EP3748073B1 - Semi-bleached or unbleached eucalyptus globulus pulp for tissue products - Google Patents

Semi-bleached or unbleached eucalyptus globulus pulp for tissue products

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Publication number
EP3748073B1
EP3748073B1 EP19020675.5A EP19020675A EP3748073B1 EP 3748073 B1 EP3748073 B1 EP 3748073B1 EP 19020675 A EP19020675 A EP 19020675A EP 3748073 B1 EP3748073 B1 EP 3748073B1
Authority
EP
European Patent Office
Prior art keywords
pulp
ubp
paper
paper sheets
eucalyptus globulus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19020675.5A
Other languages
German (de)
French (fr)
Other versions
EP3748073A1 (en
EP3748073C0 (en
Inventor
Paula Cristina DE OLIVEIRA RODRIGUES PINTO
Ana Margarida Martins Salgueiro Carta
Margarida FERREIRA BASTOS
Pedro Miguel Sena Da Costa Branco
Ricardo Jorge De Oliveira
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Raiz - Instituto De Investigação Da Floresta E Papel
Original Assignee
Raiz - Instituto De Investigação Da Floresta E Papel
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Application filed by Raiz - Instituto De Investigação Da Floresta E Papel filed Critical Raiz - Instituto De Investigação Da Floresta E Papel
Priority to PCT/EP2020/065124 priority Critical patent/WO2020245072A1/en
Publication of EP3748073A1 publication Critical patent/EP3748073A1/en
Application granted granted Critical
Publication of EP3748073B1 publication Critical patent/EP3748073B1/en
Publication of EP3748073C0 publication Critical patent/EP3748073C0/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H11/00Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C5/00Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
    • D21C9/10Bleaching ; Apparatus therefor
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/002Tissue paper; Absorbent paper

Definitions

  • the present invention relates to tissue papers sheets made by incorporating unbleached Eucalyptus globulus Kraft fibers pulp, and their use for the production of household and sanitary products.
  • Tissue papers are those used both domestically and in public spaces for hygienic and sanitary use.
  • a tissue paper product is characterized by different key properties, namely bulk, strength, absorption, softness and even visual appearance.
  • the consumer of this type of product seeks a positive balance in terms of the overallity of these different properties.
  • the current consumer also intends to purchase environmentally conscious products produced through raw materials and processes that lead, for example, to lower chemical and water consumptions.
  • the document JP2005325493 discloses a tissue paper for kitchen applications produced with unbleached pulp of a coniferous wood, with improved whiteness. This is achieved through the use of ultraviolet light absorption compounds and an antioxidant compound.
  • EP0416278B1 discloses a tissue paper produced using unbleached sulfate pulp. This solution only allows improvements in softness and tensile strength, without any mention of bulk characteristics and absorption capacity.
  • CN102733225A relates to an ecological and environmentally friendly toilet paper making process which uses unbleached pulp and additionally includes fermentation processes.
  • the characteristics of the paper produced are softness, fineness, durability and a natural fiber fragrance.
  • WO2016134261A1 discloses soft, durable wet pressed tissue products obtained by the use of long fibers having relatively low-coarseness such as Southern softwood fibers, more particularly low-coarseness Southern softwood fibers.
  • US20160244916A1 refers to absorbent diaper products that are obtained through southern pine fibers with certain values of fiber length and coarseness.
  • WO1995020066A1 discloses a process for obtaining pulps with absorption characteristics for use in absorbent materials, such as diapers and incontinence products.
  • the process includes a cold alkaline treatment.
  • US6296736B1 presents a method for making sanitary paper products from recycled newspapers, modifying newspapers fibers to produce soft tissue products by washing the pulp to reduce the proportion of fines in the pulp and by treating the pulp with a surfactant system as it is introduced into the papermachine.
  • WO1996033310A1 concerns a creped tissue paper which incorporates a binding inhibitor, a cationic starch and a carboxymethyl cellulose.
  • US5620565A describes a method for producing a sanitary product that includes cellulosic fibers and a vegetable oil, mineral and its derivatives.
  • WO2016137492A1 discloses tissue products consisting of cross-linked cellulosic fibers through cross-linking agents from the imidazolidinone group.
  • JP2011193981A describes a sanitary paper with excellent touch and that generates little paper dust, consisting of long fibers of size 24 mesh.
  • JP2008088612A describes pulp for household thin paper constituted by a mixture of softwood and hardwood material, in particular cedar wood.
  • WO2009153225A1 refers to a process for producing a cellulosic product which comprises a microfibrillar polysaccharide and thermoplastic microspheres.
  • tissue paper products with a globally improved consumer-appreciated paper properties such as bulk, absorbency, capillarity, strength, softness and consumer-friendly visual appearance of the use of an environmentally sustainable product, produced using existing processes in the industrial pulp and paper production units and with the raw materials commonly used therein, with lower environmental impact and production costs as, for example, on the consumption of chemical additives and water.
  • a problem is solved by the invention described herein.
  • tissue paper sheets disclosed in this document comprising an unbleached Eucalyptus globulus Kraft fibers pulp unexpectedly enables a range of improved consumer-appreciated paper properties, such as bulk, absorbency, capillarity, strength, softness and consumer-identifying visual appearance of the use of an environmentally sustainable and friendly product.
  • these products are advantageously produced using processes already in place at pulp and paper mills, and the raw materials commonly used therein, with a lower impact on the environment and production costs as regards, for example, to the consumption of chemical additives and water.
  • the present invention is defined in the current claim 1.
  • the unbleached Eucalyptus globulus Kraft pulp comprises fibers having a length of not less than 0.8 mm, a width of not less than 19 ⁇ m and a coarseness of not less than 6 mg/100m.
  • the unbleached Eucalyptus globulus pulp presents a viscosity of not less than 1300 mL/g and a carboxyl content of not less than 10%.
  • the present disclosure includes tissue paper sheets incorporating at least 35% (w/w) of an unbleached Eucalyptus globulus Kraft pulp, and short and long cellulose bleached fiber pulps.
