbon. The titanium carbide thus obtained is said to be "obtained in situ" because it does not come from the cast ferrous alloy and has not been added in the form of milled ICT in the mold.
[0026] Les mélanges de poudres de réactif comportent de la poudre de carbone et de la poudre de titane et sont comprimés en plaques et ensuite concassés afin d’obtenir des granulés dont la taille varie de 1 à 12 mm, de préférence de 1 à 6 mm. Ces granulés ne sont pas compactés à 100 %. On les comprime généralement entre 55 et 95 % de la densité théorique. Ces granulés permettent une utilisation/manipulation aisée (voir Fig. 2a-2h).  The reactive powder mixtures comprise carbon powder and titanium powder and are compressed into plates and then crushed in order to obtain granules whose size varies from 1 to 12 mm, preferably from 1 to 12 mm. 6 mm. These granules are not 100% compacted. They are generally compressed between 55 and 95% of the theoretical density. These granules allow easy use / handling (see Fig. 2a-2h).
[0027] Ces granulés millimétriques de poudres de carbone et de titane mélangées obtenus selon les schémas de la figure 2a-2h constituent les précurseurs du carbure de titane à créer.  These millimetric granules of mixed carbon and titanium powders obtained according to the diagrams of FIG. 2a-2h constitute the precursors of the titanium carbide to be created.
[0028] La dent composite pour le travail du sol ou des roches selon la présente invention comprend un insert de type tronconique ou pyramidal préférentiellement tronqué à base rectangulaire ou carrée, de préférence de type creux, réalisé en grains par un mélange de poudres de carbone et de titane et permettant, après réaction SHS, l’obtention d’une macro-microstructure c’est-à-dire un réseau de renforcement que l’on peut encore appeler structure alternée tridimensionnelle de zones concentrées en particules micrométriques globulaires de carbures de titane séparées par des zones qui en sont pratiquement exemptes. Une telle structure est obtenue par la réaction dans le moule 15 des granulés comportant un mélange de poudres de carbone et de titane et ayant été préalablement mis en forme soit par colmatage des grains par de la colle dans un moule ou simplement dans un confinement métallique perforé qui fondra au moins partiellement lors de la coulée. La réaction SHS est initiée par la chaleur de la coulée de la fonte ou de l’acier utilisés pour couler toute la pièce de la dent et donc à la fois la partie non renforcée et la partie renforcée (voir Fig. 2e). La coulée déclenche donc une réaction exothermique de synthèse auto-propagée à haute température du mélange de poudres de carbone et de titane compactées sous forme de granulés (self-propagating high-temperature synthesis - SHS), préalablement agglomérés sous forme d’insert tronconique, de préférence au moins partiellement creux et placé dans le moule 15. La réaction a alors la particularité de continuer à se propager dès qu’elle est initiée. The composite tooth for tillage or rocks according to the present invention comprises a frustoconical or pyramidal type preferably truncated insert with a rectangular or square base, preferably hollow type, made in grains by a mixture of carbon powders and titanium and allowing, after SHS reaction, obtaining a macro-microstructure that is to say a reinforcement network that can also be called three-dimensional alternating structure of concentrated zones in micrometric globular particles of carbides of titanium separated by areas that are practically free. Such a structure is obtained by the reaction in the mold of the granules comprising a mixture of carbon powders and titanium and having been previously shaped either by clogging grains with glue in a mold or simply in a perforated metal enclosure which will at least partially melt during casting. The SHS reaction is initiated by the heat of casting of the cast iron or steel used to pour the whole piece of the tooth and thus both the unreinforced and the reinforced part (see Fig. 2e). The casting thus triggers an exothermic reaction of self-propagating synthesis at high temperature of the mixture of powders of carbon and titanium compacted in the form of granules (self-propagating high-temperature synthesis - SHS), previously agglomerated as a frustoconical insert, preferably at least partially hollow and placed in the mold 15. The reaction then has the distinction of continuing to spread as soon as it is initiated.
[0029] Cette synthèse à haute température (SHS) permet une infiltration aisée de tous les interstices millimétriques et micrométriques, par la fonte ou l’acier de coulée (Fig. 2g & 2h). En augmentant la mouillabilité, l’infiltration peut se faire sur n’importe quelle épaisseur ou profondeur de renforcement de la dent. Elle permet avantageusement de créer, après réaction SHS et infiltration par un métal de coulée extérieur, un insert n’affleurant pas l’extrémité distale de la dent et comprenant une forte concentration de particules globulaires micrométriques de carbures de titane (que l’on pourrait encore appeler des clusters de nodules), lesquelles zones ayant une taille de l’ordre du millimètre ou de quelques millimètres, et qui alternent avec des zones substantiellement exemptes de carbures de titane globulaires.  This high temperature synthesis (SHS) allows easy infiltration of all millimeter and micrometer interstices, by casting or casting steel (Fig. 2g & 2h). By increasing the wettability, the infiltration can be done on any thickness or depth of reinforcement of the tooth. It advantageously makes it possible to create, after SHS reaction and infiltration by an external casting metal, an insert not flush with the distal end of the tooth and comprising a high concentration of micrometric globular particles of titanium carbides (which could be also called clusters of nodules), which areas having a size of the order of a millimeter or a few millimeters, and which alternate with areas substantially free of globular titanium carbides.
