EP3697552A1 - Hollow turbine blade with reduced intake of cooling air - Google Patents
Hollow turbine blade with reduced intake of cooling airInfo
- Publication number
- EP3697552A1 EP3697552A1 EP18799584.0A EP18799584A EP3697552A1 EP 3697552 A1 EP3697552 A1 EP 3697552A1 EP 18799584 A EP18799584 A EP 18799584A EP 3697552 A1 EP3697552 A1 EP 3697552A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blade
- cooling
- core
- diameter
- rising
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 69
- 230000000630 rising effect Effects 0.000 claims abstract description 39
- 239000000428 dust Substances 0.000 claims abstract description 23
- 239000000919 ceramic Substances 0.000 claims description 25
- 238000010410 dusting Methods 0.000 claims description 14
- 238000000605 extraction Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000005553 drilling Methods 0.000 claims description 3
- 238000005495 investment casting Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 239000000567 combustion gas Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 210000003462 vein Anatomy 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/18—Hollow blades, i.e. blades with cooling or heating channels or cavities; Heating, heat-insulating or cooling means on blades
- F01D5/187—Convection cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/20—Specially-shaped blade tips to seal space between tips and stator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/21—Manufacture essentially without removing material by casting
- F05D2230/211—Manufacture essentially without removing material by casting by precision casting, e.g. microfusing or investment casting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/20—Rotors
- F05D2240/30—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
- F05D2240/307—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor related to the tip of a rotor blade
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/20—Heat transfer, e.g. cooling
- F05D2260/202—Heat transfer, e.g. cooling by film cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/60—Fluid transfer
- F05D2260/607—Preventing clogging or obstruction of flow paths by dirt, dust, or foreign particles
Definitions
- the present invention relates to the general field of turbomachine blades, and more particularly to hollow turbine blades provided with integrated cooling circuits produced by the lost wax casting technique.
- a turbomachine comprises a combustion chamber in which air and fuel are mixed before being burned.
- the gases from this combustion flow downstream of the combustion chamber and then feed a high pressure turbine and a low pressure turbine.
- Each turbine has one or more rows of stationary blades (called distributors) alternating with one or more rows of moving blades (called wheels), circumferentially spaced around the rotor of the turbine.
- These turbine blades are subjected to the very high temperatures of the combustion gases, which reach values which are much higher than those which can be withstood without damage from the blades in direct contact with these gases.
- FIG. 4 schematically illustrates a core portion 10 of a gas turbine engine high-pressure turbine blade having an aerodynamic surface or blade 12 (in phantom tracing) which extends in a radial direction between a blade root (not shown) and a blade tip having a shaped part called tub 18 consisting of a bottom 18A transverse to the blade and a wall (or wall 18B ) forming its edge in the extension of the wall of the blade.
- the blade comprises a plurality of cavities, however, for the purposes of the description, only four lateral cavities along the intrados face of the blade and a so-called "sub-bath" cavity disposed largely under the bottom of the bathtub 18A are illustrated by their respective core portions 22, 24, 26, 28, 30.
- the core also includes first ceramic rods 32 - 40 extending from the sidewalls (e.g., the sidewall 24A of the core portion 24 ) core portions and intended to form inclined holes for cooling the bath wall 18B on the intrados face of the dawn
- the present invention therefore aims to overcome the aforementioned drawbacks by proposing a hollow turbine blade whose cooling air intake is reduced to improve the specific consumption of the engine.
- a turbomachine hollow turbine blade having a plurality of rising cavities communicating on the one hand with a bath of the blade by a plurality of dusting holes of a standard diameter for the evacuation of dust and secondly by a plurality of inclined cooling holes for cooling a wall of said tub by opening on an underside face of the blade, at least one rising cavity whose apex is devoid of a dedusting hole comprises an inclined cooling bore formed in its side wall and intended to cool said bath wall and whose diameter is enlarged to have a diameter at least equal to said standard diameter of a dedusting hole and thus also act as a dedusting hole, so that the flow of air taken for the cooling of the blade is reduced, dawn characterized in that at least one cavities of the blade disposed opposite said top of said at least one rising cavity has an increased volume corresponding at least to a volume subtracted from said top of said at least one rising cavity.
- the inclined cooling bore thus enlarged also acting as a hole for Dusting has a slope oriented towards the bath between 45 and 75 °.