  • the paper sheets have globally improved paper properties compared to tissue paper sheets that incorporate only bleached pulps into their composition.
  • the paper sheets have bulk values from 2 to 7 cm 3 /g and a tensile index from 6 to 60 kN.m/kg, an absorption capacity from 7 to 10 gH 2 O/g paper , an air permeability from 500 to 1090 L /m 2 /s, and a softness from 55 to 80 HF.
  • the tissue paper sheets disclosed have a tear index greater than 6 mN.m 2 /g, more preferably from 6 to 10 mN.m 2 /g, a burst index greater than 1 kPa.m 2 /g, preferably from 1 to 4 kPa.m 2 /g, a capillarity of not less than 60 mm/10min, and an opacity greater than 70%, preferably greater than 90%.
  • the invention disclosed herein thus includes the use of tissue papers sheets, incorporating the unbleached Eucalyptus globulus Kraft pulp, for the production of household and sanitary products, such as toilet paper, napkins, kitchen paper rolls and tissues.
  • the described pulp can be used in different forms, such as in the form of dried pulp bales and in the form of a slush, the later feed to the industrial process through pipeline systems.
  • Extractable compounds are hydrophobic (lipophilic) components present in wood and extracted by organic solvents.
  • the extractable compounds content was determined using ethanol/toluene in quantities enough for samples analysis preparation, as it requires a pulp pre-extraction.
  • the extraction was carried out during approximately 4 hours (24 extraction cycles) of 2 g (dry basis) of pulp in a 100 mL capacity Soxhlet extraction apparatus, using 250 mL of a 1:2 (v/v) ethanol/toluene solution.
  • the insoluble residue was filtered and washed with hot absolute ethanol, for removing any remaining toluene, and dried at room temperature, contrary to what is indicated at the standard TAPPI T 204 om-88, since washing with water, as described, could lead to the loss of pentosans and other polysaccharides of low molecular weight.
  • the obtained extract was dried at a rotary evaporator equipment and the extractable content was determined gravimetrically.
  • Pentosans content was determined according to the Tappi Test Method T 223 cm-10. This method is based on the action of hydrochloric acid on the pulp hemicelluloses, hydrolyzing them and, consequently, converting the xylose and other pentoses to furfural, which is collected with the distillate and, reacting with orcinol, forms a colored complex making therefore possible the content quantification by spectrophotometry.
  • the content of carboxyl groups was determined according to the TAPPI T 237 om-93 standard method. About 2.5 ⁇ 0.1 g of disintegrated pulp was first weighed and 250 mL of a diluted hydrochloric acid solution (approximately 0.1 M) was added during 12 hours, ensuring that all existing carboxylic groups are in their protonated form. Subsequently, the pulp was filtered and washed with distilled water until the pH of the filtrate equaled the pH of the distilled water.
  • a is the volume, in mL, of hydrochloric acid (0,01 M) spent during titration
  • b is the volume, in mL, of hydrochloric acid (0,01 M) consumed during the blank titration
  • C w is the mass, in g, of the water in the pulp after filtration
  • w is the weight, in g, of the dry pulp.
  • the viscosity was determined according to the SCAN-test standards SCAN-CM 15:88, which consists on the determination of the viscosity of pulps by solubilization in a dilute copper-ethylenediamine (CED) solution.
  • SCAN-CM 15:88 which consists on the determination of the viscosity of pulps by solubilization in a dilute copper-ethylenediamine (CED) solution.
  • the pulp sample was reduced to small fragments in the amount indicated at the table provided by the method (Table 7, Annex C.1.) - 150 mg of pulp were weighed. Each sample was placed into a glass vial along with 25 mL of distilled water and some copper wires. The vials were then placed on a shaker for as long as necessary to ensure that the pulp was completely disintegrated. The procedure continued with adding 25 mL of 1 M CED solution, expelling all existing air and stirring until the sample is completely dissolved. Finally, the temperature of the viscometer bath and the sample's were adjusted to 25.0 ⁇ 0.1 °C and, with the aid of a syringe, a portion of the solution was aspirated and allowed to flow unobstructed. The time it takes to travel the distance between the two viscometer marks was measured to within ⁇ 0.2 s. At least 5 readings were taken for each sample.
  • Tissue paper sheets with a weight of 20 g/m 2 were prepared following an adaptation of the standard method ISO 5269-1:2005. Additionally, 60 g/m 2 tissue paper sheets were prepared according to the same ISO.
  • the prepared sheets were stored according to the standard ISO 187:1990 for further analysis.
  • the softness was analyzed on an Emtec TSA - Tissue Softness Analyzer. This device combines data from the three parameters that have the greatest influence on the human feel to the touch: fibers softness, smoothness and sheet stiffness.
  • the calculation method used by the device is an algorithm that calculates the hand feel (HF).
  • the water absorption of the tissue papers was determined according to the standard ISO 12625-8:2010, by the immersion absorption method. Approximately 2 g of paper was placed in a basket of certain dimensions, contrary to what is mentioned at the standard, which indicates the use of 5 g of paper.
  • the Scott Test is related to the internal fibers bonding strength of the paper when subjected to delamination. It allows the determination of the energy (or force) required to delaminate a sheet of paper in the z-direction.
  • TAPPI T 569 standard the paper sheet is delaminated under the action of a pendulum of controlled mass and velocity.
  • the internal strength of the fibers is affected by the paper sheets formation (bonding between layers) and also by the process of pulp refining.
  • Gurley's air resistance is a structural property that quantifies the time required for a certain volume of air (100 mL) to pass through a given area of paper under constant pressure, ISO 5636-5:2013 standard. It is an indirect measure of the porosity of the fibrous matrix.
  • the fibers UBP have larger width values than the other short fibers.
  • the fibers UBP also present higher values than the other short fibers with regard to coarseness.
  • a good degree of cellulose polymerization is maintained for the fibers of the UBP pulp, as inferred by its higher viscosity value than that of SF.
