EP3762355A1 - Process for the production of 2,3,3,3-tetrafluoropropene - Google Patents
Process for the production of 2,3,3,3-tetrafluoropropeneInfo
- Publication number
- EP3762355A1 EP3762355A1 EP19715971.8A EP19715971A EP3762355A1 EP 3762355 A1 EP3762355 A1 EP 3762355A1 EP 19715971 A EP19715971 A EP 19715971A EP 3762355 A1 EP3762355 A1 EP 3762355A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stream
- less
- carried out
- catalyst
- reactor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 32
- FXRLMCRCYDHQFW-UHFFFAOYSA-N 2,3,3,3-tetrafluoropropene Chemical compound FC(=C)C(F)(F)F FXRLMCRCYDHQFW-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000003054 catalyst Substances 0.000 claims abstract description 42
- OQISUJXQFPPARX-UHFFFAOYSA-N 2-chloro-3,3,3-trifluoroprop-1-ene Chemical compound FC(F)(F)C(Cl)=C OQISUJXQFPPARX-UHFFFAOYSA-N 0.000 claims abstract description 35
- 150000001875 compounds Chemical class 0.000 claims abstract description 17
- ZXPCCXXSNUIVNK-UHFFFAOYSA-N 1,1,1,2,3-pentachloropropane Chemical compound ClCC(Cl)C(Cl)(Cl)Cl ZXPCCXXSNUIVNK-UHFFFAOYSA-N 0.000 claims abstract description 8
- UMGQVBVEWTXECF-UHFFFAOYSA-N 1,1,2,3-tetrachloroprop-1-ene Chemical compound ClCC(Cl)=C(Cl)Cl UMGQVBVEWTXECF-UHFFFAOYSA-N 0.000 claims abstract description 6
- PQUUGVDRLWLNGR-UHFFFAOYSA-N 2,3,3,3-tetrachloroprop-1-ene Chemical compound ClC(=C)C(Cl)(Cl)Cl PQUUGVDRLWLNGR-UHFFFAOYSA-N 0.000 claims abstract description 6
- QJMGASHUZRHZBT-UHFFFAOYSA-N 2,3-dichloro-1,1,1-trifluoropropane Chemical compound FC(F)(F)C(Cl)CCl QJMGASHUZRHZBT-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 19
- 238000004821 distillation Methods 0.000 claims description 18
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 14
- FDOPVENYMZRARC-UHFFFAOYSA-N 1,1,1,2,2-pentafluoropropane Chemical compound CC(F)(F)C(F)(F)F FDOPVENYMZRARC-UHFFFAOYSA-N 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 10
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 9
- 229910052804 chromium Inorganic materials 0.000 claims description 9
- 239000011651 chromium Substances 0.000 claims description 9
- QCMJBECJXQJLIL-UHFFFAOYSA-L chromium(6+);oxygen(2-);difluoride Chemical compound [O-2].[O-2].[F-].[F-].[Cr+6] QCMJBECJXQJLIL-UHFFFAOYSA-L 0.000 claims description 8
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims description 6
- 229910000423 chromium oxide Inorganic materials 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 229910021563 chromium fluoride Inorganic materials 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- FTBATIJJKIIOTP-UHFFFAOYSA-K trifluorochromium Chemical compound F[Cr](F)F FTBATIJJKIIOTP-UHFFFAOYSA-K 0.000 claims description 4
- 239000003426 co-catalyst Substances 0.000 claims description 3
- 238000003682 fluorination reaction Methods 0.000 description 11
- 239000007789 gas Substances 0.000 description 7
- 239000012071 phase Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000007800 oxidant agent Substances 0.000 description 6
- 230000001590 oxidative effect Effects 0.000 description 6
- 238000004064 recycling Methods 0.000 description 6
- 239000000460 chlorine Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000008016 vaporization Effects 0.000 description 3
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- -1 hydrofluoroolefins Chemical class 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- SMCNZLDHTZESTK-UHFFFAOYSA-N 2-chloro-1,1,1,2-tetrafluoropropane Chemical compound CC(F)(Cl)C(F)(F)F SMCNZLDHTZESTK-UHFFFAOYSA-N 0.000 description 1
- KLZUFWVZNOTSEM-UHFFFAOYSA-K Aluminium flouride Chemical compound F[Al](F)F KLZUFWVZNOTSEM-UHFFFAOYSA-K 0.000 description 1
- 101100004392 Arabidopsis thaliana BHLH147 gene Proteins 0.000 description 1
- 239000004604 Blowing Agent Substances 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- 229920001774 Perfluoroether Polymers 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006704 dehydrohalogenation reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000012025 fluorinating agent Substances 0.000 description 1
