EP3748271B1 - A hybrid tube bundle evaporator with an improved service refrigerant fluid distributor - Google Patents
A hybrid tube bundle evaporator with an improved service refrigerant fluid distributor Download PDFInfo
- Publication number
- EP3748271B1 EP3748271B1 EP20175899.2A EP20175899A EP3748271B1 EP 3748271 B1 EP3748271 B1 EP 3748271B1 EP 20175899 A EP20175899 A EP 20175899A EP 3748271 B1 EP3748271 B1 EP 3748271B1
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- EP
- European Patent Office
- Prior art keywords
- tubes
- evaporator
- tube bundle
- horizontal
- refrigerant fluid
- Prior art date
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- 239000012530 fluid Substances 0.000 title claims description 74
- 239000003507 refrigerant Substances 0.000 title claims description 48
- 238000009826 distribution Methods 0.000 claims description 38
- 239000007788 liquid Substances 0.000 claims description 8
- 238000005057 refrigeration Methods 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 239000007792 gaseous phase Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 13
- 238000005192 partition Methods 0.000 description 12
- 230000037361 pathway Effects 0.000 description 9
- 230000005484 gravity Effects 0.000 description 5
- 239000007791 liquid phase Substances 0.000 description 5
- 239000011552 falling film Substances 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 238000006424 Flood reaction Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D21/0017—Flooded core heat exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/02—Evaporators
- F25B39/028—Evaporators having distributing means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D3/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium flows in a continuous film, or trickles freely, over the conduits
- F28D3/04—Distributing arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/02—Details of evaporators
- F25B2339/024—Evaporators with refrigerant in a vessel in which is situated a heat exchanger
- F25B2339/0242—Evaporators with refrigerant in a vessel in which is situated a heat exchanger having tubular elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0068—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
- F28D2021/0071—Evaporators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
- F28F2009/222—Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit
- F28F2009/224—Longitudinal partitions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
- F28F2009/222—Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit
- F28F2009/226—Transversal partitions
Definitions
- the present invention refers to an improved hybrid tube bundle evaporator having a low-load and high performance for vapour compression refrigeration circuits.
- tube bundle and shell evaporators for known-type vapour compression refrigeration circuits, constituted substantially by a tube bundle inside a recipient usually having a cylindrical shape with a horizontal axis, usually known as a "shell", and closed at the ends.
- the device is crossed by two fluid currents: a current corresponding to the process fluid, i.e. the fluid that is to be cooled, which flows on the "tube-side", that is, inside the tubes, while the other current corresponds to the service fluid, i.e. the refrigerant fluid used as the vector of the heat exchange and which flows on the "shell-side", i.e. in the space delimited between the inner surface of the shell and the outer surfaces of the tubes; the large outer surfaces of the tubes, generally having a modest diameter and in a large number, enable heat exchange of large quantities of heat.
- the pathway of the tube bundle inside the shell can be straight, with a parallel axis to the longitudinal axis of the evaporator, from an inlet head to the opposite outlet head, or can be straight but with an outward and return pathway over the whole length of the shell, with an inlet and outlet at the same evaporator head; the type depends on the general characteristics of the system and the design choices and expected performances.
- the process that takes place inside an evaporator in a refrigeration circuit is a continuous process, through which the flow of the service refrigerant fluid at a lower temperature subtracts heat from the process fluid flow at a higher temperature, and in turn heats up and changes from the liquid phase to the gaseous phase.
- the flooded type i.e. with the tube bundle completely immersed in the service fluid in the moist phase
- the low-load flooded type in which the service fluid load is reduced coherently with the setting and control of other parameters of the system
- the falling film type in which the tubes are sprinkled by the service refrigerant fluid which falls in cascade
- the spray type where the service refrigerant fluid is sprayed onto the tubes.
- hybrid Another type, known as hybrid, pairs the characteristics of the low-load flooded type with those of the falling film type.
- US 5638691 A discloses a horizontal tube bundle evaporator according to the preamble of claim 1.
- the technical task of the present invention is, therefore, to provide a tube bundle evaporator which obviates the above-described technical drawbacks of the prior art.
- an object of the invention is to realise a tube bundle evaporator of a hybrid type, which unites the characteristics of the low-load flooded type and of the falling film type, thus obviating the drawbacks of both.
- a further aim of the invention is to realise a tube bundle evaporator of a hybrid type which optimises the fluid-dynamics of the service fluid and the heat exchange with the process flow.
- a further aim of the invention is to realise a tube bundle evaporator of a hybrid type from which the service fluid in outlet can be returned to the refrigeration circuit prevalently in the gaseous phase.
- a further aim of the invention is to realise a tube bundle evaporator of a hybrid type which improves the distribution system of the service fluid on the tubes.