[0030] Une fois que ces granulés ont réagi selon une réaction SHS, les zones de renforcement où se trouvaient ces granulés montrent une dispersion concentrée de particules globulaires micrométriques 4 de carbures TiC (globules) dont les interstices micrométriques 3 ont été également infiltrés par le métal de coulée qui est ici de la fonte ou de l’acier. Il est important de remarquer que les interstices millimétriques et micrométriques sont infiltrés par la même matrice métallique que celle qui constitue la partie non renforcée de la dent ; ceci permet une liberté totale de choix du métal de coulée. Dans la dent finalement obtenue, les zones de renfort à forte concentration de carbures de titane sont composées de particules micrométriques globulaires de TiC en pourcentage important (entre environ 35 et environ 70 % en volume) et de l’alliage ferreux d’infiltration. Once these granules have reacted according to an SHS reaction, the reinforcing zones where these granules were found show a concentrated dispersion of micrometric globular particles 4 of TiC carbides (globules) whose micrometric interstices 3 have also been infiltrated by the casting metal which is here cast iron or steel. It is important to note that the millimetric and micrometric interstices are infiltrated by the same metallic matrix as that which constitutes the unreinforced part of the tooth; this allows a total freedom of choice of the casting metal. In the tooth finally obtained, the reinforcement zones with a high concentration of titanium carbides are composed of globular micrometric particles of TiC in significant percentage (between about 35 and about 70% by volume) and ferrous alloy infiltration.
[0031] Par particules globulaires micrométriques, il faut entendre des particules globalement sphéroïdales qui ont une taille allant du micromètre à quelques dizaines de micromètres tout au plus, la grande majorité de ces particules ayant une taille inférieure à 50 miti, et même à 20 miti, voire à 10 miti. Nous les appelons également des globules de TiC. Cette forme globulaire est caractéristique d’une méthode d'obtention du carbure de titane par synthèse auto-propagée SHS (voir Fig. 5).  By micrometric globular particles are meant globally spheroidal particles which have a size ranging from micrometers to a few tens of micrometers at most, the vast majority of these particles having a size less than 50 miti, and even 20 miti or even 10 miti. We also call them TiC globules. This globular form is characteristic of a method for obtaining titanium carbide by self-propagating SHS synthesis (see FIG.
Obtention des granulés (version Ti + C) pour le renforcement de la dent Obtaining pellets (Ti + C version) for strengthening the tooth
[0032] Le procédé d’obtention des granulés est illustré à la figure The process for obtaining the granules is illustrated in FIG.
2a-2h. Les granulés de réactifs carbone/titane sont obtenus par compaction entre des rouleaux 10 afin d’obtenir des bandes que l’on concasse ensuite dans un concasseur 11. Le mélange des poudres est fait dans un mélangeur 8 constitué d'une cuve munie de pales, afin de favoriser l’homogénéité. Le mélange passe ensuite dans un appareil de granulation par une trémie 9. Cette machine comprend deux rouleaux 10, au travers desquels on fait passer la matière. Une pression est appliquée sur ces rouleaux 10, ce qui permet de comprimer la matière. On obtient à la sortie une bande de matière comprimée qui est ensuite concassée afin d’obtenir les granulés. Ces granulés sont ensuite tamisés à la granulométrie souhaitée dans un tamis 13. Un paramètre important est la pression appliquée sur les rouleaux. Au plus cette pression est élevée, au plus la bande, et donc les granulés seront comprimés. On peut ainsi faire varier la densité des bandes, et par conséquent des granulés, entre 55 et 95 % de la densité théorique qui est de 3.75 g/cm3 pour le mélange stœchiométrique de titane et de carbone. La densité apparente (tenant compte de la porosité) se situe alors entre 2.06 et 3.56 g/cm3. 2a-2h. The granules of carbon / titanium reagents are obtained by compaction between rollers 10 in order to obtain strips that are then crushed in a crusher 11. The mixture of the powders is made in a mixer 8 consisting of a tank equipped with blades , to promote homogeneity. The mixture then passes into a granulation apparatus through a hopper 9. This machine comprises two rollers 10, through which the material is passed. Pressure is applied to these rollers 10, which compresses the material. A strip of compressed material is obtained at the outlet, which is then crushed in order to obtain the granules. These granules are then sieved to the desired particle size in a sieve 13. An important parameter is the pressure applied to the rollers. At most this pressure is high, the more the band, and therefore the granules will be compressed. It is thus possible to vary the density of the strips, and therefore granules, between 55 and 95% of the theoretical density which is 3.75 g / cm 3 for the stoichiometric mixture of titanium and carbon. The apparent density (taking into account the porosity) is then between 2.06 and 3.56 g / cm 3 .
