EP3663043B1 - Grinding tool - Google Patents

Grinding tool Download PDF

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Publication number
EP3663043B1
EP3663043B1 EP18209812.9A EP18209812A EP3663043B1 EP 3663043 B1 EP3663043 B1 EP 3663043B1 EP 18209812 A EP18209812 A EP 18209812A EP 3663043 B1 EP3663043 B1 EP 3663043B1
Authority
EP
European Patent Office
Prior art keywords
grinding
segments
tool
carrier device
another
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18209812.9A
Other languages
German (de)
French (fr)
Other versions
EP3663043A1 (en
Inventor
Franco DI NARDO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vincent Srl
Original Assignee
Vincent Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vincent Srl filed Critical Vincent Srl
Priority to EP18209812.9A priority Critical patent/EP3663043B1/en
Priority to ES18209812T priority patent/ES2791411T3/en
Priority to PL18209812T priority patent/PL3663043T3/en
Priority to CN201911217040.0A priority patent/CN111251186A/en
Publication of EP3663043A1 publication Critical patent/EP3663043A1/en
Application granted granted Critical
Publication of EP3663043B1 publication Critical patent/EP3663043B1/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/06Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/009Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding profiled workpieces using a profiled grinding tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B45/00Means for securing grinding wheels on rotary arbors
    • B24B45/003Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/10Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/10Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with cooling provisions, e.g. with radial slots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/14Zonally-graded wheels; Composite wheels comprising different abrasives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/16Bushings; Mountings

Definitions

  • the present invention relates to a grinding tool for processing a workpiece, in particular laminated safety glass, comprising a carrier device with a central coupling area for coupling the grinding tool to a rotary drive of a grinding machine and a grinding layer which is arranged on the circumference of the carrier device and which has grinding segments that are in a Grinding direction are spaced from each other.
  • the invention further relates to a grinding machine comprising at least one rotary drive and at least one such grinding tool, wherein the at least one grinding tool is coupled or can be coupled to the rotary drive of the grinding machine via the central coupling area of the carrier device.
  • a grinding tool of the type specified is, for example, from WO 99/54089 A1 known.
  • This grinding tool has a carrier disk and a grinding layer arranged on the circumference.
  • This grinding layer in turn has a large number of recesses distributed over the circumference. These recesses are essentially V-shaped or U-shaped in a plan view.
  • a grinding tool which has a first group of grinding segments and a second group of grinding segments, which are formed by triangular shapes standing on the head and / or by grinding segments in parallelogram shape between triangular grinding segments.
  • the object of the invention is to avoid at least the disadvantage described above and to provide a grinding tool and an improved grinding machine which are improved compared to the prior art.
  • An essential idea with regard to the grinding tool according to the invention is that at least one first group of at least two grinding segments following one another in the grinding direction is provided, the grinding segments of this first group having a first orientation relative to the carrier device, and that at least, preferably precisely, one Another group of at least two grinding segments following one another in the grinding direction is provided, the grinding segments of the at least one further group having a second orientation deviating from the first orientation relative to the carrier device, and wherein the first and the at least one further group successively in the grinding direction on the Carrier device are arranged.
  • This measure ensures that the material removed during a grinding process tears, so that no serpentine grinding abrasion occurs, which would hinder the grinding process.
  • the grinding segments of the groups provided each extend essentially over the same angular range of the carrier device.
  • exactly one further group of at least two grinding segments following one another in the grinding direction is provided, the grinding segments of the first group and of precisely one further group each essentially being the same Extend over an angular range of approx. 180 ° of the carrier device.
  • three further groups of at least two grinding segments following one another in the grinding direction are provided, the grinding segments of the first group and the three additional groups each extend essentially over an angular range of approximately 90 ° of the carrier device.
  • the grinding machine comprises at least, preferably precisely, two grinding tools, and wherein at least one of the at least two grinding tools is designed according to the invention, wherein the at least two grinding tools are adjacent to one another, preferably screwed to one another, or, preferably by means of at least one spacer, spaced from one another via the respective central coupling area of the carrier device with the rotary drive of the grinding machine.
  • FIG 2a shows a perspective view of a grinding machine 16 (not shown in more detail) with a rotary drive 3, two grinding tools 1 a, 1 b being coupled to the rotary drive 3.
  • the grinding machine 16 can have an electric drive for the rotary drive 3.
  • the grinding tools 1a, 1b each include a carrier device 2 with a central coupling area 6 for coupling the respective grinding tool 1a, 1b to the rotary drive 3 of the grinding machine 16.
  • the grinding tools 1a, 1b also have an abrasive coating 4, which is arranged on the circumference of the carrier device 2 is.
  • the grinding layer 4 of the grinding tool 1a furthermore has the grinding segments 5a, 5b, which are spaced apart in the grinding direction SR, and the grinding layer 4 of the grinding tool 1b has the grinding segments 5c, 5d, which are also spaced apart in the grinding direction SR.
  • the Grinding tools 1a, 1b can be used in both grinding directions SR.
  • the individual grinding segments 5a, 5b, 5c, 5d of the respective grinding tool 1a, 1b are connected to one another via an abrasive-free layer or an abrasive layer. It can be provided that at least some of the grinding segments 5a, 5b, 5c, 5d of the groups provided are designed in one piece.
  • an intermediate covering 13 is provided here, the grinding segments 5a, 5b, 5c, 5d of the groups provided being formed, preferably in one piece, with the intermediate covering 13.
  • an intermediate covering 13 is not absolutely necessary.
  • the carrier device 2 also has a circumferential surface 12, the grinding segments 5a, 5b, 5c, 5d of the groups provided projecting from the circumferential surface 12 in the radial direction RR.
  • the grinding tools 1a, 1b each have at least one first group of at least two grinding segments 5a, 5c following one another in the grinding direction SR, the grinding segments 5a, 5c of this first group having a first orientation 7a, 7c relative to the respective carrier device 2, and that at least, preferably precisely, one further group of at least two consecutive sanding segments 5b, 5d in the sanding direction SR is provided, the sanding segments 5b, 5d of the at least one further group having a second orientation deviating from the first orientation 7a, 7c 7b, 7d relative to the carrier device 2, and wherein the first and the at least one further group are arranged one after the other in the grinding direction SR on the carrier device 2.
  • empty spaces 9 can be seen which are formed between the individual grinding segments 5a, 5b, 5c, 5d, each within a group. It can therefore be provided that the grinding segments 5a, 5b, 5c, 5d of the intended groups are spaced apart from one another by empty spaces 9, preferably with the grinding segments 5a, 5b, 5c, 5d within one of the intended groups being separated from one another by identically designed empty spaces 9 . It can be provided, for example, that the empty spaces 9 to The spacing of the grinding segments 5a, 5c of the first group from one another is mirror-symmetrical to the empty spaces 9 for spacing the grinding segments 5b, 5d of the at least one further group from one another (see also in this regard Figure 5 or Figure 6 ).
  • the empty spaces 9 can be designed as grooves which, in a top view, can be designed essentially in the form of a parallelogram (see again in this regard Figure 5 or Figure 6 ).
  • the provided groups of at least two grinding segments 5a, 5b, 5c, 5d following one another in the grinding direction SR can be connected to one another via at least one additional grinding segment 10 (grinding tool 1b) and / or at least one additional empty space 11 (grinding tool 1a).
  • Figure 2b shows a perspective view of the grinding machine 16 (not shown in more detail) with a rotary drive 3, two grinding tools 1 a, 1 b again being coupled to the rotary drive 3.
  • no intermediate covering 13 is provided and the grinding segments 5a, 5b, 5c, 5d of the respective grinding tool 1a, 1b are arranged directly, but without contact with one another, on the corresponding carrier device 2.
  • a first grinding tool 1 a is designed in such a way that the grinding segments 5 a, 5 b are soldered directly onto the carrier device 2.
  • the second grinding tool 1b differs in that the grinding segments 5c, 5d are connected to one another via an abrasive-free layer or an abrasive layer.
  • the resulting abrasive coating 4 is connected either via an intermediate coating 13 or directly to the corresponding carrier device 2 by sintering.
  • a grinding machine 16 with at least two grinding tools 1a, 1b it can be provided that recesses 9 between the individual grinding segments 5a, 5b, 5c, 5d in only at least one of the Grinding tools 1a, 1b are formed.
  • Such recesses 9 are not absolutely necessary in grinding tools 1a, 1b with grinding segments 5a, 5b, 5c, 5d, which each have a V-shaped recess 15.
  • Figure 3 shows a grinding machine 16 in a view from the front (not shown in more detail) with the rotary drive 3 and two grinding tools 1a, 1b coupled to the rotary drive 3.
  • the grinding tools 1a, 1b rest against one another and can be fastened to one another by means of screws, for example.
  • the grinding tools 1a, 1b can also be attached to one another via flanges.
  • at least one water supply 17 can be provided for cooling the intended grinding tools 1a, 1b and / or for transporting away grinding debris 18 that arises when machining a workpiece 19, for example laminated safety glass.
  • the empty spaces 9 are arranged essentially at an angle to the axial direction AR.
  • the axial direction AR runs essentially in the direction of the axis of rotation DA of the grinding tools 1a, 1b.
  • the grinding tools 1a, 1b each have two end faces 14a, 14b aligned essentially normal to the axis of rotation DA of the respective grinding tool 1a, 1b (see FIG Figure 4 ), wherein the grinding segments 5c, 5d of the groups provided have a recess 15 formed essentially centrally between the two end faces 14a, 14b and essentially parallel to the two end faces 14a, 14b, for example for the formation of two chamfers on the workpiece 19 to be machined .
  • the surfaces 23a, 23b, 23c, 23d of the respective grinding segments 5a, 5b, 5c, 5d involved in the grinding process can be seen. It can be provided that the sums of the surfaces 23a, 23b, 23c, 23d of the grinding segments 5a, 5b, 5c, 5d of the at least two grinding tools 1a, 1b involved in the grinding process are of different sizes.
  • the sum of the surfaces 23a, 23b of the grinding segments 5a, 5b of the first grinding tool 1a involved in the grinding process is preferably smaller than the sum of the surfaces 23c involved in the grinding process, 23d of the grinding segments 5c, 5d of the second grinding tool 1b.
  • the first grinding tool 1a serves to remove a large amount of material in accordance with the requirements.
  • the second grinding tool 1b serves to finalize the workpiece 19. Therefore, the grinding segments 5c, 5d of this second grinding tool 1b can each have a recess 15 for shaping the workpiece 19.
  • Figure 4 shows a front view of the grinding machine 16 with the rotary drive 3 and two grinding tools 1a, 1b coupled to the rotary drive 3, the two grinding tools 1a, 1b being spaced from one another.
  • a spacer can also be arranged between the two grinding tools 1a, 1b.
  • the carrier device 2 has a width B in the axial direction AR and the empty spaces 9 extend essentially over the entire width B. Alternatively, the empty spaces 9 can also only extend over part of the width B.
  • a first grinding tool 1a of the at least two grinding tools 1a, 1b has more grinding segments 5a, 5b, 5c, 5d than a second grinding tool 1b of the at least two grinding tools 1a, 1b.
  • Figure 5 shows the circumferential surface 12 of the carrier device 2 of the grinding tool 1a with the grinding layer 4, which has the grinding segments 5a, 5b.
  • the angular ranges 8a, 8b can be seen here. It can therefore be provided that the grinding segments 5a, 5b of the groups provided each extend essentially over the same angular region 8a, 8b of the carrier device 2.
  • exactly one further group of at least two grinding segments 5b following one another in the grinding direction SR is provided, the grinding segments 5a of the first group and precisely one further group 5b each essentially extending over an angular range 8a, 8b of approx. 180 ° Support device 2 extend.
  • Figure 6 shows analogous to Figure 5 the circumferential surface 12 of the carrier device 2 of the grinding tool 1b with the grinding layer 4, which has the grinding segments 5c, 5d.
  • exactly one further group of at least two grinding segments 5d following one another in the grinding direction SR is provided, the grinding segments 5c of the first group and precisely one further group 5d each essentially extending over an angular range 8a, 8b of approx. 180 ° of the carrier device 2 extend.
  • Figures 7a to 7h show different embodiments of grinding segments 5a, 5b of an abrasive coating 4 of a grinding tool 1a. It can be provided that the grinding segments 5a of the first group are aligned essentially mirror-symmetrically or point-symmetrically to the grinding segments 5b of the at least one further group. Furthermore, it can be provided that the grinding segments 5a, 5b are designed essentially identically within one of the groups provided, preferably wherein the grinding segments 5a, 5b of the groups provided are designed essentially mirror-symmetrically. As in the Figures 7g and 7h shown, the individual grinding segments 5a, 5b can also be formed in several parts.
  • FIG 8 shows a sectional view of the grinding tool 1a.
  • the channels 20 can be seen here, which are formed in the grinding tool 1a. It can therefore be provided that the grinding tool 1a has at least one channel 20 running at least in sections in the radial direction RR for the conduction of a cooling fluid, preferably wherein the at least one channel 20 has at least one first opening 21 arranged in the central coupling area 6 and a second opening 21 in the area of the Has grinding segments 5a, 5b arranged opening 22.
  • the grinding tools 1a, 1b can therefore be supplied with a cooling fluid, for example water, both externally (water supply 17) and internally (channels 20).
  • the channels 20 are also separated by an intermediate covering 13 that may be provided and one that may be provided Abrasive-free layer or an abrasive layer, wherein the abrasive-free layer or the abrasive layer can connect the individual abrasive segments 5a, 5b to one another, extends through.
  • a cooling fluid can be conducted through the carrier device 2 in the direction of the grinding segments 5a, 5b, as a result of which cooling of the grinding tool 1a and / or removal of abrasive material 18 is possible.
  • Figures 9a to 9c each show a grinding segment 5c arranged on the carrier device 2 according to different embodiments in a sectional illustration.
  • the recess 15 can be seen in each case, which is trapezoidal in cross-section ( Figure 9a ), V-shaped ( Figure 9b ) or arched ( Figure 9c ) can be formed.
  • the depressions 15 of the grinding segments 5a, 5b, 5c, 5d are determined as a function of the desired edge profile of the workpiece 19 to be machined, whereby, of course, such depressions 15 are not absolutely necessary.
  • the individual grinding segments 5a, 5b, 5c, 5d can therefore each be connected directly to the carrier device 2 and can be designed without contact with one another.
  • the individual grinding segments 5a, 5b, 5c, 5d can also be connected to one another via an abrasive-free layer or an abrasive layer, the grinding segments 5a, 5b, 5c, 5d are connected to the carrier device 2 via this layer.
  • an intermediate covering 13 is arranged between the grinding segments 5a, 5b, 5c, 5d and the carrier device 2 or between the abrasive-free layer or the abrasive layer and the carrier device 2.
  • the grinding segments 5a, 5b, 5c, 5d can, however, also be arranged in depressions in the carrier device 2.
  • grinding machine 16 it should be noted that, depending on the application, the desired edge profile and the required quality, several, preferably four, grinding tools 1a, 1b can be provided, the provided grinding tools 1a, 1b being used one after the other to machine the workpiece 19.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Description