- a horizontal axis hybrid tube bundle evaporator is denoted in its entirety by reference number 1, essentially constituted by a cylindrical shell 2, by two closing heads 3A and 3B, a tube bundle 4 thus identified in its entirety and contained inside the shell 2 where the tubes individually perform an outward and return pathway parallel to the longitudinal horizontal axis and over the whole length of the shell 2, an inlet 5 in a closing head 3A of the process fluid to be cooled and an outlet 6 in a closing head 3A of the cooled process fluid;
- the evaporator 1 further has two inlets 7A and 7B of the service refrigerant fluid in the liquid state in a lower lateral zone of the shell 2, symmetrically arranged in the direction of the longitudinal axis with respect to an outlet 8 of the service refrigerant fluid in the gaseous state positioned in an upper lateral zone of the shell 2, and an optical viewer 9 for controlling the level of the service refrigerant fluid on the lower lateral wall of the shell 2.
- a first number of tubes 41 of the tube bundle 4 is positioned in a lower zone 21 of the evaporator 1 flooded by the service fluid, a second number of tubes 42 is positioned in an upper zone 22 of the evaporator 1 above the first number of tubes 41.
- a distributor 70 of the service refrigerant fluid is positioned in an upper zone 22 of the evaporator 1 above the second number of tubes 42 of the tube bundle 4, and is constituted by two opposite collectors 71A and 71B respectively connected to the inlets 7A and 7B of the refrigerant fluid in the evaporator 1, and mounted with a perpendicular axis to the longitudinal axis of the evaporator 1 and of the tube bundle 4.
- a plurality of straight distribution tubes 72i is perpendicularly connected to both collectors 71A and 71B, by means of respective fittings 73i at the ends thereof, with a longitudinal axis parallel to the axis of the evaporator 1 and the tube bundle 4.
- the tube bundle 4 is supported inside the shell 2 by a plurality of transversal support plates 80i perpendicular to the longitudinal axis of the tubes and the evaporator 1, appropriately perforated for guided and continuous passage of the single tubes and appropriately configured for mounting inside the evaporator 1.
- a further plurality of vertical longitudinal secondary partitions 81i advantageously joint-fixed to the transversal support plates 80i longitudinally divides, into a plurality of sectors, the tubes of the second number of tubes 42 of the tube bundle 4 in the zone 22 of the evaporator 1.
- the transversal support plates 80i further divide the longitudinal sectors into sub-units.
- a plurality of longitudinal deflecting fins 85i is further fixed on the longitudinal partitions 81i, again with the aim of equalising the flow distribution of the refrigerant fluid by force of gravity on the tubes of the second number of tubes 42.
- a special primary vertical partition 88 longitudinally extended, conjoined at the top thereof to the internal lateral surface of the shell 2 and inferiorly extending downwards up to a suitable distance from the free surface of the flooded lower zone 21 for collecting the refrigerant fluid in the liquid state.
- the head 3A has the inlet collector 51 connected to the inlet 5 of the process fluid in the evaporator 1, and an outlet collector 61 connected to the outlet 6 of the cooled process fluid; the inlet collector 51 supplies the first number of tubes 41, the third number of tubes 43 and the lower group of tubes of said second number of tubes 42; the outlet collector 61 is supplied by an upper group of tubes of said second number of tubes 42.
- the process fluid to be cooled is introduced into the evaporator 1 through the inlet 5 in the head 3A, and thus in the inlet collector 51 from which it is distributed into the first number of tubes 41, the third number of tubes 43 and the lower group of tubes of the second number of tubes 42.
- the upper group of tubes of the second number of tubes 42 thus returns to the outlet collector 61 in the head 3A, from which the appropriately-cooled process fluid is collected and connected to the outlet 6 from the evaporator 1 and reinjected into the cooling system circulation of which the evaporator is a part.
- the service refrigerant fluid in the liquid state coming from other lines of the cooling system and appropriately moved by movement means outside the evaporator, is injected into the evaporator 1 symmetrically, given equal conditions of temperature and pressure, through the two inlets 7A and 7B positioned in the lower lateral zone of the shell 2 the inside of which corresponds to the second upper lateral chamber 24 of the evaporator 1.
- the two opposite collectors 71A and 71B are respectively connected to the inlets 7A and 7B of the fluid distributor 70 of the service refrigerant fluid, via which collectors and via the successive plurality of fittings 73i derived therefrom, the refrigerant fluid reaches the plurality of distribution tubes 72i from opposite ends.
- the supply of the refrigerant fluid from the collectors 71A and 71B to the opposite ends of the plurality of distribution tubes 72i advantageously guarantees the homogeneity of the temperature and pressure conditions of the refrigerant fluid in each tube and inside each of the tubes of the plurality of distribution tubes 72i.