[0033] Le degré de compaction des bandes dépend de la pression appliquée (en Pa) sur les rouleaux (diamètre 200 mm, largeur 30 mm). Pour un bas niveau de compaction, de l'ordre de 106 Pa, on obtient une densité sur les bandes de l’ordre de 55 % de la densité théorique. Après le passage à travers les rouleaux 10 pour comprimer cette matière, la densité apparente des granulés est de 3.75 x 0.55, soit 2.06 g/cm3. The degree of compaction of the bands depends on the pressure applied (in Pa) on the rollers (diameter 200 mm, width 30 mm). For a low level of compaction, of the order of 10 6 Pa, we obtain a density on the bands of the order of 55% of the theoretical density. After passing through the rollers 10 for compressing this material, the apparent density of the granules is 3.75 x 0.55, or 2.06 g / cm 3 .
[0034] Pour un haut niveau de compaction, de l’ordre de 25.106 Pa, on obtient une densité sur les bandes de 90 % de la densité théorique, soit une densité apparente de 3.38 g/cm3. En pratique on peut aller jusqu’à 95 % de la densité théorique. For a high level of compaction, of the order of 25.10 6 Pa, a density is obtained on the strips of 90% of the theoretical density, ie an apparent density of 3.38 g / cm 3 . In practice one can go up to 95% of the theoretical density.
[0035] Par conséquent, les granulés obtenus à partir de la matière première Ti + C sont poreux. Cette porosité varie de 5 % pour les granulés très fortement comprimés, à 45 % pour les granulés faiblement comprimés.  Therefore, the granules obtained from the raw material Ti + C are porous. This porosity varies from 5% for highly compressed granules, to 45% for slightly compressed granules.
[0036] Outre le niveau de compaction, il est également possible de régler la répartition granulométrique des granulés ainsi que leur forme lors de l’opération de concassage des bandes et de tamisage des granulés de Ti+C. On recycle à volonté les fractions granulométriques non désirées (voir Fig. 3b). Les granulés obtenus ont globalement une taille entre 1 et 12 mm, de préférence entre 1 et 6 mm, et de manière particulièrement préférée entre 1.4 et 4 mm.  In addition to the level of compaction, it is also possible to adjust the granulometric distribution of the granules and their shape during the operation of crushing strips and sieving Ti + C granules. Unwanted size fractions are recycled at will (see Fig. 3b). The granules obtained generally have a size between 1 and 12 mm, preferably between 1 and 6 mm, and particularly preferably between 1.4 and 4 mm.
Réalisation de la zone de renfort dans la dent composite selon invention Realization of the reinforcement zone in the composite tooth according to the invention
[0037] Les granulés sont réalisés comme exposé ci-dessus. Pour obtenir une structure tridimensionnelle de type tronconique aplatie ou de type pyramidale préférentiellement tronquée à base rectangulaire ou carrée, ou une superstructure/macro-microstructure avec ces granulés, on les dispose dans un moule 7 à insert et les granulés y sont agglomérés soit au moyen d'une colle, soit par tout autre moyen comme par exemple un confinement métallique perforé qui fondra au moins partiellement lors de la coulée. Le moule à insert est par exemple un moule en élastomère permettant de donner la forme finale désirée à l’insert 5. L’insert, de forme tronconique creuse ou non, sera disposé de telle manière dans le moule de coulée à ne pas affleurer la surface distale de la dent. On veillera toujours à maintenir un espace de quelques millimètres entre l’extrémité de l’insert et la surface extérieure obtenue après coulée de la dent à l’endroit où cette distance est la plus petite, à savoir l’extrémité distale de la dent qui est la plus soumise à l’usure. La distance sera d’ailleurs variable en fonction de la taille de la dent. Elle devra être au minimum de 1 mm, de préférence au moins de 2 ou 3 mm et de manière particulièrement préférée au moins de 4 ou 5 mm. The granules are made as described above. To obtain a three-dimensional structure of frustoconical type flattened or pyramidal type preferentially truncated rectangular or square base, or a superstructure / macro-microstructure with these granules, they are placed in a mold 7 insert and granules are agglomerated either by means glue, or by any other means such as a perforated metal containment which will melt at least partially during casting. The insert mold is for example an elastomer mold making it possible to give the desired final shape to the insert 5. The insert, of frustoconical shape hollow or not, will be arranged in such a manner in the casting mold not to be flush with the distal surface of the tooth. Care must be taken to maintain a space of a few millimeters between the end of the insert and the outer surface obtained after casting of the tooth at the point where this distance is the smallest, namely the distal end of the tooth which is the most subject to wear. The distance will vary depending on the size of the tooth. It should be at least 1 mm, preferably at least 2 or 3 mm and particularly preferably at least 4 or 5 mm.
[0038] La densité en vrac de l’empilement des granulés de Ti + C est mesurée selon la norme ISO 697 et dépend du niveau de compaction des bandes, de la répartition granulométrique des granulés et du mode de concassage des bandes, qui influence la forme des granulés.  The bulk density of the stack of Ti + C granules is measured according to ISO 697 and depends on the level of compaction of the bands, the granulometric distribution of the granules and the crushing mode of the bands, which influences the form granules.
