EP3724160A1 - Process for the hydroxylation of an aromatic compound - Google Patents
Process for the hydroxylation of an aromatic compoundInfo
- Publication number
- EP3724160A1 EP3724160A1 EP18819106.8A EP18819106A EP3724160A1 EP 3724160 A1 EP3724160 A1 EP 3724160A1 EP 18819106 A EP18819106 A EP 18819106A EP 3724160 A1 EP3724160 A1 EP 3724160A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- catalyst
- aromatic compound
- reaction
- alkoxy group
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 39
- 150000001491 aromatic compounds Chemical class 0.000 title claims abstract description 23
- 238000005805 hydroxylation reaction Methods 0.000 title abstract description 14
- 230000033444 hydroxylation Effects 0.000 title abstract description 9
- 239000003054 catalyst Substances 0.000 claims abstract description 30
- 125000003545 alkoxy group Chemical group 0.000 claims abstract description 24
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 22
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 239000002904 solvent Substances 0.000 claims abstract description 13
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 10
- 150000001298 alcohols Chemical class 0.000 claims abstract description 10
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical group O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000010457 zeolite Substances 0.000 claims abstract description 10
- 239000010936 titanium Substances 0.000 claims abstract description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 3
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 claims description 12
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 6
- 238000000746 purification Methods 0.000 claims description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 4
- 239000006184 cosolvent Substances 0.000 claims description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- KPSSIOMAKSHJJG-UHFFFAOYSA-N neopentyl alcohol Chemical compound CC(C)(C)CO KPSSIOMAKSHJJG-UHFFFAOYSA-N 0.000 claims description 3
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 2
- 239000011324 bead Substances 0.000 claims description 2
- 239000008187 granular material Substances 0.000 claims description 2
- 239000011049 pearl Substances 0.000 claims description 2
- 239000008188 pellet Substances 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 230000000640 hydroxylating effect Effects 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 description 24
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 10
- -1 aromatic hydroxy compounds Chemical class 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 9
- LHGVFZTZFXWLCP-UHFFFAOYSA-N guaiacol Chemical compound COC1=CC=CC=C1O LHGVFZTZFXWLCP-UHFFFAOYSA-N 0.000 description 8
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 8
- 230000008929 regeneration Effects 0.000 description 8
- 238000011069 regeneration method Methods 0.000 description 8
- 239000012295 chemical reaction liquid Substances 0.000 description 7
- 238000000926 separation method Methods 0.000 description 7
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000012298 atmosphere Substances 0.000 description 5
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 4
- 238000005469 granulation Methods 0.000 description 4
- 230000003179 granulation Effects 0.000 description 4
- 229960001867 guaiacol Drugs 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- DLRJIFUOBPOJNS-UHFFFAOYSA-N phenetole Chemical compound CCOC1=CC=CC=C1 DLRJIFUOBPOJNS-UHFFFAOYSA-N 0.000 description 4
- QPRQEDXDYOZYLA-UHFFFAOYSA-N 2-methylbutan-1-ol Chemical compound CCC(C)CO QPRQEDXDYOZYLA-UHFFFAOYSA-N 0.000 description 3
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 3
- LKVFCSWBKOVHAH-UHFFFAOYSA-N 4-Ethoxyphenol Chemical compound CCOC1=CC=C(O)C=C1 LKVFCSWBKOVHAH-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- MXLMTQWGSQIYOW-UHFFFAOYSA-N 3-methyl-2-butanol Chemical compound CC(C)C(C)O MXLMTQWGSQIYOW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- CBOQJANXLMLOSS-UHFFFAOYSA-N ethyl vanillin Chemical compound CCOC1=CC(C=O)=CC=C1O CBOQJANXLMLOSS-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000011949 solid catalyst Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- MOEFFSWKSMRFRQ-UHFFFAOYSA-N 2-ethoxyphenol Chemical compound CCOC1=CC=CC=C1O MOEFFSWKSMRFRQ-UHFFFAOYSA-N 0.000 description 1