- the refrigerant fluid locates, in the plurality of distribution tubes 72i, the plurality of lower longitudinal dispensing openings 74i, through which the refrigerating fluid in the liquid state sprinkles the second number of tubes 42 by force of gravity.
- the heat exchange by convection, between the refrigerant flow and the outer walls of the second number of tubes 42 inside which the process fluid flows at a higher temperature causes, among other things, the raising of the temperature of the refrigerant fluid, and a partial passage thereof from the liquid phase to the mixed-gaseous phase ("mist") and to the gaseous phase.
- the plurality of longitudinal deflecting fins 85i fixed on the longitudinal partitions 81i advantageously facilitates the detachment of the refrigerant fluid that might have accumulated on the longitudinal partitions 81i during the liquid phase and a better and progressive redistribution on the rows of the second number of tubes 42 positioned inferiorly of the longitudinal deflecting fins 85i.
- the portion of refrigerant fluid still in the liquid phase after having sprayed the second number of tubes 42 by force of gravity, precipitates and is collected (floods) in the lower zone 21 of the evaporator 1, where the first number of tubes 41 of the tube bundle 4 is positioned and where the heat exchange is actuated in a static form by conduction between the refrigerant fluid in the liquid phase and the outer walls of the first number of tubes 41 of the tube bundle 4 which remains completely immersed (flooded) in the fluid.
- the portion of refrigerant fluid in the gaseous and mixed-gaseous phase, created for the heat exchange realised with interaction of the refrigerant fluid and the second number of tubes 42 in the first upper chamber 23 of the evaporator 1, physically and naturally tending to vertically rise towards the top of the first upper chamber 23, is advantageously aspirated by means of an appropriate depression created by aspirating means outside the evaporator 1 at the outlet 8 from the shell 2, positioned at the upper lateral chamber 24 of the evaporator 1.
- the tortuous pathway of the refrigerant fluid in the gaseous and mixed-gaseous phase advantageously strikes, in the inversion from descending portion of circuit to rising portion of circuit, the upper horizontal row 44 of tubes of the first number of tubes 41 and thus actuates a heat exchange which tends to reduce the moisture still remaining in the mixed-gaseous phase.
- the third number of tubes 43 is also housed in the second upper lateral chamber 24 and is arranged at a higher level than the horizontal row of tubes 44, which is further struck by the refrigerant fluid in the gaseous and mixed-gaseous phase in a rising portion of circuit of the tortuous pathway, actuating a further heat exchange which tends to eliminate the moisture still residual in the mixed-gaseous phase (mist).
- the service refrigerant fluid is advantageously thus distanced by the evaporator 1 from the outlet 8 and injected into the circuit of the refrigeration system in prevalently gaseous phase.
- the horizontal tube bundle evaporator of the invention is characterised by the specific construction of the distributor 70.
- the tubes 72i are supplied at both ends by opposite tubular collectors 71a, 71B.
- the tubes 72i can have various shapes, dimensions and arrangements.
- the tubes 72i are preferably straight, cylindrical, and are orientated horizontally in the longitudinal direction of the evaporator 1.
- the tubes 72i do not necessarily need to be all positioned at the same height, in particular, to optimise the occupation of the space inside the shell 2, the arrangement of the tubes 72i can be adapted to the internal profile of the shell 2.
- the distribution tubes 72i can be arranged following the internal profile of the shell 2, with the central tubes 72i higher and the lateral tubes 72i gradually lower.
- the distribution tubes 72i can be all of identical transversal dimensions, inside diameter and external diameter in the case of the cylindrical shape.
- the central tubes 72i can have an internal passage section that is greater than the passage section of the lateral tubes 72i and longitudinal openings 74i having a greater area than that of the lateral tubes 72i.
- the distribution tubes 72i can be supported directly by the transversal support plates 80i.
- the transversal support plates 80i can therefore have first support holes of the tube bundle 4 and, above the first holes, second support holes of the distribution tubes 72i.
- the lower longitudinal dispensing openings 74i are preferably formed by laser cutting so as to have high dimensional precision.
- the number, shape and dimension of the lower longitudinal dispensing openings 74i can vary.
- the lower longitudinal dispensing openings 74i are straight slots. In an embodiment the lower longitudinal dispensing openings 74i are slots having a constant width.
- the lower longitudinal dispensing openings 74i are slots having a constant length.
- the lower longitudinal dispensing openings 74i are slots having, from the end of the distribution tubes 72i towards the centre of the distribution tubes 72i, a constant width and a progressively increasing length, or a constant length and a progressively increasing width, or a width and a length that are progressively increasing, or an increasing width in the case of a single longitudinal dispensing opening 74i.