La densité en vrac de ces granulés de Ti + C est généralement de l’ordre de 0.9 g/cm3 à 2.5 g/cm3 en fonction du niveau de compaction de ces granulés et de la densité de l'empilement. The bulk density of these Ti + C granules is generally of the order of 0.9 g / cm 3 to 2.5 g / cm 3 depending on the level of compaction of these granules and the density of the stack.
[0039] Avant réaction, on a donc un agglomérat de granulés poreux composés d'un mélange de poudre de titane et de poudre de carbone, formant un insert tronconique aplati ou un insert pyramidal tronqué à base rectangulaire ou carrée, l’insert pouvant être plein ou au moins partiellement creux.  Before reaction, there is therefore an agglomerate of porous granules composed of a mixture of titanium powder and carbon powder, forming a flattened frustoconical insert or a truncated pyramidal insert with a rectangular or square base, the insert being full or at least partially hollow.
[0040] L’insert est ensuite placé dans le moule 15 de la dent, dans la zone du moule où l’on souhaite renforcer la pièce. L’insert est placé comme illustré par les figures 7 à 10 de manière à ce qu’il n’affleure pas la surface de la dent une fois que celle-ci sera formée. Ensuite, le métal pour former la dent est coulé dans le moule 15.  The insert is then placed in the mold 15 of the tooth, in the mold area where it is desired to strengthen the workpiece. The insert is placed as illustrated in Figures 7 to 10 so that it does not flush the surface of the tooth once it is formed. Then, the metal to form the tooth is poured into the mold 15.
[0041] Lors de la réaction Ti + C -> TiC, il se produit une contraction volumétrique de l’ordre de 24 % quand on passe des réactifs au produit (contraction venant de la différence de densité entre les réactifs et les produits). Ainsi, la densité théorique du mélange Ti + C est de 3.75 g/cm3 et la densité théorique du TiC est de 4.93 g/cm3. Dans le produit final, après la réaction d’obtention du TiC, le métal de coulée infiltrera : During the Ti + C -> TiC reaction, there is a volumetric contraction of about 24% when passing reagents to the product (contraction from the density difference between the reagents and the products). Thus, the theoretical density of the Ti + C mixture is 3.75 g / cm 3 and the theoretical density of the TiC is 4.93 g / cm 3 . In the final product, after the reaction to obtain TiC, the casting metal will infiltrate:
- la porosité microscopique présente dans les espaces à forte concentration en carbures de titane, dépendant du niveau de compaction initial de ces granulés ;  the microscopic porosity present in the spaces with a high concentration of titanium carbides, depending on the initial level of compaction of these granules;
- les espaces millimétriques entre les zones à forte concentration en carbures de titane, dépendant de l’empilement initial des granulés (densité en vrac) ;  the millimeter spaces between the zones with a high concentration of titanium carbides, depending on the initial stacking of the granules (bulk density);
- la porosité venant de la contraction volumétrique lors de la réaction entre Ti + C pour obtenir le TiC. - éventuellement l’espace central creux de l’insert si celui-ci est creux au départ. the porosity coming from the volumetric contraction during the reaction between Ti + C to obtain the TiC. - possibly the hollow central space of the insert if it is hollow at the start.
[0042] Dans l’exemple qui suit, on a utilisé les matières premières suivantes :  In the following example, the following raw materials were used:
- titane, H.C. STARCK, Amperit 155.066, moins de 200 mesh,  titanium, H.C. STARCK, Amperit 155.066, less than 200 mesh,
- carbone graphite GK Kropfmuhl, UF4, > 99.5 %, moins de 15 miti,  - graphite carbon GK Kropfmuhl, UF4,> 99.5%, less than 15 miti,
- Fe, sous la forme Acier FISS M2, moins de 25 miti,  Fe, in the form of FISS Steel M2, less than 25 miti,
- proportions :  - proportions:
- Ti + C 100 g Ti - 24.5 g C  - Ti + C 100 g Ti - 24.5 g C
- Ti + C + Fe 100 g Ti - 24.5 g C - 35.2 g Fe  - Ti + C + Fe 100 g Ti - 24.5 g C - 35.2 g Fe
Mélange 15 min dans mélangeur Lindor, sous argon.  Mix 15 min in Lindor mixer, under argon.
La granulation a été effectuée avec un granulateur Sahut-Conreur.  Granulation was carried out with a Sahut-Conreur granulator.
Pour les mélanges Ti+C+Fe et Ti+C, la compacité des granulés a été obtenue en faisant varier la pression entre les rouleaux de 10 à 250.105 Pa. For the Ti + C + Fe and Ti + C mixtures, the compactness of the granules was obtained by varying the pressure between the rolls by 10 to 250 × 10 5 Pa.
L’insert a été réalisé en confinant des granulés Ti+C dans un contenant métallique perforé (tôle mince perforée) qui a été ensuite placé judicieusement dans le moule de coulée de la dent à quelques millimètres de la surface du moule, à l’endroit où la dent est susceptible d’être renforcée. Ensuite, on coule l’acier ou la fonte dans ce moule et le contenant perforé fond en libérant l’espace pour l’infiltration par le métal de coulée.  The insert was made by confining Ti + C granules in a perforated metal container (perforated thin sheet) which was then judiciously placed in the casting mold of the tooth a few millimeters from the surface of the mold, at the location where the tooth is likely to be strengthened. Then, the steel or cast iron is poured into this mold and the perforated container melts freeing the space for infiltration by the casting metal.