- HSRJKNPTNIJEKV-UHFFFAOYSA-N Guaifenesin Chemical compound COC1=CC=CC=C1OCC(O)CO HSRJKNPTNIJEKV-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 239000003905 agrochemical Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005112 continuous flow technique Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229940073505 ethyl vanillin Drugs 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 229960002146 guaifenesin Drugs 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 239000002638 heterogeneous catalyst Substances 0.000 description 1
- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000013335 mesoporous material Substances 0.000 description 1
- 239000012229 microporous material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- SYSQUGFVNFXIIT-UHFFFAOYSA-N n-[4-(1,3-benzoxazol-2-yl)phenyl]-4-nitrobenzenesulfonamide Chemical class C1=CC([N+](=O)[O-])=CC=C1S(=O)(=O)NC1=CC=C(C=2OC3=CC=CC=C3N=2)C=C1 SYSQUGFVNFXIIT-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000008177 pharmaceutical agent Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000000935 solvent evaporation Methods 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000004417 unsaturated alkyl group Chemical group 0.000 description 1
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical compound COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 description 1
- FGQOOHJZONJGDT-UHFFFAOYSA-N vanillin Natural products COC1=CC(O)=CC(C=O)=C1 FGQOOHJZONJGDT-UHFFFAOYSA-N 0.000 description 1
- 235000012141 vanillin Nutrition 0.000 description 1
- 229940117960 vanillin Drugs 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C41/00—Preparation of ethers; Preparation of compounds having groups, groups or groups
- C07C41/01—Preparation of ethers
- C07C41/18—Preparation of ethers by reactions not forming ether-oxygen bonds
- C07C41/26—Preparation of ethers by reactions not forming ether-oxygen bonds by introduction of hydroxy or O-metal groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C41/00—Preparation of ethers; Preparation of compounds having groups, groups or groups
- C07C41/01—Preparation of ethers
- C07C41/34—Separation; Purification; Stabilisation; Use of additives
- C07C41/40—Separation; Purification; Stabilisation; Use of additives by change of physical state, e.g. by crystallisation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/02—Ethers
- C07C43/20—Ethers having an ether-oxygen atom bound to a carbon atom of a six-membered aromatic ring
- C07C43/23—Ethers having an ether-oxygen atom bound to a carbon atom of a six-membered aromatic ring containing hydroxy or O-metal groups
Definitions
- the present invention relates to a process for the hydroxylation of an aromatic compound comprising at least one alkoxy group by reaction of said aromatic compound with hydrogen peroxide in the presence of a catalyst.
- Hydroxylated aromatic compounds are important in the field of organic synthesis. Different synthetic routes of these products have been developed over time, in particular by hydroxylation of phenol in the presence of a catalyst. For example, the hydroxylation reaction of phenol leads to the production of two isomers, namely 1,4-dihydroxybenzene or hydroquinone (HQ) and 1,2-dihydroxybenzene or catechol (PC), which are compounds having a strong industrial potential.
- HQ hydroquinone
- PC 1,2-dihydroxybenzene or catechol
- aromatic hydroxy compounds are used in many fields of application such as polymerization inhibitors, pharmaceutical agents, agrochemical agents, perfumery or the food industry.
- aromatic dihydroxy compounds are produced by hydroxylation of phenol with hydrogen peroxide in the presence of an acid catalyst which is a strong protic acid (see FR 2 071 464) or in the presence of a solid catalyst having acidic properties as, for example, a solid catalyst having acidic properties such as, for example, a zeolite TS-1 (FR 2,489,816), or a zeolite titanosilicalite MEL (EP 1 131 264), a zeolite titanosilicalite MFI (EP 1 123 159) or an MCM-22 zeolite.
- an acid catalyst which is a strong protic acid
- a solid catalyst having acidic properties such as, for example, a zeolite TS-1 (FR 2,489,816), or a zeolite titanosilicalite MEL (EP 1 131 264), a zeolite titanosilicalite MFI (EP 1 123 159) or an MCM-22 zeolite.
- the settings Optimized may include reaction yields, the ratio of hydroxy aromatic isomers, or the energy efficiency of the reaction.