- 229920001002 functional polymer Polymers 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 1
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/093—Preparation of halogenated hydrocarbons by replacement by halogens
- C07C17/20—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms
- C07C17/202—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms two or more compounds being involved in the reaction
- C07C17/204—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms two or more compounds being involved in the reaction the other compound being a halogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/24—Chromium, molybdenum or tungsten
- B01J23/26—Chromium
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/093—Preparation of halogenated hydrocarbons by replacement by halogens
- C07C17/20—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/093—Preparation of halogenated hydrocarbons by replacement by halogens
- C07C17/20—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms
- C07C17/202—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms two or more compounds being involved in the reaction
- C07C17/206—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms two or more compounds being involved in the reaction the other compound being HX
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/25—Preparation of halogenated hydrocarbons by splitting-off hydrogen halides from halogenated hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C21/00—Acyclic unsaturated compounds containing halogen atoms
- C07C21/02—Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds
- C07C21/18—Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds containing fluorine
Definitions
- the present invention relates to the production of hydrofluoroolefins. More particularly, the present invention relates to the production of 2,3,3,3-tetrafluoropropene.
- Halogenated hydrocarbons particularly fluorinated hydrocarbons such as hydrofluoroolefins, are compounds which have a useful structure as functional materials, solvents, refrigerants, blowing agents and monomers for functional polymers or starting materials for such monomers.
- Hydrofluoroolefins such as 2,3,3,3-tetrafluoropropene (HFO-1234yf) are attracting attention because they offer promising behavior as low global warming potential refrigerants.
- the processes for producing fluoroolefins are usually carried out in the presence of a starting material such as an alkane containing chlorine or a chlorine-containing alkene, and in the presence of a fluorinating agent such as hydrogen fluoride. These processes can be carried out in the gas phase or in the liquid phase, in the absence or absence of catalyst.
- US 2009/0240090 discloses a gas phase process for the preparation of 2-chloro-3,3,3-trifluoropropene (HCFO-1233xf) from 1,1,1,2,3-pentachloropropane (HCC -240db).
- HCFO-1233xf 2-chloro-3,3,3-trifluoropropene
- HCC -240db 1,1,1,2,3-pentachloropropane
- a 2,3,3,3-tetrafluoropropene preparation process comprising in particular a step of contacting 2-chloro-3,3,3-trifluoropropene with HF in the gas phase in the presence of a fluorination catalyst.
- the present invention relates to a process for the production of 2,3,3,3-tetrafluoropropene comprising the steps of: i) in a first reactor, contacting a stream A comprising 2-chloro-3,3,3-trifluoropropene with hydrofluoric acid in the gas phase in the presence of a catalyst to produce a stream B comprising 2, Unreacted 3,3,3-tetrafluoropropene, HCl, HF and 2-chloro-3,3,3-trifluoropropene; and
- a second reactor contacted in the gas phase in the presence or absence of a hydrofluoric acid catalyst with a stream comprising at least one chlorinated compound selected from the group consisting of 1,1,1,2,3- pentachloropropane, 2,3-dichloro-1,1,1-trifluoropropane, 2,3,3,3-tetrachloropropene and 1,1,2,3-tetrachloropropene to produce a stream C comprising 2-chloro-3,3,3 -trifluoropropesse,
- step i) characterized in that the stream B obtained in step i) feeds said second reactor used for step ii); and in that the electrical conductivity of said stream A supplied in step i) is less than 15 mS / cm.
