EP3733365B1 - Device for cutting a food product into strips or cubes and method for dismantling a double grid - Google Patents
Device for cutting a food product into strips or cubes and method for dismantling a double grid Download PDFInfo
- Publication number
- EP3733365B1 EP3733365B1 EP20168762.1A EP20168762A EP3733365B1 EP 3733365 B1 EP3733365 B1 EP 3733365B1 EP 20168762 A EP20168762 A EP 20168762A EP 3733365 B1 EP3733365 B1 EP 3733365B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grid
- frame
- holding frame
- guide
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005520 cutting process Methods 0.000 title claims description 58
- 235000013305 food Nutrition 0.000 title claims description 25
- 238000000034 method Methods 0.000 title claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000006641 stabilisation Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims 4
- 238000000926 separation method Methods 0.000 claims 3
- 238000006073 displacement reaction Methods 0.000 claims 2
- 238000003780 insertion Methods 0.000 description 13
- 230000037431 insertion Effects 0.000 description 13
- 230000000087 stabilizing effect Effects 0.000 description 10
- 238000011105 stabilization Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 4
- 210000005069 ears Anatomy 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002655 kraft paper Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/10—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge
- B26D1/11—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge with a plurality of cutting members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
- B26D3/20—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using reciprocating knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
- B26D3/22—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using rotating knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
- B26D2011/005—Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
Definitions
- the present invention also relates to a method for cutting food into strips or cubes according to the preamble of claim 12.
- Machines for cutting food into strips or cubes have long been known and for example in the literature EP 2 080 599 B1 described. Such machines are often designed as so-called "dice cutters" in which the food to be cut is inserted into an elongated insertion shaft that forms the feed area.
- a feed device By means of a feed device, the material to be cut is then advanced through an exit cross-section of the feed area onto a cutting device, which usually consists of two movable knife gates arranged crosswise one behind the other, in which several gate knives are held parallel to one another.
- the movable mounting of the knife gates on the holding frame of the cutting machine takes place via two slide rods, which are arranged with their longitudinal direction parallel to the gate knives.
- the material to be cut is cut into slices on the first knife gate, seen in the feed direction, and then into strips with a preferably square cross-section by the second knife gate.
- a cross-cutting knife rotating perpendicular to the feed direction of the material to be cut, short sections, often in cube form, are finally produced from the food cut into strips by the two knife gates.
- the disadvantage of these cutting machines is that the maintenance or repair of the known cutting devices is complex. If, for example, it is necessary to grind the knives of the lower knife gate, the product stabilizer and the upper knife gate must first be dismantled before the lower knife gate can be removed. The lower knife frame must then be removed from the lower holding frame, the knife frame opened and the knives removed individually. After the removed knives have been sharpened, they are reassembled with the same steps in reverse order. Since the machine parts described above are heavy cast or steel parts, dismantling the double gate device is laborious. Replacing the double gate device with another double gate device with different product dimensions is also complex in the known cutting machines.
- the aforementioned object is achieved according to the invention in that the upper holding frame of the upper frame is arranged between the lower holding frame of the lower frame and the lower knife frame of the lower frame.
- the lower knife frame and the upper knife frame follow one another directly and a distance between the knives in the upper and lower knife frames measured in the feed direction is reduced compared to the distance in conventional devices.
- This also reduces the area of the food that cannot be cut due to a structurally determined distance between a knife back of the knives of the lower knife frame and a cutting edge of the knives of the upper knife frame.
- the cutting quality of the device according to the invention is significantly improved. It is also possible to dispense with additional components, such as stabilizers in the form of metal sheets, which are absolutely necessary in conventional devices to ensure a good cutting result.
- Another advantage of the inventive arrangement of the upper holding frame between the lower holding frame and the lower knife frame is that the knife frames can be replaced more easily, since both knife frames can be removed from the device without also having to remove the associated holding frames.
- the knife frames as such have a significantly lower weight than the Knife frame in combination with the associated holding frame, so that replacing the knife frame from the device according to the invention is more convenient due to the lower weight of the component.
- a preferred embodiment of the invention provides that the distance measured in each case in the feed direction between the guide rods of the lower holding frame of the lower creel and the longitudinal struts of the lower knife frame of the lower creel is greater than 15 mm, preferably greater than 20 mm, and / or the, in each case measured in the feed direction,
- the distance between the guide rods of the upper holding frame of the top frame and the longitudinal struts of the upper knife frame of the top frame is greater than 15 mm, preferably greater than 20 mm, so that sufficient space remains for the arrangement of the upper holding frame or the lower knife frame.
- the upper and / or lower knife frame preferably has two longitudinal struts, two cross members running transversely to the longitudinal struts and a plurality of knives running parallel to the longitudinal struts, which are connected to the cross members in a force-transmitting manner, which can be achieved by changing an adjustable distance of the Cross members can be clamped to one another.
- This structure is stable and ensures that the knives are tensioned enough to cut geometrically accurate during the cutting process. This structure also opens up the possibility of re-tensioning the knives.
- the lower and / or upper holding frame has two guide rods running parallel to the knives, which interact with the guide device, two cross members running transversely to the guide rods, at least one transmission element for Coupling with the lower or upper gate drive and at least two, preferably four bearing blocks for connection to the lower or upper knife frame, in particular with their respective cross members.
- a technically simple and reliable guidance of the holding frame is provided via the guide rods which interact with the guide device.
- the lower and / or the upper guide device it can be advantageous if it has a guide frame with a passage cross-section which corresponds to an exit cross-section at one end of the insertion area, the guide frame being fixable on a machine frame in such a way that the passage cross-section with is aligned with the exit cross-section of the insertion area.
- the Guide frame guide bores can be provided which are used for the movable mounting of the lower or upper holding frame, in particular of its respective guide rods.
- the lower and the upper guide device together form a one-piece component, preferably a base frame, in which guide bores for both the lower holding frame of the lower frame and the upper holding frame of the upper frame, in particular their respective guide rods, available.
- the merging of the two guide devices into one component results in increased rigidity.
- the relative position of the two guide devices to one another is determined by the design as one component and the installation of the same as well as their functionality is optimized.
- the gate device has a stabilization device, preferably a stabilization frame, which has a passage cross-section which corresponds to the exit cross-section of the insertion area and which with lower fingers in gaps between adjacent knives of the lower creel and with upper fingers in gaps between adjacent knives of the Top gate intervenes. Adjacent fingers are separated from one another by slits, the clearance of which is slightly greater than the thickness of the knives entering the respective slits.
- the product to be cut is also effectively guided along the side surfaces of the fingers that are directed inward towards the product to be cut, whereby a high geometrical accuracy of the product is achieved.
- a distance between a back of the knives of the lower knife frame and a cutting edge of the knives of the upper knife frame is less than 5 mm, preferably less than 3 mm, more preferably less than 2 mm .
- the aforementioned distance indicates - viewed in the feed direction - a thickness in which the food is not cut in both knife directions. The smaller this distance, the better the cutting result.
- the inventive arrangement of the two knife frames directly one behind the other, that is to say without the interposition of the associated holder frames makes it possible to obtain such a small distance in the first place. A distance of 0 mm would be optimal, this distance being more theoretical due to certain tolerances.
- a distance between a cutting edge of the knives of the lower knife frame and the exit cross section of the insertion area is greater than 20 mm, preferably greater than 30 mm, more preferably greater than 40 mm.
- the two holding frames fixed in the guide device are arranged within this distance. The aforementioned distance ensures that there is sufficient space for the arrangement of the lower holding frame below the lower knife frame.
- the lower gate drive and / or the upper gate drive each have a rotationally drivable gate shaft and an eccentrically arranged transmission element, in particular a transmission pin, which is connected to the transmission element of the upper and / or lower holding frame, in particular with an adapted recess in a cross member of the lower or upper holding frame of the lower or upper frame can be coupled.