Die vorliegende Erfindung betrifft ein Schleifwerkzeug zur Bearbeitung eines Werkstücks, insbesondere Verbundsicherheitsglas, umfassend eine Trägervorrichtung mit einem zentralen Koppelbereich zur Koppelung des Schleifwerkzeugs mit einem Drehantrieb einer Schleifmaschine und einen Schleifbelag, welcher umfangsseitig an der Trägervorrichtung angeordnet ist, und welcher Schleifsegmente aufweist, die in einer Schleifrichtung voneinander beabstandet sind.The present invention relates to a grinding tool for processing a workpiece, in particular laminated safety glass, comprising a carrier device with a central coupling area for coupling the grinding tool to a rotary drive of a grinding machine and a grinding layer which is arranged on the circumference of the carrier device and which has grinding segments that are in a Grinding direction are spaced from each other.

Weiterhin betrifft die Erfindung eine Schleifmaschine umfassend wenigstens einen Drehantrieb und wenigstens ein solches Schleifwerkzeug, wobei das wenigstens eine Schleifwerkzeug über den zentralen Koppelbereich der Trägervorrichtung mit dem Drehantrieb der Schleifmaschine gekoppelt oder koppelbar ist.The invention further relates to a grinding machine comprising at least one rotary drive and at least one such grinding tool, wherein the at least one grinding tool is coupled or can be coupled to the rotary drive of the grinding machine via the central coupling area of the carrier device.

Ein Schleifwerkzeug der angegebenen Art ist beispielsweise aus der WO 99/54089 A1 bekannt. Dieses Schleifwerkzeug weist eine Trägerscheibe und eine umfangsseitig darauf angeordnete Schleifschicht auf. Diese Schleifschicht wiederum weist eine Vielzahl über den Umfang verteilter Ausnehmungen auf. Diese Ausnehmungen sind in einer Draufsicht im Wesentlichen V-förmig oder U-förmig ausgebildet.A grinding tool of the type specified is, for example, from WO 99/54089 A1 known. This grinding tool has a carrier disk and a grinding layer arranged on the circumference. This grinding layer in turn has a large number of recesses distributed over the circumference. These recesses are essentially V-shaped or U-shaped in a plan view.

