EP3704131A1 - Modified solid polymethylaluminoxane - Google Patents
Modified solid polymethylaluminoxaneInfo
- Publication number
- EP3704131A1 EP3704131A1 EP18800310.7A EP18800310A EP3704131A1 EP 3704131 A1 EP3704131 A1 EP 3704131A1 EP 18800310 A EP18800310 A EP 18800310A EP 3704131 A1 EP3704131 A1 EP 3704131A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- solid polymethylaluminoxane
- modified solid
- alkyl
- independently
- polymethylaluminoxane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/65912—Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an organoaluminium compound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F10/04—Monomers containing three or four carbon atoms
- C08F10/06—Propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/02—Ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/642—Component covered by group C08F4/64 with an organo-aluminium compound
- C08F4/6428—Component covered by group C08F4/64 with an organo-aluminium compound with an aluminoxane, i.e. a compound containing an Al-O-Al- group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G79/00—Macromolecular compounds obtained by reactions forming a linkage containing atoms other than silicon, sulfur, nitrogen, oxygen, and carbon with or without the latter elements in the main chain of the macromolecule
- C08G79/10—Macromolecular compounds obtained by reactions forming a linkage containing atoms other than silicon, sulfur, nitrogen, oxygen, and carbon with or without the latter elements in the main chain of the macromolecule a linkage containing aluminium
Definitions
- the present invention relates to a modified solid polymethylaluminoxane, as well as to a process for the preparation of a modified solid polymethylaluminoxane.
- the present invention also relates to a catalytic composition comprising the modified solid polymethylaluminoxane on top of which is supported an olefin polymerisation catalyst.
- the present invention also relates to an olefin polymerisation process employing the catalytic compositions.
- a particular group of these Ziegler-Natta type catalysts which catalyse the polymerization of ethylene (and ⁇ -olefins in general), comprise an aluminoxane activator and a metallocene transition metal catalyst.
- Metallocenes comprise a metal bound between two n 5 - cyclopentadienyl type ligands.
- the rf-cyclopentadienyl type ligands are selected from rf-cyclopentadienyl, n. 5 -indenyl and n. 5 -fluorenyl.
- a modified solid polymethylaluminoxane comprising a solid polymethylaluminoxane comprising a repeating moiety having a structure according to formula (I) as defined herein, and at least one organic modifier having a structure according to formula (II) as defined herein, wherein at least a portion of the solid polymethylaluminoxane is associated with the organic modifier.
- step b) contacting the solid polymethylaluminoxane of step a) with at least one organic modifier having a structure according to formula (II) as defined herein, and
- mole ratio of the organic modifier to the aluminium in the solid polymethylaluminoxane in step b) ranges from 0.001 : 1 to 0.45:1.
- a modified solid polymethylaluminoxane obtainable, obtained or directly obtained by the process according to the second aspect of the invention.
- a catalytic composition comprising an olefin polymerisation catalyst supported on a modified solid polymethylaluminoxane according to the first or third aspect.
- a process for the preparation of a catalytic composition according to the fourth aspect comprising the steps of:
- alkyl refers to a straight or branched chain alkyl moieties, typically having 1 , 2, 3, 4, 5 or 6 carbon atoms. This term includes reference to groups such as methyl, ethyl, propyl (n-propyl or isopropyl), butyl (n-butyl, sec-butyl or tert-butyl), pentyl (including neopentyl), hexyl and the like. In particular, an alkyl may have 1 , 2, 3 or 4 carbon atoms.
- alkenyl refers to straight or branched chain alkenyl moieties, typically having 2, 3, 4, 5 or 6 carbon atoms.
- This term includes reference to groups such as ethenyl (vinyl), propenyl (allyl), butenyl, pentenyl and hexenyl, as well as both the cis and trans isomers thereof.
- alkynyl refers to straight or branched chain alkynyl moieties, typically having 2, 3, 4, 5 or 6 carbon atoms.
- the term includes reference to alkynyl moieties containing 1 , 2 or 3 carbon-carbon triple bonds (C ⁇ C). This term includes reference to groups such as ethynyl, propynyl, butynyl, pentynyl and hexynyl.
- alkoxy refers to -O-alkyl, wherein alkyl is straight or branched chain and comprises 1 , 2, 3, 4, 5 or 6 carbon atoms. In one class of embodiments, alkoxy has 1 , 2, 3 or 4 carbon atoms. This term includes reference to groups such as methoxy, ethoxy, propoxy, isopropoxy, butoxy, tert-butoxy, pentoxy, hexoxy and the like.
- haloalkyl refers to an alkyl group wherein at least one hydrogen has been substituted with a halo group selected from chloro, fluoro, bromo and iodo.
- haloalkyl are typically, but not always, fluoroalkyls. This term includes reference to trifluoromethyl.
- carbocyclyl refers to alicyclic moiety having 3, 4, 5, 6, 7 or 8 carbon atoms.
- the group may be a bridged or polycyclic ring system. More often carbocyclyl groups are monocyclic. This term includes reference to groups such as cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, norbornyl, bicyclo[2.2.2]octyl and the like.
- heterocyclyl refers to a saturated (e.g. heterocycloalkyl) or unsaturated (e.g. heteroaryl) heterocyclic ring moiety having from 3, 4, 5, 6, 7, 8, 9 or 10 ring atoms, at least one of which is selected from nitrogen, oxygen, phosphorus, silicon and sulphur.
- heterocyclyl includes a 3- to 10-membered ring or ring system and more particularly a 5- or 6-membered ring.
- aryl and “aromatic” as used herein refer to an aromatic ring system comprising 6, 7, 8, 9 or 10 ring carbon atoms.
- Aryl is often phenyl but may be a polycyclic ring system, having two or more rings, at least one of which is aromatic. This term includes reference to groups such as phenyl, naphthyl and the like.
- heteroaryl and “heteroaromatic” as used herein refers to an aromatic heterocyclic ring system having 5, 6, 7, 8, 9 or 10 ring atoms, at least one of which is selected from nitrogen, oxygen and sulphur.
- the group may be a polycyclic ring system, having two or more rings, at least one of which is aromatic, but is more often monocyclic.
- This term includes reference to groups such as pyrimidinyl, furanyl, benzo[b]thiophenyl, thiophenyl, pyrrolyl, imidazolyl, pyrrolidinyl, pyridinyl, benzo[b]furanyl, pyrazinyl, purinyl, indolyl, benzimidazolyl, quinolinyl, phenothiazinyl, triazinyl, phthalazinyl, 2H-chromenyl, oxazolyl, isoxazolyl, thiazolyl, isoindolyl, indazolyl, purinyl, isoquinolinyl, quinazolinyl, pteridinyl and the like.