- said apex of said at least one rising cavity has a concave shape, typically an inclined plane with an angle substantially equal to that of said inclined cooling bore or a step of stepping to direct the flow in the same direction as said inclined cooling bore.
- said inclined cooling bore thus enlarged is disposed closer to said apex of said at least one rising cavity until it comes tangent to said vertex.
- the invention also relates to a ceramic core used for the manufacture of a turbomachine hollow turbine blade according to the lost-wax foundry technique, the blade comprising a plurality of rising cavities communicating on the one hand with a bath of the dawn by a plurality of dust extraction holes for the evacuation of dust and secondly by a plurality of inclined cooling holes for cooling a wall of said bathtub opening on an intrados face of the blade, the core comprising:
- a core portion for forming a rising cavity of the blade is devoid at its top of a second ceramic rod for forming a dedusting hole and a first ceramic rod for forming in its side wall a inclined cooling bore also serving as a dusting hole for cooling said bath wall, has a first diameter at least equal to said second predetermined diameter, and in that said core portion has a subtracted volume at its apex and at least one of the other core portions of said plurality of core portions disposed opposite said apex of said core portion has an increased volume corresponding at least to said volume subtracted from said top of said at least one rising cavity.
- said subtracted volume at the top of said at least one rising cavity has a concave shape, typically an inclined plane or a stair step whose inclination corresponds to that of said first ceramic rod.
- said volume increase is a projecting portion centered on said core portion with a width and height substantially equal to that of said inclined plane without exceeding the top of said core portion.
- the invention also relates to the use of such a ceramic core for the manufacture of a turbomachine hollow turbine blade according to the lost wax foundry technique and any turbomachine turbine provided with a plurality of hollow turbine blades.
- FIG. 1 is an external perspective view of a moving blade of a high pressure turbine according to the invention
- FIG. 2 is a schematic view of a first exemplary embodiment of a core portion of the turbine blade of FIG. 1,
- FIG. 2A is a sectional view at an inclined cooling and dusting hole
- FIG. 3 is a schematic view of a second exemplary embodiment of a core portion of the turbine blade of FIG. 1, and
- FIG. 4 is a schematic view of a core portion of a turbine blade of the prior art. Detailed description of an embodiment
- FIG. 1 illustrates a turbine engine high pressure turbine hollow blade conventionally extending radially with respect to an axis of rotation of a mobile wheel on which this hollow turbine blade is intended to be encased with a plurality of others.
- the blade comprises a blade 12 forming the aerodynamic surface of the blade, a platform 14 supporting the blade and a blade root 16 carrying the assembly and ensuring its entrenchment to the rotor of the turbine wheel (not shown).
- the blade 12 comprises, as is known, a leading edge 12A, a trailing edge 12B, an intrados face 12C and an extrados face (face hidden in the figure).
- the bath 18 consisting of the bottom 18A transverse to the blade and the wall 18B forming its edge in the extension of the wall of the blade .
- the blade also has perforations (holes on both sides or slots on the trailing edge) for generating a protective cooling air film for this blade. The number and the position of the perforations are optimized to maximize the cooling in the most heat-sensitive areas of the combustion gases in which these vanes are immersed and in particular for its intrados face 12C which undergoes the highest thermal stresses.
- FIG. 2 shows a portion of a ceramic core 10 intended for producing the moving blade of FIG. 1.
- This core does indeed show, in the illustrated example, only five core portions or columns that can be rising or down.
- the first riser 22 is for example intended to form, once the blade has been completed, a lateral cavity of the blade (referenced 23 in FIG. 1) receiving a first flow of cooling air brought by a first pipe while the other three adjacent columns going back and forth on the intrados face (with two risers 24, 28 and one, in the center, 26) are intended to form lateral cavities of the blade (referenced respectively 25, 29 and 27 in Figure 1) which can receive a second flow of cooling air supplied by another pipe for example.
- the last core portion 30 is intended to form a cavity called "sub-bath" (referenced 31 in Figure 1) disposed largely under the bath floor 18A.
- the core also comprises the first ceramic rods 32, 36, 38, 40 extending from a side wall (for example 24A) of the risers and intended to form the inclined bores for cooling the bath wall 18B on the lower face of the bath.
- the dawn and the second ceramic rods 42, 46, 48 extending vertically from the top (for example 24B) of these risers and intended to form the dedusting holes for the evacuation into the bath of the dust passing through with the cooling air the rising cavities 23, 29, 31 formed from these columns.