- the present process optimizes and improves the production of 2,3,3,3-tetrafluoropropene.
- An electrical conductivity value of less than 15 mS / cm of the current A before the fluorination or dehydrohalogenation step is carried out makes it possible to guarantee optimum efficiency of the reaction in terms of conversion and selectivity. If a catalyst is present, such a value also ensures optimal catalyst efficiency.
- step i) is carried out in the presence of a catalyst, preferably a chromium-based catalyst, in particular said catalyst comprises a chromium oxyfluoride or a chromium oxide or a fluoride of chromium or a mixture thereof; and step ii) is carried out in the presence or absence of a catalyst, advantageously step ii) is carried out in the presence of a catalyst, preferably a chromium-based catalyst, in particular said catalyst comprises a chromium oxyfluoride or a chromium oxide or a chromium fluoride or a mixture thereof.
- the catalyst is based on chromium and also comprises a co-catalyst selected from the group consisting of Ni, Zn, Co, Mn or Mg, preferably the content of cocatalyst is between 0, 01% and 10% based on the total weight of the catalyst.
- the stream C also comprises 2,3,3,3-tetrafluoropropene, HF, HCl and 1,1,1,2,2-pentafluoropropane.
- the stream C is purified, preferably by distillation, to form a stream C1 comprising 2,3,3,3-tetrafluoropropene, HCl and 1,1,1,2,2-pentafluoropropane, and a stream C2 comprising HF and 2-chloro-3,3,3-trifluoropropene.
- said stream C2 is recycled in step i).
- said stream C2 recycled in step i) has an electrical conductivity of less than 15 mS / cm.
- said stream B and said at least one chlorinated compound are contacted prior to the entry thereof into said second reactor.
- the pressure at the inlet of said first reactor of step i) is greater than the pressure at the inlet of said second reactor of step ii), preferably the pressure difference between the pressure at the inlet of said first reactor and the pressure at the inlet of said second reactor is from 100 mbar to 3.5 bar, advantageously from 150 mbar to 3.0 bar, preferably from 300 mbar to 2.5 bar, more preferably from 400 mbar to 2.0 bar, in particular from 750 mbar to 1.75 bar, more particularly from 1 to 1.5 bar.
- the temperature at which step i) is implemented is different from that at which step ii) is implemented; and the difference between the temperature at which step i) is carried out and the temperature at which step ii) is carried out is greater than 0.2 ° C, advantageously greater than 0.5 ° C, preferably greater than 1 ° C, more preferably greater than 5 ° C, in particular greater than 10 ° C; and less than 60 ° C, preferably less than 55 ° C, preferably less than 50 ° C, more preferably less than 45 ° C, in particular less than 40 ° C, more preferably less than 35 ° C, preferably lower at 30 ° C, preferentially preferred lower than 25 ° C, particularly preferably less than 20 ° C.
- step i) is carried out at a temperature below the temperature at which step ii) is carried out; and the difference between the temperature at which step i) is carried out and the temperature at which step ii) is carried out is greater than 0.2 ° C, preferably greater than 0.5 ° C, preferably greater than 1 ° C, more preferably greater than 5 ° C, in particular greater than 10 ° C; and less than 60 ° C, preferably less than 55 ° C, preferably less than 50 ° C, more preferably less than 45 ° C, in particular less than 40 ° C, more preferably less than 35 ° C, preferably lower at 30 ° C, preferentially preferred lower than 25 ° C, particularly preferably less than 20 ° C.
- the stream C is cooled to a temperature below 100 ° C, and then distilled to form a stream C1 comprising 2,3,3,3-tetrafluoropropene, HCl and 1,1,1,2,2 pentafluoropropane, and a stream C2 comprising HF and 2-chloro-3,3,3-trifluoropropene; the temperature at the top of the distillation column is -35 ° C to 10 ° C and the distillation is carried out at a pressure of 2 to 6 bara; said second stream obtained at the bottom of the distillation column is recycled in step i).