- halogen or "halo" as used herein refer to F, CI, Br or I. In a particular, halogen may be F or CI, of which CI is more common.
- substituted as used herein in reference to a moiety means that one or more, especially up to 5, more especially 1 , 2 or 3, of the hydrogen atoms in said moiety are replaced independently of each other by the corresponding number of the described substituents.
- optionally substituted as used herein means substituted or unsubstituted.
- substituents are only at positions where they are chemically possible, the person skilled in the art being able to decide (either experimentally or theoretically) without inappropriate effort whether a particular substitution is possible.
- amino or hydroxy groups with free hydrogen may be unstable if bound to carbon atoms with unsaturated (e.g. olefinic) bonds.
- substituents described herein may themselves be substituted by any substituent, subject to the aforementioned restriction to appropriate substitutions as recognised by the skilled person.
- the first aspect of the invention provides a modified solid polymethylaluminoxane, the modified solid polymethylaluminoxane comprising:
- X 1 and X 2 are independently selected from OH, COOH, SH, PR R*H and NR X H, or their deprotonated forms;
- rings A 1 and A 2 are independently aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-
- L 1 , L 2 and L 3 are independently selected from (1-5C)alkylene and phenylene, and are optionally substituted with one or more groups selected from OH, halo, (1-3C)alkyl and
- R x and R y are independently selected from hydrogen and (1-4C)alkyl
- n 0 or 1 ;
- n 0 or 1 ;
- o 0 or 1 ;
- p is 0 or 1 ; and wherein at least a portion of the solid polymethylaluminoxane is associated with the organic modifier.
- the modified solid polymethylaluminoxanes of the invention present a number of advantages over other solid polymethylaluminoxanes. Perhaps most notably, the modified solid polymethylaluminoxanes exhibit noticeably higher surface area than their unmodified analogues, thus rendering them ideal candidates for use as supporting materials in catalytic applications, in particular olefin polymerisation reactions. Owing to their superior surface area properties, the modified solid polymethylaluminoxanes are particularly effective support materials for the metallocene Ziegler-Natta-catalysed polymerisation of ethylene.
- the modified solid polymethylaluminoxanes of the invention comprise a solid polymethylaluminoxane comprising a repeating moiety having a structure according to formula (I).
- Solid polymethylaluminoxanes also termed solid MAOs or sMAOs
- Solid polymethylaluminoxanes comprising a repeating moiety having a structure according to formula (I) will be familiar to one of ordinary skill in the art.
- solid polymethylaluminoxanes are distinguished from other methyl aluminoxanes (MAOs) in that they are insoluble in hydrocarbon solvents and so may act as heterogeneous support systems.
- Any suitable solid polymethylaluminoxane may be used as part of the present invention.
- the solid polymethylaluminoxanes useful in the preparation of the modified solid polymethylaluminoxanes of the invention are insoluble in toluene and hexane.
- the solid polymethylaluminoxanes useful as part of the present invention are themselves suitable for use as solid-phase support materials, without the need for an additional activator.
- the modified solid polymethylaluminoxanes of the invention are devoid of any other species that could be considered a solid support (e.g.
- the modified solid polymethylaluminoxanes of the invention when used in olefin polymerisation applications, the only inorganic solid support present in the catalytic composition is the modified solid polymethylaluminoxanes (i.e. no additional solid support such as S1O2, AI2O3 and Zr02 are necessary). Moreover, given the dual function of the modified solid polymethylaluminoxanes of the invention (as catalytic support and activator species), the catalytic compositions of the invention contain no additional catalytic activator species.
- the solid polymethylaluminoxanes used in the preparation of the modified solid polymethylaluminoxanes of the invention is prepared by heating a solution containing polymethylaluminoxane and a hydrocarbon solvent (e.g. toluene), so as to precipitate solid polymethylaluminoxane.
- the solution containing polymethylaluminoxane and a hydrocarbon solvent may be prepared by reacting trimethyl aluminium and benzoic acid in a hydrocarbon solvent (e.g. toluene), and then heating the resulting mixture.
- the solid polymethylaluminoxane and the resulting modified solid polymethylaluminoxanes of the invention may contain a quantity of residual benzoic acid and/or a quantity of trimethyl aluminium.
- the solid polymethylaluminoxane used in the preparation of the modified solid polymethylaluminoxanes of the invention is prepared according to the following protocol:
- the properties of the solid polymethylaluminoxane can be adjusted by altering one or more of the processing variables used during its synthesis.
- the properties of the solid polymethylaluminoxane may be adjusted by varying the Al:0 ratio, by fixing the amount of AIMe 3 and varying the amount of benzoic acid.
- Exemplary Al:0 ratios are 1 : 1 , 1.1 : 1 , 1 .2: 1 , 1.3: 1 , 1 .4:1 and 1.6: 1.
- the Al:0 ratio is 1 .2: 1 or 1.3: 1.
- the properties of the solid polymethylaluminoxane may be adjusted by fixing the amount of benzoic acid and varying the amount of AIMe 3 .
- steps 1 and 3 may be kept constant, with step 2 being varied.
- the temperature of step 2 may be 70-100°C (e.g. 70°C, 80°C, 90°C or 100°C).
- the duration of step 2 may be from 12 to 28 hours (e.g. 12, 20 or 28 hours).
- the duration of step 2 may be from 5 minutes to 24 hours.
- Step 3 may be conducted in a solvent such as toluene.
- the solid polymethylaluminoxane used in the preparation of the modified solid polymethylaluminoxanes of the invention is as described in WO2010/055652 or WO2013/146337, and is obtainable from Tosoh Finechem Corporation, Japan.
- the solid polymethylaluminoxane used in the preparation of the modified solid polymethylaluminoxanes of the invention is as described in WO2010/055652.
- the solid polymethylaluminoxane used in the preparation of the modified solid polymethylaluminoxanes of the invention is characterised by having extremely low solubility in toluene and n-hexane.
- the solubility in n-hexane at 25°C of the solid polymethylaluminoxane is 0-2 mol%.
- the solubility in n-hexane at 25°C of the solid polymethylaluminoxane is 0-1 mol%. More suitably, the solubility in n-hexane at 25°C of the solid polymethylaluminoxane is 0-0.2 mol%.
- the solubility in toluene at 25°C of the solid polymethylaluminoxane is 0-2 mol%.
- the solubility in toluene at 25°C of the solid polymethylaluminoxane is 0-1 mol%. More suitably, the solubility in toluene at 25°C of the solid polymethylaluminoxane is 0-0.5 mol%.
