EP3716305B1 - A circuit breaker - Google Patents
A circuit breaker Download PDFInfo
- Publication number
- EP3716305B1 EP3716305B1 EP20166458.8A EP20166458A EP3716305B1 EP 3716305 B1 EP3716305 B1 EP 3716305B1 EP 20166458 A EP20166458 A EP 20166458A EP 3716305 B1 EP3716305 B1 EP 3716305B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- section
- circuit breaker
- shaft
- insulating layer
- insulating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011248 coating agent Substances 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 11
- 238000001746 injection moulding Methods 0.000 claims description 7
- 238000009413 insulation Methods 0.000 description 14
- 230000016507 interphase Effects 0.000 description 13
- 238000010586 diagram Methods 0.000 description 9
- 230000015556 catabolic process Effects 0.000 description 6
- 229920001169 thermoplastic Polymers 0.000 description 4
- 239000004416 thermosoftening plastic Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/1009—Interconnected mechanisms
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/48—Means for preventing discharge to non-current-carrying parts, e.g. using corona ring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H3/00—Mechanisms for operating contacts
- H01H3/32—Driving mechanisms, i.e. for transmitting driving force to the contacts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/1009—Interconnected mechanisms
- H01H71/1027—Interconnected mechanisms comprising a bidirectional connecting member actuated by the opening movement of one pole to trip a neighbour pole
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/12—Contacts characterised by the manner in which co-operating contacts engage
- H01H1/14—Contacts characterised by the manner in which co-operating contacts engage by abutting
- H01H1/20—Bridging contacts
- H01H1/2041—Rotating bridge
- H01H1/2058—Rotating bridge being assembled in a cassette, which can be placed as a complete unit into a circuit breaker
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/02—Bases; Casings; Covers
- H01H2050/028—Means to improve the overall withstanding voltage, e.g. creepage distances
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/1009—Interconnected mechanisms
- H01H2071/1036—Interconnected mechanisms having provisions for four or more poles
Landscapes
- Breakers (AREA)
- Driving Mechanisms And Operating Circuits Of Arc-Extinguishing High-Tension Switches (AREA)
Description
- Embodiments of the present disclosure generally relate to an electrical device and more particularly to a circuit breaker with a shaft being insulated according to the preamble of claim 1 (see
DE 25 07 454 B1 ). - A circuit breaker refers to an electrical device capable of turning on, carrying, and turning off the current under a normal circuit condition, and capable of turning on, carrying for a period of time and automatically turning off the current under a specified abnormal circuit condition (such as a short-circuit current). Circuit breakers are widely used in various electricity scenarios in production and daily life, and are an important guarantee for safe electricity use. The shaft made of a metal in the circuit breaker is prone to breakdown during a short circuit under a high-voltage environment, causing an inter-phase short circuit as well as extremely large hidden safety risks.
CN 208077912 U discloses a circuit breaker. - In conventional circuit breaker products, especially double-breakpoint circuit breakers, one or two shafts made of a metal are usually used to run through the contact support of each phase in order to ensure the synchronization of acts of the contacts and modularized assembling. However, the metal shafts are prone to breakdown upon a short circuit, causing an inter-phase short circuit, and such inter-phase short circuit is particularly likely to occur under an AC/DC high-voltage environment. The inter-phase short circuit will cause serious harms to the circuit breaker itself and the circuit protected by the circuit breaker.
- In order to solve or at least partially solve the above and other potential problems, embodiments of the present disclosure provide a circuit breaker that uses a shaft with an insulating layer, which can implement effective insulation protection without changing the overall structure of the circuit breaker, and reduce the risks of occurrence of the inter-phase short circuit.
- In one aspect of the present disclosure, a circuit breaker is provided. The circuit breaker comprises: a shaft including a first section and a second section; a movable contact assembly arranged on the shaft along an extending direction of the shaft and including a movable contact; and a driving mechanism coupled to the first section and adapted to drive the movable contact assembly to rotate with the shaft such that the movable contact contacts with or disengages from a stationary contact of the circuit breaker, wherein the shaft further comprises an insulating layer disposed on the first section and the second section.
- According to the circuit breaker of the embodiments of the present disclosure, the effective insulation protection for the shaft is achieved by the insulating layer disposed on the first section and second section, thereby avoiding the breakdown of the shaft upon the short circuit and reducing the risk of the inter-phase short circuit. Therefore, such a circuit breaker can be applied more widely and is more suitable for usage under a high-voltage environment.