  • the pulp UBP also has a higher percentage of carboxyl content than the other pulps.
  • the pentosans content (measured by the xylan content, the majority of hemicelluloses in short fiber pulps) is within the typical range for this type of short fiber Eucalyptus globulus pulp.
  • Paper sheets were produced with the refined pulps with a °SR of 25, considering the reference formulations REF 1 and REF 2 and with unbleached Eucalyptus Globulus kraft pulp fibers UBP 1, UBP 2, UBP 3 and UBP 4.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Paper (AREA)
  • Sanitary Thin Papers (AREA)

Description

    FIELD OF THE INVENTION
  • The present invention relates to tissue papers sheets made by incorporating unbleached Eucalyptus globulus Kraft fibers pulp, and their use for the production of household and sanitary products.
  • BACKGROUND OF THE INVENTION
  • Tissue papers are those used both domestically and in public spaces for hygienic and sanitary use. A tissue paper product is characterized by different key properties, namely bulk, strength, absorption, softness and even visual appearance. The consumer of this type of product seeks a positive balance in terms of the overallity of these different properties. In addition, the current consumer also intends to purchase environmentally conscious products produced through raw materials and processes that lead, for example, to lower chemical and water consumptions.
  • The document JP2005325493 discloses a tissue paper for kitchen applications produced with unbleached pulp of a coniferous wood, with improved whiteness. This is achieved through the use of ultraviolet light absorption compounds and an antioxidant compound.
  • EP0416278B1 discloses a tissue paper produced using unbleached sulfate pulp. This solution only allows improvements in softness and tensile strength, without any mention of bulk characteristics and absorption capacity.
  • CN102733225A relates to an ecologic and environmentally friendly toilet paper making process which uses unbleached pulp and additionally includes fermentation processes. The characteristics of the paper produced are softness, fineness, durability and a natural fiber fragrance.
  • WO2016134261A1 discloses soft, durable wet pressed tissue products obtained by the use of long fibers having relatively low-coarseness such as Southern softwood fibers, more particularly low-coarseness Southern softwood fibers.
  • US20160244916A1 refers to absorbent diaper products that are obtained through southern pine fibers with certain values of fiber length and coarseness.
  • WO1995020066A1 discloses a process for obtaining pulps with absorption characteristics for use in absorbent materials, such as diapers and incontinence products. The process includes a cold alkaline treatment.
  • US6296736B1 presents a method for making sanitary paper products from recycled newspapers, modifying newspapers fibers to produce soft tissue products by washing the pulp to reduce the proportion of fines in the pulp and by treating the pulp with a surfactant system as it is introduced into the papermachine.
  • WO1996033310A1 concerns a creped tissue paper which incorporates a binding inhibitor, a cationic starch and a carboxymethyl cellulose.
  • US5620565A describes a method for producing a sanitary product that includes cellulosic fibers and a vegetable oil, mineral and its derivatives.
  • WO2016137492A1 discloses tissue products consisting of cross-linked cellulosic fibers through cross-linking agents from the imidazolidinone group.
  • JP2011193981A describes a sanitary paper with excellent touch and that generates little paper dust, consisting of long fibers of size 24 mesh.
  • JP2008088612A describes pulp for household thin paper constituted by a mixture of softwood and hardwood material, in particular cedar wood.
  • WO2009153225A1 refers to a process for producing a cellulosic product which comprises a microfibrillar polysaccharide and thermoplastic microspheres.
  • Therefore, there is a need for tissue paper products with a globally improved consumer-appreciated paper properties such as bulk, absorbency, capillarity, strength, softness and consumer-friendly visual appearance of the use of an environmentally sustainable product, produced using existing processes in the industrial pulp and paper production units and with the raw materials commonly used therein, with lower environmental impact and production costs as, for example, on the consumption of chemical additives and water. Such a problem is solved by the invention described herein.
  • SUMMARY OF THE INVENTION
  • The tissue paper sheets disclosed in this document comprising an unbleached Eucalyptus globulus Kraft fibers pulp unexpectedly enables a range of improved consumer-appreciated paper properties, such as bulk, absorbency, capillarity, strength, softness and consumer-identifying visual appearance of the use of an environmentally sustainable and friendly product.
  • Additionally, these products are advantageously produced using processes already in place at pulp and paper mills, and the raw materials commonly used therein, with a lower impact on the environment and production costs as regards, for example, to the consumption of chemical additives and water.
  • An example of the most commonly used industrial processes for pulp production is the kraft process, or sulfate process, in which wood chips are treated at a temperature of around 145-155 °C with the white liquor, consisting essentially of sodium hydroxide (NaOH) and sodium sulfide (Na2S). Normal values for the alkali load, the amount of active alkali, in kg Na2O, required to ensure a correct delignification, range between 2300 and 2500 kg Na2O per cooking procedure.
  • The present invention is defined in the current claim 1.
  • The described cellulose pulp may be used for the production of tissue paper products comprising unbleached Eucalyptus globulus fibers.
  • The unbleached Eucalyptus globulus Kraft pulp comprises fibers having a length of not less than 0.8 mm, a width of not less than 19 µm and a coarseness of not less than 6 mg/100m. The unbleached Eucalyptus globulus pulp presents a viscosity of not less than 1300 mL/g and a carboxyl content of not less than 10%.
  • The present disclosure includes tissue paper sheets incorporating at least 35% (w/w) of an unbleached Eucalyptus globulus Kraft pulp, and short and long cellulose bleached fiber pulps. The paper sheets have globally improved paper properties compared to tissue paper sheets that incorporate only bleached pulps into their composition. The paper sheets have bulk values from 2 to 7 cm3/g and a tensile index from 6 to 60 kN.m/kg, an absorption capacity from 7 to 10 gH2O/gpaper, an air permeability from 500 to 1090 L /m2/s, and a softness from 55 to 80 HF.