- the solubility in solvents may be measured by the method described in JP-B(KOKOKU)-H07 42301.
- the modified solid polymethylaluminoxanes of the invention may exhibit the same solubility properties as the solid polymethylaluminoxanes used in their preparation.
- the solid polymethylaluminoxane used in the preparation of the modified solid polymethylaluminoxanes of the invention, or the modified solid polymethylaluminoxanes themselves, may have an aluminium content in the range of 36-41 wt%.
- the modified solid polymethylaluminoxanes have an aluminium content of 30.0 - 38.5 wt%.
- the modified solid polymethylaluminoxanes have an aluminium content of 30.25 - 35.0 wt%. More suitably, the modified solid polymethylaluminoxanes have an aluminium content of 30.5 - 33.0 wt%.
- the modified solid polymethylaluminoxanes of the invention comprise at least one organic modifier having a structure according to formula (II). At least a portion of the solid polymethylaluminoxane comprising a repeating moiety having a structure according to formula (I) is associated with the organic modifier.
- the association between the solid polymethylaluminoxane and the organic modifier can arise as a result of one or more different types of interaction, including ionic, covalent, hydrogen bonding and Van der Waals interactions.
- the nature of the interaction between the solid polymethylaluminoxane and the organic modifier has an influence of the structure of both components.
- the organic modifier is typically associated with at least a portion of the solid polymethylaluminoxane via the former's X 1 and X 2 groups.
- X 1 and X 2 may be selected from OH, COOH, SH, PR R y H and NR X H, in which case the organic modifier of formula (II) can be viewed as a free compound having a non-covalent association with at least a portion of the solid polymethylaluminoxane.
- X 1 and X 2 may exist in a deprotonated form, in which case the organic modifier of formula (II) can be viewed as a structural moiety present within the modified solid polymethylaluminoxanes of the invention.
- the organic modifier of formula (II) can be viewed as a structural moiety present within the modified solid polymethylaluminoxanes of the invention.
- at least a portion of the solid polymethylaluminoxane is covalently bonded to the organic modifier, such that at least a portion of the modified solid polymethylaluminoxane has a structure according to formula (III) shown below:
- X 1 and X 2 are independently selected from O, COO, S, PR x R y and NR X , and
- a 1 , A 2 , L 1 , L 2 , L 3 , R x , R y , m, n, o and p are as defined in formula (II).
- the structure of the organic modifiers of formula (II) has an effect on the overall morphology of the modified solid polymethylaluminoxane.
- the ability of groups X 1 and X 2 to each associate with a different particulate of solid polymethylaluminoxane comprising a repeating moiety having a structure according to formula (I) allows for the formation of a network of solid polymethylaluminoxane particulates interconnected by organic modifiers acting as linking groups. It is believed that the formation of such networks results in the creation of channels within the modified solid polymethylaluminoxane, which may contribute to the observed increase in specific surface area.
- X 1 and X 2 are independently selected from OH, COOH, SH, PR x R y H and NR X H, or their deprotonated forms, wherein R x is independently selected from hydrogen and (1-4C)alkyl.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms, wherein R x is independently selected from hydrogen and (1- 4C)alkyl.
- X 1 and X 2 are independently selected from OH, COOH and NR X H, or their deprotonated forms, wherein R x is independently selected from hydrogen and (1-4C)alkyl.
- X 1 and X 2 are independently selected from OH and NR X H, or their deprotonated forms, wherein R x is independently selected from hydrogen and (1-4C)alkyl.
- X 1 and X 2 are independently selected from OH and COOH, or their deprotonated forms.
- X 1 and X 2 are OH, or its deprotonated form.
- rings A 1 and A 2 are independently aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (2-5C)alkenyl, (2-5C)alkynyl, (1-5C)alkoxy, aryl and heteroaryl, wherein R x and R y are independently selected from hydrogen and (1-4C)alkyl.
- rings A 1 and A 2 are independently monocyclic or bicyclic aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (2-5C)alkenyl, (2-5C)alkynyl, (1-5C)alkoxy, aryl and heteroaryl, wherein R x and R y are independently selected from hydrogen and (1-4C)alkyl.
- rings A 1 and A 2 are independently monocyclic or bicyclic aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (1-5C)alkoxy, phenyl and 5-6 membered heteroaryl, wherein R x and R y are independently selected from hydrogen and (1-4C)alkyl.
- rings A 1 and A 2 are independently monocyclic or bicyclic aromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (1-5C)alkoxy, phenyl and 5-6 membered heteroaryl, wherein R x and R y are independently selected from hydrogen and (1-4C)alkyl.
- rings A 1 and A 2 are independently phenyl or naphthyl, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1- 5C)alkyl, (1-5C)alkoxy and phenyl, wherein R x and R y are independently selected from hydrogen and (1-4C)alkyl.
- rings A 1 and A 2 are independently phenyl or naphthyl, and are optionally substituted with one or more groups R 1 selected from OH, halo, (1-5C)alkyl and phenyl.
- rings A 1 and A 2 are independently phenyl or naphthyl, and are optionally substituted with one or more groups R 1 selected from OH, chloro, fluoro and (1- 3C)alkyl.
- rings A 1 and A 2 independently have any one the following structures:
- R 1 has any of the definitions outlined herein (e.g. halo, such as fluoro),
- v is 0 to 4 (e.g. 0 or 4), and
- w is 0 to 6 (e.g. 0).
- L 1 , L 2 and L 3 are independently selected from (1-5C)alkylene and phenylene, and are optionally substituted with one or more groups selected from OH, halo, (1- 3C)alkyl and (1-3C)haloalkyl.
- L , L 2 and L 3 are independently selected from (1-3C)alkylene and phenylene, and are optionally substituted with one or more groups selected from OH, halo, (1- 3C)alkyl and (1-3C)haloalkyl.
- L 1 , L 2 and L 3 are independently selected from (1-3C)alkylene, and are optionally substituted with one or more groups selected from halo, (1-3C)alkyl and (1- 3C)haloalkyl.
- L 1 , L 2 and L 3 are independently (1-3C)alkylene, and are optionally substituted with one or more groups selected from (1-3C)alkyl and (1-3C)haloalkyl.
- L 1 , L 2 and L 3 are methylene, and are optionally substituted with one or more groups selected from (1-2C)alkyl and (1-2C)fluoroalkyl.
- m is 0 or 1.
- m is 0.
- n is 0 or 1. [0066] In an embodiment, n is 1.
- o is 0 or 1.
- o is 1.
- p is 0 or 1.
- p is 0.
- n 1 and o is 1.