- the present invention solves the problem of providing a process for producing a hydroxy aromatic compound comprising at least one alkoxy group, preferably for producing a monohydroxy aromatic compound, the process being highly selective for an isomer relative to at the other isomer, while limiting the amount of by-products formed and maintaining a high yield and high productivity.
- the reaction of the present invention may also be adjusted to select the major isomer. Indeed, depending on the end use of the hydroxylated aromatic compound, only one isomer may be required.
- guaifenesin vanillin or ethyl vanillin
- guaiacol or guethol would be required, which are the respective orthohydroxylated products of anisole and phenetol, while for polymerization inhibitor functions.
- para-methoxyphenol would be used, which is a product of para-hydroxylation of anisole.
- the present invention relates to a process for the hydroxylation of an aromatic compound, comprising at least one alkoxy group, comprising a step (a) of reaction of said aromatic compound comprising at least one alkoxy group with hydrogen peroxide in the presence of a catalyst, in a solvent comprising water, an alcohol, or a mixture of alcohols.
- Another object of the present invention is a hydroxy aromatic compound comprising at least one alkoxy group obtainable by the process of the present invention.
- alkyl denotes a linear or branched hydrocarbon chain, saturated or unsaturated, comprising from 1 to 6 carbon atoms.
- alkoxy represents an alkyl group bonded to an oxygen atom: RO.
- a first aspect of the present invention relates to a process for the hydroxylation of an aromatic compound, comprising at least one alkoxy group, comprising the step (a) of reacting said aromatic compound comprising at least one alkoxy group with hydrogen peroxide. in the presence of a catalyst, in a solvent comprising water, an alcohol or a mixture of alcohols.
- Step (a) is a hydroxylation reaction of an aromatic compound, comprising at least one alkoxy group.
- Step (a) typically leads to the formation of hydroxylated aromatic compounds in the form of isomers.
- the method according to the present invention makes it possible to predict the ratio between the isomers.
- the aromatic compound comprising at least one alkoxy group according to the present invention is a compound of formula (I) in which R is a linear or branched, saturated or unsaturated alkyl group comprising from 1 to 6 carbon atoms, preferably R is chosen from the group consisting of methyl, ethyl, isopropyl, butyl, tert-butyl, preferably the R group is selected from the group consisting of methyl or ethyl.
- the compound of formula (I) is substituted with 1 or 2 alkoxy groups, in a preferred aspect, the compound of formula (I) is substituted with 1 alkoxy group. Therefore, in a preferred aspect of the present invention, the compound of formula (I) is selected from the group consisting of anisole or phenetol.
- the compound of formula (I) may be substituted by other groups, for example the substituted aromatic compound comprising at least one alkoxy group may further comprise an alkyl group optionally substituted with heteroatoms.
- the compound of formula (I) may be substituted one, two, three or four times with a group selected from methyl, ethyl, propyl, butyl.
- the hydroxylation reaction allows, in the case of anisole, to produce a mixture of guaiacol (GA) and para-methoxyphenol (PMP), and in the case of phenetol, to produce a mixture of guetol (GE) and para-ethoxyphenol (PEP). More generally, the hydroxylation reaction allows the production of a mixture of ortho-alkoxyphenol and para-alkoxyphenol.
- the method according to the present invention makes it possible to select the desired ortho / para ratio.
- the ortho / para ratio is less than 1, more preferably less than or equal to 0.7, still more preferably less than or equal to 0.4, and most preferably less than or equal to 0.2.
- the molar ratio GA / PMP is less than 1, more preferably less than or equal to 0.7, still more preferably less than or equal to 0.4, and most preferably less than or equal to 0. 2.
- the GE / PEP molar ratio is less than 1, more preferably less than or equal to 0.7, still more preferably less than or equal to 0.4, and most preferably less than or equal to 0.2.
- the present invention may be conducted by any of a batch process, a semi-batch process and a continuous flow process.
- Different types of reactor can be used to conduct the process according to the invention.