  • The tissue paper sheets disclosed have a tear index greater than 6 mN.m2/g, more preferably from 6 to 10 mN.m2/g, a burst index greater than 1 kPa.m2/g, preferably from 1 to 4 kPa.m2/g, a capillarity of not less than 60 mm/10min, and an opacity greater than 70%, preferably greater than 90%.
  • The invention disclosed herein thus includes the use of tissue papers sheets, incorporating the unbleached Eucalyptus globulus Kraft pulp, for the production of household and sanitary products, such as toilet paper, napkins, kitchen paper rolls and tissues.
  • In the production process of tissue products, the described pulp can be used in different forms, such as in the form of dried pulp bales and in the form of a slush, the later feed to the industrial process through pipeline systems.
  • DETAILED DESCRIPTION OF THE INVENTION 1. Biometric characterization
  • The biometric analysis of the fibers was performed in a Fiber Tester equipment (Lorentzen & Wettre), which is an instrument for advanced fiber analysis. The equipment measures, by 2D image analysis, a wide variety of properties such as length, width, fines content, coarseness, among others. Coarseness is defined as the weight per unit length of fiber expressed in milligrams per 100 meters. For that, 1 g (dry basis) of pulp was dispersed in 1 L of distilled water. Subsequently, all the suspensions were positioned for analysis by the equipment using available software. For each pulp three measurements were made, the final value of each parameter resulting from the arithmetic mean of the values obtained at the three measurements.
  • 2. Chemical characterization a. Extractable compounds content
  • Extractable compounds are hydrophobic (lipophilic) components present in wood and extracted by organic solvents.
  • The extractable compounds content was determined using ethanol/toluene in quantities enough for samples analysis preparation, as it requires a pulp pre-extraction. The extraction was carried out during approximately 4 hours (24 extraction cycles) of 2 g (dry basis) of pulp in a 100 mL capacity Soxhlet extraction apparatus, using 250 mL of a 1:2 (v/v) ethanol/toluene solution. The insoluble residue was filtered and washed with hot absolute ethanol, for removing any remaining toluene, and dried at room temperature, contrary to what is indicated at the standard TAPPI T 204 om-88, since washing with water, as described, could lead to the loss of pentosans and other polysaccharides of low molecular weight. The obtained extract was dried at a rotary evaporator equipment and the extractable content was determined gravimetrically.
  • b. Pentosans content
  • Pentosans content was determined according to the Tappi Test Method T 223 cm-10. This method is based on the action of hydrochloric acid on the pulp hemicelluloses, hydrolyzing them and, consequently, converting the xylose and other pentoses to furfural, which is collected with the distillate and, reacting with orcinol, forms a colored complex making therefore possible the content quantification by spectrophotometry.
  • About 0.5-1.0 g (dry basis) of unbleached pulp pre-extracted in ethanol/toluene (1:2), together with 20 g of NaCl and 100 mL of HCL 3.85 N, was inserted into a distillation flask. In a hopper, 250 mL of 3.85 N HCl was added and the acid distillation was started into a volumetric flask placed in an ice bath.
  • Finally, 5 mL of the distillate was pipetted, 25 mL of the orcinol ferric chloride reagent was added, and the mixture was kept in a thermostatic bath for 1 hour. Absolute ethanol was added and the volumetric flask was placed again in the thermostatic bath for another hour. The solution absorbance at 630 nm was then read, and measurements comparisons were carried out using a 5 mL blank of 3.85 N HCl.
  • The pentosans content was obtained with the aid of the calibration curve and equations presented below: m xylan mg = 0 , 88 × m xylose mg Pentosans content % = m pentosans in each sample 10 × w where w is the dry weight (g) of the sample.
  • c. Carboxyl content
  • The content of carboxyl groups was determined according to the TAPPI T 237 om-93 standard method. About 2.5 ± 0.1 g of disintegrated pulp was first weighed and 250 mL of a diluted hydrochloric acid solution (approximately 0.1 M) was added during 12 hours, ensuring that all existing carboxylic groups are in their protonated form. Subsequently, the pulp was filtered and washed with distilled water until the pH of the filtrate equaled the pH of the distilled water. To the pulp it was added 50 mL of an aqueous sodium bicarbonate-sodium chloride solution, the resulting mixture stirred for about 5 hours, filtered, and the filtrate twice titrated (25 mL in each titration) with a standard solution of hydrochloric acid (0.01 M) using methyl red as indicator. At the first color change the solution was boiled for 1 minute to release CO2. Titration is resumed ending only when the solution changes to pink. The blank was prepared by titrating 25 mL of sodium bicarbonate-sodium chloride solution with 0.01 M HCl. The content of carboxyl groups was determined with the following equation: Content COOH mmol 100 g = b a C w × a 50 × 50 25 × w where a is the volume, in mL, of hydrochloric acid (0,01 M) spent during titration, b is the volume, in mL, of hydrochloric acid (0,01 M) consumed during the blank titration, Cw is the mass, in g, of the water in the pulp after filtration, and w is the weight, in g, of the dry pulp.
  • d. Pulp viscosity
  • The viscosity was determined according to the SCAN-test standards SCAN-CM 15:88, which consists on the determination of the viscosity of pulps by solubilization in a dilute copper-ethylenediamine (CED) solution.
  • The pulp sample was reduced to small fragments in the amount indicated at the table provided by the method (Table 7, Annex C.1.) - 150 mg of pulp were weighed. Each sample was placed into a glass vial along with 25 mL of distilled water and some copper wires. The vials were then placed on a shaker for as long as necessary to ensure that the pulp was completely disintegrated. The procedure continued with adding 25 mL of 1 M CED solution, expelling all existing air and stirring until the sample is completely dissolved. Finally, the temperature of the viscometer bath and the sample's were adjusted to 25.0 ± 0.1 °C and, with the aid of a syringe, a portion of the solution was aspirated and allowed to flow unobstructed. The time it takes to travel the distance between the two viscometer marks was measured to within ± 0.2 s. At least 5 readings were taken for each sample.