- m is 0 and p is 0.
- n is 1
- o is 1
- p is 0.
- X 1 and X 2 are independently selected from OH, COOH, SH, PR x R y H and NR X H, or their deprotonated forms;
- a 1 and A 2 are independently monocyclic or bicyclic aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1- 5C)alkyl, (2-5C)alkenyl, (2-5C)alkynyl, (1-5C)alkoxy, aryl and heteroaryl;
- R x and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently selected from (1-3C)alkylene and phenylene, and are optionally substituted with one or more groups selected from OH, halo, (1-3C)alkyl and (1-3C)haloalkyl; m, n, o and p are independently 0 or 1.
- X 1 and X 2 are independently selected from OH, COOH and NR X H, or their deprotonated forms;
- a 1 and A 2 are independently monocyclic or bicyclic aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1- 5C)alkyl, (2-5C)alkenyl, (2-5C)alkynyl, (1-5C)alkoxy, aryl and heteroaryl;
- R x and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently selected from (1-3C)alkylene and phenylene, and are optionally substituted with one or more groups selected from OH, halo, (1-3C)alkyl and (1-3C)haloalkyl; m, n, o and p are independently 0 or 1.
- X 1 and X 2 are OH, or its deprotonated form;
- a 1 and A 2 are independently monocyclic or bicyclic aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1- 5C)alkyl, (2-5C)alkenyl, (2-5C)alkynyl, (1-5C)alkoxy, aryl and heteroaryl;
- R and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently selected from (1-3C)alkylene and phenylene, and are optionally substituted with one or more groups selected from OH, halo, (1-3C)alkyl and (1-3C)haloalkyl; m, n, o and p are independently 0 or 1.
- X 1 and X 2 are OH, or its deprotonated form
- a 1 and A 2 are independently monocyclic or bicyclic aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1- 5C)alkyl, (2-5C)alkenyl, (2-5C)alkynyl, (1-5C)alkoxy, aryl and heteroaryl;
- R and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently selected from (1-3C)alkylene and phenylene, and are optionally substituted with one or more groups selected from OH, halo, (1-3C)alkyl and (1-3C)haloalkyl; m and p are independently 0 or 1 ;
- n and o are 1.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms;
- rings A 1 and A 2 are independently monocyclic or bicyclic aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y halo, (1- 5C)alkyl, (1-5C)alkoxy, phenyl and 5-6 membered heteroaryl;
- R x and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently (1-3C)alkylene, and are optionally substituted with one or more groups selected from halo, (1-3C)alkyl and (1-3C)haloalkyl;
- n, o and p are independently 0 or 1.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms;
- rings A 1 and A 2 are independently phenyl or naphthyl, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (1-5C)alkoxy and phenyl;
- R x and R y are independently selected from hydrogen and (1-4C)alkyl;
- L 1 , L 2 and L 3 are independently (1-3C)alkylene, and are optionally substituted with one or more groups selected from halo, (1-3C)alkyl and (1-3C)haloalkyl;
- n, o and p are independently 0 or 1.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms;
- rings A 1 and A 2 are independently phenyl or naphthyl, and are optionally substituted with one or more groups R 1 selected from OH, chloro, fluoro and (1-3C)alkyl;
- R x and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently (1-3C)alkylene, and are optionally substituted with one or more groups selected from halo, (1-3C)alkyl and (1-3C)haloalkyl;
- n, o and p are independently 0 or 1.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms;
- rings A 1 and A 2 independently have any one the following structures:
- R 1 has any of the definitions outlined herein (e.g. halo, such as fluoro),
- v is 0 to 4 (e.g. 0 or 4), and
- w is 0 to 6 (e.g. 0);
- R y are independently selected from hydrogen and (1-4C)alkyl;
- L 1 , L 2 and L 3 are independently (1-3C)alkylene, and are optionally substituted with one or more groups selected from halo, (1-3C)alkyl and (1-3C)haloalkyl;
- n, o and p are independently 0 or 1.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms;
- rings A 1 and A 2 independently have any one the following structures:
- R 1 is selected from OH, COOH, NR x R y , halo (e.g. fluoro), (1-5C)alkyl, (1-5C)alkoxy and phenyl, and
- v 0 or 4;
- R x and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently (1-3C)alkylene, and are optionally substituted with one or more groups selected from halo, (1-3C)alkyl and (1-3C)haloalkyl;
- n and p are independently 0 or 1 ;
- n and o are 1.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms;
- a 1 and A 2 are independently monocyclic or bicyclic aromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (1-5C)alkoxy, phenyl and 5-6 membered heteroaryl;
- R and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently selected from (1-5C)alkylene and phenylene, and are optionally substituted with one or more groups selected from OH, halo, (1-3C)alkyl and (1-3C)haloalkyl; m, n, o and p are independently 0 or 1.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms;
- a 1 and A 2 are independently monocyclic or bicyclic aromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (1-5C)alkoxy, phenyl and 5-6 membered heteroaryl;
- R and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently (1-3C)alkylene, and are optionally substituted with one or more groups selected from (1-3C)alkyl and (1-3C)haloalkyl;
- n, o and p are independently 0 or 1.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms;
- a 1 and A 2 are independently monocyclic or bicyclic aromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (1-5C)alkoxy, phenyl and 5-6 membered heteroaryl;
- R x and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are methylene, and are optionally substituted with one or more groups selected from (1-2C)alkyl and (1-2C)fluoroalkyl;
- n, o and p are independently 0 or 1.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms;
- a 1 and A 2 are independently monocyclic or bicyclic aromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (1-5C)alkoxy, phenyl and 5-6 membered heteroaryl;
- R x and R y are independently selected from hydrogen and (1-4C)alkyl;
- L 1 , L 2 and L 3 are methylene, and are optionally substituted with one or more groups selected from (1-2C)alkyl and (1-2C)fluoroalkyl;
- n and p are independently 0 or 1 ;
- n and o are 1.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms;
- rings A 1 and A 2 are independently monocyclic or bicyclic aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1- 5C)alkyl, (1-5C)alkoxy, phenyl and 5-6 membered heteroaryl;
- R x and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently (1-3C)alkylene and phenylene, and are optionally substituted with one or more groups selected from OH, halo, (1-3C)alkyl and (1-3C)haloalkyl;
- n, o and p are independently 0 or 1.