- In some embodiments, the first section and the second section are made of a metal, and the diameter of the first section is larger than that of the second section. In such embodiments, the shaft main body is made of a metal, which ensures the easy machining and mechanical performance of the shaft itself. Meanwhile, the body of the shaft is made in a stepped shape by setting the diameter of the second section smaller than that of the first section. Accordingly, a thicker insulating layer may be disposed on the second section to further improve the insulation protection for the shaft.
- In some embodiments, the insulating layer comprises a first insulating coating disposed on the first section. In such embodiments, with the insulating coating being disposed on the first section, the insulation protection can be further enhanced without reducing the mechanical performance of the shaft. In addition, since the shaft is coupled to the driving mechanism (such as a linkage) at the first section, a wear-resistant insulating coating may be selected to improve the wear resistance of the shaft and to reduce the loss of overrun.
- In some embodiments, the insulating layer further comprises an insulating sleeve disposed on the second section. In such embodiments, the insulating sleeve may be mounted onto the second section after the first section of the shaft is coupled to the driving mechanism. In this way, the difficulty of installation is reduced, and meanwhile the insulating sleeve is prevented from being worn when passing through the driving mechanism.
- In some embodiments, the insulating layer further comprises a second insulating coating and an insulating sleeve disposed on the second section. In such embodiments, the second insulating coating on the second section may be formed together with the first insulating layer on the first section, and the insulating sleeve can be conveniently installed on the second section. In this way, the insulation protection for the shaft is further improved without increasing the difficulty in installation and manufacture.
- In some embodiments, a thickness of the insulating sleeve is in a range of 0.1 mm to 0.3 mm. In such embodiments, the effective insulation protection is achieved using a thinner insulating sleeve without reducing the strong and tough mechanical performance of the shaft.
- In some embodiments, the insulating layer disposed on the second section is formed by an injection molding process. In such embodiments, the insulating layer integral with the second section may be formed by using the injection molding process, thereby resulting in uniform and reliable insulation protection.
- In some embodiments, the shaft has the same diameter at the first section and the second section. In such embodiments, the synchronization and consistency of acts of the movable contacts of different poles of the circuit breaker may be guaranteed by configuring the shaft to have a uniform diameter at different sections.
- In some embodiments, the first section is located at a middle portion of the shaft, and the second section comprises portions adjacent to both ends of the shaft. In such embodiments, the insulation protection may be achieved for a circuit breaker having more than two poles.
- In some embodiments, the circuit breaker is a four-pole circuit breaker. In such embodiments, a widely useful four-pole circuit breaker with good shaft insulation may be formed.
- In some embodiments, the circuit breaker is a three-pole circuit breaker. In such embodiments, a widely useful three-pole circuit breaker with good shaft insulation may be formed.
- The above and other objectives, features, and advantages of exemplary embodiments of the present disclosure will become more apparent from the following detailed description with reference to the accompanying drawings, wherein the same reference symbols refer to the same elements in exemplary embodiments of the present disclosure.
-
FIG. 1 illustrates an overall schematic diagram of a circuit breaker according to an exemplary embodiment of the present disclosure; -
FIG. 2 illustrates a partial cross-sectional view of the circuit breaker shown inFIG. 1 ; -
FIG. 3 illustrates a schematic diagram of the internal structure of the circuit breaker shown inFIG. 1 ; -
FIG. 4 illustrates a schematic diagram of forming a circuit breaker shaft according to an exemplary embodiment of the present disclosure; and -
FIG. 5 illustrates a schematic diagram of a circuit breaker shaft according to an exemplary embodiment of the present disclosure. - Throughout the drawings, the same or similar reference symbols refer to the same or similar elements.
- As mentioned above, currently, the shaft made of a metal in the circuit breaker is prone to breakdown upon a short circuit, causing an inter-phase short circuit, particularly under a high-voltage (> AC 690V) or DC (> DC 1000V) environment. In the case of a normal short circuit, the current flows through the poles of the circuit breaker sequentially. However, when a dielectric breakdown occurs between the metal shaft and other components in the circuit breaker (such as a stationary contact), the inter-phase short circuit is caused. In the case of the inter-phase short circuit, the path of the current is greatly reduced, and even damages are caused to the circuit breaker. Therefore, the inter-phase short circuit causes extreme harms.