- the lower longitudinal dispensing openings 74i are slots having, from the end of the distribution tubes 72i connected to the collector towards the free end of the distribution tubes 72i, a constant width and a progressively increasing length, or a constant length and a progressively increasing width, or a progressively increasing width and length, or an increasing width in the case of a single longitudinal dispensing opening 74i.
- the distribution tubes 71i can project below the lower axial generatrix of the tubular collectors 71A, 71B.
Description
- The present invention refers to an improved hybrid tube bundle evaporator having a low-load and high performance for vapour compression refrigeration circuits.
- For some time the market has offered tube bundle and shell evaporators for known-type vapour compression refrigeration circuits, constituted substantially by a tube bundle inside a recipient usually having a cylindrical shape with a horizontal axis, usually known as a "shell", and closed at the ends.
- The device is crossed by two fluid currents: a current corresponding to the process fluid, i.e. the fluid that is to be cooled, which flows on the "tube-side", that is, inside the tubes, while the other current corresponds to the service fluid, i.e. the refrigerant fluid used as the vector of the heat exchange and which flows on the "shell-side", i.e. in the space delimited between the inner surface of the shell and the outer surfaces of the tubes; the large outer surfaces of the tubes, generally having a modest diameter and in a large number, enable heat exchange of large quantities of heat.
- The pathway of the tube bundle inside the shell can be straight, with a parallel axis to the longitudinal axis of the evaporator, from an inlet head to the opposite outlet head, or can be straight but with an outward and return pathway over the whole length of the shell, with an inlet and outlet at the same evaporator head; the type depends on the general characteristics of the system and the design choices and expected performances.
- In extreme and simplistic synthesis, the process that takes place inside an evaporator in a refrigeration circuit is a continuous process, through which the flow of the service refrigerant fluid at a lower temperature subtracts heat from the process fluid flow at a higher temperature, and in turn heats up and changes from the liquid phase to the gaseous phase.
- In the literature and on the market at least four types of tube bundle evaporators are well-known: the flooded type, i.e. with the tube bundle completely immersed in the service fluid in the moist phase; the low-load flooded type, in which the service fluid load is reduced coherently with the setting and control of other parameters of the system; the falling film type, in which the tubes are sprinkled by the service refrigerant fluid which falls in cascade; the spray type, where the service refrigerant fluid is sprayed onto the tubes.
- Another type, known as hybrid, pairs the characteristics of the low-load flooded type with those of the falling film type.
- As is known, each of these types has advantages and drawbacks: it is also known that exchangers at present in use require a considerable load of refrigerant fluid to improve the heat exchange, and adopt mechanical solutions that constrain the arrangement of the inlet and outlet fittings of the refrigerant fluid, which must necessarily be arranged respectively on the bottom and on the top of the shell. These traditional arrangements of the fittings lead to significant evaporator sizes and constraints with the other components of the system, often relevant.
- It is also known that all tube bundle evaporators have a service flow distribution in the shell that is not uniform, which can lead to a worsening of the evaporator performance.
- To reduce the effect of the non-uniform flow distribution, generally partial partitions are installed, in a perpendicular direction to that of the flow, which switch the direction and make the velocity profile more uniform.
- <
US 2010/276130 A1 and ,EP 2 807 439 A1 -
US 5638691 A discloses a horizontal tube bundle evaporator according to the preamble ofclaim 1. - These configurations are notoriously poorly efficient, as the control and intervention conditions during routine operation of the system are especially delicate.
- There therefore exists a need to simplify the structure of tube bundle evaporators for known-type vapour-compression refrigeration circuits.
- The technical task of the present invention is, therefore, to provide a tube bundle evaporator which obviates the above-described technical drawbacks of the prior art.
- Within the context of this technical task, an object of the invention is to realise a tube bundle evaporator of a hybrid type, which unites the characteristics of the low-load flooded type and of the falling film type, thus obviating the drawbacks of both.
- A further aim of the invention is to realise a tube bundle evaporator of a hybrid type which optimises the fluid-dynamics of the service fluid and the heat exchange with the process flow.
- A further aim of the invention is to realise a tube bundle evaporator of a hybrid type from which the service fluid in outlet can be returned to the refrigeration circuit prevalently in the gaseous phase.
- A further aim of the invention is to realise a tube bundle evaporator of a hybrid type which improves the distribution system of the service fluid on the tubes.
- The objects of the present invention are solved by the features of the independent claim. Preferred embodiments are given by the dependent claims.