  • With the flow time of each sample, tn , it is possible to calculate its relative viscosity, ηrel , through the relationship shown in the equation: η rel = h × t n where h represents the viscometer constant, obtained from the equipment calibration. From the table provided by the aforementioned standard, it is possible to read the value resulting from multiplying the viscosity value with the pulp concentration, [η]C.
  • Biometric and chemical measurements and comparisons were carried out for an unbleached Eucalyptus globulus pulp (UBP), for a bleached short cellulose fiber pulp (SF), and for a bleached long cellulose fiber pulp (LF).
  • 3. Preparation of paper sheets
  • Tissue paper sheets with a weight of 20 g/m2, and not subjected to any pressing procedure, were prepared following an adaptation of the standard method ISO 5269-1:2005. Additionally, 60 g/m2 tissue paper sheets were prepared according to the same ISO.
  • The pulps described above, SF, LF and UBP were used. The prepared formulations are described in Table 1. Reference formulations (REF 1 and REF 2) consist on formulations used in the production of tissue paper sheets. The other formulations were based on the replacement of short fibers content by unbleached pulp (UBP 1 to UBP 4). Table 1. Formulations used in sheet preparation.
    Percentages (%) (w/w)
    References Formulations with UBP
    Formulations REF 1 REF 2 UBP 1 UBP 2 UBP 3 UBP 4
    SF 70 100 35 20 - -
    LF 30 - 30 30 30 -
    UBP - - 35 50 70 100
  • The same formulations were tested with refined pulps having a Schopper degree of 25/26 °SR (measured by the Schopper-Riegler method, which provide a measure of the rate at which a dilute suspension of pulp may be dewatered). For that, the dried pulps were disintegrated individually, the pH was adjusted to 7-7.5, and finally refined in a PFI refiner according to the standard ISO 5264-2. The Schopper degree, °SR, was again confirmed after preparation of the formations indicated in Table 1, standard ISO 5267-1:1999.
  • The prepared sheets were stored according to the standard ISO 187:1990 for further analysis.
  • 4. Paper properties of 20 g/m2 tissue paper sheets
  • The 20 g/m2 sheets were analyzed as indicated in Table 2. Table 2. Paper properties analyzed for sheets of 20 g/m2 and respective measure standards.
    Property Standard
    Weight ISO 12625-6:2005
    Bulk ISO 12625-3:2014
    Dry tensile index ISO 12625-4:2005
    Klemm capillarity ISO 8787-1986
    Absorption capacity Adaptation 12625-8:2010
  • The softness was analyzed on an Emtec TSA - Tissue Softness Analyzer. This device combines data from the three parameters that have the greatest influence on the human feel to the touch: fibers softness, smoothness and sheet stiffness. The calculation method used by the device is an algorithm that calculates the hand feel (HF).
  • The water absorption of the tissue papers was determined according to the standard ISO 12625-8:2010, by the immersion absorption method. Approximately 2 g of paper was placed in a basket of certain dimensions, contrary to what is mentioned at the standard, which indicates the use of 5 g of paper.
  • 5. Paper properties of 60 g/m2 tissue paper sheets
  • The prepared 60 g/m2 sheets were analyzed as indicated in Table 3. Table 3. Paper properties analyzed for sheets of 60 g/m2 and respective measure standards.
    Property Standard
    Weight ISO 536:2012
    Bulk ISO 534:2011
    Tensile index ISO 1924-2
    Burst index ISO 2758:2014
    Extension ISO 1924-2:2008
    Tear Index ISO 1974:2012
    Opacity ISO 2471
    Gurley air resistance ISO 5636-5:2013
    Capillarity NP686:1990
  • Additionally, a Scott Test was carried out and the Gurley's air resistance was measured.
  • Mechanical strength properties of pulp furnishes ultimately contribute to the strength characteristics of the out coming material, as paper sheets are subjected to considerable stresses during processing and use. The Scott Test is related to the internal fibers bonding strength of the paper when subjected to delamination. It allows the determination of the energy (or force) required to delaminate a sheet of paper in the z-direction. In this method (TAPPI T 569 standard) the paper sheet is delaminated under the action of a pendulum of controlled mass and velocity. The internal strength of the fibers is affected by the paper sheets formation (bonding between layers) and also by the process of pulp refining.
  • The Gurley's air resistance is a structural property that quantifies the time required for a certain volume of air (100 mL) to pass through a given area of paper under constant pressure, ISO 5636-5:2013 standard. It is an indirect measure of the porosity of the fibrous matrix.
  • Both tests were performed under the same atmospheric conditions used for sample conditioning and sample preparation (T = 23 °C ± 1 °C and Relative Humidity (RH) = 50% ± 2%, according to the ISO 187:1990 standard.
  • Examples a. Biometric and Chemical Properties
  • The biometric properties of the pulps, SF, LF and UBP, were analyzed, with and without refining, and the results are depicted in Table 4. Table 4. Biometric properties of the unrefined and refined pulps.
    SF SF LF LF UBP UBP
    PFI rotations 0 1000 0 5500 0 400
    Fiber Length, mm 0.79 ± 0.00 0.79 ± 0.00 2.15 ± 0.01 2.07 ± 0.00 0.82 ±0.00 0.82 ± 0.00
    Fiber Width, µm 18.6 ± 0.1 18.3 ± 0.00 32.4 ± 0.1 32.3 ± 0.1 19.3 ± 0.00 19.3 ± 0.00
    N.° Fibers/g, ×10-6 18.7 ± 0.1 18.2 0±.22 4.30 ± 0.07 2.9 ± 0.0 18.2 ± 0.3 17.7 ± 0.1
    Coarseness, mg/100m 6.3 ± 1.20 6.94 ± 0.11 15.1 ± 0.4 16.56 ± 0.05 6.7 ± 0.1 6.86 ± 0.04
    Fines (0,0-0,200 mm), % 4.2 ± 0.1 4.3 ± 0.0 5.7 ± 0.1 5.4 ± 0.01 3.9 ± 0.1 3.7 ± 0.1
    Shape, % 90.7 ± 0.1 92.50 ± 0.36 88.2 ± 0.07 90.80 ± 0.08 93.97 ± 0.05 92.60 ± 0.00
    Curl, % 9.2 ± 0.1 8.1 ± 0.4 13.4 ± 0.1 10.1 ± 0.1 6.4 ± 0.1 8.0 ± 0.0
    Mean kink index 1.3 ± 0.0 1.04 ± 0.15 0.90 ± 0.00 0.71 ± 0.02 0.74 ±0.00 0.98 ± 0.01
  • Observing the results obtained, it is verified that the fiber length values are within the expected. The fibers UBP have larger width values than the other short fibers. The fibers UBP also present higher values than the other short fibers with regard to coarseness.
