EP3655382A1 - Method for the production of 2,3,3,3-tetrafluoropropene - Google Patents
Method for the production of 2,3,3,3-tetrafluoropropeneInfo
- Publication number
- EP3655382A1 EP3655382A1 EP18773791.1A EP18773791A EP3655382A1 EP 3655382 A1 EP3655382 A1 EP 3655382A1 EP 18773791 A EP18773791 A EP 18773791A EP 3655382 A1 EP3655382 A1 EP 3655382A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- temperature
- carried out
- catalyst
- implemented
- stream
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- FXRLMCRCYDHQFW-UHFFFAOYSA-N 2,3,3,3-tetrafluoropropene Chemical compound FC(=C)C(F)(F)F FXRLMCRCYDHQFW-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims description 33
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- 239000003054 catalyst Substances 0.000 claims abstract description 39
- OQISUJXQFPPARX-UHFFFAOYSA-N 2-chloro-3,3,3-trifluoroprop-1-ene Chemical compound FC(F)(F)C(Cl)=C OQISUJXQFPPARX-UHFFFAOYSA-N 0.000 claims abstract description 24
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims abstract description 21
- ZXPCCXXSNUIVNK-UHFFFAOYSA-N 1,1,1,2,3-pentachloropropane Chemical compound ClCC(Cl)C(Cl)(Cl)Cl ZXPCCXXSNUIVNK-UHFFFAOYSA-N 0.000 claims abstract description 9
- 150000001875 compounds Chemical class 0.000 claims abstract description 7
- QJMGASHUZRHZBT-UHFFFAOYSA-N 2,3-dichloro-1,1,1-trifluoropropane Chemical compound FC(F)(F)C(Cl)CCl QJMGASHUZRHZBT-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 10
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 7
- 229910052804 chromium Inorganic materials 0.000 claims description 7
- 239000011651 chromium Substances 0.000 claims description 7
- QCMJBECJXQJLIL-UHFFFAOYSA-L chromium(6+);oxygen(2-);difluoride Chemical compound [O-2].[O-2].[F-].[F-].[Cr+6] QCMJBECJXQJLIL-UHFFFAOYSA-L 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- UMGQVBVEWTXECF-UHFFFAOYSA-N 1,1,2,3-tetrachloroprop-1-ene Chemical compound ClCC(Cl)=C(Cl)Cl UMGQVBVEWTXECF-UHFFFAOYSA-N 0.000 claims description 4
- IAPGBTZUBKUKOR-UHFFFAOYSA-N 2,3-dichloro-3,3-difluoroprop-1-ene Chemical compound FC(F)(Cl)C(Cl)=C IAPGBTZUBKUKOR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- PGJHURKAWUJHLJ-UHFFFAOYSA-N 1,1,2,3-tetrafluoroprop-1-ene Chemical compound FCC(F)=C(F)F PGJHURKAWUJHLJ-UHFFFAOYSA-N 0.000 claims description 3
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims description 3
- 229910021563 chromium fluoride Inorganic materials 0.000 claims description 3
- 229910000423 chromium oxide Inorganic materials 0.000 claims description 3
- 239000003426 co-catalyst Substances 0.000 claims description 3
- FTBATIJJKIIOTP-UHFFFAOYSA-K trifluorochromium Chemical compound F[Cr](F)F FTBATIJJKIIOTP-UHFFFAOYSA-K 0.000 claims description 3
- GVVUPGXFVJLPDE-OWOJBTEDSA-N (e)-1,3,3,3-tetrachloroprop-1-ene Chemical compound Cl\C=C\C(Cl)(Cl)Cl GVVUPGXFVJLPDE-OWOJBTEDSA-N 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 9
- 238000003682 fluorination reaction Methods 0.000 description 9
- MSSNHSVIGIHOJA-UHFFFAOYSA-N pentafluoropropane Chemical compound FC(F)CC(F)(F)F MSSNHSVIGIHOJA-UHFFFAOYSA-N 0.000 description 7
- FDOPVENYMZRARC-UHFFFAOYSA-N 1,1,1,2,2-pentafluoropropane Chemical compound CC(F)(F)C(F)(F)F FDOPVENYMZRARC-UHFFFAOYSA-N 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000007800 oxidant agent Substances 0.000 description 6
- 230000001590 oxidative effect Effects 0.000 description 6
- 239000012071 phase Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- CDOOAUSHHFGWSA-OWOJBTEDSA-N (e)-1,3,3,3-tetrafluoroprop-1-ene Chemical compound F\C=C\C(F)(F)F CDOOAUSHHFGWSA-OWOJBTEDSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- LDTMPQQAWUMPKS-OWOJBTEDSA-N (e)-1-chloro-3,3,3-trifluoroprop-1-ene Chemical compound FC(F)(F)\C=C\Cl LDTMPQQAWUMPKS-OWOJBTEDSA-N 0.000 description 2
- IYFMQUDCYNWFTL-UHFFFAOYSA-N 1,1,2,2,3-pentachloropropane Chemical compound ClCC(Cl)(Cl)C(Cl)Cl IYFMQUDCYNWFTL-UHFFFAOYSA-N 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- -1 hydrofluoroolefins Chemical class 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- SMCNZLDHTZESTK-UHFFFAOYSA-N 2-chloro-1,1,1,2-tetrafluoropropane Chemical compound CC(F)(Cl)C(F)(F)F SMCNZLDHTZESTK-UHFFFAOYSA-N 0.000 description 1