- step i) and / or step ii) are carried out in the presence of hydrofluoric acid having an electrical conductivity of less than 10 mS / cm.
- the present invention relates to a process for producing 2,3,3,3-tetrafluoropropene comprising the steps of:
- a second reactor contacted in the gas phase in the presence or absence of a hydrofluoric acid catalyst with a stream comprising at least one chlorinated compound selected from the group consisting of 1,1,1,2,3- pentachloropropane, 2,3-dichloro-1,1,1-trifluoropropane, 2,3,3,3-tetrachloropropene and 1,1,2,3-tetrachloropropene to produce a stream C comprising 2-chloro-3,3,3 -trifluoropropesse.
- a stream comprising at least one chlorinated compound selected from the group consisting of 1,1,1,2,3- pentachloropropane, 2,3-dichloro-1,1,1-trifluoropropane, 2,3,3,3-tetrachloropropene and 1,1,2,3-tetrachloropropene to produce a stream C comprising 2-chloro-3,3,3 -trifluoropropesse.
- the stream B obtained in step i) feeds said second reactor used for step ii).
- the electrical conductivity of said current A supplied in step i) is less than 15 mS / cm.
- the electrical conductivity of said current A supplied in step i) is less than 14 mS / cm, preferably less than 13 mS / cm, more preferably less than 12 mS / cm, in particular less than 11 mS / cm, more especially less than 10 mS / cm, preferably less than 9 mS / cm, advantageously preferred less than 8 mS / cm, preferentially preferred less than 7 mS / cm, more preferably preferred less than 6 mS / cm cm, particularly preferably less than 5 mS / cm.
- the electrical conductivity is measured using an inductive conductivity measuring cell and according to the practice known to those skilled in the art.
- the measurement of the electrical conductivity is carried out at ambient temperature.
- the measurement of the electrical conductivity is carried out at a pressure equal to the pressure at which step b) is implemented.
- the electrical conductivity of the current A may be reduced to reach a conductivity of less than 15 ms / cm by decreasing the electrolyte concentration that may be present therein according to the techniques known to those skilled in the art (distillation, cooling and decantation, passage on molecular sieves of 3 to 5 A or zeolites).
- the measuring cell is coated with a material resistant to a corrosive medium, in particular resistant to hydrofluoric acid.
- the electrical conductivity of said current A is measured prior to step i).
- the electrical conductivity of said current A is measured when it is in liquid form.
- Said method according to the present invention may therefore comprise a step of heating and vaporization of said current A prior to the implementation of step i) to supply said current A in gaseous form.
- said stream A used in stage i) is in gaseous form when it is put in contact with HF.
- step i) is carried out in the presence of a catalyst.
- step ii) is carried out in the presence or absence of a catalyst, in particular step ii) is carried out in the presence of a catalyst.
- the catalyst is chromium-based.
- the chromium-based catalyst can be a chromium oxide (for example Cr2O, CrC3 or Cr2C3), a chromium oxyfluoride or a chromium fluoride (for example CrFs) or a mixture thereof. .
- the chromium oxyfluoride may contain a fluorine content of between 1 and 60% by weight based on the total weight of the chromium oxyfluoride, advantageously between 5 and 55% by weight, preferably between 10 and 52% by weight, more preferably between 15 and 52% by weight, in particular between 20 and 50% by weight, more particularly between 25 and 45% by weight, preferably between 30 and 45% by weight, more preferably from 35 to 45% by weight. by weight of fluorine based on the total weight of the chromium oxyfluoride.
- the catalyst may also comprise a co-catalyst selected from the group consisting of Ni, Co, Zn, Mg, Mn, Fe, Zn, Ti, V, Zr, Mo, Ge, Sn, Pb, Sb; preferably Ni, Co, Zn, Mg, Mn; in particular Ni, Co, Zn.
- the content by weight of the cocatalyst is between 1 and 10% by weight based on the total weight of the catalyst.
- the catalyst can be supported or not.