- In some traditional solutions, in order to reduce the risk of the inter-phase short circuit, the shaft of the circuit breaker is formed as a complete plastic shaft, or the shaft is formed by the docking or mating a metal segment with a plastic member. In such traditional solutions, although the insulation of the shaft is improved, the difficulty in manufacturing the shaft is increased and the mechanical performance is reduced.
- Embodiments of the present disclosure provide a circuit breaker including a shaft with an insulating layer so as to solve or at least partially solve the above and other potential problems. Some example embodiments will now be described with reference to
FIG. 1 to FIG. 5 . - First, the overall structure of a
circuit breaker 100 according to an exemplary embodiment of the present disclosure will be described in detail with reference toFIG. 1 to FIG. 3 .FIG. 1 illustrates an overall schematic diagram of thecircuit breaker 100 according to an exemplary embodiment of the present disclosure;FIG. 2 illustrates a partial cross-sectional view of thecircuit breaker 100 shown inFIG. 1 ;FIG. 3 illustrates a schematic diagram of theinternal structure 300 of the circuit breaker shown inFIG. 1 . - As shown in
FIG. 1 , in general, thecircuit breaker 100 described herein is a four-pole circuit breaker including poles 111-114, wherein each pole is adapted to be connected to a phase line or a zero line. Thecircuit breaker 100 further includes adriving mechanism 105. As shown inFIG. 2 , thedriving mechanism 105 may include a handle, an operation mechanism, a linkage mechanism, etc. The scope of the present disclosure is not limited to a specific driving mechanism, so it is not described in detail here. Thedriving mechanism 105 is located at one pole of the circuit breaker, for example, at thepole 112. Thepole 112 may also be referred to as amechanism pole 112. - Components such as
shafts 310,movable contacts 302 andstationary contacts 304 are located within ahousing 103 of thecircuit breaker 100. As shown inFIG. 3 , thecircuit breaker 100 includes twoshafts 310, and theshaft 310 includes afirst section 311 and asecond section 312, wherein thefirst section 311 is located at themechanism pole 112. Each of the poles 111-114 of the circuit breaker 110 includes a contact circuit composed of thestationary contact 304, themovable contact 302, acontact support 303, and so on. A movable contact assembly including themovable contact 302 and thecontact support 303 is arranged on theshaft 310 along an extending direction of theshaft 310. - The
driving mechanism 105 is coupled to thefirst section 311 of theshaft 310 and is adapted to drive the movable contact assembly to rotate with theshaft 310 such that themovable contact 302 contacts with or disengages from thestationary contact 304 of thecircuit breaker 100. In the simplified schematic diagram ofFIG. 3 , alinkage 305 constituting a part of thedriving mechanism 105 is shown. Thelinkage 305 is coupled to thefirst section 311. When thelinkage 305 is pushed down or pulled up, theshaft 310 will cause themovable contacts 310 of individual poles to simultaneously contact with or disengage from the correspondingstationary contact 304 so as to close or open the corresponding contact circuit. - It should be understood that showing the
circuit breaker 100 as a four-pole circuit breaker is merely exemplary and is not intended to limit the scope of the present disclosure. The embodiments of the present disclosure may be applied to various circuit breakers, such as a two-pole circuit breaker, a three-pole circuit breaker, and the like. In addition, the driving mechanism may be coupled to any pole of the circuit breaker. Thecircuit breaker 100 is shown as having two shafts inFIG. 1 to FIG. 3 for illustrative purposes only, but it should be understood that the circuit breaker according to embodiments of the present disclosure may have a larger or smaller number of shafts. - In order to increase the insulation protection of the shaft and reduce the risk of inter-phase short circuit, in addition to the body of the shaft, the
shaft 310 further includes an insulating layer disposed on thefirst section 311 and thesecond section 312. The insulating layer of theshaft 310 may be formed in any suitable manner, including but not limited to an insulating coating, an insulating sleeve, injection molding, and the like. The insulating layers on thefirst section 311 and thesecond section 312 may be formed in the same or different manners, and may have the same or different thicknesses. - The
shaft 310 according to an embodiment of the present disclosure will be described in detail below with reference toFIG. 4 to FIG. 5. FIG. 4 illustrates a schematic diagram of forming thecircuit breaker shaft 310 according to an exemplary embodiment of the present disclosure.FIG. 5 illustrates a schematic diagram of acircuit breaker shaft 310 according to an exemplary embodiment of the present disclosure. - In the example of