- X 1 and X 2 are independently selected from OH, COOH and NR X H, or their deprotonated forms;
- rings A 1 and A 2 are independently phenyl or naphthyl, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (1-5C)alkoxy and phenyl;
- R x and R y are independently selected from hydrogen and (1-4C)alkyl
- L 1 , L 2 and L 3 are independently (1-3C)alkylene, and are optionally substituted with one or more groups selected from (1-3C)alkyl and (1-3C)haloalkyl;
- n and p are independently 0 or 1 ;
- n and o are 1.
- X 1 and X 2 are independently selected from OH and COOH, or their deprotonated forms;
- rings A 1 and A 2 are independently phenyl or naphthyl, and are optionally substituted with one or more groups R 1 selected from OH, chloro, fluoro and (1-3C)alkyl;
- L 1 , L 2 and L 3 are methylene, and are optionally substituted with one or more groups selected from (1-2C)alkyl and (1-2C)fluoroalkyl;
- n and p are independently 0 or 1 ;
- n and o are 1.
- X 1 and X 2 are independently selected from OH and COOH (e.g. OH), or their deprotonated forms;
- ring A 1 is unsubstituted phenyl or phenyl substituted with one, two, three or four (e.g. three or four) groups R 1 selected from chloro and fluoro (e.g. fluoro); and
- X 1 and X 2 are OH or its deprotonated form
- ring A 1 is phenyl substituted with three or four groups R 1 being fluoro;
- X 1 and X 2 are OH, or its deprotonated form
- rings A 1 and A 2 independently have any one the following structures:
- R 1 has any of the definitions outlined herein (e.g. halo, such as fluoro),
- v is 0 to 4 (e.g. 0 or 4), and
- w is 0 to 6 (e.g. 0).
- L 1 , L 2 and L 3 are methylene, and are optionally substituted with one or more groups selected from (1-2C)alkyl and (1-2C)fluoroalkyl;
- n and p are independently 0 or 1 ;
- n and o are 1.
- X 1 and X 2 are OH, or its deprotonated form;
- ring A 1 has any one of the following structures:
- each R 1 is independently chloro or fluoro (e.g. fluoro), and v is 0, 1 , 2, 3 or 4 (e.g. 0, 3 or 4); and m, n, o and p are 0.
- X 1 and X 2 are OH, or its deprotonated form; ring A 1 has the following structure:
- each R 1 is independently chloro or fluoro (e.g. fluoro), and v is 0, 1 , 2, 3 or 4 (e.g. 0, 3 or 4); and m, n, o and p are 0.
- X 1 and X 2 are OH, or its deprotonated form; ring A 1 has the following structure:
- each R 1 is fluoro
- v is 3 or 4; and m, n, o and p are 0.
- the organic modifier has any one or more of the following structures:
- X 1 and X 2 are independently selected from OH, COOH, SH, PR x R y H and NR X H, or their deprotonated forms, wherein R x and R y are independently selected from hydrogen and (1- 4C)alkyl.
- X 1 and X 2 are independently selected from OH, COOH, SH and NR X H, or their deprotonated forms, wherein R x is independently selected from hydrogen and (1-4C)alkyl.
- X 1 and X 2 are independently selected from OH, COOH and NR X H, or their deprotonated forms, wherein R x is independently selected from hydrogen and (1-4C)alkyl.
- X 1 and X 2 are OH, or its deprotonated form.
- the amount of organic modifier of formula (II) within the modified solid polymethylaluminoxane is calculated relative to the number of moles of aluminium within the solid polymethylaluminoxane comprising a repeating moiety of formula (I).
- the amount of organic modifier within a sample of modified solid polymethylaluminoxane can be determined by techniques such as elemental analysis and NMR spectroscopy.
- the modified solid polymethylaluminoxane comprises 0.1 - 45 mol% of organic modifier of formula (II) relative to the number of moles of aluminium within the solid polymethylaluminoxane comprising a repeating moiety of formula (I).
- the modified solid polymethylaluminoxane comprises 0.1 - 20 mol% of organic modifier of formula (II) relative to the number of moles of aluminium within the solid polymethylaluminoxane comprising a repeating moiety of formula (I).
- the modified solid polymethylaluminoxane comprises 0.5 - 15 mol% of organic modifier of formula (II) relative to the number of moles of aluminium within the solid polymethylaluminoxane comprising a repeating moiety of formula (I). More suitably, the modified solid polymethylaluminoxane comprises 1 - 5 mol% of organic modifier of formula (II) relative to the number of moles of aluminium within the solid polymethylaluminoxane comprising a repeating moiety of formula (I).
- the modified solid polymethylaluminoxane comprises 1.5 - 3.5 mol% of organic modifier of formula (II) relative to the number of moles of aluminium within the solid polymethylaluminoxane comprising a repeating moiety of formula (I). Yet even more suitably, the modified solid polymethylaluminoxane comprises 2.0 - 3.0 mol% of organic modifier of formula (II) relative to the number of moles of aluminium within the solid polymethylaluminoxane comprising a repeating moiety of formula (I).
- the modified solid polymethylaluminoxane comprises 2.2 - 2.8 mol% of organic modifier of formula (II) relative to the number of moles of aluminium within the solid polymethylaluminoxane comprising a repeating moiety of formula (I).
- the modified solid polymethylaluminoxane comprises 2.35 - 2.65 mol% of organic modifier of formula (II) relative to the number of moles of aluminium within the solid polymethylaluminoxane comprising a repeating moiety of formula (I)
- At least a portion of the organic modifier of formula (II) present within the modified solid polymethylaluminoxane is associated with the solid polymethylaluminoxane comprising a repeating moiety of formula (I).
- at least 30% of the organic modifier of formula (II) present within the modified solid polymethylaluminoxane is associated with the solid polymethylaluminoxane comprising a repeating moiety of formula (I).
- at least 50% of the organic modifier of formula (II) present within the modified solid polymethylaluminoxane is associated with the solid polymethylaluminoxane comprising a repeating moiety of formula (I). More suitably, at least 80% of the organic modifier of formula (II) present within the modified solid polymethylaluminoxane is associated with the solid polymethylaluminoxane comprising a repeating moiety of formula (I).
- the modified solid polymethylaluminoxane may have a specific surface area (calculated by N2 physisorbtion using Brunauer-Emmett-Teller (BET) theory) of >10 m 2 g _1 (e.g. 10-50 m 2 g ).
- the modified solid polymethylaluminoxane has a specific surface area of >14 m 2 g "1 (e.g. 14-50 m 2 g _1 ). More suitably, the modified solid polymethylaluminoxane has a specific surface area of >18 m 2 g "1 (e.g. 18-45 m 2 g 1 ).
- the modified solid polymethylaluminoxane has a specific surface area of >20 m 2 g "1 (e.g. 20-40 m 2 g "1 ).