- KLZUFWVZNOTSEM-UHFFFAOYSA-K Aluminium flouride Chemical compound F[Al](F)F KLZUFWVZNOTSEM-UHFFFAOYSA-K 0.000 description 1
- 101100004392 Arabidopsis thaliana BHLH147 gene Proteins 0.000 description 1
- 239000004604 Blowing Agent Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000012025 fluorinating agent Substances 0.000 description 1
- 229920001002 functional polymer Polymers 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 1
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/093—Preparation of halogenated hydrocarbons by replacement by halogens
- C07C17/20—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms
- C07C17/202—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms two or more compounds being involved in the reaction
- C07C17/206—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms two or more compounds being involved in the reaction the other compound being HX
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/25—Preparation of halogenated hydrocarbons by splitting-off hydrogen halides from halogenated hydrocarbons
Definitions
- the present invention relates to a process for producing fluoroolefins.
- the present invention relates to a process for producing 2,3,3,3-tetrafluoropropene.
- Halogenated hydrocarbons particularly fluorinated hydrocarbons such as hydrofluoroolefins, are compounds which have a useful structure as functional materials, solvents, refrigerants, blowing agents and monomers for functional polymers or starting materials for such monomers.
- Hydrofluoroolefins such as 2,3,3,3-tetrafluoropropene (HFO-1234yf) are attracting attention because they offer promising behavior as low global warming potential refrigerants.
- the processes for producing fluoroolefins are usually carried out in the presence of a starting material such as an alkane containing chlorine or a chlorine-containing alkene, and in the presence of a fluorinating agent such as hydrogen fluoride. These processes can be carried out in the gas phase or in the liquid phase, in the absence or absence of catalyst.
- a starting material such as an alkane containing chlorine or a chlorine-containing alkene
- a fluorinating agent such as hydrogen fluoride.
- These processes can be carried out in the gas phase or in the liquid phase, in the absence or absence of catalyst.
- US 2009/0240090 discloses a gas phase process for the preparation of 2-chloro-3,3,3-trifluoropropene (HCFO-1233xf) from 1,1,1,2,3-pentachloropropane (HCC- 240db).
- the HCFO-1233xf thus produced is converted into 2-chloro
- WO 2013/088195 also discloses a process for the preparation of 2,3,3,3-tetrafluoropropene from 1,1,1,2,3-pentachloropropane and / or 1,1,2,2,3- pentachloropropane, comprising the steps of: (a) catalytically reacting 1,1,1,2,3-pentachloropropane and / or 1,1,2,2,3-pentachloropropane with HF in a reaction mixture comprising HCl, 2-chloro 3,3,3-trifluoropropene, 2,3,3,3-tetrafluoropropene, unreacted HF and optionally 1,1,1,2,2-pentafluoropropane; (b) separating the reaction mixture into a first stream comprising HCl and 2,3,3,3-tetrafluoropropene and a second stream comprising HF, 2-chloro-3,3,3-trifluoropropene and optionally 1,1,1,2 2-pentafluoroprop
- the present invention relates to a process for producing 2,3,3,3-tetrafluoropropene comprising the steps of:
- step ii) in a second reactor, contacted in the gas phase in the presence or absence of a hydrofluoric acid catalyst with at least one chlorinated compound selected from the group consisting of 1,1,1,2,3-pentachloropropane, 2 , 3-dichloro-1,1,1-trifluoropropane and 1,1,2,3-tetrachloropropene to produce a stream B comprising 2-chloro-3,3,3-trifluoropropene, characterized in that the stream A obtained step i) feeds said second reactor used for step ii); and in that step i) is carried out at a temperature less than or equal to the temperature at which step ii) is carried out.