FIG. 4 , theshaft 310 includes a stepped shaft body made of for example a metal, which includes afirst section 311 and asecond section 312. The diameter d1 of thefirst section 311 is larger than the diameter d2 of thesecond section 312. The shaft body made of metal is easy to process and helps to ensure a strong and tough mechanical performance of the shaft. The length L1 of thefirst section 311 as well as the lengths L2 and L3 of thesecond section 312 may be set according to actual needs. - A first insulating
coating 401 is disposed on thefirst section 311. The first insulatingcoating 401 may be formed in any suitable manner such as coating, spraying, or the like. Since thedriving mechanism 105 is coupled to theshaft 310 at thefirst section 311, a component such as thelinkage 305 will cause wear to the first insulatingcoating 401. Therefore, in some embodiments, the first insulatingcoating 401 may be formed as a wear-resistant insulating coating, for example, the first insulatingcoating 401 may be formed as an oxide (such as alumina) coating. In this way, not only the insulation protection of theshaft 310 is enhanced, but also the wear resistance of theshaft 310 is improved, thereby avoiding the loss of overrun. - In some embodiments, the insulating layer disposed on the
second section 312 may be formed using an insulatingsleeve 402 such as a thermoplastic sleeve. As shown inFIG. 3 , in such a case, after the body of the shaft 310 (for example, an insulating layer has been disposed on the first section) has been installed to thecircuit breaker 100, the insulatingsleeve 402 may be directly sleeved onto thesecond section 312. This reduces the difficulty of installation and prevents the thermoplastic sleeve from being worn as it passes through the mechanism. - The thickness of the insulating
sleeve 402 may be selected as needed. An excellent insulating effect may be achieved with a thin thermoplastic sleeve. The thickness of the insulatingsleeve 402 may be in a range of 0.1 mm to 0.3 mm. By way of example only, a thermoplastic sleeve with a thickness of 0.15mm can effectively prevent the inter-phase short circuit of the shaft, and increase the creepage distance of the opposed phase. After the test, the breakdown does not occur between dielectric phases under a 3000 Vdc voltage condition for 5 seconds. - In some embodiments, the insulating layer disposed on the
second section 312 may include a second insulating coating, for example, formed together with the first insulatingcoating 401, and the second insulating coating may have the same thickness as or a different thickness from the first insulatingcoating 401. In some embodiments, the insulatingsleeve 402 may further be disposed on the second insulating coating, which may further improve the insulation protection of theshaft 310. - In some embodiments, the insulating layer disposed on the
first section 311 or thesecond section 312 may also be formed by an injection molding process. For example, the shaft body including thefirst section 311 and thesecond section 312 may be placed in a mold, and then the insulating layer on thefirst section 311 and thesecond section 312 may be formed by injection molding. In some embodiments, when the first insulatingcoating 401 is disposed on thefirst section 311, both ends of theshaft 310 may be respectively placed in an injection molding mold, to form the insulating layer on thesecond section 312. -
FIG. 5 schematically illustrates a formedshaft 310 including the insulating layer, which includes thefirst section 311 and the first insulatingcoating 401 disposed on thefirst section 311, thesecond section 312 and the insulatingsleeve 402 disposed on thesecond section 312. Theshaft 310 has a diameter D1 at thefirst section 311 and a diameter D2 at asecond section 312. In some embodiments, the diameter D1 may be substantially equal to diameter D2. The formed shaft with a uniform diameter facilitates the synchronization of the acts of themovable contacts 302 of different poles. However, it should be understood that this is not limiting, and the circuit breaker according to embodiments of the present disclosure may also have different diameters at thefirst section 311 and thesecond section 312. - In the examples described above, the
first section 311 is located in a middle portion of theshaft 310, and thesecond section 312 includes portions close to both ends of theshaft 310. It should be understood that this is merely exemplary and is not intended to limit the scope of the present disclosure. The positions of the first section and the second section may be set according to actual needs. For example, for a two-pole circuit breaker, the first section and the second section may include a left end portion and a right end portion of the shaft, respectively. - It should be understood that all numerical values described in the above detailed embodiments of the present disclosure are exemplary, and all numerical values are optional.