- Such a multi-cavity ceramic core naturally includes other core portions intended to form other cavities, not shown, such as a cavity situated in the part of the blade near the leading edge 12A and one or more successive cavities. in line in the portion of the blade near the trailing edge 12B, all allowing the routing of the cooling air from the blade root 16 to parts of the blade associated with cooling.
- the ceramic rods make it possible to create the inclined holes through which this air passes to reach the wall of the blade or to remove dust for those intended to form the dusting holes.
- the columns are separated from each other by determined spacings thus leaving room for the creation of a full inter-cavity wall during the casting of the molten metal.
- At least one of the rising cavities is devoid of a dedusting hole at its top and the inclined cooling bore (with an inclination oriented towards the bath of the order of 45 to 75 °), made in its side wall near the top of this cavity and normally intended to cool the bath wall opening on the underside of the blade, is enlarged in a ratio of 2 to 5 to also act as a dust removal hole, so that the air flow taken for cooling is reduced.
- the cavity devoid of dusting hole is the rising cavity 25.
- the other rising cavities 23 and 29 can also be devoid of dust extraction holes in the measurement where these rising cavities are positioned adjacent the under-bath cavity 31 (for example, Figure 3 with cavities 23 and 25).
- this cooling and dedusting bore 51 (corresponding to a ceramic rod 50) must be much greater than the diameter of a standard cooling bore which, as previously indicated, is conventionally much lower, in order to in addition to cooling, ensure good evacuation of the dust circulating in the internal cooling air.
- this hole is disposed closer to the closed top of the rising cavity, until almost tangent this summit, and may possibly be close to the bath wall 18B.
- the diameter of the inclined cooling and dedusting bore is chosen at least equal to the diameter of a standard dedusting hole.
- this inclination of the top of the rising cavity thus makes it possible to guide the residual dust towards the inclined drilling and to avoid the formation of zones of accumulation of particles at the top of this cavity.
- this inclination of the top of the rising cavity can take any concave shape like a stair step, to direct the flow in the same direction as the inclined drilling.
- the creation of an inclined plane at the vertex of the cavity by subtracting a core volume causes a local increase in corresponding quantity of material at the top of the blade compared to a standard configuration as illustrated in FIG. 4, which is unfavorable. for the mechanical strength of the dawn because of nature to generate a phenomenon of creep.
- this increase in volume of the sub-bath core portion 30 is substantially equal (i.e., plus or minus 10%) to the volume resulting from the introduction of the plan.
- inclined at the top of the riser 24 is preferably a projecting portion centered on the riser with a width and height substantially equal to those of the inclined plane (that is to say plus or minus 10%), the high level of this core extension 52 not exceeding that of this inclined plane, to ensure mechanical behavior similar to the initial configuration.
- FIG. 3 illustrates another embodiment of the invention in which, not one but two rising cavities 23 and 25, are provided with cooling and dedusting holes corresponding to ceramic rods 50 and 54 of the columns 22 and 24. As in the preferred embodiment, these two holes are arranged closer to the top of the two rising cavities.
- the diameter of these inclined cooling and dedusting holes is chosen at least equal to the diameter of a standard dedusting hole to which they replace.
- the apex of each of the two rising cavities 23, 25 has an angle substantially identical to that of the inclined bores, that is to say of the order of 45 to 75 °.
- a core extension 52 disposed as close as possible to these rising cavities.
- This core extension is preferably a projecting portion extending on the two risers with a height substantially equal to that of the inclined planes, the high level of this core extension not exceeding that of these inclined planes.
- the conducto-convective thermal transfer which takes place in the bore between the cooling air and the walls surrounding metal provides cooling by pumping effect of the area at the top of the blade in general and the lower wall of intrados bathtub in particular.
- the local lowering of the air temperature in the vein and the increase of the heat exchange coefficient, close to the wall in the zones just downstream of the bores, under the effect of the emission of air cooling by the holes, provides cooling by film effect, unlike a conventional dust extraction hole where given the angle of emission of the cooling air relative to the wall of the blade, only the pumping effect contributes to the cooling of the area at the top of the blade.