- the second aspect of the invention provides a process for the preparation of a modified solid polymethylaluminoxane according to the first aspect of the invention, the process comprising the steps of:
- step b) contacting the solid polymethylaluminoxane of step a) with at least one organic modifier having a structure according to formula (II) shown below:
- X 1 and X 2 are independently selected from OH, COOH, SH, PR x R y H and NR X H, or their deprotonated forms;
- rings A 1 and A 2 are independently aromatic or heteroaromatic, and are optionally substituted with one or more groups R 1 selected from OH, COOH, NR x R y , halo, (1-5C)alkyl, (2-5C)alkenyl, (2-5C)alkynyl, (1-5C)alkoxy, aryl and heteroaryl;
- L 1 , L 2 and L 3 are independently selected from (1-5C)alkylene and phenylene, and are optionally substituted with one or more groups selected from OH, halo, (1-3C)alkyl and (1-3C)haloalkyl;
- R x and R y are independently selected from hydrogen, OH and (1-4C)alkyl
- n 0 or 1 ;
- n 0 or 1 ;
- o 0 or 1 ;
- p is 0 or 1 ;
- step b) isolating the product formed from step b); wherein the mole ratio of the organic modifier to the aluminium in the solid polymethylaluminoxane in step b) ranges from 0.001 : 1 to 0.45:1.
- solid polymethylaluminoxane comprising a repeating moiety having a structure according to formula (I) may be as defined in any of those embodiments outlined hereinbefore in respect of the first aspect of the invention.
- organic modifier having a structure according to formula (II) may be as defined in any of those embodiments outlined hereinbefore in respect of the first aspect of the invention.
- the mole ratio of the organic modifier to the aluminium in the solid polymethylaluminoxane in step b) ranges from 0.005: 1 to 0.2:1.
- the mole ratio of the organic modifier to the aluminium in the solid polymethylaluminoxane in step b) ranges from 0.005:1 to 0.15:1.
- the mole ratio of the organic modifier to the aluminium in the solid polymethylaluminoxane in step b) ranges from 0.01 : 1 to 0.05:1. More suitably, the mole ratio of the organic modifier to the aluminium in the solid polymethylaluminoxane in step b) ranges from 0.015:1 to 0.035:1.
- the mole ratio of the organic modifier to the aluminium in the solid polymethylaluminoxane in step b) ranges from 0.02: 1 to 0.03:1. Yet even more suitably, the mole ratio of the organic modifier to the aluminium in the solid polymethylaluminoxane in step b) ranges from 0.022:1 to 0.028:1. Most suitably, the mole ratio of the organic modifier to the aluminium in the solid polymethylaluminoxane in step b) ranges from 0.0235:1 to 0.0265:1.
- the first solvent is selected from toluene, benzene and hexane.
- the first solvent is toluene.
- the organic modifier is provided in a second solvent, and step b) comprises mixing the first solvent and the second solvent.
- the second solvent may be selected from toluene, benzene and hexane.
- the second solvent is toluene.
- step b) is conducted at a temperature of 10-150°C.
- step b) is conducted at a temperature of 10-65°C. More suitably, step b) is conducted at a temperature of 18-50°C. Yet more suitably, step b) is conducted at a temperature of 18-35°C.
- step b) further comprises the step of sonicating the mixture of the solid polymethylaluminoxane and the organic modifier, for example at an ultrasonic frequency of >15 kHz.
- the use of sonication advantageously obviates the need for conducting step b) at high temperatures, which is believed to result in degradation of the modified solid polymethylaluminoxane.
- step b) comprises sonicating the mixture of the solid polymethylaluminoxane and the organic modifier, the temperature of the mixture does not rise above 85°C over the course of step b).
- step b) comprises sonicating the mixture of the solid polymethylaluminoxane and the organic modifier, the temperature of the mixture does not rise above 65°C over the course of step b).
- step b) is carried out under soniciation for a period of 0.1 to 24 hours.
- step b) is carried out under soniciation for a period of 0.1 to 5 hours.
- the fourth aspect of the invention provides a catalytic composition comprising an olefin polymerisation catalyst supported on a modified solid polymethylaluminoxane according to the first or third aspect.
- any suitable olefin polymerisation catalyst may be used in the catalytic composition.
- the olefin polymerisation catalyst is a Ziegler-Natta type catalyst (e.g. a metallocene-based Ziegler-Natta catalyst).
- the olefin polymerisation catalyst is a metallocene catalyst comprising a metal bound between two r -cyclopentadienyl type ligands.
- the ⁇ 5 - cyclopentadienyl type ligands may be selected from n 5 -cyclopentadienyl, n 5 -pentalenyl, ⁇ 5 - indenyl and n 5 -fluorenyl.
- the olefin polymerisation catalyst has a structure according to formula (IV) shown below:
- R a and Rb are each independently hydrogen or (1-2C)alkyl
- Rc and Rd are each independently hydrogen or (1-4C)alkyl, or R c and Rd are linked such that, when taken in combination with the atoms to which they are attached, they form a 6-membered fused aromatic ring optionally substituted with one or more groups selected from (1-6C)alkyl, (2-6C)alkenyl, (2-6C)alkynyl, (1-6C)alkoxy, aryl, heteroaryl, carbocyclic and heterocyclic, wherein each aryl, heteroaryl, carbocyclic and heterocyclic group is optionally substituted with one or more groups selected from (1- 6C)alkyl, (2-6C)alkenyl, (2-6C)alkynyl, (1-6C)alkoxy, halo, amino, nitro and cyano;
- R e and R f are each independently hydrogen or (1-4C)alkyl, or R e and R f are linked such that, when taken in combination with the atoms to which they are attached, they form a 6-membered fused aromatic ring optionally substituted with one or more groups selected from (1-6C)alkyl, (2-6C)alkenyl, (2-6C)alkynyl, (1-6C)alkoxy, aryl, heteroaryl, carbocyclic and heterocyclic, wherein each aryl, heteroaryl, carbocyclic and heterocyclic group is optionally substituted with one or more groups selected from (1- 6C)alkyl, (2-6C)alkenyl, (2-6C)alkynyl, (1-6C)alkoxy, halo, amino, nitro and cyano;
- R g and Rh are each independently hydrogen or (1-4C)alkyl, or R g and Rh are linked such that, when taken in combination with the atoms to which they are attached, they form a 6-membered fused aromatic ring optionally substituted with one or more groups selected from (1-6C)alkyl, (2-6C)alkenyl, (2-6C)alkynyl, (1-6C)alkoxy, aryl, heteroaryl, carbocyclic and heterocyclic, wherein each aryl, heteroaryl, carbocyclic and heterocyclic group is optionally substituted with one or more groups selected from (1- 6C)alkyl, (2-6C)alkenyl, (2-6C)alkynyl, (1-6C)alkoxy, halo, amino, nitro and cyano;
- Q is absent (in which case each cyclopentadienyl ring is bound to hydrogen at this position), or is a bridging group selected from -CH 2 - or -CH2CH2-, either or which may be optionally substituted with one or more groups selected from (1-4C)alkyl, (2- 4C)alkenyl, (2-4C)alkynyl and aryl, or Q is a bridging group -Si(Ri)(Rj)-,
- R, and Rj are independently (1-4C)alkyl, (2-4C)alkenyl, (2- 4C)alkynyl or aryl;
- X is zirconium or hafnium
- each Y group is independently selected from halo, hydride, (1-6C)alkyl, (1- 6C)alkoxy, aryl or aryloxy, either or which is optionally substituted with one or more groups selected from (1-6C)alkyl and halo.