- Further characteristics and advantages of the invention will more fully emerge from the description of a preferred but not exclusive embodiment of the hybrid tube bundle evaporator according to the invention, illustrated by way of nonlimiting example in the appended drawings, wherein:
-
figure 1 shows an external view of the evaporator; -
figure 2 shows a perspective exploded view of the evaporator; -
figure 3 shows a cross-section of the evaporator perpendicular to the longitudinal axis; -
figure 4 shows a perspective upper view of the refrigerant fluid distributor; -
figure 5 shows a partial lower view of a detail of the refrigerant fluid distributor;figure 6 shows a partial perspective view of the assembly of internal components of the evaporator; -
figure 7 shows a partial perspective view of internal components of the evaporator;figure 8 shows a sectioned partial perspective view of the head with the inlet and outlet of the process fluid. - With reference to the figures mentioned, a horizontal axis hybrid tube bundle evaporator is denoted in its entirety by
reference number 1, essentially constituted by acylindrical shell 2, by twoclosing heads shell 2 where the tubes individually perform an outward and return pathway parallel to the longitudinal horizontal axis and over the whole length of theshell 2, aninlet 5 in aclosing head 3A of the process fluid to be cooled and anoutlet 6 in aclosing head 3A of the cooled process fluid; theevaporator 1 further has twoinlets shell 2, symmetrically arranged in the direction of the longitudinal axis with respect to anoutlet 8 of the service refrigerant fluid in the gaseous state positioned in an upper lateral zone of theshell 2, and anoptical viewer 9 for controlling the level of the service refrigerant fluid on the lower lateral wall of theshell 2. - A first number of
tubes 41 of the tube bundle 4 is positioned in alower zone 21 of theevaporator 1 flooded by the service fluid, a second number oftubes 42 is positioned in anupper zone 22 of theevaporator 1 above the first number oftubes 41. - A
distributor 70 of the service refrigerant fluid is positioned in anupper zone 22 of theevaporator 1 above the second number oftubes 42 of the tube bundle 4, and is constituted by twoopposite collectors inlets evaporator 1, and mounted with a perpendicular axis to the longitudinal axis of theevaporator 1 and of the tube bundle 4. - A plurality of
straight distribution tubes 72i is perpendicularly connected to bothcollectors respective fittings 73i at the ends thereof, with a longitudinal axis parallel to the axis of theevaporator 1 and the tube bundle 4. - The
distribution tubes 72i inferiorly have a plurality oflongitudinal dispensing openings 74i made by laser cutting in the wall of the tube, through which the refrigerated fluid in the liquid state sprinkles the second number oftubes 42 by force of gravity. - The tube bundle 4 is supported inside the
shell 2 by a plurality oftransversal support plates 80i perpendicular to the longitudinal axis of the tubes and theevaporator 1, appropriately perforated for guided and continuous passage of the single tubes and appropriately configured for mounting inside theevaporator 1. Perpendicularly to the plurality of thetransversal support plates 80i, and therefore parallel to the longitudinal axis of theevaporator 1, a further plurality of vertical longitudinalsecondary partitions 81i advantageously joint-fixed to thetransversal support plates 80i longitudinally divides, into a plurality of sectors, the tubes of the second number oftubes 42 of the tube bundle 4 in thezone 22 of theevaporator 1. - The
transversal support plates 80i further divide the longitudinal sectors into sub-units. - The
transversal support plates 80i and thelongitudinal partitions 81i have appropriate pluralities of savings and through-openings, respectively 82i and 83i which have the function of equalising the pressure of the refrigerant fluid between these sectors and sub-units inside theevaporator 1. - A plurality of
longitudinal deflecting fins 85i is further fixed on thelongitudinal partitions 81i, again with the aim of equalising the flow distribution of the refrigerant fluid by force of gravity on the tubes of the second number oftubes 42. Laterally of the tube bundle of the second number oftubes 42 is located a special primaryvertical partition 88 , longitudinally extended, conjoined at the top thereof to the internal lateral surface of theshell 2 and inferiorly extending downwards up to a suitable distance from the free surface of the floodedlower zone 21 for collecting the refrigerant fluid in the liquid state. - The primary
vertical partition 88 divides theupper zone 22 of the evaporator in which it defines a firstupper chamber 23 in which the second number oftubes 42 and thedistributor 70 of the service refrigerant fluid are housed, and a second upperlateral chamber 24 of theevaporator 1, towards the side of theshell 2 where theinlets distributor 70 and theoutlet 8 of the refrigerant fluid in the gaseous state are connected. - A third number of
tubes 43 connected via acollector 51 in thehead 3A is housed inside the second upperlateral chamber 24 of theevaporator 1. - The
head 3A has theinlet collector 51 connected to theinlet 5 of the process fluid in theevaporator 1, and anoutlet collector 61 connected to theoutlet 6 of the cooled process fluid; theinlet collector 51 supplies the first number oftubes 41, the third number oftubes 43 and the lower group of tubes of said second number oftubes 42; theoutlet collector 61 is supplied by an upper group of tubes of said second number oftubes 42. - Above the
lower zone 21 of theevaporator 1 flooded by service fluid, but in proximity thereof vertically at the second upperlateral chamber 24, there is an upper horizontal row oftubes 44 of the first number oftubes 41, positioned at a higher level than the upper horizontal row of the tubes facing and vertically at said firstupper chamber 23. - The operation of the