  • Comparing unrefined pulps and after refining pulps, it is verified that the biometric properties of the fibers did not change significantly.
  • The results of the chemical characterization of the pulps under study are shown in Table 5. Table 5. Chemical properties of the pulps SF, SF and UBP.
    SF LF UBP
    Viscosity, mL/g 716 ± 3 699 ± 14 1306.4 ± 1.9
    Carboxylic, % 7.03 ± 0.05 8.92 ± 0.23 13.52 ± 0.37
    Pentosans, % 19.6 ± 0.25 8.1 ± 0.02 15.54 ± 0.49
    Extractable, % 0.21 ± 0.00 * 0.40 ± 0.22 * 0.37 ± 0.03**
    * Extractable in acetone
    ** Extractable in ethanol:toluene(1:2)
  • A good degree of cellulose polymerization is maintained for the fibers of the UBP pulp, as inferred by its higher viscosity value than that of SF. The pulp UBP also has a higher percentage of carboxyl content than the other pulps.
  • The pentosans content (measured by the xylan content, the majority of hemicelluloses in short fiber pulps) is within the typical range for this type of short fiber Eucalyptus globulus pulp.
  • b. Unrefined pulps i. Paper properties - 20 g/m2 tissue paper sheets
  • The paper sheets produced for the reference formulations REF 1 and REF 2 and with fibres of unbleached Eucalyptus globulus pulp UBP 1, UBP 2, UBP 3 and UBP 4 were analyzed and major results are depicted in Table 6. Table 6. Results obtained for the properties of paper sheets of 20 g/m2 with unbleached Eucalyptus globulus pulp, unrefined (formulation = %SF:%LF:%UBP).
    REF1 (70:30: 0) REF2 (100:0: 0) UBP1 (35:30: 35) UBP2 (20:30: 50) UBP3 (0:30:70 ) UBP4 (0:0:100 )
    Weight, g/m2 21.1± 0.3 21.1± 0.4 21.3± 0.2 21.3± 0.6 21.7± 0.3 21.4± 0.2
    Thickness, µm 135.4± 7.02 127.3± 5.55 137.9± 4.23 145.0± 6.58 150.7± 4.45 143.7± 3.16
    Bulk, cm3/g 6.42± 0.36 6.04± 0.32 6.48± 0.23 6.77± 0.18 6.94± 0.25 6.72± 0.13
    Tensile index, Nm/g 4.44± 0.32 4.42± 0.26 6.66± 0.2 8.12± 0.29 9.45± 0.42 9.47± 0.16
    Absorption capacity, gH2O/gpaper 8.05± 0.04 7.54± 0.26 8.74± 0.14 9.47± 0.04 9.63± 0.12 9.26± 0.15
    Air permeability , L/m2/s 804±85 741±86 1012±59 1063±83 1093±61 1055±35
    Softness, HF 80.5± 1.9 80.5± 2.5 77.8± 2.3 78.3± 1.5 74.8± 4.2 77.7± 1.7
    Softness, TS 7 13.0± 1.0 13.4± 1.35 14.5± 1.22 14.0± 0.8 15.7± 2.25 14.3± 0.89
    Softness,TS 750 13.3± 1.3 11.6± 0.4 13.3± 0.7 13.1± 1.2 15.0± 3.5 13.1± 0.8
    Klemm Capillarity, mm
    10 s 27.5± 3.5 25.0± 2.8 28.8± 0.4 25.8± 1.5 23.0± 1.4 20.8± 4.3
    20 s 38.5± 2.7 33.8± 1.1 38.0± 1.2 37.3± 1.9 31.5± 1.5 27.5± 3.2
    30 s 45.8± 1.3 40.8± 2.5 45.8± 0.8 42.8± 0.8 39.3± 2.2 34.3± 2.2
    60 s 59.5± 1.5 54.8± 3.4 60.3± 1.1 57.8± 1.8 54.0± 1.9 46.8± 1.5
    180 s 91.3± 1.1 87.0± 4.1 94.0± 1.0 91.5± 2.7 83.0± 3.1 77.8± 1.5
    300 s 112.0± 0.7 105.3± 5.4 115.0± 2.5 110.3± 3.1 103.0± 7.0 94.5± 1.1
  • The results show that with the incorporation of unbleached Eucalyptus globulus pulp (UBP) a bulk increase is obtained compared to REF 1 and REF 2. In addition, the increase of the UBP content also led to a significant increase in the tensile index, with UBP 3 and UBP 4 showing an up to 115% increase compared to REF 1.
  • Concerning air permeability, the increase in UBP resulted in a higher permeability compared to the references, which suggests a more porous structure.
  • In terms of capillarity, there is a slight decrease in the capillary rise with the incorporation of UBP fibers.
  • For the absorption capacity a higher incorporation of UBP led to an improvement of the water absorption capacity.
  • The presented softness results, with the incorporation of Eucalyptus globulus unbleached pulp, revealed a very slight softness variation (within the measurement error) comparing to the references.
  • ii. Paper properties - 60 g/m2 tissue papers sheets
  • 60 g/m2 paper sheets produced through the formulations with unrefined UBP incorporation were analyzed and the results are shown in Table 7. Table 7. Results obtained for the properties of paper sheets of 60 g/m2 with unbleached Eucalyptus globulus pulp, unrefined (formulation= %SF:%LF:%UBP).