- the inclination of the cooling and dedusting holes must be sufficient (preferably greater than 45 °) to take advantage of the cooling by film effect without being too much (preferably less than 75 °) for reasons of Manufacture according to the technique of foundry with lost wax.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1759722A FR3072415B1 (en) | 2017-10-17 | 2017-10-17 | HOLLOW TURBINE BLADE WITH REDUCED COOLING AIR INTAKE |
PCT/FR2018/052536 WO2019077237A1 (en) | 2017-10-17 | 2018-10-11 | Hollow turbine blade with reduced intake of cooling air |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3697552A1 true EP3697552A1 (en) | 2020-08-26 |
EP3697552B1 EP3697552B1 (en) | 2021-09-01 |
Family
ID=60955218
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18799584.0A Active EP3697552B1 (en) | 2017-10-17 | 2018-10-11 | Hollow turbine blade with reduced cooling air consumption |
Country Status (5)
Country | Link |
---|---|
US (1) | US11389860B2 (en) |
EP (1) | EP3697552B1 (en) |
CN (1) | CN111163877B (en) |
FR (1) | FR3072415B1 (en) |
WO (1) | WO2019077237A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10787932B2 (en) * | 2018-07-13 | 2020-09-29 | Honeywell International Inc. | Turbine blade with dust tolerant cooling system |
FR3095834B1 (en) * | 2019-05-09 | 2021-06-04 | Safran | Improved cooling turbine engine blade |
US11053803B2 (en) * | 2019-06-26 | 2021-07-06 | Raytheon Technologies Corporation | Airfoils and core assemblies for gas turbine engines and methods of manufacture |
US11041395B2 (en) | 2019-06-26 | 2021-06-22 | Raytheon Technologies Corporation | Airfoils and core assemblies for gas turbine engines and methods of manufacture |
US11773726B2 (en) | 2019-10-16 | 2023-10-03 | Rtx Corporation | Angled tip rods |
US11143035B2 (en) * | 2019-10-16 | 2021-10-12 | Raytheon Technologies Corporation | Angled tip rods |
US11913353B2 (en) | 2021-08-06 | 2024-02-27 | Rtx Corporation | Airfoil tip arrangement for gas turbine engine |
FR3130881B1 (en) * | 2021-12-20 | 2024-02-02 | Safran Aircraft Engines | Vane comprising a dust removal hole comprising an extended inlet portion |
FR3137316A1 (en) * | 2022-06-29 | 2024-01-05 | Safran Aircraft Engines | Ceramic core for hollow turbine blade with external holes |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU1625078C (en) * | 1989-04-27 | 1994-05-15 | Акционерное общество "Авиадвигатель" | Cooled blade for gas-turbine engine |
GB9901218D0 (en) * | 1999-01-21 | 1999-03-10 | Rolls Royce Plc | Cooled aerofoil for a gas turbine engine |
US6637500B2 (en) | 2001-10-24 | 2003-10-28 | United Technologies Corporation | Cores for use in precision investment casting |
US7377747B2 (en) * | 2005-06-06 | 2008-05-27 | General Electric Company | Turbine airfoil with integrated impingement and serpentine cooling circuit |
US7695243B2 (en) | 2006-07-27 | 2010-04-13 | General Electric Company | Dust hole dome blade |
FR2986982A1 (en) * | 2012-02-22 | 2013-08-23 | Snecma | FOUNDRY CORE ASSEMBLY FOR MANUFACTURING A TURBOMACHINE BLADE, METHOD FOR MANUFACTURING A BLADE AND AUBE ASSOCIATED |
US20160341046A1 (en) * | 2014-05-29 | 2016-11-24 | General Electric Company | Dust holes |
CN106457363A (en) * | 2014-06-18 | 2017-02-22 | 西门子能源公司 | Turbine blade investment casting using film hole protrusions for integral wall thickness control |
-
2017
- 2017-10-17 FR FR1759722A patent/FR3072415B1/en not_active Expired - Fee Related
-
2018
- 2018-10-11 EP EP18799584.0A patent/EP3697552B1/en active Active
- 2018-10-11 US US16/756,194 patent/US11389860B2/en active Active
- 2018-10-11 CN CN201880063947.3A patent/CN111163877B/en active Active
- 2018-10-11 WO PCT/FR2018/052536 patent/WO2019077237A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
US11389860B2 (en) | 2022-07-19 |
EP3697552B1 (en) | 2021-09-01 |
WO2019077237A1 (en) | 2019-04-25 |
CN111163877B (en) | 2022-01-25 |
FR3072415A1 (en) | 2019-04-19 |
FR3072415B1 (en) | 2020-11-06 |
CN111163877A (en) | 2020-05-15 |
US20210187594A1 (en) | 2021-06-24 |
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