- a carrier such as alumina, activated alumina, aluminum halides (AIF3 for example), aluminum oxyhalides, activated carbon, magnesium fluoride or graphite can be used.
- the catalyst may have a specific surface area between 70 and 225 m 2 / g, preferably between 90 and 200 m 2 / g, preferably between 100 and 190 m 2 / g, in particular between 125 and 180 m 2 / g ⁇
- the catalyst may have a specific surface area between 1 and 100 m 2 / g, preferably between 5 and 80 m 2 / g, more preferably between 5 and 70 m 2 / g, ideally between 5 and 50 m 2 / g, in particular between 10 and 50 m 2 / g, more particularly between 15 and 45 m 2 / g.
- the electrical conductivity of said stream comprising at least one chlorinated compound selected from the group consisting of 1,1,1,2,3-pentachloropropane, 2,3-dichloro-1,1,1-trifluoropropane, 2,3,3,3-tetrachloropropene and 1,1,2,3-tetrachloropropene is less than 15 mS / cm.
- the electrical conductivity of said stream comprising at least one chlorinated compound selected from the group consisting of 1,1,1,2,3-pentachloropropane, 2,3-dichloro-1,1,1-trifluoropropane, 2,3,3 , 3-tetrachloropropene and 1,1,2,3-tetrachloropropene is less than 14 mS / cm, preferably less than 13 mS / cm, more preferably less than 12 mS / cm, in particular less than 11 mS / cm, more particularly less than 10 mS / cm, preferably less than 9 mS / cm, advantageously preferred less than 8 mS / cm, preferably less than 7 mS / cm, more preferentially preferred less than 6 mS / cm particularly preferably less than 5 mS / cm.
- the hydrofluoric acid used in step ii) is derived from stream B of step i). Hydrofluoric acid may also be added to stream B before, or simultaneously with, bringing it into contact with said stream comprising at least one chlorinated compound as defined in the present invention.
- said stream B, to which hydrofluoric acid is optionally added, and said at least one chlorinated compound are brought into contact prior to the entry thereof into said second reactor.
- said at least one chlorinated compound is in the liquid state. This is vaporized by mixing with said stream B, to which hydrofluoric acid is optionally added. The resulting mixture is then in gaseous form.
- the mixture between said stream B, to which hydrofluoric acid is optionally added, and the said at least one chlorinated compound is carried out in a static mixer.
- said at least one chlorinated compound is introduced into the static mixer via one or more spray nozzles.
- Said at least one chlorinated compound is thus sprayed in the form of droplets before being vaporized by mixing with said stream B, to which hydrofluoric acid is optionally added; thus forming a mixture in gaseous form.
- Spraying said at least one chlorinated compound into form fine droplets ensures a more effective vaporization of it.
- the average diameter of the droplets thus produced may be less than 500 ⁇ m.
- the pressure at the inlet of said first reactor is atmospheric pressure or a pressure greater than it, advantageously the pressure at the inlet of said first reactor is greater than 1.5 bara, preferably greater than at 2.0 bara, in particular greater than 2.5 bara, more particularly greater than 3.0 bara.
- step i) is carried out at a pressure at the inlet of said first reactor between atmospheric pressure and 20 bara, preferably between 2 and 18 bara, more preferably between 3 and 15 bara.
- step i) of the present process is carried out with a contact time between 1 and 100 s, preferably between 2 and 75 s, in particular between 3 and 50 s.
- the molar ratio HF / 1233xf can vary between 1: 1 and 150: 1, preferably between 2: 1 and 125: 1, more preferably between 3: 1 and 100: 1.
- An oxidant, such as oxygen or chlorine, can be added during step i).
- the molar ratio of the oxidant to the hydrocarbon compound may be between 0.005 and 2, preferably between 0.01 and 1.5.
- the oxidant may be pure oxygen, air or a mixture of oxygen and nitrogen.