- the process according to the invention is carried out in a stirred reactor or a cascade of stirred reactors or, alternatively, in a plug flow reactor, for example a tubular reactor placed horizontally, vertically or inclined.
- the catalyst of the present invention is a heterogeneous catalyst, preferably a zeolite comprising titanium and, more preferably, a titanosilicate zeolite, preferably selected from the group consisting of MFI, MEL, TS-1, TS-2, Ti-MWW, T-MCM68, and still more preferably TS-1.
- the zeolite has a molar ratio Ti / (Ti + Si) of 0.0001 to 0.10 and preferably of 0.0001 to 0.05, for example from 0.005 to 0.04.
- Titanosilicalite can be prepared by any publicly known method.
- the titanosilicate catalyst can be used as it is, it can be used after being molded.
- extrusion molding, tabletting, tumbling granulation, spray granulation or the like is generally used.
- extrusion molding or tabletting is preferable.
- spray granulation is preferable and, as described in, for example, US 4,701,428, a process comprising mixing a titanosilicate slurry prepared in advance with a binder, for example, silica or alumina and conducting spray granulation using a spray dryer is a general method.
- a binder for example, silica or alumina
- the amount of titanosilicate catalyst used is preferably in the range of 0.1 to 30% by weight, more preferably 0.5 to 20% by weight, and most preferably all 1 to 20% by weight in terms of external ratio based on the total mass of the reaction medium.
- the amount of the catalyst is not less than 0.1% by weight, preferably not less than 0.5% by weight, more preferably not less than 1% by mass, the reaction is complete in a short time and the productivity is increased, so that such quantity is preferable.
- the amount thereof is not more than 30% by weight, preferably not more than 20% by weight, the amount of the catalyst to be separated and recovered is small, so that such amount is preferable.
- the oxidizing agent is used in a molar ratio with respect to the aromatic compound comprising at least one alkoxy group, from 0.005 to 0.60, preferably from 0.05 to 0.50 and even more preferably from 0, 15 to 0.35.
- concentration of hydrogen peroxide used is not specifically restricted, a usual aqueous solution having a concentration of 30% can be used, or an aqueous solution of hydrogen peroxide of a higher concentration can be used as is or can be used after being diluted with a solvent that is inert in the reaction system.
- the solvent used for the dilution examples include an alcohol, preferably selected from the group consisting of methanol, ethanol, isopropanol, n-butanol or tert-butanol and water.
- the hydrogen peroxide can be added at one time or can be added little by little over a long period.
- the process of the present invention is conducted in a solvent comprising water, an alcohol or a mixture of alcohols.
- the alcohol is chosen among alcohols having 1 to 6 carbon atoms, preferably alcohols comprising a tertiary or quaternary carbon atom.
- examples of alcohols comprising a tertiary or quaternary carbon atom include tert-butanol, 2-methyl-1-propanol, 2-methyl-1-butanol, 3-methyl-1-butanol, 2,2 dimethylpropanol, 2-methyl-2-butanol and 3-methyl-2-butanol. Of these, tert-butanol, 2,2-dimethyl-1-propanol and isopropanol are preferable.
- the solvent may be used alone or in the presence of a co-solvent.
- the co-solvent may be chosen from water, acetone, acetonitrile, 1,4-dioxane or another alcohol, preferably chosen from the group consisting of methanol, ethanol and isopropanol. n-propanol, n-butanol or tert-butanol.
- the mass ratio between the solvent and the co-solvent used in the reaction is between 1: 99 and 99: 1, preferably between 10:90 and 90:10.
- the amount of the alcohol or mixture of The alcohols used is preferably in the range of 1 to 90% by weight, more preferably 3 to 50% by weight, based on the total mass of the reaction liquid.
- the amount of water used in the present invention may be the water contained in the aqueous solution of hydrogen peroxide.
- the amount of water is preferably in the range of 5 to 90% by weight, more preferably in the range of 8 to 90% by weight, still more preferably in the range of 8 to 85% by weight based on of the total mass of the reaction liquid.