- a hydrofluoric acid catalyst with at least one chlorinated compound selected from the group consisting of 1,1,1,2,3-pentachloropropane, 2 , 3-dichloro-1,1,1-trifluoropropane and 1,1,2,3-tetrachloropropene to produce
- step i) is carried out at a temperature below the temperature at which step ii) is implemented; and the difference between the temperature at which step i) is carried out and the temperature at which step ii) is carried out is greater than 0.2 ° C, preferably greater than 0.5 ° C, preferably greater than 1 ° C, more preferably greater than 5 ° C, in particular greater than 10 ° C.
- the temperature difference is expressed in absolute value.
- step i) at a temperature less than or equal to, preferably less than that at which step ii) is carried out, according to the present invention makes it possible to reduce the formation of coke and preserve the activity of the catalyst used in step i). This also makes it possible to reduce the formation rate of the side reactions, in particular the formation of the compounds HCFO-1233zdE / Z, HFO-1234zeE / Z or HFC-245fa.
- step ii) at a temperature higher than that of step i) makes it possible to obtain a very good selectivity for HCFO-1233xf (ie 2-chloro-3,3,3-trifluoropropene). ), the 1232xf content is further maintained at a very low level.
- the present invention enables and significantly improve the stability of the catalyst used in step i) while improving the overall productivity of the process.
- the temperature at which step i) is implemented and / or the temperature at which step ii) is implemented increases during the implementation of those -this.
- the temperature at which step ii) is implemented remains constant, and the temperature at which step i) is implemented increases during the implementation thereof.
- the temperature at which step i) is implemented remains constant, and the temperature at which step ii) is implemented increases during the implementation thereof.
- the temperature of step i) and / or of step ii) is increased by incrementing from 0.5 ° C. to 20 ° C., advantageously from 0.5 ° C. to 15 ° C. preferably from 0.5 ° C to 10 ° C, more preferably from 1 ° C to 10 ° C, in particular from 1 ° C to 8 ° C, more preferably from 3 ° C to 8 ° C.
- step i) is carried out at a temperature of between 330 ° C. and 360 ° C .; and the temperature of step i) is increased by incrementing from 0.5 ° C to 20 ° C provided that the temperature does not exceed 360 ° C and it remains lower than or equal to the temperature of the step ii).
- step ii) is carried out at a temperature of 340 ° C. to 380 ° C. and the temperature of step ii) is increased by incrementing from 0.5 ° C. to 20 ° C. provided that the temperature does not exceed 380 ° C.
- step ii) is carried out in the presence of a catalyst at a temperature of 340 ° C. to 380 ° C., and the temperature of step ii) is increased by incrementing 0.5 ° C at 20 ° C.
- the temperature at which step i) is implemented and the temperature at which step ii) is implemented remain constant during the implementation thereof.
- step i) and step ii) are carried out in the presence of a catalyst, preferably a chromium-based catalyst, in particular said catalyst is a chromium oxyfluoride or an oxide. chromium or a chromium fluoride.
- a catalyst preferably a chromium-based catalyst, in particular said catalyst is a chromium oxyfluoride or an oxide. chromium or a chromium fluoride.
- the chromium-based catalyst also comprises a co-catalyst selected from the group consisting of Ni, Zn, Co, Mn or Mg, of preferably the content of cocatalyst is between 0.01% and 10% based on the total weight of the catalyst.
- the mass content of 2,3-dichloro-3,3-difluoropropene (HCFO-1232xf) in stream B is less than 1% based on the total weight of said stream B.