- the compound of formula (IV) may be present as meso or rac isomers, and the present invention includes both such isomeric forms.
- a person skilled in the art will appreciate that a mixture of isomers of the compound of formula (IV) may be used for catalysis applications, or the isomers may be separated and used individually (using techniques well known in the art, such as, for example, fractional crystallization).
- the compound may be present in the rac form only, or in the meso form only.
- the compound of formula (IV) may be immobilized on the solid phase support material by one or more ionic or covalent interactions.
- the modified solid polymethylaluminoxane of the invention are the only inorganic solid supports used (i.e. no additional solid support such as S1O2, AI2O3 and Zr0 2 are necessary). Moreover, given the dual function of the modified solid polymethylaluminoxane of the invention (as catalytic support and activator species), the catalytic compositions of the invention contain no additional catalytic activator species (e.g. co-catalysts).
- mol A i/molx i.e. the number of moles of Al (from the modified solid polymethylaluminoxane) divided by the number of moles of metal X (from the compound of formula (IV)).
- mo /moIx is 25 - 250.
- mol A i/molx is 40 - 225. More suitably, mo i/molx is 75 - 225. Even more suitably, mol A i/molx is 100 - 225. Yet more suitably, mol A i/molx is 125 - 225. Yet even more suitably, mol A i/mol x is 150 - 225. Most suitably, mol A i/mol x is 175 - 225.
- R a and R b are each hydrogen.
- R c and R d are each independently hydrogen or (1-4C)alkyl, or R c and Rd are linked such that, when taken in combination with the atoms to which they are attached, they form a 6-membered fused aromatic ring optionally substituted with one or more groups selected from (1-6C)alkyl, (2-6C)alkenyl, (2-6C)alkynyl and (1-6C)alkoxy.
- R c and R d are each independently hydrogen or (1-4C)alkyl, or R c and R d are linked such that, when taken in combination with the atoms to which they are attached, they form a 6-membered fused aromatic ring optionally substituted with one or more groups selected from methyl, ethyl and tert-butyl.
- R e and R f are each independently hydrogen or (1-4C)alkyl, or R e and R f are linked such that, when taken in combination with the atoms to which they are attached, they form a 6-membered fused aromatic ring optionally substituted with one or more groups selected from (1-6C)alkyl, (2-6C)alkenyl, (2-6C)alkynyl and (1-6C)alkoxy.
- R e and R f are each independently hydrogen or (1-4C)alkyl, or R e and R f are linked such that, when taken in combination with the atoms to which they are attached, they form a 6-membered fused aromatic ring optionally substituted with one or more groups selected from methyl, ethyl and tert-butyl.
- R g and Rh are each independently hydrogen or (1-4C)alkyl, or R g and Rh are linked such that, when taken in combination with the atoms to which they are attached, they form a 6-membered fused aromatic ring optionally substituted with one or more groups selected from (1-6C)alkyl, (2-6C)alkenyl, (2-6C)alkynyl and (1-6C)alkoxy.
- R g and R h are each independently hydrogen or (1-4C)alkyl, or R g and R h are linked such that, when taken in combination with the atoms to which they are attached, they form a 6-membered fused aromatic ring optionally substituted with one or more groups selected from methyl, ethyl and tert-butyl.
- Q is absent, or is a bridging group selected from -CH2- or -ChbChb- , either or which may be optionally substituted with one or more groups selected from (1- 4C)alkyl and phenyl, or Q is a bridging group -Si(Ri)(R j )-,
- R, and R j are independently (1-4C)alkyl or aryl.
- X is zirconium
- each Y group is independently selected from halo.
- each Y group is chloro.
- the olefin polymerisation catalyst having a structure according to formula (IV) has any of the structures shown below:
- the olefin polymerisation catalyst has a structure according to formula (IV) has the following structure:
- the fifth aspect of the invention provides a process for the preparation of a catalytic composition according to the fourth aspect, the process comprising the steps of:
- the olefin polymerisation catalyst may have any of those definitions discussed hereinbefore in respect of the fourth aspect of the invention.
- the catalytic compositions of the invention are straightforwardly prepared using mild reaction conditions.
- Suitable solvents for use in step a) will be well known to one of ordinary skill in the art, and include toluene, o-xylene, mesitylene, pentane, hexane, heptane, cyclohexane and methylcyclohexane.
- the solvent used in step a) is toluene.
- Step b) may involve mixing the reagents for a period of 0.05-6 hours. Step b) may be conducted at a temperature of 1-3 hours.
- the sixth aspect of the invention provides a process for the preparation of a polyolefin, the process comprising the step of:
- the polyolefin is polyethylene and the olefin monomers are ethene monomers.
- the polyolefin is a copolymer
- the olefin monomers are a mixture of monomers comprising 90-99 wt% ethene and 1-10 wt% of one or more (4-8C) o olefin.
- the (4-8C) oolefin is 1-butene, 1-hexene, 1-octene, or a mixture thereof.
- a person skilled in the art of olefin polymerisation will be able to select suitable reaction conditions (e.g. temperature, pressures, reaction times etc.) for such a polymerisation reaction.
- suitable reaction conditions e.g. temperature, pressures, reaction times etc.
- a person skilled in the art will also be able to manipulate the process parameters in order to produce a polyolefin having particular properties
- Fig. 1 shows the BET adsorption/desorption isotherm for sMMAO(0.025/1 ,4-HO(C 6 F 4 )OH).
- Fig. 2 shows the DRIFT spectrum (NaCI window) of sMMAO(0.025/1 ,4-HO(C 6 F4)OH).