evaporator 1 according to the invention emerges clearly from the description and illustration and, in particular, is substantially as follows. - The process fluid to be cooled is introduced into the
evaporator 1 through theinlet 5 in thehead 3A, and thus in theinlet collector 51 from which it is distributed into the first number oftubes 41, the third number oftubes 43 and the lower group of tubes of the second number oftubes 42. - The process fluid to be cooled, coming from the system circulation and appropriately moved by movement means outside the evaporator, travels through the tubes in a horizontal-axis outward and return pathway inside the
evaporator 1 over the whole length of theshell 2. - The upper group of tubes of the second number of
tubes 42 thus returns to theoutlet collector 61 in thehead 3A, from which the appropriately-cooled process fluid is collected and connected to theoutlet 6 from theevaporator 1 and reinjected into the cooling system circulation of which the evaporator is a part. - The service refrigerant fluid in the liquid state, coming from other lines of the cooling system and appropriately moved by movement means outside the evaporator, is injected into the
evaporator 1 symmetrically, given equal conditions of temperature and pressure, through the twoinlets shell 2 the inside of which corresponds to the second upperlateral chamber 24 of theevaporator 1. - The two
opposite collectors inlets fluid distributor 70 of the service refrigerant fluid, via which collectors and via the successive plurality offittings 73i derived therefrom, the refrigerant fluid reaches the plurality ofdistribution tubes 72i from opposite ends. The supply of the refrigerant fluid from thecollectors distribution tubes 72i advantageously guarantees the homogeneity of the temperature and pressure conditions of the refrigerant fluid in each tube and inside each of the tubes of the plurality ofdistribution tubes 72i. The refrigerant fluid locates, in the plurality ofdistribution tubes 72i, the plurality of lowerlongitudinal dispensing openings 74i, through which the refrigerating fluid in the liquid state sprinkles the second number oftubes 42 by force of gravity. The heat exchange by convection, between the refrigerant flow and the outer walls of the second number oftubes 42 inside which the process fluid flows at a higher temperature, causes, among other things, the raising of the temperature of the refrigerant fluid, and a partial passage thereof from the liquid phase to the mixed-gaseous phase ("mist") and to the gaseous phase. - The refrigerant fluid, in its fall by force of gravity from the plurality of lower
longitudinal dispensing openings 74i in the plurality ofdistribution tubes 72i on the second number oftubes 42, is compartmentalised into a plurality of sub-units of a plurality of sectors defined by the plurality oftransversal support plates 80i and of the verticallongitudinal partitions 81i. - The plurality of longitudinal deflecting fins 85i fixed on the
longitudinal partitions 81i advantageously facilitates the detachment of the refrigerant fluid that might have accumulated on thelongitudinal partitions 81i during the liquid phase and a better and progressive redistribution on the rows of the second number oftubes 42 positioned inferiorly of thelongitudinal deflecting fins 85i. - The plurality of savings and through-openings, respectively 82i and 83i in the
transversal support plates 80i and in thelongitudinal partitions 81i which are compartmentalised into a plurality of sub-units of a plurality of sectors inside theevaporator 1, advantageously facilitate the uniformity of the distribution of the refrigerant fluid during the progressively gaseous and mixed-gaseous phase in the progressive fall thereof onto the rows of the second number oftubes 42. - The portion of refrigerant fluid still in the liquid phase, after having sprayed the second number of
tubes 42 by force of gravity, precipitates and is collected (floods) in thelower zone 21 of theevaporator 1, where the first number oftubes 41 of the tube bundle 4 is positioned and where the heat exchange is actuated in a static form by conduction between the refrigerant fluid in the liquid phase and the outer walls of the first number oftubes 41 of the tube bundle 4 which remains completely immersed (flooded) in the fluid. - Using the
optical viewer 9 positioned on the lateral lower wall of theshell 2, the level of the service refrigerant fluid in the floodedlower zone 21 is controlled, which level must be maintained, by an appropriate control and balancing of the functions of the system outside theevaporator 1, at a higher level than the upper horizontal row of the first number oftubes 41 of the tube bundle 4. - The portion of refrigerant fluid in the gaseous and mixed-gaseous phase, created for the heat exchange realised with interaction of the refrigerant fluid and the second number of
tubes 42 in the firstupper chamber 23 of theevaporator 1, physically and naturally tending to vertically rise towards the top of the firstupper chamber 23, is advantageously aspirated by means of an appropriate depression created by aspirating means outside theevaporator 1 at theoutlet 8 from theshell 2, positioned at the upperlateral chamber 24 of theevaporator 1. - The presence of the longitudinally-extended primary
vertical partition 88 that defines the firstupper chamber 23 and the second upperlateral chamber 24 of theevaporator 1, advantageously attributes to the portion of refrigerant fluid in the gaseous phase and mixed-gaseous phase a tortuous pathway from the firstupper chamber 23 to the second upperlateral chamber 24 comprising at least one portion of a descending circuit. - The