Exemple 1 Example 1
[0043] Dans cet exemple, un alliage ferreux en poudre est ajouté au mélange carbone-titane afin d’atténuer l'intensité de la réaction entre le carbone et le titane. On vise à réaliser une dent dont les zones renforcées comportent un pourcentage en volume global de TiC d'environ 30 %. A cette fin, on réalise une bande par compaction à 85 % de la densité théorique d'un mélange en poids de 15 % de C, 63 % de Ti et 22 % de Fe. Après concassage, les granulés sont tamisés de manière à obtenir une dimension de granulés située entre 1.4 et 4 mm. On obtient une densité en vrac de l’ordre 2 g/cm3 (45 % d’espace entre les granulés + 15 % de porosité dans les granulés). On dispose les granulés dans un confinement qui comporte ainsi après damage et/ou vibration 60% en volume de granulés poreux en tenant compte des perforations réalisées. Après réaction, on obtient dans la partie renforcée 60% en volume de zones avec une forte concentration d'environ 55% en carbures de titane globulaires, soit 33% en volume de carbures de titane global dans la macro- microstructure renforcée de la dent. In this example, a ferrous alloy powder is added to the carbon-titanium mixture to reduce the intensity of the reaction between carbon and titanium. It is intended to produce a tooth whose reinforced zones comprise an overall volume percentage of TiC of approximately 30%. For this purpose, a compaction band is produced at 85% of the theoretical density of a mixture by weight of 15% of C, 63% of Ti and 22% of Fe. After crushing, the granules are sieved to obtain a granule size between 1.4 and 4 mm. A bulk density of the order of 2 g / cm 3 (45% of space between the granules + 15% of porosity in the granules) is obtained. We have the granules in a confinement which thus comprises after tamping and / or vibration 60% by volume of porous granules taking into account the perforations made. After reaction, 60% by volume of zones with a high concentration of approximately 55% of globular titanium carbides, ie 33% by volume of total titanium carbides in the enhanced macro-microstructure of the tooth, are obtained in the reinforced part.
[0044] Les tableaux suivants montrent les nombreuses combinaisons possibles. Tableau 1  The following tables show the many possible combinations. Table 1
[0045] Pourcentage global de TiC obtenu dans la macro- microstructure renforcée après réaction Ti + 0.98 C + Fe dans la partie renforcée de la dent.  Overall percentage of TiC obtained in the reinforced microstructure after reaction Ti + 0.98 C + Fe in the reinforced part of the tooth.
[0046] Pour obtenir une concentration globale en TiC dans la partie renforcée d’environ 25 % vol (en lettres grasses dans le tableau), on peut procéder à différentes combinaisons comme par exemple 60 % de compaction et 80 % de remplissage, ou 65 % de compaction et 75 % de remplissage, ou 70 % de compaction et 70 % de remplissage, ou encore 85 % de compaction et 55 % de remplissage. Tableau 2 To obtain an overall concentration of TiC in the reinforced part of about 25% vol (in bold letters in the table), one can proceed to different combinations such as for example 60% compaction and 80% filling, or 65 % of compaction and 75% of filling, or 70% of compaction and 70% of filling, or else 85% of compaction and 55% of filling. Table 2
[0047] Relation entre le niveau de compaction, la densité théorique Relationship between the level of compaction, the theoretical density
5 et le pourcentage de TiC, obtenue après réaction dans le granulé en tenant compte de la présence de fer 5 and the percentage of TiC, obtained after reaction in the granule taking into account the presence of iron
Tableau 3 Table 3
10 [0048] Densité en vrac de l’empilement des granulés (Ti + C + Fe)  [0048] Bulk Density of the Stack of Granules (Ti + C + Fe)
(remplissage) x 0.55 (compaction)  (filling) x 0.55 (compaction)
15 Avantages de la dent selon l’invention Advantages of the tooth according to the invention
Meilleure résistance de l’insert à la fissuration et à la rupture Better resistance of the insert to cracking and breaking
[0049] La présente invention permet une diminution du phénomène de fissuration de la dent, lors de sa fabrication mais aussi en utilisation.  The present invention allows a decrease in the phenomenon of cracking of the tooth, during its manufacture but also in use.
20 [0050] Lors de la fabrication des dents, le taux de rejet est réduit, en particulier grâce à des cônes tronconiques creux ou des pyramides tronquées creuses qui permettent de diminuer globalement la concentration de céramique dans la pièce. Une présence de céramique trop importante provoque potentiellement des défauts de fissuration et/ou d’infiltration. During the manufacture of the teeth, the rejection rate is reduced, in particular thanks to hollow frustoconical cones or truncated pyramids. hollow which reduce overall the concentration of ceramics in the room. Too much ceramic presence potentially causes cracking and / or infiltration defects.