- the pressure at the inlet of said first reactor of step i) is greater than the pressure at the inlet of said second reactor of step ii), preferably the pressure difference between the pressure at the inlet of said first reactor and the pressure at the inlet of said second reactor is from 100 mbar to 3.5 bar, advantageously from 150 mbar to 3.0 bar, preferably from 300 mbar to 2.5 bar, more preferably from 400 mbar to 2.0 bar, in particular from 750 mbar to 1.75 bar, more particularly from 1 to 1.5 bar.
- the pressure at the inlet of said second reactor is lower than that at the inlet of said first reactor.
- the pressure at the inlet of said second reactor may be lower than atmospheric pressure.
- the pressure at the inlet of said second reactor may be greater than 1.5 bara while being lower than that at the inlet of said first reactor, preferably greater than 2.0 bara while being lower than that at the inlet of said reactor first reactor, in particular greater than 2.5 bara while being lower than that at the inlet of said first reactor, more particularly greater than 3.0 bara while being lower than that at the inlet of said first reactor.
- step ii) is carried out at a pressure between atmospheric pressure and 20 bara while being less than that at the inlet of said first reactor, preferably between 2 and 18 bara while being lower than that at the inlet of said first reactor, more preferably between 3 and 15 bara while being lower than that at the inlet of said first reactor.
- step ii) of the present process is carried out with a contact time between 1 and 100 s, preferably between 2 and 75 s, in particular between 3 and 50 s.
- the HF / chlorine compound molar ratio may vary between 1: 1 and 150: 1, preferably between 2: 1 and 125: 1, more preferably between 3: 1 and 100: 1.
- An oxidant, such as oxygen or chlorine, may be added during step ii).
- the molar ratio of the oxidant to the hydrocarbon compound may be between 0.005 and 2, preferably between 0.01 and 1.5.
- the oxidant may be pure oxygen, air or a mixture of oxygen and nitrogen.
- step i) is carried out at a temperature of between 310 ° C. and 420 ° C., advantageously between 310 ° C. and 400 ° C., preferably between 310 ° C. and 375 ° C. more preferably between 310 ° C and 360 ° C, in particular between 330 ° C and 360 ° C.
- step ii) is carried out at a temperature of between 320 ° C. and 440 ° C., advantageously between 320 ° C. and 420 ° C., preferably between 330 ° C. and 400 ° C. more preferably between 330 ° C and 390 ° C, in particular between 340 ° C and 380 ° C.
- Step i) can be carried out at a temperature different from or equal to that of step ii).
- step i) can be carried out at a temperature lower than that of step ii) or at a higher temperature. to that of step ii).
- the difference between the temperature at which step i) is carried out and the temperature at which step ii) is carried out is greater than 0.2 ° C., advantageously greater than 0.5 ° C, preferably greater than 1 ° C, more preferably greater than 5 ° C, in particular greater than 10 ° C; and less than 60 ° C, preferably less than 55 ° C, preferably less than 50 ° C, more preferably less than 45 ° C, in particular less than 40 ° C, more preferably less than 35 ° C, preferably lower at 30 ° C, preferentially preferred lower than 25 ° C, particularly preferably less than 20 ° C.
- step i) is carried out at a temperature below the temperature at which step ii) is carried out; and the difference between the temperature at which step i) is carried out and the temperature at which step ii) is carried out is greater than 0.2 ° C, preferably greater than 0.5 ° C, preferably greater than 1 ° C, more preferably greater than 5 ° C, in particular greater than 10 ° C.
- step i) is carried out at a temperature below the temperature at which step ii) is implemented; and the difference between the temperature at which step i) is carried out and the temperature at which step ii) is carried out is greater than 0.2 ° C, preferably greater than 0.5 ° C, preferably greater than 1 ° C, more preferably greater than 5 ° C, in particular greater than 10 ° C, and less than 60 ° C, preferably less than 55 ° C, preferably less than 50 ° C, more preferably less than 45 ° C, in particular less than 40 ° C, more preferably less than 35 ° C, preferably less than 30 ° C, preferably preferably less than 25 ° C, particularly preferably less than 20 ° C.