primary partition 88, in cooperation with the free surface of the collecting floodedlower zone 21, inferiorly delimits a connecting passage between the firstupper chamber 23 where a descending portion of circuit extends, and the second upperlateral chamber 24 where a rising portion of circuit extends in succession to a descending portion of circuit of the tortuous pathway of the refrigerant fluid in the gaseous and mixed-gaseous phase. - In proximity of the connecting passage of the tortuous pathway, and superiorly of the flooded
lower zone 21 of collection of a service fluid, but in proximity thereof and vertically at the second upperlateral chamber 24, there is the upper horizontal row oftubes 44 of the first number oftubes 41, positioned at a higher level than the upper horizontal row of the tubes facing and vertically at said firstupper chamber 23. - The tortuous pathway of the refrigerant fluid in the gaseous and mixed-gaseous phase advantageously strikes, in the inversion from descending portion of circuit to rising portion of circuit, the upper
horizontal row 44 of tubes of the first number oftubes 41 and thus actuates a heat exchange which tends to reduce the moisture still remaining in the mixed-gaseous phase. - The third number of
tubes 43 is also housed in the second upperlateral chamber 24 and is arranged at a higher level than the horizontal row oftubes 44, which is further struck by the refrigerant fluid in the gaseous and mixed-gaseous phase in a rising portion of circuit of the tortuous pathway, actuating a further heat exchange which tends to eliminate the moisture still residual in the mixed-gaseous phase (mist). - The service refrigerant fluid is advantageously thus distanced by the
evaporator 1 from theoutlet 8 and injected into the circuit of the refrigeration system in prevalently gaseous phase. - The horizontal tube bundle evaporator of the invention is characterised by the specific construction of the
distributor 70. - Among the special aspects of the
distributor 70, already evident from what has been described and illustrated in the foregoing, thedistributor 70 has atube distribution system 72i, with the tubes being provided with one or more lowerlongitudinal openings 74i. - The lower
longitudinal openings 74i extend longitudinally along the lower axial generatrix of thedistribution tubes 72i. - The
tubes 72i are supplied at both ends by oppositetubular collectors 71a, 71B. - The
tubes 72i can have various shapes, dimensions and arrangements. - The
tubes 72i are preferably straight, cylindrical, and are orientated horizontally in the longitudinal direction of theevaporator 1. - The
tubes 72i do not necessarily need to be all positioned at the same height, in particular, to optimise the occupation of the space inside theshell 2, the arrangement of thetubes 72i can be adapted to the internal profile of theshell 2. - In particular, if the
shell 2 is cylindrical, thedistribution tubes 72i can be arranged following the internal profile of theshell 2, with thecentral tubes 72i higher and thelateral tubes 72i gradually lower. - The
distribution tubes 72i can be all of identical transversal dimensions, inside diameter and external diameter in the case of the cylindrical shape. - It is also possible to modulate the entity of the flow of refrigerant liquid in free fall in a transversal direction to the longitudinal axis of the
evaporator 1. - For example in some applications a more abundant flow can be requested at the centre, so that the
central tubes 72i can have an internal passage section that is greater than the passage section of thelateral tubes 72i andlongitudinal openings 74i having a greater area than that of thelateral tubes 72i. - The
distribution tubes 72i can be supported directly by thetransversal support plates 80i. - The
transversal support plates 80i can therefore have first support holes of the tube bundle 4 and, above the first holes, second support holes of thedistribution tubes 72i. - The lower
longitudinal dispensing openings 74i are preferably formed by laser cutting so as to have high dimensional precision. - The number, shape and dimension of the lower
longitudinal dispensing openings 74i can vary. - In an embodiment there might only be one lower
longitudinal dispensing opening 74i which extends along at least the majority of the length of thedistribution tube 72i. - In an embodiment the lower
longitudinal dispensing openings 74i are straight slots. In an embodiment the lowerlongitudinal dispensing openings 74i are slots having a constant width. - In an embodiment the lower
longitudinal dispensing openings 74i are slots having a constant length. - In other embodiments, in the case of a
distributor 70 with the twotubular collectors longitudinal dispensing openings 74i are slots having, from the end of thedistribution tubes 72i towards the centre of thedistribution tubes 72i, a constant width and a progressively increasing length, or a constant length and a progressively increasing width, or a width and a length that are progressively increasing, or an increasing width in the case of a singlelongitudinal dispensing opening 74i. - In other embodiments, in the case of a
distributor 70 with single tubular collector, the lowerlongitudinal dispensing openings 74i are slots having, from the end of thedistribution tubes 72i connected to the collector towards the free end of thedistribution tubes 72i, a constant width and a progressively increasing length, or a constant length and a progressively increasing width, or a progressively increasing width and length, or an increasing width in the case of a singlelongitudinal dispensing opening 74i. - Lastly, as demonstrated, the distribution tubes 71i can project below the lower axial generatrix of the
tubular collectors - This is made possible by the
angular fittings 73i connected to eachcollector - Modifications and variants to the hybrid tube bundle evaporator described in the foregoing are possible provided they come within the scope of the appended claims.