- Fig. 3 shows a selected region of the 1 H NMR spectrum in cfs-THF of solid MAO modified with 1 ,4-HO(C 6 F 4 )OH at 2.5 mol% loading.
- Fig. 4 shows the 19 F ⁇ 1 H ⁇ NMR spectrum in cfe-THF of solid MAO modified with 1 ,4-HO(C 6 F 4 )OH at 2.5 mol% loading.
- Fig. 5 shows the 19 F ⁇ 1 H ⁇ DP-MAS SSNMR spectrum (24 kHz spinning) of solid MAO modified with 1 ,4-HO(C 6 F 4 )OH at 5 mol% loading.
- Fig. 6 shows the 1 H ⁇ 13 C ⁇ 19 F ⁇ CP-MAS SSNMR spectrum (10 kHz spinning) of solid MAO modified with 1 ,4-HO(C 6 F )OH at 5 mol% loading.
- Fig. 7 shows 19 F ⁇ 13 C ⁇ 1 H ⁇ CP-MAS SSNMR spectrum (10 kHz spinning) of solid MAO modified with 1 ,4-HO(C 6 F 4 )OH at 5 mol% loading.
- Fig. 9 shows an SEM image (x4,000 magnification) of PE samples from a catalyst based on sMMAO(0.05/HOC 6 F 4 OH).
- Fig. 10 shows SEM images of sMAO samples modified with HO(C6H )-(C6H 4 )OH at 2.5 mol% loading at (a) x500 and (b) x7,500 magnification.
- Fig. 11 shows SEM images of sMAO samples modified with 1 ,2-HO(C 6 H 4 )OH at 2.5 mol% loading at (a) x1 ,000 and (b) x7,500 magnification.
- Fig. 12 shows SEM images of sMAO samples modified with 1 ,4-HO(CeF 4 )OH at 2.5 mol% loading at (a) x1 ,000 and (b) ⁇ , ⁇ magnification.
- Fig. 13 shows SEM images of sMAO samples modified with 1 ,4-HO(CeH )OH at 2.5 mol% loading at (a) x2,000 and (b) x3,000 magnification.
- Fig. 14 shows SEM images of sMAO samples modified with HO(C6H )-(CeH 4 )OH at 2.5 mol% loading at (a) x2,000 and (b) x5,000 magnification.
- Fig. 15 shows the PDF overlay for sMAO (in grey, dashed line) and sMMAO(0.40/1 ,4- HO(C 6 F 4 )OH) (black, solid line)
- the resultant slurry was then treated with hexane to extract by-products and encourage precipitation of a colourless solid. After settling, the supernatant solution was removed and the solid modified polymethylaluminoxane (sMMAO) samples were vacuum dried and isolated in good yield (59-91 %).
- sMMAO solid modified polymethylaluminoxane
- the specific surface area of the sMMAO samples was determined by analysis of N 2 gas physisorbtion using Brunauer-Emmett-Teller (BET) theory.
- BET Brunauer-Emmett-Teller
- Figure 1 The BET data obtained ( Figure 1) are consistent with a Type II isotherm which is typically given by inert gas physisorbtion on macroporous adsorbents.
- the BET surface area of sMMAO(0.025/M) samples (21.5-34.0 m 2 mmol A r 1 ) are significantly higher than that of the control (16.6 m 2 mmol A r 1 ) and of the commercially supplied TOSOH sMAO (17.8 m 2 mmo f 1 ).
- This increase in specific surface area is consistent with the proposed exchange of peripheral methyl groups with the bifunctional linker groups, which creates 'channels' on the sMMAO surface, and increases its porosity.
- Diffuse-Reflectance FT-IR spectroscopy 1.3 Diffuse-Reflectance FT-IR spectroscopy (DRIFTs)
- the 1 H NMR spectrum shows a resonance between 0.03 and -1.57 ppm, assigned to the methyl protons of the solid MAO, which is very broad due to the oligomeric nature of the material. Within this broad feature is a sharp signal at -0.60 ppm, which is assigned to the methyl protons of TMA 'bound' within the sMAO structure. The sharp signal at -0.96 ppm is assigned to 'free' TMA, which is an inherent part of MAO compositions.
- the sMMAO samples all show an additional signal in the region -0.6 to -0.8 ppm, which is assigned to an aluminoxane methyl group adjacent to a modifier group in the oligomeric chain. In the 1 H NMR spectrum of sMMAO(0.025/1 , 4-HO(C6F4)OH) this appears as a low intensity broad resonance at -0.85 ppm ( Figure 3).
- 19 F ⁇ 1 H ⁇ NMR spectroscopy is a powerful characterisation technique in the case of the fluorinated modifiers, in order to determine the symmetry and chemical environment of the linker groups.
- the 19 F ⁇ 1 H ⁇ NMR spectrum of sMMAO(0.025/1 ,4-HO(C s F 4 )OH) ( Figure 4) shows a single resonance at o -167.6 ppm consistent with a -0(C6F 4 )0- fragment which is symmetrically bound between two aluminoxane groups.
- the cross-polarisation nucleus in the 13 C CP-MAS experiment was changed from 1 H to 19 F, which selectively transfers its polarisation to 13 C atoms in close proximity to the 19 F nucleus.
- the 13 C- ⁇ 19 F ⁇ CP-MAS SSNMR spectrum of sMMAO(0.05/1 ,4-HO(C 6 F 4 )OH) ( Figure 7) shows two resonances at 132.9 and 120.0 ppm, which are assigned to the ipso and o/if/70-carbon atoms of the aryloxide modifying group which symmetrically bridges aluminoxane units in the proposed structure.
- Total X-ray scattering pair distribution function (XPDF) of amorphous sMAO and linker modified sMMAO supports was used as an additional characterisation technique. Samples linker modified sMMAOs were sealed under argon in glass capillaries and were subject to total X-ray scattering measurements using a synchrotron radiation, resulting in a useable Q-range from 0.4-12 A -1 .
- PDF The pair distribution function was obtained by subtracting scattering from the argon-filled sample container and Fourier transforming the corrected total X-ray scattering data in GudrunX.
- Table 1 Elemental analysis data for 1 ,4-HO(C6F 4 )OH modified sMAO supports at different modifier loadings.
- Table 2 Characterisation data for 1 ,4-HO(C6F 4 )OH modified solid MAO supports at different loadings and slurry-phase ethylene polymerisation data with (EBI)ZrCl 2 supported catalysts.
- Table 3 shows the average activity data for each polymerisation reaction.
- the activity data suggest that an electron withdrawing aryl-fluoride modifier is not a strict requirement for a highly active catalyst support.
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