- the present invention relates to a process for producing 2,3,3,3-tetrafluoropropene comprising the steps of:
- a second reactor contacted in the gas phase in the presence or absence of a hydrofluoric acid catalyst with at least one chlorinated compound selected from the group consisting of 1,1,1,2,3-pentachloropropane, 2 , 3-dichloro-1,1,1-trifluoropropane and 1,1,2,3-tetrachloropropene to produce a stream B comprising 2-chloro-3,3,3-trifluoropropene.
- stream A may also comprise 1,1,1,2,2-pentafluoropropane.
- Other compounds may be contained in said stream A such as for example (E / Z) - 1,3,3,3-tetrafluoropropene (HFO-1234ze), 1,1,1,3,3-pentafluoropropane (HFC-1234 245fa) or (E / Z) - 1233zd (1-chloro-3,3,3-trifluoropropene).
- HFO-1234ze 1,3,3,3-tetrafluoropropene
- HFC-1234 245fa 1,1,1,3,3-pentafluoropropane
- E / Z 1233zd (1-chloro-3,3,3-trifluoropropene
- the content of (E / Z) -1,3,3,3-tetrafluoropropene (HFO-1234ze) may be less than 5% by weight, advantageously less than 4.5% by weight, preferably less than 4% by weight, more preferably less than 3% by weight. , 5% by weight, in particular less than 3% by weight, more particularly less than 2% by weight based on the total weight of said stream A.
- the content of 1,1,1,3,3 -pentafluoropropane may be less than 8% by weight, advantageously less than 7% by weight, preferably less than 6% by weight, more preferably less than 5% by weight, in particular less than 4% by weight, more particularly less than 3% by weight based on the total weight of said stream A.
- the HCFO content 1233zd (E / Z) may be less than 4% by weight, advantageously less than 3% by weight, preferably less than 2% by weight, more preferably less than 1% by weight, in particular less than 0.8% by weight. by weight, more particularly less than 0.5% by weight based on the total weight of said stream A.
- stream B may also comprise a content of 2,3-dichloro-3,3-difluoropropene of less than 1% by weight based on the total weight of said stream B, advantageously less than 0.5% by weight, preferably less than 0.1% by weight, more preferably less than 0.05% by weight, in particular less than or equal to 0.01% by weight based on the total weight of said current B.
- Said stream B can also comprise 2,3,3,3-tetrafluoropropene and 1,1,1,2,2-pentafluoropropane.
- the stream A obtained in stage i) supplies said second reactor used for stage ii).
- step i) is carried out at a temperature less than or equal to the temperature at which step ii) is implemented.
- the implementation of step i) at a temperature less than or equal to, preferably less than, the temperature at which step ii) makes it possible to reduce the formation of coke and to preserve the activity the catalyst used in step i) while minimizing the formation of side reactions.
- the temperature at which step i) is implemented and the temperature at which step ii) is implemented are equal.
- step i) and step ii) are carried out at a temperature of between 310 ° C. and 420 ° C., advantageously between 310 ° C. and 400 ° C., preferably between 310 ° C. and 375 ° C. C, more preferably between 310 ° C and 360 ° C, in particular between 330 ° C and 360 ° C.
- the temperature at which step i) and step ii) are implemented increase during the implementation of these. Temperatures may be increased, for example, when the catalyst used for step i) is partially deactivated, i.e.
- step i) and step ii) can be increased incrementally.
- the temperature for each of steps i) and ii) can be increased incrementally by 0.5 ° C, 0.6 ° C, 0.7 ° C, 0.8 ° C, 0.9 ° C, 1.0 ° C, 1.1 ° C, 1.2 ° C, 1.3 ° C, 1.4 ° C, 1.5 ° C, 1.6 ° C, 1.7 ° C, 1.8 ° C , 1.9 ° C, 2.0 ° C, 2.1 ° C, 2.2 ° C, 2.3 ° C, 2.4 ° C, 2.5 ° C, 2.6 ° C, 2 , 7 ° C, 2.8 ° C, 2.9 ° C, 3.0 ° C, 3.1 ° C, 3.2 ° C, 3.3 ° C, 3.4 ° C, 3.5 C, 3.6, 3.7, 3.8, 3.9, 4.0, 4.1,
- the temperature can be maintained at a certain temperature for a period of 1h to 5000h before increasing again by incrementing.