Des Weiteren ist aus der EP 1 518 647 A2 , welche die Basis für den Oberbegriff des Anspruchs 1 bildet, ein Schleifwerkzeug bekannt, welches eine erste Gruppe Schleifsegmente und eine zweite Gruppe Schleifsegmente aufweist, welche durch am Kopf stehende Dreiecksformen und/oder durch Schleifsegmente in Parallelogrammform zwischen dreieckigen Schleifsegmenten gebildet werden.Furthermore, from the EP 1 518 647 A2 , which forms the basis for the preamble of claim 1, a grinding tool is known which has a first group of grinding segments and a second group of grinding segments, which are formed by triangular shapes standing on the head and / or by grinding segments in parallelogram shape between triangular grinding segments.

Das Material, welches beispielsweise bei der Bearbeitung von Verbundsicherheitsglas mit derartigen Schleifwerkzeugen abgetragen wird, bildet jedoch einen schlangenförmigen Schleifabrieb, so wie es in Figur 1 der gegenständlichen Anmeldung dargestellt ist.The material that is removed when processing laminated safety glass with such grinding tools, however, forms a serpentine abrasive abrasion, as shown in FIG Figure 1 the present application is shown.

Somit ergibt sich ein Nachteil darin, dass das abgetragene Material in Form eines schlangenförmigen Schleifabriebs den Schleifprozess behindert, sodass der Bearbeitungsprozess unterbrochen und der Schleifabrieb entfernt werden muss.This results in a disadvantage that the material removed in the form of a serpentine abrasive material hinders the grinding process, so that the machining process has to be interrupted and the abrasive material removed.

Aufgabe der Erfindung ist es, zumindest den vorbeschriebenen Nachteil zu vermeiden und ein gegenüber dem Stand der Technik verbessertes Schleifwerkzeug und eine verbesserte Schleifmaschine anzugeben.The object of the invention is to avoid at least the disadvantage described above and to provide a grinding tool and an improved grinding machine which are improved compared to the prior art.

Diese Aufgaben werden durch die Merkmale der unabhängigen Ansprüche 1 und 12 gelöst.These objects are achieved by the features of independent claims 1 and 12.

Vorteilhafte Ausführungsformen der Erfindung sind in den abhängigen Ansprüchen definiert.Advantageous embodiments of the invention are defined in the dependent claims.

Eine wesentliche Idee im Hinblick auf das erfindungsgemäße Schleifwerkzeug liegt darin, dass wenigstens eine erste Gruppe aus wenigstens zwei in Schleifrichtung aufeinander folgenden Schleifsegmenten vorgesehen ist, wobei die Schleifsegmente dieser ersten Gruppe eine erste Ausrichtung relativ zur Trägervorrichtung aufweisen, und dass wenigstens, vorzugsweise genau, eine weitere Gruppe aus wenigstens zwei in Schleifrichtung aufeinander folgenden Schleifsegmenten vorgesehen ist, wobei die Schleifsegmente der wenigstens einen weiteren Gruppe eine zweite von der ersten Ausrichtung abweichende Ausrichtung relativ zur Trägervorrichtung aufweisen, und wobei die erste und die wenigstens eine weitere Gruppe in Schleifrichtung aufeinander folgend an der Trägervorrichtung angeordnet sind. Durch diese Maßnahme wird sichergestellt, dass das bei einem Schleifprozess abgetragene Material zerreißt, sodass kein schlangenförmiger Schleifabrieb auftritt, welcher den Schleifprozess behindert.An essential idea with regard to the grinding tool according to the invention is that at least one first group of at least two grinding segments following one another in the grinding direction is provided, the grinding segments of this first group having a first orientation relative to the carrier device, and that at least, preferably precisely, one Another group of at least two grinding segments following one another in the grinding direction is provided, the grinding segments of the at least one further group having a second orientation deviating from the first orientation relative to the carrier device, and wherein the first and the at least one further group successively in the grinding direction on the Carrier device are arranged. This measure ensures that the material removed during a grinding process tears, so that no serpentine grinding abrasion occurs, which would hinder the grinding process.

Gemäß einem Ausführungsbeispiel kann vorgesehen sein, dass sich die Schleifsegmente der vorgesehenen Gruppen jeweils im Wesentlichen über einen selben Winkelbereich der Trägervorrichtung erstrecken. Vorzugsweise ist genau eine weitere Gruppe aus wenigstens zwei in Schleifrichtung aufeinander folgenden Schleifsegmenten vorgesehen, wobei sich die Schleifsegmente der ersten Gruppe und der genau einen weiteren Gruppe jeweils im Wesentlichen über einen Winkelbereich von ca. 180° der Trägervorrichtung erstrecken. Sind hingegen drei weitere Gruppen aus wenigstens zwei in Schleifrichtung aufeinander folgenden Schleifsegmenten vorgesehen, so erstrecken sich die Schleifsegmente der ersten Gruppe und der drei weiteren Gruppen jeweils im Wesentlichen über einen Winkelbereich von ca. 90° der Trägervorrichtung.According to one exemplary embodiment, it can be provided that the grinding segments of the groups provided each extend essentially over the same angular range of the carrier device. Preferably, exactly one further group of at least two grinding segments following one another in the grinding direction is provided, the grinding segments of the first group and of precisely one further group each essentially being the same Extend over an angular range of approx. 180 ° of the carrier device. If, on the other hand, three further groups of at least two grinding segments following one another in the grinding direction are provided, the grinding segments of the first group and the three additional groups each extend essentially over an angular range of approximately 90 ° of the carrier device.

Bei einer Schleifmaschine umfassend wenigstens einen Drehantrieb und wenigstens ein Schleifwerkzeug, wobei das wenigstens eine Schleifwerkzeug über den zentralen Koppelbereich der Trägervorrichtung mit dem Drehantrieb der Schleifmaschine gekoppelt oder koppelbar ist, kann vorgesehen sein, dass die Schleifmaschine wenigstens, vorzugsweise genau, zwei Schleifwerkzeuge umfasst, und wobei zumindest eines der wenigstens zwei Schleifwerkzeuge erfindungsgemäß ausgebildet ist, wobei die wenigstens zwei Schleifwerkzeuge aneinander anliegend, vorzugsweise miteinander verschraubt, oder, vorzugsweise mittels wenigstens eines Abstandhalters, voneinander beabstandet über den jeweiligen zentralen Koppelbereich der Trägervorrichtung mit dem Drehantrieb der Schleifmaschine gekoppelt oder koppelbar sind.In the case of a grinding machine comprising at least one rotary drive and at least one grinding tool, wherein the at least one grinding tool is coupled or can be coupled to the rotary drive of the grinding machine via the central coupling area of the carrier device, it can be provided that the grinding machine comprises at least, preferably precisely, two grinding tools, and wherein at least one of the at least two grinding tools is designed according to the invention, wherein the at least two grinding tools are adjacent to one another, preferably screwed to one another, or, preferably by means of at least one spacer, spaced from one another via the respective central coupling area of the carrier device with the rotary drive of the grinding machine.

Weitere Einzelheiten und Vorteile der Erfindung werden anhand der Figurenbeschreibung unter Bezugnahme auf die Zeichnungen im Folgenden näher erläutert. Darin zeigen:

Fig. 1
einen schlangenförmigen Schleifabrieb, welcher bei Verwendung eines Schleifwerkzeugs gemäß dem Stand der Technik auftritt,
Fig. 2a, 2b
jeweils eine perspektivische Ansicht eines Drehantriebes einer Schleifmaschine mit zwei damit gekoppelten Schleifwerkzeugen in zwei verschiedenen Ausführungsformen,
Fig. 3
einen Drehantrieb einer Schleifmaschine mit zwei damit gekoppelten und aneinander anliegenden Schleifwerkzeugen in einer Ansicht von vorne,
Fig. 4
einen Drehantrieb einer Schleifmaschine mit zwei damit gekoppelten und voneinander beabstandeten Schleifwerkzeugen in einer Ansicht von vorne,
Fig. 5
eine Detaildarstellung einer Umfangsfläche eines Schleifwerkzeugs,
Fig. 6
eine weitere Detaildarstellung der Umfangsfläche eines Schleifwerkzeugs gemäß einer weiteren Ausführungsform,
Fig. 7a-7h
weitere Detaildarstellungen eines Teilbereichs der Umfangsfläche eines Schleifwerkzeugs gemäß alternativen Ausführungsformen,
Fig. 8
ein Schleifwerkzeug in einer Schnittdarstellung, und
Fig. 9a-9c
jeweils weitere Schnittdarstellungen eines Schleifwerkzeugs mit unterschiedlich ausgebildeten Schleifsegmenten.
Further details and advantages of the invention are explained in more detail below on the basis of the description of the figures with reference to the drawings. Show in it:
Fig. 1
a serpentine abrasive abrasion, which occurs when using a grinding tool according to the prior art,
Figures 2a, 2b
each a perspective view of a rotary drive of a grinding machine with two grinding tools coupled therewith in two different embodiments,
Fig. 3
a rotary drive of a grinding machine with two grinding tools coupled to it and resting against one another in a view from the front,
Fig. 4
a rotary drive of a grinding machine with two grinding tools coupled to it and spaced apart from one another in a view from the front,
Fig. 5
a detailed representation of a peripheral surface of a grinding tool,
Fig. 6
a further detailed representation of the peripheral surface of a grinding tool according to a further embodiment,
Figures 7a-7h
further detailed representations of a partial area of the circumferential surface of a grinding tool according to alternative embodiments,
Fig. 8
a grinding tool in a sectional view, and
Figures 9a-9c
further sectional views of a grinding tool with differently designed grinding segments.