- the cutting device of the device according to the invention advantageously has a cutting device, which comprises a cutting shaft that can be driven in rotation and is mounted in a machine frame and a cutting knife (cross-cutting knife) that can be coupled to it in a rotationally fixed manner, which in the course of a rotary movement completely sweeps over an exit cross-section of the insertion area projected into a plane of the cutting knife.
- a cutting device which comprises a cutting shaft that can be driven in rotation and is mounted in a machine frame and a cutting knife (cross-cutting knife) that can be coupled to it in a rotationally fixed manner, which in the course of a rotary movement completely sweeps over an exit cross-section of the insertion area projected into a plane of the cutting knife.
- the aforementioned object is achieved by the method step that the lower knife frame of the lower creel is removed from the device, while the upper holding frame of the upper creel remains in an assembled state on the device.
- the Figure 1 shows an embodiment of a device 1 according to the invention for cutting a food into strips or cubes in a three-dimensional view, only a part of the device 1 essential for the invention in FIG Figure 1 is shown.
- the device 1 has an insertion area 2 into which a food to be cut can be inserted, the food not being in the for reasons of a better overview Figure 1 is shown.
- the device 1 according to the invention further comprises a feed device 3 with which the food to be cut can be advanced from the loading area 2 to a cutting device 4, the food leaving the loading area 2 through an exit cross section 5 of the loading area 2.
- the cutting device 4 comprises a double gate device 6 and a cutting device 7, the double gate device 6 cutting the food into strips with a square diameter.
- the cutting device 7 has a cutting knife 8 which is moved in a rotary manner and whose knife plane is oriented perpendicular to a feed direction 9. In the course of a rotary movement of the cutting knife 8, it passes over a passage cross section 10 of the double gate device 6 projected into a plane of the cutting knife, so that the strips emerging from the double gate device 6 are cut into short sections, preferably into cubes.
- the movement of the cutting knife 8 takes place via a rotationally drivable and in a not in the Figure 1 shown Machine frame of the device 1 mounted cutting shaft 12, with which the cutting knife 8 is rotatably coupled.
- the dimensions of the passage cross section 10 correspond to the dimensions of the exit cross section 5 of the insertion area 2.
- FIG Figure 2 The exact structure of the double gate device 6 of the device 1 according to the invention is shown in FIG Figure 2 shown, the double gate device 6 shown in a three-dimensional exploded view and the structure of the individual components can be clearly seen.
- the upper knife frame 13 At the top there is an upper knife frame 13 in which eleven elongated knives 14 running parallel to one another are arranged.
- the upper knife frame 13 has two longitudinal struts 15 and two transverse traverses 16, which together form the knife frame 13 around the knife 14.
- the longitudinal struts 15 run parallel to the knives 14.
- a distance 17 between the cross members 16 can be adjusted so that the knives 14 mounted in the upper knife frame 13 can be clamped.
- the longitudinal struts 15 are formed by rods with a round cross section.
- a lower knife frame 18 is located below the upper knife frame 13, with a stabilizing device 19 being interposed, which serves to guide the knife 14 during the cutting process.
- the lower knife frame 18 is constructed analogously to the upper knife frame 13 and thus also has elongated knives 14, longitudinal struts 15 and crossbars 16.
- the lower knife frame 18 is rotated by 90 ° to the upper knife frame 13, so that the knives 14 of the two knife frames 13, 18 cross one another.
- the stabilizing device 19 which is constructed as a stabilizing frame, has upper slots 20 on a side facing the upper knife frame 13 and lower slots 20 on a side facing the lower knife frame 18 Slots 21 open.
- the upper slots 20 are located in two opposing frame walls 22 of the stabilizing frame and the lower slots 21 are located in the frame walls 23 adjacent to them.
- the slots 20, 21 serve to enter or guide the knives 14 of the upper and lower knife frames 13, 18 and accordingly each have a thickness which slightly exceeds a thickness of the knives 14.
- the slots 20, 21 subdivide the frame walls 22, 23 into upper fingers 24 and lower fingers 25, which each engage in spaces between adjacent knives 14 of the upper and lower knife frames 13, 18.
- the stabilizing frame likewise has a passage cross section 26 which corresponds to the passage cross section 10 of the double gate device 6.
- An upper holding frame 27 and a lower holding frame 28 are located below the lower knife frame 18, the upper knife frame 13 being able to be connected to the upper holding frame 27 in a force-transmitting manner and the lower knife frame 18 to be connected in a force-transmitting manner to the lower holding frame 28.
- Longitudinal axes 29, 30 of the holding frames 27, 28 are aligned corresponding to the longitudinal axes 31, 32 of the associated knife frames 13, 18 and intersect accordingly.
- the upper holding frame 27 and the lower holding frame 28 are mounted in a common guide device 33, which consequently simultaneously serves as an upper guide device and as a lower guide device.
- the guide device 33 is also constructed as a frame and has a square cross section.
- the holding frames 27, 28 are each displaceably mounted in the guide device 33, which is achieved by means of corresponding guide bores 34, 35 in the guide device 33.
- the holding frames 27, 28 each have two guide rods 36 designed as round rods in the corresponding guide bores 34, 35 and can thus be moved in an oscillating manner.
- the guide bores 34 for the upper holding frame 27 are arranged above the guide bores 35 for the lower holding frame 28, the longitudinal axes of the guide bores 34, 35 once again crossing according to the orientation of the knife frames 13, 18.
- the holding frames 27, 28 each have two cross members 37 which run transversely to the guide rods 36.
- the guide device 33 also has a passage cross section 10 which is aligned with the exit cross section 5 of the insertion area 2 of the device 1, so that the food can pass through without any obstacles.
- the upper knife frame 13 with its knives 14 forms, together with the upper holding frame 27, an upper gate 38 and the lower knife frame 18 with its knives 14 forms a lower gate 39 with the lower holding frame 28.
- the peculiarity of the double gate device 6 according to the invention is that the upper gate 38 and the lower gate 39 are coupled via the common guide device 33 and are not structurally completely independent of one another.
- the upper holding frame 27 of the top gate 38 is between the The lower holding frame 28 of the sub-frame 39 and the lower knife frame 18 of the sub-frame 39 are arranged.
- One advantage of this design is that both knife frames 13, 18 can be removed without having to remove the holding frames 27, 28 as well. In this way, knife frames 13, 18 can be easily exchanged or knives 14 can be sharpened.
- Another advantage of the inventive arrangement of the knife frames 13, 18 lying directly next to one another is that the cutting edges of the knives 14 of the upper knife frame 13 come almost directly to the back 45 of the knives 14 of the lower knife frame 18, so that there is no longer any space in which the Material to be cut is advanced in the feed direction 9 without guidance or lateral support.
- the upper slots 20 of the stabilizing device 19 extend almost up to a plane up to which the lower slots 21 also extend. A distance measured in the feed direction between the upper and lower slots 20, 21 is therefore almost zero.
- the arrangement of additional stabilizers, as are customary from the prior art for the purpose of improved guidance of the material to be cut in a double gate device, can thus be dispensed with.
- the upper holding frame 27 also has the two cross members 37, so that a rectangular cross section of the upper holding frame 27 is created.
- the upper holding frame 27 has a transmission element 43 for coupling with a not in the Figure 2 top gate drive shown, the transmission element 43 being designed as an elongated hole in one of the two cross members 37.
- the top gate drive then does not have one in the Figure 2 illustrated pin, which rests in the elongated hole and by means of which the upper holding frame 27 and thus also the upper knife frame 13 are moved.