- the temperatures of step i) and step ii) can be increased by incrementing 0.5 ° C to 20 ° C, 0.5 ° C to 19 ° C, 0.5 ° C at 18 ° C, 0.5 ° C to 17 ° C, 0.5 ° C to 16 ° C or 0.5 ° C to 15 ° C.
- the temperatures of step i) and of step ii) can be increased by incrementing from 0.5 ° C. to 14 ° C., from 0.5 ° C. to 13 ° C., by 0.5 ° C. at 12 ° C, 0.5 ° C to 11 ° C or 0.5 ° C to 10 ° C.
- the temperatures of step i) and step ii) can be increased by incrementing from 0.6 ° C to 10 ° C, from 0.7 ° C to 10 ° C, by 0.8 ° C. C at 10 ° C, 0.9 ° C to 10 ° C or 1 ° C to 10 ° C. More preferably, the temperatures of step i) and step ii) can be increased by incrementing from 1 to 9 ° C or from 1 ° C to 8 ° C. In particular the temperatures of step i) and step ii) can be increased by incrementing from 2 ° C to 8 ° C or from 3 ° C to 8 ° C.
- step i) and step ii) are increased as described above while keeping them equal.
- the temperature of step ii) may increase more rapidly than the temperature of step i).
- the temperature of step i) is then lower than that of step ii). This alternative embodiment then corresponds to the second preferred embodiment described above.
- step i) is carried out at a temperature below the temperature at which step ii) is implemented.
- the difference between the temperature at which step i) is implemented and the temperature at which step ii) is carried out is greater than 0.2 ° C., advantageously greater than 0.5 ° C, preferably greater than 1 ° C, more preferably greater than 5 ° C, in particular greater than 10 ° C.
- the difference between the temperature at which step i) is carried out and the temperature at which step ii) is carried out is less than 60 ° C., advantageously less than 55 ° C., preferably less than 50 ° C, more preferably less than 45 ° C, in particular less than 40 ° C, more preferably less than 35 ° C, preferably less than 30 ° C, preferably less than 25 ° C, particularly preferred way less than 20 ° C.
- the difference between the temperature at which step i) is implemented and the temperature at which step ii) is implemented is between 5 and 20 ° C.
- the temperature at which step i) is implemented and / or the temperature at which step ii) is implemented increases during the implementation of those -this.
- step i) is carried out at a temperature of between 310 ° C. and 420 ° C., advantageously between 310 ° C. and 400 ° C., preferably between 310 ° C. and 375 ° C. more preferably between 310 ° C and 360 ° C, in particular between 330 ° C and 360 ° C.
- the temperature at which step i) is carried out does not exceed 420 ° C., advantageously does not exceed 400 ° C., preferably does not exceed 375 ° C., more preferably no more than 400 ° C. does not exceed 360 ° C.
- the temperature of step i) can be increased incrementally when said catalyst is partially deactivated, as explained with the first embodiment.
- the temperature of step i) is increased by incrementing 0.5 ° C, 0.6 ° C, 0.7 ° C, 0.8 ° C, 0.9 ° C, 1.0 ° C, 1.1 ° C, 1.2 ° C, 1.3 ° C, 1.4 ° C, 1.5 ° C, 1.6 ° C, 1.7 ° C, 1, 8 ° C, 1.9 ° C, 2.0 ° C, 2.1 ° C, 2.2 ° C, 2.3 ° C, 2.4 ° C, 2.5 ° C, 2.6 ° C, 2.7 ° C, 2.8 ° C, 2.9 ° C, 3.0 ° C, 3.1 ° C, 3.2 ° C, 3.3 ° C, 3.4 ° C, 3.5, 3.6, 3.7, 3.8, 3.9, 4.0, 4.1, 4.2, 4 3 ° C, 4.4 ° C, 4.5 ° C, 4.6 ° C, 4.7 ° C, 4.8 ° C
- the temperature of step i) is increased by incrementing from 0.5 ° C. to 20 ° C., from 0.5 ° C. to 19 ° C., from 0.5 ° C. to 18 ° C. C, 0.5 ° C to 17 ° C, 0.5 ° C to 16 ° C or 0.5 ° C to 15 ° C.