Bezüglich des in Figur 1 dargestellten schlangenförmigen Schleifabriebs 18 wird auf die Beschreibung des Standes der Technik in der Beschreibungseinleitung verwiesen.Regarding the in Figure 1 The serpentine abrasive material 18 shown, reference is made to the description of the prior art in the introduction to the description.

Figur 2a zeigt eine perspektivische Ansicht einer Schleifmaschine 16 (nicht genauer dargestellt) mit einem Drehantrieb 3, wobei zwei Schleifwerkzeuge 1a, 1b mit dem Drehantrieb 3 gekoppelt sind. Die Schleifmaschine 16 kann einen elektrischen Antrieb für den Drehantrieb 3 aufweisen. Der Übersichtlichkeit halber wurde die Schleifmaschine 16 jedoch nicht genauer dargestellt. Die Schleifwerkzeuge 1a, 1b umfassen jeweils eine Trägervorrichtung 2 mit einem zentralen Koppelbereich 6 zur Koppelung des jeweiligen Schleifwerkzeugs 1a, 1b mit dem Drehantrieb 3 der Schleifmaschine 16. Die Schleifwerkzeuge 1a, 1b weisen zudem einen Schleifbelag 4 auf, welcher umfangsseitig an der Trägervorrichtung 2 angeordnet ist. Der Schleifbelag 4 des Schleifwerkzeugs 1a weist weiterhin die Schleifsegmente 5a, 5b auf, welche in Schleifrichtung SR voneinander beabstandet sind und der Schleifbelag 4 des Schleifwerkzeugs 1b weist die Schleifsegmente 5c, 5d auf, welche ebenfalls in Schleifrichtung SR voneinander beabstandet sind. Hierbei wird darauf hingewiesen, dass die Schleifwerkzeuge 1a, 1b in beiden Schleifrichtungen SR verwendbar sind. Die einzelnen Schleifsegmente 5a, 5b, 5c, 5d des jeweiligen Schleifwerkzeugs 1a, 1b sind hierbei über eine schleifmittelfreie Schicht oder eine Schleifmittelschicht miteinander verbunden. Dabei kann vorgesehen sein, dass zumindest einige der Schleifsegmente 5a, 5b, 5c, 5d der vorgesehenen Gruppen in sich einteilig ausgebildet sind. Außerdem ist hierbei ein Zwischenbelag 13 vorgesehen, wobei die Schleifsegmente 5a, 5b, 5c, 5d der vorgesehenen Gruppen, vorzugsweise einstückig, mit dem Zwischenbelag 13 ausgebildet sind. Ein derartiger Zwischenbelag 13 ist jedoch nicht zwingend notwendig. Die Trägervorrichtung 2 weist zudem eine Umfangsfläche 12 auf, wobei die Schleifsegmente 5a, 5b, 5c, 5d der vorgesehenen Gruppen in radialer Richtung RR von der Umfangsfläche 12 abstehen. Figure 2a shows a perspective view of a grinding machine 16 (not shown in more detail) with a rotary drive 3, two grinding tools 1 a, 1 b being coupled to the rotary drive 3. The grinding machine 16 can have an electric drive for the rotary drive 3. For the sake of clarity, however, the grinding machine 16 has not been shown in more detail. The grinding tools 1a, 1b each include a carrier device 2 with a central coupling area 6 for coupling the respective grinding tool 1a, 1b to the rotary drive 3 of the grinding machine 16. The grinding tools 1a, 1b also have an abrasive coating 4, which is arranged on the circumference of the carrier device 2 is. The grinding layer 4 of the grinding tool 1a furthermore has the grinding segments 5a, 5b, which are spaced apart in the grinding direction SR, and the grinding layer 4 of the grinding tool 1b has the grinding segments 5c, 5d, which are also spaced apart in the grinding direction SR. It should be noted that the Grinding tools 1a, 1b can be used in both grinding directions SR. The individual grinding segments 5a, 5b, 5c, 5d of the respective grinding tool 1a, 1b are connected to one another via an abrasive-free layer or an abrasive layer. It can be provided that at least some of the grinding segments 5a, 5b, 5c, 5d of the groups provided are designed in one piece. In addition, an intermediate covering 13 is provided here, the grinding segments 5a, 5b, 5c, 5d of the groups provided being formed, preferably in one piece, with the intermediate covering 13. However, such an intermediate covering 13 is not absolutely necessary. The carrier device 2 also has a circumferential surface 12, the grinding segments 5a, 5b, 5c, 5d of the groups provided projecting from the circumferential surface 12 in the radial direction RR.

Hierbei ist ersichtlich, dass bei den Schleifwerkzeugen 1a, 1b jeweils wenigstens eine erste Gruppe aus wenigstens zwei in Schleifrichtung SR aufeinander folgenden Schleifsegmenten 5a, 5c vorgesehen ist, wobei die Schleifsegmente 5a, 5c dieser ersten Gruppe eine erste Ausrichtung 7a, 7c relativ zur jeweiligen Trägervorrichtung 2 aufweisen, und dass wenigstens, vorzugsweise genau, eine weitere Gruppe aus wenigstens zwei in Schleifrichtung SR aufeinander folgenden Schleifsegmenten 5b, 5d vorgesehen ist, wobei die Schleifsegmente 5b, 5d der wenigstens einen weiteren Gruppe eine zweite von der ersten Ausrichtung 7a, 7c abweichende Ausrichtung 7b, 7d relativ zur Trägervorrichtung 2 aufweisen, und wobei die erste und die wenigstens eine weitere Gruppe in Schleifrichtung SR aufeinander folgend an der Trägervorrichtung 2 angeordnet sind. Weiterhin sind Leerräume 9 ersichtlich, welche zwischen den einzelnen Schleifsegmenten 5a, 5b, 5c, 5d jeweils innerhalb einer Gruppe ausgebildet sind. Es kann also vorgesehen sein, dass die Schleifsegmente 5a, 5b, 5c, 5d der vorgesehenen Gruppen durch Leerräume 9 voneinander beabstandet sind, bevorzugt wobei die Schleifsegmente 5a, 5b, 5c, 5d innerhalb einer der vorgesehenen Gruppen durch identisch ausgebildete Leerräume 9 voneinander beabstandet sind. Dabei kann beispielsweise vorgesehen sein, dass die Leerräume 9 zur Beabstandung der Schleifsegmente 5a, 5c der ersten Gruppe voneinander spiegelsymmetrisch zu den Leerräumen 9 zur Beabstandung der Schleifsegmente 5b, 5d der wenigstens einen weiteren Gruppe voneinander ausgebildet sind (siehe diesbezüglich auch Figur 5 oder Figur 6).It can be seen that the grinding tools 1a, 1b each have at least one first group of at least two grinding segments 5a, 5c following one another in the grinding direction SR, the grinding segments 5a, 5c of this first group having a first orientation 7a, 7c relative to the respective carrier device 2, and that at least, preferably precisely, one further group of at least two consecutive sanding segments 5b, 5d in the sanding direction SR is provided, the sanding segments 5b, 5d of the at least one further group having a second orientation deviating from the first orientation 7a, 7c 7b, 7d relative to the carrier device 2, and wherein the first and the at least one further group are arranged one after the other in the grinding direction SR on the carrier device 2. Furthermore, empty spaces 9 can be seen which are formed between the individual grinding segments 5a, 5b, 5c, 5d, each within a group. It can therefore be provided that the grinding segments 5a, 5b, 5c, 5d of the intended groups are spaced apart from one another by empty spaces 9, preferably with the grinding segments 5a, 5b, 5c, 5d within one of the intended groups being separated from one another by identically designed empty spaces 9 . It can be provided, for example, that the empty spaces 9 to The spacing of the grinding segments 5a, 5c of the first group from one another is mirror-symmetrical to the empty spaces 9 for spacing the grinding segments 5b, 5d of the at least one further group from one another (see also in this regard Figure 5 or Figure 6 ).