- the lower holder frame 28 is constructed analogously to the upper holder frame 27 and also has a transmission element 43 in the form of an elongated hole in a cross member 37 for receiving a pin of a likewise not in the Figure 2 depicted subspouse drive.
- the assembled state of the double gate device 6 according to the invention Figure 2 is in the Figure 3 shown in a top view.
- the knife frames 13, 18 are fixedly mounted in the holding frame 27, 28 and are via an oscillating movement of the holding frame 27, 28, which is not in the Figure 3
- the top gate drive shown is moved in the guide device 33 so that the knives 14 perform a cutting movement and the food, not shown, is cut accordingly.
- the guide device 33 is located under the knife frame 13, 18 and holding frame 27, 28, so that in the Figure 3 only fastening points 44 of the guide device 33 to can be seen, with which the double gate device 6 is firmly attached to the machine frame 11 of the device 1. It is attached to four attachment points 44, one of which is not in the Figure 3 can be seen because it is located under the holding frame 27, 28.
- the fastening means are screws that are in the Figure 3 are also not shown.
- the Figure 4 shows a section through the double gate device 6 from FIG Figure 3 in the assembled state.
- the double gate device 6 shown is not located in the Figure 4
- the illustrated insertion area 2 of the device 1 and the exit cross section 5 of the insertion area 2 and the passage cross section 10 of the double gate device 6 are illustrated with curly brackets.
- the guide rods 36 which run in the guide device 33, the upper holding frame 27, the lower holding frame 28 and the upper knife frame 13 can be clearly seen. It can also be seen that a distance 46 from the insertion area 2 to the upper gate 38, that is to say the upper knife frame 13, is greater than a distance 47 from the insertion area 2 to the lower creel 39, ie the lower knife frame 18.
- the double gate device 6 is shown, the fixing of the knife frames 13, 18 in the holding frames 27, 28 being clear.
- the lower knife frame 18 is already permanently installed and the upper knife frame 13 is in a tilted state in which it rests on a short side in the corner areas with retaining lugs 40 in corresponding grooves 41 of the retaining frames 27, 28.
- the grooves 41 of the holding frames 27, 28 are constructed in such a way that the upper knife frame 13 has to be inserted into the grooves 41 in the oblique position shown.
- the upper knife frame 13 in the Figure 5 position shown, it can be moved downwards via a rotary movement so that a mushroom head 42 located on the upper holding frame 27, which is positioned in the center of the crossbar 37 of the upper holding frame 27, enters an opening 48 provided for this purpose in the crossbar 16 of the upper knife frame 13 arrives.
- the upper knife frame 13 has a locking bolt 49 on its cross member 16, which is then moved in the direction of the opening 48 and interacts with the mushroom head 42 in such a way that the upper knife frame 13 is firmly fixed in the upper holder frame 27.
- the above-described installation of the lower knife frame 18 is carried out analogously.
- the Figure 6 shows the holding frames 27, 28 located in the guide device 33, the lower knife frame 18 and the stabilizing device 19, the stabilizing device 19 not yet being installed and not engaging with the lower knives 14, but being shown floating above the knives 14.
- one ear 50 is arranged on each of two opposite sides, which is used to fix the stabilization device 19 in each case.
- the guide device 33 is provided on sides corresponding to the ears 50 of the stabilization device 19 with a pocket 51 for the respective ear 50 and with a locking bolt 52.
- the ears 50 are in turn equipped with a corresponding bore 53 into which the locking bolts 52 engage for the purpose of installing the stabilizing device 19 after the ears 50 have been inserted into the corresponding pockets 51.
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- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Cutting Devices (AREA)
- Chain Conveyers (AREA)
- Food-Manufacturing Devices (AREA)
Description
Die Erfindung betrifft zunächst eine Vorrichtung zum Schneiden eines Lebensmittels in Streifen oder Würfel mit
- A) einem Einlegebereich, in den das zu schneidende Lebensmittel einlegbar ist,
- B) einer Schneideinrichtung mit einer Doppel-Gattereinrichtung, letztere umfassend
- a) ein Untergatter mit
- aa) einem unteren Halterahmen,
- ab) einem unteren Messerrahmen, der mit dem unteren Halterahmen in Kraft übertragender Weise koppelbar ist und eine Mehrzahl von in einem Abstand sowie parallel zueinander verlaufender langgestreckter Messer aufweist,
- ac) einer unteren Führungseinrichtung, in der der untere Halterahmen linear verschiebbar gelagert ist,
- ad) einem Untergatterantrieb, mit dem das Untergatter koppelbar und in einem gekoppelten Zustand in der unteren Führungseinrichtung oszillierend bewegbar ist,
- b) ein einen größeren Abstand von dem Einlegebereich als das Untergatter aufweisendes Obergatter mit
- ba) einem oberen Halterahmen,
- bb) einem oberen Messerrahmen, der mit dem oberen Halterahmen in Kraft übertragender Weise koppelbar ist und eine Mehrzahl von in einem Abstand sowie parallel zueinander angeordneten langgestreckten Messern aufweist,
- bc) einer oberen Führungseinrichtung, in der der obere Halterahmen linear verschiebbar gelagert ist,
- bd) einem Obergatterantrieb, mit dem das Obergatter koppelbar und in einem gekoppelten Zustand in der oberen Führungseinrichtung oszillierend bewegbar ist,
- a) ein Untergatter mit
- C) einer Vorschubeinrichtung, mit der das zu schneidende Lebensmittel aus dem Einlegebereich auf die Schneideinrichtung zu vorschiebbar ist.
- A) a loading area in which the food to be cut can be placed,
- B) a cutting device with a double gate device, the latter comprising
- a) a sub-gate with
- aa) a lower holding frame,
- ab) a lower knife frame which can be coupled to the lower holding frame in a force-transmitting manner and has a plurality of elongated knives that are spaced apart and parallel to one another,
- ac) a lower guide device in which the lower holding frame is mounted so as to be linearly displaceable,
- ad) a lower creel drive with which the lower creel can be coupled and, in a coupled state, can be moved in an oscillating manner in the lower guide device,
- b) an upper gate having a greater distance from the loading area than the lower gate
- ba) an upper holding frame,
- bb) an upper knife frame which can be coupled to the upper holding frame in a force-transmitting manner and has a plurality of elongated knives arranged at a distance and parallel to one another,
- bc) an upper guide device in which the upper holding frame is mounted so as to be linearly displaceable,
- bd) an upper gate drive with which the upper gate can be coupled and, in a coupled state, can be moved in an oscillating manner in the upper guide device,
- a) a sub-gate with
- C) a feed device with which the food to be cut can be advanced from the loading area onto the cutting device.
Darüber hinaus betrifft die vorliegende Erfindung ein Verfahren zum Schneiden eines Lebensmittels in Streifen oder Würfel gemäß dem Oberbegriff des Anspruchs 12.The present invention also relates to a method for cutting food into strips or cubes according to the preamble of
Maschinen zum Schneiden von Lebensmitteln in Streifen oder Würfelform sind seit langem bekannt und zum Beispiel in der Druckschrift
Nachteilig bei diesen Schneidmaschinen ist allerdings, dass die Instandhaltung oder Reparatur der bekannten Schneideinrichtungen aufwändig ist. Ist beispielsweise ein Schleifen der Messer des unteren Messergatters erforderlich, muss zunächst der Schneidgutstabilisator und das obere Messergatter demontiert werden, bevor das untere Messergatter entnommen werden kann. Daraufhin muss der untere Messerrahmen aus dem unteren Halterahmen entfernt, der Messerrahmen geöffnet und die Messer einzeln entnommen werden. Nach dem Schleifen der entfernten Messer ist ein Zusammensetzten mit denselben Schritten in umgekehrter Reihenfolge vorzunehmen. Da es sich bei den vorbeschriebenen Maschinenteilen um schwere Guss- oder Stahlteile handelt, ist ein Zerlegen der Doppel-Gattereinrichtung mühsam. Auch ein Austausch der Doppel-Gattereinrichtung durch eine andere Doppel-Gattereinrichtung mit anderen Produktabmessungen ist bei den bekannten Schneidmaschinen aufwändig.However, the disadvantage of these cutting machines is that the maintenance or repair of the known cutting devices is complex. If, for example, it is necessary to grind the knives of the lower knife gate, the product stabilizer and the upper knife gate must first be dismantled before the lower knife gate can be removed. The lower knife frame must then be removed from the lower holding frame, the knife frame opened and the knives removed individually. After the removed knives have been sharpened, they are reassembled with the same steps in reverse order. Since the machine parts described above are heavy cast or steel parts, dismantling the double gate device is laborious. Replacing the double gate device with another double gate device with different product dimensions is also complex in the known cutting machines.