[0051] D’autre part, l’usure des dents en utilisation est réduite grâce aux inserts de la présente invention. En effet, la fissuration de la céramique est diminuée lorsque l’insert ne se trouve pas immédiatement exposé en surface. Les amorces de rupture qui pourraient fragiliser la dent sollicitée en service sont ainsi limitées.  On the other hand, the wear of the teeth in use is reduced thanks to the inserts of the present invention. Indeed, the cracking of the ceramic is decreased when the insert is not immediately exposed on the surface. The rupture primers that could weaken the tooth in service are thus limited.
[0052] Par ailleurs, les fissures prennent généralement naissance aux endroits les plus fragiles, qui sont dans ce cas la particule de TiC ou l’interface entre cette particule et l’alliage métallique d’infiltration. Si une fissure prend naissance à l’interface ou dans la particule micrométrique de TiC, la propagation de cette fissure est ensuite entravée par l’alliage d’infiltration qui entoure cette particule. La ténacité de l’alliage d’infiltration est supérieure à celle de la particule céramique TiC. La fissure a besoin de plus d’énergie pour passer d’une particule à l’autre, pour franchir les espaces micrométriques qui existent entre les particules.  Moreover, the cracks generally originate at the most fragile places, which are in this case the TiC particle or the interface between this particle and the infiltration metal alloy. If a crack originates at the interface or in the micrometric particle of TiC, the propagation of this crack is then impeded by the infiltration alloy which surrounds this particle. The toughness of the infiltration alloy is greater than that of the TiC ceramic particle. The crack needs more energy to pass from one particle to another, to cross the micrometric spaces that exist between the particles.
Flexibilité maximale pour les paramètres de mise en œuvre Maximum flexibility for implementation parameters
[0053] Outre le niveau de compaction des granulés, on peut faire varier la forme et l’épaisseur de paroi de l’insert tronconique ou pyramidal quand celui-ci est creux. In addition to the level of compaction of the granules, one can vary the shape and the wall thickness of the frustoconical or pyramidal insert when it is hollow.
Faible susceptibilité à la crique lors de la fabrication de la dent selon l'invention Low susceptibility to crack during the manufacture of the tooth according to the invention
[0054] Le coefficient de dilatation du renforcement TiC est plus faible que celui de la matrice en alliage ferreux (coefficient de dilatation du TiC : 7.5 106/K et de l'alliage ferreux : environ 12.0 106/K). Cette différence dans les coefficients de dilatation a pour conséquence de générer des tensions dans le matériau pendant la phase de solidification et aussi lors du traitement thermique. Si ces tensions sont trop importantes, des criques peuvent apparaître dans la pièce et conduire au rebut de celle-ci. Dans la présente invention, les évidements dans l’insert permettent de diminuer la proportion de renforcement TiC (moins de 45 % en volume dans la macro-microstructure renforcée), ce qui entraîne moins de tensions dans la pièce. De plus, la présence d'une matrice plus ductile entre les particules globulaires micrométriques de TiC en zones alternées de faible et de forte concentration permet de mieux gérer d'éventuelles tensions locales. The coefficient of expansion of the TiC reinforcement is lower than that of the ferrous alloy matrix (TiC expansion coefficient: 7.5 × 10 6 / K and the ferrous alloy: about 12.0 × 10 6 / K). This difference in the expansion coefficients has the consequence of generating tensions in the material during the solidification phase and also during the heat treatment. If these voltages are too great, cracks may appear in the room and lead to scrapping it. In the present invention, the recesses in the insert make it possible to reduce the proportion of TiC reinforcement (less than 45% by volume in the macro-microstructure reinforced), resulting in less tension in the room. In addition, the presence of a more ductile matrix between the micrometric globular particles of TiC in alternating zones of low and high concentration makes it possible to better manage any local voltages.
Excellent maintien du renforcement dans la dent Excellent maintenance of reinforcement in the tooth
[0055] Dans la présente invention, la frontière entre l’insert et la partie non renforcée de la dent n’est pas abrupte puisqu'il y a une continuité de la matrice métallique entre l’insert et la partie non renforcée, grâce aux inserts tronconiques et pyramidaux creux, ce qui permet de la protéger contre un arrachage complet de l’insert.  In the present invention, the boundary between the insert and the unreinforced portion of the tooth is not abrupt because there is a continuity of the metal matrix between the insert and the unreinforced portion, thanks to frustoconical inserts and hollow pyramids, which protects it against a complete tearing of the insert.
Diminution des coûts et augmentation de la vitesse de formation des dents Reduced costs and increased speed of tooth formation
[0056] Le faible volume d’un insert tronconique ou pyramidal creux permet aussi de diminuer la quantité globale de TiC, diminuant de la même manière le coût de la pièce.  The small volume of a frustoconical or hollow pyramidal insert also reduces the overall amount of TiC, decreasing the cost of the piece in the same way.
[0057] Les creux permettent par ailleurs un « remplissage » plus rapide de l’insert lors de la coulée.  The hollows also allow a faster "filling" of the insert during casting.