Im gezeigten Ausführungsbeispiel können die Leerräume 9 als Nuten ausgebildet sein, welche in einer Draufsicht im Wesentlichen in der Form eines Parallelogramms ausgebildet werden können (siehe diesbezüglich wiederum Figur 5 oder Figur 6). Darüber hinaus können die vorgesehenen Gruppen aus jeweils wenigstens zwei in Schleifrichtung SR aufeinander folgenden Schleifsegmenten 5a, 5b, 5c, 5d über wenigstens ein zusätzliches Schleifsegment 10 (Schleifwerkzeug 1b) und/oder wenigstens einen zusätzlichen Leerraum 11 miteinander verbunden sein (Schleifwerkzeug 1a).In the exemplary embodiment shown, the empty spaces 9 can be designed as grooves which, in a top view, can be designed essentially in the form of a parallelogram (see again in this regard Figure 5 or Figure 6 ). In addition, the provided groups of at least two grinding segments 5a, 5b, 5c, 5d following one another in the grinding direction SR can be connected to one another via at least one additional grinding segment 10 (grinding tool 1b) and / or at least one additional empty space 11 (grinding tool 1a).

Figur 2b zeigt eine perspektivische Ansicht der Schleifmaschine 16 (nicht genauer dargestellt) mit einem Drehantrieb 3, wobei wiederum zwei Schleifwerkzeuge 1a, 1b mit dem Drehantrieb 3 gekoppelt sind. Im Unterschied zur Figur 2a ist hierbei kein Zwischenbelag 13 vorgesehen und die Schleifsegmente 5a, 5b, 5c, 5d des jeweiligen Schleifwerkzeugs 1a, 1b sind unmittelbar, jedoch untereinander kontaktlos, an der entsprechenden Trägervorrichtung 2 angeordnet. An dieser Stelle wird auf eine bevorzugte Ausführungsform der Schleifmaschine 16 hingewiesen. Dabei ist ein erstes Schleifwerkzeug 1a derart ausgebildet, dass die Schleifsegmente 5a, 5b unmittelbar auf die Trägervorrichtung 2 gelötet sind. Das zweite Schleifwerkzeug 1b hingegen unterscheidet sich dadurch, dass die Schleifsegmente 5c, 5d über eine schleifmittelfreie Schicht oder eine Schleifmittelschicht miteinander verbunden sind. Der resultierende Schleifbelag 4 ist entweder über einen Zwischenbelag 13 oder unmittelbar mit der entsprechenden Trägervorrichtung 2 durch Sintern verbunden. Bei einer Schleifmaschine 16 mit wenigstens zwei Schleifwerkzeugen 1a, 1b kann dabei vorgesehen sein, dass Ausnehmungen 9 zwischen den einzelnen Schleifsegmenten 5a, 5b, 5c, 5d bei lediglich zumindest einem der Schleifwerkzeuge 1a, 1b ausgebildet sind. Derartige Ausnehmungen 9 sind bei Schleifwerkzeugen 1a, 1b mit Schleifsegmenten 5a, 5b, 5c, 5d, welche jeweils eine V-förmige Vertiefung 15 aufweisen, nicht zwingend notwendig. Diesbezüglich wird auf die Figurenbeschreibung der Figur 9b verwiesen. Figure 2b shows a perspective view of the grinding machine 16 (not shown in more detail) with a rotary drive 3, two grinding tools 1 a, 1 b again being coupled to the rotary drive 3. In contrast to the Figure 2a In this case, no intermediate covering 13 is provided and the grinding segments 5a, 5b, 5c, 5d of the respective grinding tool 1a, 1b are arranged directly, but without contact with one another, on the corresponding carrier device 2. At this point, reference is made to a preferred embodiment of the grinding machine 16. A first grinding tool 1 a is designed in such a way that the grinding segments 5 a, 5 b are soldered directly onto the carrier device 2. The second grinding tool 1b, on the other hand, differs in that the grinding segments 5c, 5d are connected to one another via an abrasive-free layer or an abrasive layer. The resulting abrasive coating 4 is connected either via an intermediate coating 13 or directly to the corresponding carrier device 2 by sintering. In a grinding machine 16 with at least two grinding tools 1a, 1b it can be provided that recesses 9 between the individual grinding segments 5a, 5b, 5c, 5d in only at least one of the Grinding tools 1a, 1b are formed. Such recesses 9 are not absolutely necessary in grinding tools 1a, 1b with grinding segments 5a, 5b, 5c, 5d, which each have a V-shaped recess 15. In this regard, reference is made to the description of the figures in FIG Figure 9b referenced.

Figur 3 zeigt eine Schleifmaschine 16 in einer Ansicht von vorne (nicht genauer dargestellt) mit dem Drehantrieb 3 und zwei mit dem Drehantrieb 3 gekoppelten Schleifwerkzeugen 1a, 1b. Die Schleifwerkzeuge 1a, 1b liegen aneinander an und können beispielsweise mittels Schrauben aneinander befestigt sein. Alternativ können die Schleifwerkzeuge 1a, 1b auch über Flansche aneinander befestigt sein. Es ist hierbei ersichtlich, dass wenigstens eine Wasserzufuhr 17 zur Kühlung der vorgesehenen Schleifwerkzeuge 1a, 1b und/oder zum Abtransport von Schleifabrieb 18, welcher bei der Bearbeitung eines Werkstücks 19, beispielsweise eines Verbundsicherheitsglases, entsteht, vorgesehen sein kann. Weiterhin ist erkennbar, dass die Leerräume 9 im Wesentlichen schräg zur axialen Richtung AR angeordnet sind. Die axiale Richtung AR verläuft hierbei im Wesentlichen in Richtung der Drehachse DA der Schleifwerkzeuge 1a, 1b. Außerdem weisen die Schleifwerkzeuge 1a, 1b jeweils zwei im Wesentlichen normal zur Drehachse DA des jeweiligen Schleifwerkzeugs 1a, 1b ausgerichtete Stirnflächen 14a, 14b auf (siehe Figur 4), wobei die Schleifsegmente 5c, 5d der vorgesehenen Gruppen eine im Wesentlichen mittig zwischen den zwei Stirnflächen 14a, 14b und im Wesentlichen parallel zu den zwei Stirnflächen 14a, 14b ausgebildete Vertiefung 15, beispielsweise zur Ausbildung zweier Fasen an dem zu bearbeitenden Werkstück 19, aufweisen. Zudem sind die am Schleifprozess beteiligten Oberflächen 23a, 23b, 23c, 23d der jeweiligen Schleifsegmente 5a, 5b, 5c, 5d ersichtlich. Es kann vorgesehen sein, dass die Summen der am Schleifprozess beteiligten Oberflächen 23a, 23b, 23c, 23d der Schleifsegmente 5a, 5b, 5c, 5d der wenigstens zwei Schleifwerkzeuge 1a, 1b unterschiedlich groß sind. Vorzugsweise ist die Summe der am Schleifprozess beteiligten Oberflächen 23a, 23b der Schleifsegmente 5a, 5b des ersten Schleifwerkzeugs 1a kleiner als die Summe der am Schleifprozess beteiligten Oberflächen 23c, 23d der Schleifsegmente 5c, 5d des zweiten Schleifwerkzeugs 1b. Dies ist deshalb vorteilhaft, da das erste Schleifwerkzeug 1a dazu dient, den Anforderungen entsprechend viel Material abzutragen. Das zweite Schleifwerkzeug 1b hingegen dient zur Finalisierung des Werkstücks 19. Daher können die Schleifsegmente 5c, 5d dieses zweiten Schleifwerkzeugs 1b jeweils eine Vertiefung 15 zur Formgebung des Werkstücks 19 aufweisen. Figure 3 shows a grinding machine 16 in a view from the front (not shown in more detail) with the rotary drive 3 and two grinding tools 1a, 1b coupled to the rotary drive 3. The grinding tools 1a, 1b rest against one another and can be fastened to one another by means of screws, for example. Alternatively, the grinding tools 1a, 1b can also be attached to one another via flanges. It can be seen here that at least one water supply 17 can be provided for cooling the intended grinding tools 1a, 1b and / or for transporting away grinding debris 18 that arises when machining a workpiece 19, for example laminated safety glass. It can also be seen that the empty spaces 9 are arranged essentially at an angle to the axial direction AR. The axial direction AR runs essentially in the direction of the axis of rotation DA of the grinding tools 1a, 1b. In addition, the grinding tools 1a, 1b each have two end faces 14a, 14b aligned essentially normal to the axis of rotation DA of the respective grinding tool 1a, 1b (see FIG Figure 4 ), wherein the grinding segments 5c, 5d of the groups provided have a recess 15 formed essentially centrally between the two end faces 14a, 14b and essentially parallel to the two end faces 14a, 14b, for example for the formation of two chamfers on the workpiece 19 to be machined . In addition, the surfaces 23a, 23b, 23c, 23d of the respective grinding segments 5a, 5b, 5c, 5d involved in the grinding process can be seen. It can be provided that the sums of the surfaces 23a, 23b, 23c, 23d of the grinding segments 5a, 5b, 5c, 5d of the at least two grinding tools 1a, 1b involved in the grinding process are of different sizes. The sum of the surfaces 23a, 23b of the grinding segments 5a, 5b of the first grinding tool 1a involved in the grinding process is preferably smaller than the sum of the surfaces 23c involved in the grinding process, 23d of the grinding segments 5c, 5d of the second grinding tool 1b. This is advantageous because the first grinding tool 1a serves to remove a large amount of material in accordance with the requirements. The second grinding tool 1b, on the other hand, serves to finalize the workpiece 19. Therefore, the grinding segments 5c, 5d of this second grinding tool 1b can each have a recess 15 for shaping the workpiece 19.