Weitere Würfelschneidmaschinen sind aus den Dokumenten
Die Patentschrift
Es ist somit Aufgabe der vorliegenden Erfindung eine Schneidmaschine oder ein Verfahren zum Schneiden der eingangs beschriebenen Art so weiterzuentwickeln, dass ein Wechsel der Messerrahmen sowie die Wartung oder Reparatur der Doppel-Gattereinrichtung schnell und bequem erfolgen kann.It is therefore the object of the present invention to further develop a cutting machine or a method for cutting of the type described at the outset in such a way that the knife frames can be changed and the double gate device can be serviced or repaired quickly and conveniently.
Die vorgenannte Aufgabe wird erfindungsgemäß dadurch gelöst, dass der obere Halterahmen des Obergatters zwischen dem unteren Halterahmen des Untergatters und dem unteren Messerrahmen des Untergatters angeordnet ist. Auf diese Weise folgen der untere Messerrahmen und der obere Messerrahmen unmittelbar aufeinander und ein in Vorschubrichtung gemessener Abstand der Messer in dem oberen und unteren Messerrahmen verringert sich gegenüber dem Abstand in herkömmlichen Vorrichtungen. Hierdurch verringert sich auch der Bereich des Lebensmittels, der aufgrund eines baulich bedingten Abstandes zwischen einem Messerrücken der Messer des unteren Messerrahmens und einer Schneide der Messer des oberen Messerrahmens nicht geschnitten werden kann. Demzufolge ist die Schneidqualität der erfindungsgemäßen Vorrichtung deutlich verbessert. Auch kann auf zusätzliche Bauteile, wie zum Beispiel Stabilisatoren in Form von Blechen, verzichtet werden, die bei herkömmlichen Vorrichtungen zum Gewährleisten eines guten Schneidergebnisses unbedingt erforderlich sind.The aforementioned object is achieved according to the invention in that the upper holding frame of the upper frame is arranged between the lower holding frame of the lower frame and the lower knife frame of the lower frame. In this way, the lower knife frame and the upper knife frame follow one another directly and a distance between the knives in the upper and lower knife frames measured in the feed direction is reduced compared to the distance in conventional devices. This also reduces the area of the food that cannot be cut due to a structurally determined distance between a knife back of the knives of the lower knife frame and a cutting edge of the knives of the upper knife frame. As a result, the cutting quality of the device according to the invention is significantly improved. It is also possible to dispense with additional components, such as stabilizers in the form of metal sheets, which are absolutely necessary in conventional devices to ensure a good cutting result.
Ein weiterer Vorteil der erfindungsgemäßen Anordnung des oberen Halterahmens zwischen den unteren Halterahmen und den unteren Messerrahmen besteht darin, dass ein Auswechseln der Messerrahmen einfacher erfolgen kann, da beide Messerrahmen aus der Vorrichtung entfernt werden können, ohne auch die zugehörigen Halterahmen entfernen zu müssen. Die Messerrahmen als solche weisen ein deutlich geringeres Gewicht auf, als die Messerrahmen in Kombination mit den zugehörigen Halterahmen, so dass ein Auswechseln der Messerrahmen aus der erfindungsgemäßen Vorrichtung aufgrund des geringeren Gewichts der Bauteil komfortabler ist.Another advantage of the inventive arrangement of the upper holding frame between the lower holding frame and the lower knife frame is that the knife frames can be replaced more easily, since both knife frames can be removed from the device without also having to remove the associated holding frames. The knife frames as such have a significantly lower weight than the Knife frame in combination with the associated holding frame, so that replacing the knife frame from the device according to the invention is more convenient due to the lower weight of the component.
Eine vorzugsweise Ausführungsform der Erfindung sieht vor, dass der jeweils in Vorschubrichtung gemessene Abstand zwischen Führungsstangen des unteren Halterahmens des Untergatters und Längsstreben des unteren Messerrahmens des Untergatters größer als 15 mm, vorzugsweise größer als 20 mm, und/oder der, jeweils in Vorschubrichtung gemessene, Abstand zwischen Führungsstangen des oberen Halterahmens des Obergatters und Längsstreben des oberen Messerrahmens des Obergatters größer als 15 mm, vorzugsweise größer als 20 mm, ist, so dass ausreichend Platz für die Anordnung des oberen Halterrahmens beziehungsweise des unteren Messerrahmens verbleibt.A preferred embodiment of the invention provides that the distance measured in each case in the feed direction between the guide rods of the lower holding frame of the lower creel and the longitudinal struts of the lower knife frame of the lower creel is greater than 15 mm, preferably greater than 20 mm, and / or the, in each case measured in the feed direction, The distance between the guide rods of the upper holding frame of the top frame and the longitudinal struts of the upper knife frame of the top frame is greater than 15 mm, preferably greater than 20 mm, so that sufficient space remains for the arrangement of the upper holding frame or the lower knife frame.
Vorzugsweise weist der obere und/oder untere Messerrahmen zwei Längsstreben, zwei quer zu den Längsstreben verlaufende Quertraversen und eine Mehrzahl parallel zu den Längsstreben verlaufende Messer, die in Kraft übertragender Weise mit den Quertraversen verbunden sind, auf, die durch eine Veränderung eines verstellbaren Abstands der Quertraversen zueinander spannbar sind. Dieser Aufbau ist stabil und gewährleistet, dass die Messer ausreichend gespannt sind, um beim Schneidvorgang geometriegenau zu schneiden. Ferner eröffnet dieser Aufbau auch die Möglichkeit, die Messer nachzuspannen.The upper and / or lower knife frame preferably has two longitudinal struts, two cross members running transversely to the longitudinal struts and a plurality of knives running parallel to the longitudinal struts, which are connected to the cross members in a force-transmitting manner, which can be achieved by changing an adjustable distance of the Cross members can be clamped to one another. This structure is stable and ensures that the knives are tensioned enough to cut geometrically accurate during the cutting process. This structure also opens up the possibility of re-tensioning the knives.
Bezüglich des unteren und/oder oberen Halterahmens ist es gemäß einer vorteilhaften Ausgestaltung vorgesehen, dass der untere und/oder obere Halterahmen zwei parallel zu den Messern verlaufende Führungsstangen, die mit der Führungseinrichtung zusammenwirken, zwei quer zu den Führungsstangen verlaufende Quertraversen, mindestens ein Übertagungselement zur Kopplung mit dem Untergatter- beziehungsweise Obergatterantrieb und mindestens zwei, vorzugsweise vier Lagerböcke zur Verbindung mit dem unteren beziehungsweise oberen Messerrahmen, insbesondere mit deren jeweiligen Quertraversen, aufweist. Über die Führungsstangen, die mit der Führungseinrichtung zusammenwirken ist eine technisch einfache und zuverlässige Führung der Halterahmen gegeben.With regard to the lower and / or upper holding frame, it is provided according to an advantageous embodiment that the lower and / or upper holding frame has two guide rods running parallel to the knives, which interact with the guide device, two cross members running transversely to the guide rods, at least one transmission element for Coupling with the lower or upper gate drive and at least two, preferably four bearing blocks for connection to the lower or upper knife frame, in particular with their respective cross members. A technically simple and reliable guidance of the holding frame is provided via the guide rods which interact with the guide device.