- the temperature of step i) is increased by incrementing from 0.5 ° C. to 14 ° C., from 0.5 ° C. to 13 ° C., from 0.5 ° C. to 12 ° C., from 0.degree. 5 ° C to 11 ° C or 0.5 ° C to 10 ° C.
- the temperature of step i) is increased by incrementing from 0.6 ° C to 10 ° C, from 0.7 ° C to 10 ° C, from 0.8 ° C to 10 ° C, from 0 ° C to 10 ° C. 9 ° C to 10 ° C or 1 ° C to 10 ° C. More preferably, the temperature of step i) is increased by incrementing from 1 to 9 ° C or from 1 ° C to 8 ° C. In particular, the temperature of step i) is increased by incrementing from 2 ° C to 8 ° C or from 3 ° C to 8 ° C.
- step i) even if the temperature of step i) is increased, it remains below the temperature of step ii).
- step ii) is carried out at a temperature of between 320 ° C. and 440 ° C., advantageously between 320 ° C. and 420 ° C., preferably between 330 ° C. and 400 ° C., more preferably between 330 ° C and 390 ° C, in particular between 340 ° C and 380 ° C.
- the temperature at which step ii) is carried out does not exceed 440 ° C., advantageously does not exceed 420 ° C., preferably does not exceed 400 ° C., more preferably no more than 400 ° C. does not exceed 390 ° C, in particular does not exceed 380 ° C.
- step ii) is increased incrementally.
- the temperature of step ii) is increased by incrementing 0.5 ° C, 0.6 ° C, 0.7 ° C, 0.8 ° C, 0.9 ° C, 1.0 ° C, 1.1 ° C, 1.2 ° C, 1.3 ° C, 1.4 ° C, 1.5 ° C, 1.6 ° C, 1.7 ° C, 1, 8 ° C, 1.9 ° C, 2.0 ° C, 2.1 ° C, 2.2 ° C, 2.3 ° C, 2.4 ° C, 2.5 ° C, 2.6 ° C, 2.7 ° C, 2.8 ° C, 2.9 ° C, 3.0 ° C, 3.1 ° C, 3.2 ° C, 3.3 ° C, 3.4 ° C, 3.5, 3.6, 3.7, 3.8, 3.9, 4.0, 4.1, 4.2, 4 3 ° C, 4.4 ° C, 4.5 ° C, 4.6 ° C, 4.7 ° C, 4.8 °
- the temperature of step ii) is increased by incrementing from 0.5 ° C. to 20 ° C., from 0.5 ° C. to 19 ° C., from 0.5 ° C. to 18 ° C. C, 0.5 ° C to 17 ° C, 0.5 ° C to 16 ° C or 0.5 ° C to 15 ° C.
- the temperature of step ii) is increased by incrementing from 0.5 ° C. to 14 ° C., from 0.5 ° C. to 13 ° C., from 0.5 ° C. to 12 ° C., from 0.degree. 5 ° C to 11 ° C or 0.5 ° C to 10 ° C.
- the temperature of step ii) is increased by incrementing from 0.6 ° C to 10 ° C, from 0.7 ° C to 10 ° C, from 0.8 ° C to 10 ° C, from 0 ° C to 10 ° C. 9 ° C to 10 ° C or 1 ° C to 10 ° C. More preferably, the temperature of step ii) is increased by incrementing from 1 to 9 ° C or from 1 ° C to 8 ° C. In particular the temperature of step ii) is increased by incrementing 2 ° C to 8 ° C or 3 ° C to 8 ° C.
- step ii) is carried out in the presence of a catalyst. More particularly, when step ii) is carried out in the presence of a catalyst and that this is partially deactivated, the temperature of step ii) is increased by incrementation as mentioned above. The temperature can also be increased incrementally even in the absence of catalyst, for example to promote the selectivity of the reaction or increase the conversion thereof.
- step i) When the temperature of step i) is lower than the temperature of step ii), several configurations are possible.
- the temperature of step i) and the temperature of step ii) remain constant during the implementation of said steps i) and ii).
- said first and second reactors are operated with a fixed temperature difference.