Figur 4 zeigt eine Frontansicht der Schleifmaschine 16 mit dem Drehantrieb 3 und zwei mit dem Drehantrieb 3 gekoppelte Schleifwerkzeuge 1a, 1b, wobei die beiden Schleifwerkzeuge 1a, 1b voneinander beabstandet sind. Diesbezüglich kann auch ein Abstandhalter zwischen den beiden Schleifwerkzeugen 1a, 1b angeordnet sein. Hierbei ist ersichtlich, dass die Trägervorrichtung 2 eine Breite B in axialer Richtung AR aufweist und sich die Leerräume 9 im Wesentlichen über die gesamte Breite B erstrecken. Alternativ können sich die Leerräume 9 auch nur über einen Teil der Breite B erstrecken. Weiterhin kann vorgesehen sein, dass ein erstes Schleifwerkzeug 1a der wenigstens zwei Schleifwerkzeuge 1a, 1b mehr Schleifsegmente 5a, 5b, 5c, 5d aufweist als ein zweites Schleifwerkzeug 1b der wenigstens zwei Schleifwerkzeuge 1a, 1b. Figure 4 shows a front view of the grinding machine 16 with the rotary drive 3 and two grinding tools 1a, 1b coupled to the rotary drive 3, the two grinding tools 1a, 1b being spaced from one another. In this regard, a spacer can also be arranged between the two grinding tools 1a, 1b. It can be seen here that the carrier device 2 has a width B in the axial direction AR and the empty spaces 9 extend essentially over the entire width B. Alternatively, the empty spaces 9 can also only extend over part of the width B. Furthermore, it can be provided that a first grinding tool 1a of the at least two grinding tools 1a, 1b has more grinding segments 5a, 5b, 5c, 5d than a second grinding tool 1b of the at least two grinding tools 1a, 1b.

Figur 5 zeigt die Umfangsfläche 12 der Trägervorrichtung 2 des Schleifwerkzeugs 1a mit dem Schleifbelag 4, welcher die Schleifsegmente 5a, 5b aufweist. Dabei sind die Winkelbereiche 8a, 8b ersichtlich. Es kann also vorgesehen sein, dass sich die Schleifsegmente 5a, 5b der vorgesehenen Gruppen jeweils im Wesentlichen über einen selben Winkelbereich 8a, 8b der Trägervorrichtung 2 erstrecken. Im vorliegenden Fall ist genau eine weitere Gruppe aus wenigstens zwei in Schleifrichtung SR aufeinander folgenden Schleifsegmenten 5b vorgesehen, wobei sich die Schleifsegmente 5a der ersten Gruppe und der genau einen weiteren Gruppe 5b jeweils im Wesentlichen über einen Winkelbereich 8a, 8b von ca. 180° der Trägervorrichtung 2 erstrecken. Figure 5 shows the circumferential surface 12 of the carrier device 2 of the grinding tool 1a with the grinding layer 4, which has the grinding segments 5a, 5b. The angular ranges 8a, 8b can be seen here. It can therefore be provided that the grinding segments 5a, 5b of the groups provided each extend essentially over the same angular region 8a, 8b of the carrier device 2. In the present case, exactly one further group of at least two grinding segments 5b following one another in the grinding direction SR is provided, the grinding segments 5a of the first group and precisely one further group 5b each essentially extending over an angular range 8a, 8b of approx. 180 ° Support device 2 extend.

Figur 6 zeigt analog zur Figur 5 die Umfangsfläche 12 der Trägervorrichtung 2 des Schleifwerkzeugs 1b mit dem Schleifbelag 4, welcher die Schleifsegmente 5c, 5d aufweist. Auch hierbei ist genau eine weitere Gruppe aus wenigstens zwei in Schleifrichtung SR aufeinander folgenden Schleifsegmenten 5d vorgesehen, wobei sich die Schleifsegmente 5c der ersten Gruppe und der genau einen weiteren Gruppe 5d jeweils im Wesentlichen über einen Winkelbereich 8a, 8b von ca. 180° der Trägervorrichtung 2 erstrecken. Figure 6 shows analogous to Figure 5 the circumferential surface 12 of the carrier device 2 of the grinding tool 1b with the grinding layer 4, which has the grinding segments 5c, 5d. Here, too, exactly one further group of at least two grinding segments 5d following one another in the grinding direction SR is provided, the grinding segments 5c of the first group and precisely one further group 5d each essentially extending over an angular range 8a, 8b of approx. 180 ° of the carrier device 2 extend.

Figuren 7a bis 7h zeigen unterschiedliche Ausführungsformen von Schleifsegmenten 5a, 5b eines Schleifbelags 4 eines Schleifwerkzeugs 1a. Dabei kann vorgesehen sein, dass die Schleifsegmente 5a der ersten Gruppe im Wesentlichen spiegelsymmetrisch oder punktsymmetrisch zu den Schleifsegmenten 5b der wenigstens einen weiteren Gruppe ausgerichtet sind. Weiterhin kann vorgesehen sein, dass die Schleifsegmente 5a, 5b innerhalb einer der vorgesehenen Gruppen im Wesentlichen identisch ausgebildet sind, vorzugsweise wobei die Schleifsegmente 5a, 5b der vorgesehenen Gruppen im Wesentlichen spiegelsymmetrisch ausgebildet sind. Wie in den Figuren 7g und 7h dargestellt, können die einzelnen Schleifsegmente 5a, 5b auch mehrteilig ausgebildet sein. Figures 7a to 7h show different embodiments of grinding segments 5a, 5b of an abrasive coating 4 of a grinding tool 1a. It can be provided that the grinding segments 5a of the first group are aligned essentially mirror-symmetrically or point-symmetrically to the grinding segments 5b of the at least one further group. Furthermore, it can be provided that the grinding segments 5a, 5b are designed essentially identically within one of the groups provided, preferably wherein the grinding segments 5a, 5b of the groups provided are designed essentially mirror-symmetrically. As in the Figures 7g and 7h shown, the individual grinding segments 5a, 5b can also be formed in several parts.

Figur 8 zeigt eine Schnittdarstellung des Schleifwerkzeugs 1a. Dabei sind die Kanäle 20 ersichtlich, welche im Schleifwerkzeug 1a ausgebildet sind. Es kann also vorgesehen sein, dass das Schleifwerkzeug 1a wenigstens einen zumindest abschnittsweise in radialer Richtung RR verlaufenden Kanal 20 zur Leitung eines Kühlfluids aufweist, vorzugsweise wobei der wenigstens eine Kanal 20 zumindest eine erste im zentralen Koppelbereich 6 angeordnete Öffnung 21 und eine zweite im Bereich der Schleifsegmente 5a, 5b angeordnete Öffnung 22 aufweist. Es können die Schleifwerkzeuge 1a, 1b daher sowohl extern (Wasserzufuhr 17) als auch intern (Kanäle 20) mit einem Kühlfluid, beispielsweise Wasser, versorgt werden. An dieser Stelle wird darauf hingewiesen, dass sich die Kanäle 20 auch durch einen gegebenenfalls vorgesehenen Zwischenbelag 13 und eine gegebenenfalls vorgesehene schleifmittelfreie Schicht oder eine Schleifmittelschicht, wobei die schleifmittelfreie Schicht oder die Schleifmittelschicht die einzelnen Schleifsegmente 5a, 5b miteinander verbinden können, hindurcherstreckt. Dadurch ist ein Kühlfluid durch die Trägervorrichtung 2 hindurch in Richtung der Schleifsegmente 5a, 5b leitbar, wodurch eine Kühlung des Schleifwerkzeugs 1a und/oder ein Abtransportieren eines Schleifabriebs 18 möglich ist. Figure 8 shows a sectional view of the grinding tool 1a. The channels 20 can be seen here, which are formed in the grinding tool 1a. It can therefore be provided that the grinding tool 1a has at least one channel 20 running at least in sections in the radial direction RR for the conduction of a cooling fluid, preferably wherein the at least one channel 20 has at least one first opening 21 arranged in the central coupling area 6 and a second opening 21 in the area of the Has grinding segments 5a, 5b arranged opening 22. The grinding tools 1a, 1b can therefore be supplied with a cooling fluid, for example water, both externally (water supply 17) and internally (channels 20). At this point, it is pointed out that the channels 20 are also separated by an intermediate covering 13 that may be provided and one that may be provided Abrasive-free layer or an abrasive layer, wherein the abrasive-free layer or the abrasive layer can connect the individual abrasive segments 5a, 5b to one another, extends through. As a result, a cooling fluid can be conducted through the carrier device 2 in the direction of the grinding segments 5a, 5b, as a result of which cooling of the grinding tool 1a and / or removal of abrasive material 18 is possible.