- step i) is carried out at a temperature greater than the temperature at which step ii) is implemented; and the difference between the temperature at which step i) is carried out and the temperature at which step ii) is carried out is greater than 0.2 ° C, preferably greater than 0.5 ° C, preferably greater than 1 ° C, more preferably greater than 5 ° C, in particular greater than 10 ° C.
- step i) is carried out at a temperature higher than the temperature at which step ii) is implemented; and the difference between the temperature at which step i) is carried out and the temperature at which step ii) is carried out is greater than 0.2 ° C, preferably greater than 0.5 ° C, preferably greater than 1 ° C, more preferably greater than 5 ° C, in particular greater than 10 ° C, and less than 60 ° C, preferably less than 55 ° C, preferably less than 50 ° C, more preferably less than 45 ° C, in particular less than 40 ° C, more preferably less than 35 ° C, preferably less than 30 ° C, preferably preferably less than 25 ° C, particularly preferably less than 20 ° C.
- stream C also comprises 2,3,3,3-tetrafluoropropene, HF, HCl and 1,1,1,2,2-pentafluoropropane.
- This may be purified, preferably by distillation, to form a Cl stream comprising 2,3,3,3-tetrafluoropropene, HCl and 1,1,1,2,2-pentafluoropropane, and a C2 stream comprising HF and 2 chloro-3,3,3-trifluoropropene.
- said stream C is distilled under conditions sufficient to form said stream C1 comprising 2,3,3,3-tetrafluoropropene, HCl and 1,1,1,2,2-pentafluoropropane, and said stream C2 comprising HF and 2 chloro-3,3,3-trifluoropropene.
- distillation can be carried out at a pressure of 2 to 6 bara, more particularly at a pressure of 3 to 5 bara.
- the temperature at the top of the distillation column is from -35 ° C. to 10 ° C., preferably from -20 ° C. to 0 ° C.
- said stream C2 is recycled in step i).
- Said stream C2 may optionally be purified, in particular by distillation, before being recycled to stage i). Purification of said second stream may optionally be carried out for impurities possibly present therein.
- Said stream C2 recycled in step i) may have an electrical conductivity of less than 15 mS / cm.
- said stream C obtained in stage ii) is cooled prior to the purification mentioned above.
- said stream C obtained in stage ii) is cooled to a temperature below 100 ° C., and then distilled to form said first stream comprising 2,3,3,3-tetrafluoropropene, HCl and 1,1,1, 2,2-pentafluoropropane, and said second stream comprising HF and 2-chloro-3,3,3-trifluoropropene; the temperature at the top of the distillation column is -35 ° C. to 10 ° C. and the distillation is carried out at a pressure of 2 to 6 bara; said second stream obtained at the bottom of the distillation column is recycled in step i).
- Said stream C can be cooled, before distillation, to a temperature of less than 95 ° C, advantageously less than 90 ° C, preferably less than 85 ° C, more preferably less than 80 ° C, in particular less than 70 ° C, more preferably less than 60 ° C, preferably less than 55 ° C, advantageously preferably less than 50 ° C, preferentially preferred less than 40 ° C, more preferably preferred less than 30 ° C, so particularly preferred less than 25 ° C, more preferably less than 20 ° C. Cooling the product stream obtained at such temperatures facilitates subsequent distillation.
- the cooling of said stream C may be effected by means of one or a plurality of heat exchangers.
- the cooling of said stream C can be carried out by passing it through one, two, three, four, five, six, seven, eight, nine or ten heat exchangers, preferably the number of heat exchangers is between 2 and 8, in particular between 3 and 7.
- step i) and step ii) are carried out in the presence of hydrofluoric acid having an electrical conductivity of less than 10 mS / cm, preferably less than 5 mS / cm.
- the electrical conductivity of hydrofluoric acid can be measured prior to its use in step i) and / or step ii) of the present process.
- the electrical conductivity of the hydrofluoric acid is measured before step i) and / or step ii) and the hydrofluoric acid is in liquid form during the measurement.
- the process may also comprise a step of heating and vaporizing hydrofluoric acid prior to the implementation of step i) and / or step ii) to provide hydrofluoric acid in gaseous form.