Claims (11)
- A circuit breaker (100), comprising:a shaft (310) including a first section (311) and a second section (312);a movable contact assembly arranged on the shaft (310) along an extending direction of the shaft (310) and including a movable contact (302); anda driving mechanism (105) coupled to the first section (311),wherein the shaft (310) further comprises an insulating layer disposed on the first section (311) and the second section (312),characterized in thatthe driving mechanism (105) is adapted to drive the movable contact assembly to rotate with the shaft (310) such that the movable contact (302) contacts with or disengages from a stationary contact (304) of the circuit breaker (100).
- The circuit breaker (100) according to claim 1, wherein the first section (311) and the second section (312) are made of a metal, and the diameter (d1) of the first section (311) is larger than the diameter (d2) of the second section (312).
- The circuit breaker (100) according to claim 1 or 2, wherein the insulating layer comprises a first insulating coating (401) disposed on the first section (311).
- The circuit breaker (100) according to claim 3, wherein the insulating layer further comprises an insulating sleeve (402) disposed on the second section (312).
- The circuit breaker (100) according to claim 3, wherein the insulating layer further comprises a second insulating coating and an insulating sleeve (402) disposed on the second section (312).
- The circuit breaker (100) according to claim 4 or 5, wherein the thickness of the insulating sleeve (402) is in a range of from 0.1 mm to 0.3 mm.
- The circuit breaker (100) according to any of the preceding claims, wherein the insulating layer disposed on the second section (312) is formed by an injection molding process.
- The circuit breaker (100) according to claim 1, wherein the shaft (310) has the same diameter at the first section (311) and the second section (312).
- The circuit breaker (100) according to any of the preceding claims, wherein the first section (311) is located at a middle portion of the shaft (310), and the second section (312) comprises portions adjacent to both ends of the shaft (310).
- The circuit breaker (100) according to any of the preceding claims, wherein the circuit breaker (100) is a four-pole circuit breaker.
- The circuit breaker (100) according to claims 1-9, wherein the circuit breaker (100) is a three-pole circuit breaker.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920409727.3U CN209434123U (en) | 2019-03-28 | 2019-03-28 | A kind of breaker |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3716305A1 EP3716305A1 (en) | 2020-09-30 |
EP3716305B1 true EP3716305B1 (en) | 2023-08-09 |
Family
ID=67978870
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20166458.8A Active EP3716305B1 (en) | 2019-03-28 | 2020-03-27 | A circuit breaker |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3716305B1 (en) |
KR (1) | KR102388640B1 (en) |
CN (1) | CN209434123U (en) |
DK (1) | DK3716305T3 (en) |
PL (1) | PL3716305T3 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2507454C2 (en) * | 1975-02-21 | 1976-12-23 | Ellenberger & Poensgen | MULTI-POLE OVERCURRENT SWITCH |
KR101677998B1 (en) * | 2010-12-16 | 2016-11-22 | 엘에스산전 주식회사 | Shaft assembly for mold cased circuit breaker |
KR101545888B1 (en) * | 2011-09-30 | 2015-08-20 | 엘에스산전 주식회사 | Circuit breaker and method for manufactoring the insulating layer thereof |
KR200485774Y1 (en) * | 2016-08-31 | 2018-02-21 | 엘에스산전 주식회사 | Multi-Pole Molded Case Circuit Breaker with Insulated Barrier for Rotate Pin |
CN208077912U (en) * | 2017-12-18 | 2018-11-09 | 浙江正泰电器股份有限公司 | Breaker |
-
2019
- 2019-03-28 CN CN201920409727.3U patent/CN209434123U/en active Active
-
2020
- 2020-03-27 PL PL20166458.8T patent/PL3716305T3/en unknown
- 2020-03-27 KR KR1020200037842A patent/KR102388640B1/en active IP Right Grant
- 2020-03-27 DK DK20166458.8T patent/DK3716305T3/en active
- 2020-03-27 EP EP20166458.8A patent/EP3716305B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
KR20200115365A (en) | 2020-10-07 |
CN209434123U (en) | 2019-09-24 |
PL3716305T3 (en) | 2024-02-12 |
EP3716305A1 (en) | 2020-09-30 |
DK3716305T3 (en) | 2023-09-25 |
KR102388640B1 (en) | 2022-04-19 |
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