Figuren 9a bis 9c zeigen jeweils ein auf der Trägervorrichtung 2 angeordnetes Schleifsegment 5c gemäß unterschiedlichen Ausführungsformen in einer Schnittdarstellung. Dabei ist jeweils die Vertiefung 15 ersichtlich, welche im Querschnitt trapezförmig (Figur 9a), V-förmig (Figur 9b) oder bogenförmig (Figur 9c) ausgebildet sein kann. Die Vertiefungen 15 der Schleifsegmente 5a, 5b, 5c, 5d werden dabei in Abhängigkeit von dem gewünschten Kantenprofil des zu bearbeitenden Werkstücks 19 bestimmt, wobei natürlich derartige Vertiefungen 15 nicht zwingend notwendig sind. Im Falle von V-förmigen Vertiefungen 15 in den Schleifsegmenten 5a, 5b, 5c, 5d sind jedoch keine Ausnehmungen 9 zwischen den einzelnen Schleifsegmenten 5a, 5b, 5c, 5d zwingend notwendig, da bei der Bearbeitung eines Verbundsicherheitsglases mit einem derartigen Schleifbelag 4 lediglich die Kantenbereiche der Glasscheiben bearbeitet werden. Es kommt hierbei also zu keiner Bildung von schlangenförmigem Schleifabrieb 18, weshalb Ausnehmungen 9 zwischen den einzelnen Schleifsegmenten 5a, 5b, 5c, 5d mit V-förmigen Vertiefungen 15 nicht zwingend notwendig sind. Weiterhin ist erkennbar, dass sich die Kanäle 20 auch durch die einzelnen Schleifsegmente 5c hindurch erstrecken können. Figures 9a to 9c each show a grinding segment 5c arranged on the carrier device 2 according to different embodiments in a sectional illustration. The recess 15 can be seen in each case, which is trapezoidal in cross-section ( Figure 9a ), V-shaped ( Figure 9b ) or arched ( Figure 9c ) can be formed. The depressions 15 of the grinding segments 5a, 5b, 5c, 5d are determined as a function of the desired edge profile of the workpiece 19 to be machined, whereby, of course, such depressions 15 are not absolutely necessary. In the case of V-shaped recesses 15 in the grinding segments 5a, 5b, 5c, 5d, however, no recesses 9 are absolutely necessary between the individual grinding segments 5a, 5b, 5c, 5d, since only the Edge areas of the glass panes are processed. There is therefore no formation of serpentine abrasive material 18, which is why recesses 9 between the individual grinding segments 5a, 5b, 5c, 5d with V-shaped depressions 15 are not absolutely necessary. It can also be seen that the channels 20 can also extend through the individual grinding segments 5c.

Abschließend werden nochmals die unterschiedlichen Ausbildungen des Schleifbelags 4 und dessen Anordnung an der Trägervorrichtung 2 beschrieben. Die einzelnen Schleifsegmente 5a, 5b, 5c, 5d können also jeweils unmittelbar mit der Trägervorrichtung 2 verbunden und untereinander kontaktlos ausgebildet sein. Alternativ können die einzelnen Schleifsegmente 5a, 5b, 5c, 5d auch über eine schleifmittelfreie Schicht oder eine Schleifmittelschicht miteinander verbunden sein, wobei die Schleifsegmente 5a, 5b, 5c, 5d über diese Schicht mit der Trägervorrichtung 2 verbunden sind. Für die genannten Ausführungsbeispiele ist es auch noch möglich, dass ein Zwischenbelag 13 zwischen den Schleifsegmenten 5a, 5b, 5c, 5d und der Trägervorrichtung 2 bzw. zwischen der schleifmittelfreien Schicht oder der Schleifmittelschicht und der Trägervorrichtung 2 angeordnet ist. Weiterhin ist es möglich, dass die Schleifsegmente 5a, 5b, 5c, 5d durch Ausnehmungen im Schleifbelag 4 gebildet werden, sodass auch Ausführungsformen ähnlich der US 2012/0178345 A1 umfasst sind. Die Schleifsegmente 5a, 5b, 5c, 5d können jedoch auch in Vertiefungen der Trägervorrichtung 2 angeordnet sein. Bezüglich der Schleifmaschine 16 wird darauf hingewiesen, dass je nach Anwendung, gewünschtem Kantenprofil und geforderter Qualität mehrere, vorzugsweise vier, Schleifwerkzeuge 1a, 1b vorgesehen sein können, wobei die vorgesehenen Schleifwerkzeuge 1a, 1b nacheinander zur Bearbeitung des Werkstücks 19 eingesetzt werden.Finally, the different configurations of the abrasive coating 4 and its arrangement on the carrier device 2 are described again. The individual grinding segments 5a, 5b, 5c, 5d can therefore each be connected directly to the carrier device 2 and can be designed without contact with one another. Alternatively, the individual grinding segments 5a, 5b, 5c, 5d can also be connected to one another via an abrasive-free layer or an abrasive layer, the grinding segments 5a, 5b, 5c, 5d are connected to the carrier device 2 via this layer. For the embodiments mentioned, it is also possible for an intermediate covering 13 to be arranged between the grinding segments 5a, 5b, 5c, 5d and the carrier device 2 or between the abrasive-free layer or the abrasive layer and the carrier device 2. Furthermore, it is possible for the grinding segments 5a, 5b, 5c, 5d to be formed by recesses in the grinding layer 4, so that embodiments similar to FIG US 2012/0178345 A1 are included. The grinding segments 5a, 5b, 5c, 5d can, however, also be arranged in depressions in the carrier device 2. With regard to the grinding machine 16, it should be noted that, depending on the application, the desired edge profile and the required quality, several, preferably four, grinding tools 1a, 1b can be provided, the provided grinding tools 1a, 1b being used one after the other to machine the workpiece 19.

Bezugszeichenliste:List of reference symbols:

1a1a SchleifwerkzeugGrinding tool 1818th SchleifabriebAbrasion 1b1b SchleifwerkzeugGrinding tool 1919th Werkstückworkpiece 22 TrägervorrichtungCarrier device 2020th Kanalchannel 33 DrehantriebRotary drive 2121 Erste Öffnung eines KanalsFirst opening of a canal 44th SchleifbelagAbrasive coating 2222nd Zweite Öffnung eines KanalsSecond opening of a canal 5a5a SchleifsegmentGrinding segment 23a23a Oberfläche eines Schleifsegments 5aSurface of a grinding segment 5a 5b5b SchleifsegmentGrinding segment 5c5c SchleifsegmentGrinding segment 23b23b Oberfläche eines Schleifsegments 5bSurface of a grinding segment 5b 5d5d SchleifsegmentGrinding segment 66th KoppelbereichCoupling area 23c23c Oberfläche eines Schleifsegments 5cSurface of a grinding segment 5c 7a7a Erste AusrichtungFirst alignment 7b7b Zweite AusrichtungSecond alignment 23d23d Oberfläche eines Schleifsegments 5dSurface of a grinding segment 5d 7c7c Erste AusrichtungFirst alignment 7d7d Zweite AusrichtungSecond alignment 8a8a WinkelbereichAngular range 8b8b WinkelbereichAngular range ARAR Axiale RichtungAxial direction 99 LeerraumWhite space BB. Breitewidth 1010 Zusätzliches SchleifsegmentAdditional grinding segment DATHERE DrehachseAxis of rotation 1111 Zusätzlicher LeerraumExtra white space RRRR Radiale RichtungRadial direction 1212th UmfangsflächeCircumferential surface SRSR SchleifrichtungGrinding direction 1313th ZwischenbelagIntermediate layer 14a14a StirnflächeFace 14b14b StirnflächeFace 1515th Vertiefungdeepening 1616 SchleifmaschineGrinding machine 1717th WasserzufuhrWater supply

Claims (15)