- the temperature of the reaction may be greater than or equal to 30 ° C, preferably greater than or equal to 40 ° C.
- the temperature of the reaction may be less than or equal to 130 ° C, preferably less than or equal to 100 ° C.
- the reaction can be conducted under atmospheric pressure.
- the reaction can be carried out at a pressure equal to or less than 10 bar, preferably equal to or less than 6 bar.
- the present reaction may be conducted batchwise, or may be conducted semi-batchwise, or may be conducted continuously, for example in a fixed bed flow type plug flow reactor model.
- a plurality of reactors may be connected in series and / or in parallel.
- the number of reactors is preferably 1 to 4 from the point of view of equipment cost. When a plurality of reactors are used, the hydrogen peroxide can be divided into them.
- a step of separating the catalyst from the reaction liquid is included.
- a precipitation separation for the separation of the catalyst, a centrifugal filter, a vacuum belt filter, a pressure filter, a filter press, a cloth filter, a rotary filter or the like is used, whether in the horizontal or vertical configuration.
- a Continuous filter such as a rotary filter
- a concentrated catalyst slurry which is that obtained after a liquid phase has been removed from the reaction liquid containing the catalyst, can be used for the reaction again.
- the liquid phase is taken continuously.
- the catalyst When the catalyst is separated not in the form of a suspension, but in the form of a cake, it can be used for the reaction again as such, or it can be used for the reaction again after being subjected to to a regeneration treatment.
- the regeneration treatment comprises multiple steps of catalyst washing, inerting, solvent evaporation, controlled organic deposition oxidation.
- a tray dryer, a belt dryer, a rotary dryer, a spray dryer, an instant drier or the like is used.
- the regeneration treatment can be conducted in an atmosphere of an inert gas such as nitrogen, an air atmosphere, an air atmosphere diluted with an inert gas, preferably the amount of oxygen during the regeneration treatment is controlled, the amount of oxygen is generally less than 10%, preferably less than 8%, most preferably less than 5%, a water vapor atmosphere, a water vapor atmosphere diluted with inert gas, or the like.
- the drying temperature is preferably from 60 to 800 ° C, particularly preferably from 100 to 700 ° C, most preferably from 150 ° C to 650 ° C. When the regeneration temperature is this temperature, the adhered organic substances can be removed without significant degradation of the catalyst performance.
- the regeneration treatment may also be conducted by combining a plurality of different temperature regions.
- Regeneration can be performed at a given frequency on the total catalytic charge or only a portion thereof after separation from the filtration medium.
- the portion may be in the range of 1 to 50% of the catalytic charge, preferably 2 to 40%, more preferably 5 to 20% of the catalyst charge.
- fresh catalyst can be introduced to maintain the performance.
- the amount of fresh catalyst is in the range of 0 to 20%, as expressed in terms of the total amount of catalyst, more preferably 0.2 to 10%, still more preferably 0.5 to 2%.
- a purification treatment such as separation of the unreacted components and by-products can be carried out on the reaction liquid or a separated liquid containing a hydroxyl aromatic compound comprising at least one alkoxy group, said separated liquid being that after separation of the catalyst.
- the process according to the present invention may further comprise a step (b) of purifying the composition obtained after step (a).
- the purification treatment may be conducted more preferably on the separated liquid containing a hydroxyl aromatic compound comprising at least one alkoxy group, said separated liquid being that after separation of the catalyst.
- the process for the purification treatment is not specifically limited, and specific examples of the methods include decantation, extraction, distillation, crystallization and combinations of these methods.
- the process, the purification treatment procedure is not specifically limited, but for example, the following method purifies the reaction liquid and the separated liquid containing a hydroxyl aromatic compound comprising at least one alkoxy group, said separated liquid being obtained after separation of the catalyst.
- the process according to the present invention may further comprise a step (c) of shaping the composition obtained after step (a) or (b) in the form of an amorphous or crystallized powder, beads, pearls, pellets, granules or flakes.
- Another subject of the present invention relates to a hydroxyl aromatic compound comprising at least one alkoxy group obtained by the process of the present invention.