Im Hinblick auf die untere und/oder die obere Führungseinrichtung, kann es vorteilhaft sein, wenn sie einen Führungsrahmen mit einem Durchtrittsquerschnitt aufweist, der einem Austrittsquerschnitt an einem Ende des Einlegebereichs entspricht, wobei der Führungsrahmen so an einem Maschinengestell fixierbar ist, dass der Durchtrittsquerschnitt mit dem Austrittsquerschnitt des Einlegebereichs fluchtet. Zusätzlich sollten in dem Führungsrahmen Führungsbohrungen vorgesehen sein, die zur beweglichen Lagerung des unteren beziehungsweise oberen Halterahmens, insbesondere von dessen jeweiligen Führungsstangen, dienen.With regard to the lower and / or the upper guide device, it can be advantageous if it has a guide frame with a passage cross-section which corresponds to an exit cross-section at one end of the insertion area, the guide frame being fixable on a machine frame in such a way that the passage cross-section with is aligned with the exit cross-section of the insertion area. In addition, in the Guide frame guide bores can be provided which are used for the movable mounting of the lower or upper holding frame, in particular of its respective guide rods.
Eine besonders vorteilhafte Weiterbildung der erfindungsgemäßen Vorrichtung sieht vor, dass die untere und die obere Führungseinrichtung gemeinsam ein einstückiges Bauteil bilden, vorzugsweise einen Grundrahmen, in dem Führungsbohrungen sowohl für den unteren Halterahmen des Untergatters als auch des oberen Halterahmens des Obergatters, insbesondere deren jeweilige Führungsstangen, vorhanden sind. Die Zusammenführung der beiden Führungseinrichtungen zu einem Bauteil bringt eine erhöhte Steifigkeit mit sich. Ferner ist die relative Lage der beiden Führungseinrichtungen zueinander durch die Ausbildung als ein Bauteil festgelegt und der Einbau derselben wie auch ihre Funktionalität optimiert.A particularly advantageous development of the device according to the invention provides that the lower and the upper guide device together form a one-piece component, preferably a base frame, in which guide bores for both the lower holding frame of the lower frame and the upper holding frame of the upper frame, in particular their respective guide rods, available. The merging of the two guide devices into one component results in increased rigidity. Furthermore, the relative position of the two guide devices to one another is determined by the design as one component and the installation of the same as well as their functionality is optimized.
Zwecks optimalem Schneidergebnis ist es von Vorteil, wenn die Gattereinrichtung eine Stabilisierungseinrichtung aufweist, vorzugsweise einen Stabilisierungsrahmen, der einen Durchtrittsquerschnitt aufweist, der dem Austrittsquerschnitt des Einlegebereichs entspricht und der mit Unterfingern in Zwischenräume zwischen benachbarten Messern des Untergatters und mit Oberfingern in Zwischenräume zwischen benachbarten Messern des Obergatters eingreift. Dabei sind benachbarte Finger jeweils durch Schlitze voneinander getrennt, deren lichter Abstand geringfügig größer als die Dicke der in die jeweiligen Schlitze eintretenden Messer ist. Entlang der nach innen zum Schneidgut gerichteten Seitenflächen der Finger wird das Schneidgut außerdem wirksam geführt, wodurch eine hohe Geometriegenauigkeit des Produkts erzielt wird.For the purpose of an optimal cutting result, it is advantageous if the gate device has a stabilization device, preferably a stabilization frame, which has a passage cross-section which corresponds to the exit cross-section of the insertion area and which with lower fingers in gaps between adjacent knives of the lower creel and with upper fingers in gaps between adjacent knives of the Top gate intervenes. Adjacent fingers are separated from one another by slits, the clearance of which is slightly greater than the thickness of the knives entering the respective slits. The product to be cut is also effectively guided along the side surfaces of the fingers that are directed inward towards the product to be cut, whereby a high geometrical accuracy of the product is achieved.
Um ein besonders gutes Schneidergebnis zu erzielen ist es vorzugsweise vorgesehen, dass ein Abstand zwischen einem Rücken der Messer des unteren Messerrahmens zu einer Schneidkante der Messer des oberen Messerrahmens kleiner als 5 mm, vorzugsweise kleiner als 3 mm, weiter vorzugsweise kleiner als 2 mm, beträgt. Der vorgenannte Abstand gibt - in Vorschubrichtung betrachtet - eine Dicke an, in der das Lebensmittel nicht in beide Messerrichtungen geschnitten wird. Je kleiner dieser Abstand ist, desto besser ist das Schneidergebnis. Durch die erfindungsgemäße Anordnung der beiden Messerrahmen unmittelbar hintereinander, also ohne die Zwischenschaltung der zugehörigen Halterrahmen, ist es überhaupt erst möglich, einen derart geringen Abstand zu erhalten. Optimal wäre ein Abstand von 0 mm, wobei dieser Abstand aufgrund gewisser Toleranzen mehr theoretisch ist.In order to achieve a particularly good cutting result, it is preferably provided that a distance between a back of the knives of the lower knife frame and a cutting edge of the knives of the upper knife frame is less than 5 mm, preferably less than 3 mm, more preferably less than 2 mm . The aforementioned distance indicates - viewed in the feed direction - a thickness in which the food is not cut in both knife directions. The smaller this distance, the better the cutting result. The inventive arrangement of the two knife frames directly one behind the other, that is to say without the interposition of the associated holder frames, makes it possible to obtain such a small distance in the first place. A distance of 0 mm would be optimal, this distance being more theoretical due to certain tolerances.
Weiterhin ist es von Vorteil, wenn ein Abstand einer Schneidkante der Messer des unteren Messerrahmens von dem Austrittsquerschnitt des Einlegebereichs größer als 20 mm, vorzugsweise größer 30 mm, weiter vorzugsweise größer 40 mm, beträgt. Innerhalb dieses Abstandes sind die in der Führungseinrichtung fixierten beiden Halterahmen angeordnet. Der vorgenannte Abstand gewährleistet, dass genügend Raum für die Anordnung des unteren Halterahmens unterhalb des unteren Messerrahmens besteht.It is also advantageous if a distance between a cutting edge of the knives of the lower knife frame and the exit cross section of the insertion area is greater than 20 mm, preferably greater than 30 mm, more preferably greater than 40 mm. The two holding frames fixed in the guide device are arranged within this distance. The aforementioned distance ensures that there is sufficient space for the arrangement of the lower holding frame below the lower knife frame.
Gemäß einer vorteilhaften Ausführungsform der Erfindung ist es vorgesehen, dass der Untergatterantrieb und/oder der Obergatterantrieb jeweils eine rotatorisch antreibbare Gatterwelle und ein exzentrisch dazu angeordnetes, mit der Gatterwelle in Kraft übertragender Weise gekoppeltes Übertragungselement, insbesondere einen Übertragungszapfen, besitzt, der mit dem Übertragungselement des oberen und/oder unteren Halterahmens, insbesondere mit einer angepassten Ausnehmung in einer Quertraverse des unteren beziehungsweise oberen Halterahmens des Untergatters beziehungsweise Obergatters koppelbar ist.According to an advantageous embodiment of the invention, it is provided that the lower gate drive and / or the upper gate drive each have a rotationally drivable gate shaft and an eccentrically arranged transmission element, in particular a transmission pin, which is connected to the transmission element of the upper and / or lower holding frame, in particular with an adapted recess in a cross member of the lower or upper holding frame of the lower or upper frame can be coupled.