  1. Grinding tool (1a, 1b) for processing a workpiece (19), in particular laminated safety glass, comprising a carrier device (2) having a central coupling region (6) for coupling the grinding tool (1a, 1b) to a rotary drive (3) of a grinding machine (16) and a grinding layer (4), which is arranged circumferentially on the carrier device (2) and which comprises grinding segments (5a, 5b, 5c, 5d) which are spaced apart from one another in a grinding direction (SR), having a first and second group of grinding segments, characterized in that at least the first group of at least two grinding segments (5a, 5c) following one another in the grinding direction (SR) is provided, the grinding segments (5a, 5c) of this first group having a first orientation (7a, 7c) relative to the carrier device (2), and in that at least, preferably exactly, one further group of at least two grinding segments (5b, 5d) following one another in the grinding direction (SR) is provided, the grinding segments (5b, 5d) of the at least one further group having a second orientation (7b, 7d) relative to the carrier device (2) which differs from the first orientation (7a, 7c), and the first and the at least one further group being arranged successively in the grinding direction (SR) on the carrier device (2).
  2. Grinding tool (1a, 1b) according to claim 1, wherein the grinding segments (5a, 5b, 5c, 5d) of the provided groups each extend substantially over a same angular range (8a, 8b) of the carrier device (2), preferably wherein exactly one further group of at least two grinding segments (5b, 5d) following one another in the grinding direction (SR) is provided, wherein the grinding segments (5a, 5b, 5c, 5d) of the first group and of the exactly one further group each extend substantially over an angular range (8a, 8b) of approximately 180° of the carrier device (2).
  3. Grinding tool (1a, 1b) according to claim 1 or 2, wherein the grinding segments (5a, 5b, 5c, 5d) of the provided groups are spaced apart from one another by empty spaces (9), preferably wherein the grinding segments (5a, 5b, 5c, 5d) within one of the provided groups are spaced apart from one another by identically formed empty spaces (9), particularly preferably wherein the empty spaces (9) for spacing the grinding segments (5a, 5c) of the first group from one another are formed mirror-symmetrically to the empty spaces (9) for spacing the grinding segments (5b, 5d) of the at least one further group from one another.
  4. Grinding tool (1a, 1b) according to the preceding claim, wherein the empty spaces (9) are formed as grooves, preferably wherein the empty spaces (9) are formed substantially in the shape of a parallelogram in a plan view, and/or wherein the empty spaces (9) are arranged substantially obliquely to the axial direction (AR).
  5. Grinding tool (1a, 1b) according to any one of claims 1 to 4, wherein the carrier device (2) has a width (B) in the axial direction (AR) and the empty spaces (9) extend substantially over the entire width (B).
  6. Grinding tool (1a, 1b) according to any one of claims 1 to 5, wherein the provided groups of respectively at least two grinding segments (5a, 5b, 5c, 5d) following one another in the grinding direction (SR) are connected to one another via at least one additional grinding segment (10) and/or at least one additional empty space (11).
  7. Grinding tool (1a, 1b) according to any one of claims 1 to 6, wherein the grinding segments (5a, 5c) of the first group are aligned substantially mirror-symmetrically or point-symmetrically to the grinding segments (5b, 5d) of the at least one further group, and/or the grinding segments (5a, 5b, 5c, 5d) within one of the provided groups are formed substantially identically, preferably wherein the grinding segments (5a, 5b, 5c, 5d) of the provided groups are formed substantially mirror-symmetrically.
  8. Grinding tool (1a, 1b) according to any one of claims 1 to 7, wherein the carrier device (2) has a circumferential surface (12) and the grinding segments (5a, 5b, 5c, 5d) of the provided groups project in a radial direction (RR) from the circumferential surface (12).
  9. Grinding tool (1a, 1b) according to any one of claims 1 to 8, wherein at least some of the grinding segments (5a, 5b, 5c, 5d) of the provided groups are formed integrally in themselves, and/or wherein an intermediate coating (13) is provided and the grinding segments (5a, 5b, 5c, 5d) of the provided groups are formed, preferably integrally, with the intermediate coating (13).
  10. Grinding tool (1a, 1b) according to any one of claims 1 to 9, wherein the grinding tool (1a, 1b) has two end faces (14a, 14b) aligned substantially normal to the axis of rotation (DA) of the grinding tool (1a, 1b), wherein the grinding segments (5a, 5b, 5c, 5d) of the provided groups have a recess (15) formed substantially centrally between the two end faces (14a, 14b) and substantially parallel to the two end faces (14a, 14b), for example for forming two chamfers on the workpiece (19) to be processed, preferably wherein the recess (15) is trapezoidal, V-shaped or arc-shaped in cross-section.
  11. Grinding tool (1a, 1b) according to any one of claims 1 to 10, wherein the grinding tool (1a, 1b) comprises at least one duct (20) extending at least in sections in the radial direction (RR) for conducting a cooling fluid, preferably wherein the at least one duct (20) has at least a first opening (21) arranged in the central coupling region (6) and a second opening (22) arranged in the region of the grinding segments (5a, 5b, 5c, 5d).
  12. Grinding machine (16) comprising at least one rotary drive (3) and at least one grinding tool (1a, 1b) according to any one of the preceding claims, wherein the at least one grinding tool (1a, 1b) is coupled or can be coupled to the rotary drive (3) of the grinding machine (16) via the central coupling region (6) of the carrier device (2).
  13. Grinding machine (16) according to claim 12, wherein the grinding machine (16) comprises at least, preferably exactly, two grinding tools (1a, 1b), and wherein at least one of the at least two grinding tools (1a, 1b) is formed according to any one of claims 1 to 11, wherein the at least two grinding tools (1a, 1b) are coupled or can be coupled to the rotary drive (3) of the grinding machine (16) in an abutting manner, preferably screwed to one another, or, preferably by means of at least one spacer, spaced apart from one another via the respective central coupling region (6) of the carrier device (2).
  14. Grinding machine (16) according to claim 12 or 13, wherein at least one water supply (17) is provided for cooling the provided grinding tools (1a, 1b) and/or for removing grinding abrasion (18) which is produced during the processing of, for example, a laminated safety glass.
  15. Grinding machine (16) according to claim 13 or 14, wherein a first grinding tool (1a) of the at least two grinding tools (1a, 1b) has more grinding segments (5a, 5b, 5c, 5d) than a second grinding tool (1b) of the at least two grinding tools (1a, 1b), and/or wherein the sums of the surfaces (23a, 23b, 23c, 23d) of the grinding segments (5a, 5b, 5c, 5d) of the at least two grinding tools (1a, 1b) involved in the grinding process are of different sizes.
EP18209812.9A 2018-12-03 2018-12-03 Grinding tool Active EP3663043B1 (en)

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EP18209812.9A EP3663043B1 (en) 2018-12-03 2018-12-03 Grinding tool
ES18209812T ES2791411T3 (en) 2018-12-03 2018-12-03 grinding tool
PL18209812T PL3663043T3 (en) 2018-12-03 2018-12-03 Grinding tool
CN201911217040.0A CN111251186A (en) 2018-12-03 2019-12-03 Grinding tool

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IT202100015614A1 (en) 2021-06-15 2022-12-15 Diamant Di Nunziata Andrea E C S A S DIAMOND WHEEL SUITABLE FOR GRINDING AND ABRASION OF SOLID LAYERED MATERIALS
DE102023108309A1 (en) 2023-03-31 2024-10-02 Erwin Junker Maschinenfabrik Gmbh GRINDING WHEEL FOR PLANE-SIDE AND CONE-SHAPED GRINDING OF DIFFICULT-TO-MACHINE MATERIALS ON ROTATIONALLY SYMMETRICAL WORKPIECES

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JPS555238Y2 (en) * 1975-10-01 1980-02-06
DE59903817D1 (en) 1998-04-21 2003-01-30 Swarovski Tyrolit Schleif WHEEL
JP2000354969A (en) * 1999-06-15 2000-12-26 Katagiri Seisakusho:Kk Super abrasive grain grinding wheel
RU2167048C1 (en) * 1999-12-10 2001-05-20 Ульяновский государственный технический университет Composed grinding wheel
JP4248167B2 (en) * 2001-08-08 2009-04-02 株式会社ノリタケスーパーアブレーシブ Grinding wheel
US20050064799A1 (en) * 2003-09-24 2005-03-24 Inland Diamond Products Company Ophthalmic roughing wheel
JP4999560B2 (en) * 2007-06-07 2012-08-15 豊田バンモップス株式会社 Wheel spindle device for grinding machine
US8597079B2 (en) 2011-01-07 2013-12-03 Inland Diamond Products Company Abrasive wheel with closed profiles in cutting surface
CN204525208U (en) * 2015-01-20 2015-08-05 广东奔朗新材料股份有限公司 Combined diamond-impregnated wheel
KR102396166B1 (en) * 2015-10-05 2022-05-11 이화다이아몬드공업 주식회사 Edge wheel for edge grinding of substrate having passage of cooling water and method of manufacturing the wheel

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ES2791411T3 (en) 2022-03-11
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CN111251186A (en) 2020-06-09
ES2791411T1 (en) 2020-11-04

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