- step i) increases during its implementation, for example to compensate for the loss of activity of the catalyst, while the temperature of step ii) remains fixed during its operation. Implementation. So the temperature difference between said first and second reactors decreases during the implementation of steps i) and ii). The temperature of step i) nevertheless remains lower than that of step ii).
- the temperature of step i) and the temperature of step ii) increase during their implementation, for example by incrementation as mentioned above.
- the temperature difference between said first and second reactors decreases, increases or remains fixed during the implementation of steps i) and ii).
- step ii) increases during its implementation while the temperature of step i) remains fixed during its implementation.
- the temperature difference between said first and second reactors increases during the implementation of steps i) and ii).
- step i) and step ii) are carried out in the presence of a catalyst, preferably a chromium-based catalyst.
- a catalyst preferably a chromium-based catalyst.
- the chromium catalyst may be chromium oxide (eg CrO 2, CrO 3 or CT 2 O 3), chromium oxyfluoride or chromium fluoride (eg CrF 5) or a mixture thereof.
- the chromium oxyfluoride may contain a fluorine content of between 1 and 60% by weight based on the total weight of the chromium oxyfluoride, advantageously between 5 and 55% by weight, preferably between 10 and 52% by weight, more preferably between 15 and 52% by weight, in particular between 20 and 50% by weight, more particularly between 25 and 45% by weight, preferably between 30 and 45% by weight, more preferably from 35 to 45% by weight. by weight of fluorine based on the total weight of the chromium oxyfluoride.
- the catalyst may also comprise a co-catalyst selected from the group consisting of Ni, Co, Zn, Mg, Mn, Fe, Zn, Ti, V, Zr, Mo, Ge, Sn, Pb, Sb; preferably Ni, Co, Zn, Mg, Mn; in particular Ni, Co, Zn.
- the content by weight of the cocatalyst is between 1 and 10% by weight based on the total weight of the catalyst.
- the catalyst can be supported or not.
- a support such as alumina, for example in its alpha form, activated alumina, aluminum halides (AIF3 for example), aluminum oxyhalides, activated carbon, magnesium fluoride or graphite can be used. used.
- the catalyst may have a specific surface area between 1 and 100 m 2 / g, preferably between 5 and 80 m 2 / g, more preferably between 5 and 70 m 2 / g, ideally between 5 and 50 m 2 / g, in particular between 10 and 50 m 2 / g, more particularly between 15 and 45 m 2 / g.
- step i) is carried out at atmospheric pressure or at a pressure greater than this, advantageously at a pressure greater than 1.5 bara, preferably at a pressure greater than 2, 0 bara, especially at a pressure above 2.5 bara, more particularly at a pressure greater than 3.0 bara.
- step i) is carried out at a pressure of between atmospheric pressure and 20 bara, preferably between 2 and 18 bara, more preferably between 3 and 15 bara.
- step i) of the present process is carried out with a contact time between 1 and 100 s, preferably between 2 and 75 s, in particular between 3 and 50 s.
- the molar ratio HF / 1233xf can vary between 1: 1 and 150: 1, preferably between 2: 1 and 125: 1, more preferably between 3: 1 and 100: 1.
- An oxidant such as oxygen or chlorine, can be added during step i).
- the molar ratio of the oxidant to the hydrocarbon compound may be between 0.005 and 2, preferably between 0.01 and 1.5.
- the oxidant may be pure oxygen, air or a mixture of oxygen and nitrogen.
- step ii) is carried out at atmospheric pressure or at a pressure greater than this, advantageously at a pressure greater than 1.5 bara, preferably at a pressure greater than 2, 0 bara, especially at a pressure above 2.5 bara, more particularly at a pressure greater than 3.0 bara.
- step ii) is carried out at a pressure of between atmospheric pressure and 20 bara, preferably between 2 and 18 bara, more preferably between 3 and 15 bara.
- step ii) of the present process is carried out with a contact time of between 1 and 100 seconds, preferably between 2 and 75 seconds, in particular between 3 and 50 seconds.
- the HF / chlorine compound molar ratio may vary between 1: 1 and 150: 1, preferably between 2: 1 and 125: 1, more preferably between 3: 1 and 100: 1.
- An oxidant such as oxygen or chlorine, may be added during step ii).