Um zu ermöglichen, dass das Lebensmittel in Streifen beziehungsweise Würfel geschnitten wird, weist die Schneideinrichtung der erfindungsgemäßen Vorrichtung vorteilhafterweise eine Abschneideeinrichtung auf, die eine rotatorisch antreibbare und in einem Maschinengestell gelagerte Abschneidewelle und ein drehfest damit koppelbares Abschneidemesser (Querschneidemesser) umfasst, welches im Zuge einer rotatorischen Bewegung einen in eine Ebene des Abschneidemessers projizierten Austrittsquerschnitt des Einlegebereichs vollständig überstreift.In order to enable the food to be cut into strips or cubes, the cutting device of the device according to the invention advantageously has a cutting device, which comprises a cutting shaft that can be driven in rotation and is mounted in a machine frame and a cutting knife (cross-cutting knife) that can be coupled to it in a rotationally fixed manner, which in the course of a rotary movement completely sweeps over an exit cross-section of the insertion area projected into a plane of the cutting knife.
Im Hinblick auf ein Verfahren gemäß dem Oberbegriff des Anspruchs 12 wird die eingangs genannte Aufgabe durch den Verfahrensschritt gelöst, dass der untere Messerrahmen des Untergatters von der Vorrichtung entnommen wird, während der obere Halterahmen des Obergatters in einem montierten Zustand an der Vorrichtung verbleibt. Die Vorteile des erfindungsgemäßen Verfahrens ergeben sich analog zu den Vorteilen der erfindungsgemäßen Vorrichtung.With regard to a method according to the preamble of
Die vorstehend beschriebene Erfindung wird nachfolgend anhand eines Ausführungsbeispiels, das in den Figuren dargestellt ist, näher erläutert.The invention described above is explained in more detail below using an exemplary embodiment that is shown in the figures.
Es zeigt:
- Figur 1:
- eine dreidimensionale Ansicht auf eine Vorschubeinrichtung und eine Doppel-Gattereinrichtung einer erfindungsgemäßen Vorrichtung zum Schneiden eines Lebensmittels in Streifen oder Würfel,
- Figur 2:
- die erfindungsgemäße Doppel-
Gattereinrichtung aus Figur 1 in einer dreidimensionalen Explosionsdarstellung, - Figur 3:
- eine Draufsicht der Doppel-
Gattereinrichtung gemäß Figur 2 , - Figur 4:
- einen Schnitt durch die Doppel-
Gattereinrichtung gemäß Figur 3 - Figur 5:
- eine dreidimensionale Ansicht der Doppel-
Gattereinrichtung gemäß Figur 2 in einem Montagezustand und - Figur 6:
- eine dreidimensionale Ansicht der Doppel-
Gattereinrichtung gemäß Figur 2 ohne den oberen Messerrahmen.
- Figure 1:
- a three-dimensional view of a feed device and a double gate device of a device according to the invention for cutting a food into strips or cubes,
- Figure 2:
- the double gate device according to the invention
Figure 1 in a three-dimensional exploded view, - Figure 3:
- a plan view of the double gate device according to
Figure 2 , - Figure 4:
- a section through the double gate device according to
Figure 3 - Figure 5:
- a three-dimensional view of the double gate device according to FIG
Figure 2 in an assembled state and - Figure 6:
- a three-dimensional view of the double gate device according to FIG
Figure 2 without the upper knife frame.
Die
Der genaue Aufbau der Doppel-Gattereinrichtung 6 der erfindungsgemäßen Vorrichtung 1 ist in der
Unterhalb des oberen Messerrahmens 13 befindet sich ein unterer Messerrahmen 18, wobei eine Stabilisierungseinrichtung 19 zwischengeschaltet ist, die zur Führung der Messer 14 beim Schneidvorgang dient. Der untere Messerrahmen 18 ist analog zu dem oberen Messerrahmen 13 aufgebaut und besitzt somit ebenfalls langgestreckte Messer 14, Längsstreben 15 und Quertraversen 16. Der untere Messerrahmen 18 ist um 90° verdreht zu dem oberen Messerrahmen 13 ausgerichtet, so dass die Messer 14 der beiden Messerrahmen 13, 18 kreuzend übereinander verlaufen.A
Zur Führung der Messer 14 sowohl des oberen Messerrahmens 13 als auch des unteren Messerrahmens 18 weist die Stabilisierungseinrichtung 19, die als Stabilisierungsrahmen aufgebaut ist, auf einer dem oberen Messerrahmen 13 zugewandten Seite hin obere Schlitze 20 und auf einer dem unteren Messerrahmen 18 zugewandten Seite hin untere Schlitze 21 auf. Die oberen Schlitze 20 befinden sich in zwei sich gegenüberliegenden Rahmenwandungen 22 des Stabilisierungsrahmens und die unteren Schlitze 21 befinden sich in den dazu benachbarten Rahmenwandungen 23. Die Schlitze 20, 21 dienen dem Eintritt beziehungsweise der Führung der Messer 14 des oberen und unteren Messerrahmens 13, 18 und weisen demzufolge jeweils eine Dicke auf, die eine Dicke der Messer 14 geringfügig überschreitet. Die Schlitze 20, 21 unterteilen die Rahmenwandungen 22, 23 in Oberfinger 24 und Unterfinger 25, die jeweils in Zwischenräume zwischen benachbarten Messern 14 des oberen und unteren Messerrahmens 13, 18 eingreifen. Um den Durchtritt des Lebensmittels durch die Doppel-Gattereinrichtung 6 zu ermöglichen, weist der Stabilisierungsrahmen ebenfalls einen Durchtrittsquerschnitt 26 auf, der dem Durchtrittsquerschnitt 10 der Doppel-Gattereinrichtung 6 entspricht.To guide the
Unterhalb des unteren Messerrahmens 18 befinden sich ein oberer Halterahmen 27 und ein unterer Halterahmen 28, wobei der obere Messerrahmen 13 in Kraft übertragender Weise mit dem oberen Halterahmen 27 und der untere Messerrahmen 18 in Kraft übertragender Weise mit dem unteren Halterrahmen 28 verbunden werden kann. Längsachsen 29, 30 der Halterahmen 27, 28 sind entsprechend der Längsachsen 31, 32 der zugehörigen Messerrahmen 13, 18 ausgerichtet und kreuzen sich entsprechend.An
Der obere Halterahmen 27 und der untere Halterahmen 28 sind in einer gemeinsamen Führungseinrichtung 33 gelagert, die folglich gleichzeitig als obere Führungseinrichtung und als untere Führungseinrichtung dient. Anders ausgedrückt bilden die obere Führungseinrichtung und die untere Führungseinrichtung gemeinsam ein einstückiges Bauteil. Die Führungseinrichtung 33 ist ebenfalls als Rahmen aufgebaut und weist einen quadratischen Querschnitt auf. Die Halterahmen 27, 28 sind jeweils verschieblich in der Führungseinrichtung 33 gelagert, was durch entsprechende Führungsbohrungen 34, 35 in der Führungseinrichtung 33 erreicht wird. Die Halterahmen 27, 28 liegen mit jeweils zwei als Rundstäbe ausgebildeten Führungsstangen 36 in den entsprechenden Führungsbohrungen 34, 35 ein und können somit oszillierend bewegt werden. Die Führungsbohrungen 34 für den oberen Halterahmen 27 sind über den Führungsbohrungen 35 für den unteren Halterahmen 28 angeordnet, wobei sich Längsachsen der Führungsbohrungen 34, 35 abermals entsprechend der Ausrichtung der Messerrahmen 13, 18 kreuzen. Neben den zwei Führungsstangen 36 weisen die Halterahmen 27, 28 jeweils zwei Quertraversen 37 auf, die quer zu den Führungsstangen 36 verlaufen.The
Die Führungseinrichtung 33 besitzt ebenfalls einen Durchtrittsquerschnitt 10, der mit dem Austrittsquerschnitt 5 des Einlegebereichs 2 der Vorrichtung 1 fluchtet, so dass ein hindernisfreies Hindurchtreten des Lebensmittels möglich ist.The