- It has in practice been observed that a hybrid tube bundle evaporator comprising a service refrigerant fluid distributor according to the invention is particularly advantageous for optimising the service fluid distribution on the tube bundle.
Claims (12)
- A horizontal tube bundle evaporator (1) longitudinally extending along a horizontal axis, comprising a shell (2), a tube bundle (4) housed inside the shell, a shell-side refrigerant fluid, a tube-side refrigerated fluid, a lower zone (21) of said evaporator (1) flooded by the refrigerant fluid in the liquid state and containing a first number of tubes (41) of said tube bundle (4), comprising a service refrigerant fluid distributor (70) positioned in an upper zone (22) of said evaporator (1), comprising a plurality of distribution tubes (72i) provided with one or more lower longitudinal dispensing openings (74i) for dispensing the refrigerant fluid in the liquid state by free fall onto a second number of tubes (42) of the tube bundle (4), which second number of tubes (42) is positioned outside said lower zone (21) above said first number of tubes (41), said plurality of distribution tubes (72i) being longitudinally superimposed on said second number of tubes (42) of said tube bundle (4), characterised in that said service refrigerant fluid distributor (70) comprises a first supply tubular collector (71A) of a first end of said distribution tubes (72i) and a second supply tubular collector (71B) of a second end of said distribution tubes (72i) .
- The horizontal evaporator according to the preceding claim, wherein said service refrigerant fluid distributor (70) comprises a plurality of angular connection fittings (73i) between said at least a first tubular collector (71A) and said plurality of distribution tubes (71i).
- The horizontal evaporator according to the preceding claim, wherein said angular fittings (73i) connect to said first tubular collector (71A) below the median longitudinal plane thereof.
- The horizontal evaporator according to the preceding claim, wherein said distribution tubes (71i) project below the lower axial generatrix of said at least a first tubular collector (71A).
- The horizontal evaporator according to claim 1, wherein said distribution tubes (72i) are straight.
- The horizontal evaporator according to claim 1, wherein said distribution tubes (72i) are horizontal.
- The horizontal evaporator according to claim 1, wherein said distribution tubes (72i) are arranged with the longitudinal axis thereof parallel to said horizontal axis of said evaporator (1).
- The horizontal evaporator according to claim 1, wherein said distribution tubes (72i) are arranged at various heights.
- The horizontal evaporator according to claim 1, wherein said distribution tubes (72i) are cylindrical.
- The horizontal evaporator according to claim 1 that has, inside said shell (2), a plurality of transversal support plates (80i) having first support holes for supporting said tube bundle (4), and, above said first holes, second support holes of said distribution tubes (72i).
- The horizontal evaporator according to claim 1, wherein said
distribution tubes (72i) have an equal inside diameter. - A vapour compression refrigeration circuit that comprises an evaporator (1) according to any one preceding claim.
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IT201900008139 | 2019-06-05 |
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EP2807439B1 (en) * | 2012-01-27 | 2017-08-23 | Carrier Corporation | Evaporator and liquid distributor |
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US5588596A (en) * | 1995-05-25 | 1996-12-31 | American Standard Inc. | Falling film evaporator with refrigerant distribution system |
WO2009089503A2 (en) * | 2008-01-11 | 2009-07-16 | Johnson Controls Technology Company | Vapor compression system |
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EP2807439B1 (en) * | 2012-01-27 | 2017-08-23 | Carrier Corporation | Evaporator and liquid distributor |
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