Résultats de test Test results
[0058] Les avantages de la dent selon la présente invention par rapport à une dent composite de l’invention décrite précédemment telle que représentée sur la figure 1 b sont une amélioration de la résistance à la casse lors d’essais de flexion sur banc d’essai de l’ordre de 300%. De manière plus détaillée, et suivant les circonstances d’essai, on a pu constater les performances suivantes (exprimées en kN, qui représente la charge maximale avant rupture) pour les produits réalisés selon l’invention (renforcement de type Fig. 8 comportant globalement un pourcentage en volume de TiC de 33% - exemple 1 ) par comparaison à des dents identiques avec un renforcement de type Fig. 1 a : 2.8 fois.  The advantages of the tooth according to the present invention with respect to a composite tooth of the invention described above as shown in FIG. 1b are an improvement of the resistance to breakage during bending tests on a bench. test of the order of 300%. In more detail, and according to the test circumstances, it was possible to note the following performances (expressed in kN, which represents the maximum load before breaking) for the products made according to the invention (reinforcement of type FIG. a volume percentage of TiC of 33% - Example 1) compared to identical teeth with a reinforcement of FIG. 1 a: 2.8 times.

Claims

REVENDICATIONS
1. Dent composite pour le travail du sol ou des roches, ladite dent comportant un alliage ferreux renforcé au moins en partie par un insert (5), ladite partie renforcée par l’insert (5) permettant, après réaction in situ, l’obtention d’une macro-microstructure alternée de zones millimétriques (1 ) concentrées en particules globulaires micrométriques de carbures de titane (4) séparées par des zones millimétriques (2) substantiellement exemptes de particules globulaires micrométriques de carbures de titane (4), lesdites zones concentrées en particules globulaires micrométriques de carbures de titane (4) formant une microstructure dans laquelle les interstices micrométriques (3) entre lesdites particules globulaires (4) sont également occupés par ledit alliage ferreux et caractérisée en ce que ladite macro-microstructure engendrée par l’insert (5) est distante d’au moins 2 mm, de préférence au moins 3 mm de la surface distale de ladite dent. 1. Composite tooth for tillage or rocks, said tooth comprising a ferrous alloy reinforced at least in part by an insert (5), said reinforced part by the insert (5) allowing, after in situ reaction, the obtaining an alternating macro-microstructure of millimetric zones (1) concentrated in micrometric globular particles of titanium carbides (4) separated by millimetric zones (2) substantially free of micrometric globular particles of titanium carbides (4), said zones micrometrically concentrated micrometric particles of titanium carbides (4) forming a microstructure in which the micrometric interstices (3) between said globular particles (4) are also occupied by said ferrous alloy and characterized in that said macro-microstructure generated by the insert (5) is at least 2 mm apart, preferably at least 3 mm away from the distal surface of said tooth.
2. Dent selon la revendication 1 , caractérisée en ce que l’insert (5) a une forme tronconique aplatie ou une forme pyramidale tronquée à base rectangulaire ou carrée, pleine ou au moins partiellement creuse.  2. Tooth according to claim 1, characterized in that the insert (5) has a flattened frustoconical shape or a truncated pyramidal shape with a rectangular or square base, solid or at least partially hollow.
3. Dent selon l’une quelconque des revendications précédentes, dans laquelle lesdites zones millimétriques concentrées ont une concentration en particules globulaires micrométriques de carbures de titane (4) supérieure à 35% en volume.  The tooth according to any one of the preceding claims, wherein said concentrated millimeter areas have a concentration of micrometric globular particles of titanium carbides (4) greater than 35% by volume.
4 . Dent selon l’une quelconque des revendications précédentes, dans laquelle ladite partie renforcée par l’insert (5) a une teneur globale de carbures de titane entre 25 et 45 % en volume.  4. Tooth according to any one of the preceding claims, wherein said portion reinforced by the insert (5) has an overall content of titanium carbides between 25 and 45% by volume.
5. Dent selon l’une quelconque des revendications précédentes, dans laquelle les particules micrométriques globulaires de carbures de titane (4) ont une taille inférieure à 50pm, préférablement inférieure à 20 pm.  A tooth according to any one of the preceding claims, wherein the micrometric globular particles of titanium carbides (4) have a size of less than 50 μm, preferably less than 20 μm.
6. Dent selon l’une quelconque des revendications précédentes, dans laquelle lesdites zones concentrées en particules globulaires de carbures de titane (1 ) comportent 36.9 à 72.2 % en volume de carbures de titane. A tooth according to any one of the preceding claims, wherein said concentrated areas of globular titanium carbide particles (1) comprise 36.9 to 72.2% by volume of titanium carbides.
7 . Dent selon l’une quelconque des revendications précédentes, dans laquelle lesdites zones concentrées en carbures de titane (1 ) ont une dimension variant de 0.5 à 12 mm, de préférence variant de 0.5 à 6 mm, de manière particulièrement préférée variant entre 1.4 à 4 mm. 7. Tooth according to any one of the preceding claims, wherein said concentrated areas of titanium carbides (1) have a dimension ranging from 0.5 to 12 mm, preferably ranging from 0.5 to 6 mm, particularly preferably ranging from 1.4 to 4. mm.