Der obere Messerrahmen 13 mit seinen Messern 14 bildet zusammen mit dem oberen Halterahmen 27 ein Obergatter 38 sowie der untere Messerrahmen 18 mit seinen Messern 14 mit dem unteren Halterahmen 28 ein Untergatter 39 bilden. Im vorliegenden Ausführungsbeispiel liegt die Besonderheit der erfindungsgemäßen Doppel-Gattereinrichtung 6 darin, dass das Obergatter 38 und das Untergatter 39 über die gemeinsame Führungseinrichtung 33 gekoppelt und nicht baulich vollkommen unabhängig voneinander sind. Hierdurch ist der obere Halterahmen 27 des Obergatters 38 zwischen dem unteren Halterahmen 28 des Untergatters 39 und dem unteren Messerrahmen 18 des Untergatters 39 angeordnet. Ein Vorteil dieser Bauform ist darin zu sehen, dass beide Messerrahmen 13, 18 ausgebaut werden können, ohne die Halterahmen 27, 28 ebenfalls ausbauen zu müssen. Auf diese Weise ist ein bequemer Austausch von Messerrahmen 13, 18 oder ein Schleifen der Messer 14 möglich. Ferner besteht ein Vorteil der erfindungsgemäßen Anordnung der direkt aneinander liegenden Messerrahmen 13, 18 darin, dass Schneidkanten der Messer 14 des oberen Messerrahmens 13 quasi unmittelbar an Rücken 45 der Messer 14 des unteren Messerrahmens 18 gelangen, so dass kein Zwischenraum mehr vorliegt, in dem das Schneidgut ungeführt beziehungsweise ohne seitliche Abstützung in Vorschubrichtung 9 vorgeschoben wird. Die oberen Schlitze 20 der Stabilisierungseinrichtung 19 reichen nahezu bis zu einer Ebene, bis zu der auch die unteren Schlitze 21 reichen. Ein in Vorschubrichtung gemessener Abstand zwischen den oberen und unteren Schlitzen 20, 21 beträgt demnach fast Null. Somit kann die Anordnung von zusätzlichen Stabilisatoren, wie sie aus dem Stand der Technik zwecks verbesserter Führung des Schneidguts bei einer Doppel-Gattereinrichtung üblich sind, entfallen.The
Der obere Halterahmen 27 weist neben den zwei Führungsstangen 36 ferner die zwei Quertraversen 37 auf, so dass ein rechteckiger Querschnitt des oberen Halterrahmens 27 entsteht. Darüber hinaus besitzt der obere Halterahmen 27 ein Übertragungselement 43 zur Kopplung mit einem nicht in der
Der untere Halterrahmen 28 ist analog zu dem oberen Halterrahmen 27 aufgebaut und besitzt ebenfalls ein Übertragungselement 43 in Form eines Langlochs in einer Quertraverse 37 zur Aufnahme eines Zapfens eines ebenfalls nicht in der
Der zusammengebaute Zustand der erfindungsgemäßen Doppel-Gattereinrichtung 6 aus
Die
In der
Die
In der
- 11
- Vorrichtungcontraption
- 22
- EinlegebereichLoading area
- 33
- VorschubeinrichtungFeed device
- 44th
- SchneideinrichtungCutting device
- 55
- AustrittsquerschnittOutlet cross-section
- 66th
- Doppel-GattereinrichtungDouble gate device
- 77th
- AbschneideeinrichtungCutting device
- 88th
- AbschneidemesserCutting knife
- 99
- VorschubrichtungFeed direction
- 1010
- DurchtrittsquerschnittPassage cross-section
- 1212th
- AbschneidewelleCut-off shaft
- 1313th
- Oberer MesserrahmenUpper knife frame
- 1414th
- Messerknife
- 1515th
- Längsstreben MesserrahmenLongitudinal struts knife frame
- 1616
- Quertraversen MesserrahmenCrossbars knife frame
- 1717th
- Abstand zwischen QuertraversenDistance between cross members
- 1818th
- Unterer MesserrahmenLower knife frame
- 1919th
- StabilisierungseinrichtungStabilizing device
- 2020th
- Oberer SchlitzUpper slot
- 2121
- Unterer SchlitzLower slot
- 2222nd
- RahmenwandungFrame wall
- 2323
- RahmenwandungFrame wall
- 2424
- OberfingerUpper finger
- 2525th
- UnterfingerLower finger
- 2626th
- Durchtrittsquerschnitt StabilisierungseinrichtungCross-section of the stabilization device
- 2727
- Oberer HalterahmenUpper holding frame
- 2828
- Unterer HalterahmenLower holding frame
- 2929
- Längsachse oberer HalterahmenLongitudinal axis of the upper holding frame
- 3030th
- Längsachse unterer HalterahmenLongitudinal axis of the lower holding frame
- 3131
- Längsachse oberer MesserrahmenLongitudinal axis of the upper knife frame
- 3232
- Längsachse unterer MesserrahmenLongitudinal axis of the lower knife frame
- 3333
- FührungseinrichtungGuide device
- 3434
- FührungsbohrungPilot hole
- 3535
- FührungsbohrungPilot hole
- 3636
- FührungsstangeGuide rod
- 3737
- QuertraverseCross member
- 3838
- ObergatterHead gate
- 3939
- UntergatterLower gate
- 4040
- HaltenaseRetaining lug
- 4141
- NutGroove
- 4242
- PilzkopfMushroom head
- 4343
- ÜbertragungselementTransmission element
- 4444
- BefestigungspunktAttachment point
- 4545
- Rückenmove
- 4646
- Abstanddistance
- 4747
- Abstanddistance
- 4848
- Öffnungopening
- 4949
- RastbolzenLocking bolt
- 5050
- Ohrear
- 5151
- Taschebag
- 5252
- Rastbolzen StabilisierungseinrichtungLocking pin stabilization device
- 5353
- Bohrungdrilling
Claims (12)
- A unit (1) for cutting a food product into strips or cubes, withA) a loading zone (2), into which the food product to be cut can be loaded,B) a cutting device (4) with a double grid device (6), the latter comprisinga) a lower grid (39) withaa) a lower holding frame (28),ab) a lower blade frame (18) which can be coupled to the lower holding frame (28) in a force-transmitting manner and which has a plurality of elongated blades (14) which run parallel to and at a distance from each other,ac) a lower guide device (33) in which the lower holding frame (28) is mounted for linear displacement,ad) a lower grid drive to which the lower grid (39) can be coupled and which can be oscillated in the lower guide device (33) when in a coupled state,b) an upper grid (38) which is at a greater distance (46) from the loading zone (2) than the lower grid (39), withba) an upper holding frame (27),bb) an upper blade frame (13) which can be coupled to the upper holding frame (27) in a force-transmitting manner and which has a plurality of elongated blades (14) which run parallel to and at a distance from each other,be) an upper guide device (33) in which the upper holding frame (27) is mounted for linear displacement,bd) an upper grid drive to which the upper grid (38) can be coupled and which can be oscillated in the upper guide device (33) when in a coupled state,C) an advance device (3) with which the food product to be cut can be advanced from the loading zone (2) onto the cutting device (4),
characterized in that the upper holding frame (27) of the upper grid (38) is disposed between the lower holding frame (28) of the lower grid (39) and the lower blade frame (18) of the lower grid (39). - The unit as claimed in claim 1, characterized in that the respective separation measured in the advance direction (9) between guide rods (36) of the lower holding frame (28) of the lower grid (39) and lengthwise struts (15) of the lower blade frame (18) of the lower grid (39) is more than 15 mm, preferably more than 20 mm, and/or the respective separation measured in the advance direction (9) between guide rods (36) of the upper holding frame (27) of the upper grid (38) and lengthwise struts (15) of the upper blade frame (13) of the upper grid (38) is more than 15 mm, preferably more than 20 mm.