- the aromatic hydroxy compound obtained by the process of the present invention contains certain impurities which are derived from the process described in the present invention and, in particular, derived from the use of a specific solvent.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
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- Crystallography & Structural Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
Description
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Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR1762235A FR3075198B1 (en) | 2017-12-15 | 2017-12-15 | PROCESS FOR HYDROXYLATION OF AN AROMATIC COMPOUND |
PCT/EP2018/084932 WO2019115760A1 (en) | 2017-12-15 | 2018-12-14 | Process for the hydroxylation of an aromatic compound |
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EP3724160A1 true EP3724160A1 (en) | 2020-10-21 |
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ID=61224124
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EP18819106.8A Pending EP3724160A1 (en) | 2017-12-15 | 2018-12-14 | Process for the hydroxylation of an aromatic compound |
Country Status (6)
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US (1) | US20200369587A1 (en) |
EP (1) | EP3724160A1 (en) |
JP (1) | JP2021506830A (en) |
CN (1) | CN111542510A (en) |
FR (1) | FR3075198B1 (en) |
WO (1) | WO2019115760A1 (en) |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2071464A5 (en) | 1969-12-30 | 1971-09-17 | Rhone Poulenc Sa | |
IT1195029B (en) * | 1980-09-09 | 1988-09-28 | Anic Spa | PROCEDURE FOR THE OXIDRILATION OF AROMATIC HYDROCARBONS |
IT1187661B (en) * | 1985-04-23 | 1987-12-23 | Enichem Sintesi | HIGH MECHANICAL RESISTANCE SILICON AND TITANIUM BASED CATALYST |
US5426244A (en) * | 1991-12-20 | 1995-06-20 | Mitsubishi Gas Chemical Company, Inc. | Method for preparing dihydric phenols |
IT1296573B1 (en) * | 1997-11-27 | 1999-07-14 | Enichem Spa | PROCEDURE FOR THE OXIDATION OF AROMATIC TO HYDROXYAROMATIC COMPOUNDS |
FR2784672B1 (en) | 1998-10-19 | 2000-12-29 | Rhodia Chimie Sa | PROCESS FOR THE PREPARATION OF MEL-TYPE TITANIUM SILICALITY, PRODUCT OBTAINED AND ITS APPLICATIONS IN CATALYSIS |
FR2784671B1 (en) | 1998-10-19 | 2001-01-12 | Rhodia Chimie Sa | PROCESS FOR THE PREPARATION OF A TITANOZEOSILITE OF THE MFI TYPE, PRODUCT OBTAINED AND ITS APPLICATIONS IN CATALYSIS |
ATE453603T1 (en) * | 2003-02-03 | 2010-01-15 | Repsol Quimica Sa | INTEGRATED PROCESS FOR THE SELECTIVE OXYDATION OF ORGANIC COMPOUNDS |
FR2987046B1 (en) * | 2012-02-17 | 2014-03-21 | Rhodia Operations | HYDROXYLATION PROCESS FOR AROMATIC COMPOUNDS, HYDROXYLATION CATALYST AND PROCESS FOR PREPARING THE SAME |
-
2017
- 2017-12-15 FR FR1762235A patent/FR3075198B1/en active Active
-
2018
- 2018-12-14 JP JP2020533014A patent/JP2021506830A/en active Pending
- 2018-12-14 US US16/771,101 patent/US20200369587A1/en not_active Abandoned
- 2018-12-14 WO PCT/EP2018/084932 patent/WO2019115760A1/en unknown
- 2018-12-14 EP EP18819106.8A patent/EP3724160A1/en active Pending
- 2018-12-14 CN CN201880084668.5A patent/CN111542510A/en active Pending
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Publication number | Publication date |
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CN111542510A (en) | 2020-08-14 |
FR3075198B1 (en) | 2020-04-03 |
WO2019115760A1 (en) | 2019-06-20 |
US20200369587A1 (en) | 2020-11-26 |
JP2021506830A (en) | 2021-02-22 |
FR3075198A1 (en) | 2019-06-21 |
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