- the molar ratio of the oxidant to the hydrocarbon compound may be between 0.005 and 2, preferably between 0.01 and 1.5.
- the oxidant may be pure oxygen, air or a mixture of oxygen and nitrogen.
- the stream A resulting from stage i) feeds the second reactor without being purified prior to its injection into the latter.
- said second reactor is also fed with a stream of hydrofluoric acid and 1,1,1,2,3-pentachloropropane or 2,3-dichloro-1,1,1-trifluoropropane or 1,1,2, 3-tetrachloropropene.
- said method also comprises a step iii) of separation of the stream B resulting from stage ii).
- Step iii) makes it possible to separate the various constituents of stream B.
- step iii) can make it possible to separate 2-chloro-3,3,3-trifluoropropene from 2,3,3,3-tetrafluoropropene and 1,1,1,2,2-pentafluoropropane.
- the fluorination of HCFO-1233xf to HFO-1234yf (2,3,3,3-tetrafluoropropene) and optionally 1,1,1,2,2-pentafluoropropane is carried out in a first multitubular reactor with a certain degree of conversion.
- the product stream resulting from this fluorination feeds a second reactor.
- Said second reactor is also fed with a flow of hydrofluoric acid and 1,1,1,2,3-pentachloropropane.
- the fluorination of HCC-240db to HCFO-1233xf (2-chloro-3,3,3-trifluoropropene) is carried out in the second multitubular reactor with a certain degree of conversion.
- a recycling loop whose flow rate is controlled makes it possible to return certain products to the first reactor.
- the first and the second reactor contain a mass catalyst based on chromium oxide.
- the catalyst is activated by a series of steps including drying, fluorination, air treatment and fluorination with recycling. This multi-step treatment makes the catalytic solid active and selective.
- the fluorination process is carried out according to the following operating conditions:
- the fluorination process is carried out according to the following operating conditions:
- Example 1 The process according to the invention is carried out in the same manner as in Example 1.
- the operating conditions in the second reactor are identical to those of Example 1.
- the operating conditions in the first reactor are identical to those of Example 1.
- the temperature of the reactor is set at 335 ° C.
- the temperature of the reactor is set at 340 ° C.
- the temperature of the reactor is set at 345 ° C,
- a final conversion rate of 48% is reached after 600 hours of operation, ie a n of 13%.
- Example 1 The process according to the invention is carried out in the same manner as Example 1.
- the operating conditions in the first reactor are identical to those of Example 1 with the exception of the temperature in the first reactor which is fixed at 340 ° C. A final conversion rate of 48% is reached after 650 hours of operation, a gain of 20%.
- Table 1 details the contents of 1233zdE / Z, 1234zeE / Z and 245fa in stream A after 200h of reaction for the examples above.
- the mass content of HCFO-1232xf in stream B for the above three examples is 0.008 wt%, 0.01 wt% and 0.01 wt%, respectively.
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FR1756728A FR3068969B1 (en) | 2017-07-17 | 2017-07-17 | PROCESS FOR PRODUCING 2,3,3,3-TETRAFLUOROPROPENE |
PCT/FR2018/051797 WO2019016458A1 (en) | 2017-07-17 | 2018-07-16 | Method for the production of 2,3,3,3-tetrafluoropropene |
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EP (1) | EP3655382A1 (en) |
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FR3078699B1 (en) | 2018-03-07 | 2020-02-21 | Arkema France | PROCESS FOR PRODUCING 2,3,3,3-TETRAFLUOROPROPENE |
CN115894166A (en) * | 2022-12-02 | 2023-04-04 | 西安近代化学研究所 | Method for synthesizing 2, 3-tetrafluoropropene through gas phase fluorination |
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US8058486B2 (en) | 2004-04-29 | 2011-11-15 | Honeywell International Inc. | Integrated process to produce 2,3,3,3-tetrafluoropropene |
HUE030760T2 (en) * | 2011-01-21 | 2017-05-29 | Arkema France | Process for the manufacture of 2,3,3,3- tetrafluoropropene by gas phase fluorination of pentachloropropane |
HUE034794T2 (en) * | 2011-12-14 | 2018-02-28 | Arkema France | Process for the preparation of 2, 3, 3, 3 tetrafluoropropene |
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