    REF1 (70:30:0 ) REF2 (100:0:0 ) UBP1 (35:30:35 ) UBP2 (20:30:50 ) UBP3 (0:30:70 ) UBP4 (0:0:100 )
    Weight, g/m2 64.5± 0.02 64.7± 0.01 64.7± 0.02 63.0± 0.03 64.2± 0.02 64.8± 0.01
    Thickness, µm 97.8± 7.9 113.9± 13.4 109.6± 7.5 109.3± 8.4 107.8± 2.3 103.8± 3.7
    Bulk, cm3/g 1.25± 0.06 1.76± 0.08 1.69± 0.08 1.63± 0.08 1.68± 0.08 1.60± 0.08
    Tensile index, Nm/g 19.0± 0.2 21.0± 1.6 26.5± 1.6 29.5± 3.1 33.5± 3.1 40.0± 3.1
    Tear index, mN.m2/g 6.4± 0.7 3.1± 0.71 8.5± 0.8 8.2± 1.1 9.7± 0.5 6.27± 0.7
    Burst index, kPa.m2/g 1.30± 0.09 0.95% 0.12 1.51± 0.13 1.83± 0.12 2.01± 0.06 2.42± 0.17
    Extension, % 1.2± 0.1 1.1± 0.2 1.7± 0.3 1.7± 0.5 2.2± 0.3 2.2± 0.4
    Opacity, % 76.9± 0.5 78.6± 0.4 91.7± 0.4 95.1± 2.2 94.7± 0.8 96.7± 0.8
    Gurley air resistance, s 3.6± 0.3 0.90± 0.11 1.0± 0.07 1.0± 0.05 1.1± 0.09 1.0± 0.14
    Scott Test, J/m2 326± 40 103± 8 141± 10 170± 9 171± 16 228± 15
    Capillarity , mm/10min 61.0± 2.0 92.0± 3.0 78.0± 3.0 74.0± 3.0 73.0± 2.9 61.0± 4.1
  • The obtained results are in agreement with the studies for the paper sheets of 20g/m2.
  • The replacement of short fiber by UBP also allowed obtaining higher values of tensile, tear and burst indexes values than the references (REF 1 and REF 2). Scott Test results values showed a decrease with the incorporation of UBP in comparison with REF 1 (70:30:0) but, on the other hand, an increase over REF 2 (100:0:0).
  • c. Refined pulps i. Paper properties - 20 g/m2 tissue paper sheets
  • Paper sheets were produced with the refined pulps with a °SR of 25, considering the reference formulations REF 1 and REF 2 and with unbleached Eucalyptus Globulus kraft pulp fibers UBP 1, UBP 2, UBP 3 and UBP 4. The main results from the analysis of their paper properties are shown in Table 8. Table 8. Results obtained for the properties of paper sheets of 20 g/m2 with unbleached Eucalyptus globulus pulp, refined to a 25 °SR (formulation= %SF:%LF:%UBP).
    REF1 (70:30: 0) REF2 (100:0: 0) UBP1 (35:30:35 ) UBP2 (20:30:50 ) UBP3 (0:30:70 ) UBP4 (0:0:100)
    Weight, g/m2 21.2± 0.3 21.3± 0.4 21.1± 0.2 21.5± 0.5 21.7± 0.4 21.4± 0.3
    Thickness, µm 101± 2.8 109.9± 2.9 100.3± 2.1 114.1± 3.2 114.2± 2.8 129.3± 3.5
    Bulk, cm3/g 4.30± 0.17 5.15± 0.16 4.29± 0.12 4.78± 0.20 4.74± 0.13 6.04± 0.19
    Tensile index, Nm/g 29.3± 0.73 23.3± 0.73 30.4± 0.43 28.9± 0.71 29.6± 0.7 22.5± 0.29
    Absorption capacity, gH2O/gpaper 7.0± 0.3 7.4± 0.2 6.7± 0.1 7.2± 0.3 7.6± 0.1 8.3± 0.2
    Air permeabili ty, L/m2/s 446± 18 568± 27 499± 36 578± 37 623± 37 703± 182
    Softness, HF 54.2± 4.8 63.7± 4.7 53.8± 5.5 57.3± 4.9 63.8± 5.8 68.8± 1.5
    Softness, TS7 28.9± 2.4 22.7± 5.6 28.2± 2.9 26.0± 2.64 22.5± 3.11 19.5± 0.8
    Softness, TS750 23.7± 3.6 21.0± 3.2 24.0± 3.2 23.2± 1.6 23.8± 2.1 19.1± 3.2
    Klemm Capillarity, mm
    10 s 23.3± 2.3 24.5± 0.5 20.3± 1.9 23.8± 1.1 19.3± 2.5 20.0± 1.0
    20 s 32.0± 2.1 32.5± 1.1 26.3± 4.2 30.8± 0.4 27.0± 2.1 28.5± 0.5
    30 s 37.8± 1.8 39.0± 1.2 32.3± 2.5 37.5± 0.5 32.3± 1.3 34.0± 1.0
    60 s 51.0± 2.4 51.8± 1.8 43.5± 2.7 52.0± 1.0 43.3± 1.3 42.0± 1.0
    180 s 80.3± 2.5 82.5± 8.9 71.0± 4.3 81.8± 1.9 68.3± 1.5 73.5± 1.5
    300 s 98.8± 4.8 102.0± 3.3 87.3± 5.5 99.8± 2.2 85.3± 1.9 88.5± 3.5
  • Analyzing the paper properties of the paper sheets produced with the refined pulps, it was found that, even with refining, the bulk increases with the incorporation of refined UBP. Additionally, and as previously noted, the absorption capacity also increases with the incorporation of refined UBP.
  • Regarding the tensile index, there was also an increase for UBP 1 and UBP 3, compared to REF 1.
  • For softness there is an increase with the incorporation of refined UBP, when comparing to the reference samples, particularly REF 1 (up to 9.6 HF points).