- The unit as claimed in claim 1 or claim 2, characterized in that the upper and/or lower blade frame (13, 18) has- two lengthwise struts (15),- two cross braces (16) which run transversely to the lengthwise struts (15), and- a plurality of blades (14) which run parallel to the lengthwise struts (15), which are connected to the cross braces (16) in a force-transmitting manner, which can be clamped together by changing an adjustable separation (17) of the cross braces (16) .
- The unit as claimed in one of claims 1 to 3, characterized in that the lower and/or upper holding frame (28, 27) has- two guide rods (36) which run parallel to the blades (14), which cooperate with the guide device (33),- two cross braces (37) which run transversely to the guide rods (36),- at least one transmission element (43) for coupling to the lower grid drive or upper grid drive, and- at least two, preferably four mounting brackets (42) for connecting to the lower or upper blade frame (18, 13), in particular to their respective cross braces (16).
- The unit as claimed in claim 4, characterized in that the lower and/or the upper guide device (33) has- a guide frame with a cross section of passage which corresponds to a discharge cross section at one end of the loading zone (2), wherein the guide frame can be fastened to a machine framework (11) in a manner such that the cross section of passage is aligned with the discharge cross section (5) of the loading zone (2), and- guide apertures (34, 35) disposed in the guide frame for movably mounting the lower or upper holding frame (28, 27), in particular from their respective guide rods (36).
- The unit as claimed in one of claims 1 to 5, characterized in that the lower and the upper guide device (33) together form a one-piece component, preferably a main frame, in which guide apertures (34, 35) are provided both for the lower holding frame (28) of the lower grid (39) as well as for the upper holding frame (27) of the upper grid (38), in particular for their respective guide rods (36).
- The unit as claimed in one of claims 1 to 6, characterized in that the double grid device (6) has a stabilisation device (19), preferably a stabilisation frame, which has a cross section of passage (26) which corresponds to the discharge cross section (5) of the loading zone (2) and which engages with lower fingers (25) in gaps between adjacent blades (14) of the lower grid (39) and with upper fingers (24) in gaps between adjacent blades (14) of the upper grid (38), wherein adjacent fingers (24, 25) are respectively separated from each other by means of slots (20, 21) the clearance of which is slightly larger than the thickness of the blade (14) entering the respective slit (20, 21).
- The unit as claimed in one of claims 1 to 7, characterized in that a distance between a back (45) of the blades (14) of the lower blade frame (18) with respect to a cutting edge of the blade (14) of the upper blade frame (13) is less than 5 mm, preferably less than 3 mm, more preferably less than 2 mm.
- The unit as claimed in one of claims 1 to 8, characterized in that a distance between a cutting edge of the blades (14) of the lower blade frame (18) from the discharge cross section (5) of the loading zone (2) is more than 20 mm, preferably more than 30 mm, more preferably more than 40 mm.
- The unit as claimed in one of claims 1 to 9, characterized in that the lower grid drive and/or the upper grid drive respectively have/has a grid shaft which can be driven in rotation and an eccentrically disposed transmission element coupled to the grid shaft in a force-transmitting manner, in particular a transmission pin, which can be coupled to the transmission element (43) of the upper and/or lower holding frame (27, 28), in particular to a matching recess in a cross brace (37) of the lower or upper holding frame (28, 27) of the lower grid (39) or upper grid (38).
- The unit as claimed in one of claims 1 to 10, characterized in that the cutting device (4) has a trimming device (7) which comprises a trimming shaft (12) which can be driven in rotation and which is mounted in a machine framework and a trimming blade (8) which can be coupled thereto in a manner which is fixed against rotation and which, during a rotational movement, sweeps completely over a discharge cross section (5) of the loading zone (2) projected into a plane of the trimming blade (8).
- A method for at least partially dismantling a double grid device (6) of a cutting device (4) of a unit (1) for cutting a food product into strips or cubes, wherein the double grid device (6) hasa) a lower grid (39) withaa) a lower holding frame (28), andab) a lower blade frame (18) which can be coupled to the lower holding frame (28) in a force-transmitting manner and which can be removed from the lower holding frame (28),ac) a lower guide device (33) in which the lower grid (39) is linearly displaceable,ad) a lower grid drive to which the lower grid (39) can be coupled and which can be oscillated in the lower guide device (33) when in a coupled state,b) an upper grid (38) which is at a greater distance (46) from the loading zone (2) than the lower grid (39), withba) an upper holding frame (27), andbb) an upper blade frame (13) which can be coupled to the upper holding frame (27) in a force-transmitting manner and which can be removed from the upper holding frame (27),be) an upper guide device (33) in which the upper grid (38) is linearly displaceable, andbd) an upper grid drive to which the upper grid (38) can be coupled and which can be oscillated in the upper guide device (33) when in a coupled state,with the following steps of the method:I) the upper blade frame (13) of the upper grid (38) is removed from the unit (1) and in a subsequent step, the lower blade frame (18) of the lower grid (39) is removed from the unit (1),
characterized by the following step of the method:II) the lower blade frame (18) of the lower grid (39) is removed from the unit (1), while the upper holding frame (27) of the upper grid (38) remains in the mounted state on the unit (1).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019109712.6A DE102019109712B3 (en) | 2019-04-12 | 2019-04-12 | Device and method for cutting food into strips or cubes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3733365A1 EP3733365A1 (en) | 2020-11-04 |
EP3733365B1 true EP3733365B1 (en) | 2021-10-27 |
Family
ID=70277216
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20168762.1A Active EP3733365B1 (en) | 2019-04-12 | 2020-04-08 | Device for cutting a food product into strips or cubes and method for dismantling a double grid |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3733365B1 (en) |
DE (1) | DE102019109712B3 (en) |
ES (1) | ES2902641T3 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1998415U (en) | 1965-12-02 | 1968-12-12 | Toni Reifenhaeuser | CUBE CUTTER. |
RU1801084C (en) | 1990-11-29 | 1993-03-07 | Виктор Николаевич Лазарук | Food cutting device |
DE9311101U1 (en) | 1993-07-24 | 1993-11-11 | RÜHLE GmbH, 79865 Grafenhausen | Slicer for meat and sausages |
DE19952463B4 (en) * | 1999-10-29 | 2006-08-03 | Gebr. Pöttinger GmbH | Harvesting machine, preferably loading wagons |
DE102007061169B3 (en) * | 2007-12-17 | 2009-01-22 | Reifenhäuser, Uwe, Dipl.-Ing. | Gleitstangenführung for cutting machine |
DE102008005461A1 (en) | 2008-01-21 | 2009-07-30 | Reifenhäuser, Uwe | Stabilizing grid for cutting machine |
-
2019
- 2019-04-12 DE DE102019109712.6A patent/DE102019109712B3/en not_active Expired - Fee Related
-
2020
- 2020-04-08 ES ES20168762T patent/ES2902641T3/en active Active
- 2020-04-08 EP EP20168762.1A patent/EP3733365B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP3733365A1 (en) | 2020-11-04 |
DE102019109712B3 (en) | 2020-06-18 |
ES2902641T3 (en) | 2022-03-29 |
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