- the hydrofluoric acid is in gaseous form when contacted with said stream A or with said at least one chlorinated compound.
- the process according to the present invention is carried out continuously.
- HCFO-1233xf (2-chloro-3,3,3-trifluoropropene) to HFO-1234yf (2,3,3,3-tetrafluoropropene) and optionally to HFC-245cb (1,1,1,2,2 -pentafluoropropane)
- HFC-245cb (1,1,1,2,2 -pentafluoropropane)
- HCC-240db 1,1,1,2,3-pentachloropropane
- the fluorination of HCC-240db in HCFO-1233xf (2-chloro-3,3,3-trifluoropropene) is carried out in the second multitubular reactor.
- a recycling loop whose flow rate is controlled makes it possible to return certain products to the first reactor.
- the first and the second reactor contain a mass catalyst based on chromium oxide.
- the catalyst is activated by a series of steps including drying, fluorination, air treatment and fluorination with recycling. This multi-step treatment makes the catalytic solid active and selective.
- the outflow of said second reactor is distilled to form a stream comprising HFO-1234yf and HCl and optionally HFC-245cb and a stream comprising HF and HCFO-1233xf. This last stream comprising HF and HCFO-1233xf is the current from the recycling loop (current C2).
- the fluorination process is carried out according to the following operating conditions:
- a molar ratio between the HF and the sum of the organic elements fed by the recycling loop of between 15 and 20 i.e. the sum of the organic elements contained in the stream coming from the recycling loop or C2 stream
- a molar ratio between the HF and the sum of the organic elements fed by the recycling loop between 12 and 15
- the process is carried out with a current of HCFO-1233xf having two different electrical conductivity values: 6 and 20 mS / cm. Electrical conductivity was measured at room temperature and 5.5 bara. The run is stopped when the conversion to 2-chloro-3,3,3-trifluoropropene is less than 50% in the first reactor. Table 1 below shows the values obtained.
- the electrical conductivity of the HCFO-1233xf current is measured using a cell marketed by Endress + Hauser and referenced under the term InduMax P CLS 50 coated with a corrosive medium-resistant polymer-perfluoroalkoxy polymer (PFA) coating. containing HF.
Abstract
Description
Claims
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FR1851954A FR3078700B1 (en) | 2018-03-07 | 2018-03-07 | PROCESS FOR PRODUCING 2,3,3,3-TETRAFLUOROPROPENE |
PCT/FR2019/050479 WO2019170991A1 (en) | 2018-03-07 | 2019-03-04 | Process for the production of 2,3,3,3-tetrafluoropropene |
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US (1) | US11084768B2 (en) |
EP (1) | EP3762355A1 (en) |
CN (1) | CN111770908A (en) |
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WO (1) | WO2019170991A1 (en) |
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FR3023286B1 (en) | 2014-07-02 | 2018-02-16 | Arkema France | PROCESS FOR THE PRODUCTION OF TETRAFLUOROPROPENE |
FR3078698B1 (en) | 2018-03-07 | 2020-02-21 | Arkema France | PROCESS FOR PRODUCTION OF 2-CHLORO-3,3,3-TRIFLUOROPROPENE |
FR3078699B1 (en) | 2018-03-07 | 2020-02-21 | Arkema France | PROCESS FOR PRODUCING 2,3,3,3-TETRAFLUOROPROPENE |
FR3081158B1 (en) | 2018-05-16 | 2020-07-31 | Arkema France | PROCESS FOR THE PRODUCTION OF 1-CHLORO-3,3,3-TRIFLUOROPROPENE. |
FR3083232B1 (en) | 2018-06-27 | 2021-11-12 | Arkema France | 1-CHLORO-3,3,3-TRIFLUOROPROPENE PRODUCTION PROCESS |
FR3086287B1 (en) | 2018-09-26 | 2020-09-18 | Arkema France | STABILIZATION OF 1-CHLORO-3,3,3-TRIFLUOROPROPENE |
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