  • ii. Paper properties - 60 g/m2 tissue paper sheets
  • 60 g/m2 paper sheets were produced with 25°SR refined pulps and the main results of the analysis of their paper properties are shown in Table 9. Table 9. Results obtained for the properties of paper sheets of 60 g/m2 with unbleached Eucalyptus globulus pulp, refined to a 25 °SR (formulation= %SF:%LF:%UBP).
    REF 1 (70:3 0:0) REF 2 (100:0: 0) UBP 1 (35:30:35) UBP 2 (20:30:50) UBP 3 (0:30:70) UBP 4 (0:0:100)
    Weight, g/m2 64.9 ± 0.02 64.8± 0.01 64.2± 0.03 64.4± 0.02 65.0± 0.02 67.4± 0.01
    Thickness, µm 95.8± 3.2 102.9± 3.60 95.0± 1.40 95.5± 4.30 98.1± 2.80 104.6± 7.30
    Bulk, cm3/g 1.48± 0.02 1.59± 0.02 1.48± 0.04 1.48± 0.02 1.51± 0.03 1.55± 0.01
    Tensile index, Nm/g 52.5± 1.7 42.5± 1.7 56.5± 3.41 57.0± 1.94 58.5± 1.88 49.5± 2.23
    Tear index, mN.m2/g 9.5± 0.5 6.4± 0.60 9.6± 0.49 9.8± 0.50 10.2± 0.50 7.2± 0.43
    Burst index, kPa.m2/g 3.4± 0.2 2.2± 0.2 3.6± 0.2 3.6± 0.2 3.9± 0.1 2.8± 0.2
    Extension, % 2.9 ± 0.1 2.3± 0.1 3.0± 0.2 2.8± 0.2 3.0± 0.2 2.5± 0.1
    Opacity, % 72.2± 0.76 75. 6± 0.35 89.1± 0.7 91.4± 0.71 93.8± 0.35 96.4± 0.8
    Gurley air resistance, s 4.0± 0.26 1.90± 0.13 3.7± 0.18 3.8± 0.22 3.4± 0.26 2.1± 0.24
    Scott Test, 210± 187± 234± 243± 249± 209±
    J/m2 15 12 29 21 22 19
    Capillarity , mm/10min 64.0± 1.3 82.0± 2.99 60.0± 3.0 48.0± 2.2 59.0± 1.4 71.0± 2.2
  • Analyzing the results from Figure 10, it can be seen that the incorporation of refined UBP led to an increase in the tensile index, tear, opacity, in the Scott test results (internal bonding) and an increase in bulk.
  • Regarding capillarity, with the incorporation of refined UBP the values of this parameter decreased.
  • The incorporation of unbleached pulp, refined or not, allows an increased bulk, increased physical and mechanical properties and increased absorption capacity. In terms of softness, there is an increase of this property up to 9.6 HF points with refined pulp.
  • Based on the results obtained, it can be concluded that replacing bleached pulp with unbleached Eucalyptus globulus pulp has a numerous of advantages.
  • In terms of key tissue properties, the use of unbleached Eucalyptus globulus pulp enables the development of consumer-appreciated properties such as bulk, strength, absorption, softness and even visual perception, the later which can be coupled with sustainability and environmental concerns.
  • In addition, being unbleached pulp, less chemicals (bleaching agents are less or no longer needed) and less water (bleaching process is a step where a significant water consumption is observed) are used for its production.
  • Based on this, reducing the consumption of chemicals and water not only makes the pulp production process more environmentally friendly, but it also allows savings in raw materials production costs (lower water and reagent consumption).

Claims (4)

  1. Tissue paper sheets comprising at least 35% (w/w) of an unbleached Eucalyptus globulus Kraft fibers pulp and having a bulk from 2 to 7 cm3/g, a tensile index from 6 to 60 kN.m/kg, an absorption capacity from 7 to 10 gH2O/gpaper, an air permeability from 500 to 1090 L/m2/s and a softness from 55 to 80 HF.
  2. The tissue paper sheets according to claim 1, having a tear index greater than 6 mN.m2/g, a burst index greater than 1 kPa.m2/g, a capillarity of not less than 60 mm/10min and an opacity greater than 70 %.
  3. The tissue paper sheets according to any of the claims 1 to 2, having a tear index from 6 to 10 mN.m2/g, a burst index from 1 to 4 kPa.m2/g and an opacity greater than 90 %.
  4. Use of the tissue paper sheets described in any of the preceding claims 1 to 3 for the production of household and sanitary products.
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DE3928129C1 (en) 1989-08-25 1991-03-07 Vp-Schickedanz Ag, 8500 Nuernberg, De
CA2181163C (en) * 1994-01-21 2008-02-19 Phyllis Leithem Cold caustic extraction of pulps for absorbent products
US5620565A (en) * 1994-06-29 1997-04-15 Kimberly-Clark Corporation Production of soft paper products from high and low coarseness fibers
US5635028A (en) * 1995-04-19 1997-06-03 The Procter & Gamble Company Process for making soft creped tissue paper and product therefrom
US6296736B1 (en) * 1997-10-30 2001-10-02 Kimberly-Clark Worldwide, Inc. Process for modifying pulp from recycled newspapers
JP4585231B2 (en) 2004-05-17 2010-11-24 大王製紙株式会社 Household tissue paper
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US8388808B2 (en) * 2008-06-17 2013-03-05 Akzo Nobel N.V. Cellulosic product
JP5666155B2 (en) * 2010-03-18 2015-02-12 日本製紙株式会社 Sanitary paper
CN102733225A (en) 2012-06-21 2012-10-17 卜祥生 Production technology of all-wood-pulp unbleached ecological environmentally-friendly toilet paper
US20160244916A1 (en) * 2015-02-20 2016-08-25 Weyerhaeuser Nr Company Low coarseness southern softwood pulps
TW201630580A (en) * 2015-02-20 2016-09-01 金百利克拉克國際公司 Soft tissue containing southern softwood
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