8. Procédé de fabrication par coulée d’une dent composite selon l’une quelconque des revendications 1 à 7, comportant les étapes suivantes :  8. A method of manufacturing by casting a composite tooth according to any one of claims 1 to 7, comprising the following steps:
- mise à disposition d’un insert sous forme de granulés millimétriques d’un mélange de poudres compactées comportant du carbone et du titane précurseurs de carbures de titane,  - providing an insert in the form of millimetric granules of a mixture of compacted powders comprising carbon and titanium precursors of titanium carbides,
- introduction de l’insert (5) dans le moule (15) de la dent de sorte que ledit insert (5) est maintenu à quelques millimètres de la surface distale de la dent ;  - Introducing the insert (5) into the mold (15) of the tooth so that said insert (5) is held a few millimeters from the distal surface of the tooth;
- coulée d’un alliage ferreux dans le moule (15), la chaleur de ladite coulée déclenchant une réaction exothermique de synthèse auto-propagée de carbures de titane à haute température (SHS) au sein desdits granulés précurseurs;  casting a ferrous alloy in the mold (15), the heat of said casting triggering an exothermic reaction of self-propagating synthesis of high temperature titanium carbides (SHS) within said precursor granules;
- formation, au sein de l’insert (5) de la dent d’une macro-microstructure alternée de zones millimétriques concentrées (1 ) en particules globulaires micrométriques de carbures de titane (4) à l’emplacement desdits granulés précurseurs, lesdites zones étant séparées entre elles par des zones millimétriques (2) substantiellement exemptes de particules globulaires micrométriques de carbures de titane (4), lesdites particules globulaires (4) étant également séparées au sein desdites zones millimétriques concentrées (1 ) de carbures de titane par des interstices micrométriques (3) dans ladite macro-microstructure ;  forming, within the insert (5) of the tooth, an alternating macro-microstructure of concentrated millimetric zones (1) in micrometric globular particles of titanium carbides (4) at the location of said precursor granules, said zones being separated from each other by millimetric zones (2) substantially free of micrometric globular particles of titanium carbides (4), said globular particles (4) being also separated within said concentrated millimetric zones (1) of titanium carbides by interstices micrometric (3) in said macro-microstructure;
- infiltration des interstices millimétriques (2), des interstices micrométriques - infiltration of millimetric interstices (2), micrometric interstices
(3) par ledit alliage ferreux de coulée à haute température, consécutive à la formation de particules microscopiques globulaires de carbures de titane(3) by said ferrous casting alloy at high temperature, subsequent to the formation of microscopic globular particles of titanium carbides
(4). (4).
9. Procédé de fabrication selon la revendication 8, dans lequel l’insert (5) a une forme tronconique aplatie ou une forme pyramidale tronquée à base rectangulaire, pleine ou au moins partiellement creuse 9. The manufacturing method according to claim 8, wherein the insert (5) has a flattened frustoconical shape or a truncated pyramidal shape with rectangular base, solid or at least partially hollow.
10. Procédé de fabrication selon l’une quelconque des revendications 8 ou 9, dans lequel le mélange de poudres compactées de titane et de carbone comporte une poudre d'un alliage ferreux. 10. The manufacturing method according to any one of claims 8 or 9, wherein the mixture of compacted powders of titanium and carbon comprises a powder of a ferrous alloy.
11. Procédé de fabrication selon l’une quelconque des revendications 8 ou 10, dans lequel ledit carbone est du graphite.  11. The manufacturing method according to any one of claims 8 or 10, wherein said carbon is graphite.
12. Procédé de fabrication selon l’une quelconque des revendications 8 à 11 , dans lequel l’insert est réalisé par moulage ou par confinement.  12. The manufacturing method according to any one of claims 8 to 11, wherein the insert is made by molding or by confinement.
13. Dent obtenue selon le procédé de l’une quelconque des revendications 8 à 12.  13. The tooth obtained by the method of any one of claims 8 to 12.
EP19720596.6A 2018-05-04 2019-04-30 Composite tooth with frustoconical insert Pending EP3787820A1 (en)

Applications Claiming Priority (2)

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EP18170766.2A EP3563951A1 (en) 2018-05-04 2018-05-04 Composite tooth with tapered insert
PCT/EP2019/061021 WO2019211268A1 (en) 2018-05-04 2019-04-30 Composite tooth with frustoconical insert

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AU (1) AU2019263606A1 (en)
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CA (1) CA3098478A1 (en)
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CN113290231B (en) * 2021-05-31 2022-07-05 华中科技大学 Method for compounding aluminum-magnesium bimetal by lost foam casting liquid-liquid and aluminum-magnesium bimetal
CN115385726B (en) * 2022-08-29 2023-08-08 广东省科学院新材料研究所 Fiber surface anti-oxygen corrosion coating and preparation method and application thereof

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CN112203786A (en) 2021-01-08
CA3098478A1 (en) 2019-11-07
ZA202006519B (en) 2022-03-30
US20210131076A1 (en) 2021-05-06
AU2019263606A1 (en) 2020-11-26
BR112020022315A2 (en) 2021-03-23
WO2019211268A1 (en) 2019-11-07
CN112203786B (en) 2023-07-04
MX2020011682A (en) 2020-12-10
EP3563951A1 (en) 2019-11-06

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